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FEATURES DESCRIPTION
Enables Vibration Energy Harvesting Volture™ vibration energy harvesters convert otherwise
Robust Piezo Packaging wasted energy from mechanical vibrations into useable
electrical energy. The Volture™ accomplishes this by
Pre-Attached Electrical Lead Wires and Connector
utilizing normally brittle piezoelectric materials. The
Hermetically Sealed for Use in Harsh Environments Midé Volture™ energy harvester is unique amongst
Low Profile other piezo based energy harvesters because it
Available in Different Sizes to Match to Application incorporates Midé's patented piezoelectric transducer
Directly Integrate with COTS Products Such As The packaging technology.
Linear LTC3588 and Thin Film Batteries
Through a proprietary manufacturing process, the
Volture™ packages piezoelectric materials in a
protective skin with pre-attached electrical leads,
APPLICATIONS producing a robust component with no soldered wires.
Industrial Health Monitoring Network Sensors The Volture’s™ protective skin also provides electrical
insulation and defense against humidity and harsh
Condition Based Maintenance Sensors contaminants.
Wireless HVAC Sensors
Mobile Asset Tracking The Volture™ is available in six standard sizes. Custom
Tire Pressure Sensors sizes are available and a cost effective alternative.
Oil and Gas Sensors
If a custom size is required please contact Midé
All Air, Land and Sea Vehicle Sensors Technology Corporation by emailing:
Battery and Hard Wired Power Replacement volture@mide.com.
TYPICAL APPLICATION
CHARGE VCC
MANAGEMENT
VIN OUT
GND VSTORE
MICRO TX/RX
CONTROLLER
Typical .250
Product
Thickness (in) V20W
1.31 .600
V20W 0.034 1.250 V25W
1.500
V25W 0.024 .100
V21B 0.031
1.81 2X .129
V21BL 0.031
V22B 0.031
2.720
V22BL 0.031 2.470
1.085
CLAMP LINE .910
.300
3.560
3.310
1.085
CLAMP LINE .910 .300
.100
1.400 2X .110
2.533
2.283
1.290
CLAMP LINE .883
3.633
3.383
1.290
CLAMP LINE .883
DEFLECTION LIMITS
Energy Harvester Max. Tip-to-Tip
Product Number Displacement (in)
V20W 0.10
V25W 0.15 TIP-TO-TIP
V21B 0.06 DISPLACEMENT
FIXED TO VIBRATING SURFACE
V21BL 0.18
V22B 0.03
V22BL 0.12
ELECTRICAL CHARACTERISTICS
Single Wafer Series Single Wafer Series Single Wafer Series Single Wafer Series
Product Capacitance (nF), Resistance (Ohm), Capacitance (nF), Resistance (Ohm),
measured at 100 Hz measured at 100 Hz measured at 120 Hz measured at 120 Hz
V20W 69 390 69 340
V25W 130 210 130 175
V21B 26 950 26 770
V21BL 26 950 26 770
V22B 9 2400 9 2000
V22BL 9 2400 9 2000
P1, P2: Piezo wafer 1 output P3, P4: Piezo wafer 2 output
Series Parallel
OUT
1234
1234
OUT
OUT
OUT
Each Volture contains two electrically isolated piezo recommended. Please refer to the connection diagram
wafers, which may be used independently or bridged above. Regardless of series or parallel connection, the
for increased voltage (series configuration) or current power generated by the Volture™ Energy Harvester will
output (parallel configuration). Series connection will be the same.
double the open-circuit voltage compared to a single
wafer, and the effective capacitance will be 1/2 the In typical energy harvesting usage, the raw output is an
single-wafer capacitance listed in the “Electrical AC waveform as the Volture deflects in both directions.
Characteristic Table (Pg. 3)”. Parallel connection will For sensing or dual-use applications where it is desired
double the current compared to a single wafer, and the to know the direction of deflection at any given time,
effective capacitance will be double the single-wafer please refer to the relationship between deflection and
value. For most applications, parallel connection is output polarity for each wafer diagram below.
+ V20W
-
+ V25W
-
- V21B / BL
+
-
+ V22B / BL
The Volture™ vibration energy harvester is designed to provided software allows the user to easily characterize
extract useable electrical energy from waste any vibration.
mechanical vibrations. The best means to accomplish
this is to mount the Volture™ product in a cantilevered Attaching And Clamping The Volture™
configuration on the vibration source and tune the For optimized energy harvesting from vibrations it is
natural frequency of the Volture™ harvester to match best to mount the Volture™ products in a cantilevered
that of the vibration source. configuration. This takes advantage of resonant beam
harvesting. If the natural frequency of the Volture™ is
Vibration Source Characterization successfully tuned to that of the vibration source, the
The first step in successful energy harvesting is to fully most energy will be harvested.
understand the vibration environment in which the
Volture™ will be operating. The most effective means The first step in successful clamping is to ensure that
to accomplish this is to measure the vibration using an both the base and clamp are constructed of rigid
accelerometer, capture the data, and perform an FFT materials completely free of burrs and defects. Using a
(Fast Fourier Transform) on the data to extract the rigid material will minimize dissipation of energy
relevant frequency information. through the clamp structure and avoiding burrs and
defects will minimize the potential for stress
Some applications will not require this step since their concentrations on the Volture™ which could lead to
dominant frequencies are inherently known. An premature failure.
example of this would be a 120 Hz AC motor or a 60
Hz appliance. However, most applications will require The clamp should completely extend beyond the piezo
some form of vibration characterization to be element within the Volture product. The suggested
successful. clamp line shown in the product dimensions section of
this document ensures that the clamp is clamping on
Midé offers a vibration characterization product and the piezo element.
service, the VR001. The VR001 is a small device that
can be easily installed into many different vibration For long term installation, the fasteners used to secure
environments. The device is completely stand alone the clamp should be properly torqued and should be
and can be applied to hard to reach areas. Built in timer reinforced either using lock washers or some kind of
delays allow for capture of many different types of locking adhesive. This will ensure a proper long term
vibration environments. A simple USB interface with clamp that will not loosen over time.
TOP VIEW
Straight clamps are the simplest and often most cost power output. The tuning mass can then be adjusted
effective clamps. However, curved clamps, as shown until the maximum power is achieved.
in the diagram below, have shown the capability to
slightly increase performance of the Volture. Straight If the user has a shaker available, the tuning can be
clamps are sufficient for the majority of applications. performed by driving the Volture™ at the desired
natural frequency and adjusting the mass until optimal
Tuning The Volture™ power output is achieved. If connecting directly to the
To ensure the most efficient harvesting, it is essential to Volture™ pins, optimal power output will be where the
tune the Volture’s™ natural frequency to match that of voltage output is maximized.
the vibrating source. Tuning is performed by adding a
tuning mass to the end of the cantilevered Volture™ Another simple way to tune your Volture™ product is to
measure the frequency at which the device "rings out"
CURVE CLAMP
when excited by an impulse mechanical load. The
easiest way to perform this type of tuning is to properly
mount and clamp the Volture to a rigid structure. Next,
attach at least one of the piezo's within the Volture
directly to an oscilloscope for monitoring (ex: connect
to pins P1 and P2). Add the appropriate tip mass (See
RELATION BETWEEN TIP MASS & NATURAL
FREQUENCY section) to the end of the cantilevered
until the natural frequency of the piezo beam is the Volture, do not permanently adhere the tip mass yet.
same as the vibration source. The larger the tuning Bee's wax or tape is often the best material to use for
mass the lower the natural frequency of the Volture™. non permanent tip mass installations. Apply an impulse
mechanical load by very lightly "flicking" the end of the
For non permanent installations or for active tuning it is Volture. This will cause the beam to "ring out". The
best to use bee’s wax or some other form of non- frequency of the the decaying wave is the natural
permanent attachment for the tuning mass to the frequency that the Volture is currently tuned to. To
Volture. Bee’s wax allows the mass to be moved along decrease this frequency move the mass farther away
the beam, toward and away from the clamp, for tuning. from the clamp point, to increase the frequency move
the mass closer to the clamp point. If the natural
There are multiple means of tuning the Volture™ frequency is not close to the desired frequency either a
depending on the equipment available to the user. If different tip mass or a different product may be
only the vibration source that will ultimately be required.
harvested from is available to the user, it is
recommended that the Volture™ be properly mounted Once the tip mass is in the proper location for optimal
and clamped to the vibration source. The output of the energy harvesting it should be permanently adhered to
Volture should then be attached to an oscilloscope for the Volture™. This ensures that the tip mass remains in
monitoring. The output can be either the raw output of place for the life of the Volture™. It is recommended
the Volture™ (directly on two of the output pins) or that a robust adhesive such as Loctite™ 404 be used
through whatever electronics the user is using so long for this permanent installation. Keep in mind that any
as the electronics allow for some measure of optimal added mass will impact the tuning of the system.
Piezoelectric material produces mechanical strain capacitance in Farads, V is the piezo’s open circuit
under the influence of an externally applied electrical voltage, and Δt is a reasonable time interval (~ 10
field, and conversely produces electrical potential in seconds), and solving for C:
response to applied mechanical strain. Products such
1 C V2
as the Volture™ piezo energy harvester are typically 2
used in a cantilevered-beam configuration, in which the PAVG t
piezoelectric beam is clamped at one end and the other Yielding:
end allowed to oscillate freely in response to vibration 2 PAVG t
normal to the flat surface of the beam, converting C 2
these vibrations to in-plane material strain. The beam V
dimensions and tip mass determine the resonant The figure below shows the voltage (operating voltage)
frequency of the beam, which is tuned to match the on the capacitor and instantaneous power into capacitor
dominant vibrational frequency of its environment, vs. time for a representative vibration level and
mechanically amplifying this typically small vibration. frequency. The V25W product was used, demonstrating
that the power increases until it peaks when the
Power Measurements operating voltage is at about half its open circuit value.
The power output capability of the Volture™ products After that, it decreases.
was measured in the following manner. In the
See Application Note: Load Isolation Example.
cantilevered beam configuration above, the Volture was
mounted to a shaker capable of generating vibrations of Typical Power & Voltage vs Time
varying frequency and amplitude. Tip masses (four for PPEAK VOPEN CIRCUIT
each product) were added to alter the natural frequency
of the Volture™ products. The vibration frequency being
Instantaneos Power (mW)
Tuned to 180 Hz | 0 gram Tip Mass Tuned to 130 Hz | 2.4 gram Tip Mass
1.8 3
0.250 g, Pmax=0.159 mW 0.250 g, Pmax=0.272 mW
1.6 0.375 g, Pmax=0.328 mW 0.375 g, Pmax=0.573 mW
0.500 g, Pmax=0.606 mW 2.5 0.500 g, Pmax=0.883 mW
1.4 1.000 g, Pmax=1.719 mW 1.000 g, Pmax=2.692 mW
1.2 2
Power (mW)
Power (mW)
1
1.5
0.8
1
0.6
0.4 0.5
0.2
0
0
-0.2 -0.5
-2 0 2 4 6 8 10 12 -2 0 2 4 6 8 10 12 14 16
Operating Voltage Operating Voltage
Tuned to 95 Hz | 7.8 gram Tip Mass Tuned to 75 Hz | 15.6 gram Tip Mass
3.5 6
0.250 g, Pmax=0.532 mW 0.250 g, Pmax=0.717 mW
0.375 g, Pmax=0.969 mW 0.375 g, Pmax=1.470 mW
3 5
0.500 g, Pmax=1.428 mW 0.500 g, Pmax=2.394 mW
1.000 g, Pmax=3.005 mW 1.000 g, Pmax=5.860 mW
2.5
4
2
Power (mW)
Power (mW)
3
1.5
2
1
1
0.5
0 0
-0.5 -1
-2 0 2 4 6 8 10 12 14 16 18 -5 0 5 10 15 20 25 30
Operating Voltage Operating Voltage
Tuned to 120 Hz | 0 gram Tip Mass Tuned to 75 Hz | 2.4 gram Tip Mass
1.6 2.5
0.250 g, Pmax=0.123 mW 0.250 g, Pmax=0.134 mW
1.4 0.375 g, Pmax=0.276 mW 0.375 g, Pmax=0.292 mW
0.500 g, Pmax=0.471 mW 0.500 g, Pmax=0.513 mW
2
1.000 g, Pmax=1.468 mW 1.000 g, Pmax=2.431 mW
1.2
1 1.5
Power (mW)
Power (mW)
0.8
1
0.6
0.4 0.5
0.2
0
0
-0.2 -0.5
-2 0 2 4 6 8 10 12 -2 0 2 4 6 8 10 12 14 16 18
Operating Voltage Operating Voltage
Tuned to 50 Hz | 7.8 gram Tip Mass Tuned to 40 Hz | 15.6 gram Tip Mass
8 10
0.250 g, Pmax=0.590 mW 0.250 g, Pmax=0.931 mW
7 0.375 g, Pmax=1.194 mW 0.375 g, Pmax=1.763 mW
0.500 g, Pmax=2.075 mW 0.500 g, Pmax=2.972 mW
8
1.000 g, Pmax=7.220 mW 1.000 g, Pmax=9.231 mW
6
5 6
Power (mW)
Power (mW)
4
4
3
2 2
1
0
0
-1 -2
0 5 10 15 20 25 -5 0 5 10 15 20 25 30
Operating Voltage Operating Voltage
Tuned to 275 Hz | 0 gram Tip Mass Tuned to 175 Hz | 1 gram Tip Mass
0.3 0.7
0.250 g, Pmax=0.010 mW 0.250 g, Pmax=0.049 mW
0.375 g, Pmax=0.030 mW 0.375 g, Pmax=0.108 mW
0.25 0.500 g, Pmax=0.061 mW 0.6
0.500 g, Pmax=0.188 mW
1.000 g, Pmax=0.250 mW 1.000 g, Pmax=0.658 mW
0.5
0.2
0.4
Power (mW)
Power (mW)
0.15
0.3
0.1
0.2
0.05
0.1
0 0
-0.05 -0.1
-1 0 1 2 3 4 5 6 7 -2 0 2 4 6 8 10 12
Operating Voltage Operating Voltage
Tuned to 140 Hz | 2.4 gram Tip Mass Tuned to 105 Hz | 4.8 gram Tip Mass
1.4 2.5
0.250 g, Pmax=0.114 mW 0.250 g, Pmax=0.262 mW
0.375 g, Pmax=0.248 mW 0.375 g, Pmax=0.475 mW
1.2 0.500 g, Pmax=0.795 mW
0.500 g, Pmax=0.379 mW
2
1.000 g, Pmax=1.311 mW 1.000 g, Pmax=2.252 mW
1
1.5
0.8
Power (mW)
Power (mW)
0.6 1
0.4
0.5
0.2
0
0
-0.2 -0.5
-2 0 2 4 6 8 10 12 14 16 18 -5 0 5 10 15 20 25
Operating Voltage Operating Voltage
0.2 0.4
Power (mW)
Power (mW)
0.15 0.3
0.1 0.2
0.05 0.1
0 0
-0.05 -0.1
-1 0 1 2 3 4 5 6 7 8 9 -2 0 2 4 6 8 10 12 14
Operating Voltage Operating Voltage
Tuned to 50 Hz | 2.4 gram Tip Mass Tuned to 40 Hz | 4.8 gram Tip Mass
1.6 3
0.250 g, Pmax=0.157 mW 0.250 g, Pmax=0.263 mW
1.4 0.375 g, Pmax=0.323 mW 0.375 g, Pmax=0.549 mW
0.500 g, Pmax=0.525 mW 2.5 0.500 g, Pmax=0.906 mW
1.000 g, Pmax=1.484 mW 1.000 g, Pmax=2.662 mW
1.2
2
1
Power (mW)
Power (mW)
0.8 1.5
0.6 1
0.4
0.5
0.2
0
0
-0.2 -0.5
-5 0 5 10 15 20 25 -5 0 5 10 15 20 25 30
Operating Voltage Operating Voltage
Tuned to 240 Hz | 0 gram Tip Mass Tuned to 125 Hz | 0.5 gram Tip Mass
0.06 0.14
0.25 g, Pmax= 0.00 mW 0.25 g, Pmax= 0.01 mW
0.375 g, Pmax= 0.01 mW 0.375 g, Pmax= 0.03 mW
0.05 0.5 g, Pmax= 0.01 mW 0.12 0.5 g, Pmax= 0.06 mW
1.0 g, Pmax= 0.05 mW 1.0 g, Pmax= 0.13 mW
0.1
0.04
0.08
Power (mW)
Power (mW)
0.03
0.06
0.02
0.04
0.01
0.02
0 0
-0.01 -0.02
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 0 1 2 3 4 5 6 7 8
Operating Voltage Operating Voltage
0.2 0.4
Power (mW)
Power (mW)
0.15 0.3
0.1 0.2
0.05 0.1
0 0
-0.05 -0.1
-2 0 2 4 6 8 10 -2 0 2 4 6 8 10 12 14 16
Operating Voltage Operating Voltage
Tuned to 110 Hz | 0 gram Tip Mass Tuned to 45 Hz | 0.5 gram Tip Mass
0.3 0.8
0.25 g, Pmax= 0.02 mW 0.25 g, Pmax= 0.09 mW
0.375 g, Pmax= 0.04 mW 0.7 0.375 g, Pmax= 0.17 mW
0.25 0.5 g, Pmax= 0.07 mW 0.5 g, Pmax= 0.28 mW
1.0 g, Pmax= 0.21 mW 1.0 g, Pmax= 0.75 mW
0.6
0.2
0.5
Power (mW)
Power (mW)
0.15 0.4
0.1 0.3
0.2
0.05
0.1
0
0
-0.05 -0.1
-2 0 2 4 6 8 10 12 -5 0 5 10 15 20 25
Operating Voltage Operating Voltage
0.8
Power (mW)
Power (mW)
1
0.6
0.4
0.5
0.2
0
0
-0.2 -0.5
-5 0 5 10 15 20 25 30 -5 0 5 10 15 20 25 30 35 40
Operating Voltage Operating Voltage
S-882Z
VH 3
4 VM
VIN
2
Piezo Bimorph 5 GND
D1 CPOUT 1
J3 VOUT
X1 VCC
BAT54STA
C1 U1
X2 10uF
1
QPXX_RA D2
GND
C3
100uF
GND
GND
80
Time between discharge cycles (s)
70
50
40
1
10 30
20
10
0
10 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Acceleration (g) Acceleration (g)
Figure 2: Discharge Interval vs. Acceleration, measured Figure 4: Averaged Power Output vs. Acceleration
results using configuration shown
50
40
30
20
10
0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2
Acceleration (g)
3 3
Ch1 500mV Ch2 500mV Ch3 500mV M 2.00 s A Ch1 0.00 V Ch1 500mV Ch2 500mV Ch3 500mV M 200ms A Ch1 0.00 V
Figure 5: Rectified input (aqua), VCAP (navy) and switched Figure 6: Rectified input (aqua), VCAP (navy) and switched
output (violet) from initial start-up to stable output, 10K output (violet) output pulse detail, 10K resistive load.
resistive load.
5.7M
-IN
R1
8
U2 D6
C
Piezo Bimorph 3 OUT
Zener 11V
D8
D1 + C1 +IN 7 VCC 7 1 VOUT
100uH
V+
D5
5 VIN VFB
HYS 2 R6 6 2 BAT43W VOUT
GND
X1
A
BAV199 100uF V- SENSE LBO
6 REF V4
R7
4.7M
1 3 5 SW
BAV199 LBI SW 12pF
R4 LTC154 0CMS8 RUN 8 4 + C3
X2
BAT43W
D2 RUN GND GND
100K 1uF
1M
LTC1474CMS8
R2
D7
R8
R5
2.4M
C2
2.2M
10nF
GND
Figure 2: Simple high-efficiency voltage conversion and load-isolation circuit for piezo energy harvesting applications. The C1
voltage setpoint in this example is fixed, but could be made adaptive using additional circuitry.
deplete C1 until its voltage drops below the hysteresis least as much power as is being supplied (Figure 5).
band, at which point the converter is disabled and the The converter duty cycle is approximated by the ratio
cycle repeats. Thus C1 is maintained at approximately of input power (G-level) vs. output power (voltage *
Voc/2. The typical output is a train of voltage-regulated current * time), less any small conversion losses and
pulses ideally suited to charging a battery or capacitor, leakage. When the input power exceeds the output and
or directly powering an intermittently-operating sensor. losses, duty cycle will be 100%, and excess voltage at
C1 is safely disposed of through D5.
Since the voltage at C1 is held approximately constant,
the effective load seen by the piezo is not significantly R6 sets the peak current through inductor L1, and can
affected by activation of U2 or changes to the actual be specified according to the equation:
load. Additionally, the voltage maintained on C1
ensures charge is drawn from the piezo beam only
0.067
when its voltage exceeds C1’s voltage by one diode R SENSE 0.25
I MAX
drop, which occurs only when the beam approaches its
maximum deflection. Thus a limited amount of charge
is drawn on each cycle of the piezo beam, timed to where IMAX is the maximum desired output current to
coincide with the maximum deflection of the beam. the load. Generally, the peak inductor current should be
This combination of factors helps prevent excessive set to maximum to improve efficiency with smaller
mechanical damping of the beam, allowing usable (<300uH) inductors in space-limited applications;
output voltages to be output at lower vibration refer to the LT1474 datasheet for more thoughtful
amplitudes while the piezo beam is driven near its trade-offs between peak current and inductor size.
mechanical resonance. Battery-charging applications requiring a (pulsed)
constant-current charge phase, or where both the
U2 provides a regulated output voltage determined by charge circuit and the load are directly connected
the ratio of R7 and R8. The power output per G of across the battery pack, may require a lower IPEAK
vibration will remain relatively constant across G-levels setting to reduce voltage ripple caused by the charge
and loads, provided the load is capable of drawing at pulses.
R2 R3 R1
Vh 1.182
R2 R3
R1 R3 R2
Vl 1.182
R2
PZ1 PZ2
VIN PGOOD EN TX
1uF LTC3588-1 100uH 3.3V MICROPROCESSOR
6V
10uF CAP SW CORE
25V GND
VIN2 VOUT
4.7uF D1 47uF
6V D0 6V
GND
Authorized Distributor
Mide:
V21BL V21B V25W