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TANNEX NOVECO
TANNEX® NOVECO can be used for all textiles applying for the
Öko-Tex Standard 100.
- Ionicity : Nonionic
- pH : 8.0 – 9.0
- Density : 1.1 g/cm3
- Fish toxicity : LC50 > 100 mg/l
- Biological elimination : > 70% (Zahn Wellens - OECD 302B)
But the cost for discharging this effluent water into communal
effluent streams will be reduced drastically.
80% of the BOD and COD values are originated from the
chemicals/waste in the pretreatment process.
Table below shows the comparison of COD of different pretreatment
conditions:
8000
7000
6000
5000
4000 Ser i es1
3000
2000
1000
0
pr evi ous TANNEX TANNEX
NOVECO: 1% NOVECO: 1. 5%
12000
10000
8000
4000
2000
0
pr evi ous TANNEX NOVECO
Again very positive effects have seen when wetting out the
material with TANNEX® NOVECO, before adding peroxide and
caustic. This also has a very positive effect on the possible foam levels.
®
1–2
®
ml/l TANNEX NOVECO 0.8 – 1.5 ml/l TANNEX NOVECO
Is a non foaming
10
detergent, what can
9
be used on all
8
machines where foam
7
might be a problem
6
0
20 30 40 50 60 70 80 90 98 °C
Ratio 10:1
Polyester (micro)/Elastan
or Polyamid/Elastan
120
Discontinuous application
100
Temperature [°C]
80
60 50°C 15
40
min Dyeing
20 drain
0
0 10 20 30 40 50 60 70 80
Time [min]
80
Hot overflow rinse !!!
Temperature [°C]
60
NaOH 38°Be´ 2,0 ml/l
25-40°C 10-15 min
40 Hydrogenperoxid 50% 3,0 ml/l
drain
20 TANATERGE ELB
refill 0,5 ml/l
0
0 10 20 30 40 50
Reactive dyeing
Time [min] pH 6- in the same bath
7
80
PLEXENE® QXL 1 ml/l
temperature °C
WE BELIEVE IN WATER !
Continuous bleach
3 ml/kg Stabilizer No
6 ml/kg Scouring agent neutralisation
18 - 25 ml/kg NaOH 48º Be
40 - 50 ml/kg H2O2 35%
3,5 l/kg water
Alkaline boil-off
3’ @ 99°C
3’ @ 99°C
Enzymatic desizing to
replace Alkaline boil off Bleaching
Green Solutions. Slide <45>
Standard production 100% Co and Co/EL
(Tight strand or Roller bed)
- Wash off in 1 unit at 95°C using - Wash off in 6 units at 95°C using
3,5 l/kg water. 3,5 l/kg water and 2,5 l/kg in unit 7.
• Standard production:
- After 1st PS treatment : 3,5 l/kg (unit 1)
- After 2nd PS treatment : 3,5 l/kg (unit 5)
: 2,5 l/kg (unit 6)
Total waterconsumption : 9,5 l/kg
• Production trials:
- After 1st PS treatment : 2,5 l/kg (unit 1)
- After 2nd PS treatment : 2,0 l/kg (unit 5)
: 1,0 l/kg (unit 6)
Total waterconsumption : 5,5 l/kg
Water savings : 4,0 l/kg ~ 40% reduction
~ 100.000 €
Information customer:
- 400.000 m production per week @ 400 g/m : 160.000 kg
- Annual production (@ 42 weeks/year) : 6.720.000 kg
- Standard water consumption : 63.840 m3/year
- Water savings TANATEX system : - 26.889 m3/year
BioScouring
Environmentally friendly
preparation of cellulosic
• BioScouring
Effect of BioScouring
• No neutralization required.
• Softer handle of the fiber.
• Improved look/aspect of the
fiber.
• Permanent appearance of After BioScouring
the fiber.
Standard procedure: Total waterconsumption 11 l/kg
BioScouring proces: Total waterconsumption 5 l/kg
Bio rinse
Scouring 5 l/kg
• Watersavings 6 l/kg
Water:
Water savings : 6 l/kg
Energy:
Water to be heated : 6 l/kg
Energy savings (∆T 50°C) : 0,3498 kWh
One-bath isothermal scouring and dyeing of cotton knit goods and their blends,
with reactive dyes
LOGIC DYEING:
• Less water and energy
• One-bath
• Greige dyeing
• Isothermal
• Cellulosics
Because we care …
DYE ALKAFLO
Salt at
the start SALT
PLEXENE CA *
60°C
PERSOFTAL L pH 6-7
One of the main characteristics to be highlighted is that it remains active during the
whole process with its wetting, detergent, emulsifying and dispersing actions.
Its effectiveness is maintained in the whole temperature range even with large
amounts of electrolytes. This differs from conventional nonionic products whose
turbidity level decreases together with their best characteristics.
Due to its anionic characteristics it does not affect the dyeing agents during
the dyeing process.
Low foam level compared with other alternative anionic products.
Pronouncing Right-First-Time processing.
Shorter !
• This saves mostly 2 baths, with the
accompanying water, energy and
time reduction