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Application Guide
®
Power Xpert FMX
Powering
business
worldwide
Eaton delivers the power inside hundreds of products that
are answering the demands of today’s fast changing world.
Eaton thus has a wide range of switching systems and components that
offer an environmentally friendly solution for every application.
Additionally, Eaton’s global service network provides maximum customer
support in all regions of the world.
Administrative data
Issue number: 605 4036_02
Date of issue: 15-06-2012
Translation of: -
Authorised by
Job title: Product Manager
Name: Bert ter Hedde
Date: 15-06-2012
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Table of contents
Application Guide Power Xpert® FMX
3.11. Protection, Control and Smart Grids 8.4. Environmental declaration ........................... 49
Equipment ................................................... 31
9. NOTES .........................................................50
3.12. Accessories and spare parts ....................... 33
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Introduction
9 Application Guide Power Xpert® FMX
9. Introduction
9.1. System
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The Power Xpert FMX is Eaton’s single busbar, air
insulated medium voltage switchgear up to 24 kV.
Within the system our engineers integrated the best Power Xpert FMX Switchgear
core technologies out of our different current
systems. Besides using these core technologies,
with an experience of more than a century, they also
introduced a new ElectroMagnetic technology for
the circuit-breaker.
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Introduction
Application Guide Power Xpert® FMX 9
9.2. Application
The FMX is ideally suited for application in Main
feeder stations, Subdistribution stations, (Proces)
Industry and Infrastructure projects.
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Introduction
9 Application Guide Power Xpert® FMX
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Introduction
Application Guide Power Xpert® FMX 9
9.4. Innovation
The advantage of an electromagnetic mechanism
over a conventional spring operated mechanism
To switch a vacuum interrupter effectively, the
driving mechanism has to operate according to a
specific force-stroke characteristic ( - ), see the
diagram.
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Introduction
9 Application Guide Power Xpert® FMX
Trip coil
Air gap
Permanent magnet
Closing coil
Yoke (mild steel)
Drive rod
Opening Closing
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Introduction
Application Guide Power Xpert® FMX 9
Controlling an Internal Arc
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Introduction
9 Application Guide Power Xpert® FMX
Optimal safety by fixed interlocked housing Easy and quick exchange of the circuit-breaker
Optimal safety is realized by integrating all primary The FMX circuit-breaker can be exchanged in less
parts into a fixed housing. Access to high voltage than 30 minutes. Only a few steps are necessary to
compartments in the switchgear are prevented by remove the circuit-breaker. This procedure requires
safety interlocks. Within these compartments all a minimal working space in front of the panel.
primary parts are sealed for live by means of epoxy Plugging-in a new breaker can be done in the
resin. Operation of the switchgear is very simple opposite sequence with minimal effort.
and only possible when the high voltage
compartments are closed. The operation panels are Because the system is based on fixed technology
positioned at the front side of the switchgear and the the primary contacts are very simple and robust.
safety interlocks provide a safe situation for the The latter will provide that during exchange the
operator. contacts will not be damaged. During exchange of
the breaker the rest of the switchgear can stay
Reliable circuit-breaker energized and therefore minimising the impact on
The latest design in electromagnetic mechanism is the grid. For optimal operator safety we have
used to control the circuit-breaker. This executed internal arc tests in the busbar
electromagnetic mechanism and the vacuum compartment and the adjacent panels while the
interrupters it operates, are both tested for 30.000 breaker was withdrawn.
full-load operations and 100 short-circuit operations.
This number of operations in combination with the
simple mechanism design, requires no maintenance
and exchange activities on the circuit-breaker.
Moreover this maintenance-free fixed
design responds to the current lack
of technically skilled personnel that
will become even worse in future.
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Introduction
Application Guide Power Xpert® FMX 9
9.5. Features and Benefits
Safe in Use User Friendly
Compartments protected against penetration by Cable connection and user interfaces for
objects operation on the frontside of the unit
Capacitive voltage detection system for Ergonomic cable connection height of 750 mm
verification of safe isolation from supply from floor level
Operation only possible with closed cable Different cable cone lengths for easy cable
compartment connection
Logical mechanical and electrical interlocks Cable (secondary) entry points on both sides of
prevent mal-operation the low voltage compartment top plate
Cable testing via integrated cable test facility Secondary cable terminals positioned at a good
outside high voltage compartments reachable height within the low voltage
compartment
Voltage transformers can be (dis)connected
from the primary circuit, with closed high Clear and simple, straightforward operation
voltage compartments panels
Smooth contemporary design Facility for (dis)connecting the voltage
transformers, easily accessible from the front
Low Total Cost of Ownership without entering the HV compartment
Low initial costs due to: Integrated cable test facility positioned on the
manual operation panel
Panels minimum 500 mm width
Cable connection from the front (back to wall
arrangement)
Integrated arc channel with absorbers
12 kV and 24 kV panels in the same housing
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Introduction
9 Application Guide Power Xpert® FMX
Environmentally Friendly
Minimised number of components
Environmentally-friendly materials used in the
design
No use of SF6-gas for switching and insulation
(green switching)
Energy-efficient production and assembly, with
environmentally friendly energy sources
Minimal number of transition points in the
primary design enables low energy loss during
operation
Only re-usable and/or recyclable materials used
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Product range
Application Guide Power Xpert® FMX 10
10. Product range
10.1. Overview
Circuit-breaker panel (500 or 1000 mm panel) Busbar sectionalizer panel (1200 or 1325 mm panel)
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Product range
10 Application Guide Power Xpert® FMX
Options
- Cable test facility
- Protection relay
- Current transformers for protection
- Current transformers for metering
- Core balance current transformers
- Cable side voltage transformers
- Busbar side voltage transformers
- Change-over switch motorized
- Volt meter
- Ampere meter
- Under voltage release
- Second tripping coil
- Auxiliary contacts circuit-breaker 7NO + 7NC
- Auxiliary contacts change-over switch 3NC (service position), 3NC (earthed position)
Technical data
Rated voltage Um kV 12 24
Rated voltage Um kV 12 24
630/800/1250/ 630/800/1250/
Rated normal current Ir
A 1600/2000 1600/2000
Rated short-time withstand current Ik kA - 3s 25 25
Rated peak withstand current Ip kA 63 63
Rated short-circuit making current Ima kA 63 63
Rated short-circuit breaking current Isc kA 25 25
Number of mechanical operations 10000 x
Class M2 , E2 , C2
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Product range
Application Guide Power Xpert® FMX 10
Busbar sectionalizer
Basic panel
- Low voltage compartment
- Manual operation panel with position indication
- Circuit-breaker (ElectroMagnetic) (right panel)
- Change-over switch (both panels)
- Three-phase busbars
- Door interlocking
- Auxiliary contact circuit-breaker 1NO + 1NC
- Auxiliary contact change-over switch 1NC (service position), 1NC (earthed
position)
Options
- Voltage detection system Horstmann WEGA 1.2
- Protection relay
- Current transformers for protection
- Current transformers for metering
- Busbar side voltage transformers
- Volt meter
- Ampere meter
- Change-over switch motorized
- Under voltage release
- Second tripping coil
- Auxiliary contacts circuit-breaker 7NO + 7NC
- Auxiliary contacts change-over switch 3NC (service position), 3NC
(earthed position)
Technical data
Rated voltage Um kV 12 24
Rated normal current Ir A 800/1250 800/1250
Rated short-time withstand current Ik kA - 3s 25 25
Rated peak withstand current Ip kA 63 63
Rated short-circuit making current Ima kA 63 63
Rated short-circuit breaking current Isc kA 25 25
Number of mechanical operations 10000 x
Class M2 , E2 , C2
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Design
11 Application Guide Power Xpert® FMX
11. Design
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Design
Application Guide Power Xpert® FMX 11
11.2. Vacuum circuit-breaker
Operating sequence
The rated operating sequence of the vacuum circuit-
5
breaker is O – 0.3s - CO – 15s - CO.
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Design
11 Application Guide Power Xpert® FMX
Switching times
In the table below the switching times of the vacuum
circuit-breaker are shown.
Electrical data
Rated voltage 24 kV
Rated short-circuit breaking current =< 25 kA
Rated normal current =< 2000 A
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Design
Application Guide Power Xpert® FMX 11
11.3. Change-over switch
All Eaton MV switchgear have a design in which a
2-position change-over switch is used in
combination with a circuit-breaker or a load-break
switch. The 2-position change-over switch can have
2 positions. The earthed position and the service
position. The change-over switch can only be
operated (is interlocked) if the circuit-breaker is
switched off. Earthing a cable is done via the circuit-
breaker.
1 2 3 4 5 6 7 8
Switching times
In the table the switching times of the change-over
switch are shown.
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Design
11 Application Guide Power Xpert® FMX
11.4. Busbars
1. Electrical field screen (cast resin) Electrical field control simulation (Example)
2. Branch (aluminium / copper)
3. Busbar (aluminium)
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Design
Application Guide Power Xpert® FMX 11
11.5. Low voltage compartment
The low voltage compartment is equipped with
secondary wiring and protection & control
equipment as the customer wishes. The external
secondary wiring entry for the system is on top of 1
the LV compartment. The panel-to-panel wiring is
constructed in such a way that the low voltage
2
compartment can be taken of while the other panels
remain in service. The wires of the compartment to 3
be taken off can be easily disconnected by a plug.
The customer related terminals are positioned at an 4
easily accessible location.
Dimensions:
Height: 600 mm (standard). On request higher
values are possible 1. Panel-to-panel wiring access point
Width: 500 mm (cover total width of the panel) 2. Access point for customer wiring
Depth: 500 mm 3. Wiring duct
4. DIN-Rail (for connecting secondary equipment)
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Design
11 Application Guide Power Xpert® FMX
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Design
Application Guide Power Xpert® FMX 11
Isolating the change-over switch (option)
It is possible to isolate the change-over switch. This 1
can be done by moving the locking slide for the 2
change-over switch in a specific position. Next this
position can be padlocked.
3
Position:
1. Hand operation, electrical operation blocked
2. Hand and electrical operation blocked
3. Electrical operation, hand operation blocked
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Design
11 Application Guide Power Xpert® FMX
1
1. Single pole insulated (cast resin) parts
2. Disconnecting mechanism
2 3. Cast resin insulated voltage transformers
4. Resistor + coil
4
Cable side voltage transformers (Example)
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Design
Application Guide Power Xpert® FMX 11
Busbar side solution
Integrated on busbar compartment
2
1. Disconnecting mechanism
2. Resistor + coil
3. Cast resin insulated voltage transformers
4. Connection bar
5. Busbar
In separate panel
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Design
11 Application Guide Power Xpert® FMX
Euromold
Tyco Electronics
Nkt cables
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Design
Application Guide Power Xpert® FMX 11
Below some examples of possible cable plugs from
Euromold are presented.
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Design
11 Application Guide Power Xpert® FMX
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Design
Application Guide Power Xpert® FMX 11
11.11. Protection, Control and Smart
Grids Equipment
Protection and Control with Woodward SEG
The protection and control equipment is located in
the low voltage compartment. This compartment is
completely separate and has its own access door.
There is space on the door for a mimic diagram and
equipment such as protection relays, voltage
detection systems, meters, etc.
Model/housing B1 B2 B3
Directional feeder protection MRA4 MCA4
Overcurrent & earth fault protection OC&EF protection MRI4 MCI4
Voltage & frequency protection MRU4
Engine MRM4
Motor protection with voltage MRMV4
Motor differential protection MCDMV4
Generator differential protection MCDGV4
Transformer differential protection MRDT4 MCDT4
Transformer differential protection with voltage measurement MCDTV4
Power differential protection with voltage measurement MCDLV4
Distance protection MCZ4
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Design
11 Application Guide Power Xpert® FMX
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Smart Grids with integrated SASensor technology
Eaton has a complete automation solution available
for FMX medium voltage substations. By integrating
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SASensor products from Locamation, the FMX
switching system is easy to protect and manage.
This makes it possible to easily measure the
energy, monitor the power quality, register the
digital faults and obtain more accurate data.
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Functionality with SASensor
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Design
Application Guide Power Xpert® FMX 11
11.12. Accessories and spare parts
E6046005 Phase sequence indicator type Orion Compare.
Simplified version of the Orion 3.0. Used for voltage test and
phase sequence test of the voltage detecting unit type
WEGA.
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Operation & Interlocks
12 Application Guide Power Xpert® FMX
From service position to earthed position From earthed position to service position
Switch OFF Switch OFF
Circuit-breaker Circuit-breaker
Switch ON Switch ON
Circuit-breaker Circuit-breaker
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Operation & Interlocks
Application Guide Power Xpert® FMX 12
12.2. Operation (change-over switch
manually)
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Operation & Interlocks
12 Application Guide Power Xpert® FMX
12.3. Interlocks
The FMX unit is equipped as standard with 4. It is only possible to open the cable access
interlocks to prevent accidental switching openings if the cable is earthed and the earth
operations. A number of switching positions can position interlock is pulled out.
also be interlocked with padlocks Note: After opening the cable access openings,
the circuit-breaker can be switched to the OFF
The following interlocks are included in the FMX- position to perform cable testing, while the
installation: connection to earth is disconnected.
5. It is only possible to open the door of the cable
1. It is not possible to operate electrically the 2- compartment if the circuit-breaker is in the
position change-over switch when the circuit- Earthed (locked) position.
breaker is ON. 6. It is only possible to go to the service position if
2. It is not possible to operate the 2-position the cable compartment door is closed.
change-over switch electrically if the mechanical 7. It is only possible to go to the service position if
operating handle is used. the cable access openings are closed.
3. It is only possible to disconnect the voltage 8. It is not possible to operate the circuit-breaker
transformers on the cable if the circuit-breaker is and the 2-position change-over switch in
in the earthed and locked position. Earthed (locked) position.
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Technical data
Application Guide Power Xpert® FMX 13
13. Technical data
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Technical data
13 Application Guide Power Xpert® FMX
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Technical data
Application Guide Power Xpert® FMX 13
Example:
Result:
1,500
m=1
1,400 m=0.9
correction factor
m=0.75
1,300
1,200
1,100
1,000
1000 1500 2000 2500 3000 3500 4000
altitude in m
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Technical data
13 Application Guide Power Xpert® FMX
1. Lifting.
2. Travelling.
3. Preparation prior to installation.
4. Installing the unit.
5. Securing to the floor.
The first 2 actions can be done by the customer.
Dimensions
Unit dimensions Width Depth Height
(mm) (mm) (mm)
Busbar side voltage
1 circuit-breaker 630, 500 1450 2100* transformers
800, 1250 A (option)
1 circuit-breaker 1600, 1000 1450 2100*
2000 A
1 sectionaliser 1250 A 1200 1450 2100* Arc absorber box
1 sectionaliser 1600, 1325 1450 2100*
2000 A
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Technical data
Application Guide Power Xpert® FMX 13
13.4. Room planning
The unit has been designed in accordance with Eaton also imposes additional ambient
IEC 62271-1, refer to the type plate on the unit for requirements, see Table 4. If the ambient conditions
the specification. do not meet the specifications, Eaton can no longer
guarantee the operation and service life of the unit.
Item Condition
2
Requirements for the Minimum permissible floor loading 1200 kg/m .
floor and wall of the The floor must be leveled and have a smooth finish to ensure that the carrier frame of the unit is
building evenly supported
Provide cable recesses according to the floor plan.
The cable openings in the floor can be sealed to prevent rising damp. Polyurethane with a compact
cellular structure can be used for this.
Requirements for At least 600 mm at the top. This is equivalent to a minimum height of 2700 mm for the operating
clearances around the area.
FMX One side minimum 100 mm and the other side minimum 500 mm.
Sufficient space should be available at the front and along the entire length of the unit for
operational purposes and to be able to work safely, for instance with a voltage probe or earth rod in
excess of 800 mm. In accordance with IEC 61936-1.
Requirements for When the unit is installed in an accessible area, escape routes shall be provided according to the
escape routes local requirements.
Ambient conditions Indoor switchgear and controlgear must comply:
(IEC 62271-1) The ambient air temperature does not exceed 40 °C and its average value, measured over a
period of 24 h, does not exceed 35 °C.
The minimum ambient air temperature is 5 °C for class "minus 5 indoor", 15 °C for class
"minus 15 indoor" and 25 °C for class "minus 25 indoor".
The influence of solar radiation may be neglected.
The altitude does not exceed 1 000 m.
The ambient air is not significantly polluted by dust, smoke, corrosive and/or flammable gases,
vapours or salt.
Ambient conditions The conditions of humidity are as follows:
(IEC 62271-1) the average value of the relative humidity, measured over a period of 24 h, does not exceed
95%;
the average value of the water vapour pressure, over a period of 24 h, does not exceed
2,2 kPa;
the average value of the relative humidity, over a period of one month, does not exceed 90%;
the average value of the water vapour pressure, over a period of one month, does not
exceed 1,8 kPa.
For these conditions, condensation may occasionally occur.
NOTE 1 Condensation can be expected where sudden temperature changes occur in periods of
high humidity.
NOTE 2 To withstand the effects of high humidity and condensation, such as breakdown of
insulation or corrosion of metallic parts, switchgear designed for such conditions and tested
accordingly should be used.
NOTE 3 Condensation may be prevented by special design of the building or housing, by suitable
ventilation and heating of the station or by the use of dehumidifying equipment.
Vibration due to causes external to the switchgear and controlgear or earth tremors are
negligible.
Induced electromagnetic disturbances at interfaces of the secondary system, as a result of
switching in the high-voltage system, do not exceed 1,6 kV common mode for normal EMC
severity class, and 0,8 kV common mode for reduced EMC severity class.
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Technical data
13 Application Guide Power Xpert® FMX
**
* For coupling of the installation, there must be a free space at one side of the installation for at least 500 mm.
** Depending on national requirements. For breaker exchange or panel replacement control aisle > 1500 mm.
Front-front arrangement control aisle > 1500 mm.
Because the system is tested AFL it is not allowed to stand behind the switchgear if the busbars are energized.
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Technical data
Application Guide Power Xpert® FMX 13
13.5. Room planning - Floor openings and fixing points
Cable panel 630 A – 1250 A 1250 A 630 A
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Technical data
13 Application Guide Power Xpert® FMX
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Standards
Application Guide Power Xpert® FMX 14
14. Standards
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Quality
15 Application Guide Power Xpert® FMX
15. Quality
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Environment
Application Guide Power Xpert® FMX 16
16. Environment in the atmosphere for a very long time (3200
years). Global emissions of SF6 gas in 2011 are
estimated as being equivalent to 200 megatons
16.1. Sustainable alternative to SF6 of CO2.
gas-filled switchgear systems Leakage of SF6 gas is unavoidable in
In the design of Eaton medium voltage systems, practice
only environmentally-friendly materials are used for This is because the systems require
switching and insulating: clean, dry air as an maintenance during the course of their service
insulation medium and a vacuum as a switching life, at which point leaks occur. Leaks also
medium. This design helps the medium voltage occur when SF6 gas is produced, when the
switchgear to meet the energy distribution sector's switchgear systems are manufactured and
need for sustainable solutions. during dismantling and recycling of the system
at the end of its service life. Even "hermetically"
sealed systems that do not require
maintenance during their service life cause
considerable SF6 emissions at these other
stages. Due to the enclosed nature of these
systems, it is claimed that the emissions they
create as a result of leaks are limited. However,
there will always be a certain amount of
leakage because in practice, gaskets leaks due
to changes in temperature as a result of the day
/ night and summer / winter cycles. Leaks
cannot therefore be ruled out in the long term
over the service life of the system (> 30 years).
Toxic by-products of SF6 pose a health risk
in public spaces and other locations
With this complete range of MV switchgear. Eaton In an open arc, SF6 dissolves into highly toxic
provides its customers the opportunity to actively substances (including HF, SF4, SOF2 and
contribute towards reducing global emissions of SF 6 S2F10) which are released into the outside air.
gas. These toxic substances are also created when
switching normally and through partial
Only environmentally-friendly materials are used in
discharge during normal use. The toxic
the medium voltage switchgear systems. At the end
residues then remain in the housing, which
of its service life, the switchgear system is easy to
means that special measures are necessary
dismantle, as the materials used can be identified
when dismantling and recycling at the end of
and the raw materials can be reused. This makes
the system's service life. In particular, if gas-
the switchgear easier to recycle and mitigates
filled systems are used in public spaces, such
unnecessary costs, such as environmental taxes,
as residential areas and shopping centres, this
when taking a system out of operation.
can pose a danger to public health. By-products
Why is the use of SF6 gas in switchgear systems of SF6 are also suspected of causing damage
harmful for the environment? to the ozone layer.
SF6 is the most hazardous greenhouse gas
on the Kyoto list
SF6 gas emissions created by switchgear
systems in the power distribution network make
a significant contribution towards the threat of
the greenhouse effect and the climate change
associated with it. SF6 is the most hazardous
greenhouse gas on the list of greenhouse
gases in the Kyoto protocol and it has a global
warming potential of 22,800. SF6 also remains
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Environment
16 Application Guide Power Xpert® FMX
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Environment
Application Guide Power Xpert® FMX 16
16.4. Environmental declaration
Metals [kg] [kg]
Supplier Eaton Industries (Netherlands) B.V. Steel 406.07
Address Europalaan 202 Stainless steel 4.44
7559 SC Hengelo Al 30.33
The Netherlands Cu 25.84
Total weight metals 466.67
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Notes
17 Application Guide Power Xpert® FMX
17. Notes
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use the Westinghouse brand name in Asia Pacific. ©2009 Eaton Corporation.
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