Service Manual: Large Capacity Feeder

SERVICE MANUAL
Large Capacity Feeder

KD-1026/1031/1059
Model: KD-1026/1031/1059
Publish Date: April 2009
File No. SME090005D0
R090121H2803-TTEC
Ver04 F_2017-04
Trademarks
• MOLYKOTE® is a registered trademark of Dow Corning Corporation.
• Other company names and product names in this manual are the trademarks of their respective
companies.
© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved

Under the copyright laws, this manual cannot be reproduced in any form without prior written permission
of TOSHIBA TEC CORPORATION.
General Precautions for Installation/Servicing/Maintenance
for the equipment
The installation and service should be done by a qualified service technician.
1. When installing the equipment to the MFP, be sure to follow the instructions described in the
"Unpacking/Set-Up Procedure for the equipment" booklet which comes with each unit of the
equipment.
2. The equipment should be installed by an authorized/qualified person.
3. When transporting/installing equipment, employ two persons and be sure to use the positions as
indicated below.
The equipment is fairly heavy and weights approximately 26 kg (57.3 lb.), therefore pay full attention
when handling it.
4. Both the Paper Feed Pedestal and the Large Capacity Feeder have 4 adjusters (antiskid devices)
underneath. After the equipment has been moved and installed, be sure to turn and lower them to fix
it since the drawers may not be opened or closed smoothly depending on floor conditions.
5. The equipment must be grounded for safety.
6. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the
equipment first.
7. The equipment shall be installed near the socket outlet and shall be accessible.
8. Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.
9. Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a
year or more. A fire may occur when dust lies on this area.
10.The equipment should be grounded to the specified positions on the machine frame.
11. The equipment is supplied with power from the equipment, requiring no additional power source.
12.When servicing or maintaining the equipment, be careful about the rotating or operating sections
such as gears, pulleys, sprockets, cams, belts, etc.
13.When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related materials. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers to the wrong places.
14.Basically, the machine should not be operated with any parts removed or disassembled.
15.When servicing the machines with the power turned ON, be sure not to touch live sections and
rotating/operating sections.
16.Delicate parts for preventing safety hazard problems (such as thermofuses, door switches sensors,
etc. if any) should be handled/installed/adjusted correctly.
17.Use suitable measuring instruments and tools.
18.During servicing or maintenance work, be sure to check the nameplate and other cautionary labels
(if any) to see if they are clean and firmly stuck. If not, take appropriate actions.
19.The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out
the power cord plug of the equipment and make sure that there is no uninsulated charged objects in
the vicinity.
20.For the recovery and disposal of used the Large Capacity Feeder, consumable parts, packing
materials, follow the relevant local regulations/rules.
21.After completing installation, servicing and maintenance of the equipment, return the equipment to
its original state, and check operation.
22.Check the procedures and perform them as described in the Service Manual.
23.Make sure you do not lose your balance.
24.Avoid exposure to your skin and wear protective gloves as needed.
25.Do not leave plastic bags where children can get at them. This may cause an accident such as
suffocation if a child puts his/her head into a bag. Plastic bags of options or service parts must be
brought back.
CONTENTS
1. SPECIFICATIONS......................................................................................................... 1-1
2. OVERVIEW ................................................................................................................... 2-1
2.1 Front Sectional View............................................................................................................ 2-1
2.2 Layout of Electrical Parts ..................................................................................................... 2-2
2.3 Electrical Parts..................................................................................................................... 2-4
3. GENERAL OPERATION............................................................................................... 3-1
3.1 Configuration and Drive System .......................................................................................... 3-1
3.2 Description of Operation ...................................................................................................... 3-2
3.3 Error Detection..................................................................................................................... 3-4
4. DISASSEMBLY AND REPLACEMENT........................................................................ 4-1
4.1 Installation and Removal of Covers ..................................................................................... 4-1
4.2 LCF Board (PWA)................................................................................................................ 4-5
4.3 Feeding Unit ........................................................................................................................ 4-6
4.4 Feed/Pickup/Separation Roller ............................................................................................ 4-9
4.5 Motor ................................................................................................................................. 4-11
4.6 Feed Clutch (CLT1) ........................................................................................................... 4-13
4.7 Sensor ............................................................................................................................... 4-15
4.8 Switch ................................................................................................................................ 4-21
5. ELECTRIC CIRCUIT ..................................................................................................... 5-1
5.1 Harness Diagram................................................................................................................. 5-1
5.2 Circuit Diagram .................................................................................................................... 5-2
5.3 PC Board ............................................................................................................................. 5-3
6. PERIODIC MAINTENANCE.......................................................................................... 6-1
© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059

CONTENTS
1
KD-1026/1031/1059 © 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved
CONTENTS
2
1. SPECIFICATIONS
1
Item KD-1026 KD-1031 KD-1059
Appearance
Feeding method Tandem tray

Paper Size: A4, LT
Thickness: 64 g/m2 to 105 g/m2 (17 lb. Bond to 28 lb. Bond)
* Reused paper not available
Capacity of drawer Stack height: 110.0 mm
(Approx. 1000 x 2 sheets: 80 g/m2 (22 lb. Bond))
Dimensions 575 (W) × 583 (D) × 292 (H) mm
22.64 (W) × 22.95 (D) × 11.50 (H) inch
(Height - Floor to top of the paper exiting part)
668 (W) × 735 (D) × 292 (H) mm
26.30 (W) × 28.94 (D) × 11.50 (H) inch
(Including the stabilizer cover)
Weight Approx. 26 kg (57.3 lb.)
Power supply 5 V, 24 V (supplied from the equipment)
Accessory Unpacking Instructions (1)
Connecting plates (4)
Screws for connecting plates (7)
Fixing screw for ground wire (1)
Stabilizer brackets (6)
Right side stabilizer cover (1)
Rear side stabilizer covers (2)
Front side stabilizer covers (2)
Screws for stabilizer (6)
Rubber caps (4)
Appearance color Fair white Fair white Jet black
Deep Violet Gray Shadow Gray

SPECIFICATIONS
1-1
SPECIFICATIONS
1-2
2. OVERVIEW
2.1 Front Sectional View
2
23 20 13 2 8 1 6 9 25
3
4
5
7
26
22
14
12
19
24 21 15 16 18 17 10 11
Fig. 2-1
Symbol Name Symbol Name
1 Tray-up sensor (S3) 14 Feeding side drawer detection switch (S10)
2 Feeding side empty sensor (S7) 15 Elevator tray
3 Transport sensor (S2) 16 End fence motor (M3)
4 Side cover roller 17 End fence coupling
5 Transport roller 18 End fence stop position sensor (S5)
6 Feed roller 19 End fence home position sensor (S6)
7 Separation roller 20 Standby side paper mis-stacking detection

sensor (S11)
8 Pickup roller 21 Standby side empty sensor (S8)
9 Feed clutch (CLT1) 22 Jam access cover open/close detection switch

(S1)
10 Tray-up coupling 23 Drawer connector
11 Tray-up motor (M2) 24 Adjuster
12 Feeding side bottom sensor (S4) 25 Pickup solenoid (SOL1)
13 Feeding side paper stock sensor (S9) 26 Pickup sensor (S13)

OVERVIEW
2-1
2.2 Layout of Electrical Parts
Front side
S11
S7
S8
S6
CN
S13
PWA
S2
SOL1 Rear side

S5
S3 S9
S1 S4
S10
Fig. 2-2

S1 Jam access cover open/close detection S9 Feeding side paper stock sensor
switch
S2 Transport sensor S10 Feeding side drawer detection switch
S3 Tray-up sensor S11 Standby side paper mis-stacking detection

sensor
S4 Feeding side bottom sensor S13 Pickup sensor
S5 End fence stop position sensor PWA LCF board
S6 End fence home position sensor SOL1 Pickup solenoid
S7 Feeding side empty sensor CN Drawer connector
S8 Standby side empty sensor

OVERVIEW
2-2
LCF tray
2
M1
LCF
M3
CLT1 M2
Fig. 2-3
M1 LCF transport motor M3 End fence motor
M2 Tray-up motor CLT1 Feed clutch

OVERVIEW
2-3
2.3 Electrical Parts
1. Motor
Symbol Name Function Remarks
M1 LCF-MTR Drives feeding and Brushless motor

LCF transport motor transporting
M2 T-UP-MTR Lifts up the elevator tray Brush motor

Tray-up motor
M3 END-F-MTR Drives the movement of the Brush motor

End fence motor end fence
2. Electromagnetic clutch
CLT1 FED-CLT Drives the feeding

Feed clutch
3. Switches or sensors
S1 SIDE-COV-SW Detects the open/close state Push switch

Jam access cover open/close detection of the side cover
switch (24V) for interlock
S2 FED-SNR Detects paper misfeeding Reflective sensor

Transport sensor
S3 TOP-SNR Detects if the elevator tray Photo interrupter

Tray-up sensor has been raised
S4 TRY-BTM-SNR Detects the home position of Photo interrupter

Feeding side bottom sensor the elevator tray
S5 END-F-STP-SNR Detects the stop position of Photo interrupter

End fence stop position sensor the end fence
S6 END-F-HP-SNR Detects the home position of Photo interrupter

End fence home position sensor the end fence
S7 EMP-SNR-FS Detects lack of paper of the Photo interrupter

Feeding side empty sensor feeding side
S8 EMP-SNR-SS Detects lack of paper of the Photo interrupter

Standby side empty sensor standby side
S9 PST-SNR-FS Detects that the paper stock is Photo interrupter

Feeding side paper stock sensor insufficient
S10 TRY-R-SW Detects the presence/ Push switch

Feeding side drawer detection switch absence of the drawer
S11 PR-MST-SS Detects mis-stacking of paper Photo interrupter

Standby side paper mis-stacking detection in the standby side drawer
sensor
S12 SIDE-COV-SW Detects the open/close state Push switch

Jam access cover open/close detection of the side cover
switch (5V)
S13 PICKUP-SNR Not used Reflective sensor

Pickup sensor

OVERVIEW
2-4
4. PC board
PWA PWA-F-LCF-647 Control of LCF devices

LCF board
2
5. Solenoids
SOL1 PICKUP-SOL Lifts up the pickup roller

Pickup solenoid

OVERVIEW
2-5
OVERVIEW
2-6
3. GENERAL OPERATION
3.1 Configuration and Drive System

The Large Capacity Feeder (LCF) mainly consists of the LCF drawer, pickup roller, feed roller,
separation roller, transport roller, and drive system for these components.
• Feeding/transport system
The LCF transport motor drives the pickup roller, feed roller, and transport roller which are located in 3
the feeding area.
• Drawer tray system

This system raises and lowers the tray.
• End fence system

Moves paper in the standby side tray to the feeding side tray when feeding side tray becomes
empty.
LCF tray Feed roller
Pickup roller
LCF transport motor
LCF
End fence motor
Transport roller Tray-up motor
Feed clutch
Fig. 3-1

GENERAL OPERATION
3-1
3.2 Description of Operation
[A] From power ON to ready
(1) When the equipment is turned ON, power is also supplied to the feeder unit to start the pre-
running operation. The tray-up motor (M2) starts to rotate forward and raises the tray. The tray-up
motor (M2) is turned OFF when the tray turns ON the tray-up sensor (S3), then the tray is
stopped. At this time, it is judged that there is paper in the feeding side tray when the feeding side
empty sensor (S7) is ON. On the other hand, the absence of paper in the feeding side tray is
assumed when the feeding side empty sensor (S7) is OFF, and the standby side tray set
detection is checked. When the standby side tray set detection is ON, the standby side empty
sensor (S8) is checked. When the standby side empty sensor (S8) is OFF, that means there is no
paper in the standby side tray, and it is therefore assumed that there is no paper in the LCF.
When the standby side empty sensor (S8) is ON, the paper in the standby side tray is moved to
the feeding side tray. The tray-up motor (M2) is rotated in reverse and lowers the tray of the
feeding side. The lowered tray turns ON the feeding side bottom sensor (S4), and the tray-up motor
(M2) is turned OFF to stop the tray. The pickup solenoid (SOL1) is then turned ON. The end
fence motor (M3) rotates forward and the paper in the standby side tray is moved onto the tray of
the feeding side. The end fence motor (M3) is stopped for a second when the end fence stop
position sensor (S5) is turned ON, and the motor (M3) immediately starts to rotate in reverse to
return the end fence to the position where the home position sensor (S6) is turned ON. When the
returning operation is started, the pickup solenoid is turned OFF, and the tray-up motor (M2) is
rotated forward to raise the tray. The tray-up motor (M2) is turned OFF when the tray turns ON
the tray-up sensor (S3), then the tray is stopped. At this time, it is judged that there is paper in the
feeding side tray when the feeding side empty sensor (S7) is ON.
(2) If the power is turned ON when the feeding side tray has been removed, the tray lifting
movement is not operated. The tray is raised as soon as the tray is installed, and it detects if
there is paper in the drawer.
(3) If the transport sensor (S2) is ON (there is paper in the transport path) when the power is turned
ON, that means a paper jam has occurred and the operation is disabled until the paper is
removed.
[B] Ready status
(1) Trays detect the paper as described in [A], and the equipment goes into the ready status.
(2) When the tray is pulled out, only the standby side tray is taken out if there is paper in the feeding
side. After that, the tray goes down automatically when the feeding side tray is removed and is
raised as soon as the feeding side tray is reinstalled then checks if there is paper in the tray. Both
the feeding side tray and the standby side tray are taken out if there is no paper in the feeding
side.
[C] From the start to the end of copying
(1) The main motor of the equipment is turned ON when the [START] button is pressed. The LCF
transport motor (M1) is turned ON to drive.
(2) When the equipment judges that the LCF is ready for feeding paper, it turns ON the feed clutch
(CLT1) of the selected drawer. This clutch drives the pickup roller and feed roller to feed paper
from the tray.
(3) The leading edge of the paper turns the transport sensor (S2) ON. The feed clutch (CLT1) is
turned OFF and feeding from the drawer is completed.

GENERAL OPERATION
3-2
(4) A fixed time after the paper turns the resist clutch ON, LCF becomes ready for feeding the next
sheet of paper, and the procedures (2) to (3) are repeated.
(5) When the copying operation is completed, the main motor and LCF transport motor (M1) are
turned OFF.

GENERAL OPERATION
3-3
3.3 Error Detection
[A] Jam detection
(1) A paper jam (E190, E3C0, E3D0, E3E0) occurs in the following cases.
• Transport sensor (S2) is not turned ON within a specified period of time after the feeding is
started.
• The leading edge of the paper does not pass the drawer feed sensor in the transport path
within a specified period of time.
(2) Open the side cover of the LCF, remove all the paper remaining on the transport path and close
the side cover to clear the paper jam. If the transport sensor (S2) is still ON when the side cover
is closed, it is determined that there is still paper on the transport path and the paper jam status is
not cleared.
(3) When a paper jam occurs in the LCF during continuous copying, the sheet that was fed before
the jam is copied normally.
[B] Call for Service
(1) When the tray-up sensor (S3) is not turned ON even though the specified period of time has
passed since the tray started to be raised, it is assumed that the drawer is not operational and
the corresponding message is displayed on the control panel.
(2) When the feeding side bottom sensor (S4) is not turned ON even though the specified period of
time has passed since the tray started to be lowered, it is assumed that the drawer is not
operational and the corresponding message is displayed on the control panel.
(3) When the end fence stop position sensor (S5) is not turned ON even though the specified period
of time has passed since the end fence started to move the paper in the standby side drawer, it is
assumed that the drawer is not operational and the corresponding message is displayed on the
control panel.
(4) When the end fence home position sensor (S6) is not turned ON even though the specified
period of time has passed since the end fence started to move the paper in the standby side, it is
assumed that the drawer is not operational and the corresponding message is displayed on the
control panel.
(5) The states (1) to (4) are cleared by opening the drawer and solving the problems.

GENERAL OPERATION
3-4
4. DISASSEMBLY AND REPLACEMENT
Note:
The covers of actual equipment and a picture differs in color.
4.1 Installation and Removal of Covers

[A] Standby side tray
(1) Pull out the standby side drawer.

4
(2) Remove 2 screws.
Standby side tray
Fig. 4-1
(3) Pull out the standby side tray while lifting it

up.
Fig. 4-2

DISASSEMBLY AND REPLACEMENT
4-1
[B] Feeding side tray
(1) Take off the standby side tray.

 P.4-1 "[A] Standby side tray"
(2) Pull out the feeding side tray while pushing
the stopper.
Stopper
Fig. 4-3
[C] Stabilizer cover
(1) Remove 2 screws and take off the front side

stabilizer cover.
(2) Remove 2 screws and take off the feeding
side stabilizer cover.
Feeding side
Front side
stabilizer cover
stabilizer cover
Fig. 4-4
(3) Remove 2 screws and take off the rear side

stabilizer covers.
Rear side
stabilizer covers
Fig. 4-5

4-2
[D] Jam access cover
(1) Open the jam access cover.

(2) Remove 1 screw and release the stopper.
(3) Take off the jam access cover while pushing
the front side fulcrum of the jam handling
cover inward. Stopper
Jam access cover
Fig. 4-6
[E] Feeding side front cover (KD-1026)
(1) Pull out the feeding side tray along with the
standby side tray.
(2) Release 2 latches and take off the feeding
side front cover.
Note:
To release a latch, insert your finger from the
left of the feeding side front cover and push it
down.
Latches Feeding side front cover
Fig. 4-7
[F] Feeding side front cover (KD-1031/KD-1059)
(1) Pull out the feeding side tray along with the
standby side tray.
(2) Release 2 latches and 2 screws.
Take off the feeding side front cover.
Note:
To release a latch, insert your finger from the
left of the feeding side front cover and push it
down.
Latches
Feeding side front cover

Fig. 4-8

4-3
[G] Feeding side rear cover

side rear cover.
Feeding side
rear cove
Fig. 4-9
[H] Rear cover
(1) Take off the rear side stabilizer cover.

 P.4-2 "[C] Stabilizer cover"
(2) Remove 4 screws and take off the rear
cover.
Rear cover
Fig. 4-10
[I] Feeding side cover
(1) Take off the jam access cover.

 P.4-3 "[D] Jam access cover"
(2) Take off the feeding side front cover.
 P.4-3 "[E] Feeding side front cover (KD- Harness cover
1026)"
(3) Take off the feeding side rear cover.
 P.4-4 "[G] Feeding side rear cover"
(4) Take off the feeding side stabilizer cover.
 P.4-2 "[C] Stabilizer cover"
(5) Remove 1 screw and take off the harness
cover.
(6) Remove 2 screws and take off the feeding Feeding side cover
side cover.
Fig. 4-11

4-4
4.2 LCF Board (PWA)
(1) Take off the rear cover.

 P.4-4 "[H] Rear cover" LCF board
(2) Disconnect 7 connectors.
(3) Remove 3 screws and take off the LCF
board.
Fig. 4-12

4-5
4.3 Feeding Unit
[A] Feeding unit
(1) Take out the drawer.
Fig. 4-13
(2) Take off the jam access cover.

 P.4-3 "[D] Jam access cover"
(3) Take off the feeding side rear cover.
 P.4-4 "[G] Feeding side rear cover"
(4) Remove 1 screw and take off the harness
cover.
Harness cover
Fig. 4-14
(5) Release the harness from the 2 harness

clamps. Disconnect 1 connector. Connector
Harness clamps
Fig. 4-15

4-6
(6) Take off the guide while pushing the fulcrum
of the front side inward.
Fig. 4-16

unit.
Feeding unit
Fig. 4-17
Note:
Align the separation roller arbor pin with the
slot in the coupling by rotating the separation
Arbor
roller arbor for assembling the feeding unit.
Pin
Slot
Coupling
Fig. 4-18

4-7
[B] Pickup solenoid
(1) Take off the feeding unit.

 P.4-6 "4.3 Feeding Unit" Pickup solenoid
clamp.
(3) Remove 1 screw and take off the solenoid
bracket.
Harness clamp
Fig. 4-19
(4) Disconnect 1 connector and remove 2

screws to take off the pickup solenoid. Pickup solenoid
Connector
Fig. 4-20

4-8
4.4 Feed/Pickup/Separation Roller
[A] Separation roller
(1) Open the jam access cover.

(2) Remove 1 clip and take off the separation
roller.
Separation roller
Clip
Fig. 4-21
[B] Pickup roller

 P.4-6 "4.3 Feeding Unit"
(2) Remove 1 clip and take off the cover.
Cover
Clip
Fig. 4-22
(3) Take off the pickup roller
Pickup roller
Fig. 4-23

4-9
[C] Feed roller

(2) Remove 1 clip and take off the cover.
Cover
Clip
Fig. 4-24
(3) Take off the feed roller.
Feed roller
Fig. 4-25

4 - 10
4.5 Motor
[A] LCF transport motor assembly

 P.4-4 "[H] Rear cover"
clamps. Clamps
(3) Disconnect 1 connector.
Connector
Fig. 4-26

transport motor assembly. LCF transport
motor assembly
Fig. 4-27
[B] LCF transport motor

LCF transport
transport motor.
motor
Connector
Fig. 4-28

4 - 11
[C] Tray-up motor

(3) Remove 2 screws and take off the tray-up
motor.
Tray-up motor
Connector
Fig. 4-29
[D] End fence motor

(3) Remove 2 screws and take off the end fence
motor. Connector
End fence motor
Fig. 4-30

4 - 12
4.6 Feed Clutch (CLT1)

4
Connector
Fig. 4-31
(4) Remove 1 clip.
Clip
Fig. 4-32
(5) Pull out the shaft of the coupling to the front

side.
Fig. 4-33

4 - 13
(6) Take off 1 bushing. Remove 2 screws and
take off the bracket.
Bushing
Fig. 4-34
(7) Take off the feed clutch from the bracket.

Note:
Align the fitting portion of the clutch with the Feed clutch
protruding portion of the bracket for
assembling the clutch.
Fig. 4-35

4 - 14
4.7 Sensor
[A] Standby side empty sensor (S8)

 P.4-1 "[A] Standby side tray" Sensor cover
(2) Remove 1 screw and take off the sensor
cover.
Fig. 4-36
(3) Disconnect 1 connector and release 4

latches to remove the standby side empty Connector
sensor. Standby side
empty sensor
Fig. 4-37
[B] End fence home position sensor (S6)

 P.4-1 "[A] Standby side tray" Sensor cover
cover.
Fig. 4-38

4 - 15
latches to remove the end fence home Connector
position sensor. End fence home
position sensor
Fig. 4-39
[C] End Fence Stop Position Sensor (S5)

cover.
Sensor cover
Fig. 4-40
(2) Remove 2 screws, and take off the L-shaped

plate and sensor bracket.
L-shaped
plate
Bracket
Fig. 4-41

4 - 16
latches to remove the end fence stop
position sensor.
Connector
End fence
stop position sensor
Fig. 4-42
Note:
Be careful about the position to attach the [ A4 size ] [ LT size ]
Feeding
end fence stop position sensor as it differs End fence stop position sensor side
depending on the paper size.
Standby
side
Bracket
Fig. 4-43
[D] Standby side paper mis-stacking detection sensor (S11)

 P.4-1 "[A] Standby side tray" Standby side paper
mis-stacking
(2) Pull out the feeding side tray. detection sensor
latches to remove the standby side paper
mis-stacking detection sensor.
Connector
Fig. 4-44

4 - 17
[E] Feeding side bottom sensor (S4)

 P.4-1 "[A] Standby side tray" Feeding side
(2) Take off the feeding side tray. bottom sensor
 P.4-2 "[B] Feeding side tray"
latches to remove the feeding side bottom
sensor.
Connector
Fig. 4-45
[F] Feeding side paper stock sensor (S9)

 P.4-1 "[A] Standby side tray"
Feeding side
(2) Take off the feeding side tray. paper stock sensor
(3) Take off the LCF transport motor assembly.
 P.4-11 "[A] LCF transport motor
assembly"
latches to remove the feeding side paper
stock sensor.
Connector
Fig. 4-46
[G] Feeding side empty sensor (S7)

(2) Release 3 latches with the actuator
activated.
Actuator
Feeding side empty sensor
Fig. 4-47

4 - 18
(3) Disconnect 1 connector and remove the
Feeding side empty sensor
feeding side empty sensor.
Connector
Fig. 4-48
[H] Tray-up sensor (S3)

(2) Release 3 latches with the actuator
activated.
Actuator
Tray-up sensor
Fig. 4-49
(3) Disconnect 1 connector and remove the tray-

up sensor. Tray-up sensor
Connector
Fig. 4-50

4 - 19
[I] Transport sensor (S2)

 P.4-6 "4.3 Feeding Unit" Sensor bracket
bracket.
(3) Release the harness from the 1 harness Harness clamp
clamp.
Fig. 4-51

latches to remove the transport sensor.
Transport sensor
Connector
Fig. 4-52

4 - 20
4.8 Switch
[A] Feeding side drawer detection switch (S10)
(1) Take off the feeding side tray.

(2) Take off the LCF transport motor assembly.
 P.4-11 "[A] LCF transport motor
assembly" Connector
latches from the rear side to remove the 4
feeding side drawer detection switch.
Feeding side drawer

detection switch
Fig. 4-53
[B] Jam access cover open/close detection switch (S1)

 P.4-4 "[H] Rear cover" Jam access cover
(2) Open the jam access cover. open/close
(3) Disconnect 1 connector. detection switch
(4) Remove 1 screw and take off the switch
bracket.
Connector
Fig. 4-54
(5) Remove 1 screw and remove the jam access

cover open/close detection switch.
Jam access cover
open/close detection switch
Fig. 4-55

4 - 21
4 - 22
5. ELECTRIC CIRCUIT
5.1 Harness Diagram
UNIT C4215320
13p
1 PGND 1 13
A-20 A-1 2 12
2 PGND
A-19 A-2 3 11
3 PGND
A-18 A-3 I/F
4 PGND 4 10
A-17 A-4 C4215300 30p:15p*2
5 +24VSW 5 9
A-16 A-5 (White) 6 8
6 15 +24VSW
A-15 A-6 15 CLKB LCF-MTR
CN30
7
CN3
7 14 +24VSW 7
A-14 A-7 14 DRV0 C4135700
8 +24VSW 8 6
A-13 A-8 13 13 DRV1 M1
9 FG 9 5
A-12 A-9 12 12 DRV2
10 LD 10 4
11 11
CN10
A-11 A-10 DRV3 11 3

11 10 CLK
A-10 A-11 10 DRV4
12 CW/CCW 12 2
9 9
CN100
A-9 A-12 DRV5 13 1
13 8 ON
A-8 A-13 8 DRV6
A-7
A-6
A-14
A-15
14
15
7
6
7
6
DRV7
+5V
5
16 5 5
A-5 A-16 SG(SGND)
17
JCNXXX(JST:BU40P-TZW-S)
A-4 A-17 4 4 MOT-CLK

A-3 A-18
18
19
3 3 PG(PGND)
C4215330
C4215340 TRAY
A-2 A-19 2 2 PG(PGND) 12 1
11p 12 1
20 1 1 11 2
A-1 A-20 NC TRY-L-SW 1 11 2
JCN400(PLUG:1-1612256-2)
2 10 3
JCN40(REC:1-1612257-2)
(Sequential)SGND
CN1
10 3
B-20 B-1 1 SGND 3 9 4 3
9 4
CN401
2 (Blue) 8 5 EMP-SNR-SS
B-19 B-2 15 30 +24V EMP-SNR-SS 4 8 5 2
CN400
3 7 6 AW020174
CN40
B-18 B-3 14 29 +24V +5V 5 7 6 1
CN4
B-17 B-4 4 13 LD SGND 6 6 7 3
28 6 7
CN402
B-16 B-5 5 12 END-F-STP-SNR 7 5 8 2 END-F-STR-SNR
27 SCSWB 5 8
B-15 B-6 6 11 +5V 8 4 9 1 AW020156
26 SCSWC 4 9
B-14 B-7 7 10 SIZE3 SGND 9 3 10 3
25 3 10
CN403
B-13 B-8 8 9 END-F-HP-SNR 10 2 11 2 END-F-HP-SNR
CN101
24 SIZE2 2 11
B-12 B-9 9 8 +5V 11 1 12 1 AW020156
23 SIZE1 1 12
CN11
B-11 B-10 10 7 SIZE0

22
B-10 B-11 11 6 SIDE-COV-SW
21
B-9 B-12 12 5 FED-SNR
20
13 C4215350
B-8 B-13 4 19 EMP-SNR 4p
B-7 B-14 14 3 RESET
18 T-UP-MTR(-) 2
T-UP-MTR
CN51 CN50
B-6 B-15 15 2 LCFCNT
17 T-UP-MTR(+) 2 1 M2
C4105710B
CN5
B-5 B-16 16 1 EMP-SNR-FS

16 END-F-MTR(+) 3 2
B-4 B-17 17 END-F-MTR
END-F-MTR(-) 4 1 M3
B-3 B-18 18 C4105720C
B-2 B-19 19
B-1 B-20 20 LCF
Control PCB
15p
I/F +24V 1
C4215360
C4215380 (Not Used) END-F-SOL 2
+24V 3 2 FED-CLT
JCN61
CN62 CN61
1 1 CLT1
D-HTR-CST 4 1
CN20
FED-CLT
CN8
CN
CN AX200289
AX400079C SGND 5 2 TRY-R-SW
2 2
TRY-R-SW 6 1 G0205626
SGND 7 3
CN6
CN63
PST-SNR-FS 8 2 PST-SNR-FS
+5V 9 1 AW020156
SGND 10 3
CN64
TRY-BTM-SNR 11 2 TRY-BTM-SNR
+5V 12 1 AW020156
B2232773A C4215310 14p SGND 13 3
TRAY
CN65
PR-MST-SS 14 2 PR-MST-SS
2 1 14 1 +24V
JCN201
AW020156
CN202 CN201
PICKUP-SOL +5V 15 1
SOL1 1 2 13 2 PICKUP-SOL
AX120083A
3 3 12 3 SGND
PICKUP-SNR 2 4 11 4 PICKUP-SNR (Not Used)
AW010128 1 5 10 5 +5V
3 6 9 6 SGND
CN203
CN200
JCN20
CN20
FED-SNR 2 7 8 7 FED-SNR
CN2
AW010122 1 8 7 8 +5V C4215370

3p
3 9 6 9 SGND
3 1
CN204
EMP-SNR-FS 10 5 10 EMP-SNR-FS +24V

2
CN7
CN70
NC 2 2 3 N.O SIDE-COV-SW (12V)

AW020145A 11 4 11 +5V 1COM
1 1 3 12042497
12 3 12 SGND SIDE-COV-SW(+24VSW)
3
CN205
TOP-SNR 2 13 2 13 TOP-SNR
AW020145A 1 14 1 14 +5V
Fig. 5-1

ELECTRIC CIRCUIT
5-1
5.2
KD-1026/1031/1059
ELECTRIC CIRCUIT
TRY-R-SW
TOP-SNR
END-F-STP-SNR
PST-SNR-FS
PR-MST-SS
FED-CLT
PICKUP-SOL
Circuit Diagram
END-F-SOL END-F-HP-SNR
TRY-BTM-SNR
TRY-L-SW
FED-SNR
EMP-SNR-FS
EMP-SNR-SS FED-SNR
SIDE-COV-SW
EMP-SNR-FS
EMP-SNR-SS
5-2
Fig. 5-2
T-UP-MTR(-)
T-UP-MTR(+)
PICKUP-SNR
SIDE-COV-SW
END-F-MTR(+)
END-F-MTR(-)
© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved

5.3 PC Board
Fig. 5-3

ELECTRIC CIRCUIT
5-3
ELECTRIC CIRCUIT
5-4
6. PERIODIC MAINTENANCE
4 1 2
Fig. 6-1
Symbols used in the checklist

Cleaning Lubrication/Coating Replacement Operation check
A: Clean with W1: White grease Value: Replacement cycle O: After cleaning or
alcohol (Molykote EM-30L) R: Replace if deformed or replacement, confirm there
damaged is no problem.
Preventive Maintenance Checklist

Note:
Page-Item (P-I) is described in the column of the Parts list.
Lubrication/ Replacement Operation Parts list

Items to check Cleaning Remarks
Coating (x 1,000 sheets) check <P-I>
1 Pickup roller A 160 4-4
2 Feed roller A 160 4-4
3 Separation roller A 160 5-8
4 Drive gear (tooth W1

face)

PERIODIC MAINTENANCE
6-1
PERIODIC MAINTENANCE
6-2
REVISION RECORD
Ver.04
Ver.04 <2017.03.31>
Page Contents
1-1 The description has been added.
Ver.03
Ver.03 <2016.11.30>
Page Contents
2-2 Symbol of the “Pickup sensor” has been corrected.
4-21 Symbol of the “Feeding side drawer detection switch“ has been corrected.
Ver.02
Ver.02 <2016.03.11>
Page Contents
Cover KD-1059 has been added.
General Precau- The notes have been added.
tions
1-1 KD-1059 has been added.
3-5 "3.4 Flow Chart" has been deleted.
Ver.01
Ver.01 <2012.04.01>
Page Contents
Cover KD-1031 has been added.
- A note has been added.

REVISION RECORD
1
REVISION RECORD
2
1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN

Service Manual: Large Capacity Feeder

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Service Manual: Large Capacity Feeder

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SERVICE MANUAL

Large Capacity Feeder

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved

The installation and service should be done by a qualified service technician.

2. The equipment should be installed by an authorized/qualified person.

5. The equipment must be grounded for safety.

17.Use suitable measuring instruments and tools.

23.Make sure you do not lose your balance.

24.Avoid exposure to your skin and wear protective gloves as needed.

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059

Feeding method Tandem tray

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059

2.1 Front Sectional View

Symbol Name Symbol Name

1 Tray-up sensor (S3) 14 Feeding side drawer detection switch (S10)

2 Feeding side empty sensor (S7) 15 Elevator tray

3 Transport sensor (S2) 16 End fence motor (M3)

4 Side cover roller 17 End fence coupling

5 Transport roller 18 End fence stop position sensor (S5)

6 Feed roller 19 End fence home position sensor (S6)

7 Separation roller 20 Standby side paper mis-stacking detection

8 Pickup roller 21 Standby side empty sensor (S8)

9 Feed clutch (CLT1) 22 Jam access cover open/close detection switch

10 Tray-up coupling 23 Drawer connector

11 Tray-up motor (M2) 24 Adjuster

12 Feeding side bottom sensor (S4) 25 Pickup solenoid (SOL1)

13 Feeding side paper stock sensor (S9) 26 Pickup sensor (S13)

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059

SOL1 Rear side

Symbol Name Symbol Name

S2 Transport sensor S10 Feeding side drawer detection switch

S3 Tray-up sensor S11 Standby side paper mis-stacking detection

S4 Feeding side bottom sensor S13 Pickup sensor

S5 End fence stop position sensor PWA LCF board

S6 End fence home position sensor SOL1 Pickup solenoid

S7 Feeding side empty sensor CN Drawer connector

S8 Standby side empty sensor

KD-1026/1031/1059 © 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved

Symbol Name Symbol Name

M1 LCF transport motor M3 End fence motor

M2 Tray-up motor CLT1 Feed clutch

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059

M1 LCF-MTR Drives feeding and Brushless motor

M2 T-UP-MTR Lifts up the elevator tray Brush motor

M3 END-F-MTR Drives the movement of the Brush motor

CLT1 FED-CLT Drives the feeding

S1 SIDE-COV-SW Detects the open/close state Push switch

S2 FED-SNR Detects paper misfeeding Reflective sensor

S3 TOP-SNR Detects if the elevator tray Photo interrupter

S4 TRY-BTM-SNR Detects the home position of Photo interrupter

S5 END-F-STP-SNR Detects the stop position of Photo interrupter

S6 END-F-HP-SNR Detects the home position of Photo interrupter

S7 EMP-SNR-FS Detects lack of paper of the Photo interrupter

S8 EMP-SNR-SS Detects lack of paper of the Photo interrupter

S9 PST-SNR-FS Detects that the paper stock is Photo interrupter

S10 TRY-R-SW Detects the presence/ Push switch

S11 PR-MST-SS Detects mis-stacking of paper Photo interrupter

S12 SIDE-COV-SW Detects the open/close state Push switch

S13 PICKUP-SNR Not used Reflective sensor

KD-1026/1031/1059 © 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved

PWA PWA-F-LCF-647 Control of LCF devices

SOL1 PICKUP-SOL Lifts up the pickup roller

© 2009 - 2017 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059