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Webinar 2016
Presented by
Robert Frey Wear Products
Molded Lining Systems
Urethane Liners
Molded parts
Lining Applications
Polyurethane
▪ Plain sheet
▪ Plain sheet with expanded metal backing
▪ Weld plate style sheets or made-to-size
Rubber Liners
▪ Plain Sheet
▪ Bolt-in or weld-in with counter bored holes and plugs- steel backed
▪ Bolt-in with welded steel studs- steel backed
Custom Designs
12.00
11.00
10.00
9.00
2" or 2-1/2" R/C Impact Style
8.00
7.00
6.00
5.00 2" or 2-1/2" R/C
4.00
3.00
1-3/8" R/C
2.00
1.00 Ceramic Tile
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Drop Distance (feet)
Cylinder grouping – Standard design
Plate Backed
▪ Standard thicknesses: 0.75”, 1.00”, 1.50”, 2.00”, 2.50”
▪ 3/16” standard steel backing plate
▪ Four different fastening styles
▪ Counter bored bolt holes (Can be used for bolting or plug welding)
▪ Welded stud
▪ Exposed steel edge (for welding)
▪ T-track style (Adjustable)
▪ Molded part sizes up to 96” long, maximum size = 20 ft² depending on thickness
Variety of ceramic shapes and sizes available (0.812” & 1.25” cylinders are std.)
Standard rubber material is HD-70 but all Linatex compounds are available
Custom and curved shapes are possible
Chrome-White Iron (CWI) Liners
Combines highly abrasion resistant cast steel tiles with resilient rubber backing
Can be used in higher impact / higher load applications than rubber/ceramic
Good for applications where material is “sticky”
Custom molded to any (flat) shape (CWI tiles are plasma cut to suit)
Mounting styles similar to rubber/ceramic
Liner thickness ranges from 1” to 3”
CWI tile thickness available: 0.50”, 0.75”, 1.50”
PLASTICS
Fluorocarbons
20 30 40 50 60 70 80 90 95
Polypropylene
DUROMETER A
Polystyrene
Phenolics
Acrylics
Nylons
Rubber 45 55 65 75 85
Band
Auto DUROMETER D
Tire
Tread
Mens'
Shoe Heel
50 70 90 100 110 120 130 140 150
ROCKWELL R
OCN- -CH2- -NCO + HO OH
- -NHCO2 O2CHN- -
Polyurethane
Main types used in screening and lining
Moist hot environments. Ether-based urethanes are much better in hot humid conditions than ester-
based urethanes, in particular, the southern states. Ester-based materials can handle hot humid
situations as long as they are in constant use. Once they are taken out of use or if they sit around
waiting to be used, they will degrade over a shorter life than normal.
Certain Chemical environments. The ether-based materials are best for submerged water
situations and for weak acids and bases. Before putting a urethane material in this type of
environment, be sure to put a sample in the solution for several days. Some materials will crumble
away and some will bloat. When the material is removed from the solution, it can go back to normal.
Be sure that you see what the results are in solution. Ester-based materials are better for oils and
solvents. Strong solvents will destroy any urethane though.
Hydrolysis on
Ester based
liners
Molded part sizes up to 60” wide x 144” long, Maximum weight = 300 lbs.Weld Plate Style
w/ plug
Available in standard sheet sizes (48” x 96”), (48” x 120”), (60” x 120”)
Can be cut to size on site
Also available in pre-cast custom sizes or shapes
Bolt-in urethane liner products
Measure and cut to size Layout the hole pattern and drill the holes
Plate Backed
▪ Thickness range: 1/2” to 6”
Molded Product
Available in 1’ x 1’ units
Thicknesses in 25mm, 40mm, and
50mm
Rigid Rubber backing (to eliminate
steel)
Easy to “cut to fit” in chutes
No adhesives required
12mm bolt attachment
Available as Rubber/Ceramic
MAP Panel Installation
Strapbak
Steel backing strips bonded to the rubber liners
Other Rubber Liners
Tensions Rails
Eccentric Shaft Covers
Scrubber
Liners
The Weir Group PLC
3459 South 700 West
Questions?
Salt Lake City UT
112 West First Avenue
Luck WI
T 715-483-9611 in WI
F 715-483-1448 in WI
www.weirminerals.com
Follow us on Twitter
@weirgroup