Diagnostic Code Listing RENR7869 Connector Tables for Harness 246-4947

Flash Flash May 2005 P2 P100 P300

PID-FMI Description PID-FMI Description
Code Code CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 BU-18 995-E18 1 180-9340 GY-18 A701-E21 A -
N/A 55 No Diagnostic Code Detected 105-00 64 High Intake Manifold Air Temperature Warning WH-18 G828-E1 2 180-9340 PK-18 G833-E12 2 180-9340 PU-18 A702-E22 B -
001-11 72 Cylinder #1 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high GN-18 G829-E5 3 180-9340 ACCESSORY TABLE BR-18 A703-E23 C -
4 8T-8737 QTY PART NAME P/N GN-18 A704-E24 D -
002-11 72 Cylinder #2 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low 5 8T-8737 1 PLUG_AS. 155-2269 BU-18 A705-E40 E -
003-11 73 Cylinder #3 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature 6 8T-8737 1 WEDGE 155-2261 GY-18 A706-E41 F -
7 8T-8737 YL-18 L985-E35 G -
004-11 73 Cylinder #4 Injector current fault 108-03 26 Barometric Pressure voltage high BU-18 G850-E9 8 180-9340 J102 YL-18 L985-E34 H -
9 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG OR-18 L984-E30 I -
005-11 74 Cylinder #5 Injector current fault 108-04 26 Barometric Pressure voltage low
10 8T-8737 GN-18 Y772-E19 1 180-9339 OR-18 L984-E31 J -
006-11 74 Cylinder #6 Injector current fault 110-00 61 High Coolant Temperature Warning 11 8T-8737 PK-18 G833-E14 2 180-9339 WH-18 L985-E29 K -
12 8T-8737 ACCESSORY TABLE WH-18 L985-E28 L -
022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-03 27 Coolant Temperature voltage high
13 8T-8737 QTY PART NAME P/N M -
022-13 42 Engine Speed Signal Calibration Not Performed 110-04 27 Coolant Temperature voltage low GY-18 A747-E10 14 180-9340 1 RECEPTACLE_AS. 3E-3364 N -
15 8T-8737 1 WEDGE 3E-3365 ACCESSORY TABLE
030-08 29 PTO Throttle signal invalid 110-11 61 Very High Coolant Temperature
16 8T-8737 QTY PART NAME P/N
160-7690 030-13 29 PTO Throttle out of calibration 111-01 62 Low Coolant Level Warning PK-18 C991-E51 17 180-9340 P103 1 PLUG_AS. 246-4475
PK-18 G833-E11 18 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
032-05 33 Turbo Wastegate Solenoid current low 111-02 12 Coolant Level signal invalid BU-18 C967-E20 1 180-9340 P401
19 8T-8737
032-06 33 Turbo Wastegate Solenoid current high 111-03 12 Coolant Level voltage high 20 8T-8737 PK-18 G833-E13 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
21 8T-8737 ACCESSORY TABLE BK-18 E963-E39 A 111-1567
032-11 33 Turbo Wastegate Solenoid current mismatch 111-04 12 Coolant Level voltage low 22 8T-8737 QTY PART NAME P/N WH-18 E964-E38 B 111-1567
041-03 21 8 Volt Supply voltage high 111-11 62 Very Low Coolant Level 23 8T-8737 1 PLUG_AS. 155-2269 ACCESSORY TABLE
GY-18 994-E16 24 180-9340 1 WEDGE 155-2261 QTY PART NAME P/N
041-04 21 8 Volt Supply voltage low 164-00 17 Excessive Injection Actuation Pressure BR-18 G849-E17 25 180-9340 1 RECEPTACLE_AS. 100-3320
26 8T-8737 P200
042-11 18 Injection Actuation Pressure output fault 164-02 15 Injection Actuation Pressure Signal Erratic CLR-GA WIRE NAME POS TERM/PLUG
27 8T-8737 P402
043-02 71 Key Switch Fault 164-03 15 Injection Actuation Pressure Voltage High 28 8T-8737 WH-18 G828-E3 A 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
29 8T-8737 GN-18 G829-E7 B 180-9340 BU-18 E965-E37 A 111-1567
064-02 34 Secondary Engine Speed loss of signal 164-04 15 Injection Actuation Pressure Voltage Low PK-18 A746-E25 C 180-9340 YL-18 E966-E36 B 111-1567
30 8T-8737
064-08 34 Secondary Engine Speed loss of signal 164-11 39 Injection Actuation Pressure system fault 31 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
BU-18 995-E18 32 180-9340 QTY PART NAME P/N QTY PART NAME P/N
064-11 34 Secondary Engine Speed no pattern 168-00 17 Excessive ECM Battery Power 1 PLUG_AS. 155-2267 1 RECEPTACLE_AS. 111-2416
33 8T-8737
070-05 49 Inlet Air Heater current low 168-01 51 Low ECM Battery Power GN-18 Y772-E19 34 180-9340 1 WEDGE 155-2276
BU-18 C967-E20 35 180-9340 P500
070-06 49 Inlet Air Heater current high 168-02 51 ECM Battery Power Intermittent P201 CLR-GA WIRE NAME POS TERM/PLUG
GY-18 A701-E21 36 180-9340
071-00 01 Idle Shutdown Override 173-00 16 High Exhaust Gas Temperature Derate CLR-GA WIRE NAME POS TERM/PLUG PK-18 G854-E45 1 180-9340
246-4475 PU-18 A702-E22 37 180-9340
BR-18 G826-E26 A 180-9340 PU-18 G855-E46 2 180-9340
BR-18 A703-E23 38 180-9340
K 071-01 47 Idle Shutdown 173-11 16 Very High Exhaust Gas Temperature Derate BU-18 G827-E47 B 180-9340 ACCESSORY TABLE
A J GN-18 A704-E24 39 180-9340
GY-18 994-E16 C 180-9340 QTY PART NAME P/N
B 071-14 47 PTO Shutdown 186-04 00 PTO Engine Shutdown Switch Voltage Low PK-18 A746-E25 40 180-9340
I ACCESSORY TABLE 1 PLUG_AS. 155-2269
BR-18 G826-E15 41 180-9340
L 084-00 41 Vehicle Overspeed Warning 186-14 47 PTO Engine Shutdown Switch Occurrence QTY PART NAME P/N 1 WEDGE 155-2261
BU-18 G827-E48 42 180-9340
1 PLUG_AS. 155-2267
084-01 31 Vehicle Speed loss of signal 190-00 35 Engine Overspeed Warning 43 8T-8737

C7 Truck Engine
C 1 WEDGE 155-2276 P501
H WH-18 L983-E27 44 180-9340
084-02 36 Vehicle Speed signal invalid 190-02 34 Primary Engine Speed loss of signal CLR-GA WIRE NAME POS TERM/PLUG
N OR-18 L984-E32 45 180-9340
P203 RD-18 C987-E44 1 180-9340
D 084-08 36 Vehicle Speed signal out of range 190-08 34 Primary Engine Speed loss of signal YL-18 L985-E33 46 180-9340
G CLR-GA WIRE NAME POS TERM/PLUG BU-18 G850-E43 2 180-9340
E 47 8T-8737
F 084-10 36 Vehicle Speed signal rate of change 190-11 34 Primary Engine Speed no pattern WH-18 G828-E2 A 180-9340 ACCESSORY TABLE

Electrical System
M WH-18 E964-E38 48 180-9340
GN-18 G829-E8 B 180-9340 QTY PART NAME P/N
084-14 00 Quick Stop Occurrence 224-11 00 Theft Deterrent Active BK-18 E963-E39 49 180-9340
GY-18 A747-E10 C 180-9340 1 PLUG_AS. 155-2269
50 8T-8737
091-08 32 Throttle Position Invalid 224-14 00 Theft Deterrent Active with Engine Cranking ACCESSORY TABLE 1 WEDGE 155-2261
51 8T-8737
QTY PART NAME P/N
246-4476 091-13 28 Throttle Position out of Calibration 231-02 58 J1939 Data Incorrect 52 8T-8737
1 PLUG_AS. 155-2267 P511
K 53 8T-8737
1 WEDGE 155-2276 CLR-GA WIRE NAME POS TERM/PLUG
J A
100-01 46 Low Oil Pressure Warning 231-12 58 J1939 Data Link Not Responding BU-18 A705-E40 54 180-9340
WH-18 M795-E99 1 180-9340
B 100-03 24 Oil Pressure voltage high 231-14 57 Transmission Data Link Derate GY-18 A706-E41 55 180-9340 J204
I BK-18 C211-E98 2 180-9340
56 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
L ACCESSORY TABLE
N 100-04 24 Oil Pressure voltage low 232-03 21 5 Volt Supply voltage high 57 8T-8737

H
C
100-11 46 Very Low Oil Pressure 232-04 21 5 Volt Supply voltage low FML1-UP YL-18
BU-18
E966-E36
E965-E37
58
59
180-9340
180-9340
WH-18
GN-18
G828-E4
G829-E6
A
B
180-9339
180-9339
QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
BR-18 G849-E17 C 180-9339 1 WEDGE 155-2261
D 102-01 25 Low Boost Pressure 246-11 00 Brake Pedal Switch #1 Fault 60 8T-8737
G
F E 102-02 25 Boost Pressure signal erratic 247-11 00 Brake Pedal Switch #2 Fault FMM1-UP PK-18
PU-18
G854-E45
G855-E46
61
62
180-9340
180-9340
QTY
ACCESSORY TABLE
PART NAME P/N P648
1 RECEPTACLE_AS. 3E-3370 CLR-GA WIRE NAME POS TERM/PLUG
M 102-03 25 Boost Pressure voltage high 252-11 59 Engine Software Incorrect WH-18 M795-E99 63 180-9340 1 WEDGE 3E-3371 RD-18 C987-E44 A 116-6159
BK-18 C211-E98 64 180-9340
102-04 25 Boost Pressure voltage low 253-02 56 Check Customer or System Parameters BU-18 G850-E42 B 116-6159
65 8T-8737 P209 ACCESSORY TABLE
102-07 25 Boost Pressure not responding 253-14 56 Truck Manufacturer Parameter Not Programmed 66 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
67 8T-8737 BR-18 G826-E50 A 180-9340 1 PLUG_AS. 116-6158
68 8T-8737 BU-18 G827-E49 B 180-9340 2 SEAL 100-6674
69 8T-8737
PK-18 C991-E51 C 180-9340 1 RETAINER 111-2422
70 8T-8737
ACCESSORY TABLE 1 CAP 116-6161
ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
116-6158 237-0227 100-3320 Harness identification code Harness And Wire Symbols 1 PLUG_AS. 160-7690 1 PLUG_AS. 237-0227
This example indicates 1 GROMMET 231-6517
wire 135 in harness "AG". Connector Reference 2 STRAP 3S-2093

Designator
A B
A B GRAY P174 J174 J274 Part Number For
3 2 1
P274 Connector Assembly
1306795 1306795 1117898 3E5179
325-AG135 PK-14 1 325-A135 PK-14
3E-3370 155-2267 111-2416 Plug Receptacle
2 Connector Tables for Harness 246-4948
Socket Wire
Pin Wire Fuse
Gauge J300 P301 NOTE X P303 NOTE X P305 NOTE X
B A Color Pin or Socket CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
B A B GY-16 A701-A1 A - GY-16 A701-A1 A 154-2389 BR-16 A703-A5 A 154-2389 BU-16 A705-A9 A 154-2389
A
Single Wire Ground Number
PU-16 A702-A3 B - WH-16 L983-A2 B 154-2389 OR-16 L984-A6 B 154-2389 YL-16 L985-A10 B 154-2389
C Connector Circuit Connection 200-L32 BK-14 BR-16 A703-A5 C - ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
C Number GN-16 A704-A7 D - QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
Identification BU-16 A705-A9 E - 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
GY-16 A706-A11 F - 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
153-9693 NOTE X 155-2269 3E-3364 105-9344 YL-16 L985-A10 G - 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
YL-16 L985-A12 H -
Component OR-16 L984-A6 I - P302 NOTE X P304 NOTE X P306 NOTE X
Part Number OR-16 L984-A8 J - CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-16 L983-A2 K - PU-16 A702-A3 A 154-2389 GN-16 A704-A7 A 154-2389 GY-16 A706-A11 A 154-2389
2 1
WH-16 L983-A4 L - WH-16 L983-A4 B 154-2389 OR-16 L984-A8 B 154-2389 YL-16 L985-A12 B 154-2389
A B B 1 2
M ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
© 2005 Caterpillar Printed in U.S.A. ACCESSORY TABLE
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
QTY PART NAME P/N
All Rights Reserved 1 RECEPTACLE_AS. 246-4476 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769

RENR7869-00
8 Page
 A701-A1 GY-16
A702-A3 PU-16
ENGINE HARNESS WIRING DIAGRAM
A703-A5 BR-16
A704-A7 GN-16
A705-A9 BU-16
INJECTOR
HARNESS
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR P2
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6
J300 P300 1607690 ENGINE CONTROL MODULE
2464476 2464475 1

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X
A701-A1 GY-16 A A701-E21 GY-18 A701-E21 GY-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V

B
A

B
A

B
A
B
A
B
A

B
A
A702-A3 PU-16 B A702-E22 PU-18 A702-E22 PU-18 G829-E5 GN-18 3 PRESSURE SENSOR RETURN

P306
1539693
P301
1539693

P302
1539693

P303
1539693

P304
1539693

P305
1539693
A703-A5 BR-16 C A703-E23 BR-18 A703-E23 BR-18 4
A704-A7 GN-16 D A704-E24 GN-18 A704-E24 GN-18 5
A705-A9 BU-16 E A705-E40 BU-18 A705-E40 BU-18 6
A706-A11 GY-16 A706-A11 GY-16 F A706-E41 GY-18 A706-E41 GY-18 7
L985-A10 YL-16 L985-A10 YL-16 G L985-E35 YL-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L985-A12 YL-16 L985-A12 YL-16 H L985-E34 YL-18 L983-E29 WH-18 9
L984-A6 OR-16 L984-A6 OR-16 I L984-E30 OR-18 L983-E28 WH-18 10
L984-A8 OR-16 L984-A8 OR-16 J L984-E31 OR-18 L983-E27 WH-18 11
L983-A2 WH-16 L983-A2 WH-16 K L983-E29 WH-18 12
L983-A4 WH-16 L983-A4 WH-16 L L983-E28 WH-18 13
M L984-E30 OR-18 1

A747-E10 GY-18 14 ATMOSPHERIC PRESSURE

N L984-E31 OR-18 15
L984-E32 OR-18 16
P401 C991-E51 PK-18 17 FUEL PRESSURE
1003320 G833-E11 PK-18 18 TEMPERATURE SENSOR RETURN
A E963-E39 BK-18 L985-E35 YL-18 19
PRIMARY(TOP)
B E964-E38 WH-18 L985-E34 YL-18 20
L985-E33 YL-18 21
ENGINE SPEED/TIMING SENSORS
P402 22 TIMING CALIBRATION(-)
236-6221 1112416 23 TIMING CALIBRATION(+)
A E965-E37 BU-18 E963-E39 BK-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
SECONDARY(BOTTOM) E966-E36 YL-18 E964-E38 WH-18
B G849-E17 BR-18 25 INJECTION ACT. PRESSURE
E965-E37 BU-18 26
P500 E966-E36 YL-18 27
1552269 28
(+) BATTERY INJECTION ACTUATION 1 G854-E45 PK-18 G854-E45 PK-18 29
PRESSURE CONTROL VALVE 2 G855-E46 PU-18 G855-E46 PU-18 30
(+) BATTERY SWITCHED
31
STARTING CIRCUIT 995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
J204 A746-E25 PK-18 33
(-) BATTERY / SENSOR RETURN 3E3370 A747-E10 GY-18 Y772-E19 GN-18 34 AMBIENT AIR TEMPERATURE
+5V OR-18 A G828-E4 WH-18 Y772-E19 GN-18 C967-E20 BU -18 35 INTAKE MANIFOLD AIR TEMP.
INJECTION ACTUATION PRESSURE SENSOR
SENSOR / ACTUATOR SUPPLY RETURN YL-18 B G829-E6 GN-18 A701-E21 GY-18 36 INJECTOR CYL 1
224-4536
SIGNAL GN-18 C G849-E17 BR-18 A702-E22 PU-18 37 INJECTOR CYL 2
SIGNAL PLUS TO ECM G828-E1 WH-18 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL MINUS TO ECM G828-E2 WH-18 A704-E24 GN-18 39 INJECTOR CYL 4
P201 G828-E3 WH-18 A746-E25 PK-18 40 BOOST PRESSURE
CONTROL PLUS FROM ECM 1552267 G828-E4 WH-18 G826-E15 BR-18 41 ENGINE OIL PRESSURE (+5V)
CONTROL MINUS FROM ECM +5V A G826-E26 BR-18 G827-E48 BU-18 42 ENGINE OIL PRESSURE RETURN
ENGINE OIL PRESSURE SENSOR
RETURN B G827-E47 BU-18 43
161-1705 G826-E15 BR -18
DATA LINK PLUS SIGNAL C 994-E16 GY-18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
DATA LINK MINUS G826-E26 BR -18 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
P209 G826-E50 BR -18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
2370227 47
+5V 1 G826-E50 BR-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
FUEL PRESSURE SENSOR G829-E5 GN-18
RETURN 2 G827-E49 BU-18
1

E963-E39 BK-18 49 SPEED/TIMING TOP(-)

248-2167 G829-E6 GN-18
SIGNAL 3 C991-E51 PK-18 50
G829-E7 GN-18 51
P203 G829-E8 GN-18 52
1552267 53
+5V A G828-E2 WH-18 A705-E40 BU-18 54 INJECTOR CYL 5
ATMOSPHERIC PRESSURE SENSOR G827-E48 BU -18 A706-E41 GY-18 55 INJECTOR CYL 6
RETURN B G829-E8 GN-18
1

161-1703 G827-E47 BU -18 56

SIGNAL C A747-E10 GY-18
G827-E49 BU -18 57
J102 E966-E36 YL-18 58 SPEED/TIMING BOTTOM(+)
3E3364 E965-E37 BU-18 59 SPEED/TIMING BOTTOM(-)
AMBIENT AIR TEMPERATURE SENSOR +5V BK-18 1 Y772-E19 GN-18 G833-E11 PK-18 60
191-6587 RETURN BK-18 2 G833-E14 PK-18 G833-E14 PK-18 1

G854-E45 PK-18 61 IAP CONTROL VALVE(+)

G833-E13 PK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
P200 G833-E12 PK-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
1552267 C211-E98 BK-18 64 TURBO WASTEGATE(-)
+5V A G828-E3 WH-18 65
BOOST PRESSURE SENSOR C991-E51 PK-18 66
161-1704 RETURN B G829-E7 GN-18
K995-OR SIGNAL C A746-E25 PK-18 C967-E20 BU -18 67
G849-E17 BR-18 68
P501 P103 995-E18 BU -18 69
INLET AIR
1552269 1552269 994-E16 GY -18 70 ECM GND STRAP
HEATER RELAY INTAKE MANIFOLD AIR
175-2300 1 C987-E44 RD-18 SIGNAL 1 C967-E20 BU-18
TEMPERATURE SENSOR RETURN
209-5581 2 G850-E43 BU-18 G850-E9 BU-18 2 G833-E13 PK-18
130-9811 G850-E9 BU-18
P100
P648 1552269 M795-E99 WH-18 TO ECM
1166158 ENGINE COOLANT C211-E98 BK-18
INLET AIR SIGNAL 1 995-E18 BU -18 MOUNTING
HEATER B G850-E42 BU-18 TEMPERATURE SENSOR RETURN 2 G833-E12 PK-18 BOLT
A C987-E44 RD-18 130-9811

INLET AIR G850-E9 BU-18

HEATER GROUND
STRAP P511
1552269
STAINLESS STEEL BRAIDING RUNS
TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18 THROUGHOUT THE ENTIRE 246-4947 HARNESS.
230-9944 2 C211-E98 BK-18 THE STAINLESS STEEL BRAIDING IS
GROUNDED AT THE BACK OF THE TURBO
WASTEGATE SOLENOID CONNECTOR P511.

J648
INLET AIR B
HEATER LAMP A
C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP

L994-YL ENGINE CONTROL MODULE
RELAY
K995-OR

C987-RD

P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER 27
SIGNAL- C973-GN
MOTOR 26
GROUND 9 PIN CAB
CONNECTOR 993-BR 3 INPUT SENSOR COMMON #2
NOTE Z SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK 14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 25
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT. G842-GY 47 INPUT #5
G882-WH G882-WH 64 INPUT #13
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY 18 INPUT SENSOR COMMON #1
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
RENR7869-00

A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12

(TRANSMISSION IN GEAR)
24
H795-PK E971-GN E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR J403 P403
ARC
8 Page, Color 2

SUPPRESSOR

Injector
Injection Actuation
Harness Intake Manifold
Pressure
Connector Air Temperature Atmospheric
Sensor
P300/J300 Sensor Pressure
J204 (Behind Intake
P103 Sensor
Manifold)
P203 Boost
Pressure
Sensor Ambient Air
P200 Temperature
Sensor
J102
(Behind Plate
not shown)

Inlet Air Heater

Lamp
Connector
P648 Inlet Air Heater
Relay
P501
Injection Actuation
Pressure Control
Valve
P500

Fuel Pressure
Sensor
Turbo P209
Wastegate (not shown)
Solenoid
P511

Primary Engine
Speed / Timing
Sensor
(Top)
P401

Secondary Engine
Speed / Timing
Sensor
(Bottom)
P402

Engine Coolant
Temperature
Sensor
P100 Engine Oil
Pressure P2/J2
Sensor
P201
Engine
J1
Control
Module

Turbo
Injector
Connector and Splice Locations for Harness 246-4947 Wastegate
Solenoid
Harness P511
Connector Injection Actuation
P300 Injection Actuation Pressure Control
Inlet Air Heater Pressure Valve
Relay Sensor P500
P501 J204

Engine Coolant
Temperature Engine Oil
Sensor Pressure Boost
P100 Sensor Pressure STAINLESS STEEL BRAIDING RUNS
THROUGHOUT THE ENTIRE 246-4947 HARNESS.
P201 Sensor THE STAINLESS STEEL BRAIDING IS
P200 GROUNDED AT THE BACK OF THE TURBO
WASTEGATE SOLENOID CONNECTOR P511.

G829-GN G828-WH
Splice Splice

G833-PK G850-BU
L985-YL
Splice Splice
Splice L984-OR
Splice
L983-WH
G826-BR
Splice
Splice

Engine Ambient Air Inlet Air Heater

Control G827-BU Temperature Lamp
Splice Intake Manifold Sensor
Module Atmospheric Connector
Air Temperature J102
P2 Pressure P648
Secondary Engine Primary Engine Sensor
P103 Sensor
Speed / Timing Speed / Timing
P203
Sensor Sensor
(Bottom) (Top)
P402 P401

Fuel Pressure
Sensor
P209
THIS SCHEMATIC IS FOR THE C7 TRUCK ENGINE (S/N: FML & FMM)
IDENT HARNESS CHG
E 246-4947 04 (J2 / ENGINE)
A 246-4948 01 (INJECTOR)
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR
153-9693. REFER TO REHS1809
Related Electrical Service Manuals FOR REPAIR AND INSTALLATION DETAILS.
Title Form Number NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
Electrical Troubleshooting Guide SENR9808 THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY
ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
Systems Operation / Testing and Adjusting SENR9812 CABLE 139-4166.