Temperature

Temperature Sensors Types 6192B…, 6193B…,

6194B…, 6195B…
for Injection Molding

Temperature sensors for measuring the contact temperature di-

rectly in the cavity at the surface of the solidified plastic melt.

• Integral steel braiding glass silk insulated high-temperature

cable with Fischer connector
• Versions without connector for connection to temperature
amplifier Type 2205A...
• Mounting compatibility with standard mold cavity pressure
sensors Types 6157B..., 6159A..., 6182B..., 6183B...

Description
Temperature sensor Types 6192B…, 6193B…, 6194B… and
6195B… are compatible for mounting purposes with the stand- ype 6193B... Type 6195B... Type 6194B... Type 6192B...
T
ard mold cavity pressure sensors with 4 mm, 2,5 mm and 1 mm (ø1 mm) (ø2,5 mm) (ø2,5 mm) (ø4 mm)

front diameters. The rugged high-temperature cable is integrat-

ed in the sensor and can be used in temperatures up to 450 °C.
The measuring principle is based on Type K thermocouples. Two
thermocouple leads are fed separately to the front of the sen-
sor, where they are welded to a thermocouple. On the sensor Technical Data
Type 6192BF... and 6193BF... the sensor front can be machined
to a depth of 0,5 mm. On all other sensor types and variants the Thermocouple Type K (NiCr-Ni)
front must not be machined in any way. Measuring accuracy Norm IEC548 KI 1
Operating temperature range
The Type K thermocouple is used because of its technical advan- Mold (sensor and cable) °C 0 … 450
tages such as corrosion resistance. Mold (connector) °C 0 ... 200
Melt (at the front of the sensor) °C ≤450
Application Pressure range bar 0 … 2 000
The sensors measure the contact temperature at the surface of Cable
the solidified surface layer of the plastic melt in the cavity. This Positive + green
temperature can be used for monitoring and control purposes, Negative – white
for example for adjusting the mold temperature during the
process. In addition, this temperature can be used to calculate
the melt temperature in the molded part. The contact tempera-
ture also provides information on the surface of a plastic part
and can be used to optimize the strength at the weldline. The
6192B_000-637e-12.15

sensor can not be machined at the front.

For multicavity molds, Types 6192BG…, 6193BG…, 6194BG…

and 6195BG… (sensor cable without connector) can be directly
connected to the temperature amplifier Type 2205A…. For this
purpose, the temperature amplifier is built into the mold and
supplies voltage signals of 0 to 10 V to appropriate evalua-
tion units. Further details must be obtained from the data sheet
2205A... (2205A_000-591).

Page 1/6
This information corresponds to the current state of knowledge. Kistler reserves ©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 Temperature Sensors for Injection Molding, Type 6192B..., 6193B..., 6194B... and 6195B...

Cable and Amplifier for Measuring Chain with Temperature Sensors Type 6192B …, 6193B..., 6194B... and 6195B…

5887A11
Compensation Cable Type 2295A...

Type 5159A3
(2 channels pressure, 2 channel temperature)

5887A21

43,8
39
66,3

15
5
Fig. 1: Temperature sensor with charge and temperature amplifier Type 5159A

5,
142,3

x
4
ComoNeo

5887A31
measure. analyze. innovate.

,6"
241,12

15
5887A41

5,77
390,81

77
198

70,75
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

weder kopiert noch vervielfältigt, noch an Drittpersonen
persönlich anvertraut wird, verbleibt unserer Firma.

mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet We
5637A1 ComoNeo
Änderung Datum Ers
100009134
147

ComoNeo Touch
Cademas 5637A1
Extension Cable Type 1491A... gez. 07.09.2015 Et
6192B_000-637e-12.15

gepr.
20

on Temperature Amplifier Type 2205A... (in Mold) ges. me

KIWAG-SWX_A3q

Type 5887A...
73,75 201

Fig. 2: Temperature sensor with temperature amplifier Type 2205A... in mold and connection to ComoNeo Type 5887A

Page 2/6
This information corresponds to the current state of knowledge. Kistler reserves ©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 Temperature Sensors for Injection Molding, Type 6192B..., 6193B..., 6194B... and 6195B...

Extension Cable Type 1457A1A...
on Temperature Amplifier Type 2205A... (in Mold)
Type 2869B...

Fig. 3: Temperature sensor with temperature amplifier Type 2205A... in mold and connection to CoMo Injection Type 2869B

Dimensions

L=___m L=___m
34,5 34,5
SW11 SW11
m

M9x0,5
ø2

ø2

M9x0,5
in

ø10

in
.R

.R

ø10
5

M3
M3
0
ø4
2
20,5

– 0,05
2

0
17,8

ø4 –0,05

ø1 h9 ø2,5 h6
– 0,05

10 –0,05
0

ø2,5 h6
11,5

Fig. 4: Type 6193B... (ø1 mm) Fig. 5: Type 6195B... (ø2,5 mm, shoulder 4 mm)

L=___m L=___m
34,5 34,5
SW11 SW11
6192B_000-637e-12.15

mi mi
n. n.
ø2

R5
M9x0,5

M9x0,5

R5
ø2

ø10
ø10

M5 M5

0
ø7
28

–0,01
26

0
ø7 – 0,01
5

ø2,5 h6 ø4 h6
8 ±0,05
–0,05
0
10

Fig. 6: Typ 6194B... (ø2,5 mm, shoulder 7 mm)
This information corresponds to the current state of knowledge. Kistler reserves
the right to make technical changes. Liability for consequential damage resulting
from the use of Kistler products is excluded.
Fig. 7: Typ 6192B... (ø4 mm)
Page 3/6
©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
Kistler is a registered trademark of Kistler Holding AG.
 Temperature Sensors for Injection Molding, Type 6192B..., 6193B..., 6194B... and 6195B...

ø4,5

ø4,5

min. 24,5
°
60

to be adjusted

min. 23
°
60
0,2 ... 0,3

to be adjusted
à adapter
anpassen
9
11,5

à adapter
anpassen
0,2 ... 0,3

10
ø1 H7 ( +0,01
0 )

ø2,5 H7 ( +0,01
0 ) ø2,5 H7 ( +0,01
0 )

Fig. 8: Mounting Type 6193B... with spacer sleeve Type 6464A3 Fig. 9: Mounting Type 6195B… with spacer sleeve Type 6464A3

min. ø7,2
ø5,2

min. 37
°
60

to be adjusted
à adapter
anpassen
0,2 ... 0,3

10

ø2,5 H7 ( +0,01
0 )

Fig. 10: Mounting Type 6194B... with mounting nut Type 6457 Fig. 11: Mounting Type 6194B... with spacer sleeve Type 6459
6192B_000-637e-12.15

Page 4/6
This information corresponds to the current state of knowledge. Kistler reserves ©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 Temperature Sensors for Injection Molding, Type 6192B..., 6193B..., 6194B... and 6195B...

min. ø7,2
ø5,2

min. 35
to be adjusted
°
60

à adapter
anpassen
0,2 ... 0,3

8
ø4 H7 (+0,012
0 )

Fig. 12: Mounting Type 6192B... with mounting nut Type 6457 Fig. 13: Mounting Type 6192B... with spacer sleeve Type 6459

Mounting
The sensor Types 6192B… and 6194B… are fixed in the
mounting bore with the mounting nut Type 6457 (or with the
spacer sleeve Type 6459). Types 6193B… and 6195B… are
exclusively mounted with spacer sleeve Type 6464A3.
After mounting, the sensor front forms part of the cavity wall.
The sensor must therefore be fitted so that its front comes
exactly flush. Fix the connector to a protected part of the mold
with the mounting plate (Art. No. 3.520.328) supplied. Secure
the protective cap with a mounting plate screw and cover the
open connector.
6192B_000-637e-12.15

Page 5/6
This information corresponds to the current state of knowledge. Kistler reserves ©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.
 Temperature Sensors for Injection Molding, Type 6192B..., 6193B..., 6194B... and 6195B...

Accessories Included Type/Art.No. • Extraction tool for Type 6193B... 1358A

• Mounting nut for Types 6192B... 6457 and 6195B...
and 6194B... • Mounting nut for Types 6193B... 6458
• Spacer sleeve for Type 6193B..., 6195B… 6464A3 and 6195B...
• Mounting plate 3.520.328 • Tubular socket wrench for Types 6193B... 1356
and 6195B... and mounting nut 6458
Optional Accessories Type/Art.No. • Extraction tool for Types 6192B... 1315A
• Compensating cable one end and 6194B...
without connector • Tubular socket wrench 1383
L = 2 m 2290A2 or Types 6192B... and 6194B...
L = 5 m 2290A5 • Spacer sleeve for Types 6192B... 6459
Custom length and 6194B...
(Lmin = 0,1/Lmax = 30 m) 2290Asp
Optional Accessories ComoNeo Type
• Compensating cable with • 4-channel extension cable 1491A...
connectors both ends for Type 2205A...
L = 2 m 2295A2
L = 5 m 2295A5 Optional Accessories CoMo Injection Type
Custom length • 4-channel extension cable 1457A...
(Lmin = 0,1/Lmax = 30 m) 2295Asp for Type 2205A...

• Temperauter amplifier (2 channel) 2205A121 Dummy sensor

with measuring range up to 200 ºC • Type 6192B... 6545
• Temperauter amplifier (4 channel) 2205A141 • Type 6193B... 6579
with measuring range up to 200 ºC • Type 6194B... 6549
• Temperauter amplifier (2 channel) 2205A221 • Type 6195B... 6558
with measuring range up to 400 ºC
• Temperauter amplifier (4 channel) 2205A241
with measuring range up to 400 ºC

Ordering Key Type 619 B

4 mm front diameter temperature sensor 2

1 mm front diameter temperature sensor 3
2,5 mm front diameter temperature sensor 4
(shoulder ø7 mm)
2,5 mm front diameter temperature sensor 5
(shoulder ø4 mm)
6192B_000-637e-12.15

Temperature sensors with machinable front

F
(selectable only for Type 6192B... and Type 6193B...)

0,4 m cable length 0,4

Cable with special length, specify cable sp
length L in m (Lmin = 0,1 m / Lmax = 5 m)
not available for 6193BF
Sensor without connector with cable length L = 2 m G
Sensor without connector with cable length L = 5 m G1

Page 6/6
This information corresponds to the current state of knowledge. Kistler reserves ©2007 ... 2015, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler is a registered trademark of Kistler Holding AG.