Sei sulla pagina 1di 1

PROJECT: BSL AGN Project

System :

Co Gas / BF Gas / MG Gas

Header & branch Material: IS 2062 E250 BR / SAIL CRLA

 

Header

NB

3000

mm

Header outside dia(D o ):

3020

mm

Header thk. (specified):

10

mm

Branch NB :

600

mm

Branch outside dia:

610

mm

Branch thk. (specified):

8

mm

 

Branch inside dia (d1):

594

mm

Negative mill tol.:

12.5

%

Design Pressure (P):

0.15

Kg/cm 2 (g)

Design Temp.:

60

O C

S =

1173

Kg/cm 2

(As per CTS) Calculation for minimum wall thickness using ASME B31.1 clause 104.1 Eq.(3)

(50% of Yield Stress - IS 2062 E250 BR)

Where :- P D o =

=

Formula used :

t m =

t mh =

t mb =

t h = 0.875 x

10.00

=

t b = 0.875 x

8.00

=

PxD o +A

2(SE+Py)

2.23

2.05

8.75

7.00

Design pressure.= Kg/cm 2

Pipe O.D.

 

S

=

Allowable stress.

mm

E =

Efficiency factor.

=

t m =

Min thickness.

mm

t n ,t b =

Actual thickness after mill tolerence.

A

=

Corrosion allowance =

y

=

Coefficient =

mm

> t mh

OK

mm

> t mb

OK

0.85

2

0.4

90

(For straight or spiral seam)

mm

(As per GTS)

= a

 

594.00

17.5

Calculation of compensation for welded nozzles as per fig.104.3.1(D) of ASME B31.1

Required reinforcement area (A 7 ) = t mh d 1 x(2-sinα)=

1323.0

sq.mm

Area provided by excess pipe wall in the

 

run (A 1 )

(2d 2 -d 1 )x(T h -t mh ) =

3874.5115

sq.mm

Area provided by excess pipe wall in the branch for a distance L 4 above the run (A 2 )=

173.39342

sq.mm

Fillet length(mm)= (smaller of t b or t h )

Where A 2 =2xL 4 x(T b -t mb )/sinα Aggregate area provided by deposited weld metal beyond the O.D. of the run & branch

 
 

(A 3 )=

49

sq.mm

Where A3 = 2x1/2x(t b or t h )x(t b xt h ) Compensating area (A1+A2+A3)=

4096.9049

sq.mm

Compensating area>Required reinforcement area

 

No pad is required

Angle of branch in degree = t r = thickness of pad = 0

Half width of reinforcing zone(mm)(d 2 )=

(d2=greater of d 1 or t b +t h +d 1/2 but not more than Do) Altitude of reinforcement zone outside of run(mm)(L4) = (L4 = smaller of 2.5 t b +t r or 2.5t h )

7.00