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Chassis: - MST6M181
M/S. VIDEOCON INDUSTRIES LIMITED,
This Service manual is property of
14Km Stone, Paithan Road, Aurngabad,
Videocon Industries Ltd. Village Chitegaon, Taluka Paithan,
AURANGABAD – 431105, MAHASHTRA, INDIA
MST6M181 SERVICE MANUAL
2. Servicing Precautions 06
3. Chassis Specifications 08
4. Operational Specifications 10
5. MST181 IC Introduction 15
12. Troubleshooting 41
VIDEOCON CONFIDENTIAL 5
2. Servicing Precautions
VIDEOCON CONFIDENTIAL 6
2.4 IC Remove/Replacement:- Some chassis circuit boards 2.9 Fuse and Conventional Resistor Removal/Replacement
have slotted holes (oblong) through which the IC leads are :-
inserted and then bent flat against the circuit foil. When 1. Clip each fuse or resistor lead at top of the circuit board
holes are the slotted type, the following technique should be hollows take.
used to remove and replace the IC. When working with 2. Securely crimp the leads of replacement component
boards using the familiar round hole, use the standard around notch at stake top.
technique as outlined in paragraphs 5 and 6 above. 3. Solder the connections.
2.6 Power Output, Transistor Device Removal/Replacement At Other Connections Use the following technique to repair
:- the defective copper pattern at connections other than IC
Pins. This technique involves the installation of a jumper
1. Heat and remove all solder from around the transistor wire on the component side of the circuit board.
leads.
2. Remove the heat sink mounting screw (if so equipped). 1. Remove the defective copper pattern with a sharp knife.
3. Carefully remove the transistor from the heat sink of the Remove at least 1/4 inch of copper, to ensure that a
circuit board. hazardous condition will not exist if the jumper wire
4. Insert new transistor in the circuit board. 5. Solder each opens.
transistor lead, and clip off excess lead. 6. Replace heat 2. Trace along the copper pattern from both sides of the
sink. pattern break and locate the nearest component that is
directly connected to the affected copper pattern.
2.7 Diode Removal/Replacement :- 3. Connect insulated 20-gauge jumper wire from the lead
of the nearest component on one side of the pattern
1. Remove defective diode by clipping its leads as close as break to the lead of the nearest component on the
possible to diode body. other side. Carefully crimp and solder the connections.
2. Bend the two remaining leads perpendicular y to the CAUTION: Be sure the insulated jumper wire is dressed
circuit board. so the it does not touch components or sharp edges.
3. Observing diode polarity, wrap each lead of the new
diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder
joints
of the two "original" leads. If they are not shiny, reheat
them and if necessary, apply additional solder.
VIDEOCON CONFIDENTIAL 7
3. Chassis Specifications
PARAMETERS SPECS REMARKS
NUMBER OF PROGRAMS 200
TUNING SYSTEM FS
COLOUR SYSTEM AUTO/PAL/ SECAM
NTSC PLAYBACK YES Only in AV
SOUND SYSTEM BG/DK/I
TUNNING
VIDEOCON CONFIDENTIAL 8
CLOCK YES
ON CHANNEL YES
TIMER
OFF TIME YES
ON TIME YES
SLEEP TIMER YES (ON REMOTE)
CLOCK DISPALY YES
AUTO SWITCH OFF (IF NO SIGNAL) YES
PANEL COMPABILITY YES
PANEL BRIGHTNESS YES
PROGRAM DIRECTORY YES
OFF/ LOW/ MID
ECO VISION YES
/HIGH/AUDIO ONLY
QUICK VIEW YES
HOTEL MODE YES
VOLUME LOCK YES In Hotel Mode
FEATURES
AV IN 2
AV OUT 1
DVD COMPATIBILITY (YPbPr/YCbCr) 1
USB INPUT (2.0 SUPPORT) 1
HDMI INPUT 1
PC AUDIO IN 1
PC(VGA IN) 1
STILL PICTURE SUPPORT YES
SUBTITLE YES
JPEG(15360X8640), BMP(9600X6400),
IMAGE FORMAT
PNG(9600X6400).
USB SUPPORT
WMA(8K~48KHz), MP3(32K~48KHz),
AUDIO FORMAT
M4A(AAC,8K~48KHz)
MPEG1/2/4,H.264,DivX, MOV,RM/RMVB
VIDEO FORMAT (1280x720 @ 30P), MJPEG (640x480 @ 30P).
Support SD ONLY
H.264 SUPPORT YES (SD 720P)
VC - 1 YES (Liscence Req.)
RM,RMVB SUPPORT YES
USB Update SW YES
VIDEOCON CONFIDENTIAL 9
4. Operating Specifications
4.1) Chassis/Panel Specifications
SCREEN SIZE 22" HD READY 24" HD READY 24” FHD LED 26" HD READY 32" HD READY
LCD display 55 cm TFT LCD 61 cm TFT LCD 61 cm LED 66 cm TFT LCD 81 cm TFT LCD
Display 1366 (Hor.) 1366 (Hor.) 1920 (Hor.) 1366 (Hor.) 1366 (Hor.)
Resolution X 768 (Vert.) X 768 (Vert.) X 1080(Vert.) X 768 (Vert.) X 768 (Vert.)
Viewing 170⁰ (H) x 160⁰ 176⁰ (H) x 178⁰ (H) x 176⁰ (H) x 176⁰
178⁰ (H) x 178⁰ (v)
Angle (v) 176⁰(v) 178⁰(v) (v)
Lamp life
50,000 hr/min 30,000 hr/min 30,000 hr/min 30,000 hr/min 30,000 hr/min
time
AC I/P supply
AC 110V ~ 240, 50/60Hz
Vtg.
Power
Consumption 75W 95W 75W 125W 150W
(MAX)
Power
Consumption <1W
Stand By
TV System
Receiving
PAL/SECAM/ NTSC [(3.58/4.43)-in playback only]
Color System
VHF2-12
Channel
UHF 21-69
Coverage CATV-X-Z+2.S1-S41
Audio system BG/I/DK
Antenna
Input 75 Ohms
Impedance
Audio output Left:-5W/ Left:-8W/ Right:- 8W @ 8 Left:-10W/ Right:- 10W @ 8 Ohm
Right:- 5W @
(RMS) Ohm Speaker Speaker
8Ohm Speaker
1.) Remote handset [V-MT22],
2.) User Guide book,
Accessories 3.) Power cord (Optional),
4.) Battery UM-4,"AAA"1.5V(2 no.)
5.) LCD Stand Assy.
VIDEOCON CONFIDENTIAL 10
4.2) Multimedia Support Specifications
VIDEOCON CONFIDENTIAL 11
Video File Parameter
Internal Baud
File Format Support Suffix Resolution
Encoder Rate
1280x720 @ Max
MPEG1 .DAT\.MPG\.MPEG /
30P 20Mbps
1280x720 @ Max
MPEG2 .MPG /
30P 20Mbps
1280x720 @ Max
MPEG4 .AVI\ .MP4 DIVX,XVID
30P 20Mbps
RV8, RV9, 1280x720 @ Max
RM\RMVB .RM\.RMVB
RV10 30P 10Mbps
1280x720 @ Max
MKV .MKV\.MOV MPEG1,2,4
30P 20Mbps
640x480 @ Max
MJPEG .AVI /
30P 10Mbps
1280x720 @ Max
DivX .DIVX\.AVI MPEG,DIVX
30P 20Mbps
VIDEOCON CONFIDENTIAL 12
4.3) Source Wise Resolutions Support
YPbPr Resolutions:-
VIDEOCON CONFIDENTIAL 13
HDMI Resolutions:-
VIDEOCON CONFIDENTIAL 14
5. MST181 IC INTRODUCTION
Audio Interface: -
• I2S Digital audio input and output.
• HDMI audio channel processing.
• Programmable delay for Audio Video Synchronization.
VIDEOCON CONFIDENTIAL 16
6. MST181 BLOCK DIA. AND WIRING DIAGRAM
POWER
SPEAKER
DDR2
FLASH
N201
N602
MST6M181VS
N401
USB IN HDMI IN VGA AUDIO VGA IN YPbPr IN AV1 IN AV2 IN AV OUT RF TUNER
XS391 XS001 XS104 XS351 XS2 XS381 XS382 XS331 A702
VIDEOCON CONFIDENTIAL 17
6.3) MST181_System Architecture
POWER
5VSB 24V= TO PANEL
N452 _ 3.3V STB SUPPLY
REGULATOR 12V
N451_
3.3V 1.26V CORE 5V
Input Jack POWER
N453 _3.3VDD
USB I/P
USB I/P
XS591
REGULATOR
HDMI I/P
HDMI I/P
XS001
FLASH
VGA AUDIO I/P MEMORY 3.3V
VGA AUDIO
XS591
N602 5V
I/P
VGA (R G B) I/P
N454
N401 DRAM
VGA I/P
XS351
DRAM SUPPLY
DDR2
2.5V REGULATOR
COMPONENT I/P
MST6M181VS N201
XS351
YPbPr I/P
I2S N901
L1/R1 I/P 3D Video decoder Audio Amp
AV1 I/P
3D De-Interlacing TDA7491P
XS2
XS382
Digital IF OUT 2
LVDS Data Logic Board
(Display)
LVDS CLK
24V
Color Codes:
AUDIO
VIDEO
POWER
SIGNAL
VIDEOCON CONFIDENTIAL 18
6.4) SYSTEM WIRING DIAGRAM
IR BOARD KEYBOARD
LCD
PANEL
LVDS SOCKET
CRYSTAL
Y401
LVDS SOCKET
INVERTER
MICON-MST6M181VS
N401
TDA7491P FROM POWER BOARD
DDR 2
N201
POWER SUPPLY
Flash
N602
N901
AC INPUT
110V ~ 240V
VIDEOCON CONFIDENTIAL 19
6.5) POWER DISTRIBUTION IN CHASSIS
+3.3VSTB
N905 – AUDIO IC
SUPPLY TUNER
+5V
N701 – REG.
12V 7805
+30V
+30V FOR
TUNER
BACKLIGHT
5V MICON
CONTROL
+3.3VA/VDD 3.3V
N453 – M
AMS1117 S
+2.5V +2.5V
N454 – T
DDR2
AMS1084 6
1.26V CORE SUPPLY
M
N451—
N_SY8132
1
8
1
+3.3VSTB
N452 –
5VSTB
AMS1084
+3.3VSTB
N602 – FLASH
IR/LED _ IC - W25X32
KEYBOARD
VIDEOCON CONFIDENTIAL 20
6.6) Actual Chassis Photograph
RF TUNER
AV OUT
SOCKET
IR+KEY AV2 IN
SOCKET SOCKET
AV1 IN
JACK
LVDS
SOCKET
MST6M181
MICON YPbPr IN
SOCKET
DDR2 VGA
SOCKET
FLASH IC
VGA AUDIO
POWER SOCKET
SOCKET
HDMI IN
SOCKET
AUDIO
AMPLIFIER
USB IN PORT
VIDEOCON CONFIDENTIAL 21
7. Connectors and Electrical Parameters
7.1) POWER CONN. VOLTAGES XS501
Voltages at
Voltages at
NO. Symbol Function ON condition
Standby (V)
(V)
1 GND GND 0 0
2 KEY1 KEY VOLTAGE 3.31 3.31
3 GND GND 0 0
4 KEY0 KEY VOLTAGE 3.31 3.31
5 LED-R LED VOLTAGE 0 2.59
5V STAND BY
6 5VSTB
SUPPLY 5.1 5.1
7 LED-B NA
IR SIGNAL TO
8 IR
MICON 4.99 4.96
VIDEOCON CONFIDENTIAL 22
7.3) Key Voltage Matrix
VIDEOCON CONFIDENTIAL 23
7.5) LVDS Connector XS401
VIDEOCON CONFIDENTIAL 24
8. MST6M181 CRITICAL COMPONENTS
8.1 CRITICAL COMPONENT LIST
VIDEOCON CONFIDENTIAL 25
8.2) CRITICAL IC VOLTAGES
Pin On Condition
N602 Pin Label Standby (V) IC Function
No. (V)
1 CS# 0 3.3
2 S_Q 0 1.08
3 WP#VPP 0 3.3
4 VSS 0 0
Flash IC
5 S_D 0 0
6 SCLK 0 0
7 HOLD# 0 3.3
8 VCC 0 3.3
Pin Standby
N701 Pin Label On Condition (V) IC Function
No. (V)
1 IN 0 12
Tuner Power
2 OUT 0 5
+5V
3 ADJ/GND 0 0
On Condition
N452/N453 Pin No. Pin Label Standby (V) IC Function
(V)
1 ADJ/GND 0 0
2 OUT 3.3 3.3 3.3V LDO
3 IN 5 5
VIDEOCON CONFIDENTIAL 26
8.3) AUDIO AMPLIFIER STA559BW
CONNECTION DIAGRAM
VIDEOCON CONFIDENTIAL 27
VIDEOCON CONFIDENTIAL 28
9. CHASSIS VARIANTS & PANEL MATRIX
VIDEOCON CONFIDENTIAL 29
9.2) PANEL VCC SELECTION: -
VIDEOCON CONFIDENTIAL 30
10. SW INSTALLATION PROCEDURE
The SW installation in MST181 chassis can be done with USB in two
procedures.
1.) Set in Stand by condition.
2.) In Set ON condition.
9.1.) SW installation in Stand By condition: -`
Sr.
STEPS PHOTOS
No.
Copy the SW .bin file from computer to
A
Root of our USB drive.
Rename the SW .bin File as
B
VIDEOCON.bin.
Keep the set in Mains Power OFF
C
condition.
VIDEOCON CONFIDENTIAL 32
10.2) SW installation in ON Condition
Sr.
STEPS PHOTOS
No.
Copy the SW .bin file from computer to
A
Root of our USB drive.
Rename the SW .bin File as
B
VIDEOCON.bin
C Keep the set in ON condition.
VIDEOCON CONFIDENTIAL 33
After SW loading is complete i.e. 100%,
H the set will go to stand by automatically
and will restart again.
VIDEOCON CONFIDENTIAL 35
MODEL PARAMETER DESCRIPTION
SOURCE/MODES
BRIGHTNESS
These parameters
CONTRAST
are used to adjust
PICTURE
the Picture
CURVE SATURATION
parameter values
for all sources.
SHARPNESS
HUE
RGBVGA
R_Gain
G_Gain
The calibration is
B_Gain used in YPbPr and
ADC ADJUST R_Cut VGA sources, to set
the color and
G_Cut
resolution of these
B_Cut sources.
Auto ADC
VIDEOCON CONFIDENTIAL 36
11.2) AUDIO ADJUSTMENT PARAMETERS
VIDEOCON CONFIDENTIAL 37
MODEL PARAMETER DESCRIPTION
This is selection for Model
wise Audio selection. When
Speaker
22S12 change the selection, the Pre
Selection
adjusted Audio settings will
be enabled.
SRS OFF NA
SRS Setting NA
Select Audio 2.0 NA
This is level setting for set
On Music VoL. 10
start ON Music Volume Level.
VIDEOCON CONFIDENTIAL 38
11.3) SETUP DESIGN PARAMETERS
Normal
Abnormal
Check fuse continuity Replace fuse
(F-1) (F-1)
Normal
Normal
Normal Abnormal
Short pin no 2 & 3 of
CN2 and check 12V
supply on pin no. 8 & 9
of CN2
Check MOSFET Check rectifier
( AND P-2) Diodes ( D1, D2,
Normal D3, D4)
Power supply OK
VIDEOCON CONFIDENTIAL 41
12.2) No Picture Condition
Abnormal
Check all connectors
Connect
connection, remove and
properly
connect again
Normal
Abnormal
Check supply voltage at XS501
Check power
- 5V on pin no. 1
supply
- 12V on pin no. 8 & 9
Normal
Normal Abnormal
VIDEOCON CONFIDENTIAL 42
12.3) No Sound Condition
Abnormal
Check connectors and Reconnection / Re solder,
speaker Change speaker
Normal
Abnormal
Check 12V supply on Check 12V supply at pin no.8 & 9
R952 of XS501
Normal Abnormal
Normal
Abnormal
Check A/V Section if no
Change Main Board
sound on A/V
Check RF Section if no
sound on RF
Normal
VIDEOCON CONFIDENTIAL 43
12.4) RC Not Working
Abnormal
Check remote battery Change battery
Normal
Abnormal
Check 5V supply on IR Check voltage 5VSB at PIN 3 of
sensor XS501
Abnormal
Normal Check Power supply conn
and power supply
Abnormal
Check remote pulse on
Check Remote board
IR out
Abnormal
Normal
Change Remote
Abnormal
Check remote selection Change data as per make &
in Design data spec.
VIDEOCON CONFIDENTIAL 44
12.5) No HDMI Display/Audio
Abnormal
Check I/P signal and Correct signal and connection
connection
Normal
Abnormal
Check Source selection
Change selection and check
in main menu
Normal
Check voltage 5V on
R011 & R012
Normal
Normal
VIDEOCON CONFIDENTIAL 45
12.6) No VGA Display
Abnormal
Check connection and
Change cable and correct
signal cable
connection
Normal
Abnormal
Check input signal, Change resolution & frequency
Resolution & frequency as per model spec.
Normal
Check 5V supply on
VD506
Normal
Change main
board
VIDEOCON CONFIDENTIAL 46
12.7) Stand By Mains LED red, Set off
Abnormal
Check stand by
voltage 3~4V at pin Connect USB with
no.3 of XS501 SW file and Switch
On the set
Abnormal
Check voltage 5V at pin
no. 1 & 2 of XS501 LED blinking starts
and SW gets loaded
Abnormal
Check regulator
Replace the Main
voltage:
board
IC No. Voltage
N451 1.26V
N452 3.3V
N453 3.3V
Normal Abnormal
VIDEOCON CONFIDENTIAL 47
12.8) ScreenFlickering
Abnormal
Check input connections Connect properly
Normal
Abnormal
Check inside connectors Remove and reconnect
Normal Abnormal
Check power supply
Normal
Abnormal
Normal
VIDEOCON CONFIDENTIAL 48
12.9) No Chanel Search
Abnormal
Check input RF
signal and Connect
connection properly
Normal
Abnormal
Check IC
Check 5V supply N701 and
on tuner replace
Normal
Change Tuner
VIDEOCON CONFIDENTIAL 49
12.10) No Signal – A/V & RF
Abnormal
Check input signal Connect
and connection properly
Normal
Abnormal
Select as
Check OSD per signal
selection source
Normal
NG on A/V NG on RF
Conditions
Check tuner
Normal
Abnormal
Check 12V at
Check voltage 5V on XS501 and 5V on
TUNER PIN output of N701
Abnormal
Check related parts
Normal
& track of A/V
section
Normal
Replace main board
VIDEOCON CONFIDENTIAL 50
12.11) Chanel Skip-RF
Abnormal
Check input RF
Connect properly
signal and connection
Normal
Abnormal
Check tuner type in Select correct tuner as per
SVC data PCB
Normal
Abnormal
Check input signal Ask to customer to correct
level through db input signal strength from
meter local distribution center
VIDEOCON CONFIDENTIAL 51
13. REMOTE CONTROL
13.1) REMOTE CONTROL PHOTO & KEY CODES
VIDEOCON CONFIDENTIAL 52
13.2) REMOTE CONTROL KEY DESCRIPTION
VIDEOCON CONFIDENTIAL 53
VIDEOCON CONFIDENTIAL 54
VIDEOCON CONFIDENTIAL 55
14. Power Supply and Connectors
AC INPUT SOCKET
LINE FILTER
MAINS ELICO
TRANSFORMER
VIDEOCON CONFIDENTIAL 56
14.2) Connectors
On Power
Supply
Locking header
end – on chassis
VIDEOCON CONFIDENTIAL 57
14.2.2) SPEAKER CONNECTOR 1100078873
VIDEOCON CONFIDENTIAL 58
14.2.3) POWER CONNECTOR 1100078872
Locking type
Conn. On
chassis at
XS605
For IR Board
VIDEOCON CONFIDENTIAL 59
15. Wall Mounting Instructions
VIDEOCON CONFIDENTIAL 60
16. Abbrevations