INTERACTIVE SCHEMATIC

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 RENR7157-07
October 2012

320D and 323D Excavator

Hydraulic System - Attachment
320D: 323D:
MDE1-UP PBE1-UP
A6F1-UP LFL1-UP
A8F1-UP
A9F1-UP
KGF1-UP
TDH1-UP
DHK1-UP
FAL1-UP
KLM1-UP
CXY1-UP
JGZ1-UP

System 3 Prime

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Attachment: System 3 Prime
Valve GP - Control (Auxiliary) 259- 7378 1 C-6
Valve GP - Negative Flow 171- 0188 2 E-1
Valve GP - Pilot (Foot Pedal Pressure and Flow) 206- 3336 3 F-6
Valve GP - Relief (With Block - Work Tool) 177- 2653 4 E-4
Standard 320D and 323D
Accumulator GP - Pilot Manifold Note B 5 B-4
Block Note B 6 C-7
Cylinder GP - Boom Note A 7 F-1
Cylinder GP - Bucket Note A 8 F-2
Cylinder GP - Stick Note A 9 E-2
Filter GP - Case Drain Note B 10 A-4
Filter GP - Pilot Hydraulic Note B 11 A-4
Filter GP - Return Oil Note B 12 A-5
Manifold GP - Control Note B 13 B-5
Motor GP - Left Travel Note B 14 F-3
Motor GP - Right Travel Note B 15 F-2
Motor GP - Swing Note B 16 F-5
Pump GP - Main Hydraulic Note B 17 B-2
Sensor AS - Left Pump Pressure Note B 18 B-2
Sensor AS - Right Pump Pressure Note B 19 A-2
Switch AS - Pilot Pressure Note B 20 A-7
Switch AS - Travel Pressure (LH) Note B 21 E-7
Switch AS - Travel Pressure (RH) Note B 22 E-7
Swivel GP Note B 23 E-3
Tank GP - Hydraulic Oil Note B 24 A-5
Valve GP - Cooler Bypass Note B 25 A-6
Valve GP - Joystick (LH) Note B 26 B-7
Valve GP - Joystick (RH) Note B 27 B-6
Valve GP - Load Control (Boom Cylinder) Note B 28 D-2
Valve GP - Load Control (Stick Cylinder) Note B 29 D-5
Valve GP - Main Control Note B 30 C-2
Valve GP - Pilot Travel Note B 31 E-7
Valve GP - Pressure Reducing (Boom/Swing) Note B 32 B-3
Valve GP - Shuttle Note B 33 A-7
Valve GP - Swing Cushion Note B 34 E-5
Valve GP - Travel LH Counterbalance Note B 35 E-3
Valve GP - Travel RH Counterbalance Note B 36 E-2
Note A: Refers to parts manual for specific cylinder information.
Note B: Part numbers are located on the Main Hydraulic System Schematic
according to the effectivity of the machine.
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
CC Left Pump Negative Flow Signal Pressure E-1
DD Right Pump Negative Flow Signal Pressure E-1
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-1
JJ Case Drain Pressure B-1
KK Right Pump Power Shift Pressure A-1
SOS Hydraulic Oil Sampling Port A-3
 Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
CC Left Pump Negative Flow Signal Pressure E-1
DD Right Pump Negative Flow Signal Pressure E-1 (3) VALVE GP
EE Left Pump Delivery Pressure B-2 PILOT (FOOT PEDAL PRESSURE AND FLOW)
206-3336 (14) MOTOR GP (15) MOTOR GP (8) CYLINDER GP (7) CYLINDER GP
FF Right Pump Delivery Pressure A-2 (16) MOTOR GP
GG Pilot Pump Delivery Pressure LEFT TRAVEL RIGHT TRAVEL BUCKET BOOM
A-4
RP SWING
HH Left Pump Power Shift Pressure B-1
JJ Case Drain Pressure B-1 RT
KK Right Pump Power Shift Pressure A-1
SOS Hydraulic Oil Sampling Port A-3
PG

DR

MU
3 2 RCV-C Pp3 Pp3 AR3 BR3 AR4 BR4
1
T1
(31) VALVE GP aR2 BG AG T1
PILOT TRAVEL T2
T2
TP (9) CYLINDER GP
TT B1 A1 STICK
DR
TRAVEL(L) TRAVEL(R) SINGLE SINGLE

AG BG BG AG

AL3 BL3
A B B A CC
BACK FWD FWD BACK B A
T1 T5 T2 T4 T6 T3 BL2 AL2 (35) VALVE GP (36) VALVE GP
HL
TRAVEL LH COUNTERBALANCE TRAVEL RH COUNTERBALANCE
(2) VALVE GP A1
aL1 bL1 bR1 aR1 (34) VALVE GP
BL1 AL1 BR1 AR1 NEGATIVE FLOW
SWING CUSHION A2
171-0188
(21) SWITCH AS (22) SWITCH AS B1
TRAVEL PRESSURE (LH) TRAVEL PRESSURE (RH) (4) VALVE GP (23) SWIVEL GP HR
RCV-D RELIEF (WITH BLOCK - WORK TOOL) B2
177-2653
P

DD

BR4
BL3 AL3
(29) VALVE GP

SDr

BDr
SPi
LOAD CONTROL SP3 SP2 AR4 BP3 BPi BP2 (28) VALVE GP
(STICK CYLINDER) LOAD CONTROL
aL2 aL1 (BOOM CYLINDER)
aR4
AL2 AL1 AR1 BR1 Pa1 BR3 AR3 RCV-B
RCV-A

Pa1 BL2 BL1 aR1 aR1 aR3

BR5

AR5
(IN) aL3
FA1 FB1 T AL4 aL4 SP1 ST Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
BL3 R2 BR4 R1

(BACK)
(1) VALVE GP

(BACK)

(DOWN)
(CLOSE)
(L)

(IN)
CONTROL (AUXILIARY)
259-7378
(UP)
(Dimensions: 34 inches x 28 inches)
RENR7157-07

(6) BLOCK

TRAVEL (R)

BOOM (1)

STICK(2)
BUCKET
(OPEN)

(OUT)
TRAVEL (L)

ATCH
(FWD)

(UP)
BOOM (2)

STICK (1)

SWING

(FWD)
(OUT)

(R)
F2
Pb1 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
HL
PL (30) VALVE GP
bL4 bL3 bL2 bL1 bR1 bR3 bR4 MAIN CONTROL HR
PR
24 Page,

(17) PUMP GP
EE MAIN HYDRAULIC
(18) SENSOR AS
LEFT PUMP PRESSURE
G2 M2
(26) VALVE GP (27) VALVE GP PSA1
P2 Pi1 P-IN PSA2 DR1
RCV: RETURN CHECK VALVE
T-OUT2

JOYSTICK (LH) JLP JRP JOYSTICK (RH)

(TRAVEL)

JLT JRT DR2 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pn2
STICK SWING BUCKET BOOM
B1 A1 B2 A2 PL HH RIGHT MAIN PUMP OUTPUT
Ps2
(SWING)

PILOT PUMP OUTPUT

LEFT MAIN PUMP OUTPUT

(32) VALVE GP A2 PsM2 TRAVEL SPEED CONTROL CIRCUIT

(LOCK)

SUPPLY LINE
(13) MANIFOLD GP PRESSURE REDUCING G4 DRAIN / RETURN LINE
CONTROL (BOOM/SWING) S3 LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
T ATTACHMENT CONTROL CIRCUIT
OUT IN R L OPEN CLOSE DOWN UP RIGHT TRAVEL MOTOR CONTROL CIRCUIT
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 P1 P2 Dr2
JJ LEFT TRAVEL MOTOR CONTROL CIRCUIT

P1 SWING MOTOR CONTROL CIRCUIT

S1 Dr1 BOOM CYLINDER CONTROL CIRCUIT
PAC BUCKET CYLINDER CONTROL CIRCUIT

M DrM
STICK CYLINDER CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT
DR3 DR4 Pi2 DR6 (5) ACCUMULATOR GP G3
(25) VALVE GP DR5 T-OUT1
PILOT MANIFOLD PsM1 LINE PATTERNS
COOLER BYPASS
Ps1
Pressure Line
RCV-C A1
A1 A2 A3 A4 A5 A6 A7 A8 (11) FILTER GP PR KK Pilot / Load Sensing Pressure
(33) VALVE GP PILOT HYDRAULIC
RCV-B Pn1 Drain / Return Lines
SHUTTLE
G OUT IN A3 Component Group
RCV-A Pi
E F T CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
B1 B2 B3 B4 B5 B6 B7 B8 G1 M1
(12) FILTER GP Callout Number Component
RCV-D
RETURN OIL PG PC Pm (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number

aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 (24) TANK GP
FF THIS SCHEMATIC IS FOR THE 320D AND 323D EXCAVATOR HYDRAULIC SYSTEM
(10) FILTER GP
HYDRAULIC OIL CASE DRAIN GG SOS ATTACHMENT: SYSTEM 3 PRIME
(20) SWITCH AS MEDIA NUMBER: RENR7157-07
(19) SENSOR AS
PILOT PRESSURE
RIGHT PUMP PRESSURE SCHEMATIC PART NUMBER: 259-7473, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
STANDARD MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
1 14 35 25 27 26 6 20 33 3 21

28 22

31 9
29

13

32
7 8

15 36 24 4 16 34 23

25 1 28 29 24 26 27 7 9
5

13

32

14

15

35

36 4 16 34 23 6 20 33 3 21 22 31 8
NEGATIVE FLOW VALVE GP
VIEW ALL CALLOUTS

FWD

30

TOP VIEW

CC
2

DD
VIEW B

RIGHT SIDE VIEW

MAIN PUMP AND FILTER
VIEW ALL CALLOUTS

12

EE
JJ

17
10

KK

GG
FF
HH 18 11 SOS

19