HBS86 and 86HBM80-01-1000 leadshine

easy servo motor drive for CNC router

solution

Highlights

• Stepper based servo control

• Direct 120 / 220 / 230 AC input, or DC to 100V
• Closed position loop to eliminate loss of synchronization
• No torque reservation
• Load based output current for extra low motor heating
• Smooth motor movement and low motor noise
• Quick response and no hunting
• No overshooting and almost zero settling time
• High starting torque, high inertial loads
• Capable of driving NEMA 23, 24, 34, and 42 easy servo motors (stepper motors with
encoders)
• Plug-and-play, no tuning for most of applications

Traditional stepper systems operate in open loop condition provide position control
without feedback from stepper motors to the controlling stepper drives. In a stepper
system, the stepper drive keeps outputting preset current into the controlled stepper
motor to move the attached load to the target positions. It does not know the current
motor movement position, even when loss of movement synchronization (difference
between desired move distance and actual moved distance) has happened and caused
"Loss of Steps". Therefore, engineers have to make huge torque reservation (30-50%)
to ensure "NO" loss of steps would happen. But because of the "open loop" feature of
stepper systems, it is still commonly seen that loss of steps happens, especially in quick
acceleration or quick torque require changes. That could result in wasting processed
materials, crushing control systems, or even damaging machines. That's one of the
main reasons limiting the adoption of stepper technology in many motion control
applications.
In the past, when an application requires real-time closed loop "servo" operation,
engineers are forced to choose servo systems at much higher costs and with more
complexity. But in many applications, because traditional servo systems lack of high
torque feature of stepper systems, high power servo motors have to be chosen, or
expensive planetary gearboxes have to be added to achieve desired torque. In addition,
hard to tune, hunting ("shaking when moving"), overshooting, and long settling time are
also known problematic issues for many servo systems

With the implementation of high resolution encoders, Leadshine easy servo systems
apply servo controls on stepper motors. In an easy servo system, the shaft position of
the driven stepper motor is fed back to the controlling easy servo drive in real time
(every 50 micro second for 1000 line encoders). The easy servo drive can then correct
the position error, close the position loop between the drive & motor, and totally
eliminate the possibility of loss of movement synchronization. Because Leadshine easy
servo systems are actually hybrid of stepper and brushless servo systems, they inherit
desired features available in both technologies. Leadshine easy servos are easy to
implement (almost "plug and play"), low cost, high torque, high precision, no loss of
steps, extra low motor heating, no hunting, no overshooting, almost zero settling time,
broad application range. They have been successfully implemented in many industrial
such as CNC machinery (CNC routers, plasma, laser engravers/cutters, grinding
machines, milling machines, etc), semiconductor, medical, lab automation, packaging...

Features :

No Tuning, Nulls loss of Synchronization

- Closed-loop, eliminates loss of synchronization
- Broader operating range – higher torque and higher speed
- Reduced motor heating and more efficient
- Smooth motion and super-low motor noise
- Do not need a high torque margin
- No Tuning and always stable
- Fast response, no delay and almost no settle time
- High torque at starting and low speed, high stiffness at standstill
- Lower cost