Epson EPL-5600 Service Manual

KIP Model 18
Service Manual
KATSURAGAWA ELECTRIC CO.,LTD

Contents
Chapter 1 Introduction
Chapter 2 Copying Process
Chapter 3 Operation Outline
Chapter 4 Mechanical System
Chapter 5 Installation
Chapter 6 Maintenance & Checking -

Chapter 7 Irnage/Function Trouble-shooting
Chapter 1
Introduction
...........................................................................................................1-2
I .Feature.
IT .Specification................................................................................................... 1-3
DI .Name of Each paft. ........................................................................................ 1-4
A . Appearance Drawing .................................................................................... 1-4
B . Section Drawing ........................................................................................... 1-6
C. Name of Operation Panel ............................................................................ 1-7
IV .Operation Procedure ......................................................................................1-1 0 r
1)Copy Speed of 2 copies/min. in A0 size
1 to 1 copy of A0 size,that is equivalent to 4 pages of news paper sizesinspeed

of 2 copies/min. and of A1 size in speed of 3 copieslmin. can be made.
2)2-way Paper Feeding System
Convenient 2-way Paper Feeding, that is, Automatic Paper Feeding by Roll Paper
corresponding to AOIA1 and A1IA2 size and Manual Paper Feeding
corresponding to AO-A4 size, is employed.
3)Possible to use on ordinary Power Outlet
Special arrangement for power line is not needed as ordinary Power Outlet can
bu used.
4) Space-Saving Design
Compact size of 130cm(W)x46crn(D)is achieved by rational design and

installation in less space in office can be made[Occupied Space:310cm(W)x
230crn(D)].
Superior opers?ionis provided, such as ail aperaiion jar copying is made on 3ont
as well as Copy is made automaticaily just inszrting Original.
*Long original up to 3m length is possible.

*Self-Diagnosis function teiling the cause of trouble is provided, if trouble
occurs on machine.
Body Desk Top Type
-- -
Original Original Moving System
Photo-conductor OPC
Copying System Indirect Electrostatic System
Development Dry ~ y s t e i n
Fusing System Heat Pressure Roller
Kind of Original Sheet
Original Size W:2@-914mm, ~:g9-3,000mm
Copy Size A0-,44(pcrtrait) ,36"-lIn

(portrait)
Vlax length:3,000mm (Plain Paper only)
Walt Time 8 min.
First Copy Time 33 sec./AO
Copying Speed 60mm/sec.
Copy Magnification Ratio 1:1
Paper Feeding System Automatic Roll Paper FeedIManual Sheet Feed
Power Source Voltage : 220-240V ; Frequency: 50Hz

120V ; 60Hz
100V ; 50Hz/60Hz
Power Consumption 1,450W
Dimensions W: 1,293mrn D: 460mm H: 580mm
Weight 125kg
Note; Some illustrations and contents of this booklet may be differed from actual machine
due to improvement or modifications applied on machine.
- <
Itl .Name of Each Part
A. Appearance Drawing
@ Document Feeding Cover

@ Document Feed Table
7 r- @ Document Guide
Operation Panel
Power Switch
@ Sheet By-Pass Table
@ Toner Supply Opening
Knob and the Door
Document ReceivE
w@
Back-Top Cover Open Lever . .
Name Function
4) Upper Unit This is composed of Document Feed, Photoconductive
Drum, Developer, Exposure unit and etc.
Document Feed Table Original is inserted from here by referring to Size Mark
@ Document Guide Set this Guide to meet Original size and feed Original
along with Guide.
a Document Feeding Cover Originat is fed under this.
@ Document Exit Original comes out from here.
@ Copy Exit Cover Open this when cleaning Fuser part or making
treatment of Paper Jam.
@ Copy Exit Copy comes out from here.
@ Sheet By-Pass Table Open this when taking copy by sheet paper. It is
switched to Sheet Paper mode automatically. Insert
Paper from here
@ Document Rsoeivsa Original is received by this.
~ c s r $ j c,Dar;sj
~ 3psra:s vvkar I=qiy is !ek;n. ivlaci:ii.,e anditisi-i siss
is indicaita.
Front Door Open this when Sol1 Paper is replaced.
@ power switch Turn Power of Machine ON & OFF. " i"side is ON.
@ Manual Feeding Knob and the Door Use this Knob when cleaning Fuser Rollers. Fuser
Rollers are revolved by turning the Knob. Do not turn
this knob because this knob is prepared
exclusively for service engineer.
@ Total Length Counter Accumulated length is indicated. (1 count11 yard)
@ Wasted Toner Bottle Wasted Toner is collected into this bottle.
8 Toner Supply Opening Hopper where Toner is supplied.
@ Back-Top Cover Open this when suppling Toner.
' @ Upper Unit Open Lever Upper Unit is opened by pushing these two Levers.
@ Back-Top Cover Open Lever Back-Top Cover is opened by pulling these two Levers.
@ De-humidifier Heater Switch Turn this switch ON when using Roll Paper in high
humidity condition.
@ Document Table Open this surely when making copies.
a
5. Section Drawing
1. Separating Charging Unit 7. Pre-Exposure Lamp

2. Transfer Charging Unit 8. Cleaner Unit
3. Developer Unit 9. Fusing Roller
4. Photoconductive Drum 10. Pressure Roller
5. Original Exposure Lamp 11. Roll Paper
6. First Charging Unit
C. Name of Operation Panel
@ READY indication --, ,- @ WAlT indication
@ ROLL PAPER
indication -\
@ SHEET PAPER -@ PAPEWVELLUM/

indication FlLM Select Key
,
@ VELLUM indication
@ FiLM indication
" VELLUM
FILM I
@ Leadingnrailing
@ lndicatisn Counter Edge Margin Key
@ Minus indicaiio
LEAP, IndYcsIjsn 11 >-LEAD. i;j i+-

CLEAR 1 i3 Slsar k ~ y
TRAIL. indfca%sn @ Number 3.i Copy

Setting Key
@ Number of Copy
Clear Key
Select key
@ Copy Density
LIGHTER DARKER d
Adjustment key
@ SYOPIALL
CLEAR key
LEAR
ml+k I@
STAND BY key
@ Call Service 1
Station indication 2 @ Door Open
indication
@ Full of Wasted
Toner indication
@ Out of Roll Paper Indication .
@ Out of Toner indication -A
\ @ Paper Jam indication
Name Function
@ lndication Counter Indication Counter has 2 functions.
A. lndication of Ed e Margin selected.
B. lndication of ~ e l - ~ i a ~ n oCode
s i s in 2 digits when
abnormal condition, such as paper jam and etc., is
occurred.
@ WAIT indication While this indication is lit, Machine is under warm-up
condition and Copy can not be made.
Wait until Lamp is shut off.
@ READY indication Lighting of thisindicator means that Copy operation is
possible. But, it is shut off when Copy operation starts.
@ ROLL PAPER indication Indication that Roll paper is selected.
It is set to Roll Paper mode normally.
I @ SHEET PAPER indication Indication that Sheet Paper is selected.
-
@ PAPEWVELLUM/FiLM Select Key Use this when selecting either Paper, Vellum 8 or Film
Bibmode.
-
@ VELLUM indication Indication that Vellum material is selected.
..
$1 '.sdjngflrJiioll!ng Ei; l(2.i
>!!ii$~ Acj~s;:art ci -sacii j s i -i;aiiing EZSS Maigir, is
nadz
hlargin Key
Normally, use scale "0". But if Leading Edge Margin of
copy is needed, adjust by pushing "UP" key and
minus margin of Leading Edge of Copy is needed,
ushing "DOWN" key.
Margin of Copy is also the same way as
minus margin of Trailing Edge of Copy
can not be done. Adjustment ran e is -t 40 mm on
y
Leading Edge and 0 -40 mm on railing Edge.
In case of using Sheet Paper, Trailing Edge Margin can
not be adjusted.
@ Minus indication This indicates Minus adjustment for Leading Edge
Margin.
(H) LEADJTRAlL. Select Key Use this when selecting to adjust and to indicate either
I Leading Edge Margin or Trailing Edge Margin.
@ LEAD. indication Indication that Leading Edge Margin is selected.
- - -
@ TRAIL. indication indication that Trailing Edge Margin is selected.

@ clear key Re-setting of Leading Edge Margin to be "0" when
LEAD. indication is lit and re-setting of Trailing
Edge Margin to be "0" when TRAIL. indication is lit.
.
-
@ Copy Density Adjustment key Adjust according to Original image density.

(D SL key If adjustment is impossible by Copy Density
Adjustment key, use this as the supplement.
@ SL indication . Indication that SL (Strong Light) is selected.
@ STOPIALL CLEAR key @ Use-when Copy operation is to be stopped.

The machine is stopped immediately when this key
is depressed and Paper Jam indication is lit.
Remove jammed paper in accordance with Jam
Treatment.
O Use when all settings are cleared.
Then, the setting of Machine returns to as follows.
1) lndication of Leadingflrailing Edge Margin returns
to "0".
2) LEADITRAIL indication returns to "LEAD".
3) Indication of Copy Density returns to "Green Lamp".
4) "SL" mode is released.
5) It is st4vitshsdIs ?..4PEZ material scde.
C ,TOG4 I S i ~ 1 3 ~ ~ ~ > ~ .
S I ~ I ' + 5.y
,?ush tfiis tvnen ~ e e p i n gPowzr on for many hours
without using hlach~ne.W2it indication flickers and
Energy can be saved. When releasing STAND BY
condition , re-push this key or push STOPIALL CLEAR
Key.
@ Door Open indication
z
This is lit if one of Up er unit, Copy Exit Cover, Front
Door and Back-Top over is opened or not locked
perfectly.
@ Out of Roll Paper indication Supply Roll Paper when this indication is lit.
@ Paper Jam indication This is lit when Paper jam is occurred. At the same
time, lndication Counter indicates the place of Paper
Jam to make necessary treatment
-
@ Full of Wasted Toner indication This is lit when Wasted Toner Bottle becomes full by
Wasted Toner or Bottle is not set correctly. Replace
Bottle or correct the setting.
@ Out sf Toner indication Fill Toner when this indication is lit.
@ Call Service Station indication Call Serviceman when this indication is lit.
@ copy Counter Number of Copy set is indicated.
@ Number of Copy Setting Key Use when Number of Copy is to be set. .
-- -
@ Number of Copy Clear Key Use when Print Count is to be reset. Indication returns
to 1 by pushing this key.
IV .operation Procedure
How to Set Number of Copy
@ Input required Number of Copy (2-9)

by using Number of Copy Setting Key.
O input is not needed when single copy is made.
O Continuous Copy can not be made for the
original having more than 1.25m length.
O Use of copied original is recommended in order
to avoid the possible damage of true original.
4b If an original is broken or having holes, the
continuous copy is not possible.
.a&thal;geo j S ~ B i n gior E~urnberD' Copy, 4

3 Wnen error is made on setting for Number oi COUNT
Copy, release is made by pushing Number of
Copy Clear Key.
fBSet correct Number of copy again by Number of CLEAR
Copy Setting Key.
i
8 Continuous copy can not be made under Manual
lnsersion Mode.
@ Interruption of Continuous Copy.

(B Push Number of Copy Clear Key.
Bb Indication returns to 1 and continuous copy
operation is stopped.
Note
e If the Original Guide is not the far right position,
the copy counter flashes and the continuous
copy is not possible.
tB To make continuous copy, insert an original, then
move the Original Guide to the far right position.
The copy counter changes from flashing to
illuminating, and the continuous copy is made
possible.
How to Make Copies by Using Roll Paper
(P Turn Power Switch ON.

8 While Machine is warm-up condition, WAIT
, indication on Operation Panel is lit. When it is shut
off and READY indication is lit, Copy operation
becomes possible.
O If Original is set before Power Switch is turned
ON,Paper Jam indication(J0) is lit the moment it is
turned ON.
@ If Original is inserted while warm-up condition,
READY indication and WAIT indication are blinking
together when machine becomes READY
condition.
Wait until READY indication is iit.
4B Insert Original after READY indication is lit.
@ Open Document Table.

.BC ~ n i j r ntha? Out zi Rail Paper
Indiicajisn is shu-1ai-f and Rail pa.r;et a h 3
ID be copisd is
$3 When Sheet By-pass Tabie is opened, Operaiion is
not switched to Roll Paper mode and Copy by Roll
Paper can not be taken.
@ Adjust Copy Density by pushing Copy

Density Adjustment key.
Copy Density Adjustment is set for total 14 steps
and normally it is set 7 steps of normal copy mode.
If Copy is taken from normal Original, Adjustment is
possible by 7 steps of normal copy mode.
8 By pushing SL key, it is switched to 7 steps of
Strong Light and SL indication is lit.
(b If Copy is taken from Original having dark
background (dark blue print and etc.), adjust it by
7 steps of Strong Light.
@ Adjust Leading or Trailing Edge Margin,

if needed, by pushing LEADJTRAIL.
select key to select LEAD, or TRAIL., and
Leadinglllailing Edge Margin key.
4B Adjustment range is f40 rnm on Leading Edge
-
I- LEAD.
TRAIL.
and 0 --+40 mm on Trailing Edge in step of 5mm.
@ Move Document Guide to meet
size.
&d Insert Original along with Document

Guide. Original is pulled in a little and
stopped for a moment and then is fed
t
further.
Place Original face-down.
@B
@Tomake continuous copy, insert an original, then
move the Original Guide to the far right position.
-.
I ne cgpy countar zhznges from flashing 13
jlizxinaring, 2::z :r 3 s=r,~ir.ict;s
zoo; :a33
~essilsls.
@ Original comes out from Document Exit

of the rear side.
Q Remove original gently.
When Continuous copy is made, the Original
returns to the insertion entrance after copying as
many as specified is complete.
0 Copy c o m e s out from Copy Exit and

Copy operation is finished.
O Copy paper is cut according to the original length
and the set margin automatically.
How to Make Copies by Using Sheet Paper
@ urn Power switch ON.

@ Open Document Table and Sheet By-
Pass Table.
@Whenopening Sheet By-Pass Table, Sheet Paper
mode is selected au.tomatically and Sheet-Paper
Indication is lit.
@ Move Document Guide to meet Original

size.
+Binsert Copy paper straight along with

Slzs Ind~calisnsf Sheef %S?J-P~SS Tabl:%,
Gc?? pz~psrIs pcjjsd i;? a lTe:?les ~ isd
~i~J2jX2.d~
@ Insert Original straight along with

Document Guide.
Original is pulled and then is fed
accordingly.
@ Place Original face-down.
Adjust by pushing Leadingflrailing Edge Margin

key, if leading edge margin is needed.
1
Trailing edge margin can not be adjusted.
@ Original comes out from Document Exit

of the rear side.
@ Copy comes out from Copy Exit and
Copy operation is finished. m
@Whenclosing Sheet By-Pass Table, It is switched to
Roll Paper mode automatically.
Paper Cut Mode
This is to cut approx. 280 mm of Leading part of Roll

Paper.
O When Roll Paper is Set, Cut leading edge of Roll
Paper as there might be notches or dirts on
leading edge-
@ Due to the environment of installed Machine, if.
copy is not taken for a long time (Power Switch is
.turned OFF in the evening and turned ON in the
next morning to start operation and etc.), Leading
part of Copy may not be good because Leading
part of Roll Paper gets moisture and etc.
I
If this kind of condition is occurred, it is
recommend to use "Paper Cut Mode" before taking
copies.
Push UP key ~f Lsadhgfl~aiiingEdge

7&1~gh-3Xsy b'y Ir%.%pIng
29 push
L E A D J T ~ A ~SZIECY~
L ~ 3<2yz
>?his lunc~icnis available oniy whiie READY
indication is lit.
@ Apprcx. 280 mm of Leading part of Roll

Paper is cut and it comes out from Copy
-- LEAD.
TRAIL.
CLEAR
Exit.
(No copy is made on this part.)
Light of Original Jam indicator
JO indication
0 Original is stopped under Document SHl FT UP
Feeding Cover and indication is
shown on Indication Counter. - -
-
-LEAD.
TRAIL.
1 , ml
@ in this case, take out Original by lifting
- Cover.
up Document Feeding
Glose Doccurn?ni: Fezding Covar afor t h s t

3 fi Paper jam indicetion (a-Q j is shown on
-iication Ccunter after removing Paper, remove it
a\. ding to Treatment method of Paper Jam
!20 to 23).
Ql I
o indication is shown also in case of depressing
STOPIALL CLEAR key during Copy operation.
In that case, do with the same manner as

the above.
Light of Out of Paper Indicator
(D Open Front Door by both hands.

@ Pull out Spool Guides as shown in illustration.
-
@ Lift up Roll Paper with Spool by holding
both e n d s of core of Roll Paper by both
hands.
@ Pull out Spool from Roll Paper Core by

keeping to push Lo
@ Insert the Spool into new Roll

Paper by keeping to push Lock
lever. Then s e t the edge of it at
the paper size indication.
@ Load new Roll Paper with Spool

on inner groove of the Spool
Guides by holding both e n d s of
Roll Paper Core.
@ Return Spool Guide as shown in
illustration.
O Handle carefully as Roll Paper is heavy.
slB Do not touch surface of Roll Paper as

surface of Roll Paper is copy making side.
,
@ Lift up Feeding Roller Cover @ until

it is locked.
@ Insert leading part of Roll material

between Cover @ and Roller @
approx. 5cm by holding both sides-
of Roll material and lower Feeding
Roller Cower @.
@ Turn Roller @ equipped at the side

of Roller @ slowly to the direction
shown in illustration and feed Roll
material Inner side until its 9eading
?a3 hl3s 19 R013e7,
.@In order to avoid slant leeding,

rewind Roll material a little by
holding both sides of Spool untII
sag of Roll material is disappeared.
@ Close Front Door.

fB Unless Feeding Roller Cover is closed
perfectly, Front Door also can not be closed.
I
Q) Roll Paper Indication on Operation

Panel 3 s off and Supply of Roll Paper
is finished.
@WhenRoll Paper is Set,Cut leading edge of
m
Roll Paper as there might be notches or dirts
on leading edge.
Light of Out of Toner Indicator
@ Open Back-Top Cover by pulling Gray

Levers at the both ends of left and right.
@ Open Lid of Toner Supply Opening.
r-
5> F11; Tons? el~rn:yb y shaicing Ton5r
Bs+ttk?,
3 Filling Toner should be made gently. Clean by wet
cloth, if Toner is spilled out.
63 Fill 1 bottle of Toner (500 glbottle) at one time
when Toner is filled.
@ Close Lid of Toner Supply Opening

and Back-Top Cover, and then work is
finished.
Light of Full of Wasted Toner Indicator
db Lift upUpper Unit by pushing Upper

8
Unit open Levers at the both sides of
Document Feed Table.
@ Take off Bracket of Wasted Toner

Bottle by loosing the Screw Knob
hand.
@ Remove Wasted Toner Bottle slowly.

@ Re-use of Wasted Toner can not be made.
O Do not put Wasted Toner in incinerator or fire.

ti9 Seal the mouth of Bottle with Toner Bottle Seal.
@ lnstall and fix new Wasted Toner

Bottle with Bracket and the Screw.
@ Close Upper Unit and then work is

finished.
Light of Paper Jam Indicator Original Exit I
When Paper Jam indicator is lit, Self-Diagnosis Code

that tells the place of Paper Jam is shown on
Indication Counter.
(Sheet Pa
In case of
-. Paper Jam is occurred near Paper
Entrance Part
I Open Front Door.

'@ Open Feeding Roller Cover by pulling it
to the front side.
8 Rerncve jammed pspzr sjowiy and s.ei7:

again,
.Bif it is diiiicult -ro set paper again unaer Fseding
Roller, cut by Knife properly and insert Leading
edge part of Roll Paper.
@ Close Feeding Roller Cover.

@ Close Front Door and then work is
finished.
O Make sure that Paper Jam indication and Code
indication are disappeared.
@ If Paper Jam lndication is not disappeared, check
if Paper Jam is occurred near Separation part.
In case of
-. Paper Jam is occurred near Separation
Bart
Do with same manner as Treatment of
In case of EEI
4 Paper Jam is occurred near Drum, Fuser
Entrance Part
(B Open Upper Unit.
Open Outer Bracket of U-feeder

Pulling Levers at the both sides
feeder toward Arrow Mark.
@ Remove jammed paper slowly.

$B Be careful
not to touch Photoconductive Drum
when jammed paper is removed.
If Drum gets scratches or dirts, good copies can
not be made.
@ Close Outer Bracket of U-feeder by

keeping to pull the Levers.
@ Work is finished by closing Upper Unit.

Make sure that Paper Jam indication and Code
&9 If Paper Jam indication is not disappeared, check if
Paper Jam is occurred near Cutter part.
ccwrrad near Paper
Exit Part.
@f Open Copy Exit Cover by both hands.
@ Remove jammed paper slowly with the @

I
care not break it.
dk9 Be careful not to touch on Fuser Roller and
surrounding parts of Fuser Unit as they are high
temperature.
@ Work is finished by closing Copy Exit

Cover.
49 Make sure that Paper Jam indication and Code
Mote
@After treatment for paper jam is finishedjt is
recommended to perform Paper Cut Mode by
waiting READY condition of the machine.
Clean copy may not be made by dirts on Roller
and etc.,if Paper Cut Mode is not performed.
-
In case of
This is lit when Sheet paper is inserted wrongly while copying is made
by Roll Paper
@ Remove Sheet Paper from Sheet By-Pass Table side.
(m-- m)
If Paper Jam indication is shown on Indication Counter after removing Sheet
Paper, remove it according to Treatment Method ofm--m.
In case of
+Same Paper Jam as is occurred by Sheet Paper as shown in FIG-1.
@ Remove Sheet Paper from Sheet By-Pass Table side.

In case of
-Paper Jam is occurred only when inserting Sheet material of less than
234mrn jength or more than 3,000mnIengih.
How to treat When both READY and WAIT indication are

flickering at the same time.
--Sheet Paper is not inserted correctly.

@ Remove Paper Sheet and insert it again.
--Original is not inserted correctly.
Remove Original and insert it again.
--Copy material is not come out from Copy Exit Perfectly.

@ Remove Copy Sheet from Copy Exit.
Call Service Station Indication
a
or =--=
When some abnormal condition is occurred in Machine which does not operate properly,
--M is flickering in lndication Counter and Call Service Station lndication is
also lit at the same time.
In the above cases, turn Power Switch OFF first and turn it ON again.
If Machine does not operate by this, turn Power Switch OFF and pull out Power Cord Plug from
Outlet and call Service Station.
Ordinary Sh~c!ting
In order to get good copies always, check following

parts and clean them once a week.
Exposure Part
If Exposure Glass or Roller gets dirts, it may be the
cause of dirts on Original or on Copies.
Clean them by gauze soaked slight water by opening
Document Feed Cover
Document Guide
Clean by dry cloth after cleaning by wet cloth.
Wire Cleaning
If Wire gets dirts, it may be the cause of dirts on
copies.
Wire Cleaning is recommended, if copy has black line,
white void and etc.
chapter 2
Copying Process
I . Image Forming ....................................................................2-1

I . lmage Forming
Original Exposure tamp
photoconductive
DNm \ First-Charging Unit
Original Enfranca
Unit
Pre-Exposure Lamp
n,
Fusing Roller
Transfer
This machine is constructed as shown in Fig. 2-101
Explanation of each step for image forming process is made in following.
lmage Forming Process is consisted of 8 steps.
Step 1: Pre-Exposure
Step 2: 1st Charging
Step 3: lmage Exposure
Step 4: Development
Step 5: Transfer
Step 6: Separation
Step 7: Fusing
Step 8: Drum Cleaning
Remarks: Step 1-3 is so called "Electrostatic Latent lmage Forming Block".
Photo-Conductive Drum is made with Photo-conductive Layer of Organic

Photo-Conductor(0PC)for outer side and conductive base of Aluminum for
0
inner side.
, ?
.-----------_______--------_---------------------
Electrostatic Latent Image Forming Block
I 8.Dmrn Cleaning )
I fflanual paper i----
-+
Copy Paper Feeding Direction -- -- +

Drum Rotating Direction __t
Fig.2- 102
Base
Electrostatic Latent lmage Forming Block
This block is consisted of 3 steps and is purposed finally to remain negative

charge on the Drum for the area corresponding to Black area of original and to
remove negative charge on the Drum for the area corresponding to White area
of original.
lmage on Drum by this negative charge can not be seen by human eyes
directly so that it is called Electrostatic Latent Image.
-!oao -/ j ji Slap 7 "rs-Zxpcsa;r2

Step 2 Isi Charger
Step 1 Step 2 Step 3 Step 3 image Exposure
Fig.2-I04
Step 1: Pre-Exposure
Fig.2-105
Pre-Exposure is made by applying light from Pre-Exposure Lamp before
applying 1st Charging. By this, residual charge on Drum surface is removed
and uneven copy density is prevented(ln this machine, 81 pcs. of LED are
used as Pre- Exposure Lamp.)
Step 2: 1 st Charging
Approx. -5kV.
Negative charge on Drum surface is made by negative corona discharging of

1st charging and Ist potential is held.
Step 3: image Exposure

Original
Original /
Lighting
Lamp
Light image of original is projected on Drum surface and charge of light area is
neutralized.
Light Image
Dark Area Ught Area
S t e 4:
~ Develooment
As shown in Fig.2-109 the developer unit consists of a rotating magnet roller,

a developer cylinder which rotates outside of the magnet roller and a non-magnetic blade.
Toner is a single component'developing powder which consists of resin and magnetic material.
The toner is charged with positive electricity by friction caused between toner,
developer cylinder and non-magnetic blade.
The toner is conveyed by rotation of both cylinder and magnet roller. The developing powder
on the surface of the developer cylinder is limited by the blade and then formed even
thin layer on the surface of the cyiinder.
In this machine both magnet roller and developer cylinder are rotated clockwise as
shown in the Fig.2-109.
When magnet roller is rotated clockwise under the condition that the developer cylinder o
is fixed, the toner is actually conveyed counter-clockwise. However, the toner is
actually conveyed ciockwise because the developer cylinder rotates clockwise
faster than the conveyance speed of toner.
As AC and DC Bias(negative components) are applied on Developer Cylinder at the same
time(this is called as "Developer Eias"),negative component of Developer Bias is more than
that of positive.
PositiveComponent
DC Bias
Negaltve Component
7cner is drawn up on Drurr; ;n accordance with :na rsiaiicn of puljing i;~icsbslween

Tor,er and Magnet wiin strecgzh ~i tiactric field prcrduced Dy differsncs bsi.~eenDrum
surface potential and Developer Cylinder potential(i3eveloper Bias) and magnetic
force while making copies and so Electrostatic Latent Image becomes visible image.
AC Bias(especially its frequency) influences mainly for reproduction of gray scale

(if frequency becomes lower,reproduction of gray scale becomes better but becomes
easy to get foggy condition),DC Bias influences copy density and foggy condition
(if it comes to near OV,image density becomes dark but becomes easy to get foggy
Condition).
Step 5; Transfer
Transfer Charging Unit

Fig.2-I11 h
Toner on Drum surface is transferred to copy material with negative charge on reverse side
of copy material by applying negative corona from reverse side of copy material.
r avoid iransi~riziicre or g~Eingdirty on rwersa sida of ccpy rnz,~erizf,

In c r d ~ to Feeding
Guide :s grzu~dscIh;owg3-! ?far!slcr,
Remarks:
If Feeding Guide is grounded directly, electric charge to be char~edon reverse side of copy
material is not remained, and transfer failure may occur.
If they are open, Feeding Guide is charged,and miss-operation may be occurred by noise.
Step 6: Separation
Feeding Guide
Paper
Transfer Guide1-
nZ Separation Charging Unit
Copy Material is charged negative by Transfer Charging Unit and is stuck onto Drum surface
by electrostatic force.
Due to this, copy material is separated by removing electrostatic fcrce between Drum and
csjpy mstitariai 1Aar is made by a~plyingAC c,arafiadi5~57.a~g5
d d z d DC bias.
Step 7: Fusing
Roll-Press
Fig.2-113
Copy material transferred Toner image on it is fused by binding with Fuser

Roller and Roll-Press.
Step 8: Drum Cleaning
fnorder te make next copy, rssidual foner on Drum surfacs is scraped down by
@i~ar.zr3ia332 and is collec?:.isdi-c 9jiaslzd Toner Sotila by Cjeaner Scraw.
Chapter 3
Operation Outline
1. In this chapter, outline for purpose and role of each function, relation
between electrical and mechanical systems and work timing of each part are
explained in each function.
-sesignal in outline figure shows mechanical drive transmission, and in

case of signal name is shown together with -+sign, it shows flow of
electrical signal.
Meantime, basic figure relating to timing is shown in below.
2. In explanation for digital circuit in this machine, "1" means high level of signal
and "0" means low k~91. But, Voltage is different depending on circuit.
hli~=r9i2ompiitsr is 3qui~pedin lhvs nachine, Sui axplanaiicn ~i irs l ~ Y ~ risk

eiirninzi~cras its inlarnai iunc.fic:-nchselr is Impossible acf~atl:~.
Also, as no repair for PCB at customer's place is expected, explanation for

circuits in PCB is limited for only outline using block diagram. Accordingly,
explanation of circuit is made for from sensor to input of major PCB, from
output of major PCB to load and block diagram in each function.
.
I Basic Operation .............................................................................3-2
II . Exposure Original Feeding System ...............................................3-1 0 8
.
ID Image Forming System ..............................................................3-1 3
.
N Paper Feeding System .................................................................3-21
.
V Motor Control Circuit ......................................................................3-25
.
VI Power source ............................................................................... 3-28
I Basic Operation
A. Functional Composition
As the rough classification of each function of this machine, it is consisted

of 4 Blocks, Paper Feeding System, Exposure Original Feeding System,
lmage Forming System and Control System.
I .Basic Operation
A.Functional Composition
As the rough classification of each functiori of this machine, it is consisted
of 4 Blocks, Paper Feeding System, Exposure Original Feeding System,
lmage Forming System and Control System.
r-
_-_ -_ __ __ __ __-_______________----------- -- -- _- - - - - - - - -- -- -- -- --------------------------- -- -- -- -- - - - - .
--. ------------------
:Exposure Original I
I, f Control System :
:Feeding System Original I-
,
1 I
,
I I
I
1 Exposure
I
a
I
I
I Original
Original.
Ligt
Lightening
Part I
Part
I
I
,
I
I
I
I
I
I
I
I
I------_------------------------
! Circuit
-------------
I
I f
,
I
I
I
I
I Drum Toner
I
I Cleaning l 'Collecting
,I . Part
I
I Part
I - 7
I
I
I
-
I
I
I
I
I I
I
I
I
I
----------------- I
.= - - - - - - - - - - -
'----------
------------------------------
L- - - -
0 .- - - - - - - - - - - - - - - - - -
L
-
i Paper Feeding 2 - -.=
$ 25
$,
I
I
I
System 2
?!+a
"-&!
- Paper
Exit
Part
:
:
m
A
i - ,
I
Paper Feed
Controll Part
Cutter
B .Electronics Circuit Outline
Main electrical control of this machine is done by Micro-computer.
This Micro-computer generates control signal in accordance with Program

pre-memorized in order to drive toads in required such as Motor,
Clutch. Lamp and etc. and necessary control signals for circuits in other
PCB by reading input signals from sensor, Operating Key or other PCB.
i I 7
Switch
Sensor
1.
I
Buffer Micro-
Computer
Driver i
j
?DC
Load
! .-
i
i - 1
DC Controller
Fig.3-102
Fig. 3-1 02 is simple block diagram that shows basic flow of signal.
Buffer in the figure is provided to prevent miss-operation of Micro-

eompufar caused by outside noise or to converl voliage of outpLat signal &om
-7
3 33Su'T.
3 ; P ~ iin the W~urais r 3 mpii,v sotl;puz sjgnai CS >,lj~:~-csrnj?~~sc

jz ~ ~ C B:C T
driver loads.
Input voltage of designated AC from Power Plug is transformed to 24

VDC, and 5VDC by Power Supply circuit and supplied to circuit or
element. Detailed distribution of these Power is explained later.
C. DC Controller Input Sedion DC Controller
J 1- +5v
Toner Sensor -
El=
-15 STNR "W'when TN senses Toner Volume becomes small
-1 6 GND
Wasted Toner J11-13 +5V

Sensor -1 2 s "OUwhenPHI 1 senses Wasted Toner
PHI 11
i I -1 1 GND
Voltage becomes low when Fuser Roller
L 513- 5 SFUS
Fuser Roller Surface Temp becomes high(Analog Signal)
Surface Temp TH - 4 GND
Sensing
Paper Exit
Sensing "1"when pH9 senses Copy Paper
- 2 GND
1-1 J43- 31GND
J l l - 9 GND
I PHZ I---?\SDRES USDRES
"1"when PH2 senses Original
SDENT "1"when PHI senses Original
Roll Paper +5v

Home Position SPEND Repeating "0" and "1"
Sensing while feeding roll paper
GND
Paper Entrance
Sensing
1 ~ I S W T -1 4 SCAN0
l1ouwhenpH5 senses Paper
Paper Regist
Sensing
PH6
-16 s s "0"when pH6 senses Paper
-17 S m 0
11-1
i
Paper Regist
Position -1 9PS
- "0"when pH7 senses Paper
Sensing pH7
-20 smo
Original Set J10-24 +5v
Sensing -23, m
S "OnwhenPHI 3 senses Original
PHI3
Roll Paper
Empty Repeating "0" and '7'"
Sensing while feeding roll paper
DC Controller
Sheet Paper J10-12 +5V

' Set Sensing -1 1,=
S "O"when PHI 0 senses Paper
PHlO
-10 GND
L
Front Door "OwwhenCopy Exit Cover,Rear Top,

(Roll Paper) or Front Door opens
Open Sensing
Rear Top Cover(R)

(DEV)
Open Sensing
I
Rear Top Cover(L)
(DEV)
Open Sensing
I "\"i I.
I J -L ' 2-4 SLCK; "O"when Copy Exit Cover opens
Copy Exit
(Fuser)Cover(L)
Open Sensing
Copy Exit
(Fuser)Cover(R)
Open Sensing from Power Supply
blain Chassis Jll- 3 ~ z 2

Open Sensing " I "when blain Chassis opens
(sub-s1,~ing) -4 SLCXC
185 "i
jhsei by-psss
Table Sensing
11 SZZZ~
Y1''whenSheet hy-pass Table opens
1
I
- 2 SBYPS
J
Document Guide
-
J44- 2 SCAN2 Document Guide stays right side
Sensing when "On
- 1 SGUID
P
D.DC Controller Output
.
High Voltage Power Supply I
DC Controller
HV First is "ON"by "On
HY Transformer is "ON" by "0"
HY Baparation is "ON"by "3"
HV Dev Bias is "ON"by "0"

E. DC Controller Input/Output
E.DC Controller Input/Output

Original
Liahtenina
J24- 1 +24V
Original
tightening - 3,GND
tight Intensity Lamp Power . J16-10 EXP.FB
Sensing Unit SUPP@ -11 EXP.PWM
-12
-1 3 F ~ T
J.3-
-
1
m
+24V
2 GND
1
J
Refer " III C.Light Intensity Contml
of Original Lightening Lamp"
Refer " V Motor Control Circuit"
Cutter Unit
Cutter Blade runs to the apposite
h7 /
side o i Cutter Motor when CMTF
15 ':' or OWTR is "9".
rhe Cuttar Jncru
- 3 tkv '. ZdTerf 3tade
31~s
-urs
n s i:CL-;S
~ ;,
.D
'3"-r C'dT? 5 '7 '.
- 2 SCLTz,, , '7 ' >vr;anSuttsr 3126e n u n s .ce sb'llr~h
- 1 SCUTi x iccaed eganst Cudzr hlorcr.
/,\ "1' when Gutter Blade Dresses m e
I 7 switch located Curtef hiotor side.
r
Pocket Door Unit
I
Pocket Dow closes when PDCLS
is "1' and PDOPN 1s "0".
- IIGND Y ' ~ " w h e n Pocket Door closes.
P
Jn-3 FMCLK
- 2 ~ ~
Fuser Motor -1F ~ R Refer " V Motor Control Circuit"
@ Fuser Motor
ont troller
J23- 6 GND
J12- 1 SLCKF
J23- 1 S7
- 258
Motor is "ON" by "0".

DC Controller
I I
Counter count-up by one pu~s 1

Pre-Exposure Lamp Pre-Exposure Lamp is "ON"by"O"
Original Feed Clutch Clutch is "ONWby"0"
Roll Paper Reverse

Clutch Clutch is "ONMby"0"
Entrance Clutch Clutch is "ONnby"0"
Paper Regist Clutch Clutch is "0N"by "0"
Roll Paper Feed

Clutch Clutch is "0N"by "0"
J15-11 +24V
Bend Clutch -12 B ~ L Clutch is "0N"by "OW
J40- 1 t24V
Original Exit Clutch CL7 , - 2, D ~ L Clutch is "0N"by "0"
J23; 41 4-2411
Original
Rwerse Clutch I 1
cL9 3 D ~ L Clutch is "0N"by "0"
Exhaust Blower Fan1 Blower is "ON"by "0"
Exhaust Blower Fan2 Blower is "ON"by "0"
Separation Solenoid Solenoid is "ON"by "0"
J16- 3 +24V
Fuser Lamp SSR SSR - 4 F ~ S Fuser Lamp is "ON"by"Ou
Basic Sequence
-- -- -
STBY COPY STBY I

blain Motor(M1)
Eraser Lamp
jlvMUQ1 After power switch is turned ON To wait until Heat roller When power switcn is turned ON, out
until the temperature of Heat is heated up of paper and waste toner bottle full are
Roller reaches to approx.130 "C detected. And pocket door is closed and
..
roll cutter is put back to the home position.
WMUp2 Until the temperature of Heat To equalize the heater

Roller reaches to approx. temperature Heater Motor
130°C--175°C rotates
WWPR Until the temperature of Heat To turn ON Main Motor, High Voltage is applied while drum
Roller is stabilized from 175°C High Voltage of Primary rotates five times.
to approx.'fGQ "C. TransferlSrparation,

1 - Pre-Exposure Lamp and
Original Lightening Lamp.

STBY To wait the copy indication
under copy ready condition.

COPY While Main motor is rotating
after original is inserted.

I1 Exposure Originai Feeding System -
I A-Originai Lightening Lamp
Hot-cathode discharge tube is used in this machine as Original tightening Lamp.

The inside wall of the tube consists of white color area and transparent area.
The rays of light is reflected and gathered by white color area and provided to the
Original through the transparent area.
Original
curnent Glass
Short Focus Lens
B.Original Feeding
7 . General
'J'T~scDrigiaai is i n s a ~ s ul r c n korz, me ~;iginaih ?ad fc the raar sida thrcugr": 3;cpoI;ura p z .
Original -3rigmsl Originai

Regist Sei Entrance
Sensor pH2 Sensor PHI3 Sensor PHI
Roller1
Original tightening
LamP
When an original is inserted, the original passes through Original Entrance Sensor(PH1)
and Original Set Sensor(PH13), then after a certain period Main Motor (MI) is energized.
(In case the sheet paper is inserted, Main Motor (MI) is energized in the same way as
just like the above case.) At that time Original Feed Clutch (CL1) is turned on and Original
Feed Roller 1 is energized and the original is once fed. After the original passes through
Original Regist Sensor (PH2),0riginal Feed Clutch (CL1) is turned off and the original stops.
Then Original Feed Clutch (CL1) and Original Exit Clutch (CL7) are turned on and the
Original is fed into the originai exposure area.
In case of multiple print by roil paper, the trailing edge of the original passes through
Original Regist Sensor (PH2), then after a certain period Original Feed Clutch (CL1) and
Original Exit Clutch (CL7) are turned off and the original is held by Original Feed Roller 2
and stops. After a certain period Original Reverse Motor (M5) and Original Reverse Clutch
(CL9) is turned on and Original Feed Roller 2 is reversed and the original starts to return
to the front side. And after the trailing edge of the original passes through Original Regist
I
Sensor (PH2), Original Stop Clutch (CL8) is turned on and Original Feed Roller 1 is also
reversed.
When the leading edge of original passes through Original Regist Sensor (PH2), Original
Ra\~erseClutch (Ct9) is cnca turned cti and the^ aftsr a carlain period Driginsi Reverse
;\,micr j;\,151 and Drjgi~aiSfc?: ,^l~;cs:aas ;L;r;?Bc 25 act izs crigina, 13 2 2 3 ~2" Jrjcjiflai %sl;
-.. -
3oira: 1' and szops. Ai ii;sl lizs vil$inEi resa Fiziisr : ;5 :kjrj;sd 02 Z C ~ ??sf:sgjajn 1J :??.a
rsmeining ccpy counr number Is r,ot 0.
In case of one copy by roll paper or copies by sheet paper, the trailing edge of original
passes through Original Regist Sensor (PHZ),then after a certain period Original Feed Clutch
(CL1) and Original Exit Clutch (CL7) are turned off and the original is held by Original Feed
Roller 2 and stops.
DC Controller
Motor
I
Motor
Control
I Circuit I
EI . Image Forming System
A. General
Basic Composition of image forming system of this machine is shown in Fig. 3-301.
Light intensity Sensing Sensor(Photo-Diode) is provided and light intensity of Original

Lightening Lamp is kept by feedback of the sensor output to Original Lightening Lamp
Power Supply.
Adjustment of copy density is done by Original Lightening Lamp. In this machine,

besides normal copy density setting (7 steps), additional copy density of 7 steps for
high contrast can be set.
Light Intensity Sensing Signal(SEXP)
Lamp Power Supply
DC Controller
High Voltage Tmns-er

(First)Drive SianaltHVPR)
-
Pre-Exposure Lamp Lightening Signal(ELiMP)
B. Setting of Copy Density
1. General
Copy Density is indicated by color LED of Density indication Panel in 7 steps which is
located in Operation Panel.
In this machine, Copy Density for High Contrast can be also set in order to get proper
copy from high density original.
Accordingly, total 14 steps for copy density setting are possible.
2. Function
1) When Power Switch is turned ON, Copy Density of normal 7 steps can be set.
This time, Green of 4th step(Center) of Density lndication Panel is lit.
2) By SL(Strong tight) key ON, Copy Density for High Contrast can be set in 7 steps.
This time, Orange of Density Switching lndicator for SL lndicator and(4th) step Green
of Density indication Panel are lit.
3) By further ON of SL key, it returns to copy density setting of normal 7 steps.

This time, LED SL indicator of Density Switching Indication Panel is shut off and Green
of 4th step of Density Indication Panel b lit.
9.2 ~ n i r o ic i Density ,4ajuarmai:-,t

Eansip~Adjus~nenzri ~0ir;llat7 SiEFB is made by va~jji;giigE iotensiPj of Crigifiai
lightening Lamp and Deveioper Bias is kept consiafii.
Density Adjustment of High Contrast is made by varying light intensity further more.
light
Copy Densily darlc
(High Contrast)
C. Light htensity Control of Original Lightening Lamp
1. General
Control system of light intensity of Original Lightening Lamp is purposed to have function
of keeping constant light intensity if input line voltage for machine is varied, and of control
of light intensity by Copy Density Adjusting Key.
2. Control Circuit of Light Intensity of Original Lightening Lamp
a. General
Circuit shown in Fig., 3-303 is the circuit controlling light intensity of Original Lightening Lamp
that has mainly following functions.
1)ONlOFF control of Original Lightening Lamp.
2)Light intensity control of Original tightening Lamp.

! *Light intensity control in accordance with the setting of Copy Density Adjusting Key.
T o keep constant iight intensity with the feed-back of light intensity.
3)Sensing of lightening intensiDj of Original Lightening Lamp.
Density
tight Intensity Sensing Signal(SEXP)

4 lntensity
Sensing
Circuit
PWM)
Lamp Lighting
Lamp Filament
ON/OFF Signal (F~T) Lightening
Lamp
Original tightening Lamp Supply
c
DC Controller
b. Function
1) ON-OFF control of Original Lightening Lamp
* Lamp Filament ONIOFF Signal (FLMT)

Lamp Filament is OFF when FLMT=1
Lamp Filament is OM when FLMT=O
Original Lightening Lamp used in this machine is a hot-cathode discharge tube.

It requires turning on the electricity and preheating of filament in advance to light the lamp.
Preheat condition is kept for turning on the lamp.
* Lamp Lighting ON/OFF Signal (EXPOF)

Lamo is OFF when EXPOF=I
Lamp is ON when EXPOF=O
When Original Lightening Lamp is fit, DC voltage is sent to DC Controller (SEXP) from Light
lntensity Sensing Circuit based on Lightening lntensity and the voltage is monitored by
micro computer.
When Original Lightening Lamp is not turn CM or OFF within a certain time and abnormal
zondititn srs cbsaw~sl!kst ?so strcr;g ar :oo -weakLigna 1ntensir;l srz ganaarzd, the
S . Z ~ ~ - ~ ~ ~ ~ G=fv~r:<s
K O S ~2nd
S 3cdjcs;ss ar:;;i cscas rks aper2rici?,pacar as per ucdav,
E9. Lightening Lamp is not iurned ON. Even if Fjghtening Lamp is lit buf the
Light lntensity is less than a standard value.
EA. tightening Lamp is not turned OFF. Even if Lightening Lamp is lit but the
Light lntensity is more than a standard value.
This signal varied by Copy Density Indication which is set by Copy Density Adjusting
Key as shown in Fig. 3-304
Lamp Light lntensity

Adjustment Signal (EXPPWM) Lamp Light lntensity
Fig. 3-304 Adjustment Signal DUTY
D. FirsflransferfSeparation Corona Current Control
1. General
Circuit shown in Fig.3-305 is control circuit for Firsf/Transfer/Separation Corona that has
mainly following functions.
1) Control for ON/OFF of First/Transfer/SeparationCorona Current.
2) Constant current control for Firstrrransfer Corona Current.

Output of Firstrrransfer charging in this machine is controlled in constant current in
order to avoid influence for corona discharging effect with the change of environment
condition.
CN1-4
First Block
- Transisr +$ Bagzira~ioz
'
I
I
1I, 'ifill Ucit
]
j
J33
Transier Block
J32
J16-7,
-
HVSP - CN1-5
S
Separation Block
A
DC Controller High Voltage Power Supply
2. Function
1) Function by each control signal is as shown below.

First Charging Unit High Voltage Output Signal HVPR
HVPR = 0 Output ON
HVPR = 1 Output OFF
Transfer Charging Unit High Voltage Output Signal HVTR

HVTR = 0 Output ON
HVTR = 1 Output OFF
Separation chGging Unit High Voltage Outpyt Signal HVSP

HVSP = 0 Output ON
HVSP = 1 Output OFF
2) In First Charging Unitrrransfer Charging Unit High Voltage Block the constant-current
control is made to maintain an even output current value from High Voltage Block
in order to reduce an effect to corona discharge by environmental changes. And in
Separation Charging Unit High Voltage Block the constant-voltage control is made to
maintain an even output voltage value.
E. Developer Bias Control
1. General
AC Bias and DC Bias are applied on Developer Cylinder while copy is taken.
AC Bias is set to 2,000Vp-p, and DC Bias is set -160V.
And value of Developer DC Bias is not changed with the change of 5ens.Q setting
by Copy Density Adjustment key.
2. Developer Bias Control Circuit

a. General
Circuit shown in Fig.3-306 is Developer Bias Control circuit that has mainly
following function,
*ON/OFF control for AC and DC component OFDeveloper Bias.
Voltage level control for DC component of Developer Bias.
xa DEV, Developer
AC Bias
Bkck
J15-9 BIAS Developer
T-7'
3 C Zcniiciiar
DC Bias
Block
nirjn ,'I ;tis:

i f
I
I
L Z
b. Function
1) Function by Developer ACIDC Bias Output Control Signal (DEV) is as shown below.
DEV = 0 ACIDC Bias Output ON

DEV = 1 ADIDC Bias Output OFF
2) Developer DC Bias Output Voltage Control Signal (Bias) is an analog DC voltage

which is output from DC controller and varies the value of DC Bias by the analog
voltage as shown in the figure 3-307.
The analog voltage is changeable by setting of DIP SW as shown Chapter 7.
-600 -
BC
Bias
Voltage
-60 -
I I I
1.2 12
DC Bias Voltage
Fig. 3-307
F. Developer/Drum Cleaner
Rotation of Developer Cylinder is made by Developer Motor(M2).

And, rotation of Drum and cleaner screw is made by blain Motor(M1) as shown in Fig. 3-308.
Toner volume in Developer Unit is sensed by Toner Sensor TN and Out of Toner Indicator
in Operation Panel is lit when Toner volume becomes less than designated volume.
Collected Toner by Cleaner Blade is stored in Wasted Toner Bottle by Cleaner

Screw in Cleaner.
Stored Toner vclume is sensed by Wasted Toner Sensor PHll and Wasted Toner Full
Indicator in Operation Panel is lit when Wasted Toner becomes more than designated volume.
Remarks; Piezo electricity vibrator is used for Toner Sensor. When Toner is not existed,
Vibrator vibrates in few K Hz and sensor output becomes "0".
When Toner is existed, vibration of Vibrator is stopped by the weight of

Toner and sensor mitpur beccrnes "1".
-
Main Motor Drive Signal(Mtv1TR) I
-
Wasted Toner Over Flaw Signal(SWTNR)
Fig.3-308
2 , 3n iRAflCP9 .
TV. Paper Feeding System
A. General
There are two kinds of paper supply mode in this machine as per under. One is a roil paper
supply mode designed to be fed the paper and automatically cut depends on the length of an
original. Another one is a manual paper supply mode using sheet paper. And both of copying
papers are controlled by regist roller.
-
Main Motor Drive Signal(MMTR)
Pocket Door Driving Signal
Paper Registration Ctutch Drive Signal(RSCL)
Roll Paper Registration Sensing Signal(SPRSP)
DC Controller
Paper Sheet Registration Sensing Signal(SPRES)
Cutter Drive Sianal PCB
5.Roll 'PaperAuto supply Mode
Set the roll paper and close the door. The roll paper feed clutch(CL2) is turned ON and the
roll paper feeding is started. After the leading edge of the roll paper turns ON the original
entrance sensor(PH51, the roll paper feed clutch(CL2) is turned OFF. Then the roll paper
reverse clutch(CL3) is turned ON and the roll paper is rewound to the specified home position
(approx. 21mrn from the center of forward roller) for stand-by.
The roll paper feed clutch(CL2), the entrance clutch(CL4) and the reverse clutch(CL5) are
turned ON and then the roll paper feeding is started after a specified time when an original
passes through the original set sensor(PH13).
The pocket door motor(M4) is turned ON and the pocket door is opened after a specified time
when the leading edge of the roll paper passes through the manual paper feed sensor(PH6).
At almost the same time, the paper regist clutch(Ct6) is turned ON. And then(CL6) is
turned OFF and stopped the regist roller when the leading edge of the roll paper reaches to
the roll paper regist sensor(PH7).
And the roll paper is fed into the pocket door which was opened and a slack of paper is made
to be cut.
When an original passes through the original set sensor(PH13) and the leading edge of the
original reaches to the original regist sensor(PH2), the paper regist clutch(CL6) is turned
ON and the roll paper is fed onto the surface of the photoconductive drum after a specified
time(t1).
'1'1her; ftia trailing adgs of i;?aariginai Is rjetscisd by lhe crjgifiaj s~Prsncasansor[PHI:!, ;ha
r ~ l psger
l is ciit ~Esia S F E C ~ ~:i35?5,:2:.
~S~
: It is possible to change the additional blank area of leading edge of original depending on the
;
change of the specified time(t1).
* It is possible to change the additional blank area of trailing edge of original depending on the
change of the specified tirne(t2).
About ten seconds later after the completion of the copy, the roll paper reverse clutch(CL3)
is turned ON and the roll paper is rewound to the specified home position(approx. 21rnm
from the center of the forward roller) for stand-by.
C.Manual Paper Supply Mode
When the sheet by-pass table is opened, the sheet by-pass sensor(S11) is tumed OFF and
PAPER SUPPLY MODE is switched to the MANUAL PAPER SUPPLY MODE. And the
SHEET PAPER INDICATION is lit on the operation panel at the same time. When the sheet
paper is inserted, the paper entrance sensor(PH5) is tumed ON and then the entrance
clutch(CL4), the reverse clutch(CL5) are turned ON and then the sheet paper is fed into
the machine. When the leading edge of the sheet paper reaches to the manual paper
feed regist sensor(PHG), the sheet stops till the original comes.
And the original is inserted and then the original rggist sensor(PH2) is turned ON, the
entrance clutch(CL4), the reverse clutch(CL5) and the regist clutch(CL5) are turned ON
simultaneously. Then the sheet paper is fed onto the surface of the photoconductive drum.
D. Fusing
The fuser roller is driven by the fuser motor(M3). It is heated up by one halogen heater.
The surface temperature is controlled by the thermistor(TS1). When it raaches to 130 "C ,
2he iuser rnolGr is turned ON to rnaintajn the surface temperalure aqualiy, The surface
:amgarz-i-rllira js sncs iacrassxi :z 1T.Z "Z and !her. dasiaasad a i a d ~ a i ~acd
: ~ ccn;r~iJar3
-. 9
.8
, .. "
ti ~P:-?LA. 155, ,A?d aRer i;r,s su3aca !sm~arzrrirzDT:% ::USS~ 73iIar ; ;1 eraciilzzd ie ? 55 ""
I
:he fuse?mozor(A123) cnnrifiues an iniermi'ixani operajiar; rP2-i iuming Ofl for ab~Lii3.7 sacofias
,.-
and turning OFF ior about 8 seconds.
To prevent the malfunction of the fusing heater, a protective function is provided.
The micro-computer of the DC controller watches the voltage of the thermistorVH). If it
detects an abnormal hi$h temperature(more than190 "C ) or an abnormal low temperature,
the electricity to the heater is cut off and the power supply is shut OFF and "EO" or "El" is
indicated on the operation panel then. If the surface temperature of thr fuser roller exceeds
230 "C , the thermostat(TS1) is turned OFF and cut off the electricity to the heater.
E. Jam Detecting
Copy Paper Sensing Sensor; PH4, PH5, PH6, PH7, PH9, and PHI0 are
provided in this machine (FlG.3-402) in order to sense if paper is fed normally or not.
For Original, Document Sensing Sensors; PHI ,PHI3 and PH2 are provided in Document
feeding Part to sense Originai Jams.
When Micro-Computer senses Jam, machine is stopped and Jam Code No. is indicated
on the counter of Control Panel as follows;
Indication Cord Detector: Kind of Jam

[ DELAY JAM 1 -While making Copy,
JO PH1/pH 13lPH2:Original Jam *during copy
When the original length is shorter
than 150mm or longer than 3,000rnm.
*during original reverse
a. 1.8sec. C19 on -- PH2 on
b. 1.35sec. PH2 on -- PHI 3 on
c. 1.933sec. PH13 on - PH1 on
d. When the original length is longer
than 1,500mm.
e. When the original guide is not on the
right side.
dl PHB: RoLf Paper Jam a. 3.2332~2~. CL2 on -- PH6 on.
~ ~ .rn -- Zeverss lo
2, 3 . 2 9 4 ~ CL3
Aome ?zaffjon a h C~njng.
2. ? -!:174sec GE3 on -- Reversa 20
Home Position kom other positions.
J2 PH7:Paper Jam 2.945sec. PH6 on -- PH7 on.
J3 PH9: Paper Jam 6.808sec. In case of roll paper,after a slack
is made for cutting Paper Regist Clutch,
CL6 on -- pH9 on.
In case of cut sheet,PH7 on -- PH9 on
J4 PH1O:while copying by Roll Paper. PHI0 is always detected while the roll
paper is being printed.
J5 PH7:while copying by Sheet Paper. 2.945sec. PH6 on -- PH7 on.
J6 PH6:while copying by Sheet Paper 279mm S Sheet Paper 5 3,000mm
C REMAINED JAM I -Just after Power On.

JO PHlfPH131PH2: Original remained Jam.
J1 PH4JPH5 and When warm up turns to Ready and
Copy cycle turns to Ready.
in case of paper remains at either PH4 or
PH5 while roll empty indicator is flickering.
J2 PH6 & PH4: Paper Remained Jam.(Roll Paper) When PH6 and PH4 senses ,
paper existing at the same time.
J3 PH71PH9: Paper Remained Jam
J4 PHI0: Paper Remained Jam. (Sheet Paper)
J5 PH6: Paper Remained Jam.(Sheet Paper) When PH6 senses paper existing and
Ph4 senses paper not existing.
V .blotor Control circuit
1
Circuit shown in Fig.3-501 are control circuits for Main Motor and
Developer Motor, and Fuser Motor that have mainly following functions.
1) Control for ONIOFF of Motor.

2) Control for constant rotation of Motor.
Each Motor is controlled to be rotated in constant speed.
Each Motor is DC Motor and rotating speed iscontrolied by controlling

applied voltage to Motor.
These 3 Motors are incorporated clock Pulse Generator and generate Clock
Pulse of frequency in proportion to motor rotation.
In Motor control circuit, control of Motor rotation is made by using this Clock
Pulse.
3oiating Clock
Dhizg Circait Fosition Puisa
-- I Detecro; G ~ n s m c i
/- , .,
j
24
I !
GND
1 1
' MI 0
Main Motor Control Circuit
DC Controller
,
GND
D~
-
DMTR
I
.
-
r-
'
IC 4
= Developer Motor Control Circuit ,

MMTR
Driving Circuit
GND
FMCLK
FMLDFuser Motor Control Circuit

FMTR
1
- -
2. Function
a. Main Motor Control
When MMTR=1, Driving Circuit becomes OFF, and so Main Motor is not rotated.
When MMTR=O, Driving Circuit becomes ON, and so Main Motor is rotated.
b. Developer Motor Control
When DMTR=I, ~ r i v i Circuit

n~ becomes OFF, and so Developer Motor is not rotated.
When DMTR=O, Driving Circuit becomes ON, and so Developer Motor is rotated.
c. Fuser Motor Control
When FMTR=1, Driving Circuit becomes OFF, and so Fuser Motor is not rotated.
When FMTR=O, Driving Circuit becomes ON, and so Fuser tvlotor is rotated.
Remarks:
Constant Rotating Control Circuit of each Motor is incorporated(Xtai)

Oscillator and its divided frequency is used as reference signal.
Control signal is come out to Driving Circuit in order to get Clock Puise in
coincide with reference Signal always by comparing Clock Puise from each
Motor with reference Signal.
Driving Circuit keeps constant rotation of Motor by controlling of supply

voltage to Motor in accordance with Control-Signal.
Also When Motor Abnormal Signals (MMTR-LD,DMTR-LD & FMTR-LD)

are come out from each Motor Constant Rotation control circuit to DC .
Controller for approx. Isec. continuously, error cord of self-diagnosis is lit
in flashing on Control Panel because DC controller senses as some
abnormal condition is occurred in motor.
Motor Name Error Code
Main ,L!clcr --
--
-&
Fuser Motor EF
VI . Power Source
1. Power Supply
AC power supply supplied to DC power source by turning Interlock(0pen Upper Unit)

and Power Switch ON.
DC Power Supply supplies 24V DC and 5V DC, and they are supplied to DC
Controller, and Motor Control PCB.
Also, AC power supply is supplied to Dehumidifier Heater.
2.Protection Function of Power Circuit
When load becomes shorted condition due to any abnormal conditions and
over current is flowed, its input is stopped with the operation of Circuit
Breaker(CB).
Chapter 4
Mechanical System
In this chapter, mechanical feature and function, and procedure for
disassembling and assembling are explaining.
Please keep in mind following cautions in doing disassembling or assembling of

the machine.
1. Pull out Power Plug of the machine in doing disassembling or assembling for
safety purpose.
2. In doing assembling, do it reverse sequence-of disassembling, if not

specially mentioned.
3. Assembling should be made in right places not to use wrong kind of length or
diameter of screws and etc.
4. In order to make ground surely, Toothed Washer is used for fixing screw of
Ground Wire, Varistor and etc.
So, use suck Washer when such screws are tighten.
i Appearance, Control Relaled

A. Name of Outside Cover ..............................................................................4- 3
B. Removal of Outside Cover ........................................................... .. 4- 4
II Fuser Unit
1. Composition .................................................................................................
4- 7
2. Removal of Fuser Unit ......................................................................4- 8
3. Replacement of Cleaning Felt Assy .......................................................4-1 0
4. Cleaning of Heat Roller ........................................................................... 4-1 1
5. Replacement of Heat Roller ................................................................... 4-1 2
6. Cleaning of Roll-Press ...................... . . . . ................................. .. 4-14
7. Replacement of Roll-Press .................................... . ............... ......... 4-1 5
8. Cleaning of Pressure Roller ................................................................. 4-16
9. Cleaning of Finger Strip .......................................................................... 4-1 7
10. Replacement of Finger Strip .................................................... . ........ 4-1 8
3 1. Replacement of Discharge Brush ............................................ ............... 4-1 9
12. Cleaning of Entrance Sensor(PH1)............................................................. 4-20
13. Replacement of Entrance Sensor(PH1) .....................
............................. 4-21
14. Replacement of Fuser Lamp ................................................. ....... .. 4-22
15. Adjustment of Holder Plate ....................................................................... 4-23
36. Removal of Ozone Filter .................................... . ................................ 4-24 .
17. Removal of Thermostat and Thermistor .... ............................... 4-25
. III Photoconductive Drum Unit
1. Removal of Photoconductive Drum Unit ...................;.................................4-26
2: Removal of Photoconductive Drum ............................................................. 4-28
3. Removal of Eraser LED Assy ...................................................................4-29
4. How to disassemble Image Corona Assy ................................................. 4-33
5. Cleaning of Image Corona Wire ............................................................... 4-34
6. Replacement of Grid Wire ...........................................................................4-35
.
7 Cleaning of Grid Wire ..................................................................................4-36
8. Replacement of Side Seal ...........................................................................4-37
9. Replacement of Cleaner Blade .......................... . .....................................4-38
10. Replacement of Receive Rubber .................................................................4-39
11. Cleaning of Seifoc Lens Array ......................................................................4-40
IV Developer Unit
1 . Removal of Developer Unit ........................ . . ........................................4-41
.
2 Replacement of Magnet Roller ................................................................. 4-42
.
3 Replacement of Roller B ............................................................................. 4-44
4. Replacement of Toner Seal .........................................................................4-46
.
5 Adjustment of Doctor Blade Gap .................................................................4-47
.
6 How to remove Developer Motor ................................................................ 4-48
V Exposure Device Unit
.
1 Removai of Document Top Assy ............................................................... 4-49
.
2 Replacement of Document Glass ............................................................ 4-51
3. Replacsrnsnf cf Exposura Lamp .................................................................
4-52
4. 2smovel cf Da3cr;nent Fmni Zollsr
- .........................
..........................4-53
..
5. riameagalci i3.cc~zart2asr Fi~f311~7
.........................,............a...............
3-54 .
. Safiszi- ..............................4-53
S Cieani~go i Documenl Sai S~nsor/I=iagisira~jcn
.
7 Replacement o i Document Set Sensor/Regisrration Sensor 4-56 .......................
.
8 Replacement of Document Feed Clutch(CL7) ............................................
4-57
9. Replacement of Document Reverse Clutch(CL8) ........................................
4-58
.
10 Replacement of Document Reverse Clutch(CL9) ........................................
4-59
.
11 Replacement of Document Reverse Motor(M3) ...........................................
4-60
.
12 Replacement of Document Top Plate .........................................................
4-61
VI Process Device Unit

1. How to remove TR.SP Corona ................................................................ 4-62
2. Cleaning of TR.SP Corona Wire ................................................................4-63
3. Replacement of TR. SP Corona Wire ......................................................... 4-64
W Paper SupplyIPaper Feeder

.
1 Removal of Paper Feed Roller A ................................................................4-65
2. Removal of Paper Feed Roller B .................................................................4-66
3. Removal of Registration Roller .................................................*................. 4-67
.
4 Removal of Roll Paper Feed Roller .............................................................4-68
.
5 How to disassemble Cutter Unit ................................................................ 4-69
.
6 Removal of Main Motor ................................................................................ 4-70
.
7 Removal of Rack Gear Assy ...................................................................... 4-71
I . Appearance, Control Related
A. Name of Outside Cover
@ Document Feeding Cover

@ Document Feed Table @ Document Guide
@ Operation Panel
Power Switch
Heater Switch
@ Toner Supply Opening
@ Document Receiver
B. Removal of Outside Cover
1.Removal of Left Cover(Upper) and Right Cover(Upper)
Take out Left Cover(Upper) and Right Cover(Upper) by removing 4 screws.
Q scr:rell1~
@ Left Cover(Upper)
@ Right Cover(Upper)
2.Removal of Rear Cover(Lower)
0 screw
@ Rear Cover(Lower)
3. Removal of Left Cover (Lower) and Right Cover (Lower):
1) Open Copy Exit Cover and Front Door first, and remove 4 fixing Screws of Left
(Lower) and Right Cover (Lower) at the front side.
I"
scrs\ilj
@ Copy Exit Cover
@ Front Door
2) Lift up Upper Unit by pushing two Gray Lavers at the both sides of Document
Feed Table.
3) Remove the Screw at the Upper Part of Left Cover (Lower).
Screw
4) Remove 4 fixing Screws of Left Cover (Lower) and Right Cover (Lower) at left
and right sides.
Left side Right side
5) Remove Left Cover (Lower) by removing 2 screws at rear side.

6) Remove Right Cover (Lower) with same method as Left Cover (Lower).
Left side Right side
0 Screw
l[h . Fuser Unit
Roll Press
@ Heat Roller
@ Heat Roller Stripper
@ Exit Roller
@ Pressure Roller
Cleaning Felt
@ Finger Skip
2 Removal of fuser Unit
1. Remove the Left and Right Cover(Upper),Rear Cover(Lower),Left and Right Cover/Lower).
Refer to "Removal of Outside Cover".
2. Remove the Ozone Filter Assy @ (both sides).
3. Disconnect the Eleven Connectors @.
4. Open the Upper Unit, then remove the Guide Plate O.
5. Loosen the two screws and remove the two screws @ ,then remove
the Operation Panel @.
6. Remove the Ferrite Corea [220V only].
7. Remove the Harness @ from clamp.
8. Disconnect the Fuser Motor connector @.
9. Remove the Tension Spring @ ,two screws ,then remove the Fuser Gear Assy @.
10. Open the Sheet By-Pass Table.
11. Remove the six screws @ and flat washers at the both ends and then take out the
Fuser Unit while lifting the upper part of the both fuser side frame.
12. Reassemble in reverse order.
3 Replacement of Cleaning Fett Assy
1. Remove the Left and Right Cover(Upper),Rear Cover(Lower),Left and Right Cover(Lower).
Refer to "Removal of Outside Cover".
2. Remove the Ozone Filter Assy,(both sides).
As to item2 through item7,refer to "Removal of Fuser Unit".
3. Disconnect the connectors.
4. Open the Upper Unit.
5. Remove the Operation Panel.
6. Remove the Ferrite Core [220V only].
7. Remove the Harness.
8. Open the Copy Exit Cover a.
9. Remove the G o screws @ fhen remove the Base-Blower Assy @.
10. Remove the six screws @ ,then remove the Cleaning Felt Assy a.
. 4 Cleaning of Heat Roller
1. Open the Copy Exit Cover a.

2. Remove the Manual Feeding Door @I.
3. While rotating the Manual Feeding Knob @ ,clean the Heat Roller @.
with a soft cloth moistened with alcohol.
5 Replacement of Heat Roller
1. Remove the Fuser Lamp. Refer to "Replacement of Fuser Lamp"

2. Disconnect the Blower connector. As to item2 through item7,refer to "Removal of Fuser Unit".
4. Remove the Operation Panel.
5. Remove the Ferrite Core.[220V only].
6. Remove the Harness.
7. Open the Copy Exit Cover.
8. Remove the two screws,then remove the Base-Blower Assy @.
9. Disconnect the Fuser Motor connector . Refer to "Removal of Fuser Unit".
10. Remove the Fuser Gear Assy . Refer to "Removal of Fuser Unit".
11. Remove the Chain and Sprocket @ . -
12. Remove the two screws,then remove the SSR Bracket @I.
13. Remove the Fuser Lamp Bracket @.
**:%.
,W'
14. Remove the four screws @ (both sides),then lift up Heat Roll Case Assy @.
Note:Take care not to damage the Heat Roller when you take out the
Heat Roll Case Assy from the machine.
15. Remove the C-ring 0 , Heat Roll Bearing @I.
16. Move the Heat Roller 0 to the left fully and take it out toward the upper right.
6 Cleaning of Roll-Press
1. Open the Sheet By-Pass Table a.

2. Open the Copy Exit Cover @.
3. Remove the five screws @ *then remove the Heat Roller Stripper Unit @.
4. Remove the Knob screw @ ,then remove the Roll-Press Stripper Unit @.
5. Remove the KL clip , then remove the Exit Roller Assy @.
6. Remove the Bracket Sensor @.
7. Remove the five screws @ ,then remove the Finger Strip Unit @.
. 8. Clean the Roll-Press @ with a soft cloth moistened with alcohol.
7 Replacement of Roll-Press
1. Open the Sheet By-Pass fable.

2. Remove the Heat Roller. Refer to "Replacement of Heat Roller"
3. Remove the Heat Roller Stripper Unit.
As to item3 through item7,refer to "Cleaning of Roll-Press".
4. Remove the Roll-Press Stripper Unit
5. Remove the Exit Roller Assy.
6. Remove the Bracket Sensor.
7. Remove the Finger Strip Unit.
9. Remove the Copy Paper,Guide Plate Assy a. -
10. Remove the two screws @ ,then remove the Fuser Guide Plate @ .
11. Close the Copy Exit Cover.
12. Remove the screw @ ,Bush @ ,and Lever @ (both sides).
- 13. Remove the Roll-Press Assy a .
14. Remove the C-ring @, Spacer @, Bearing @ ,then you can replace the Roll-Press @ .
8 Cleaning of Pressure Roller
1. Remove the Roll-Press. Refer to "Replacement of Roll-Press".

2. Clean the Pressure Rollera with a soft cloth moistened with alcohol.
9 Cleaning of Finger Strip
1. Open the Sheet By-Pass Table. As to item1 through item7,refer to "Cleaning of Roll-Press".
4. Remove the Roll-Press Stripper Unit.
a
8. Clean the Finger Strip with a soft cloth moistened with alcohol.
-
16 Replacement of Finger Strip
1. Open the Sheet By-Pass Table. As to item1 through item7,refer to "Cleaning of Roll-Pressn.
4. Remove the Roll-Press Stripper Unit.
8. Remove the screw a ,then remove the Plate Strip Nail @ , and Coil Spring @ .
9. Replace the Rnger Strip @ .
Push then tighten ,

, 11 Replacement of Discharge Brush

2. Remove the Copy Paper Plate Guide a.
3.Remove the five screws @ ,then Ozone Duct Collar @ ,Fuser Cover @ (front),
and Ozone Duct Assy a .
4. Remove the two screws @ ,and Spacer fhen remove the Fuser Guide Plate @ .
5. Remove the two screws,then remove the Holder Plate Unit @ .
6.Remove the Discharge Brush @ .
12 Cleaning of Entrance Sensor (PHI)
1. Open the Document Top Assy @ .

2. Clean the tens @ wiih dry cloth.
3. And clean the lens with a soft cloth moistened with alcohol.
13 Replacement of Entrance Sensor (PHI)

2. Remove the Edginga .
4. Remove the screw a of Left Cover (Lower).
5. Remove the three screws @ ,then
I remove the Document Feed Table Assy @.
6. Disconnect the connector 6) .
7.Remove the screw @ ,then remove the Bracket Sensor a.
8. Remove the screw @ ,then remove the Entrance Sensor @ .
14 Replacement of Fuser Lamp
I . Remove the Left and Right Cover(Upper),Rear Cover(Lower), Left and Right CoverfLower).
Refer to "Removalof Outside Cover".
2. Remove the Ozone Filter Assy a ,(both sides).
. 3. Disconnect the connector @ for the Left Lead Wire of Fuser Lamp and then release
the Lead Wire from the two wire saddles @ I remove the Lead Wire @
and .
4. Remove the screw a ,then remove the Fuser Lamp Bracket @ .
5. Disconnect the connector a for the Right Lead Wire of Fuser Lamp from the terminal SSR.
6. Remove the right end of the Fuser Lamp from the Fuser Lamp Bracket and pull back
the connector for the Lead Wire of the Fuser Lamp inside through the Bush @ to take out
the lamp toward the right hand.
7. Remove the Fuser Lamp @ I Left side.
from
15 Adjustment of Holding Plate
1.In case of wrinkle is observed on 914mm width "Tracing Paper",

adjust Holding Plate 5 @ 3rd linefthe longest line) from bottom.
16.Removal sf Ozone Filter
.
1)Remove Ozone Filter(L) Assy from Air Duct by loosening a screw @
2)Rernove Ozone Filter @ from Ozone Filter Assy by removing a Screw @ . For Ozone
Filter(R),the same method is taken.
17.Removal of Thermo Switch and Thermistor
1)Rernove Thermo Switch Cover @ by removing a Screw a .

2)Remove Thermo Switch by removing 4 fixing Screws @ .
3)Disconnect Connectora of Thermistor @ and remove it by removing a Screw @ .
a.Phot-Conductive Drum Unit
Removal of Photo-conductive Drum Unit
I.
1) Remove both Left cover (upper) and Right Cover (upper).
2) Lift up Upper Unit by pushing Gray Levers at the both sides of Document Feed
Table.
3) Remove Wasted Toner Bottle Bracket, by loosening a Screw with hand and then
take out Wasted Toner Bottle slowly.
aWasied Toner Bottle Bracket

0 Screw
@ Wasted Toner Bottle
4) Remove Timing Belt by Pulling Tension Pulley by hand and pull out Connector
of Image Corona Wire from Terminal of lmage Corona.
aTiming Belt
@ Tension Pulley
@ Connector of image Corona Wire
5) Remove DNm Bracket (1)by removing 2 Screws and, next remove Drum Bracket
(RJwith the same method as Drum Bracket (L).
/
@ Screw
@ Drum Bracket (L)
6 ) Remove Disconnect both 2P Connector of Plunger and 2p Connector of LED with

hand.
7) Remove Drum Unit Bncket jl) by removing a Screw and, next remove Drum Unit
h same method as Drum Unit Bracket (L),
Bracket [Rj ~ i i the
@ Drum Unit Bracket (1)

@ D N Unit
~ Bracket (R)
0 Screw
@ 2P Connector of Plunger
@ 2P Connector of LED
8) Open Document Cover and take out Drum Unit by holding It by hands and Pull
it out to the front side.
2.~emovalof Photoconductive Drum
1)Remove the C-Ring @ (leit side), then remove the Pulley Document Drive Assy @ and Roller C @ .
2)Remove the C-Ring @ (right side),then remove the Roller C @ .
3)Remove the four screws a .
(both side),then remove the Bearing Bracket @
4)Hoid Flange arer using both hands and lift up Photoconductive Drum,
then remove the Bearings @ from shaft.
3. Removal of Eraser LED ASSY
1) Remove image Corona ASSY by removing Image Corona Stopper with hand.
2) Remove lmage Corona Guide by removing a Screw.
3) Remove lmage Corona Holder (8) by removing 3 Screws.
m
G 3maga Czsona Stopper
@ lmage Corona ASSY
0 Screw
@ image Corona Guide
0 Screw
@ lmage Corona Holder (B)
. 4) Remove Image Corona Holder (A) by removing 6 Screws.
@ Image Corona Holder

5) Remove Wire Clarnper at right side by removing a Screw with Flat Washer.
6) Remove Eraser FED ASSY by removing eacb 1 Screw at left and right sides.
O Screw
@ Wire Clamper
@ Plain Washer
@ Eraser LED ASSY
* RemoLai of Eraser LED ASSY.
a BID +2.6X5 9 pcs

@ Bracket-Eraser LED PC-Board 1 pcs
@ Push %vet 3 ~ c s
-2 LEZ ; 725
@ FED-PC-&aid ,1 pss
7) Remove Cleaner Blade Spring hanging to Cleaner Blade Shaft (A).

8) Remove Cleaner Blade Shaft (A) by turning it with (-) Screw Driver.
9) Remove Cleaner Blade ASSY at both sides of Cleaner Blade ASSY by (-) Screw
Driver.
10)Composition of Cleaner Blade ASSY
Cleaner Blade Frame

Cleaner Blade
Adhesive Tape
11) Composition of Cleaner Blade Shaft (B) ASSY
Blade Shaft Bearing 1 pc

Cleaner Blade Shaft (B) 1 pc
E-Ring (#5)1 pc
4. How to disassemble image Corona Assy
I
I.Open Upper Unit.

2. Open Document Feeding Cover.
3.Pu11 out High Voltage connector located left side of the machine.
4.Remove Corona Stopper located right side of the machine.
5.Take out Image Corona Assy in the direction of arrow.
@ I Voltage connector
High
@ Corona Stopper
@ lmage Corona Assy
5.Cleaning of Image Corona Wire
1)Pick up ens Cleaner a with tweezers,and wipe Corona Wire with a dry Lens Cleaner.
6.Replacernent of Grid Wire
1)Remove!the fixing screw a and pull out the cover @ .

2)Rotate the adjuster screw C.C.W. by the L-shaped wrench @ and close the gap between
the corona block right @ and the adjuster a .
3)H00k up the ring(A) of wire to the pin@) on the right side of the corona block left.
4)Pull the wire lightly in the direction of the pin(C) and then hook up to the pin(D) on the
right side of the corona block right
. 5)Apply the same procedure to install the wire to the slit like a ladder more two rounds and wind it C.W.
to the pin(E) and then pull the end of it under the five wires.
6)Tben put the wire between two flat washers a and tighten the screw and cut the extra part of wire.
7)Rotate the adjuster screw C.W. by the L-shaped wrench @ until the end of the adjuster a reaches
to the surface(F) of the corona block right @ .
Note:Be sure that the grid wire is properly inseded into each slit of the corona block.
And also no twisted or crimped wire should be confirmed.
7.cleaning of Grid Wire
1)Pick up Lens Cleaner with tweezers and wipe Grid Wire @ with a dry Lens Cleaner
as shown below.
Note:Be sure that the grid wire is property inserted into each slit of the corona block.
$.Replacement of Side Seal
1)Remove ,Drum Unit(Refer to 'How to remove Drum Unit").

2)Remove a Screw a of Bearing Bracket.
3)Take out Drum @ from the Drum Unit.
Note:Do not expose photoconductor to direct ray of the sun.
Do not leave it unattended long-even indoors.
4)Remove Side Seal and wipe up remaining glue.
5)Clean up th surface where should be glued with alcohol.
6)Stick Side Seal @ according to the basis.
9. Replacement of Cleaner Blade
1.Remove Drum Unit(Refer to "How to remove Drum Unit").

2.Remove lmage Corona Assy(Refer to "How to remove lmage Corona Assy").
3.Remove Photoconductive Drum(Refer to "How to remove Photoconductive Dnrm").
4.Remove lmage Corona Holder B.
5.Remove Image Corona Holder A.
6. Remove Eraser LED Assy.
7.Remove Cleaner Blade Spring.
8.Remove Cleaner Blade Shaft A
9.Remove Cleaner Blade Shaft B(8oth ends).
10.Take out Blade Sub-LAssy as arrow shown. -
11.Remove eleven screws and Cleaner Blade Stay,
12.Replace Blade Assy with a new one and reassemble in reverse order.
@ lmage Corona Holder B

@ lmage Corona Holder A
@ I LED Assy
Eraser
@ Cleaner Blade Spring
@ Cleaner Blade Shaft A
@ Cleaner Blade Shaft B
@ I Sub-assy
Blade
@ Screw
@ Cleaner Blade Stay
Blade Assy
10.Replacement of Receive Rubber
1)Remove Drum Unit(Refer toUHowto remove Drum Unit").

2)Remove Photoconductive Drum(Refer toUHowto remove Photoconductive Drum").
3)Peel worn-out Receive Ribber.
Remove remaining adhesive and grease from the surface.
4)Put on adhesive tape(Double face) @ .
5)Remove a masking tape from Receive Rubber @ .
6)Press one end of Receive Rubber on the tape and pull it 13mm to the direction
of other end put it on the tape as shown below(Mask sure that Receive Rubber
does not make winkies).
7)Cut an extra part of Receive Robber by cutter @ .
s
Masking Tape Side
11.Cleaning of Selfoc Lens Array
1)Remove ~ k u m Unit(Refer touHow to remove Drum Unitu).

2)Clean the surface of Sefsoc Lens Array @ by Lens Cleaner.
IV Developer Unit
1. Removal of Developer Unit
1) Open Back Top Cover by pulling Gray Levers at the both ends of left and right.
2. Take out Developer Unit by discsnnecting 3 Connectors.
Connector of DEV. Motor Wires

Connector of Toner Sensor Wires
Connector of DEV Bias Wire
2.Replacement of Magnet Roller
Remove the parts located right side of Developer Uint.
1)Siide the Sleeve Cover a

upward and take it out from the guide.
2)Remove Contact Cover @ .
3)Remove Gear Z43IZ19S @ .
4)Remove Gear 225s @ .
5)Remove Washer A @ .
6)Remove Roller B @ .
?)Remove Washer B a.
8)Remove five screws @ .
9)Remove Plate(R) @ .
Remove the parts located left side of the Developer Unit.
1)Remove Developer Motor a.

2)Remove Gear 257K24 @ .
3)Remove Gear Z40R23 @ .
4)Remove Gear 241 @ .
7)Remove Washer A a.
8)Remove Roller B @ .
9)Remove Washer B .
10)Remove five screws @ .I
1l)Remove Plate(L) @ .
12)Take out Magnet Roller toward your side @I .
3.Replacement of Roller B
Right Side of Developer Unit.
1.Remove Contact Cover.

2.Remove Gear Z43E19S.
3.Remove Gear Z25S.
4.Remove Washer A.
5.Aemove Roller B and replace it with a new one.
Contact Cover
@ Gear Z43E19S
@ Gear Z25S
@ Washer A
6)Roller B
Left Side of Developer Unit
1.Remove Developer Motor.

2.Remove Gear Z57K24.
3.Remove Gear Z40E23.
4.Remove Gear 241.
5.Remove Gear 225.
6.Remove GearZ4O.
?.Remove Washer A.
8.Remove Roller B and replace it with a new one.
(3 Developer Motor
@ Gear Z57lZ24
(3 Gear Z40/Z23
@ Gear Z41
@ Gear Z25
@ Gear Z40
a Washer A
@ I 5
Roller
4. Replacement of Toner Seal
1.Remove Magnet Roller (Refer to "Replacement of Magnet Roller").

2.Remove Toner Seal and wipe up remaining glue.
3.Stick new Toner Seal on the proper position (Both Sides are required).
@ Toner Seal
5.Adjustment of Doctor Blade Gap
1)Rernove Sleeve Cover @ .

2)Loosen a screw from Doctor Blade @ .
3)lnsert Jig Mylar between Magnet Roller @ and Doctor Blade to check the gap.
4)Adjust the gap by screw until Jig Mylar is caught rather tight a littie.
5)Adjust five positions of screws by the same order.
6)Undo Sleeve Cover.
6. How to Remove Developer Motor
1.Pull out Developer Connector.

2.Rernove three screws.
3.Remove Developer Motor.
@ Developer Connector
@ Screws
@ I
Developer Motor
V Exposure Device Unit
1 Removal of Document Top Assy
1. Remove the Left and Right Cover(Upper). Refer to "Removal of Outside Cover"
2. Remove the Document Reverse Motor(M3).
Refer to "Replacement of Document Reverse Motor (M3)".
3. Remove the Document Reverse Clutch(CL9).
Refer to 'Replacement of Document Reverse Clutch (CL9)".
4. Remove the Tension Spring @ at Timming Pulley.
5. Remove the E-ring @ of the 20-47T Gear Pulley @ Right and shift the pulley toward your side.
6. Remove the lead wire of Document Feed clutch (CL7) @ from clamp @ .
7. Remove the Timming Belt @ .
8. Remove the KL clip ,then remove the Document Drive Gear B @ .
--
9. Open the Document Top Assy.
10. Remove the screw @ and Collar A @ (both sides).
1 1. Press the Slide Stay Assy @ down (both sides).
12. Close the Document Top Assy.
13. Remove the screw @ with washer @ .
14. Lift up Document Top Assy @ .
Note:Collar A and B @J are different from each other in thickness.
2 Replacement of Document Glass
1. Remove the Document Top Assy @ . Refer to "Removal of Document Top Assy"
2. Remove the Document Glass Holder @ (both sides).
3.Remove the Document Glass and replace it with a new one.
3 Replqcement of Exposure Lamp
1. Remove the Left and Right Cover(Upper). Refer to "Removal of Outside Cover".
2. Disconnect the Image Corona connector .
3. Disconnect the Lamp Socket Connector @ .
4. Remove the Lamp Socket Bracket L @ .
5. Remove the Socket Plate L @ .
6. Take out Exposure Lamp a .
7. Install new Exposure Lamp.
Note:lnstallation is not reversible.
8.lnsert the right side of Exposure Lamp into the Socket Plate R
Note:Turn it 45 degrees after the insertion. -
9.Insert Socket Plate L to the Exposure Lamp.
Note:Turn Socket Plate L 90 degrees after the insertion.
10. Mount Lamp Socket Bracket L and then fix Socket Plate L.
Note:Make sure that the metal plate and the guide part of the clutch are fitted properly each other.
4. Removal of Document Front Roller
1.Remove the Left and Right Cover(Upper).Refer to "Removal of Outside Coveru

2.Open the Document Top Assy
3.Remove the Document Feed Plate a (front).
4.Remove the Spring a.
5.Remove the three Document Bearing A @ ,and Sensor Assy @ .
6.0pen the Upper Unit.
7.Remove the Feed Clutch CL6 ,Reverse Clutch CL8 6) ,then remove the
E ring ,Oilless Bearing @ .
8.Remove the Document Front Roller @ .
9.Reassembie in reverse, order
Notes:There are three Document bearing A to support the shaft.
Before tighten the fixing screws of the central two Document Bearing A,
rotate the shaft a few times by hand before fitting of the Spring @
and get the middle range of the shaft deflection and fix the screws of the
two central Document Bearing A
5 Removal of Document Rear Roiler
1. Remove the Left and Right Cover(Upper). Refer to "Removal of Outside Cover".
2. Remove the Document Top Assy. Refer to "Removal of Document Top Assy".
3. Remove the Document Glass. Refer to "Replacement of Document Glass*.
4. Remove the Document Feed Rear Plate a (Pull it out to the front).
5. Remove the four screws @ ,then remove the Bearing @ .
6. Remove the Document Feed Clutch(CL7) @ ,then remove the E ring @ , Oilless Bearing @ .
7. Remove the Document Reverse Clutch(CL9) ,then remove the E ring @ ,
Spacer , Oilless Bearing @.
8. Remove the Document Rear Roller @ .
6 Cleaning of Document Set SensorfResist Sensor

2. Remove two screws a
,#en remove the Document Feed Plate @ (front).
3. Clean the lens @ with dry cloth.
4. Then clean the lens with a soft cloth moistened with alcohol.
7 Replacement of Document Set SensorJResist Sensor

2. Remove two screws @ ,then remove the Document Feed Plate @ (front).
3. Remove the screw @ ,then remove the Sensor Assy @ .
4. Disconnect the Set Sensor connector a and Resist Sensor connector @ .
5. Lift up the Document Roller Shaft (front),then remove the Sensor Assy.
6. Remove the screw @ ,then you can repiace the each Sensor @ .
8 Replacement of Document Feed Clutch(CL7)
1. Remove the Left Cover(Upper). Refer to "Removal of Outside Cover".

2. Disconnect the Feed Clutch(CL7) connector @ .
3. Release the finger @ of the clutch and pull the clutch toward your side and remove the
stopper @ of the clutch from the Lamp Socket Bracket @ .
4. Press the Lamp Socket Bracket a little to the right and take out the Feed Clutch(CL7) @
toward your side.
9 Repiacement of Document Reverse Cfutch(CL8)
1. Remove the Right Cover(Upper). Refer to "Removal of Outside Cover".

3. Disconnect the Reverse Clutch(CL0) connectora .
4. Release the finger @ of the clutch and remove the Document Reverse Clutch(CL8) @
toward your side.
10 Replacement of Dccument Reverse Clutch(CL9)
1. Remove the Right Cover(Upper). Refer to "Removal of Outside Cover".

2. Disconnect the Reverse Clutch(CL9) connector @ .
3. Release the finger of the clutch and pull the clutch towerd your side and remove
the stopper of the clutch from the Lamp Socket Bracket @ .
4. Press the Lamp Socket Bracket @ a little to the left and take out the Reverse Clutch (CL9) a
toward your side.
11 Replacement of Document Reverse Motor(M3)
1. Remove the Right Cover(Upper). Refer to "Removal of Outside Cover*.

2. a.
Disconnect the Reverse Motor(M3) connector
3. Remove the two screws @ ,then remove the Document Reverse Motor Assy @ .
4. Loosen the screw @ ,then remove the 32T Spur Gear @ .
a.
5. Remove the three screws @ ,then remove the Reverse Motor(M3)
12. Replacement of Document Top Plate
1.Remove the Document Top Assy. Refer to "Removal of Document Top Assy"
2.Remove the Side Cabinet @ ,both sides.
3.Remove the Document Top Front Guide @ ,(8 screws).
4.Remove the Screw @ both side,then Document Top Plate Unit @ .
5.Rernove the 2 screws @ ,then Document Top Plate Assy @ ,both side.
6.Then replace the Document Top Plate a .
7.Reassemble in reverse order.
Notes:Adjust the gap between the Document Top Plate and the Document Glass
so as to get 0.3mm -- 0.9rnm using the Gap Adjustment Collars @ at both ends.
Vi Process Device Unit
1. How to remove TR,SP Corona
1.Open Upper Unit.

2.Remove Copy Paper Guide Plate.
3.Push left end of TR,SP Corona Assy(Refer to Arrow A).
4.Pul Corona House Lock Ann a little(Refer to Arrow 0).
5.Push right end of TR,SP Corona Assy(Reier to Arrow C).
6.Pull TR,SP Corona Assy to the left side and remove it(Refer to Arrow D)
@ Copy Paper Guide Plate

@ TR,SP Corona Assy
Corona House Lock Arm
2. cleaning of TR.SP Corona Wire
1.Remove Corona Guards.

2.Pick up Lens Cleaner with tweezers.
Wipe Corona Wire with a dry Lens Cleaner.
@ Lens Cleaner
@ Corona
I Wire
3.Repiacement of JR,SP Corona Wire
1)Remove 12 Corona Guards a.

2)Remove Corona Cover(Left @ B Right ).
3)H00k a ring of Corona Wire @ on Catch inside of Corona Block(L) @ .
4)H00k a Spring @ on the other end of Corona Wire.
5)H00k the Spring on Catch inside of Corona Block(R)a.
6)Undo both Corona Covers and Corona Guard.
Note:Put the beads @ into the position as shown below.
VII .Paper Supply/Paper Feeder
1.Removal1of Paper Feed Roller A
1)Remove the copying paper guide plate

and the Fuser Unit.
2)Rernove the fixing screw @ (both side)
and pull out the Tray Cover B @ .
3)Remove the fixing screw (both side)
and puil out the Tray Cover A @ .
4)Remove the two fixing screws a
and pull out the shaft mount plate @ .
5)Remove the spring a
and then pull out
the brake belt @ .
6)Loosen the fixing screws(with hexagon hole)
and then remove the tension ring @ .
;;:.. .
... 7)Release the nail of clutch @J as shown
,..
in the figure and pull out the clutch.
8)Remove the KL-Clip @ and puil out
the oilless bearing @ .
9)Remove the E-Ring @ and pull out
ihe oilless bearing @ .
? C)3srnovs th3 ?PJO 3xir?g sc:alPm @I
3:G ."y, ="CiS:.'f'l
-
13
' .:&j7;c',j ,;ld 33:15j ?933 >:- 27,;: Z , < S ZL,
tja ?356r F9921 2cjie~"3,53 a
2.Removal of Paper Feeder Roller B
1)Remove $e copying paper guide plate

2)Remove the Transfer/Separator Corona. (Refer to the "Removal of TWSP Corona").
3)Remove the fixing screw(both side) and pull out the tray cover a .
4)Pull out the cutter paper guide plate @ .
5)Remove the two fixing screws @ and pull out the shaft mount plate @ .
6) Remove the two fixing screws a.
Note:Do not lose the collars.
7)Remove the fixing screw @ .
Note:Do not lose the toothed washer.
8)Remove the fixing screw a.
9)Remove the fixing screw and pull out the ground plate @ of I
the Transferfseparator Corona
10)Release the nail of clutch @ and pull out the clutch.
1l)Remove the KL-Clip @ and pull out the oilless bearing @ .
Note:Slide the bearing toward the center and pull it out from the side plate.
12)Shift the roller guide plate @ and the roller 6 @ to the right and take out the roller 8.
Note:Do not lose the oilless bearing.
3.Rernoval of Resist Roiler
1)Remove #e back cover lower.

2)Remove the Drum Unit.
(Refer to the "Removal of Drum Uni?).
3)Remove the copying Paper Guie Plate.
4)Remove the Transferfseparator Corona Unit
5)Disconnect the connectcr a and release
the nail of the clutch @ as shown in the
figure and then pull out the clutch.
6)Disconnect the connector @ .
7)Remove the fixing screw of varistor @ .
Note:Do not lose the toothed washer
8)Remove the two fixing screws @ .
9)Remove the iixing screws @ (2 pcs both side).
.. -
r6'
.
- 10)Remove the U-turn Unit @ . ,
1l)Remove the spring @ and

I pull out the brake belt @.I
12)Loosen the fixing screw(with hexagon hole)
and then remove the tension ring @ .
13)Remove the fixing screws @ (4 pcs both side)
and pull out the Resist Roiier Unit @.
'1 4IRsmsvs tha B %dng scrsvjs and &k= zct
s i 2.,
$22 i35js3 ~ ~ j ]p.537
5i3sm~?je Lie Xb-Clip @ ZC!~? puJ3
the oilless bearing .
18)Taks out the Resist Roiler .
4.Removal of Roil Paper Feed Roller
1)Remove R e copying guide plate and the Fuser Unit

2)Remove the four fixing screws and pull out the Tray Cover A a .
3)Remove the two fixing screws and pull out the Paper Tray Cover F @ .
4)Remove the four fixing screws and puil out the Return Roller Cover @ .
5)Remove the fixing screw and washer and pull out the disc plate @ .
6)Remove the KL-Clip @ , the oilless bearing @ , the a
I spring and the spring
support plate .Then puil out the Return Roller .
?)Remove the four fixing screws and pull out Roll Paper Guide Plate @ .
8)Disconnect the connector J121 ($6) (plug housing).
9)Remove the clutch @ , the KL-Clip @ and the oilless bearing @ .
And then pull out the Rroll Paper Feed Roller @ .
5.How to disassemble Cutter Unit.
1)Open Upper Uint.

2)Remove Copy Paper Guide Plate a.
3)Remove Tray Cover(B) @ .
4)Remove Cutter Paper Guide Plate @ .
5)Remove Cutter Unit @ and replace it with a new one.
Note:1.Pull out Connector.
2.Do not throw away uaed three cutter screws @ .
Reuse these three screws to assemble Cutter Unit
6.Removaf of Main Motor
1)Remove the left side cover and open the upper unit
2)Remove the Waste Toner Bottle.
3)Disconnect the connector(J104) on the Main Motor control PCB
and pull out the harness from the harness guide.
4)Remove the fixing screwa .
and the Nylon Clip @
5)Remove the fixing four screws @ and pull out the Main Motor @ .
7,Remove of Rack Gear Assy
1)Remove !We Left and Right Cover(Upper),Rear Cover(Lower),Left and Right Cover(Lower).
Refer toWRernoveof Outside Cover".
2)Remove the Disk(A).
3)Remove the Clutch(B).
4) Remove the Bracket-Spool Gear(C),(4 screws).
5)Remove the Heater SW(D) and Counter(E).
6)Disconnect the connector(F) of Heater.
7)Remove the clamp of left side.
8)Remove upper two screws(R) tighten black covers on both sides.
9)Move the Spooi Guide(G) toward your side, then remove the Spool Cover(H),(6 screws).
10).Remove 4 screws(J) and Connector(K), then remove the Rack Gear Assy(L).
1l).Reassembie in reverse order.
Note:lnsert the Boss(M) of Lever(N) into the groove(P) of the Rack Gear@) perfectly and
then fix the Rack Gear Assy.
Chapter 5
Product is shipped after getting several adjustments and checking, and packing in the factory.
Installation work is important for performing unpacked machine at customer's place to be equal
performance passed at the time of factory inspection conditions.
Service engineer should know machine performance fully and install machine at the proper
environmental place with correct sequence and do full checking.
.
1 Selection of installation Place .................................................................................... 5- 2
2. Unpacking................................................................... ; ........... .............................. 5- 3
3. Removal of Taping & Fixing Bracket
4. How to Get Exact Level
5. Preparation
6. Adding Toner
...........................................................................5- 4
............................................................................................. 5- 5
..................................................................................................................5- 6
.................................................................................................. ...........5-1 0
.
7. Cleaning of Document Part ....................................................................................5-1 1
8. Setting of Roil Paper ....................................................................................................5-12
9. Checking of Operation .................................................................................................5-1 5
1.Selection of Installation Place
Following conditions are pointed out as installation place. So, preview of installation place before
delivering machine to Customer is recommended.
Power source should be rated voltage f10%, more than 15A, outlet and can be connected alone
and also be possible to take ground.
Avoid the places near Water Cock, Water Boiler, Humidifier or Refrigerator.
Avoid the places near fire, many dirt or direct Sun-ray. Use of curtain for window is recommended, .
if installation at the place of direct Sun ray is not avoidable.
Ventilation of room should be good.
Machine should be kept in horizontal.
Provide enough space for operation.

(1)Cut the 4 Bands @ .
(2)Lift up and take away the outside Case @.I
(3)Keep the Photoconductive Drum @ .
@I& @.
(4)Remove the Both inside Case @
(5)Open the Poly-Bag @ .

(6)Put the machine on Table.
Note:Hoid the machin6 with, more than 4 persbnnei as weight of the machine is approx.125Kg.
(7)Take out each part by opening Accessory Box .

Confirm that following are contained.
*Operation Manual ------------- 1

--- -- -- -
*Document Receiver - - - - 2
*Power Cord (EUR only) --------
1
3.Rernoval of Taping & Fixing Bracket
(1)Remove Protector Document Glass.
(2)Remove Protector Fuser Top.
(3)Remove Document Table Fixing Tape.
(4)Remove Protector Copy Guide.
(5)Remove the Spool Guide Fixing Tape.
Protector-Docurned-Glass
Protector-Fuser-Top
Protector-Fixing Tape Protector-Copy-Guide
\
Spool-Guide(R)-king Tape
4.How to Get Exact Level
(1)Open Front Door by both hands.
(2)Set a Leveler on the Base.
(3)Using the adjuster bolts.

Keep a base level with the ground.
Note:Please Adjust left & right side.
5.Preparation
(1)Remove the Left Cover(Upper) and the Right Cover.
(2)Uft up Upper Unit by pushing two Gray Levers @ at the both sides of Document Feed Table @ ,
and open the Document Cover @.
(3)Remove lmage Corona Stopper @ (right side) of lmage Corona Unit @ .

Disconnect High Voltage Connector @(left
I side) of lmage Corona Unit. Then put out lmage
Corona Unit.
(4)Remove Wasted Toner Bottle Bracket by loosing a Knob @ with hand and then take out Wasted
Toner Bottle @ slowly.
(5)Rernove Drum Stoppers @ of both sides of Drum.

Dispose the middle Screw @ .
(6)Rernove Fixing Screw @ of Drum Unit.

Disconnect 2 connectors @ and remove Drum Unit @ to front side holding
Drum Unit Handles @ both side.
(7)Piace Drum Unit with the condition that Drum Unit Handles ace Bottom sides.
,. Remove,Screw @ and Fixing Plate a.
(8)Apply Toner or Keiner on the edge of Cleaner Blade @ .
(9)Take out Drum @ from the package. Remove Masking Seal of Photoconductive Drum
and Plate Fixed Tape 0 .
Set Drum on Drum Unit. Rotate Drum Gear @by
I hand and make sure that it rotates
more than one rotation.
(10)Set Drum Unit on the machine then equip Timing Belt on Drum Pulley and Document Roller.
Note: Connect 2 connectors.
(11)Set Wasted Toner Bottle.
(12)lnset-t Image Corona Unit after clean removed image Corona Unit with dry cloth.
Note: Connect Connector of image Corona Unit.
(13)Close Upper Unit and Document Cover.
(14)lnstall the Left Cover (Upper) and the Right Cover(Upper).

&Adding Toner
(I) Open Back-Top Cover @ by pulling Gray Levers @ at the both ends of left and right
:2) Cpen Lid ,?iT x a s 3 r ; ~ y yDpe~ing'2,
Bhaks T o m - &ale weii.

Note: Fill Toner 1.5 kg (3 bottle) evenly a.
(4) Remove 2 pcs. of Fix Filling @ of both sides of Upper Shaft of Developer Unit.
(5) Close Back-Top Cover.

7. Cleaning of Document Part
(1)Exposure Glass a or Roller @ gets dirt, It may be the cause of dirt on Original or on
Copies. Clean them by gauze soaked slight water by opening Document Feed Table @ .
8.Setting of Roll Paper
(1) Open Front ~ o o @

r by both hands.
(2) Pull out Spool Guides @.
(3) Insert the Spool @ into new Roll Paper @ by keeping to push Lock Lever @.
Then set the edge of it the paper size indication.
(4) Load new Roll Paper with Spool on inner groove of the Spool.
Guides by holding both ends of Roll Paper Core.
(6) Insert loading Part of Roll material between Cover 0,and Roller @ approximately 50 mm by
holding both sides of Roll material and lower Feeding Roller Cover.
Roll Faper
(7) Turn Roller @ equipped at !he side of Roller @ slowly to the direction shown in illustration and
feed Roil maleriai inner side until its loading part hits to Roller.
(8) In order lo avoid slant feeding, rewaind Roll material a little by holding both sides of Spool until
sag of Roll material k disappeared.
(9) Close Front Door.

Note: Unless Feeding Roller Cover is closed perfectly.
Front Door also can not be closed.
Stchecking of Operation
(1)lnser-t Power Plug into outlet.
(2)Turn Power switch ON.
(3)Conflrm that WAIT is indicated.

*If Error Indication is lit, treat it in accordance with the contents of indication.
(4)When READY indication is lit, align leading edge of Roll material by using Paper Cut Mode.
*Push Up key of Leadingflrailing Edge Margin key by keeping to push LEAD./TRAIL. select key.
Approx. 280mm of Leading part of Roll Paper is cut and it comes out from Copy Exit.
(5)Check Image quality and operation by using ~ e sSheet.

t
(6)Tum Power Switch OFF and clean appearance and surrounding of the machine.
Chapter 6
Maintenance & Checking
..
6- 1 .Periodical Replacement Parts.................................................... 6-2
6-2.Durability Reference List of Consumable Parts .............................
6-2
6-3.Periodical Maintenance .............................................................. 6-3
6-1 .Periodical Replacement Parts.
In order to keep product performance in constant level, parts which should be

replaced(Parts that have no change of appearance or no damage but may big
influence if they lose their performance)periodically are listed below.
It is recommended to replace parts at the time of periodical maintenance service

when it is the closest to designated replacement No. of print.
Part Name Part No. Quantity Replacement Remarks

in use Reference(m)
Ozone Filter 1159000032 2 9,000
Toner Seal L 1160200011 1 18,000
(Developer)
Toner Seal R 1160200031 1 18,000
(Developer)
Toner Seal 1160200060 2 18,000
(Drum)
Cleaning 1152600250 1 3,000
Felt Assy I
(2autisfi)
the above 3 s jusi estimalicn so rhs; :tiley n a y >a
FIgtjras ~i
changed by experjentiai data.
6-2.Durability Reference List sf Consumable Parts.
Estimated average life(length in meter)for the parts having possibility of .'

replacement due to deterioration or damage, but replacement is needed at the
time when they get failure, is shown in below.
Part Name Part No. a%' Replacement Remarks

in use Reference(m)
Photoconductive Drum 1150300010 1 12,000
IM Corona Wire 1152400120 1 9,000
Grid Wire 1152400130 1 18,000
Stripper-Heat Roil 1155000372 13 18,000
Press Roller 1157400121 1 18,000
Receive Rubber 1160100060 1 18,000
Cleaner Blade 1159900020 1 9,000
TR/SP Corona Wire 1152400140 2 18,000
Heat Roller Bearing 1159000060 2 18,000
Heat Roller 1159800013 1 18,000
Finger Strip 1155007511 12 18,000
6-3:~erisdicalMaintenance
!
I
I
R ~ ~ s T I
I I
f @I Ozcna Fiiier ! j
I I / 1 I
I 63 Pressura Roller 0 I
@ Finger Strip 0 A @
@ Thermistor 0
Chapter 7
Irnage/function Trouble-shooting
I Basic Image Adjustment Procedures .............................................................. 7-2

IT Specifications and Adjustments ............................................................................7-3
~ote:lvlechanicalspecifications and adjustments are described in section IV .
A Leading-Edge MarginlTrailing-Edge margin. ..................................... . . .. .. . 7-3

B Image Corona Hight Adjustments ........................................................................7-4
C Board Adjustment ....................................................................................... 7-6
t .High Voltage Unit
2.Main Board
3.Qthers
ID Image Fault Measuras ........................... . . ............................................................ 7-8

:niriz! ~;?E;sc",IT; ,,......................................................................................... 7-8
- - ~ ..~~ Sr:nags
S L, -I T
s C O I , ~ ~ ~ S ? ~ E Efi3.t
.
q ................................... ..,,....,........,...D...,.a.....m.~...-,t - i
4 -
J
N Operation facit Measures ................................................................................... 7-16

V Self-Diagnosis .......................................,. . .................................................. 7-26
VI Service Mode .............................................................................................................
7-28
&re-Checb -Allblack adjustment> deusiiy :rlopc: adjustment> cF4 (normal) adjustment for correct image> -
m
I Charge cable cleaning I
1 < DE:k$~> 1 \,light and left
6 Take 2 or 3 copies
Turn the adjustment
screws on the left and
right of the primary
charger clockwise
and adjust the height
of theprimary charge
Turri either the right or
left adjilstment screws
courltc~clockwise to
i n c r e w density
Service Mode [4]
Adjustment Mode
Setting Menu (SW)
cable closer to ( ~ r i a x h ~ l314th~

u~l~ When the When the
the drum. of a 111111). density density of the
(1Jote 3) of rhe D0.3 ' D0.3 is too
* An adjustment of is low high or when
Check off the
0.25mm (0.5 turns) , white areas
following points: are covered
is appropriate.
(Note 1) by black.
I E:::.:~J
1. Discrepancies in
density on the right Density changes through a
and left. * Do not adjust combination of SWl bits 3 and 4.
more than l.Ornm 'lake one copy
2. Quality of the
r1
D0.3 density. high density
--*-A-
3. Quality of the Note 3: Tun1 the adjustment

Dl.1 density. Take one copy scrr,!,:,geiltly and avoid low density
1
I
apl~lyiltgInore pressure
I I < I tl~lillrhe stopper allows. Switch the power off if the switch
I Note 1: Adjust to ensure that
the right and left-hand
d~screpanciesin
densi~vstill exist after
settings are changed, then take
heighL the same

sideske 3/4111;0k a turn,
cilecl.. tile charge cable
Note 2: Turn the adjustment
screw gently and avoid
a l ~ doptical system for
soiling. I Take one copy
I
applying more pressure
than the stopper allows.
II Specifications and Adjustments
A Leading-Edge and Trailing-End Margin Adjustments - -.
(1) Leading-edge margin adjustments for roll paper.

1 mm step adjustable
margin
Leading edge of thc

original documcnt
Minimum --
Reduce
SW3 display
9ABCDEF012345678
Margin changc
Increase
Maximum
(2) Leading-edge margin adjustments for cut paper.

1mm step adjustable
-
SW4 display
9ABCDEF01234.5678
Minimum r--------- Maximum
Rcduce Incrzase
i . . - edge of ihe
Lcadillg
x r.?-T;q -I,. ..-.-3
I 1 cngmal2ccs;;iecr *izLAz4. -.A&-+
(3) Trailing-edge margin adjustments for roll paper.

1rnrn step adjustable
I I
-
SW5 display
Tniling-edge of the Minimum r---------- Maximum

original docunlcnt Reduce Increase
Margin change
Trailing-edge
margin
If the above switch settings are changed while the machines in the stand-by mode (not copying
mode), the new switch settings become valid for all subsequent copies.
a
B Image Corona Height Adjustments
I
' Right height adjustment screw
D m The top of the screw

and the surface of
Fig.1 the cover are
aligned to the same
position where -
height is 1 Imm. -
High voltage connector
adjustment
screw
a As indicated in Fig.1, the image corona height is the distance between the image corona wire
and the surface of the dmm, and this will be a height of 1 1 mm when the top of the height
adiliustsnenrl scrw! is ali~nedJ J Y ? ~ lks suriaca 0 i I ~ ? E SOJST. and tke 'lc.p s.iC ~ ; SZC ~ B W'&il be
3.5mm keie~jL?B n",i$h: ci 3 s z z ~ s rSU?~CS3t'ic97 i'i 22s 3~537SSL~ : '!b~.FJTJT,,
@ Height is decreased by turning the height adjustment screw clockwise (increasing density),
and increased by turning it counter-ciockwise (reducingdensity). Height wiil be adjusted by
0.5mm for each full turn of the screw.
2. Main Board
a Layout and functions of the semi-fixed resistors.

VR104 VRl03 127 LED709 5VTP LED711
Illuminatedwhen 24 V output is ON from the lCU702

illuminated when 24 Y output is ON from the 1CU701
Illtimicatedwhen 5:1 output is GN k o n :he 1GU701
Semi-lixsC rssis'.:r i c i cereicpr ?E 2!.?.3xn:;i :persCltr;cn
ancriiier gain a;jiwn;ni
CEB-amp ki daveiaper CC Blri.3 Fcr izctorj adjustment
Semi-iixed resistor for c%et voltage
Semi-iixed resistor for exposure lamp light quantity adjustment Adjustment required when the
main board is replaced.
Semi-fixed resistor for iuser motor speed when paper type selection Adjustment required when the
is set at Papermracing Paper. main board is replaced.
Semi-fixed resistor for fuser motor speed when paper type Adjustment required when h e
selection is set at Film. main board is replaced.
Ground test point for 5V systems
Test pointer for checking the fuser motor speed control clock.
@ ~djustmentswhen replacing the MAIN board
a. Adjusting the semi-fixed resistor (VR161) for exposure

lamp light quantity.
Scmi-fixed VR I C ~ Turn off the machine and wait approx.5 min.

c m b t tbe Multi meter to VR161 as shown fig.
adjust the VR161 to the same value as fonner Main PCB.
Mulli mctcr a
Polarity of thc mulli lnctcr

can be disrcgdrdcd Ensure that a minimum intervai of five minutes is adhkied
to as a certain amount of voltage will remain in the main
power unit after switching off and accurate resistor
readings cannot be taken.
C Board Adjustment
1. High Voltage Unit
Layout and functions of the semi-fixed resistors.
Dcvclopcr VR42 Skipping high Imagc high T ~ s f e high

r
BIAS output \ vollagc outpul vollagc output voltagc output
VR51 VR52 ~ ~ VR81

4 1 VR21 VR22 CN1 VRII VRl
Semi-fixed resistor for transfer high voltage output current adjustmeni Adjustment required when
the high xliage unit is
i?DiL?C.CBi.
~ d Tcr ir;,sga high .:ci:age
S ~ l i i i - i i ~:SSIS~OT s ~ t ~ ZJXSili
tit zc!jdius:mer,r ' c r :zc;ttcy acjusrma~i
Semi-Bxsd resistor Tor Zlricp~ngnigh ?~citage output ,4C :reauenc;t 8djdjusmen; "~7 iactor] adjusrme~i
Semi-fixed resistor for Stripping high voltage AC output voltage adjustmeni For factory adjustment
Semi-fixad resistor for Stripping high voltage DC BlAS voltage adjustment For factory adjustment
Semi-fied resistor for developer AC BlAS output voltage adjustment For factory adjustment
Semi-fixed resistor for developer AC BlAS output frequency adjustment For factory adjustment
For the developer DC BlAS control operation amplifier For factory adjustment
@ Imprint high voltage output current adjustment when replacing the high voltage unit.
a. The ampere meter is connected as indicated in the

Imprint high voltage output diagram on the left.
\ TO ule TR house A sheet of polystyrene is laid beneath the ampere
meter to prevent measurement error owing to high
voltage leaks. Avoid touching the ampere meter
during high voltage output as there is the possibility
LbJ of shocks. Set the current value to t h e reference
,
\ value(700 11 A) or t h e M u e befour replacement.
I
ampere meter
Polystyrene
bAdjustmept Procedure of Exposure Lamp
1) Power off the machine.

2) Adjust the light intensity based on the following combination
-
I
of dip switches. 5 -.- ,
Bit 4 Bit 3 tight Intensity

OFF OFF Dark
OFF ON f
ON OFF
ON ' ON J Light
Note: % The combination of dip switches is set as shown in the above step 2
when the machine are shipped from the factory.
C. Adjustment procedure of semi-fixed resistor~l03/VR104)for Fuser Motor Speed adjustment
1)Select the Paper Mode and wait for Ready condition.

2)Connect the multiiester as shcwn in the figure and
&just the -,I7' 03 ro the sans DC vclta~smiue beWnr3en
'YR-I03 znd Tial bekrs r~piacsnamc Li ':zs x ~ l n
PC3.
3)Salect ?he =ilm Mode afid f ~ Bead"]
r cs~diij~n.
4)Connect the nuititester as shown iri me figure arid
adjust the VR104 to the same DC voitage vaiue between
VR104 and TP1 before replacement of the main PCB.
Mdti Tester
Note: It is adjustable the fuser motor speed while the fuser

_. motor syops or it is intermittently working.
.--
lXlm
111 Image Fault Measures
A Initial Inspection
(1) Installation Environment

Check to ensure that the location in which the copy machine is to be installed satisfies the
foilowing conditions:
Connected to an independent power socket with main power voltage of 100V &lo%and 15A
or more. The ground must also be connected. USA 120V 15A
EUR 220V -- 240V 10A
@ Located in an area with a temperature between 10'C and 30'C and humidity levels between
20% and 80%. Must not be located near drain outlets, water boilers, humidifiers or
refrigerators.
:.--..
. s
@ Must not be located near naked flames, in dusty area or in areas where ammonia gas is
generated.
@ Locations in direct sunlight are to be avoided.
@ Located in a well-ventilated area.
(2) Check the original documents for poor copying

Check to discover if troubie has been caused by the original document or by the machine.
(3) Check to see if any soiling or scratches exist on the exposure glass above the document
illumination lamp, or on the document restraining board. Wipe with a neutral detergent or
t(-.
alcohol, etc., if soiled, and replace any scratched parts.
-
,%!
I..
(4) CQeckingRespective Chargers
a Check for soiling of the respective chargers, and abnormalities of charge cable (damage,
etc.1.
@ Clean the charge cables of the respective chargers, and shield plate.
@ Check for correct height of the respective charge cable.
@ Check that the respective chargers are completely attached.
(5) Inspecting Developer
a Confirm that the rollers at both ends of developer are in contact with the drum surface.
@ Confirm that the developing agent is uniformly coated on the developing cylinder surface.
(6) Confirming Copying Paper
@ Check that the speciiied paper is used.
p
~3,neck
, iha: p p e r jc35 ES: gsl hzr:;,i,. 75,;s 2 CC?; :'Sirg a cspyiz~gapar !:cn s new
crjpying paper pacii,
(7) Checking the Periodic Maintenance Parts
a Read the numeric counter display of the machine. If the machine reaches the periodic
replacement time (meter indication in units of meter), replace the parts.
(8) Others
If a machine is brought from the very cold atmosphere to a warm room, condensation is
generated inside a machine causing various troubles.
[example]
Condensation is generated on the exposure glass and short-focus lens causing blurred
image.
@ Drum is cooled down to its extreme (electrical resistance of the OPC unit is increased to
high resistance) causing no contrast. , -
Condensation on the carger systems causes leaks. .
@ Condensation on the paper feed, document guide plate causes errors in paper feed.
Mote: if condensation should occur, clean respective parts with dry cloth.
or leave the machine on 60 min.
3 Countermeasures for Faulty Image
Copy quality is affected not only from the surface electric potential, but also from the entire
process. Causes of trouble are varied, but major causes are listed a s follows:
(1) No Power
CauseiLocation of Defect Check Item Measure

AC power plug is disconnected Is the AC power plug inserted to insert AC power plug correctly
AC outlet?
Respective doors are not Are the door completely closed? Close doors
completely closed .
AC power is not supplied Is the rated'voltage supplied to AC This is not the machine trouble.
outlet? Explain it to user
Power cord is broken Replace AC power cord
(2) Non-uniform Density '
1 CauseILocation of Defect 1 Check Item I Measure I

Positlon of ihe primary Confirm according to the image Confirm according to the image
, charge cable adjustment basic ~rocedure adjustment basic orocsdtire
1i Ceve!cr,er ~ ; r r s a n i n ~ is :.ha rcller oi the i;e\/elcl;ing
I
St; :he devercp:r.~,zjiincer ~=csrticr:,
, 7 ~ ~ i k ~ . j qiciiner 21cckc:ntaci;i-ig .fi;nn ihe I coiiectC/. 14
1 sensei drum? i
Plare spring on the iop oi !s the ioller e i the aeveloping Correct the worn-out plate spring on
back cover has worn out cycliner block contacting with the the top of the back cover.
senser drum?
Roller has worn out Has the roller of the developing Replace roller
I cycliner block worn out? I
Residual toner remains at I Is the toner in the develope unit I While feeding toner, place the
one side accumulated at one side? remaining toner uniformly
Toner coating is non- Is the toner coated uniformly on the Check the area between the
uniform developing cylinder? developer unit's plate and the
cylinder. If chocked, remove it
Optical system has soiling Is the exposure glass, lens array, or Clean
document retaining plate soiled?
Position of illumination Is the position of the illumination Adjust position of the illumination
correction plate correction plate appropriate against correction plate
the light distribution of the document
illuminating lamp?
Charge cable Is the position of the copying charge Make adjustment referring to the
cable correct? adjustment procedure of the
Is the copying charge cable soiled? copylstriping charge cable. Clean
too.
(3) Copy Density is Thin
CauselLocation of Defect Check Item Measure

Primary charger is soiled Is the prlmary charge cable or grid Clean or replace the respective
wire soiled? charge cable and shield plate
Height of primary charge Is the height of the primary charge Make adjustment referring to the
cable cable correct? adjustment procedure of the
primary charge cable.
Make adjustment referring to the
basic image adjustment
procedure.
Leakage of primary Does the primary charger have Replace the primary charger
charger leakage?
Residual toner sensor unit Is toner remaining in the developing Check the residual toner sensor
unit? circuit, then supply toner
Developing unit setting Is the roller of the developing cycliner Set the developing unit position
position block contacting with the senser correctly.
drum?
1
Plate spring on the top of Is the roller of the developing cycliner Correct the worn-out plate sprlng
back cover has worn out block contacting with the senser on the top of the back cover.
drum?
Toner coating is non- Is the toner coated uniformly on the hGZEealeabetween the
uniform developing cylindef? developer unit's plate and the
cylinder. If chocked, remove it.
Check if the driving power of the
de\~eioperunit's motor is correctly
i 1 irsnsiniired ic Ihe cyiinds:, magnet
i : ~ 7 . 3,11fS?C:
c
i
,: the c s w qczlli;~
J ir;l.srct;ea if r,ew 2 a ~ i a c axi;!/paper. 1
S c ~ ypaper f '
copy paper is used? Check for correct operarion of the

de-humunanizing heater
Copyinglstriping charger Is the copyinglstriping charger Attach the charger correctly.
attached correctly? Make adjustment referring to the
Is the positron of the charge cable adjustment procedure of the
correct? copylstriping charge cable.
Is the charge cable soiled? Clean the charge cable too.
U-turn part Are the U-turn part and the chassis Check that the U-turn part is not
short-circuited? contacting with the metal part of
the carrier.
Replace varister
High voltage PWB board Is high voltage being applied to the Confirm according the charge test
copyinglstriping charger? procedure described in Service
Manual.
Confirm conduction between the
connectors of the copyinglstriping
charger
(4) Some White Area is Covered by Black
CauseRocation of Defect Check item Measure 1

Position of the primary Confirm according to the image Confirm according to the image
charge cable adjustment basic procedure adjustment basic procedure
Grounding of drum earth Is the drum shaft correctly connected Attach the EARTH-DRUM corretly.
to the chassis? Check electrical conduction
Optical system is soiled Is the exposure glass, lens array, or Clean
document retaining plate soiled?
Cleaner unit Is the drum cleaned correctly? Attach the cleaner unit correctly
Eraser LED Is the eraser LED illuminating? Replace connector.
Replace the erase PCB board
Developer's roller Has the developer's roller worn out? Replace the worn-out developer's
-roller
Developing bias Is the developing bias correst? Check the developing bias referrrng
to the specification and adjustment
producedure
(5) Black Stripe, Some white Area is Covered by Black Vertically

CauseRocation of Defect Check Item I Measure J
I
Primary charger is soiled Is the primary charge cable or grid Clean or replace
wirz soiled?
IS ?he clccurnari ~liiimiileilccj!ams, j Clean I
=,,-,-. -=- - --
=Idaa, , 2 r S 2:-3.i. Z i
I ~ , W . ~ = ~ ~ .
i
,jza;ume:t isiair;ii..g -,lais sci]a&
Csveicpet unii is aciied ;1 scil 31 SCZi j ~ t i n d tila ~3taticg Ciaai-...
direction of the developing roier, Or replace the fuser roller
position of which is corresponding to
-the black
- stripe or faulty black?
Cleaner unit Is soil or scar found on the surface ol Clean the cleaner blade, or replace it
the sensor drum, position of which is
corresponding to the black stripe or
faulty black?
Eraser LED Is the eraser LED soiled? Clean or replace
Sensor drum Is scar or black line image found in
the rotating direction of the surface If scar is found, investigate the
of the sensor drum? cause creating the scar
(6) White Streaking, White Missing
CauseRocation of Defect Check ltem Measure

Fuser Turn OFF the power switch of the Check roller'of the fuser.
machine while copy paper is Clean the roller of the fuser.
advancing. Is the white streaking or Clean the striping lever
white missing not occurring in the
copy image before passing through
the fuser, but occurring in the copy
image after it has passed through the
fuser?
Primary charger unit Is the primary charge cable or grid Clean or replace
wit
--- e soiled?
-- --
I
-
Copyinghlriping charger IS the copyinglstriping charge cable l ~ l e a n [he charge cables, or replace.
soiled? Adjust their height
Developer unit Are their height corrrect? While feeding toner, place the
Is the toner accumulated at one side? remaining toner uniformly.
Is the toner uniformly coated on the Check the area between the
developer cylinder? developer unit's plate and the
cylinder. If chocked, remove the
choking toner.
Clean the gap
Sensor drum Is scar found in the rotating d~rection Replace the sensor drum. Ensure to
of the sensor drum surface wh~ch investigate cause of scar
correspcnds to the phenomena?
fc ~pzper
f ,1 -! aks c ~ p using
y gaper !: cop!/ quality IS;rnprcvec, tRs c ~ p y
a new ~ o p y
1 GaFars a&i?timid. ~rnqr0'~8 it;a
f s:ersga c i C C Z ~caps:
I
(7) Back of Copy Paper Soiled

1
CauseRocation of Defect Check Item Measure
Fuser Is the press roll soiled? Clean
P a ~ ecarrier
r I
Is the carrier auide
" date soiled? Clean
~ r " mguide sheet Is the drum guide sheet soiled? Clean
Roller Are the various rollers soiled? Clean
Corona guard of copyingJstriping Is the corona guard of the Clean
I I copying/striping charger soiled? 1 I
(8) Defective Fusing
CauseAocation of Defect Check Item Measure

Fuser roller Is the defective fusing occur Check if the roller gets scar
vertically?
Heater Is the heater lamp illuminated when Check according to the counter-
the main power is turned ON? measure for Function Trouble-
shooting
Pressure roller Is the pressure roller good? Adjust the pressing power of the
pressure roller
Error code display Is EO or E l code displayed? Check the machine following the
result of self-diagnosis and counter-
measure for trouble-shooting
A
(9) Copy Paper Leading Edge Error

r
CausetLocationof Defect Check Item Measure
Feed roller Does the error occur at every Clean feed roller OF replace
leading edge of papers regardless
I
of Roll Paper, or Manual Sheet
Regist Roller (inside U- ] Is the regist roller soiled, deformed ( Clean or replace
turn part) 1
or worn-out?
1 Regist clutch Does the regist clutch work Clean or replace
I , ssrracrly?
, zva,-tz .-.--'--- -
y ~ u . -!I04LiS(15 f Zces li?e ;ar;ls; rcilai ::ra~z I,sicr;c >-.,-
d~,etli
->,-...
uy;d21~;;i I T.cr
B C S C ~ ~ :G ~ ~
/ cc;ira~ll\:: j sarq/ica,TOGS, ana :e~:acs
i ~ C C L ~ G ,eea
Z ~ I ~rollsr / is the dccumenr ieed roller soiled or 1 Repiacs ihe regist roller brske.
damaged? Clean or replace
Document feed clutch Does the document feed clutch work Check it following the service mode,
correctly? Replace the document feed clutch
Brake of the document Does the brake of the document Replace the brake of the document
feed roller I
feed roller work correctly? I feed roller
I
Leading regist adjustment Can the leading regist be adjusted / Adjust it following the service mode
I 1 by changing the setting value? I
(10)Copy Position Error
Causekocationof Defect Check Item Measure

Sensor drum Does the copy position error occur at Check the drum gear.
the interval of 25.13 Cm ? Check to see if the contacting
I I I
portion between the drum ends and I
I I I
the developer's roller has foreign
I
I
I Drum drive gear
material, is deformed or damaged.
I Is there any regularity when copy f Check to see if the drive gear and
position error occur? relay gear between the main motor
and drum gear have foreign material
or are deformed or damaged?
I
Cleaner Is any vibration noise sounding while Check cleaner
i
, driving drum?

Original document Is the original document floating Check that the document retaining
above the glass? plate is not floating above the
exposure glass.
Optical system is soiled Is the exposure glass or lens array Clean
soiled?
Adjust the lens array position
(12) Copy 3esti1.iis Ail W2iie
CauseILocationof Defect Check Item Measure

The primary charge cable Is the primary charge cable or grid Make adjustment according to the
is broken wire broken? grid wire adjustment procedure
Developer unit Do the developing cylinder and Check the respectwe drive gears.
magnet rotate during copying? Check the developer's motor.
Check the developer's motor
controller PWB board
(13) Copy Result is All Black
CauselLocation of Defect Check Item Measure

Document illumination Is the document illumination lamp lit? Check according to the Function
lamp Trouble-shooting
Grounding the earth of the Is the drum shaft correctly Attach the EARTH-DRUM correctly,
connected to chassis? and check electrical conduction
1V
+
I
I
I
I
j
I
1
Operation.Fault Measures
(I) AC Power Cannot Be Turned ON
Cause/Location of Defect
AC power plug is
disconnected
AC power source is not
1
supplied
I
Interlock switch
AC power cord is broken
Power switch, interlock

switch
AC power supply is
defective
,I,
I
1 outlet?
outlet?
Check Item
/ Is the u ~ ~unit
-- I
Is the rated voltage supplied to the?
e rclosed correctlv?
Is the rated voltage supplied
between the terminalbase (TB2) Ja-
dIs the rated
? voltage supplied
(
Measure
I Is the AC power plug connected to I Connect plug.to AC outlet
machine. Explain to user

Close the upper unit
Repiace the AC power cord
Replace the power switch (S1),
interlock
Check ACswitch
power(S2).
line wiring.
I between the terminal base (TB1) Jb- I Poor contact of AC power connector I
(2) DC Power Cannot Be Turned ON
CauseRocation of Defect I
1
2 and Jb-Q?
Check Item
I Is the rated voltage supplied
I between J25-1 and i25-2,
between J25-1 and J26-2?
,fir,.3 'I ;;r,r,eci !eac;~
?+---id is d=:r-c+:.
and
2; vcil;rls!~;.C :ha
ic~iowingcecnsczr cn :fie hii,.h
o ~ a i d .Ars ine iarsd vcirass
present?
(
I
I
Measure
Refer to the prevlous item "(1) AC
Power Cannot Be Turned ON".
Reoiaca the oswer iransformclr
! 2
3i3,59,2:' ;
i
C h e c ~wir:~,~;.
2 , .
Cneck poci coiiiact oi conoectots.

Repiace the bIV1P.IN b ~ a r d
I
1
(3) C,opy Paper Feed Does Not Work (Roll Paper)
II
- - --
1 CauseRocation
-- .- of Defect 1/ Check
- . - Item
- Measure
Roll Paper setting is I Is the Roll Paper set correctly? Follow the counter-measure
indicated in "Out of Roller Paper"
and set the Roll Paper again
Feed roller @ or feed Follow the counter-measure Clean the feed rollers @ and 0.
roller @ is soiled. indicated in "Out cf Roller Paper" Check movement and pressure of
Feed roller @ movement and manually rotate the roller @ to the feed roller @.
and pressure check i f the Roll Paper is advanced Replace the feed roler @and feed
Roll Paper rotation is

by the feed roller roller @
Does the Roll Paper rotate smoothly? Chek rotation of the Roll Paper and. I
defective.
Paper path
Check the paper path check drive gear and relay gear.
Check i f foreign material exist in
paper path. Check that the paper
II
path is not deformed
Replace the clutch (CL2)
board connector J 15-9-2 (+) and
GND change from 24 V DC to 0 V at
the correct timing?
(4) Copy Paper Feed Does Not Work (Sheet Paper)
---83ck
-3 1:2r
;laz;::c
ib18zs~ra xr.c;cr,:isr,
koa;c; SGEZeZ<Zi
ceP~veen;Cs ?Ll,z,!>~
J: 1-6-1 acd J i ;-6-2.IS it;^
resistance inf~nitive(onms) when
table is opened, and 0 ohm when
table is closed?
Check according to the input test I Replace the sheet paper sensor
(PH10) (sensor) of the service mode's I (PH10) . 1
operationhnspectionmode
I
I Feed sensor (PH5) Check according to the input test
(sensor) of the service mode's
I Replace the sensor (PH5)
r-----
operation/inspection mode
Feed clutch (CL4) Does the voltage between the MAIN Replace the feed clutch (CL4)
board connector J15-8-2 (+) and
GND change from 24 V DC to 0 V at
the correct timing?
(5) Rail Paper Does Not Move in Reverse Direction
Cause/Location of Defect I Check Item Measure

Roll Paper setting is ]Is the Roll Paper set correctly? Set the Roll Paper according to the
defective I 1
insturction given in the trouble-
shooting counter-measure in case of
"Out of Roll Paper"
Roll Paper rotation is Does the Roll Paper rotate smoothly? Check Roll Paper rotation and the
defective [ relay gear
Reverse clutch (CL3) ( Does the voltage between the MAIN 1 Replace the reverse clutch (CL3)
board connectbr J15-5-2(+)and GND
change from 24 V DC to 0 V at the
I correct timing? I
(6) Document is Not Advanced
CauseJLocation of Defect Check Item Measure

READY state Is the machine in READY state? Wait until the mach~neenters the
READY state
Original Document Is the document length within the Explain to user to use the document
specified length? of the specified length. Expecially
I 1 1 do not use the document whose rear 1
1 I side is black
1 Gcclimenr teec ;311er 1 Sites :he clocument ieeo roiler rstste I ChecK rlming Se!t f
'- A , T ~ - *~ c ~ I - ~ ~ cr53j.227
T,;'s
3
/ ;icrr,ai;r
,
;aec ;Iu~zn , -czs .re ~ s i ~ a g;e:1!iear,
>
e
I
I
ice ;\ri,A;i'.i 1 Eepiaca !ne <cci;il;ar; izec z.L;Ic;,

I sczra ccnfiectcr J : 5 4 - 2 ( ~ jand
-3
4 .,dL*,
i GND change irom 24 V DC to 0 V at

the correct timing?
Document sensor (PH13) Check according to the input test Replace sensor
(sensor) of the servlce mode's
operat~on/inspection mode
Document regist sensor Check according to the ~nputtest Replace sensor
(pH21 (sensor) of the servrce mode's
operationlinspection mode
Document entrance Check according to the Input test Replace sensor
(pH11 ,o, , , ,
operationlinspection mode
I I I
(7) Eraser Lamp Does Not Illuminate
CauseRocation of Defect Check Item Measure

Eraser lamp Do the 9 lamps illuminate at the Replace eraser lamp board
same time?
MAlN board connector Does the voltage between the MAlN Replace the MAlN board.
board connector J16-I(+) and J16- Check defective contact of the
2(-) go to 24 V DC during copying? connectors and broken lead wires
(8) Toqer Supply Display Does Not Turn ON or Turn OFF
CauseILocation of Defect Check Item Measure

Toner sensor cleaner Is the toner sensor cleaner cleaning Replace toner sensor cleaner
correctly?
Toner sensor (TN) Check according to the input test Check connection of the connectors
(sensor) of the service mode's and wirings. If there is no
operationlinspectionmode abnormalities, replace the toner
sensor (TN).
(9) Waste Toner Display Does Not Turn ON or-Turn OFF
CauseRocation of Defect I Check Item Measure

Waste toner case I
Is the Waste toner case set Set the waste toner case again
I
correctly?
Toner sensor (PHI 1) ( Check according to the input test I Check connection of the connectors
I I operation/inspection
mode
I and wirings. If there is no
abnormalities, replace the toner
1
sensor (PH11).
('1 I?) 9rwn Striping Fwsr Does Nct Wor!~Ccr;sc;iP;
SauseAscancn oi Leiec: 1 C:~sctci t e n f i\iler;sura

Drum striping lever / When the solenoid of the drum 1 Check coupler ccnnecting the
striping lever is pushed manually, solenoid to the drum striping lever
does the drum striping lever move
smoothly?
Solenoid (SL2) Turn on the main power. Does the Check connection of the connectors
voltage between the MAIN board and wirings. If there is no
connector J 15-3-2(+) and GND abnormalities, replace the solenoid
change from 24 V DC to 0 V at the of the drum striping lever (SL2).
correct timing in the first copying
after READY?
(11) An Original Document Does Not Reverse
Cause/Locatron of Defect Check Item Measure

Setting of "Number of Is the settlng of "Number of Copy" Explain to the customer that an
Copy" from 2 to 9 coples? orrginal document IS ejected to rear
when "1" is selected for "Number of
Copy".
Manual Insertion Sheet Is the "Manual lnsertlon Sheet Copy" Expla~nto the customer that an
COPY attempted? original document is ejected to rear
when "Manual Insertion Sheet Copy"
is selected.
Roll Paper Empty Does the "Roll Paper Empty" occur Explain to the customer that an
,
during copying? original document is ejected to rear
when "Roll Paper Empty" has
occurred.
Original Document Is the size of origlna~document within Explarn to the customer that an
the specified size? original document is ejected l o rear if
an original document is 1250 mm or
--
/longer.
original ~ d c u m e nGuide
t 1 Have you moved the '.original Expla~nto the customer that an
I document guide" to the right mode original document is ejected to rear
1
end after copying had started? for protection of the original
document if the "original document
guide" is not moved to the r~ghtend
in settrng the "Number of Copy".
Original Document Enter the service wirrng from J28 to the
! 2everse Slutcn (Ci9) 'the operaiion/check aocilmenr reversa cluich !
?heS u 5 b i T S S2~ ~ i ?cdh e c ~ 1 (I;Es -wirirg ,s i3~122i-~rmal:
- i
sperairor, C i Ae xacnine. :s ?iolraca / .<sciacs L ~CCC,~BT,:
S r%/iss
Serlveen tila connector J2e-G3 ant3 1 zluzn, ic: 1
i
i GND of the Mair, board about 0 V DC 1 Replace the Main board.
during ON and about 24 V during
OFF perrod?
Origrnal Document Enter the service mode and select Check cable wir~ngfrom J20 to the
Reverse Motor (M5) the operationfcheck mode. Perform origrnal document reverse motor.
the Outpur Test 2 and check If the wiring is found normal;
operation of the mach~ne. Is voltage Replace the documsnt reverse
bervdeen the connector J20 and motor, or
I GND of the Main board about 0 V DC Replace the Main board.
/ during ON and about 24 V during

OFF period?
(12) "EonLamp Lights
I
CauseILocation of Defect Check Item I Measure
Internal short-circuit of Turn OFF the main POWER switch. Check cable wiring from J13 to the
thermistor (TH) Remove J13 from the main board. thermistor (TH).
Measure resistance between pins If the wiring is found normal;
J13-4 and J13-5. (Is it about 0 Q?) Replace the thermistor.
SSR is faulty. Try to replace the SSH. Is the Replace the SSR.
machine normal after the SSR is
replaced?
Main board Try to replace the Main board. Is the Replace the Main board. , .
machlne normal after the Marn board
is replaced?
(13) "El" Lamp Lights
Cause/Location of Defect / Check Item Measure

. .
Thermistor (TH) is broken. /Turn OFF the main POWER switch. 1 Check cable wiring from J13 to the
I I
Remove J13 from the main board. 1
thermistor (TH). - I
I 1
Measure resistance between pins I
If the wiring is found normal; f
1
Jl3-4 and J13-5. (Is it about 1.4 MR Replace the thermistor.
/I t o 2.2 MR?)
I
Installation of thermistor / Is the thermistor pressed against the / Attach it again correctly.
'
(TH) is not good. developing roller uniformly? Isn't it
slanted or detached?
Thermistor (TH) gets dirty. Check if there IS any soiling or foreign Clean the contacting surface of
~ mater~alattached to the contacting thermistor.
surface of thermistor.
--
Thermo switch (TH1) is ' Is resistance of the thermo switch Replace the thermo sw~tch.
faulty. about 0 R?
- .-
Heater lamp (HI)
connected properly.
the heater lamp
i
Re-connect it correctly.
Heater lamp is
SSR is fauity. !he SSR.
machine normal after the SSR is
I
replaced?
Main board is faulty. Try to replace the Main board. Is the Replace the Ma~nboard.
machine normal after the Main board
is replaced?
Cause/Location of Defect / Check ltem I i\ilsasure

----
The cutter block is 1 Turn OFF tho main POWER switch. Tnere must be no breakage of the
causing the troubie. Turn the cutter gear manually. rotating teeth, no foreign material or
I
Does the cutter move correctly? deformed teeth. '
The cutter home position Turn OFF the ~ ~ w switch.

E R Check cable wiring from J18 to the
switch is faulty. Check operation (ON, OFF) of the cutter home position switch.
cutter home position switches SCUT
I
T l , SCUT T2.
The cutter motor service mode and select 'Check cable wrrlng frorn J18 to the
/the Output Test 2 and perform the

/
mode. Perform cutter home motor.
if the wiring is found normal:
cutter operation test. Does the Replace the cutter unit
voltage between the connector J18-4 Replace the Main board.
and J18-5 change momentarily?
Note: Polarrty of the voltage (0 to 24
V) is inverted depending upon the
direction of cutter movement.
(15) "ES"and "E7"Lamps Light
swing plate lever has not dropped
(with~ntwo seconds)?
Note: Polarity of the voltage (0to 12
V) is inverted depending upon the
Measure
swltch. Attach the lamp correctly.
lamp (FL1) is faulty. Is the EXP lamp (FL1) connected
correctly to the EXP lamp socket? 1
Are the other connectors connected Make connections correctly.
correctly?
lamp burnt to Replace the EXP lamp.
Replace the light senstng board.

is faulty.
Replace the Main board.

J24-1 (+) and J24-3 (-) of the Main
board 24 V during stand-by mode?
(17)"EC" Lamp Lights

Connection of the counter Is the counter (CNT) connected Make connections correctly.
(CNT) is faulty. correctly?
Counter (CNT) is faulty, Enter the service mode and select Replace the counter.
or main control the operationtcheck mode. Petiorm
board is faulty. the Output Test 2 and perform the
counter operation test.
Does the voltage between the Replace the Main board.
connector J15-1 and J15-2 of the
Main board change momentarily?
(18) "ED" Lamp Lights
CauseILocation of Defect I Check Item Measure

Connection of the D N / Are the connectors up to the DEV j Make connections correctly.
rnotor connected correctly?
Enter the servlce mode and select Replace the Main board.
the operationlcheck mode. Perform
the Manual Charging Test. Does the
voltage between the connector 317-4
(and i) J17-6 (-) of the Main board
change to about 6 V to 0 V when the
DE\/motor is iliriied ON?
is :he vcizacs 5ernise~r::e cmnector i
223-4i ~ arid)dzs-7 (-1 CI h , k i ~ 1
I
~oarc!aoctit 24 :I dur~ngstand-by
mode?
UEV rnotor (M?)is faulty, Replace ihe DEV motor.
I or main motor cor ~irol Replace the main motor control
board is faulty. board.
(19) "EE"Lamp Lights
CauseILocation of Defect Check Item Measure

Connection of the main Are the connectors up to the main Make connections correctly.
motor is faulty. motor connected correctly?
The Main board is faulty. Enter the service mode and select Replace the Main board.
the operatjonlcheck mode. Perform
the Output Test 1 and perform the
main motor operation test. Does the
voltage between the connector J17-2
(+) and J17-6 (-) of the Main board
change to about 6 V to 0 V when the
main motor is turned ON?
Is the voltage betweendhe connector
'
board about 24 V during sta6d-by
mode?
Main motor (MI) is faulty, Replace the main motor.
or main motor control Replace the main motor control
(20) "EF"Lamp Lights
CauselLocation of Defect 1 Check Item Measura I

r:otr~iis i;ai;iiy. ! ?
The ;\/:ain board is ial;i>/:/. r service mode ai;d s ~ i e c i / aeplaca the ~\/laii:board.
- /r E ~ i s ;he 1
;he operaiion/check mode. Perform
the Output Test 1 and perform the
fuser motor operation test. Does the
voltage between the connector J27-1
(+) and GND of the Main board
change to 3.8 V to 0 V when the fuser
motor is turned ON?
Is the voltage between the connector
J27-3 (-) and GND of the Main board
about 2 V ?
Is the voltage between the connector
board about 24 V ?
Fuser motor (M3) is faulty, Replace the fuser motor.
3r fuser motor control I I Replace the fuser motor control I
(21) "-'' amp' Lights
Cause/Location of Defect Check Item Measure

Is the waste toner bottle attached? Attach the waste toner bottle.
Did the waste toner exceed the Replace the waste toner bottle.
specified amount? I
Waste toner bottle gets dirty. Does the sensor of the waste toner Clean the waste toner bottle. If the
get dirty? waste toner bottle cannot be
cleaned, replace the waste toner
bottle
Connection of the waste Are the connectors up to the sensor Make connections correctly.
toner sensor (PHI 1) is connected correctly?
faulty.
Waste toner sensor is *F
Replace the waste toner ~ottle.
faulty, or the Main board s. .. Replace the Main board.
is faulty.
V Self-Diagnosis
In this machine, function to make self-diagnosis by microcomputer is provided, and diagnosis

is made at times and if it judges abnormal, trouble content is shown in the Indication Counter
on operation panel in code.
Error codes and trouble contents are shown in followings.
E0 Fuser Error In case that Fuser Temp. exceeds 190'C.

High Temp.
E1 Fuser Error In case that Fuser Temp. has not reached the designated Temp.
Low Temp. 130'C after the main power is turned ON.
In case thaAFuser Temp. has not reached the fusing
temperature 130'5 in 8 minutes.
in case that Fuser Temp. has not reached the fusing
temperaturel75.C in 8 minutes after reaching 130'C.
a In case that the fusing temperature is higher than 130'C when the
main power is turned ON.
In case that Fuser Temp. has not reached 155'C in 8 minutes.
In case that Fuser Temp. has not reached the fusing
ternperaturel65'C in 5 minutes after reaching 155'C.
During warm-up, the machine is controlled to175'C but the Fuser
Temp. has not reached 145'C.
When the machine is controlled in "READY" state, the Fuser Temp.
is lower !kan 120eC.
1 I
!
I i I
3 Yjhen h e nacnlne is conrrclled in "STAND 3Y" sials, the Fuser
i -I ?KC. is rGt:iBi' .nan SO'Z. i
I
(
1 j 3 'i'hei: iris machina n o c a is s;~ircnedi;cn Iiim rr;cce to

. -
!
<
k'~peii@iurr., cna nechriie Gas nor entered "%E.AB'/" araats in 5
-
E3 Cutter Error
mrnuies.
In case that Cutter working has not ended in 2 sec. after starting of
Cut Time Over cutter worklng.
E4 Cutter Error In case that both Cutter Home Posit~onSwitches (SCUTI and
Switch Abnormal SCUM) sense "1" while cutter is working.
E6 Pocket Door Error In case that Pocket Door working has not ended in 2 sec. after
Time Over starting of Pocket Door working.
E7 Pocket Door Error In case that both Open Sensing Switch and Close Sensing Switch
Switch Abnormal sense "0" while Pocket Door is working.
E9 EXP. Lamp Error In case that light intensity of EXP. Lamp is less than its appropriate
Too Dark. Abnormal amount.
EA EXP. Lamp Error in case that light intensity of EXP. Lamp is more than its appropriate
Too Bright, Abnormal amount.
EC Counter Error In case that Counter is not connected when Power is turned ON or
No Connection after stop of Main Motor. Or Counter is defective.
ED Dev. Motor Error In case that LO signal is sensed for 1 see. continuously while Dev.
LD Motor is rotating.
EE Main Motor Error In case that LD slgnal is sensed for 1 sec. continuously while Main
EF Fuser Motor Error In case that LD s~gnalis sensed for 1 sec. continuously while Fuser
8
* LD signal: The signal which is output when motor does not rotate correctly.
- Wasted Toner Error In case that Wasted Tonm Bottle is not sat when Power is turned ON
- or Full of Wasted Tone is sensed.
[ o P ( Cover Open ( in case that one of covers among Upper Unit Cover, Copy Exit Cover, 1
#,I/ Front Door Cover and Back-Top Cover is opened.
- .
..-.. ,-
- L
7 - 26 1880CP7.JBW(Ver.B)
JO Original Document Jam In case that Original Document length is outside the specified length
0
(150mm d Original Document 5 3000mm).

In case that STOP key is pressed while making copy.
In case that Original Document is left remained on PHI, pH2 orpH13
when the main power is turned ON.
c Applicable to 1880 only >
0 While an original document is being reversed, it does not arrive at
PH2 within the specified time.

While an original document is being reversed, it does not arrive at
PHI3 within the specified time.
While an original document is being reversed, it does not arrive at
I PHI within the specified tlme.
J1 I Paper Jam near. I In case that Rd-Paper has not reached PH5 within the specified
Copy Paper Entrance time when searchingfor the top of Roll Paper during warm-up.
In case that Roll Paper has not reached PH6 within the specified
time while making copy on Roll Paper.
In case that Roll Paper does not return to Home position within the
I
specified time.
J2 Paper Jam near U-turn In case that Copy Paper has not reached PH7 within the specified
Part time while making copy.
In case that Copy Paper is left remained on PH6 when the main
power is turned ON.
J3 Paper Jam near Drum
or Fuser /8 In case that Copy Paper has not reached pH9 within the specified
time while making copy.

3 In case that Coo!/ Pacer is left remained on PH7 or PHs when the
I, r8i~ pcwni s ~urnedi?bi.

< .4ppicajle :c IZBC or;{: > i
1 3 \rVhiie $::ec~i;r;cj cGp:iing, a zcisj CaDe; IS r;ct ejecrsc rron PS9
/ w~rhinthe slsecii~edt~me I
!
I
Paper Jam of the In case that Sheet Copy Faper is inserted by mistake while making
"lvlanual Insertion" copy on Roll Paper.
Sheet Paper mode
while copying with Roll
Paper
* In case that Copy Paper is left remained on PHI0 when the main
power is turned ON. I
J5 1
Paper Jam near U-turn 0 In case that Copy Paper has not reached PH7 within the specified
1 Part (Sheet Paper

mode)
time while making copy on Manual Insertion Sheet Paper.
In case that Copy paper is left remained on PH6 when the main
power - - ON in the Manual Insertion Sheet Paper mode.
is turned
I
J6 Paper Jam due to too o In case that copy paper length is outside the specified length (279
long Manual insertion mm 5 copy paper I3000 mm) .
Sheet Paper
* If both "READY" indication and "WAIT" indication are flashing, the machine is requesting any of
the followings:
Remove the copy paper from the Exit Cover.
Remove the original document sheet from the machine.
Remove the sheet copy paper from the machine.
After removal is complete, the "READY" indication will b e illuminated if the machine is ready to
take copy.
VI Service Mode
[IGeneral
]
There are following modes in Service Mode of this machine.

(1) Operatiodchecking Mode
(2) Adjustment Mode
121Operation of Operation/Checking Mode
<How to Enter the OperationIChecking mode^

1) Turn Power Switch OFF. % 4
2) Remove Rear Lower Cover.

3) Turn ON Bit-4 and Bit-5 of SW2 on Main PCB Assy.
4) Turn Power Switch ON.
5) When READY indication is lit, desired Code No. of Menu is indicated on Indication Counter,
if setting of SW6 on Main PCB Assy is made for desired Menu (Operatiodchecking Mode
Selecting Menu.)
<How to Exit from the OperationIChecking Mode>

-1 j Turfi Power Switch OFF.
P
;
'
j, n m OFF Bitit!. ai;d sii-3 zi S:j".)?
, J ,-7 g-:
ta!n PC8 A3vr',
3) PPtlaci-rRear iofiwerCovai.
[3] OperationIChecking Mode
(1) Operation/Checking Mode Setting Menu
SW6 Indication
Menu Remarks
Setting Counter
0 1.O Manual Charging Test
1 1.1 Rotation Drum Charging Test Do not use.
2 1.2 Output Test-1
3 1.3 Output Test-2
4 1.4 Operation Panel Test (Indication)
5 1.5 Operation
--- Panel TesgKey Input)
6 1.6 ' Input Test (Sensor)
7 1.7 Pocket Door Life Test
8 ---- 1.8 EXP. Lamp Life Test
9 1.9 Not used. Do not use.
A I .A Not used. Do not use.
b I .b Not used. Do not use.
C 1.C Not used. Do not use.
d I .d Not used. Do not use.
E 1.E Not used. Do not use.
F 1.F Original Retension Test
GeotS on:
ji;han Changing Sz8icg Xar;:~5)'Sli'J6,5?shlaur'd as made whiie j?Ei\:\3'! iadicztj;jl5on?-;j
912. Func~ilonh ncl changzd, ilSW6 se.ing is changea whiib FIEAD'! iadica2daian i3 not
%it.
(2) Operation Method of Each Menu
Manual Charging Test
(Indication)
Turn the Power Switch OFF, and set Bit4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
8 Each desired device bec=rr.esON by pushins ?hekey cor;esponding to each device after
READY indication is blinking.
PAPEWVELLUM/FILM Select Key:
1st. Corona ONIOFF (ROLL PAPER lndication is lit in case of ON.)
* UP Key: TR. Corona ONIOFF (SHEET PAPER Indication is lit in case of ON.)
* DOWN Key: SP. Corona ONIOFF (VELLUM Paper lndication is lit in case of ON.)
CLEAR Key: Dev. Bias & Dev. Motor ONIOFF (FILM lndication is lit in case of ON.)
LEAD. TRAIL. Select Key:
Exp. Lamp. ONJOFF (Minus lndication is lit in case of ON.)
@ To turn OFF the device, push the key corresponding to each device pushed in (3) again.
@ This test is terminated by pushing STOPIALL CLEAR Key.
@ In case to continue this test, retum to @ after lighteningof READY indication. In case to
change to other menu, set SW6 to the desired menu.
* While EX?. Lamp is lit, light intensity can be adjusted.
As automatic stop timer is not provided, turn device OFF immediately after checking is ,
*L
complete.
* Output Test 1
(Indication)
@ Turn the Power Switch OFF, and set Bit-4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
@ Set SW6 to "2" after confirming of READY indication lightening, and test is started by pushing
foilowing key,
3 2A?EW'v'SLFUkl!F1Lb~I Select Ks;!: CF2 {;?OLL ?APZR indication is lit Ir, case sf DN.)
xq;
3 ~ d p C i 4 { W E 5?APE3 l~dicaiior?is iit in cfise ~i
Obi.)
DOWN Key: Ct5 ('VELLUM Indication is lit in case of ON.)
9 CLEAR Key: CL6 (FILM indication is lit in case of ON.)
LEAD./TRAIL. Select Key: CL1 (Minus Indication is lit in case of ON.)
* DARKER Key: CL3 (F3 Indication is lit in case of ON.)
LIGHTER Key: Main Motor & Eraser Lamp (F4 Indication is lit in
case of ON.)
SL Key: Fuser Motor (F5 Indication is lit in case of ON.)
STAND BY Key: Exhaust Blower (F6 Indication is lit in case of ON.)
@ In order to stop the test, push the key selected in @or STOPICLEAR key. If the switches are
left at ON, the test is turned OFF in one minute after start.
* Exhaust Blower rotates with FULL and LOW in every 5 sec. alternatively.
@ In case to continue this test, return to @ after lightening of READY indication. In case to
* Output Test 2
(Indication)
a Turn the Power Switch OFF, and set Bit-4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
@ Set SW6 to "3" after confirming of READY indication lightening, and test is started by pushing
following Key.
* PAPER/VEFL~~J~/WL&~Select Ksl/:
-;-E---' -i--n ,='-
5,. _=.,.,, , .L+LL-+.YE? Irtfiitsli~r:is iit in :ass 5: S?";.)
-->=-s
UP Key: Drum 3i:;ying Sctefioict jSkI-if5 ?A?ER inoicz2cn is lii ja caaa c c i

Obi.)
DARKER Key: Pocket Door (F3 lndication is lit in case of ON.)
LIGHTER Key: Cutter (F4 lndication is lit in case of ON.)
SL Key: Counter (F5 Indication is lit in case of ON.)
DOWN Key: CL7 (VELLUM lndication is lit in case of ON.)
CLEAR Key: CL9 (FILM lndication is lit in case of ON.)
LEADrrRAlL SELECT Key:
CL8 (Minus lndication is lit in case of ON.)
STAND BY Key: b15 (F6 lndication is lit in case of ON.)
@ In order to stop the test for Fuser Lamp and Drum Stripping Solenoid, push key selected in @
or STOPICLEAR key. If the switches are left at ON, the test is turned OFF in 5 seconds after
start.
Pocket door and cutter is turned OFF every one travel. It cannot be stopped in the middle of
travel.
Counter is turned OFF at every count. It cannot be stopped in the middle of count.
In order to stop the test for CL7, CL8, CL9 and M5, push key selected in @ or STOPICLEAR
key. If the switches are left at ON, the test is turned OFF in one minute after start.
@ In case to continue this test, return to @ after lightening of READY indication. In case to .
* Operation Panel Test (Indication)
(Indication)
@ Turn the Power Switch OFF,and set Bit4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
@ Set SW6 to "4" after confirming of READY indication lightening, and ail Indication lamps on the
operation pane! are lit by pushing STOPIALL CLEAR Key.
TTha &sican be s t o ~ p e d:TI i;:a ;rijdoia c i ;ss: 3;: -,~shjnsST2P!ALL CLE,A.Z Xay. 1: i;-,s
-- .r 1 rniii~iaafer s:arf.
~J7Jltzhesa33 !eft a: DP4, ?S,a;BSX is ; u m ~ d~ 3 -~n
@ In case to continue this lest, return to @ after lightening of READY indication. In case to
* Operation Panel Test (Key Input)
(Indication) 1 1-5 1
@ Turn the Power Switch OFF,and set Bit-4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
@ Set SW6 to "5" after confirming of READY indication lightening, and corresponding indication
is lit by pushing following Key.
PAFfRl\;EFiLlM/FEFb1 Seleci Kay: Figh~ening~i RQLL ?.APER Indication
.,:gnssnicg
.
ui~ Kay: oi 5 E Z T ?4?5R Incficzi~icr:
CQ'lfijN Ke:;: L:~crening~f jVEFiL;b\II :ndicaijor;
CLEAR K e j : Figrrrening oi FILM lnaicarion
LEAD./TRAIL. Select Kay: Lightening of Minus Indication
DARKER Key: Lightening of F3 Indication
LIGHTER Key: Lightening of F4 Indication
SL Key: Lightening of F5 Indication
STAND BY Key: Lightening of F6 Indication
STOPIALL CLEAR Key: Lightening of 7i Indication
NUMBER OF COPY SETTING UP Key Copy Counter: Indication
Number of Copy Setting UP Key COPY COUNTER: increments.
Number of Copy Setting DOWN Key COPY COUNTER: decrements.
Number of Copy Setting CLEAR Key COPY COUNTER: Clears to "1".
Original Guide SW(S12) COPY C0UNTER:When the origanal guide is
moved to the center direction from the right
side during copy counter shows between 2
to 9,the Number of Copy setting starts flickering.
When the original guide returns to right side, the
Number of Copy setting turns normal indication.
@ To tum OFF the indications, press the key selected in step @ again.ln case to change to
other menu, set SW6 to the desired menu after lightning of READY indication.
* Inpqt Test (Sensor)
(Indication)
a Turn the Power Switch OFF, .andset Bit-4 and Bit-5 of SW2 to ON. Then turn Power Switch
ON.
@ Set SW6 to 8t6wafter confirming of READY indication lightening, and checking for PHI firough
PH13 are made. When sensing is made, corresponding indication is lit. In case to change to
I.: , S1/116 to desirzd AJIB?YJ aHer REAGY indication is lit.
.=s n e ~ z.se1
3 ?;+";" Lign~zningof SOLF FA?EF? in~iczijc~
3 ;3~3 Lightening oi SHEET PAPEW I~,dicafjcrj
PH3 Lightening of VELLUM indication
* PH4 Lightening of FILM Indication
.-
PHI2 Lightening of Minus indication
PH5 Lightening of F1 indication -
- ---. --
--- - -
-: -., p
;
-
* PH6 Lightening of F2 indication . -
-,
- -
-1_- _
I ,-
-- - -
J
PH7 Lighteningof F3 Indication i .---- r-
PHI3 Lightening of F4 indication -

pH9 Lightening of F5 Indication
PHI0 Lightening of F6 Indication
PHI1 Lightening of F7 Indication
Toner Sensor Lightening of SL Indication
[4] Operation of Adjustment Mode
<How to Enter Adjustment Mode>

1) Turn Power Switch OFF.
2) Remove Rear Lower Cover.
3) Set SW1 and SW2 on Main PCB to the desired Menu (Adjustment Mode Setting Menu).
4) Attach Rear Lower Cover.
5) Tum Power Switch ON.
Adjustment Mode Setting Menu (SW2)

"w-
SW2 ..
Bit No. Item Selected Contents
I
8 1 Jam Check Path OFF Normal Setting ON Do not use
I
OFF Normal Sett~ng ON Do not use
I Path Selection
6 1 Fuser Override Mode OFF Normal Setting ON Do not use
Selection -- -
5 Test Mode Selection OFF Normal ] OFF 1 Do not ON Do not I ON 1 Operation
1 ( Sa~ectionX!erer/'iaia i Min~mua;inits = 2.j neisrl 1 biininurn units = 2.1 Yard 1

i
' 2 Fuser Siiand-by OFF I j GFF 1 j ON 1 abl 1 I
Control Temp.
1 Selection
Adjustment Mode Setting Menu (SWI)
fl Fuser
Selected Contents
-
OFF
-
OFF
-
ON
Film Mode Control Temp.
Selection OFF
-
ON
-
OFF
-
6 1 Fuser OFF OFF ON
Paper, VELLUM Mode Temp. - -
OFF ON OFF
-- - -
EXP. Light Intensity F1 OFF OFF ON
Data Selection F2 , .
F3
F4
F5
F6
F7 - -
F8 OFF ON OFF
F9
FIO
F11
F12
Fi 3
T"1
,2s./. B~as, J . ~ c cSr=!sc;:cn
~T ---
,At?
-
3F
-
21s-i
I
' 180V
1 i15GV 1 I DO noi I
OFF -- ON OFF i40?i ' ON use
Caution:
* Do not use this Mode in the field.
* Values may be changed according to data.
j 8 8 0 Time Chart (Ref 1 P a p e r COPY&&~L!- '95/12/07
b
I I
MMTR
<SUENT> I
<SDSET> PH 13 1
<SURESr PHZ I
Di4CL CLI 1
UECL C 17
RMTR M5 I
ORCL CL9
USCL CLB
RFCL CL2 a
ENCL CL4 d!
SPSL
CNTR CNT
I
6
II
11 I
1 U
I n I I 1 J
1.
L- F TBP SI 52 T B1 P-T
n t . Fl Rev Term:n&l.&st HAIU.Nltclr l n t c ~o&f swl;t~h. ~mmd.&tz p8~~r.w~
Parts Manua
Version 12.00 '00 10 2
KATSURAGAWA ELECTRIC CO.,ZTD

Main Frame Unit Part I
...
D ~ s c in1,ion
i 1 QIV -- .- .....
3UR EOC
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- .......... -- -.- ..... -. ... .-. ---

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.---- --P-1
:I " 1, !I]. 2 --
2 -- hl-17RM P-1
- -
-2 2 .- -\)I-FKhl
-. -
P-l
1 . 1 .- \11_1;l<h4P-1
.
6 6 111-FRM P-1
.....
2
. . . . . . . .
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--
......
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-- 58.. 58 -h~I-l'RMf'-I
-- .- ---- .--
-- ...2 2 \~lFl~\~lF'-l
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...... 4
2 A~lFFRklP-I ----
26 26 h~I-FRh~lP-1
- 5 5 hl-171<hf P-1
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.-- P- 1
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Epson EPL-5600 Service Manual

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KIP Model 18

KATSURAGAWA ELECTRIC CO.,LTD

Chapter 2 Copying Process

Chapter 3 Operation Outline

Chapter 4 Mechanical System

Chapter 6 Maintenance & Checking -

1 to 1 copy of A0 size,that is equivalent to 4 pages of news paper sizesinspeed

2)2-way Paper Feeding System

3)Possible to use on ordinary Power Outlet

Compact size of 130cm(W)x46crn(D)is achieved by rational design and

*Long original up to 3m length is possible.

Original Original Moving System

Copying System Indirect Electrostatic System

Fusing System Heat Pressure Roller

Kind of Original Sheet

Original Size W:2@-914mm, ~:g9-3,000mm

Copy Size A0-,44(pcrtrait) ,36"-lIn

Walt Time 8 min.

First Copy Time 33 sec./AO

Copying Speed 60mm/sec.

Copy Magnification Ratio 1:1

Paper Feeding System Automatic Roll Paper FeedIManual Sheet Feed

Power Source Voltage : 220-240V ; Frequency: 50Hz

Power Consumption 1,450W

Dimensions W: 1,293mrn D: 460mm H: 580mm

@ Document Feeding Cover

@ Sheet By-Pass Table

@ Toner Supply Opening

Knob and the Door

1. Separating Charging Unit 7. Pre-Exposure Lamp

@ READY indication --, ,- @ WAlT indication

@ SHEET PAPER -@ PAPEWVELLUM/

LEAP, IndYcsIjsn 11 >-LEAD. i;j i+-

TRAIL. indfca%sn @ Number 3.i Copy

@ VELLUM indication Indication that Vellum material is selected.

@ TRAIL. indication indication that Trailing Edge Margin is selected.

@ Copy Density Adjustment key Adjust according to Original image density.

@ STOPIALL CLEAR key @ Use-when Copy operation is to be stopped.

How to Set Number of Copy

@ Input required Number of Copy (2-9)

.a&thal;geo j S ~ B i n gior E~urnberD' Copy, 4

@ Interruption of Continuous Copy.

(P Turn Power Switch ON.

@ Open Document Table.

@ Adjust Copy Density by pushing Copy

@ Adjust Leading or Trailing Edge Margin,

&d Insert Original along with Document

@ Original comes out from Document Exit

0 Copy c o m e s out from Copy Exit and

@ urn Power switch ON.

@ Move Document Guide to meet Original

+Binsert Copy paper straight along with

@ Insert Original straight along with

Adjust by pushing Leadingflrailing Edge Margin

@ Original comes out from Document Exit

This is to cut approx. 280 mm of Leading part of Roll

Push UP key ~f Lsadhgfl~aiiingEdge

@ Apprcx. 280 mm of Leading part of Roll

Glose Doccurn?ni: Fezding Covar afor t h s t

In that case, do with the same manner as

(D Open Front Door by both hands.

@ Pull out Spool from Roll Paper Core by

@ Insert the Spool into new Roll

@ Load new Roll Paper with Spool