Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
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New New
approach markets /
products
Surface modified pulp fibres
Pulp (hydrophobic, thermoplastic)
• Thermoplastic paper
based products
Surface modified • Reinforcement in
microfibrillated cellulose composites / Light
weight construction
• Masterbatches
• Injection moulding
Various monomers and
reactive compounds
Amorphous cellulose derivatives
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Source: Coperion
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EXAMPLE 1
CELLULOSE ACETYLATION
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Cellulose Acetate
Dominant thermoplastic cellulose based product is cellulose acetate (~80,000 t/p.a.)
• Properties depend on substitution degree DS and polymerisation degree DP
DS Application
2.9–3.0 Fabrics
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Esterification in Extruder
Pulp +
acetic acid
ZSK 26 Mc
< 1 min reaction time
(compare with 1h
in batch reactor)
Cellulose
acetate
Acetic anhydride +
catalyst
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DS 2.4
(commercial product)
DS ~2.2
DS ~0.9
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EXAMPLE 2
FIBRE BASED MASTERBATCHES
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Pulp
ZSK 26 Mc
1-2 min
reaction time
Fibre-Polymer
Masterbatches
Various reactive
modifiers/monomers
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O O
O
O O
kat. O O
+ O ∆ + PCL
O
O
O
H n
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0.0 s 0.0 s
~56° ~85°
0.5 s 0.5 s
~17° ~65°
1.0 s
~60°
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Conclusions
• Reactive extrusion of cellulose fibres is a feasible way to produce cellulose derivatives, fibres
and microfibrillated cellulose with added-value properties
• Example 1. Cellulose acetylation
• Reaction time < 1 min
• Both homogeneous and heterogeneous acetylation was achieved by reactive extrusion
• Various typical for cellulose acetate properties were demonstrated
• Example 2. Fibre-Polymer-Masterbatches
• Potential application as paper additive (thermoplastic and barrier properties)
• Potential application as composite additive (as reinforcement)
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Contact
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