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Cite this article as: PETROL. EXPLOR. DEVELOP., 2015, 42(1): 123–128. RESEARCH PAPER
Abstract: A direct test approach of downhole pump diagram for beam bumping wells was presented using acceleration transducer to
measure the pump stroke, and it was verified through laboratory experiments and field tests. The feature of the low-frequency and weak
signal exported from the acceleration transducer with impact interference was analyzed. The periodic signal and its drift were modeled to
work out the accumulative error of long-term integration and its influence on measurement results. Based on elimination principles, the
DC-blocking and denoising filter was designed and its mathematical model was established. Through the filter, the drift component can
be separated from the acquired signal. The laboratory experiments and field tests indicate that, the displacement signal without drift can
be obtained from the initial acceleration data through filtering and quadratic integral, thus the downhole pump diagram can be obtained;
the data measurement error is within ±2.0%, which will be further reduced with the increase of stroke times; the test approach of down-
hole pump diagram can realize the calculation of pump effectiveness and the direct measurement of stroke loss, thereby providing criteria
for the process analysis of beam bumping well.
Key words: pump unit; downhole pump diagram; stroke; acceleration; filter
Equation (1) can be expressed as: The following equation can be obtained through the elimi-
X = R+C + D+ E (4) nation of constant item in Equation (9):
i + lTR −1 i + lTR −1 i + lTR −1
In general, the period of E is far smaller than that of R and
the average value of elements is 0; D is far smaller than effec- ∑ rk ∑ dk ∑ εk
yi = rq + d q + ε q − k =i
− k =i
− k =i
(10)
tive value of R and the period of D is equivalent to that of R lTR lTR lTR
or D does not have any periodicity. i + lTR −1
∑ x Δt = ∑ r Δt + ∑ d Δt + ∑ ε Δt + ncΔt
i =1
i
i =1
i
i =1
i
i =1
i (6) be simplified to:
i + lTR −1
∑
n n
dk
In Equation (6), ∑ r Δt
i =1
i converges and ∑ ε Δt
i =1
i can be
yi = rq + d q + ε q − k =i
(11)
n
lTR
approximate to 0. However, ∑ d Δt + ncΔt
i =1
i is divergent. By integrating Y, the following equation can be obtained:
⎛ n + lTR lT
n+ R
lT
n+ R ⎞
Along with the prolongation of integration time or the in- n
⎜ 2 2 2
1 n TR
i + l −1
⎟
crease of n, this item will increase and annihilate the integra- ∑ yi Δt = ⎜ ∑ q r + ∑ ε q + ∑ d q −
l
∑ ∑ d k ⎟ Δt
i =1 ⎜ q =1+ TR
l l
q =1+ R
T l
q =1+ R
T TR i =1 k = i ⎟
tion of the tested signal; therefore, a DC-block and denoising ⎝ 2 2 2 ⎠
filter shall be designed to eliminate the influence of this item. (12)
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JIA Deli et al. / Petroleum Exploration and Development, 2015, 42(1): 123–128
lTR
n+
2
In Equation (12), it is also believed that ∑ lTR
ε q =0. Addi-
q =1+
2
tionally:
n+
lTR
n i + lTR −1
⎛ lTR −1 lTR
−1 n+
lTR
n+
lTR
⎞
2
1 1 ⎜ 2 2 2 2
⎟ Fig. 3 Data processing
∑l d q − l ∑∑ dk = ⎜ ∑
lTR ⎜ f =1
∑ de + ∑ ∑ dh ⎟
TR
q =1+
TR i =1 k =i e= f s=n h=s ⎟ Fig. 4 shows the acquired initial acceleration data, of which
2 ⎝ ⎠
(13) the waveform is similar to general periodic signal. The sam-
Let: pling frequency is 200Hz. Velocity signals can be obtained
⎛ lTR −1 lTR −1 lT
n+ R n+
lTR
⎞ through long-time integration of acceleration (Fig. 5). As there
1 ⎜ 2 2 2 2
⎟
Er = ⎜ ∑ ∑ d e + ∑ ∑ dh ⎟ (14) are weak DC signals in initial signals, severe overall drift
lTR ⎜ f =1 e = f s =n h=s ⎟ (which is random drift) is generated after integration (upward
⎝ ⎠
drift in Fig. 5). The displacement can be obtained through
Then Equation (12) is expressed as:
lTR
re-integration of post-drift velocity data (Fig. 6). Its waveform
n+
n 2 is periodic to some extent but the drift is very severe.
∑ y Δt = ∑
i =1
i
lTR
rq Δt + Er Δt (15) The DC-block and denoising filter proposed in this article
q =1+
2 is used to re-process the initial acceleration data. For the ex-
In Equation (15), the error item Er will not increase along periment objects, the parameter lTR of DC-block and denoising
with the prolongation of integration time. Therefore, its value filter shall be configured to be the product of sampling fre-
is still within a very small range. The integration to Y is equal quency and period, that is, 200×8.65=1 730. Fig. 7 is the drift
to integration to R. In general, n is greater or equal to lTR so as component in acceleration signal after filtering. It can be seen
to eliminate the long-time accumulative error. that, in addition to DC component, the waveform shows ob-
vious step shape, with similar step width to that of initial sig-
2 Experiment verification and field test
nal. In the process of filtering, signal A generates a time delay
In order to measure downhole pump diagram of beam
pumping well, a downhole memory indicator is developed
(Fig. 2). The indicator can realize the measurement of load
and its correction and compensation with environment pres-
sure and temperature. The measurement scope of MEMS ac-
celeration transducer is ±1.7 g. It can measure both static and
dynamic acceleration with accuracy of 1000/g; within the
scope of −40–125 °C, the temperature sensitivity is ±0.3%
and the migration precision of zero point is ±0.025 g.
The indicator adopts the DC-block and denoising filter to Fig. 4 Initial acceleration data
test pump diagram of beam pumping well. The rated stroke of
pump is 2.7 m and the stroke frequency is 6.94 times/min, that
is, every stroke needs 8.65s. Fig. 3 shows the data processing,
which requires twice DC-block and denoising filtering.
Fig. 8 Acceleration data after filtering Fig. 12 Displacement curve after filtering
of a half period. After filtering, acceleration data of a half g 1.349 −1.363 2.712 0.012 0.44
period are lost in the front and in the end respectively, but it h 1.320 −1.379 2.699 −0.001 −0.04
has no influence on technique test (Fig. 8). Long-time integra-
tion of acceleration signal is made after the elimination of can be seen that the long-time integration didn’t lead to the
drift component and the acquired velocity signal (Fig. 9) is error accumulation by using the filter presented in this article.
compared with Fig. 5. The result shows that the velocity sig- If the rated stroke of 2.7 m is taken as the criteria, the meas-
nal (Fig. 9) has no drift. urement error of this data set is within ±2%.
The drift component can be obtained by filtering velocity When the acceleration is measured by downhole pump
signal (Fig. 10), which also shows periodicity and the data stroke, the stroke frequency is an important influential factor.
loss of a half period. Re-integration of velocity data after fil- In order to verify the adaptability of the approach for different
tering is made (Fig. 11) and the downhole pump displacement stroke frequencies, the simulation platform for rod pump lift-
curve of beam pumping well can be obtained (Fig. 12), which ing developed by Research Institute of Production Engineer-
well reflects the movement of the pump. ing, Daqing Oilfield is utilized, with the same stroke but dif-
Through further processing of data in Fig. 12 (Table 1), it ferent frequencies. A small stroke of 1.98m (the stroke meas-
urement error of experiment platform is ±0.1%) is set, and the
frequency is set to be 3 times/min, 4 times/min and 6
times/min respectively. Fig. 13 shows the post-processing
experiment data. In order to verify the approach which has the
capability of correcting accumulative errors of long-time inte-
gration, 50 data samples are analyzed. On Fig. 13, with the
increase of frequency, the period shortens, the error tends to
converge and the measurement accuracy increases.
Test is conducted for downhole pump diagram of field
Fig. 10 Velocity filtering error pumping well and the pump stroke is adjusted from 2.0 m to
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JIA Deli et al. / Petroleum Exploration and Development, 2015, 42(1): 123–128
Fig. 14 Comparison of pump diagrams at different strokes Fig. 15 Comparison of pump diagram at the point of suspension
and downhole
2.8 m. For the basic parameters of tested well, the model of
pump unit is CYJ10-3-37HB, the medium is water, the well odic signal and its drift. The accumulative error of long-time
does not contain gas, the suspension height of pump is 1 000 integration is calculated and its influences on measurement
m, the dynamic liquid level is 320m and the stroke frequency result are identified. Based on the elimination principle, the
is 6 times/min. In order to verify the consistency of instru- DC-block and denoising filter is designed to separate the drift
ments, two test instruments of the same precision are installed component from the acquired signal. The experiment results
at the bottom-hole. It is configured that data are acquired once indicate that velocity signal can be obtained through the fil-
every 2 hours and the acquisition duration each time is 5 min- tering of initial velocity data by means of DC-block and de-
utes for the test instruments. The pump stroke tested increases noising and integration; after re-filtering and re-integration of
from 2.0 m to 2.8 m, which matches the real adjustment. Fig. velocity signal, the displacement signal without drift is ob-
14 shows the pump diagrams at different strokes. It can be tained. The long-time integration does not lead to error accu-
seen that with the stroke increase, the pump load does not mulation. The data measurement error is controlled within
increase very much. However, the pump diagram is integrated ±2%. With the increase of stroke frequency, the measurement
and the pump effectiveness calculated from the equation in- error decreases. The field test results indicate that the test ap-
creases from 66.0% to 69.4%. proach of downhole pump diagram for beam pumping well
Fig. 15 shows the comparison of pump diagrams at the proposed in this article can directly identify the working con-
point of suspension and downhole pump diagram when the ditions of downhole pump.
point of suspension is adjusted to 2m under above test condi-
tions. It can be seen that, due to the elastic deformation of Nomenclature
pump rod, the stroke of point of suspension is different from
that of pump. The calculation of pump rod effectiveness and X—measured signal sequence or acquired value of transducer;
the design of technique parameters shall take full considera- R—measured real value sequence;
tion of elastic deformation of pump rod. A— overall error sequence;
ai—the ith value of A, m/s2;
3 Conclusions c—constant, m/s2;
Acceleration transducer can be used to directly measure the εi— the ith value of error sequence of white noise, m/s2;
stroke of pump rod, so as to obtain the pump diagram. Rele- φ—model parameter;
vant research is made on high-frequency interference and drift. di—the ith value of error sequence of drift, m/s2;
The low-frequency and weak signals with strong impact in- C—constant sequence;
terference are analyzed. Modeling analysis is made on peri- D—drift error sequence;
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JIA Deli et al. / Petroleum Exploration and Development, 2015, 42(1): 123–128
E—error sequence of white noise, the average value is 0; rod pumping system. Petroleum Science and Engineering,
xi— the ith value of X, m/s2; 2007, 58: 43–48.
ri—the ith value of R, m/s2; [6] Miska S, Sharaki A, Rajtar J M. A simple model for computer
Δt —sampling period, s; aided optimization and design of sucker rod pumping systems.
Y—input signal sequence of filter; Journal of Petroleum Science and Engineering, 1997, 17:
lA—length of A, piece; 303–312.
lTR—Sampling points of each period of R (must be a even number), [7] He Pengju, Feng Liang. Study on the real-time elimination
points; method of random noise and trend terms in acceleration sig-
lX—length of X, piece; nal. Electronic Design Engineering, 2013, 21(14): 1701–1705.
TR—true signal period, s; [8] Pan Yue, Song Ping, Li Kejie, et al. A filtering method of gy-
yi—the ith value of Y, m/s2; roscope random drift for miniature unmanned helicopter. In:
n—sampling point number; Proceedings of the 2011 International Conference on Com-
Er—denoising integration error; puter Science and Network Technology. Harbin: IEEE, 2011:
g—acceleration of gravity, 9.8 m/s2. 730–734.
[9] Wu Xingming, Duan Li, Chen Weihai. A Kalman filter ap-
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