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JUARI
IFS Business Consultant
Email: juari@ifssi.co.id
HP: +6281317838582
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TABLE OF CONTENT
● Project Based Solutions
● Shipbuilding Project Solutions
● Business Planning
● Sales Planning
Objective
● Estimate
● Building Planning
Integrated WBS Code
● Design Process
● Material Process Cost by Block
● Production Process
● Project Control Budget Type
● Project Conclusion
● Document Management Profitability
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PROJECT BASED SOLUTIONS (PBS)
WHY STANDARD MANUFACTURING IS THE WRONG CHOICE
3
Manufacturing versus Project
MANUFACTURING PROJECT
4
WHAT IS PROJECT BASED SOLUTIONS (PBS)?
A concept to provide businesses with the ability to manage…..
7
SUPPORTING EACH STAKEHOLDER
● In the organization
CASH
RESOURCES
COST
RISK
TIME
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COST
Manage cost throughout the whole organization
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TIME Great control of float of identified project tasks
and flexibility to manage the critical paths
Manage time—get it all done
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RESOURCES
Having the right people, with the right skills Optimize staff utilization rates and align
and the proper tools, in the right quantity at projects with organizational objectives
the right time
Unlimited options for multidimensional
Supports real-time collaborative resource analysis and reporting
management that enables managing people,
processes and finances across multiple Recognize and resolve resource gaps and
projects and ad-hoc work over-utilization
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CASH
Cash management monitors your project related capital commitments and cash flows
Support budgeting and forecasting across different organizations, any currency, for multiple time
periods and for different purposes
Provides the most accurate information possible on incoming and outgoing payments
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MANAGING RISKS
Any project organization is subject to risk The 4 stages for efficient Risk Management:
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SHIPBUILDING SOLUTIONS
GENERAL OVERVIEW
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SHIPBUILDING COMPANY
BUSINESS PROCESS AND REQUIREMENT
ERP System
Standard Design
Infrastructure
Pre-project
After
Project
Project Planning
Project Closing
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BUSINESS PLANNING
GENERAL OVERVIEW
Inflow
•Business Target
•Facility Information
•Standard Make-span
Business Define
Strategic
Create Line Upgrade
Planning Plan
Chart Standard
Outflow
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BUSINESS PLANNING
EXAMPLE – LINE CHART
INDONESIA
ST
SHIP BUILDING LINE CHART No. 2/ R-6 / 29 Des 2017
2014
NO SHIP AT
2018
2014 2019
2015 2020
2016 2021
2017
US 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1
L D
M000271 TANKER 17,500
1 Merchant
LTDW
Ship #1 #
95
S L D
M000272 TANKER 17,500 ,9
2 Merchant
LTDW
Ship #2 8
%
36
PKR - 1 (Assy Hall DKP & ,1 F K ASS'Y MOD 1 JOINT MODULE L D
1 Merchant Ship #3
Graving Dock Divisi KANIA) 6
%
5, F K L D
PKR - 2 (Assy
Merchant ShipHall
#4DKP & ASS'Y MOD 3 JOINT MODULE
2 07
Graving Dock Divisi KANIA)
%
CONTRACTUAL
EDC F K L D DELIVERY
3 Naval Ship#1 - 1
SSV Philipines Ta
ha
p CONTRACTUAL
Fa EDC
F K L D
DELIVERY
4 Naval Ship#2 - 2
SSV Philipines b
ST
2014 2015 2016 2017
NO SHIP AT
US 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1
D. KAPAL SELAM
Pr
os
1 KAPAL SELAM - 3 ASS & OUTFITT
es F FAB
T 18
BUSINESS PLANNING
EXAMPLE – MAN POWER PLANNING
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SALES PLANNING
GENERAL OVERVIEW
Inflow
•Business Planning
Outflow
• Opportunity (Prospect)
• Customer (Owner) Enquiry
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SALES PLANNING
EXAMPLE
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ESTIMATE
GENERAL OVERVIEW
Inflow
Cost
Estimate Breakdown
Structure (CBS)
Budget Type
Estimation
Procedure
Budget Scope
Outflow
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ESTIMATE
COST BREAKDOWN STRUCTURE (CBS)
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ESTIMATE
COST BREAKDOWN STRUCTURE (CBS) VS WORK
BREAKDOWN STRUCTURE (WBS)
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ESTIMATE
BUDGET TYPE
25
ESTIMATE
EXAMPLE
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BUILDING PLANNING
GENERAL OVERVIEW
Inflow
•Registered Project
Outflow
27
BUILDING PLANNING
WORK BREAKDOWN STRUCTURE (WBS)
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BUILDING PLANNING
INTEGRATED WBS CODE
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BUILDING PLANNING
EXAMPLE
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DESIGN PROCESS
GENERAL OVERVIEW
Inflow
Outflow
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DESIGN PROCESS
IFS PART HIERARCHY & DEFINITION FLOW
Tracking: Serial,
Lot/Batch, No Tracking
Engineering Structure Manufacturing Part Purchase Part Sales Part Service Part
Package Part
Copy Transfer
IFS Part
Project Structure Manufacturing Structure IFS Part Hierarchy
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DESIGN PROCESS
EXAMPLE
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MATERIAL PROCESS
GENERAL OVERVIEW
Inflow
Supply Material
Planning (Main
Bulk Material
PR PO
Chain Equipment)
Planning
Outflow
•Material Planning
•Material Stock
•Plan / Actual Cost for Material
•Change Order
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MATERIAL PROCESS
INITIATE VS RUNNING
Initiate Project Running Project
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MATERIAL PROCESS
FROM DEMAND TO SUPPLY
MPL Demand Process Material Allocation Process Supply Request Process
Transfer to
Release Product Approve Part Net Project
Project
Structure Definition Material
Inventory
Purchase Request for
Order Quotation
Purchasing
Inspection
Process
36
MATERIAL PROCESS Material
Supply
EXAMPLE MPL Demand
Allocation
Process
37
PRODUCTION PROCESS
GENERAL OVERVIEW
Inflow
Testing &
Production Fabrication Assembly Erection Outfitting Sea Trial Delivery
(HAT/SAT)
Outflow
•Pieced Part
•Assembled Part
•Block, Grand Block & Module/Zone
•Change Order
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PRODUCTION PROCESS
PRODUCTION FLOW
Material
Material
Shop Order Transport to Job Card for
Requisition for
Preparation Production Production
Indirect Material
Warehouse
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PRODUCTION PROCESS
PRODUCTION FLOW – MATERIAL HIGHLIGHT
Transport to Issue from Off-cut Material
Production Production Return to Main
Warehouse Warehouse Warehouse
Create
Review & Set as W/D/R Reserve Create &
Consolidate Receive Receive
Execute Review Off- Execute
Shop Order
Transport
Transported Built No for & Issue cut Material Transport
Transported
Material Material Quantity Off-cut Material Material
Task Task
Material
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PRODUCTION PROCESS
EXAMPLE
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PRODUCTION PROCESS
PRODUCTION FLOW FOR SUB-CONTRACTOR
Contractor Project
Company
Purchase
Order
Project
Temporary
Employee
Report time
Invoicing
Advice
Invoice
Match
Supplier Project
Invoice Transactions
Payment
PROJECT CONTROL
GENERAL OVERVIEW
Inflow
•Estimated Budget
•Initiated Budget
•Running Budget
Outflow
•Performed Budget
•Earned Value (Actual Cost & Hours)
•S-Curve (Plan – Actual)
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PROJECT CONTROL Hours
Revenue
Cost
PROJECT PROGRESS Progress
Progress
44
PROJECT CONTROL Budget
S-Curve
BUDGET CONTROL Spread
Control
Switch
45
PROJECT CONCLUSION
GENERAL OVERVIEW
Inflow
Project Complete
Warranty Finalize
& Close
Conclusion Project
Process Contract
Outflow
•Completed Project.
•Actual Cost/Revenue (Final)
•Project Profitability (Final)
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PROJECT CONCLUSION Close
Project
EXAMPLE Project
Profitability
Activity
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SUPPORTING PROCESS
DOCUMENT MANAGEMENT
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DOCUMENT MANAGEMENT
GENERAL OVERVIEW
Project
Document
Document
Package
Structure
Connect Doc.
Document
Package to
Required
Activity
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