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methodology
B
the study of an electrical installation listing of power demands
The study of a proposed electrical installation corresponding chapter
by means of this guide requires the
necessitates an adequate understanding of B - general - installed power
reading of the entire text in the order all governing rules and regulations.
in which the chapters are presented. A knowledge of the operating modes of
power-consuming appliances, i.e. "loads"
(steady-state demand, starting conditions,
non-simultaneous operation, etc.) together
with the location and magnitude of each load
shown on a building plan, allow a listing of
power demands to be compiled. The list will
include the total power of the loads installed
as well as an estimation of the actual loads to
be supplied, as deduced from the operating
modes.
From these data the power required from
the supply source and (where appropriate)
the number of sources necessary for an
adequate supply to the installation, are
readily obtained.
Local information regarding tariff structures is
also required to permit the best choice of
connection arrangement to the power-supply
network, e.g. at high voltage or low voltage.
service connection
This connection can be made at:
c High Voltage: C - HV/LV distribution substations
a consumer-type substation will then have to
be studied, built and equipped. This
substation may be an outdoor or indoor
installation conforming to relevant standards
and regulations (the low-voltage section may
be studied separately if necessary). Metering
at high-voltage or low-voltage is possible in
this case
c Low Voltage: D - low-voltage service connections
the installation will be connected to the local
power network and will (necessarily) be
metered according to LV tariffs.
reactive energy
The compensation of reactive energy within E - power factor improvement
electrical installations normally concerns only
power factor improvement, and is carried out
locally, globally or as a combination of both
methods.
LV distribution
The whole of the installation distribution F - distribution within a low-voltage
network is studied as a complete system. installation
The number and characteristics of standby
emergency-supply sources are defined.
Earth-bonding connections and neutral-
earthing arrangements are chosen according
to local regulations, constraints related to the
power-supply, and to the nature of the
installation loads.
The hardware components of distribution,
together with distribution boards and
cableways, are determined from building
plans and from the location and grouping of
loads.
The kinds of location, and activities practised
in them, can affect their level of resistance to
external influences.
B
circuits and switchgear
Each circuit is then studied in detail.
From the rated currents of the loads; the level
of short-circuit current; and the type of
protective device, the cross-sectional area of
circuit conductors can be determined, taking
into account the nature of the cableways and
their influence on the current rating of
conductors.
Before adopting the conductor size indicated H1 - the protection of circuits
above, the following requirements must be
satisfied:
c the voltage drop complies with the relevant
standard,
c motor starting is satisfactory,
c protection against electric shock is assured.
The short-circuit current Isc is then
determined, and the Isc thermal and electro-
dynamic withstand capability of the circuit is
checked.
These calculations may indicate that a
different conductor size than that originally
chosen is necessary.
The performance required by the switchgear H2 - the switchgear
will determine its type and characteristics.
The use of cascading techniques and the
discriminative operation of fuses and tripping
of circuit breakers are examined.
B
Low-voltage installations are governed by a
number of regulatory and advisory texts,
which may be classified as follows:
c statutory regulations (decrees, factory acts,
etc.),
c codes of practice, regulations issued by
professional institutions, job specifications,
c national and international standards for
installations,
c national and international standards for
products.
B
2.2 regulations
In most countries, electrical installations shall
comply with more than one set of regulations,
issued by National Authorities or by
recognised private bodies. It is essential to
take into account these local constraints
before starting the design.
2.3 standards
This Guide is based on relevant IEC
standards, in particular IEC 364. IEC 364 has
been established by medical and engineering
experts of all countries in the world
comparing their experience at an international
level. Currently, the safety principles of
IEC 364 and 479-1 are the fundamentals of
most electrical standards in the world.
IEC - 38 Standard voltages
IEC - 56 High-voltage alternating-current circuit breakers
IEC - 76-2 Power transformer - Part 2: Temperature rise
IEC - 76-3 Power transformer - Part 3: Insulation levels and dielectric tests
IEC - 129 Alternating current disconnectors and earthing switches
IEC - 146 General requirements and line commutated converters
IEC - 146-4 General requirements and line commutated converters - Part 4: Method
of specifying the performance and test requirements of uninterruptible power
systems
IEC - 265-1 High-voltage switches - Part 1: High-voltage switches for rated voltages above
1 kV and less than 52 kV
IEC - 269-1 Low-voltage fuses - Part 1: General requirements
IEC - 269-3 Low-voltage fuses - Part 3: Supplementary requirements for fuses for use by
unskilled persons (fuses mainly for household and similar applications)
IEC - 282-1 High-voltage fuses - Part 1: Current limiting fuses
IEC - 287 Calculation of the continuous current rating of cables (100% load factor)
IEC - 298 AC metal-enclosed switchgear and controlgear for rated voltages above 1kV
and up to and including 52 kV
IEC - 364 Electrical installations of buildings
IEC - 364-3 Electrical installations of buildings - Part 3: Assessment of general
characteristics
IEC - 364-4-41 Electrical installations of buildings - Part 4: Protection of safety - Section 41:
Protection against electrical shock
IEC - 364-4-42 Electrical installations of buildings - Part 4: Protection of safety - Section 42:
Protection against thermal effects
IEC - 364-4-43 Electrical installations of buildings - Part 4: Protection of safety - Section 43:
Protection against overcurrent
IEC - 364-4-47 Electrical installations of buildings - Part 4: Application of protective measures
for safety - Section 47: Measures of protection against electrical shock
IEC - 364-5-51 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 51: Common rules
IEC - 364-5-52 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 52: Wiring systems
IEC - 364-5-53 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 53: Switchgear and controlgear
IEC - 364-6 Electrical installations of buildings - Part 6: Verification
IEC - 364-7-701 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 701: Electrical installations in bathrooms
IEC - 364-7-706 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 706: Restrictive conductive locations
IEC - 364-7-710 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 710: Installation in exhibitions, shows, stands
and funfairs
IEC - 420 High-voltage alternating current switch-fuse combinations
IEC - 439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Types-tested
and partially type-tested assemblies
IEC - 439-2 Low-voltage switchgear and controlgear assemblies - Part 2: Particular
requirements for busbar trunking systems (busways)
IEC - 439-3 Low-voltage switchgear and controlgear assemblies - Part 3: Particular
requirements for low-voltage switchgear and controlgear assemblies intended
to be installed in places where unskilled persons have access for their use -
Distribution boards
IEC - 446 Identification of conductors by colours or numerals
IEC - 479-1 Effects of current on human beings and livestock - Part 1: General aspects
IEC - 479-2 Effects of current on human beings and livestock - Part 2: Special aspects
IEC - 529 Degrees of protection provided by enclosures (IP code)
IEC - 644 Specification for high-voltage fuse-links for motor circuit applications
B
2.5 initial testing of an installation
Before a power-supply authority will connect These tests and checks are basic (but not
an installation to its supply network, strict exhaustive) to the majority of installations,
pre-commissioning electrical tests and visual while numerous other tests and rules are
inspections by the authority, or by its included in the regulations to cover particular
appointed agent, must be satisfied. cases, for example: TN-, TT- or IT-earthed
These tests are made according to local installations, installations based on class 2
(governmental and/or institutional) insulation, SELV circuits, and special
regulations, which may differ slightly from one locations, etc.
country to another. The principles of all such The aim of this guide is to draw attention to
regulations however, are common, and are the particular features of different types of
based on the observance of rigorous safety installation, and to indicate the essential rules
rules in the design and realization of the to be observed in order to achieve a
installation. satisfactory level of quality, which will ensure
IEC 364 and related standards included in safe and trouble-free performance. The
this guide are based on an international methods recommended in this guide,
consensus for such tests, intended to cover modified if necessary to comply with any
all the safety measures and approved possible variation imposed by a local supply
installation practices normally required for authority, are intended to satisfy all pre-
domestic, commercial and (the majority of) commissioning test and inspection
industrial buildings. Many industries however requirements.
have additional regulations related to a
particular product (petroleum, coal, natural
gas, etc.). Such additional requirements are
beyond the scope of this guide.
The pre-commissioning electrical tests and
visual-inspection checks for installations in
buildings include, typically, all of the following:
c insulation tests of all cable and wiring
conductors of the fixed installation, between
phases and between phases and earth,
c continuity and conductivity tests of
protective, equipotential and earth-bonding
conductors,
c resistance tests of earthing electrodes with
respect to remote earth,
c allowable number of socket-outlets per
circuit check,
c cross-sectional-area check of all
conductors for adequacy at the short-circuit
levels prevailing, taking account of the
associated protective devices, materials and
installation conditions (in air, conduit, etc.),
c verification that all exposed- and
extraneous metallic parts are properly
earthed (where appropriate),
c check of clearance distances in bathrooms,
etc.
declaration of conformity
In cases where the equipment in question is
to be used by qualified or experienced
persons, the declaration of conformity
provided by the manufacturer (included in the
technical documentation) together with a
conformity mark on the equipment
concerned, are generally recognized as a
valid attestation. Where the competence of
the manufacturer is in doubt, a certificate of
conformity can be obtained from an
independent accredited laboratory.
certification of Quality
Assurance
A laboratory for testing samples cannot certify
the conformity of an entire production run:
these tests are called type tests. In some
tests for conformity to standards, the samples
are destroyed (tests on fuses, for example).
Only the manufacturer can certify that the
fabricated products have, in fact, the
characteristics stated.
Quality assurance certification is intended to
complete the initial declaration or certification
of conformity.
As proof that all the necessary measures
have been taken for assuring the quality of
production, the manufacturer obtains
certification of the quality control system
which monitors the fabrication of the product
concerned. These certificates are issued by
organizations specializing in quality control,
and are based on the international standard
ISO 9000, the equivalent European standard
being EN 29000.
These standards define three model systems
of quality assurance control corresponding to
different situations rather than to different
levels of quality:
c model 3 defines assurance of quality by
inspection and checking of final products,
c model 2 includes, in addition to checking of
the final product, verification of the
manufacturing process. This method applies,
for example, to the manufacture of fuses
where performance characteristics cannot be
checked without destroying the fuse,
c model 1 corresponds to model 2, but with
the additional requirement that the quality of
the design process must be rigorously
scrutinized; for example, where it is not
intended to fabricate and test a prototype
(case of a custom-built product made to
specification).
general - installed power - B7
3. motor, heating and lighting loads
B
The examination of actual values of
an examination of the actual
apparent-power required by each load
apparent-power demands of different enables the establishment of:
loads: a necessary preliminary step c a declared power demand which
in the design of a LV installation. determines the contract for the supply of
energy,
c the rating of the HV/LV transformer, where
applicable (allowing for expected increases in
load),
c levels of load current at each distribution
board.
motor-starting current
Starting current (Id) for 3-phase induction Id depends on the value of starting
motors, according to motor type, will be: resistances in the rotor circuits:
c for direct-on-line starting of squirrel-cage Id = 1.5 to 3 In (mean value = 2.5 In).
motors: c for induction motors controlled by speed-
v Id = 4.2 to 9 In for 2-pole motors changing variable-frequency devices (for
v Id = 4.2 to 7 In for motors with more than example: Altivar Telemecanique), assume
2 poles (mean value = 6 In), where that the control device has the effect of
In = nominal full-load current of the motor, increasing the power (kW) supplied to the
c for wound-rotor motors (with slip-rings), and circuit motor (i.e. device plus) by 10%.
for D.C. motors:
table B4: power and current values for typical induction motors.
Reminder: some columns refer to 220 and 380 V motors. for 230 V and 400 V motors is 0.95, as noted on the
The international (IEC 38) standard of 230/400 V has been previous page.
in force since 1983. The conversion factor for current values
B
3.2. direct-current motors
D.C. motors are mainly used for specific
applications which require very high torques
and/or variable speed control (for example
machine tools and crushers, etc.).
Power to these motors is provided via speed-
control converters, fed from 230/400 V
3-phase a.c. sources; for example, Rectivar 4
(Telemecanique).
The operating principle of the converter does
not allow heavy overloading. The speed
controller, the supply line and the protection
are therefore based on the duty cycle of the
motor (e.g. frequent starting-current peaks)
rather than on the steady-state full-load
current.
For powers i 40 kW, this solution is
progressively replaced with a speed-
changing variable-frequency device and an
asynchronous motor. It is still used for
gradual starters and/or retarders.
Im
M
V power-supply network
In
B
3.4. fluorescent lamps and related equipment (continued)
arrangement of tube power current (A) at 220V/240 V tube
lamps, starters power consumed PF not PF electronic length
and ballasts (W) (1) (W) corrected corrected ballast (cm)
single tube with starter 18 27 0.37 0.19 60
36 45 0.43 0.24 120
58 69 0.67 0.37 150
single tube without 20 33 0.41 0.21 60
starter (2) with 40 54 0.45 0.26 120
external starting strip 65 81 0.80 0.41 150
twin tubes with starter 2 x 18 55 0.27 60
2 x 36 90 0.46 120
2 x 58 138 0.72 150
twin tubes without starter 2 x 40 108 0.49 120
single tube with 32 36 0.16 120
high frequency ballast 50 56 0.25 150
cos ø = 0.96
twin tubes with high- 2 x 32 72 0.33 120
frequency ballast 2 x 50 112 0.50 150
cos ø = 0.96
(1) Power in watts marked on tube.
(2) Used exclusively during maintenance operations.
table B12 gives the current taken by type of power current In(A) starting luminous average utilization
a complete unit, including all lamp demand PF not PF Ia/In period efficiency life of
(W) at corrected corrected lumens lamp
associated ancillary equipment. (W) 230V 400V 230V 400V 230V 400V (mins) (per watt) (h)
high-pressure sodium vapour lamps
50 60 0.76 0.3 1.4 4 to 6 80 to 120 9000 - lighting of
70 80 1 0.45 to 1.6 large halls
100 115 1.2 0.65 - outdoor
150 168 1.8 0.85 spaces
250 274 3 1.4 - public
lighting
400 431 4.4 2.2
1000 1055 10.45 4.9
low-pressure sodium vapour lamps
standard lamp
18 26.5 0.14 1.1 7 to 15 100 to 200 8000 to - lighting of
35 43.5 0.62 0.24 to 1.3 12000 autoroutes
55 72 0.34 - security
lighting, station
90 112 0.84 0.50 platform,
135 159 0.73 stockage areas
180 216 0.98
economy lamps
26 34.5 0.45 0.17 1.1 7 to 15 100 to 200 8000 to - new types
36 46.5 0.22 to 1.3 12000 more
66 80.5 0.39 efficient
same
91 105.5 0.49 utilization
131 154 0.69
mercury vapour + metal halide (also called metaliodide)
70 80.5 1 0.40 1.7 3 to 5 70 to 90 6000 - lighting of
150 172 1.80 0.88 6000 very large
250 276 2.10 1.35 6000 areas by
projectors (for
400 425 3.40 2.15 6000 example:sports
1000 1046 8.25 5.30 6000 stadiums, etc)
2000 2092 2052 16.50 8.60 10.50 6 2000
mercury vapour + fluorescent substance (fluorescent bulb)
50 57 0.6 0.30 1.7 3 to 6 40 to 60 8000 to - workshops
80 90 0.8 0.45 to 2 12000 with very high
125 141 1.15 0.70 ceilings (halls,
hangars)
250 268 2.15 1.35 - outdoor
400 421 3.25 2.15 lighting
700 731 5.4 3.85 - low light
1000 1046 8.25 5.30 output (1)
2000 2140 2080 15 11 6.1
(1) replaced by sodium vapour lamps.
Note: these lamps are sensitive to voltage dips. They extinguish if the voltage falls to less than 50% of their nominal voltage, and
will not re-ignite before cooling for approximately 4 minutes.
Note: Sodium vapour low-pressure lamps have a light-output efficiency which is superior to that of all other sources. However,
use of these lamps is restricted by the fact that the yellow-orange colour emitted makes colour recognition practically impossible.
table B12: current demands of discharge lamps.
B
In order to design an installation, the actual for the installation, from which the
maximum load demand likely to be imposed requirements of a supply system (distribution
on the power-supply system must be network, HV/LV transformer, or generating
assessed. set) can be specified.
To base the design simply on the arithmetic
sum of all the loads existing in the installation
would be extravagantly uneconomical, and
bad engineering practice. *power: the word "power" in the title has
The aim of this chapter is to show how all been used in a general sense, covering
existing and projected loads can be assigned active power (kW) apparent power (kVA) and
various factors to account for diversity (non- reactive power (kvar). Where the word power
simultaneous operation of all appliances of a is used without further qualification in the rest
given group) and utilization (e.g. an electric of the text, it means active power (kW).
motor is not generally operated at its full-load The magnitude of the load is adequately
capability, etc.). The values given are based specified by two quantities, viz:
on experience and on records taken from c power,
actual installations. In addition to providing c apparent power.
basic installation-design data on individual power
The ratio = power factor
circuits, the results will provide a global value apparent power
When some or all of the load characteristics generally too small to be expressed in kVA or
are not known, the values shown in table B13 kW). The estimates for lighting loads are
may be used to give a very approximate based on floor areas of 500 sq-metres.
estimate of VA demands (individual loads are
B
4.3 estimation of actual maximum kVA demand
All individual loads are not necessarily
all individual loads are not
operating at full rated nominal power nor
necessarily operating at full rated necessarily at the same time. Factors ku and
nominal power nor necessarily at the ks allow the determination of the maximum
same time. Factors ku and ks allow power and apparent-power demands actually
the determination of the maximum required to dimension the installation.
power and apparent-power demands
actually required to dimension the factor of maximum utilization (ku)
installation. In normal operating conditions the power In an industrial installation this factor may be
consumption of a load is sometimes less than estimated on an average at 0.75 for motors.
that indicated as its nominal power rating, a For incandescent-lighting loads, the factor
fairly common occurrence that justifies the always equals 1.
application of an utilization factor (ku) in the For socket-outlet circuits, the factors depend
estimation of realistic values. entirely on the type of appliances being
This factor must be applied to each individual supplied from the sockets concerned.
load, with particular attention to electric
motors, which are very rarely operated at full
load.
utilization apparent- utilization apparent- simultaneity apparent- simultaneity apparent- simultaneity apparent-
power (Pa) factor power demand factor power demand factor power demand factor power demand
kVA max. max. kVA kVA kVA kVA
workshop A lathe n°1 5 0.8 4 distribution
box
n°2 5 0.8 4
n°3 5 0,8 4 power
circuit
0.75 14.4 workshop
n°4 5 0.8 4 A
distribution
pedestal- n°1 2 0.8 1.6 board
drill main
n°2 2 0.8 1.6 0,9 18.9
socket- general
5 socket- outlets distribution
outlets 10/16 A 18 1 18 0.2 3,6 lighting board
circuit MGDB
30 fluorescent 3 1 3 1 3
lamps
power
circuit LV/HV
workshop B compressor 15 0.8 12 1 12 socket- workshop
B 65
3 socket- 10/16 A 10.6 1 10.6 0.4
outlets
4,3 lighting distribution 15.6 0.9
outlets circuit
board
10 fluorescent 1 1 1 1 1 0.9
lamps
workshop C ventilation n°1 2,5 1 2.5 distribution workshop
fan box C
n°2 2,5 1 2.5 power distribution
circuit
1 35 board
oven n°1 15 1 15
0.9 37.8
n°2 15 1 15
socket-
5 socket- outlets
outlets 10/16 A 18 1 18 0.28 5 lighting
circuit
20 fluorescent 2 1 2 1 2
lamps
table B18: an example in estimating the maximum predicted loading of an installation (the factor values used are for demonstration purposes
only).
B
4.5 diversity factor
The term DIVERSITY FACTOR, as defined
in IEC standards, is identical to the factor of
simultaneity (ks) used in this guide, as
described in 4.3. In some English-speaking
countries however (at the time of writing)
DIVERSITY FACTOR is the inverse of ks i.e.
it is always u 1.
In (A)
voltage (at no load) 400 V 420 V 433 V 480 V
rated power (kVA)
50 72 69 67 60
100 144 137 133 120
160 231 220 213 192
250 361 344 333 301
315 455 433 420 379
400 577 550 533 481
500 722 687 667 601
630 909 866 840 758
800 1155 1100 1067 962
1000 1443 1375 1333 1203
1250 1804 1718 1667 1504
1600 2309 2199 2133 1925
2000 2887 2749 2667 2406
2500 3608 3437 3333 3007
table B19: IEC-standardized kVA ratings of HV/LV 3-phase distribution transformers and
corresponding nominal full-load current values.
The nominal full-load current In on the LV Simplified equation for 400 V (3-phase load)
side of a 3-phase transformer is given by: In = kVA x 1.4
Pa 103 The IEC standard for power transformers is
In = where
Ue IEC 76.
* as given on the transformer-rating
Pa = kVA rating of the transformer
nameplate. For table B19 the no-load voltage
U = phase-to-phase voltage at no-load* (in
used is 420 V for the nominal 400 V winding.
volts)
In is in amperes.
For a single-phase transformer:
3
In = Pa 10 where
V
V = voltage between LV terminals at no-load*
(in volts).