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Parts List

for Portable Compressors


English

XAS 750 JD7


Engine JD 6068HF285
XAS 750 JD7 Engine JD 6068HF285

Parts Index ............................................................................................... 5

Warranty and Liability ............................................................................ 9

Safety Precautions for Portable Compressors .....................................11

Ordering Spare Parts............................................................................. 10

Parts Lists ............................................................................................... 16

Printed Matter N°

ATLAS COPCO - PORTABLE AIR DIVISION 1310 3012 46

www.atlascopco.com
07/2011
PARTS INDEX

PART PAGE PART PAGE PART PAGE


A CLAMP OIL LINES ........................................................................... 48 FILTER ............................................................................................... 34
ACTUATOR........................................................................................ 60 CLAMP PIPE ..................................................................................... 50 FIXING BASE .................................................................................... 65
ADAPTER .................................................................. 32, 36, 40, 46, 50 CLAMP WIRE AND TUBE............................................................... 34 FLANGE ............................................................................................. 38
AIR FILTER ....................................................................................... 62 COMPRESSOR OIL..................................................................... 18, 19 FRAME ............................................................................................... 48
AIR FILTER ELEMENT ................................................................... 62 CONNECTION ................................................................................... 62 FRAME AND MOUNTS.................................................................... 30
AIR FILTER SAFETY CARTRIDGE ............................................... 62 CONTROL PANEL....................................................................... 44, 65 FUEL SYSTEM ............................................................................ 34, 35
AIR INLET......................................................................................... 62 CONTROL UNIT ............................................................................... 65 FUEL TANK ....................................................................................... 34
AIR OUTLET................................................................................ 40, 41 COOLER AND FAN..................................................................... 50, 51
AIR OUTLET PIPE ............................................................................ 27 COOLER OIL ..................................................................................... 50 G
ANTIVIBRATION PAD ..................................................................... 40 CORE PLUG....................................................................................... 66 GEAR SET.......................................................................................... 54
AXEL ASSEMBLY ............................................................................ 60 COUPLING................................................................. 32, 36, 38, 40, 46
GEARBOX ......................................................................................... 32
COVER ................................................................................... 65, 70, 76
GEAR BULL ...................................................................................... 54
COVER AIR FILTER ........................................................................ 62
B GEARCASING AND MOUNTS.................................................. 32, 33
COVER CONTROL BOX .................................................................. 42
BAFFLE ............................................................................................. 72 GROMMET .................................................................................. 46, 60
COVER OUTLET MANIFOLD......................................................... 40
BAFFLE ASSEMBLY .................................................................. 48, 72 GUARD BELT .................................................................................... 50
BALL CAGE....................................................................................... 75
BALL VALVE..................................................................................... 40 D H
BAR ROUND COOLER..................................................................... 50 DECAL INSTRUCTION .................................................................... 65
HANDLE ............................................................................................ 75
BASE PLATE...................................................................................... 48 DOCUMENT HOLDER ..................................................................... 30 HANDLE HANDGRIP...................................................................... 71
BATTERY ........................................................................................... 42 DRAIN VALVE................................................................................... 28
HARNESS WIRING........................................................................... 42
BATTERY CABLE ............................................................................. 42 DRAINS ........................................................................................ 46, 47
HEXAGON PLUG................................................ 32, 34, 36, 40, 46, 76
BATTERY SUPPORT ......................................................................... 42 DUCT AIR INLET............................................................................. 62 HINGE DOORS.................................................................................. 71
BATTERY TRAY................................................................................ 42 HOSE ................................................................................ 34, 46, 56, 56
BEARING ........................................................................................... 32 E HOSE ASSEMBLY ............................................................... 38, 40, 46
BEARING ROLLER .......................................................................... 32 EARTHING STRAP ........................................................................... 42 HOSE CLAMP............................................................................. 42, 56
BODYWORK ............................................................................... 48, 49 ELBOW............................................................................. 34, 36, 40, 46 HOSE COOLANT .............................................................................. 56
BRAKE ASSEMBLY ......................................................................... 60 ELECTRICAL ENCLOSURE BOX ................................................. 42 HOSE REINF...................................................................................... 34
BUFFER RUBBER............................................................................. 30 ELECTRICAL SYSTEM.............................................................. 42, 43 HOSE RUBBER ................................................................................. 34
EMERGENCY STOP ......................................................................... 44 HOSE SLEEVE .................................................................................. 28
C ENGINE ........................................................................................ 28, 63 HOSE UPPER RADIATOR SLEEVE ................................................ 56
CABLE STARTING............................................................................ 28 ENGINE AIR WATER SYSTEM ................................................. 56, 57 HOUSING........................................................................................... 38
CABLE TY.................................................................................... 36, 42 ENGINE AND ACCESSORIES................................................... 28, 29 HUB .................................................................................................... 32
CANOPY SET .................................................................................... 48 ENGINE COOLANT .......................................................................... 22 HUMP HOSE..................................................................................... 62
CAP ............................................................................................... 34, 42 ENGINE OIL ................................................................................ 21, 20
CATCH DOOR.................................................................................... 48 EXHAUST PIPE ................................................................................. 55 I
CHAIN SAFETY ................................................................................ 60 INFORMATION LABEL .................................................................. 58
CHECK VALVE............................................................................ 32, 38 F INSULATION .................................................................. 28, 68, 69, 71
CIRCLIP ............................................................................................. 32 FAN ..................................................................................................... 50 INSULATION THERMAL........................................................... 28, 55
CIRCUIT BREAKER ......................................................................... 42 FAN BOX ........................................................................................... 50 INTERCOOLER ................................................................................. 50
CLAMP ............................................................................ 42, 46, 48, 28 FAN ENGINE .................................................................................... 50
CLAMP AIR INLET........................................................................... 62 FAN GUARD ...................................................................................... 50
CLAMP HOSE...................................................... 34, 38, 40, 56, 56, 62 FENDER ............................................................................................. 60

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PARTS INDEX

PART PAGE PART PAGE PART PAGE


K O RESTRICTOR .................................................................................... 50
KEY..................................................................................................... 32 OIL FILTER ....................................................................................... 38 RETAINER ................................................................................... 32, 64
KEY DOOR LOCK ............................................................................ 48 OIL SEPARATOR .................................................................. 25, 40, 64 ROOF ASSEMBLY ..................................................................... 48, 70
KIT ADDED PARTS .......................................................................... 48 OIL STOP VALVE.............................................................................. 26 ROOF .................................................................................................. 70
KNOB SELECTOR SWITCH ............................................................ 65 OIL SYSTEM ............................................................................... 38, 39 ROOF SUPPORT................................................................................ 48

L P S
LABEL .......................................................................................... 53, 58 PAD ..................................................................................................... 40 SAFETY AND CONTROL .......................................................... 44, 45
LABEL AC INTERNET ADDRESS.................................................. 58 PAD COOLER .................................................................................... 50 SAFETY VALVE................................................................................ 40
LABEL ALTERNATOR CAUTION .................................................. 58 PANEL .......................................................................................... 30, 69 SERVICE DOOR................................................................................ 67
LABEL CALIFORNIA EMISSIONS................................................. 58 PANEL ASSEMBLY ................................................. 50, 48, 68, 69, 71 SERVICE KIT................................................................... 23, 24, 25, 26
LABEL CAUTION HOT EXHAUST ................................................ 58 PINION GEAR .................................................................................. 54 SERVICE PAK.............................................................................. 16, 17
LABEL CIRCUIT BREAKER ........................................................... 58 PIN PARALLEL ................................................................................ 32 SILENCER.......................................................................................... 28
LABEL COMPRESSOR NOISE........................................................ 58 PIPE ........................................................................................ 40, 28, 56 SOLENOID VALVE ........................................................................... 44
LABEL CONTROL PANEL............................................................... 58 PIPE AIR INLET ............................................................................... 62 SPACER.............................................................................................. 32
LABEL COOLANT MUST ............................................................... 58 PIPE AIR OUTLET ............................................................................ 27 SPACER DOOR SHOCK ................................................................... 48
LABEL DANGER .............................................................................. 58 PIPE CLAMP EXHAUST ................................................................. 28 SPRING .............................................................................................. 32
LABEL LOGO.................................................................................... 58 PIPE EXHAUST................................................................................. 28 SPRING GAS STABILUS.................................................................. 48
LABEL OIL TYPE PAROIL .............................................................. 58 PIPE MUFFLER INLET..................................................................... 55 SPRING GUIDE ................................................................................. 75
LABEL SERVICE PAKS.................................................................... 58 PIPE RADIATOR INLET................................................................... 56 SPRING SEAT.................................................................................... 75
LABEL SHEET .................................................................................. 58 PISTON............................................................................................... 32 STIRRUP .......................................................................................... 71
LABEL TAMPERING ....................................................................... 58 PLATE .............................................................................. 42, 48, 65, 70 STRAINER ......................................................................................... 34
LABEL TIE DOWN HERE................................................................ 58 PLATE BAFFLE................................................................................. 70 STRAP FUEL TANK ......................................................................... 34
LABEL TIRE AND LOAD ................................................................ 58 PLATE COOLER................................................................................ 50 SUPPORT ........................................................................................... 30
LABEL TOW BAR CONNECTION.................................................. 58 PLUG ................................................................................ 32, 46, 52, 66 SUPPORT AIR INLET ....................................................................... 62
LABEL WARNING ............................................................................ 58 PLUG RUBBER ................................................................................. 42 SUPPORT ENGINE ........................................................................... 30
LABELS....................................................................................... 58, 59 PRESSURE GAUGE .......................................................................... 65 SWITCH ............................................................................................. 42
LAMP LICENSE PLATE ................................................................... 60 PRESSURE SENSOR......................................................................... 52 SWITCH LEVEL SENSOR ............................................................... 34
LEVEL GAUGE ................................................................................. 64 PRESSURE VESSEL ................................................................... 64, 76
LIFTING EYE ................................................................................... 30 PROFILE REAR PANEL ................................................................... 69 T
LIGHT................................................................................................. 60 PROTECTION CAP ........................................................................... 42 TEE ..................................................................................................... 36
LIGHT MARKER............................................................................... 60 PROTECTION PLUG ........................................................................ 40 TEMPERATURE SENSOR................................................................ 44
LOUVER ASSEMBLY................................................................. 48, 72 PROTECTIVE COLLAR ................................................................... 44 THERMOSTATIC VALVE ................................................................ 38
TIRE ASSEMBLY.............................................................................. 60
M R TOOLBOX ......................................................................................... 48
MAGNET............................................................................................ 65 RADIATOR......................................................................................... 50 TOP LOUVER ASSEMBLY ............................................................. 48
MANIFOLD.................................................................................. 36, 40 RED REFLECTOR ............................................................................. 60 TOP TANK ......................................................................................... 56
MINIMUM PRESSURE VALVE ...................................................... 40 REGULATING SYSTEM............................................................. 36, 37 TOWING EYE.................................................................................... 60
MOUNT LIGHT ................................................................................. 60 REGULATING VALVE...................................................................... 24 TRAILER............................................................................................ 60
REGULATING VALVE ASSEMBLY.......................................... 64, 75 TRAILER ASSEMBLY...................................................................... 60
RELAY ............................................................................................... 42 TUBE ...................................................................................... 34, 36, 64
N
RELAY START................................................................................... 28
NOZZLE ............................................................................................. 32

-6-
PARTS INDEX

PART PAGE PART PAGE PART PAGE


U
UNLOADER ASSEMBLY........................................................... 32, 66
UNLOADER VALVE ASSEMBLY ................................................... 66
UNLOADING VALVE ....................................................................... 23
UNDERCARRIAGE..................................................................... 60, 61

V
VALVE ................................................................................................ 66
V-CLAMP ........................................................................................... 28
VESSEL .............................................................................................. 76
VIBRATION MOUNT........................................................................ 30

W
WARNING SWITCH......................................................................... 62
WIRE GLOW PLUG .......................................................................... 28
WIRE HARSHNESS .......................................................................... 60
WIRING HARNESS........................................................................... 28

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-8-
INSTRUCTION MANUAL

Warranty and Liability Limitation siones realizadas sin la aprobación por escrito del fabri-
Use only authorized parts. cante.
Any damage or malfunction caused by the use of unauthor-
ized parts is not covered by Warranty or Product Liability. Derechos de reproducción 2011, Atlas Copco Compressors
The manufacturer does not accept any liability for any dam- LLC, RockHill SC USA.
age arising for modifications, additions or conversions Está prohibida toda utilización o reproducción total o par-
made without the manufacturer's approval in writing. cial no autorizada de estos contenidos,
en especial de las marcas registradas, denominaciones de
Copyright 2011, Atlas Copco Compressors LLC, RockHill modelos, números de piezas y planos
SC USA.
Any unauthorized use or copying of the contents or any part
thereof is prohibited.
This applies in particular to trademarks, model
denominations, part numbers and drawings

Limitation de garantie et de responsabilité


Utiliser uniquement les pièces homologuées.
Tout dommage ou mauvais fonctionnement dû à l’utilisation
de pièces non homologuées n’est pas couvert par la garantie
ou la responsabilité des produits défectueux.
Le fabriquant décline toute responsabilité en cas de dom-
mage faisant suite à des modifications, des ajouts ou des
conversions effectués sans l’accord écrit du fabriquant.

Copyright 2011, Atlas Copco Compressors LLC, RockHill


SC USA.
Toute utilisation ou copie du contenu, ou d’une parte de
celui-ci, non autorisée est interdite.
Cette interdiction s’applique en particulier aux marques de
commerce, aux dénominations des modèles, aux numéros
des pièces et aux schémas.

Limitación de garantía y responsabilidad


Use sólo piezas autorizadas.
La garantía o responsabilidad del producto no cubre ningún
daño o funcionamiento defectuoso provocado por el uso de
piezas no autorizadas.
El fabricante no acepta ninguna responsabilidad por los
daños provocados por modificaciones, adiciones o conver-

-9-
ORDERING SPARE PARTS

ORDERING SPARE PARTS


Always quote the part number, the designation and the QTY : QUANTITE
quantity of the parts required, as well as the type and the Indique la quantité de la pièce détachée. “AR” indique “As
serial number of the machine. required”, c’est-à-dire la quantité à déterminer selon le cas.
EXPLANATION OF THE COLUMNS
PEDIDO DE PARTES
REF : REFERENCE CODE
Establishes the connection between a part in the list and a Siempre comunicar el número de parte, la designación y la
part in the illustration. cantidad deseada así como el tipo y el número de serie de la
"–" means that the part is not shown in the illustration. máquina.
PART NUMBER INFORMACIONES SOBRE LAS COLUMNAS
If no part number is given, the part cannot be obtained as a REF : CODIGO DE REFERENCIA
spare part. Establece la conexión entre una parte en la lista y una parte
Parts marked with a dot are part of the assembly listed right en la ilustración.
above them. "–" quiere decir que la parte no está ilustrada.
DESIGNATION PART NUMBER : NUMERO DE PARTE
Usually this is the name of the part. For standard parts, in Si no se da ningún número, quiere decir que la parte no está
addition to the name, a number of characteristics are given. disponible como parte de recambio.
QTY : QUANTITY Partes marcadas con un punto son partes del conjunto
Indicates the quantity of the part concerned. "AR" stands for indicado más arriba.
"As Required". DESIGNATION : DESIGNACION
Principalmente el nombre de la parte. En caso de partes
COMMANDE DE PIÈCES DETACHEES estándares, el nombre es seguido por especificaciones.
Toujours indiquer le numéro de pièce, la désignation, la QTY : CANTIDAD
quantité désirée ainsi que le type et le numéro de série du Indica la cantidad de la parte correspondiente. La indicación
groupe. "AR" significa "As Required" (como sea requerido).
EXPLICATION DES INTITULES DES COLONNES
REF : CODE DE REFERENCE
Réfère à la pièce détachée spécifiée dans la liste et sur
l’illustration. "–" implique que la pièce n’est pas indiquée
sur l’illustration.
PART NUMBER : NUMERO DE PIECE DETACHEE
Si le numéro n’est pas indiqué, la pièce n’est pas disponible
en tant que pièce de rechange.
Les pièces indiquées par un point gras font partie de
l’ensemble se trouvant au-dessus des pièces détachées cor-
respondantes.
DESIGNATION
En général, le nom de la pièce. S’il s’agit de pièces stan-
dard, outre la désignation, un certain nombre de caractéris-
tiques sont indiquées.

- 10 -
SAFETY PRECAUTIONS FOR PORTABLE COMPRESSOR
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor

0.1 INTRODUCTION unit. This includes work on live electrical components. applicable laws or regulations.
Skill level 4: Specialist from the manufacturer
The policy of Atlas Copco is to provide the users of their This is a skilled specialist sent by the manufacturer or its 0.2 GENERAL SAFETY PRECAUTIONS
equipment with safe, reliable and efficient products. Factors agent to perform complex repairs or modifications to the
taken into account are among others: equipment. 1 The owner is responsible for maintaining the unit in a
- the intended and predictable future use of the products, In general it is recommended that not more than two people safe operating condition. Unit parts and accessories
and the environments in which they are expected to operate the unit, more operators could lead to unsafe must be replaced if missing or unsuitable for safe
operate, operating conditions. Take necessary steps to keep operation.
- applicable rules, codes and regulations, unauthorized persons away from the unit and eliminate all 2 The supervisor, or the responsible person, shall at all
- the expected useful product life, assuming proper possible sources of danger at the unit. times make sure that all instructions regarding
service and maintenance, When handling, operating, overhauling and/or performing machinery and equipment operation and maintenance
- providing the manual with up-to-date information. maintenance or repair on Atlas Copco equipment, the are strictly followed and that the machines with all
Before handling any product, take time to read the relevant mechanics are expected to use safe engineering practices accessories and safety devices, as well as the consuming
instruction manual. Besides giving detailed operating and to observe all relevant local safety requirements and devices, are in good repair, free of abnormal wear or
instructions, it also gives specific information about safety, ordinances. The following list is a reminder of special safety abuse, and are not tampered with.
preventive maintenance, etc. directives and precautions mainly applicable to Atlas Copco 3 Whenever there is an indication or any suspicion that an
Keep the manual always at the unit location, easy accessible equipment. internal part of a machine is overheated, the machine
to the operating personnel. These safety precautions apply to machinery processing or shall be stopped but no inspection covers shall be
See also the safety precautions of the engine and possible consuming air. Processing of any other gas requires opened before sufficient cooling time has elapsed; this
other equipment, which are separately sent along or are additional safety precautions typical to the application and to avoid the risk of spontaneous ignition of oil vapour
mentioned on the equipment or parts of the unit. are not included herein. when air is admitted.
These safety precautions are general and some statements Neglecting the safety precautions may endanger people as 4 Normal ratings (pressures, temperatures, speeds, etc.)
will therefore not always apply to a particular unit. well as environment and machinery: shall be durably marked.
Only people that have the right skills should be allowed to - endanger people due to electrical, mechanical or 5 Operate the unit only for the intended purpose and
operate, adjust, perform maintenance or repair on Atlas chemical influences, within its rated limits (pressure, temperature, speeds,
Copco equipment. It is the responsibility of management to - endanger the environment due to leakage of oil, solvents etc.).
appoint operators with the appropriate training and skill for or other substances, 6 The machinery and equipment shall be kept clean, i.e. as
each category of job. - endanger the machinery due to function failures. free as possible from oil, dust or other deposits.
Skill level 1: Operator All responsibility for any damage or injury resulting from 7 To prevent an increase in working temperature, inspect
neglecting these precautions or by non-observance of and clean heat transfer surfaces (cooler fins,
An operator is trained in all aspects of operating the unit ordinary caution and due care required in handling,
with the push-buttons, and is trained to know the safety intercoolers, water jackets, etc.) regularly. See the
operating, maintenance or repair, also if not expressly maintenance schedule.
aspects. mentioned in this instruction manual, is disclaimed by Atlas 8 All regulating and safety devices shall be maintained
Skill level 2: Mechanical technician Copco. with due care to ensure that they function properly. They
A mechanical technician is trained to operate the unit the The manufacturer does not accept any liability for any may not be put out of action.
same as the operator. In addition, the mechanical technician damage arising from the use of non-original parts and for 9 Care shall be taken to avoid damage to safety valves and
is also trained to perform maintenance and repair, as modifications, additions or conversions made without the other pressure-relief devices, especially to avoid
described in the instruction manual, and is allowed to manufacturer’s approval in writing. plugging by paint, oil coke or dirt accumulation, which
change settings of the control and safety system. A If any statement in this manual does not comply with local could interfere with the functioning of the device.
mechanical technician does not work on live electrical legislation, the stricter of the two shall be applied. 10 Pressure and temperature gauges shall be checked
components. Statements in these safety precautions should not be regularly with regard to their accuracy. They shall be
Skill level 3: Electrical technician interpreted as suggestions, recommendations or replaced whenever outside acceptable tolerances.
An electrical technician is trained and has the same inducements that it should be used in violation of any 11 Safety devices shall be tested as described in the
qualifications as both the operator and the mechanical maintenance schedule of the instruction manual to
technician. In addition, the electrical technician may carry determine that they are in good operating condition.
out electrical repairs within the various enclosures of the

- 11 -
12 Mind the markings and information labels on the unit. approximately the same angle not exceeding 30° from this may result in injury or death. For breathing air
13 In the event the safety labels are damaged or destroyed, the vertical. quality, the compressed air must be adequately purified
they must be replaced to ensure operator safety. 6 Locate the unit away from walls. Take all precautions to according to local legislation and standards. Breathing
14 Keep the work area neet. Lack of order will increase the ensure that hot air exhausted from the engine and driven air must always be supplied at stable, suitable pressure.9
risk of accidents. machine cooling systems cannot be recirculated. If such Distribution pipework and air hoses must be of correct
15 When working on the unit, wear safety clothing. hot air is taken in by the engine or driven machine diameter and suitable for the working pressure. Never
Depending on the kind of activities these are: safety cooling fan, this may cause overheating of the unit; if use frayed, damaged or deteriorated hoses. Replace
glasses, ear protection, safety helmet (including visor), taken in for combustion, the engine power will be hoses and flexibles before the lifetime expires. Use only
safety gloves, protective clothing, safety shoes. Do not reduced. the correct type and size of hose end fittings and
wear the hair long and loose (protect long hair with a connections.
hairnet), or wear loose clothing or jewelry. 0.4 SAFETY DURING USE AND OPERATION 10 If the compressor is to be used for sand-blasting or will
16 Take precautions against fire. Handle fuel, oil and anti- be connected to a common compressed-air system, fit an
freeze with care because they are inflammable appropriate non-return valve (check valve) between
substances. Do not smoke or approach with naked flame 1 When the unit has to operate in a fire-hazardous compressor outlet and the connected sand-blasting or
when handling such substances. Keep a fire- environment, each engine exhaust has to be provided compressed-air system. Observe the right mounting
extinguisher in the vicinity. with a spark arrestor to trap incendiary sparks. position/direction.
2 The exhaust contains carbon monoxide which is a lethal 11 Before removing the oil filler plug, ensure that the
gas. When the unit is used in a confined space, conduct
0.3 SAFETY DURING TRANSPORT AND the engine exhaust to the outside atmosphere by a pipe
pressure is released by opening an air outlet valve.
12 Never remove a filler cap of the cooling water system of
INSTALLATION of sufficient diameter; do this in such a way that no extra a hot engine. Wait until the engine has sufficiently
back pressure is created for the engine. If necessary, cooled down.
To lift a unit, all loose or pivoting parts, e.g. doors shall first install an extractor. Observe any existing local 13 Never refill fuel while the unit is running, unless
be securely fastened. regulations. Make sure that the unit has sufficient air otherwise stated in the Atlas Copco Instruction Book
Do not attach cables, chains or ropes directly to the lifting intake for operation. If necessary, install extra air intake (AIB). Keep fuel away from hot parts such as air outlet
eye; apply a crane hook or lifting shackle meeting local ducts. pipes or the engine exhaust. Do not smoke when
safety regulations. Never allow sharp bends in lifting cables, 3 When operating in a dust-laden atmosphere, place the fuelling. When fuelling from an automatic pump, an
chains or ropes. unit so that dust is not carried towards it by the wind. earthing cable should be connected to the unit to
Helicopter lifting is not allowed. Operation in clean surroundings considerably extends discharge static electricity. Never spill nor leave oil,
It is strictly forbidden to dwell or stay in the risk zone under the intervals for cleaning the air intake filters and the fuel, coolant or cleansing agent in or around the unit.
a lifted load. Never lift the unit over people or residential cores of the coolers. 14 All doors shall be shut during operation so as not to
areas. Lifting acceleration and retardation shall be kept 4 Close the compressor air outlet valve before connecting disturb the cooling air flow inside the bodywork and/or
within safe limits. or disconnecting a hose. Ascertain that a hose is fully render the silencing less effective. A door should be
1 To lift heavy parts, a hoist of ample capacity, tested and depressurized before disconnecting it. Before blowing kept open for a short period only e.g. for inspection or
approved according to local safety regulations, shall be compressed air through a hose or air line, ensure that the adjustment.
used. open end is held securely, so that it cannot whip and 15 Periodically carry out maintenance works according to
2 Lifting hooks, eyes, shackles, etc., shall never be bent cause injury. the maintenance schedule.
and shall only have stress in line with their design load 5 The air line end connected to the outlet valve must be 16 Stationary housing guards are provided on all rotating or
axis. The capacity of a lifting device diminishes when safeguarded with a safety cable, attached next to the reciprocating parts not otherwise protected and which
the lifting force is applied at an angle to its load axis. valve. may be hazardous to personnel. Machinery shall never
3 For maximum safety and efficiency of the lifting 6 No external force may be exerted on the air outlet be put into operation, when such guards have been
apparatus all lifting members shall be applied as near to valves, e.g. by pulling on hoses or by installing auxiliary removed, before the guards are securely reinstalled.
perpendicular as possible. If required, a lifting beam equipment directly to a valve, e.g. a water separator, a
shall be applied between hoist and load. lubricator, etc. Do not step on the air outlet valves.
4 Never leave a load hanging on a hoist. 7 Never move a unit when external lines or hoses are
5 A hoist has to be installed in such a way that the object connected to the outlet valves, to avoid damage to
will be lifted perpendicular. If that is not possible, the valves, manifold and hoses.
necessary precautions must be taken to prevent load- 8 Do not use compressed air from any type of compressor,
swinging, e.g. by using two hoists, each at without taking extra measures, for breathing purposes as

- 12 -
17 Noise, even at reasonable levels, can cause irritation and wearing of a safety helmet should be included. undertaking major overhaul on it, prevent all movable
disturbance which, over a long period of time, may 24 If there is a risk of inhaling hazardous gases, fumes or parts from rolling over or moving.
cause severe injuries to the nervous system of human dust, the respiratory organs must be protected and 6 Make sure that no tools, loose parts or rags are left in or
beings. depending on the nature of the hazard, so must the eyes on the machine. Never leave rags or loose clothing near
When the sound pressure level, at any point where and skin. the engine air intake.
personnel normally has to attend, is: 25 Remember that where there is visible dust, the finer, 7 Never use flammable solvents for cleaning (fire-risk).
below 70 dB(A):no action needs to be taken, invisible particles will almost certainly be present too; 8 Take safety precautions against toxic vapours of
above 70 dB(A):noise-protective devices should be but the fact that no dust can be seen is not a reliable cleaning liquids.
provided for people continuously being present in the indication that dangerous, invisible dust is not present in 9 Never use machine parts as a climbing aid.
room, the air. 10 Observe scrupulous cleanliness during maintenance and
below 85 dB(A):no action needs to be taken for 26 Never operate the unit at pressures or speeds below or in repair. Keep away dirt, cover the parts and exposed
occasional visitors staying a limited time only, excess of its limits as indicated in the technical openings with a clean cloth, paper or tape.
above 85 dB(A):room to be classified as a noise- specifications. 11 Never weld on or perform any operation involving heat
hazardous area and an obvious warning shall be near the fuel or oil systems. Fuel and oil tanks must be
placed permanently at each entrance to alert people 0.5 SAFETY DURING MAINTENANCE AND completely purged, e.g. by steam-cleaning, before
entering the room, for even relatively short times, carrying out such operations. Never weld on, or in any
about the need to wear ear protectors, REPAIR way modify, pressure vessels. Disconnect the alternator
above 95 dB(A):the warning(s) at the entrance(s) shall cables during arc welding on the unit.
be completed with the recommendation that also Maintenance, overhaul and repair work shall only be carried 12 Do not remove any of, or tamper with, the sound-
occasional visitors shall wear ear protectors, out by adequately trained personnel; if required, under damping material. Keep the material free of dirt and
above 105 dB(A):special ear protectors that are supervision of someone qualified for the job. liquids such as fuel, oil and cleansing agents. If any
adequate for this noise level and the spectral 1 Use only the correct tools for maintenance and repair sound-damping material is damaged, replace it to
composition of the noise shall be provided and a work, and only tools which are in good condition. prevent the sound pressure level from increasing.
special warning to that effect shall be placed at each 2 Parts shall only be replaced by genuine Atlas Copco 13 Use only lubricating oils and greases recommended or
entrance. replacement parts. approved by Atlas Copco or the machine manufacturer.
18 Insulation or safety guards of parts the temperature of 3 All maintenance work, other than routine attention, shall Ascertain that the selected lubricants comply with all
which can be in excess of 80 °C (175 °F) and which may only be undertaken when the unit is stopped. Steps shall applicable safety regulations, especially with regard to
be accidentally touched by personnel shall not be be taken to prevent inadvertent starting. In addition, a explosion or fire-risk and the possibility of
removed before the parts have cooled to room warning sign bearing a legend such as ”work in decomposition or generation of hazardous gases. Never
temperature. progress; do not start” shall be attached to the starting mix synthetic with mineral oil.
19 Never operate the unit in surroundings where there is a equipment. 14 Protect the engine, alternator, air intake filter, electrical
possibility of taking in flammable or toxic fumes. On engine-driven units the battery shall be disconnected and regulating components, etc., to prevent moisture
20 If the working process produces fumes, dust or vibration and removed or the terminals covered by insulating ingress, e.g. when steam-cleaning.
hazards, etc., take the necessary steps to eliminate the caps. 15 When performing any operation involving heat, flames
risk of personnel injury. On electrically driven units the main switch shall be or sparks on a machine, the surrounding components
21 When using compressed air or inert gas to clean down locked in open position and the fuses shall be taken out. shall first be screened with non-flammable material.
equipment, do so with caution and use the appropriate A warning sign bearing a legend such as ”work in 16 Never use a light source with open flame for inspecting
protection, at least safety glasses, for the operator as progress; do not supply voltage” shall be attached to the the interior of a machine.
well as for any bystander. Do not apply compressed air fuse box or main switch.
or inert gas to your skin or direct an air or gas stream at 4 Before dismantling any pressurized component, the
people. Never use it to clean dirt from your clothes. compressor or equipment shall be effectively isolated
22 When washing parts in or with a cleaning solvent, from all sources of pressure and the entire system shall
provide the required ventilation and use appropriate be relieved of pressure. Do not rely on non-return valves
protection such as a breathing filter, safety glasses, (check valves) to isolate pressure systems. In addition, a
rubber apron and gloves, etc. warning sign bearing a legend such as ”work in
23 Safety shoes should be compulsory in any workshop and progress; do not open” shall be attached to each of the
if there is a risk, however small, of falling objects, outlet valves.
5 Prior to stripping an engine or other machine or

- 13 -
17 When repair has been completed, the machine shall be at the post where batteries are being charged. fixation.
barred over at least one revolution for reciprocating 3 When batteries are being charged, an explosive gas
machines, several revolutions for rotary ones to ensure mixture forms in the cells and might escape through the
that there is no mechanical interference within the vent holes in the plugs. Safety valves
machine or driver. Check the direction of rotation of Thus an explosive atmosphere may form around the All adjustments or repairs are to be done by an authorized
electric motors when starting up the machine initially battery if ventilation is poor, and can remain in and representative of the valve supplier (see maintenance
and after any alteration to the electrical connection(s) or around the battery for several hours after it has been schedule).
switch gear, to check that the oil pump and the fan charged. Therefore:
function properly. - never smoke near batteries being, or having recently
18 Maintenance and repair work should be recorded in an been, charged,
operator’s logbook for all machinery. Frequency and - never break live circuits at battery terminals, because
nature of repairs can reveal unsafe conditions. a spark usually occurs.
19 When hot parts have to be handled, e.g. shrink fitting, 4 When connecting an auxiliary battery (AB) in parallel to
special heat-resistant gloves shall be used and, if the unit battery (CB) with booster cables: connect the +
required, other body protection shall be applied. pole of AB to the + pole of CB, then connect the - pole
20 When using cartridge type breathing filter equipment, of CB to the mass of the unit. Disconnect in the reverse
ascertain that the correct type of cartridge is used and order.
that its useful service life is not surpassed. Pressure vessels
21 Make sure that oil, solvents and other substances likely (according to directive 87/404/EEC annex II § 2)
to pollute the environment are properly disposed of.
22 Before clearing the unit for use after maintenance or Maintenance/installation requirements:
overhaul, check that operating pressures, temperatures 1 The vessel can be used as pressure vessel or as separator
and speeds are correct and that the control and shutdown and is designed to hold compressed air for the following
devices function correctly. application:
- pressure vessel for compressor,
- medium AIR/OIL,
0.6 TOOL APPLICATIONS SAFETY and operates as detailed on the data plate of the vessel:
- the maximum working pressure ps in bar,
Apply the proper tool for each job. With the knowledge of - the maximum working temperature Tmax in °C,
correct tool use and knowing the limitations of tools, along - the minimum working temperature Tmin in °C,
with some common sense, many accidents can be - the capacity of the vessel V in l.
prevented. 2 The pressure vessel is only to be used for the
Special service tools are available for specific jobs and applications as specified above and in accordance with
should be used when recommended. The use of these tools the technical specifications. Safety reasons prohibit any
will save time and prevent damage to parts. other applications.
3 National legislation requirements with respect to re-
0.7 SPECIFIC SAFETY PRECAUTIONS inspection must be complied with.
4 No welding or heat treatment of any kind is permitted to
those vessel walls which are exposed to pressure.
Batteries 5 The vessel is provided and may only be used with the
When servicing batteries, always wear protecting clothing required safety equipment such as manometer,
and glasses. overpressure control devices, safety valve, etc.
1 The electrolyte in batteries is a sulphuric acid solution 6 Draining of condensate shall be performed regularly
which is fatal if it hits your eyes, and which can cause when vessel is in use.
burns if it contacts your skin. Therefore, be careful when 7 Installation, design and connections should not be
handling batteries, e.g. when checking the charge changed.
condition. 8 Bolts of cover and flanges may not be used for extra
2 Install a sign prohibiting fire, open flame and smoking

- 14 -
- 15 -
SERVICE PAK

- 16 -
SERVICE PAK

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

- WITH UNIT SERVICE PAK 50HR


H - OIL FILTER 3

- 1310 0723 25 SERVICE PAK 500HR


A - OIL FILTER ENGINE 1
B - FUEL FILTER 1
C - FUEL FILTER 1
D - AIR FILTER ELEMENT 1
E - AIR FILTER ELEMENT 1
H - OIL FILTER 3

- 1310 0723 26 SERVICE PAK 1000HR OR YEARLY


A - OIL FILTER ENGINE 1
B - FUEL FILTER 1
C - FUEL FILTER 1
D - AIR FILTER ELEMENT 1
E - AIR FILTER ELEMENT 1
F - AIR FILTER SAFETY CARTRIDGE 1
G - AIR FILTER SAFETY CARTRIDGE 1
H - OIL FILTER 3

- 2911 0112 00 AIR RECIEVER KIT 1

- 17 -
COMPRESSOR OIL - PAROIL M

REF PART NUMBER DESIGNATION QTY

A 1615 5947 00 OIL CAN 5 L 1


B 1615 5948 00 OIL CAN 20 L 1
C 1615 5949 00 STEEL DRUM 210 L 1

- 18 -
COMPRESSOR OIL - PAROIL S

REF PART NUMBER DESIGNATION QTY

A 1630 0160 00 OIL CAN 5 L 1


B 1630 0161 00 OIL CAN 20 L 1
C 1630 0162 00 STEEL DRUM 210 L 1
D 1630 0163 00 CONTAINER 1000 L 1

- 19 -
ENGINE OIL - PAROIL E XTRA

REF PART NUMBER DESIGNATION QTY

A 1630 0135 00 OIL CAN 5 L 1


B 1630 0136 00 OIL CAN 20 L 1

- 20 -
ENGINE OIL - PAROIL E

REF PART NUMBER DESIGNATION QTY

A 1615 5953 00 OIL CAN 5 L 1


B 1615 5954 00 OIL CAN 20 L 1
C 1615 5955 00 STEEL DRUM 209 L 1

- 21 -
ENGINE COOLANT - PARCOOL EG

REF PART NUMBER DESIGNATION QTY

A 1604 5308 00 PARCOOL EG 5 LITER CAN 1


B 1604 5307 01 PARCOOL EG 20 LITER CAN 1
C 1604 5306 00 PARCOOL EG 210 LITER BARREL 1
D 1604 8159 00 PARCOOL EG CONCENTRATE 1
5 LITER CAN

- 22 -
SERVICE KIT - UNLOADING VALVE

REF PART NUMBER DESIGNATION QTY

- 2911 0110 00 SERVICE KIT UNLOADER


10 - PLAIN WASHER 6
20 - FLAT GASKET 1
30 - FLAT GASKET 1
40 - FLAT GASKET 1
50 - FLAT GASKET 1
60 - O-RING 1
70 - GASKET 1
80 - GASKET 1
90 - GASKET 1
100 - SEALRING 1
110 - O-RING 1

2911 0110 00_02

2911 0110 00/02 - 23 -


SERVICE KIT - REGULATING VALVE

REF PART NUMBER DESIGNATION QTY

- 2911 0111 00 SERVICE KIT REGULATING VALVE


10 - SPRING 1
20 - BEARING BALL 1
30 - MEMEBRANE 1
40 - O-RING 1
50 - O-RING 1
60 - O-RING 1

2911 0111 00_00

- 24 - 2911 0111 00/00


SERVICE KIT - OIL SEPARATOR

REF PART NUMBER DESIGNATION QTY

- 2911 0112 00 SERVICE KIT OIL SEPARATOR


10 - OIL SEP ELEMENT ASS'Y 1
40 - O-RING 1

2911 0112 00_02

2911 0112 00/02 - 25 -


SERVICE KIT - OIL STOP VALVE

REF PART NUMBER DESIGNATION QTY

- 2911 0149 00 SERVICE KIT OIL STOP VALVE


20 - PISTON 1
25 - SEALING WASHER 2
30 - SPRING 1
35 - CHECK VALVE 1
40 - SPRING 1

2911 0149 00_02

- 26 - 2911 0149 00/02


AIR OUTLET PIPE - FOR COMPRESSOR WITHOUT AFTERCOOLER - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1604 9931 03 PIPE AIR OUTLET 1

See Page 40

1310 3128 37_01

1310 3128 37/01 - 27 -


ENGINE AND ACCESSORIES - STANDARD

See Page 48

See Page 55

1310 3128 34_04

- 28 - 1310 3128 34/04


ENGINE AND ACCESSORIES - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

20 1626 0090 01 SILENCER 1 290 0301 2344 00 WASHER-FLAT 2


30 1615 5664 00 SCRAPER BOLT 4 300 0147 1398 03 HEX HEAD SCREW 1
40 1310 0324 68 EXHAUST CLAMP V-BAND 1 310 0301 2358 00 WASHER-FLAT 1
45 1615 9038 00 V-CLAMP 2
50 1310 6257 00 PIPE TURBO OUTLET 1
55 1626 0833 03 PIPE EXHAUST 1
70 1310 6134 00 PIPE EXHAUST 1
80 1310 6333 00 PIPE EXHAUST BELLOWS 1
85 1310 0723 43 CLAMP EXHAUST 2
90 0346 3001 16 PIPE CLAMP EXHAUST 1
95 1619 2766 00 SELF TAP SCREW 1
100 1310 0722 51 RELAY START 1
102 0147 1244 03 HEX HEAD SCREW 2
104 0301 2321 00 WASHER-FLAT 2
110 1310 0722 52 CABLE STARTING 1
112 0266 2110 00 HEX NUT 1
114 0333 3227 00 LOCK WASHER 1
120 1310 6142 00 GUIDE FAN COWL 1
130 1626 5304 01 INSULATION THERMAL 1
140 1626 4880 00 INSULATION 1
145 1615 5664 00 BOLT-SCRAPER 4
150 1310 6313 00 WIRING HARNESS 1
151 1310 0363 91 INSULATOR TERMINAL 2
152 0266 2110 00 HEX NUT 1
154 0333 3227 00 LOCK WASHER 1
160 1310 6314 00 WIRE GLOW PLUG 1
162 0266 2107 00 HEX NUT 1
164 0333 3215 00 LOCK WASHER 1
170 1310 0723 49 VALVE DRAIN 1
175 1310 6000 99 BRACKET EX-PIPE SUPPORT 1
180 0147 1362 03 HEX HEAD SCREW 1
190 0301 2344 00 WASHER-FLAT 1
192 0147 1398 03 HEX HEAD SCREW 1
194 0301 2358 00 WASHER-FLAT 1
200 1310 0355 81 CLAMP-SADDLE 1
210 1310 0367 92 HOSE AR
230 1619 2766 00 SELF TAP SCREW 1
240 1310 4978 00 SHIELD EXHAUST 1
250 1310 4979 00 SUPPORT EXHUST SHEILD 1
260 1310 4980 00 SHIELD MANIFOLD 1
270 1619 2766 00 SELF TAP SCREW 1
280 0147 1362 03 HEX HEAD SCREW 2

1310 3128 34/04 - 29 -


FRAME AND MOUNTS - STANDARD

1310 3128 18_03

- 30 - 1310 3128 18/03


FRAME AND MOUNTS - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 6076 00 LIFTING EYE 1


20 3315 0195 10 LOCK WASHER 8
30 0211 1964 12 SOC HD CAP SCREW 8
35 1310 6123 00 SUPPORT FRAME 1
40 0147 1400 15 HEX HEAD SCREW 4
50 1615 5509 00 BUFFER-RUBBER 2
60 1626 2011 01 BUSHING 2
70 0147 1489 03 HEX HEAD SCREW 2
80 0147 1400 15 HEX HEAD SCREW 4
90 0301 2358 00 FLAT WASHER 4
100 1503 1056 00 SEAL-EDGE AR
105 1310 6124 00 PANEL FRAME ACCESS DOOR 1
110 1619 2766 00 SELF TAP SCREW 2
115 1310 6125 00 ENGINE SUPPORT 2
120 1626 2011 01 BUSHING 2
140 1619 5044 00 MOUNT-VIBRATION 2
150 0147 1489 03 HEX HEAD SCREW 2
160 0147 1400 15 HEX HEAD SCREW 4
170 0301 2358 00 FLAT WASHER 4
180 1604 2206 00 DOCUMENT HOLDER 1
190 1619 5898 01 SELF TAP SCREW 4
195 1310 6126 00 PANEL BOTTOM FRAME 1
200 1619 2766 00 SELF TAP SCREW 4
210 0147 1400 15 HEX HEAD SCREW 6
220 0301 2358 00 FLAT WASHER 6
)

1310 3128 18/03 - 31 -


GEARCASING AND MOUNTS - STANDARD

See Page 54

See Page 54

1310 3128 16_02

- 32 - 1310 3128 16/02


GEARCASING AND MOUNTS - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1604 3533 00 SPACER 1 380 - PISTON 1


20 0337 2293 23 KEY 1 (Part of service kit, see page 26)
30 1622 0964 00 WASHER 1 390 0686 3716 07 HEX PLUG 1
40 0147 1408 15 HEX HEAD SCREW 1 400 - SEAL WASHER 1
50 0335 2160 00 CIRCLIP 1 (Part of service kit, see page 26)
60 0508 1158 01 BEARING 1 410 - SPRING 1
70 1604 7577 02 GEARBOX 1 (Part of service kit, see page 26)
80 0663 2106 43 O-RING 1 420 1604 7488 00 HUB 1
90 1604 7497 01 NOZZLE 1 430 0337 2293 23 KEY 1
100 0663 3117 00 O-RING 1 440 1604 1306 00 WASHER 1
110 0147 1244 03 HEX HEAD SCREW 1 450 0147 1407 03 HEX HEAD SCREW 1
120 0101 1951 40 PIN-PARALLEL 2 460 1604 7747 00 COUPLING 1
130 0663 2109 78 O-RING 1 470 0211 5287 00 SOCKET HEAD SCREW 8
140 0663 2111 46 O-RING 1 480 0211 1964 07 SOCKET HEAD SCREW 12
150 0147 1365 03 HEX HEAD SCREW 10 )
160 0506 0100 09 BEARING-ROLLER 1
170 1616 6013 01 BUSHING 1
180 1616 6012 00 SEAL-LIP 1
190 1616 4946 00 RETAINER 1
200 0663 7147 00 O-RING 1
210 0211 1360 03 SOCKET HEAD SCREW 4
220 1604 6891 02 ADAPTER 1
230 0147 1365 03 HEX HEAD SCREW 8
240 0686 6126 00 PLUG 2
250 0686 6130 00 PLUG 1
260 1616 7146 92 SERVICE STAGE OIS M-07 1
270 2252 5502 89 UNLOADER ASSEMBLY 1
(For details see page 66)
280 - GASKET 1
(Part of service kit, see page 23)
290 0147 1363 03 HEX HEAD SCREW 4
300 1622 0795 00 HOUSING VALVE 1
310 1622 0977 00 GASKET 1
320 - CHECK VALVE 1
(Part of service kit, see page 26)
330 - SPRING 1
(Part of service kit, see page 26)
340 0211 1417 00 SCREW 4
350 0686 3716 01 HEX PLUG 1
360 0653 1062 00 FLAT GASKET 1
370 1613 2356 00 OIL STOP VALVE 1

1310 3128 16/02 - 33 -


FUEL SYSTEM - STANDARD

1310 3129 29_01

- 34 - 1310 3129 29/02


FUEL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 6127 00 FUEL TANK 1


20 1615 7653 02 CAP 1
30 1310 6129 00 STRAP FUEL TANK 1
40 1310 6128 00 STRAP FUEL TANK 2
50 1089 0659 06 SWITCH LEVEL SENSOR 1
60 0147 1212 03 HEX HEAD SCREW 5
70 1615 7654 00 STRAINER FUEL 1
80 1310 6001 19 TUBE FUEL LINE PICKUP 1
90 1310 6001 20 TUBE FUEL LINE RETURN 1
100 1310 0723 55 ELBOW 1
105 0147 1330 03 HEX HEAD SCREW 3
110 1619 2766 00 SCREW SELF TAP 3
120 1310 0312 68 TUBE 1
130 1310 0311 97 HOSE AR
140 1310 0323 84 CLAMP-HOSE 2
150 0071 8402 90 HOSE-REINFORCEMENT AR
160 0347 6104 00 CLAMP-HOSE 2
170 1604 1384 00 HOSE NIPPLE 1
180 3176 3829 00 NIPPLE 1
190 1626 0375 00 FILTER FUEL TANK VENT 1
200 1619 2766 00 SCREW-SELF TAP 1
205 1310 6131 00 BRACKET FUEL TANK VENT 1
210 1626 1871 80 NIPPLE 1
220 0072 8403 16 HOSE AR
230 0347 6105 00 CLAMP-HOSE 2
240 0147 1322 03 HEX HEAD SCREW 2
245 1310 0351 95 NIPPLE-HOSE 1
250 1310 0723 42 CLAMP WIRE & TUBE 3
260 0346 1000 15 CLAMP-PIPE 1
270 0147 1328 03 HEX HEAD SCREW 1
280 0301 2335 00 WASHER-FLAT 1
290 0333 3227 00 LOCK WASHER 1
300 0266 2110 00 HEX NUT 1

1310 3129 29/02 - 35 -


REGULATING SYSTEM - STANDARD

See Page 40

See Page 44
See Page 44

1310 3128 20_02

- 36 - 1310 3128 20/02


REGULATING SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

20 1626 2777 00 ADAPTER 1 390 0686 4201 03 HEX PLUG 1


30 0581 1200 30 ELBOW 1 400 0653 1043 00 GASKET 1
40 0070 6002 10 TUBE 1 410 0686 4201 03 HEX PLUG 1
50 0581 0000 67 COUPLING 1 420 1088 1301 02 CABLE TY 5
60 0661 1020 00 WASHER 1
70 1503 2566 11 TEE 1
90 0581 1200 30 ELBOW 1
100 0070 6002 10 TUBE AR
110 0581 1200 30 ELBOW 1
120 0661 1000 30 WASHER 1
130 0605 8700 62 BUSHING 1
140 1626 2777 00 ADAPTER 1
150 0661 1014 00 WASHER 1
160 0581 1200 23 ELBOW 1
170 0070 6002 05 TUBE AR
180 0581 1200 23 ELBOW 1
190 0603 4102 03 HEX NIPPLE 1
200 0653 1043 00 GASKET 1
210 0686 4201 03 HEX PLUG 1
220 0581 1200 23 ELBOW 1
230 0070 6002 05 TUBE AR
240 0582 1200 06 COUPLING 1
245 - WASHER 1
(Part of service kit, see page 23)
250 1626 0405 02 MANIFOLD 1
260 0147 1334 03 HEX HEAD SCREW 2
261 0266 2110 00 NUT 2
262 0301 2335 00 WASHER 2
263 0333 3227 00 LOCKWASHER 2
270 0581 1200 23 ELBOW 1
280 0070 6002 05 TUBE AR
290 0582 1200 06 COUPLING 1
295 0661 1014 00 WASHER 1
300 0581 0000 33 COUPLING 1
310 0070 6002 04 TUBE 1
320 0661 1033 00 SEALING WASHER 1
330 0605 8814 06 BUSHING 1
340 0581 1200 23 ELBOW 1
350 0070 6002 05 TUBE AR
360 0661 1014 00 WASHER 1
370 0583 8120 63 COUPLING 1
380 0653 1043 00 GASKET 1

1310 3128 20/02 - 37 -


OIL SYSTEM - STANDARD

See Page 34
See Page 50

1310 3128 21_03

- 38 - 1310 3128 21/03


OIL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 0147 1362 03 HEX HEAD SCREW 2 430 0661 1020 00 SEALING WASHER 1
20 0301 2344 00 WASHER 2 440 0581 0000 52 COUPLING 1
30 0663 3131 00 O-RING 1 450 0575 0321 49 HOSE ASSEMBLY 1
40 1626 1548 01 HOSE ASSEMBLY 1 460 0581 0000 52 COUPLING 1
50 0147 1362 03 HEX HEAD SCREW 2 470 0661 1020 00 SEALING WASHER 1
60 0301 2344 00 PLAIN WASHER 2 480 1615 8596 00 CHECK VALVE 1
70 0663 3131 00 O-RING 1 490 0661 1020 00 SEALING WASHER 1
80 1626 1547 01 HOSE ASSEMBLY 1 500 0603 5501 00 HEX NIPPLE 1
90 1626 1034 00 HEX NIPPLE 3 510 0661 1014 00 SEALING WASHER 1
95 1626 0882 00 OIL FILTER 3
100 1615 6398 00 HOUSING 1
110 0663 9868 00 O-RING 1
120 0147 1365 03 HEX HEAD SCREW 3
130 0301 2344 00 WASHER 3
140 1626 2993 00 THERMOSTATIC VALVE 1
150 0663 7134 00 O-RING 1
160 1615 6399 00 FLANGE 1
170 0147 1363 03 HEX HEAD SCREW 2
180 0301 2344 00 PLAIN WASHER 2
190 0653 1062 00 FLAT GASKET 2
200 0686 3716 01 HEX PLUG 2
210 0147 1363 03 HEX HEAD SCREW 2
230 0301 2344 00 PLAIN WASHER 2
240 0663 3131 00 O-RING 1
250 1626 1543 00 HOSE ASSEMBLY 1
260 1626 1544 00 NIPPLE 1
270 - SEALING WASHER 1
(Part of service kit, see page 26)
280 0147 1363 03 HEX HEAD SCREW 2
300 0301 2344 00 WASHER 2
310 0663 3131 00 O-RING 1
320 0147 1363 03 HEX HEAD SCREW 2
340 0301 2344 00 PLAIN WASHER 2
350 0663 3131 00 O-RING 1
360 0333 3227 00 LOCKWASHER 2
370 0147 1247 03 HEX HEAD SCREW 2
380 1310 6001 07 CLAMP 2
385 1310 6161 00 BRACKET 2
390 0301 2321 00 PLAIN WASHER 2
400 0147 1252 03 HEX HEAD SCREW 2
410 0653 1128 00 FLAT GASKET 1
420 0605 8814 06 BUSHING 1

1310 3128 21/03 - 39 -


AIR OUTLET - STANDARD

See Page 42

See Page 27

1310 3128 22_03

- 40 - 1310 3128 22/03


AIR OUTLET - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1604 9860 01 HOSE ASSY AIR DISCHARGE 1 390 1310 1365 00 COUPLING CLAW 2
20 0686 3716 01 HEX PLUG 1 450 1626 0319 85 SEPARATOR OIL 1
30 0653 1062 00 FLAT GASKET 1 (For details see page 64)
40 0663 7138 00 O-RING 1 460 0686 9252 75 PROTECTION PLUG 1
50 0246 1240 02 STUD 2
60 0333 3232 00 LOCK WASHER 2
70 0266 2111 00 HEX NUT 2
80 1604 1791 01 CLAMP 1
90 1604 1339 01 MINIMUM PRESSURE VALVE 1
100 1604 1729 01 ADAPTER FLANGE 1
110 1604 1792 01 CLAMP 2
120 0653 1293 00 FLAT GASKET 1
130 1626 0355 05 MANIFOLD 1
140 1310 6169 00 COVER OUTLET MANIFOLD
145 1615 5664 00 SCRAPER BOLT 5
150 0852 0010 98 VALVE-BALL 2
160 0852 0010 28 BALL VALVE 1
165 0603 4150 21 HEX NIPPLE 1
170 0266 2108 00 HEX NUT 4
180 1604 2116 00 PAD-ANTIVIBRATION 2
190 0301 2321 00 FLAT WASHER 4
200 0147 1247 03 HEX HEAD SCREW 4
210 0147 1329 03 HEX HEAD SCREW 2
220 1626 5376 00 WASHER 2
230 0266 2108 00 HEX NUT 2
240 1604 2116 00 PAD-ANTIVIBRATION 1
250 0301 2321 00 FLAT WASHER 2
260 0147 1247 03 HEX HEAD SCREW 2
270 0147 1329 03 HEX HEAD SCREW 1
280 1626 5376 00 WASHER 1
290 1615 5664 00 SCRAPER BOLT 4
300 1310 6170 00 BRACKET MANIFOLD SUPPORT 1
305 1615 5664 00 SCRAPER BOLT 1
310 1310 6171 00 BRACKET MANIFOLD SUPPORT 1
315 1615 5664 00 SCRAPER BOLT 2
320 1604 3759 00 BUSHING 1
330 0661 1000 30 SEALING WASHER 1
340 0832 1001 71 SAFETY VALVE 1
350 0603 4150 56 BUSHING 1
360 0560 1009 04 ELBOW 1
370 0603 4200 31 HEXAGON NIPPLE 1
380 1626 2117 01 PIPE: 1

1310 3128 22/03 - 41 -


ELECTRICAL SYSTEM - STANDARD

See Page 48

1310 3128 24_05

- 42 - 1310 3128 24/05


ELECTRICAL SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

25 1310 0311 66 BATTERY SUPPORT 2 480 1088 1301 02 CABLE TY 8


35 1310 6180 00 BRACKET BATTERY SWITCH 1 530 1626 1266 00 CLAMP-HOSE 9
40 1089 0584 01 SWITCH UTILITY LINE 1 540 1088 1301 02 CABLE TY 9
50 0147 1244 03 HEX HEAD SCREW 2 545 1310 6186 00 BRACKET ELECTRICAL SYSTEM 1
60 1310 3128 61 BATTERY CABLE TO SWITCH 1 550 1615 5664 00 SCRAPER BOLT 1
70 0266 2111 00 HEX NUT 1 555 1310 6187 00 PLATE ELECTRICAL SYSTEM 1
80 1088 0019 02 CONTACT WASHER 1 560 1619 2766 00 SELF TAP SCREW 2
100 0129 3110 00 RIVET 4 565 1310 6188 00 BRACKET ELECTRICAL SYSTEM 1
110 0266 2111 00 HEX NUT 1 570 1615 5664 00 SCRAPER BOLT 1
120 1088 0019 02 CONTACT WASHER 1 580 1088 1301 03 CABLE TY 3
130 1310 3128 63 BATTERY CABLE POSITIVE 1 590 1310 0310 89 BATTERY 2
140 0129 3110 00 RIVET 5 600 1310 0311 67 BOLT-J 4
150 0266 2111 00 HEX NUT 1 610 0266 2110 00 HEX NUT 4
160 1088 0019 02 CONTACT WASHER 1 620 0333 2225 00 SPRING WASHER 4
170 1619 3729 00 PROTECTION CAP 1 630 0300 0275 01 FLAT WASHER 4
180 1310 3128 62 BATTERY CABLE NEGATIVE 1 650 1310 0311 65 BATTERY TRAY 2
190 1310 3128 95 CABLE BATT SW TO STARTER 1 655 1619 2766 00 SELF TAP SCREW 8
200 1088 0019 03 CONTACT WASHER 1 660 1310 4246 00 EARTHING STRAP 1
202 1626 0468 04 BOX ELECTRICAL ENCLOSURE 1 670 0346 1000 15 CLAMP 1
204 1604 0298 00 COVER CONTROL BOX 1 680 0686 9252 75 SMALL PLUG 2
206 1604 0302 00 SEAL 1
210 0147 1398 03 HEX HEAD SCREW 1
215 1310 6181 00 PLATE ELECTRICAL SYSTEM 1
220 0129 3102 00 RIVET 4
240 0147 1250 03 HEX HEAD SCREW 4
250 1619 2766 00 SELF TAP SCREW 3
260 0147 1322 03 HEX HEAD SCREW 1
270 1604 9671 00 RELAY 1
280 0147 1204 03 HEX HEAD SCREW 2
290 1089 9206 32 CIRCUIT BREAKER 1
300 1089 9206 59 PROTECTION CAP 1
330 1310 3128 59 WIRING MAIN HARNESS 1
350 1088 1301 02 CABLE TY 8
360 1089 9206 34 CIRCUIT BREAKER 1
370 1089 9206 59 PROTECTION CAP 1
390 0346 1002 10 CLAMP-PIPE 1
400 0686 9252 84 PLUG 2
410 1310 6221 00 BRACKET BATT CABLE 1
420 1619 2766 00 SELF TAP SCREW 2
430 1626 1266 00 CLAMP-HOSE 3
440 1088 1301 02 CABLE TY 3
470 1626 1266 00 CLAMP-HOSE 8

1310 3128 24/05 - 43 -


SAFETY AND CONTROL - STANDARD

See Page 48

See Page 42

See Page 36
1310 3128 28_01

- 44 - 1310 3128 28/01


SAFETY AND CONTROL - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1900 1005 33 CONTROL PANEL 1


(For details see page 65)
20 0160 0996 96 SCREW 4
30 0160 0996 97 SCREW 2
40 0301 2321 00 FLAT WASHER 1
50 0291 1108 00 LOCK NUT 1
60 1089 9579 74 PRESSURE SENSOR 1
70 1089 9579 80 PRESSURE SENSOR 1
80 1089 0574 70 TEMP SENSOR 1
90 1089 9515 02 SOLENOID VALVE 1
100 1089 9422 07 EMERGENCY STOP 1
110 1089 0362 28 PROTECTIVE COLLAR 1
120 0663 6127 00 O-RING 1

1310 3128 28/01 - 45 -


DRAINS - STANDARD

See Page 56

See Page 50

See Page 38

1310 3128 29_04

- 46 - 1310 3128 29/04


DRAINS - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

60 0686 3716 35 HEX PLUG 1


70 0661 1000 29 SEALING WASHER 1
80 0560 0200 01 ELBOW 1
90 1310 0723 50 ADAPTER 1
95 1310 0351 95 NIPPLE HOSE 1
100 0072 8403 16 HOSE AR
110 0346 1002 10 CLAMP 2
120 9710 5906 00 SCREW 2
130 0347 6105 00 CLAMP 2
150 1310 0355 74 GROMMET 2
180 0661 1033 00 SEALING WASHER 1
190 0686 3716 02 HEX PLUG 1
200 1619 2766 00 HEX HEAD SCREW 2
240 1619 2766 00 HEX HEAD SCREW 2
250 1619 6249 00 NIPPLE 1
260 0661 1000 29 SEALING WASHER 1
270 1626 1486 01 HOSE ASSEMBLY 1
280 1626 1487 00 HOSE ASSEMBLY 1
290 1626 1485 00 HOSE ASSEMBLY 1
300 1310 0351 95 NIPPLE-HOSE 1
310 0072 8403 16 HOSE AR
320 1310 0351 95 NIPPLE-HOSE 1
330 1310 0723 81 COUPLING 1
340 1310 0355 25 PLUG 1
350 1310 0342 89 CLAMP 1
360 9710 5906 00 HEX HEAD SCREW 1

1310 3128 29/04 - 47 -


BODYWORK - STANDARD

See Page 30

1310 3128 30_04

- 48 - 1310 3128 30/04


BODYWORK - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0781 00 CANOPY SET 1 230 1619 2978 01 CATCH-DOOR RUBBER 4


A10 1310 6122 00 FRAME 1 240 0129 3174 01 RIVET-POP 12
A30 1310 6106 00 PLATE FRONT 1 250 1619 2980 01 BASE PLATE 4
A40 1310 6107 80 PANEL ASSEMBLY FRONT 1
(For details see page 68)
A50 1310 6109 80 PANEL ASSEMBLY REAR 1
(For details see page 69)
A55 1310 6108 00 BAFFLE REAR 1
A60 1310 6110 80 ROOF ASSEMBLY 1
(For details see page 70)
A70 1310 6112 80 PANEL ASSEMBLY DOOR 2
(For details see page 71)
A80 1310 6115 00 CLAMP 4
A95 1310 6334 01 BAFFLE BOX 1
A100 1310 6299 81 BAFFLE ASSEMBLY REAR 2
(For details see page 72)
A130 1310 6335 81 LOUVER ASSY FRONT 1
(For details see page 73)
A140 1310 6335 85 TOP LOUVER ASSEMBLY 1
(For details see page 74)
A320 1310 6113 00 SPACER DOOR SHOCK 8
A330 1310 6114 00 BRACKET SUPPORT 1
A340 1310 6219 00 BRACKET TOOLBOX SUP 1
A350 1310 6220 00 TOOLBOX 1
A360 1310 6111 00 ROOF SUPPORT BRACE 4
A370 0216 1324 03 HEX SOCK. SCREW 4
A375 1615 5664 00 HEX HEAD SCREW 4
A400 1310 0301 68 SPRING-GAS 4
A420 0147 1331 03 HEX HEAD SCREW 4
A430 0147 1322 03 HEX HEAD SCREW 4
A440 0300 8019 00 WASHER-FLAT 4
A450 1619 2766 00 SELF TAP SCREW 36
A460 1615 5664 00 SCRAPER BOLT 4
A480 0333 3220 00 LOCKWASHER 4
A490 0266 2108 00 HEX NUT 4
100 1612 1574 00 CLIP 1
110 0129 3115 00 RIVET-POP 1
120 1089 9068 01 KEY-DOORLOCK 1
160 0129 3174 00 BLIND RIVET 8
210 0291 1107 00 LOCKNUT 4
220 0147 1214 03 BOLT 4

1310 3128 30/04 - 49 -


COOLER AND FAN - STANDARD

See Page 48

1310 3128 35_03

- 50 - 1310 3128 35/03


COOLER AND FAN - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 6136 00 PAD COOLER 1 330 0300 0276 21 FLAT WASHER 2


20 1310 6137 00 PAD COOLER 1 350 0147 1340 03 HEX HEAD SCREW 4
30 0147 1321 03 HEX HEAD SCREW 4 360 0301 2335 00 FLAT WASHER 4
40 0300 0274 91 WASHER 4 370 1615 5664 00 SCRAPER BOLT 8
50 1626 1105 02 RADIATOR 1 380 1310 6139 00 PLATE COOLER 1
60 1626 1412 01 RESTRICTOR 1 390 1310 6140 00 PLATE COOLER 1
70 1310 6138 00 INTERCOOLER 1 400 1310 6147 00 FANBOX - CAC COOLER 1
80 1626 1061 03 COOLER-OIL 1 410 0147 1322 03 HEX HEAD SCREW 4
90 1615 5664 00 SCRAPER BOLT 10 415 0300 0274 91 PLAIN WASHER 4
100 0147 1321 03 HEX HEAD SCREW 16 420 1310 6148 00 PLATE COOLER 1
110 0300 0274 91 WASHER 16 430 1310 6149 00 PLATE COOLER 1
120 0147 1963 95 SCREW 2 440 1310 6150 00 BRACKET COOLER 1
130 0300 0274 91 WASHER 2 450 1310 6151 00 BRACKET COOLER 1
140 1619 5898 01 HEX HEAD SCREW 8 460 1310 6152 00 BAR ROUND COOLER 4
145 1310 6142 00 GUIDE FAN COWL 1 470 1310 6077 80 COWL FAN ASSY 1
150 0300 0274 91 WASHER 12 (For details see page 67)
160 1615 5664 00 SCRAPER BOLT 12 480 1310 6224 00 BRACKET COOLANT BOTTLE 1
170 1310 3128 64 ADAPTER FAN 1 485 1615 5664 00 SCRAPER BOLT 4
172 0211 1325 03 SOC HEAD SCREW 4
174 0211 1342 03 SOC HEAD SCREW 4
180 1310 6268 00 FAN-ENGINE 1
190 1626 5397 00 FAN 2
195 1310 6223 00 FAN GUARD 1
200 1310 6223 50 GUARD-FAN 1
201 1310 6323 00 GUARD BELT R 1
202 1310 6324 00 GUARD BELT L 1
203 1615 5664 00 SCRAPER BOLT 24
204 0300 0276 21 FLAT WASHER 6
205 0333 3227 00 LOCK WASHER 6
206 0266 2111 00 HEX NUT 6
210 0301 2321 00 FLAT WASHER 8
220 1619 5898 01 SELF TAP SCREW 8
230 1613 0801 00 PIPE CLAMP 1
240 1619 5898 01 SELF TAP SCREW 1
250 1619 5898 02 SELF TAP SCREW 1
260 0147 1321 03 HEX HEAD SCREW 4
270 0301 2335 00 FLAT WASHER 4
280 0147 1321 03 HEX HEAD SCREW 4
290 0301 2335 00 FLAT WASHER 4
300 0147 1325 03 HEX HEAD SCREW 2
310 0301 2335 00 FLAT WASHER 2
320 0147 1325 03 HEX HEAD SCREW 2

1310 3128 35/03 - 51 -


PLUGS - FOR COMPRESSOR WITHOUT COSMOS - STANDARD

REF PART NUMBER DESIGNATION QTY

10 0686 9253 15 PLUG 1


20 0686 9252 58 PLUG 2

See Page 48 See Page 42

See Page 42

1310 3128 41_01

- 52 - 1310 3128 41/01


LABEL - XAS 750 JD7 - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 3128 96 LABEL XAS750 JD7 2

1310 3128 46_01

1310 3128 46/01 - 53 -


GEAR SET - 1 : 2.16 - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1604 7992 80 GEARSET I=2.16 1


A10 1604 7992 00 GEAR-BULL 1
A20 1604 7998 00 PINION GEAR 1

See Page 32

1310 3128 76_01

See Page 32

- 54 - 1310 3128 76/01


EXHAUST PIPE - FOR COMPRESSOR WITHOUT SPARK ARRESTOR - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 6257 50 PIPE MUFFLER INLET 1


20 1310 6261 00 INSULATION THERMAL 1
30 1310 6262 00 INSULATION THERMAL 1

See Page 28

See Page 28

See Page 28

1310 3129 10_01

1310 3129 10/01 - 55 -


ENGINE AIR AND WATER SYSTEM - STANDARD

See Page 50

See Page 56

1310 3129 21_02

See Page 56 1310 3129 04_04

- 56 - 1310 3129 04/04


ENGINE AIR AND WATER SYSTEM - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 6155 00 PIPE LOWER RADIATOR 1


20 1310 4270 00 HOSE UPPER RADIATOR SLEEVE 3
30 0347 6100 19 HOSE CLAMP 8
40 1310 6256 00 PIPE RADIATOR INLET 1
50 1310 0301 03 HOSE 1
70 1604 1356 01 HOSE 1
80 0347 6100 22 HOSE CLAMP 2
90 1310 6259 00 PIPE CAC INLET 1
100 1310 0355 10 HOSE CAC AR
130 1310 0355 13 HOSE CLAMP 1
135 1310 0355 12 CLAMP 1
150 1310 0723 03 TOP TANK 1
160 0347 6109 00 HOSE CLAMP 2
170 0147 1247 03 HEX HEAD SCREW 4
180 0301 2321 00 FLAT WASHER 4
190 1310 0723 07 HOSE AR
250 1310 0311 98 HOSE AR
260 1310 0323 84 HOSE CLAMP 4
265 9000 0247 00 NIPPLE 1
270 1310 0723 56 ELBOW 1
280 1310 0370 07 HOSE AR
290 1310 0355 12 CLAMP HOSE 2
300 1310 6271 00 PIPE 1
310 1604 1356 01 HOSE 1
320 0347 6100 22 CLAMP HOSE 2

1310 3129 04/04 - 57 -


LABELS - STANDARD

1310 0723 23_01

1310 3129 13_01

- 58 - 1310 3129 13/01


LABELS - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0723 23 LABEL SHEET 1


A10 1310 0723 17 LABEL 1
A20 1613 3385 00 LABEL TAMPERING 1
A30 1613 3384 00 LABEL COMPR NOISE 1
A40 1310 0723 18 LABEL SERVICE PAKS 1
A50 1310 0302 73 LABEL ALTERNATOR CAUTION 1
A60 1310 3112 52 LABEL OIL TYPE-PAROIL 1
A70 9747 6014 00 LABEL DANGER 1
A80 9747 6011 00 LABEL DANGER 1
A90 1310 3112 36 LABEL CALIFORNIA EMISSIONS 1
A100 1310 0313 24 LABEL CAUTION HOT EXHAUST 2
A110 1310 0302 75 LABEL CIRCUIT BREAKER 1
A150 1310 0354 95 LABEL TIE DOWN HERE 4
A160 1310 3112 52 LABEL OIL TYPE-PAROIL 1
A170 1310 0302 83 LABEL WARNING 1
A180 1310 4389 00 LABEL CONTROL PANEL 1
A190 1310 0356 95 LABEL COOLANT MUST 1
A200 1310 0723 28 LABEL TIRE AND LOAD 1
20 0690 1150 00 LABEL LOGO 2
30 1079 9921 03 LABEL AC INTERNET ADDRESS 1
40 - DATA PLATE 1
(Not available separately)
50 1310 0361 69 RIVET POP 4
60 1079 9905 51 LABEL 1
70 1079 9902 29 LABEL 1
80 1079 9902 00 LABEL TOW BAR CONNECTION 1
90 1079 9922 34 INFORMATION LABEL 1

1310 3129 13/01 - 59 -


UNDERCARRIAGE - FOR COMPRESSOR WITH FIXED TOWBAR AND HYDRAULIC BRAKE - STANDARD

See Page 48

1310 3129 16_02

- 60 - 1310 3129 16/02


UNDERCARRIAGE - FOR COMPRESSOR WITH FIXED TOWBAR AND HYDRAULIC BRAKE - STANDARD

REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY

10 1310 0723 35 TRAILER ASSEMBLY 1


A10 1310 0348 06 RED REFLECTOR 2
A20 1310 0346 73 TOWING EYE 1
A30 1310 0347 43 LIGHT MARKER YELLOW 2
A40 1310 0347 42 LIGHT MARKER RED 2
A50 1310 0347 45 LIGHT-TAIL ASSEMBLY 2
A60 1310 0346 89 GROMMET MARKER LIGHT 4
A70 1310 0346 46 CHAIN-SAFETY 2
A80 1310 0347 24 CHAIN-SAFETY ANCHOR 2
A100 1310 0345 80 ACTUATOR 1
A110 1310 0362 73 MOUNT LIGHT 2
A120 1310 0362 24 LAMP LICENSE PLATE 1
A130 1310 0306 08 NUT-LUG 16
A140 1310 0306 09 TIRE ASSEMBLY 2
A150 1310 0306 10 WIRE HARNESS 1
A160 1310 0306 11 WIRE HARNESS 1
A170 1310 0306 12 WIRE HARNESS 1
A190 1310 0306 14 CLAMP RING 2
A200 1310 0306 15 AXEL ASSEMBLY 1
A210 1310 0306 16 BRAKE ASSEMBLY RH HB 1
A220 1310 0306 17 BRAKE ASSEMBLY LH HB 1
20 1626 0803 00 FENDER 2
30 1615 5664 00 SCRAPER BOLT 12
40 0147 1401 03 HEX HEAD SCREW 12
50 0301 2358 00 FLAT WASHER 12
60 0147 1495 03 HEX HEAD SCREW 2
70 0301 2378 00 FLAT WASHER 2

1310 3129 16/02 - 61 -


AIR INLET - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1615 9464 02 AIR FILTER 1


A10 2914 5029 00 FILTER ELEMENT 1
A20 2914 5024 00 AIR FILTER SAFETY ELEMENT 1
See Page 70 A30 2914 8663 00 COVER AIR FILTER 1
15 1604 7697 00 AIR FILTER 1
B20 2914 5077 00 FILTER ELEMENT 1
B30 2914 5018 00 AIR FILTER SAFETY CARTRIDGE 1
B40 2914 5025 00 COVER AIR FILTER 1
20 1615 5664 00 SCRAPER BOLT 4
25 1310 6172 00 SUPPORT AIR INLET 1
30 1310 6173 00 CLAMP AIR INLET 1
35 1310 6174 00 CLAMP AIR INLET 1
40 0147 1328 03 HEX HEAD SCREW 4
50 1089 0607 05 WARNING SWITCH 1
60 0661 1014 00 WASHER SEAL 1
70 1604 9970 01 DUCT AIR INLET 1
80 0347 6122 00 CLAMP HOSE 1
90 0347 6121 00 CLAMP HOSE 1
100 1310 6255 00 PIPE AIR INLET 1
105 1310 6227 00 HOSE HUMP 1
110 1604 0145 00 HOSE SLEEVE 1
220 0347 6119 00 CLAMP HOSE 3
240 1310 0723 47 CLAMP HOSE 1

1310 3129 11_02

- 62 - 1310 3129 11/02


ENGINE - STANDARD

REF PART NUMBER DESIGNATION QTY

10 1310 0722 13 ENGINE DIESEL 1

See Page 30

1310 3129 26_01

1310 3129 26/01 - 63 -


OIL SEPARATOR - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1626 0319 85 SEPARATOR OIL (From page 40)


20 1604 2170 81 REGULATING VALVE ASSEMBLY 1
(For details see page 75)
25 0661 1049 00 SEALING WASHER 1
30 1604 1399 01 CONNECTION 1
35 - SEAL 1
(Part of service kit, see page 25)
40 1604 1331 02 TUBE 1
45 1604 9829 84 VESSEL PRESSURE 1
(For details see page 76)
50 - OILSEP.ELEMENT 1
(Part of service kit, see page 25)
55 - SEAL 1
(Part of service kit, see page 25)
60 1604 1330 01 RETAINER 1
65 1616 5108 00 LEVEL GAUGE 1
70 1604 5745 00 RETAINER 1
75 0147 1320 03 HEX. HEAD SCREW 1

1626 0319 85_02

- 64 - 1626 0319 85/02


CONTROL PANEL - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1900 1005 33 CONTROL PANEL (From page 44)


10 1604 9689 00 HOUSING 1
20 1604 9690 00 COVER 1
30 1604 9691 02 PLATE 1
40 1626 4141 00 SEAL AR
50 1089 0263 41 KNOB SELECTOR SWITCH 1
60 1089 0263 22 FIXING BASE 1
70 1604 9422 02 CONTROL UNIT 1
80 1604 4017 00 PRESSURE GAUGE 1
110 0291 1128 15 NUT 1
120 0301 2321 00 PLAIN WASHER 1
130 1626 2305 00 DECAL INSTRUCT. 1
140 1626 2688 00 MAGNET 2

1900 1005 33_02

1900 1005 33/02 - 65 -


UNLOADER VALVE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 2252 5502 89 UNLOADER ASSEMBLY(From page 32)


20 0147 1327 03 HEX. HEAD SCREW 4
21 1619 2766 01 BOLT 2
25 - PLAIN WASHER 6
(Part of service kit, see page 23)
30 - UNLOADER HOUS. 1
(Not available separately)
35 2252 5503 01 VALVE 1
40 - SEALRING 1
(Part of service kit, see page 23)
55 1604 6205 00 VALVE 1
60 0686 2606 00 CORE PLUG 1
65 1613 2913 00 PLUG 1
70 - CONNECTION 1
(Not available separately)
90 - GASKET 1
(Part of service kit, see page 23)

2252 5502 89_02

- 66 - 2252 5502 89/02


COWL FAN ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6077 80 COWL FAN ASSEMBLY(From page 50)


10 1310 6077 00 COWL FAN 1
20 1310 6077 70 INSULATION SILENCING 1
30 1310 6077 71 INSULATION SILENCING 1
40 1310 6077 72 INSULATION SILENCING 1
50 1310 6077 73 INSULATION SILENCING 1
60 1310 6077 74 INSULATION SILENCING 1
70 1310 6077 75 INSULATION SILENCING 1
80 1310 6077 76 INSULATION SILENCING 1
90 1310 6141 00 SERVICE DOOR 1
95 1619 2766 00 HEX HEAD SCREW 6

1310 6077 80_01

1310 6077 80/01 - 67 -


PANEL ASSEMBLY - FRONT - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6107 80 PANEL ASSEMBLY FRONT


(From page 48)
10 1310 6107 00 PANEL FRONT 1
20 1310 6107 70 INSULATION FRONT PANEL 1
30 1310 6107 71 INSULATION FRONT PANEL 1
40 1310 6107 72 INSULATION FRONT PANEL 1
50 1310 6107 73 INSULATION FRONT PANEL 1
60 1310 6107 74 INSULATION FRONT PANEL 1
70 1310 6107 75 INSULATION FRONT PANEL 1

1310 6107 80_01

- 68 - 1310 6107 80/01


PANEL ASSEMBLY - REAR - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6109 80 PANEL ASSEMBLY REAR


(From page 48)
10 1310 6109 00 PANEL REAR 1
20 1310 6109 70 INSULATION 1
30 1310 6109 71 INSULATION REAR PANEL 1
40 1310 6109 72 INSULATION REAR PANEL 1
50 1310 6109 73 INSULATION REAR PANEL 1
60 1310 6109 20 PROFILE REAR PANEL 2
70 0277 1308 00 NUT-CAP HEX HD 6

1310 6109 80_01

1310 6109 80/01 - 69 -


ROOF ASSEMBLY - REAR - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6110 80 ROOF ASSEMBLY (From page 48)


10 1310 6110 00 ROOF TOP 1
30 1310 6118 00 ROOF BOTTOM 1
40 1615 5664 00 SCRAPER BOLT 11
50 1310 6119 00 PLATE BAFFLE 1
60 1615 5664 00 SCRAPER BOLT 3
70 1310 6120 00 PLATE BAFFLE 1
75 1615 5664 00 SCRAPER BOLT 3
80 1619 2665 00 SEAL AR
90 1619 2665 00 SEAL AR
100 1619 2665 00 SEAL AR
110 1619 2665 00 SEAL 1
120 1310 6121 00 COVER 1
130 0129 3174 01 RIVET POP 3
140 0301 2318 00 WASHER FLAT 3
150 1615 5692 00 LOCK 1

1310 6110 80_02

- 70 - 1310 6110 80/02


PANEL ASSEMBLY - DOOR - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6112 80 PANEL ASSEMBLY DOOR


(From page 48)
10 1310 6112 00 PANEL DOOR 4
20 1310 6112 70 INSULATION DOOR 4
30 1615 7712 00 HINGE DOORS 8
40 0216 1324 03 SOCKET HEAD SCREW 16
50 1604 4317 00 SEAL DOOR AR
80 1310 6001 24 SUPPORT 4
85 0291 1108 00 LOCKNUT 12
90 1202 8673 00 HANDLE HANDGRIP 2
95 0147 1246 03 HEX HEAD SCREW 2
100 1615 8605 00 STIRRUP 4
110 0129 3174 01 RIVET 4

1310 6112 80_01

1310 6112 80/02 - 71 -


BAFFLE ASSEMBLY - REAR - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6299 81 BAFFLE ASSEMBLY REAR


(From page 48)
10 1310 6299 01 BAFFLE-REAR 1
20 1310 6299 72 FOAM BAFFLE 1
30 1310 6299 71 FOAM BAFFLE 2

1310 6299 81_02

- 72 - 1310 6299 81/02


LOUVER ASSEMBLY - FRONT - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6335 81 LOUVER ASSEMBLY FRONT


(From page 48)
10 1310 6335 01 LOUVER ASSEMBLY FRONT 1
20 1310 6335 75 FOAM INSULATION 3

1310 6335 81_01

1310 6335 81/01 - 73 -


LOUVER ASSEMBLY - FRONT - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1310 6335 81 TOP LOUVER ASSEMBLY


(From page 48)
10 1310 6335 51 LOUVER ASSEMBLY FRONT 1
20 1310 6335 75 FOAM INSULATION 3

1310 6335 85_01

- 74 - 1310 6335 85/01


REGULATING VALVE ASSEMBLY - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1604 2170 81 REGULATING VALVE ASSEMBLY


(From page 64)
20 - HOUSING 1
(Not available separately)
30 - SPRING 1
(Part of service kit, see page 24)
40 - BEARING BALL 1
(Part of service kit, see page 24)
50 - MEMBRANE 1
(Part of service kit, see page 24)
60 - O-RING 1
(Part of service kit, see page 24)
70 - O-RING 1
(Part of service kit, see page 24)
80 2252 4058 00 SPRING GUIDE 1
90 2252 1428 00 SPRING 1
100 2252 4059 01 SPRING SEAT 1
110 - O-RING 1
(Part of service kit, see page 24)
120 - SPRING COVER 1
(Not available separately)
130 0266 2110 00 HEXAGON NUT 1
140 1604 0849 02 SCREW 1
150 0147 1247 03 HEX. HEAD SCREW 4
160 1604 0850 03 HANDLE 1
170 2252 4057 00 BALL CAGE 1

1604 2170 81_02

1604 2170 81/02 - 75 -


PRESSURE VESSEL - ASME - STANDARD

REF PART NUMBER DESIGNATION QTY

- 1604 9829 84 VESSEL PRESSURE (From page 64)


20 0129 3115 00 BLIND RIVET 4
25 2250 2528 00 PLUG SCREW 1
30 0653 1227 00 FLAT GASKET 1
35 0147 1480 03 HEX. HEAD SCREW 12
40 1626 0319 00 COVER 1
45 - O-RING 1
(Part of service kit, see page 25)
50 1626 0320 02 VESSEL 1
55 0661 1033 00 SEALING WASHER 1
60 0686 3716 02 HEXAGON PLUG 1

1604 9829 84_00

- 76 - 1604 9829 84/00


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