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Overall Equipment Efficiency Calculations

Machine: Salvagnini Date: 5-Jul-18


Cost center : 102
Production Information Freq Time in Minutes Top Losses Time in Minutes
Total Time (Day) 1 1,380 Equipment Failure (Lost Time) -
Not Scheduled - MACHINE PROBLEM(CLAMP PROBLEM)
Planned Production Time (2 shifts) 1 1,380 SENSOR PROBLEM
Run Time 1,355 PT TESTING
Stop Time 25
Cycle Time (Total Time) 1338

Production Units Setup and Adjustments (Lost Time) 25


Total Count/Output 1,100 Change Models / Pallet 10
Good Count 1,099 Change Tools 15
Production Reject Count 1 Rest
Startup Reject Count - 6S
Total Reject Count - Program problem

Analysis OEE %
Availability 98.19%
Performance 98.71%
Quality 99.91%
OEE 96.83%

Fully Productive Time 1,336


PLAN ACTUAL / DAY NIGHT

Cycle Time Study SALVAGNINI By Date 5-Jul-18


By Week W26
Machine Name : Salvagnini By Month JUNE
Cost Center : 102 By Year 2018
Revision : : 02 Data key in by SIVASANGKAR
Date Prepared 7/6/2018

Total Production
Qty / day Overall Loss Time
Product
Salvagnini Salvagnini (min)
Freezer 0 Day Night
Freezer 2016 900
Freezer ( berger) 0
15 10
Counter Top 0
Bottle cooler 0
25
FDv /Fv 200
WKb 0
MCRv 4323 0
Total Prod Qty ( pcs ) 1100

Total cycle time PREPARED REVIEW APPROVED


SALVAGNINI (hrs )

22.29
PLAN ACTUAL DAY NIGHT
Cycle Time Study Salvagnini Performer Freezer
By Date 5-Jul-18
Machine Name : Salvagnini Performer By Week EFE Models
EFE 1102 Qty EFE 2102 Qty EFE 2802 Qty EFE 3502 Qty EFE 4202 Qty EFE 5002 Qty EFE 5702
Cost Center : 102 By Month Part Name
Revision : : 02 By Year 2017 Outer skin front 82 0 83 0 83 0 84 0 84 0 85 0 72
Data key in by Khairulzaman Outer skin rear 82 0 83 0 83 0 84 0 84 0 85 0 72
Date Prepared 8/1/2017 Outer skin right 40 68
Production running quantity ( please key in the red box below ) Speed Setting High Outer skin left 40
Outer skin base
Freezer Freezer ( Berger ) Freezer 2016 Counter Top Inner skin base
Model / Part Front Rear Right Left Comp LID Model / Part Front Rear Right Left Comp LID Model / Part Front Rear Right Left Comp LID Model / Part Left Right C.Top C.Rear Skin Top Skin Btm Skin Rear Compressor housing 37 0
EFE 1102 EFE 1102 EFE 1102 BCDv 1002/1003 Cycle time / unit (hrs) 0.08 0.05 0.05 0.05 0.05 0.05 0.06
EFE 2102 EFE 2102 EFE 1502 BCDv 1012 /1013
EFE 2802 EFE 2802 EFE 2202 BCDv 1002/1003 UL Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 0.000
EFE 3502 EFE 3502 EFE 3002 Total cycle time 0.00 hrs
EFE 4202 EFE 4202 EFE 3802
EFE 5002 EFE 5002 EFE 4602 Bottle Cooler EFI Models
EFI 2003 Qty EFI 2703 Qty EFI 3403 Qty EFI 4103 Qty EFI 4803 Qty EFI 5503 Qty
EFE 5702 EFE 5702 EFE 6002 Model / Part Left Right C.Motorum Part Name
EFE 1152 ( LED ) EFE 1152 ( LED ) EFE 1152 LED BCDv 4302 /4303 Outer skin front 83 0 83 0 84 0 84 0 85 0 72 0
EFE 2152 ( LED ) EFE 2152 ( LED ) EFE 1552 LED BCDv 4312/4313 Outer skin rear 83 0 83 0 84 0 84 0 85 0 72 0
EFE 2852 ( LED ) EFE 2852 ( LED ) EFE 2252 LED Outer skin right 68 0
EFE 3552 ( LED ) EFE 3552 ( LED ) EFE 3052 LED Outer skin left
EFE 4252 ( LED ) EFE 4252 ( LED ) EFE 3852 LED WKb Outer skin base
EFE 5052 ( LED ) EFE 5052 ( LED ) EFE 4652 LED Model / Part Left Right Inner skin base
EFE 5752 ( LED ) EFE 5752 ( LED ) EFE 6052 LED WKb 1712 Compressor housing
EFI 2003 EFI 2003 EFI 1403 WKb 4112 Cycle time / unit (hrs) 0.05 0.05 0.05 0.05 0.05 0.06
EFI 2703 EFI 2703 EFI 2103 WKb 4612
EFI 3403 EFI 3403 EFI 2803 200 200 WKb 4611 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000
EFI 4103 EFI 4103 EFI 3503 200 200 Total cycle time 0.00 hrs
EFI 4803 EFI 4803 EFI 4403 FDv / Fv
EFI 5503 EFI 5503 EFI 4803 Model / Part Left Right Rear C.Top EFL Models
EFL 2105 Qty EFL 2805 Qty EFL 3505 Qty EFL 4205 Qty EFL 5005 Qty EFL 5705 Qty
EFI 2053 ( LED ) EFI 2053 ( LED ) EFI 5603 FDv 4613 50 50 50 50 Part Name
EFI 2753 ( LED ) EFI 2753 ( LED ) EFI 1453 LED Fv 3613 Outer skin front 77 0 77 0 78 0 78 0 79 0 71 0
EFI 3453 ( LED ) EFI 3453 ( LED ) EFI 2153LED Outer skin rear 77 0 77 0 78 0 78 0 79 0 71 0
EFI 4153 ( LED ) EFI 4153 ( LED ) EFI 2853LED Red Bull Event Cooler Outer skin right 75 0
EFI 4853 ( LED ) EFI 4853 ( LED ) EFI 3553 LED Model / Part Left Right C.Motorum Outer skin left
EFI 5553 ( LED ) EFI 5553 ( LED ) EFI 4453 LED MCRv 4323 Outer skin base
EFL 2105 EFL 2105 EFI 4853 LED Outer skin lid 39 0 39 0 40 0 49 0 50 0 51 0
EFL 2805 EFL 2805 EFI 5653 LED 50 50 Inner skin base
EFL 3505 EFL 3505 EFL 1505 Compressor housing
EFL 4205 EFL 4205 EFL 2205 Cycle time / unit (hrs) 0.05 0.05 0.05 0.06 0.06 0.07
EFL 5005 EFL 5005 EFL 3005
EFL 5705 EFL 5705 EFL 3805 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000
EFL 4605 Total cycle time 0.00 hrs
Model / Part Front Rear Model / Part Front Rear EFL 6005
EFE 2100 EFE 2100
EFE 2800 EFE 2800 EFE 2800
EFE 3800
Canopy + Scooping Canopy + Scooping
Model / Part Front Rear Model / Part Front Rear
EFE 2102 EFE 2102
EFE 3502 EFE 3502
EFE 5002 EFE 5002
Bottle cooler

Total cycle time Models


BCDv 4302 Qty BCDV 4312 Qty
Remarks Total Production Part Name
* Total Cycle Time ( 11 Hours ) if run others model Total cycle time Product Qty/day Cover skin left 44 0 44 0
* Total Cycle Time ( 12 Hours ) if run Freezer only SALVAGNINI Freezer 0 Cover skin right 44 0 44 0
Freezer 2016 900 Cover motorum 38 0 38 0
22.29 Freezer ( berger ) 0
Counter Top 0 Cycle time / unit (hrs ) 0.04 0.04
Bottle cooler 0
FDv / Fv 200 Prod. running qty 0.000 0.000
* Load and Unload process already included into each unit process time ( 10 sec ) WKb 0 Total cycle time 0.00 hrs
* 10% allowance cover for tool changes (10min per changes/qty and machine breakdown 5% per day MCRv 4323 0
* Radius improvent from 40 step to 30 step ( reduce 9 sec) Total Prod Qty 1100
* As big models, the machine speed is reduce up to 4 sec due to machine capability
* Add new Model MCRv 4323 Counter top
* Add New Freezer 2016 Model
Models
BCDv 1002 Qty BCDV 1012 Qty BCDv 1002UL Qty
Part Name
Cover skin left 50 0 50 0 50 0
Cover skin right 50 0 50 0 50 0
Covering plate top 35 0 35 0 35 0
Covering plate rear 36 0 36 0 36 0
Skin top 41 0
Skin bottom 41 0
Skin rear 35 0
Dimmer housing
Dimmer slider
Electrical box
Cycle time / unit (hrs ) 0.05 0.05 0.08

Prod. running qty 0.000 0.000 0.000


Total cycle time 0.000 hrs

Wine chiller

Models
EWS 1712 EWS 3012 EWS 3612 EWT 3612
Part Name
Outer Skin Top 51 51 51 51
Outer Skin Rear
Outer Skin Left 34 34 34 34
Outer Skin Right 34 34 34 34
Outer Skin Base
Inner Skin Right
Inner Skin Left 35 35 35 35
Inner Skin Rear 24 24 24 24
Side Support
Front Support
Hinges Plate
Ventilation Cover
Sensor Hole Cover
Condenser Bracket
Cycle time / unit (hrs) 0.05 0.05 0.05 0.05

Prod. running qty 0 0 0 0


Total cycle time 0.00 hrs
Freezer ( LED Model ) Freezer 2016 Freezer 2016( LED Model ) Freezer ( remove Radius )

EFE Models ( LED ) EFE Models EFE Models ( LED ) EFE Models
EFE 5702 Qty EFE 1152 Qty EFE 2152 Qty EFE 2852 Qty EFE 3552 Qty EFE 4252 Qty EFE 5052 Qty EFE 5752 Qty EFE 1102 Qty EFE 1502 Qty EFE 2202 Qty EFE 3002 Qty EFE 3802 Qty EFE 4602 Qty EFE 6002 Qty EFE 1152 Qty EFE 1552 Qty EFE 2252 Qty EFE 3052 Qty EFE 3852 Qty EFE 4652 Qty EFE 6052 Qty EFE 1102 Qty EFE 2102 Qty
Part Name Part Name Part Name Part Name
72 0 Outer skin front 82 0 83 0 83 0 84 0 84 0 85 0 72 0 Outer skin front 82 0 73 0 73 0 73 0 74 0 75 0 72 0 Outer skin front 82 0 73 0 73 0 73 0 74 0 75 0 72 0 Outer skin front 82 0 55 0
72 0 Outer skin rear 82 0 83 0 83 0 84 0 84 0 85 0 72 0 Outer skin rear 82 0 73 0 73 0 73 0 74 0 75 0 72 0 Outer skin rear 82 0 73 0 73 0 73 0 74 0 75 0 72 0 Outer skin rear 82 0 55 0
68 0 Outer skin right 40 0 68 0 Outer skin right 40 0 Outer skin right 40 0 Outer skin right 40 0
Outer skin left 40 0 Outer skin left 40 0 79 0 Outer skin left 40 0 79 0 Outer skin left 40 0
Outer skin base Outer skin base Outer skin base Outer skin base
Inner skin base Inner skin base Inner skin base Inner skin base
Compressor housing 37 0 Compressor housing 37 0 Compressor housing 37 0 Compressor housing 37 0
0.06 Cycle time / unit (hrs) 0.08 0.05 0.05 0.05 0.05 0.05 0.06 Cycle time / unit (hrs 0.08 0.04 0.04 0.04 0.04 0.04 0.06 Cycle time / unit (hrs 0.08 0.04 0.04 0.04 0.04 0.04 0.06 Cycle time / unit (hrs 0.08 0.03

0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000
Total cycle time 0.00 hrs Total cycle time 0.00 hrs Total cycle time 0.00 hrs Total cycle time 0.00

EFI Models ( LED ) EFI Models EFI Models ( LED ) EFI Models
EFI 2053 Qty EFI 2753 Qty EFI 3453 Qty EFI 4153 Qty EFI 4853 Qty EFI 5553 Qty EFI 1403 Qty EF21 03 Qty EFI 2803 Qty EFI 3503 Qty EFI 4403 Qty EFI 4803 Qty EFI 5603 Qty EFI 1453 Qty EFI 2153 Qty EFI 2853 Qty EFI 3553 Qty EFI 4453 Qty EFI 4853 Qty EFI 5653 Qty EFI 2003 Qty EFI 2703 Qty
Part Name Part Name Part Name Part Name
Outer skin front 83 0 83 0 84 0 84 0 85 0 72 0 Outer skin front 73 0 73 0 73 200 74 200 75 0 75 0 72 0 Outer skin front 73 0 73 0 73 0 74 0 75 0 75 0 72 50 Outer skin front 55 0 55 0
Outer skin rear 83 0 83 0 84 0 84 0 85 0 72 0 Outer skin rear 73 0 73 0 73 200 74 200 75 0 75 0 72 0 Outer skin rear 73 0 73 0 73 0 74 0 75 0 75 0 72 50 Outer skin rear 55 0 55 0
Outer skin right 68 0 Outer skin right Outer skin right Outer skin right
Outer skin left Outer skin left 79 0 Outer skin left 79 0 Outer skin left
Outer skin base Outer skin base Outer skin base Outer skin base
Inner skin base Inner skin base Inner skin base Inner skin base
Compressor housing Compressor housing Compressor housing Compressor housing
Cycle time / unit (hrs) 0.05 0.05 0.05 0.05 0.05 0.06 Cycle time / unit (hrs 0.04 0.04 0.04 0.04 0.04 0.04 0.06 Cycle time / unit (hrs 0.04 0.04 0.04 0.04 0.04 0.04 0.06 Cycle time / unit (hrs 0.03 0.03

Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000 8.111 8.222 0.000 0.000 0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 1.986 Prod. running qty 0.000 0.000
Total cycle time 0.00 hrs Total cycle time 16.33 hrs Total cycle time 1.99 hrs Total cycle time 0.00

Canopy + Scooping EFL Models Canopy + Scooping EFL Models


EFL 1505 Qty EFL 2205 Qty EFL 3005 Qty EFL 3805 Qty EFL 4605 Qty EFL 6005 Qty EFL 2105 Qty EFL 2805 Qty
Part Name Part Name
EFE Models Outer skin front 67 0 67 0 68 0 68 0 68 0 61 0 EFE Models Outer skin front 55 0 55 0
EFE 2102 Qty EFE 3502 Qty EFE 5002 Qty EFE 2102 EFE 3502 EFE 5002
Part Name Outer skin rear 67 0 67 0 68 0 68 0 68 0 61 0 Part Name Outer skin rear 55 0 55 0
Outer skin front 83 0 83 0 89 0 Outer skin right Outer skin front 73 73 79 Outer skin right
Outer skin rear 83 0 83 0 89 0 Outer skin left 75 0 Outer skin rear 73 73 79 Outer skin left
Outer skin right Outer skin base Outer skin right Outer skin base
Outer skin left Outer skin lid 39 0 39 0 40 0 49 0 50 0 51 0 Outer skin left Outer skin lid 39 0 39 0
Outer skin base Inner skin base Outer skin base Inner skin base
Inner skin base Compressor housing Inner skin base Compressor housing
Compressor housing Cycle time / unit (hrs 0.05 0.05 0.05 0.05 0.05 0.07 Compressor housing Cycle time / unit (hrs 0.04 0.04
Cycle time / unit (hrs) 0.05 0.05 0.05 Cycle time / unit (hrs 0.04 0.04 0.04
Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000
Prod. running qty 0.000 0.000 0.000 Total cycle time 0.00 hrs Prod. running qty 0 0 EFE 3502 Total cycle time 0.00
Total cycle time 0.00 hrs Total cycle time #VALUE! hrs

EFE Models EFE Models


EFE 2100 Qty EFE 2800 Qty EFE 3000 Qty EFE 3800 Qty
Part Name Part Name
Outer skin front 83 0 83 0 Outer skin front 73 0 73 0
Outer skin rear 83 0 83 0 Outer skin rear 73 0 73 0
Outer skin right Outer skin right
Outer skin left Outer skin left
Outer skin base Outer skin base
Inner skin base Inner skin base
Compressor housing Compressor housing
Cycle time / unit (hrs) 0.05 0.05 Cycle time / unit (hrs 0.04 0.04

Prod. running qty 0.000 0.000 Prod. running qty 0.000 0.000
Total cycle time 0.00 hrs Total cycle time 0.00 hrs

FDv / Fv

Models
FDv 4613 Qty Fv 3613 Qty
Part Name
Cover skin left 82 50 70 0
Cover skin right 82 50 70 0
Cover skin rear 82 50 70 0
Cover top 40 50 40 0
Cycle time / unit (hrs ) 0.08 0.07

Prod. running qty 3.972 0.000


Total cycle time 3.972 hrs

WKb

Models
WKb 1712 Qty WKb 4112 Qty WKb 4612 Qty WKb4611 Qty
Part Name
Outer Skin Left 65 0 66 0 66 0 66 0
Outer Skin Right 65 0 66 0 66 0 66 0
Cycle time / unit (hrs) 0.04 0.04 0.04 0.04

Prod. running qty 0.000 0.000 0.000 0.000


Total cycle time 0.00 hrs

Red Bull Event Cooler

Models
MCRv 4323 Qty
Part Name
Cover skin left 50 0
Cover skin right 50 0
Cover motorum 38 0

Cycle time /machine (min ) 2.29


Cycle time / unit (hrs ) 0.04

Prod. running qty 0.000


Total cycle time 0.00 hrs
Freezer ( LED Model )

EFE Models ( LED )


EFE 2802 Qty EFE 3502 Qty EFE 4202 Qty EFE 5002 Qty EFE 5702 Qty EFE 1152 Qty EFE 2152 Qty EFE 2852 Qty EFE 3552 Qty EFE 4252 Qty EFE 5052 Qty EFE 5752 Qty
Part Name
55 0 56 0 56 0 57 0 72 0 Outer skin front 82 0 55 0 55 0 56 0 56 0 57 0 72 0
55 0 56 0 56 0 57 0 72 0 Outer skin rear 82 0 55 0 55 0 56 0 56 0 57 0 72 0
68 0 Outer skin right 40 0 68 0
Outer skin left 40 0
Outer skin base
Inner skin base
Compressor housing 37 0
0.03 0.03 0.03 0.03 0.06 Cycle time / unit (hrs 0.08 0.03 0.03 0.03 0.03 0.03 0.06

0.000 0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.00 hrs Total cycle time 0.00 hrs

EFI Models ( LED )


EFI 3403 Qty EFI 4103 Qty EFI 4803 Qty EFI 5503 Qty EFI 2053 Qty EFI 2753 Qty EFI 3453 Qty EFI 4153 Qty EFI 4853 Qty EFI 5553 Qty
Part Name
56 0 56 0 57 0 72 0 Outer skin front 55 0 55 0 56 0 56 0 57 0 72 0
56 0 56 0 57 0 72 0 Outer skin rear 55 0 55 0 56 0 56 0 57 0 72 0
68 0 Outer skin right 68 0
Outer skin left
Outer skin base
Inner skin base
Compressor housing
0.03 0.03 0.03 0.06 Cycle time / unit (hrs 0.03 0.03 0.03 0.03 0.03 0.06

0.000 0.000 0.000 0.000 Prod. running qty 0.000 0.000 0.000 0.000 0.000 0.000
0.00 hrs Total cycle time 0.00 hrs

Canopy + Scooping
EFL 3505 Qty EFL 4205 Qty EFL 5005 Qty EFL 5705 Qty

56 0 56 0 57 0 71 0 EFE Models
EFE 2102 Qty EFE 3502 Qty EFE 5002 Qty
56 0 56 0 57 0 71 0 Part Name
75 0 Outer skin front 55 0 55 0 57 0
Outer skin rear 55 0 55 0 57 0
Outer skin right
40 0 49 0 50 0 51 0 Outer skin left
Outer skin base
Inner skin base
0.04 0.04 0.05 0.07 Compressor housing
Cycle time / unit (hrs 0.03 0.03 0.03
0.000 0.000 0.000 0.000
0.00 hrs Prod. running qty 0.000 0.000 0.000
Total cycle time 0.00 hrs

EFE Models
EFE 2100 Qty EFE 2800 Qty
Part Name
Outer skin front 55 0 55 0
Outer skin rear 55 0 55 0
Outer skin right
Outer skin left
Outer skin base
Inner skin base
Compressor housing
Cycle time / unit (hrs 0.03 0.03

Prod. running qty 0.000 0.000


Total cycle time 0.00 hrs
PLAN ACTUAL DAY NIGHT
Cycle Time Study Berger Machine
By Date 5-Jul-18
Machine Name : Burger machine By Week
Cost Center : By Month April
Revision : : By Year 2016
Data key in by Khairulzaman
Date Prepared April 2016
Production running quantity ( please key in the red box below )

Freezer Canopy + Scooping


EFE 2102
EFE 1102 110 EFE 3502
EFE 2102 EFE 5002
EFE 2802
EFE 3502
EFE 4202
EFE 5002
EFE 5702
EFE 1152 ( LED )
EFE 2152 ( LED )
EFE 2852 ( LED )
EFE 3552 ( LED )
EFE 4252 ( LED )
EFE 5052 ( LED )
EFE 5752 ( LED )
EFI 2003
EFI 2703
EFI 3403 220
EFI 4103
EFI 4803
EFI 5503
EFI 2053 ( LED )
EFI 2753 ( LED )
EFI 3453 ( LED )
EFI 4153 ( LED )
EFI 4853 ( LED ) 110 Total Production
EFI 5553 ( LED ) 110 Product Qty/day
EFL 2105 Freezer 550
EFL 2805
EFL 3505
EFL 4205
EFL 5005
EFL 5705

EFE 2100 0
EFE 2800 Total Prod Qty 550

Total cycle time

Total cycle time without allowance Total cycle time + 10 % allowance


Burger Machine Burger Machine

15.28 16.81

* Load and Unload process already included into each unit process time ( 38 sec )
* Machine time = 12 sec
Date : 5-Jul-18
Time ( min )
No Designation Salvagnini
Day Night
1 Meeting
2 Change Tool 10 5
3 Change Pallet / Model 5 5
4 Go to Toilet
5 6S
6 Test Punched
7 Machine Cleaning
8 PT Testing / Jig
9 Program Problem
10 Rest
11 Go to Surau @ Solat
12 Find Tape
13 Add Oil machine
14 Machine Problem
15 Quality checing by QCPL
16 Testing new Program
17 Repair by Maintanence( Services )
18 Material not Supply
19 machine Problem
20 Machine Problem (Can't calibration )
21 Machine Problem (Clamp Problem )
22 Machine Problem (Sensor Problem )
23 Machine Problem (Air Problem )
24 Machine Problem (Tool Problem )
25 Machine Problem (Pump leaking )
Total Time ( min ) 15 10