DONE 16

DISPOSED 0
ON-GOING 2
NOT YET STARTED 7
CANCELLED 2

TOTAL NON-FUNCTIONAL 27

NON-FUNCTIONAL EQUIPMENTS

MACHINES REG. NO. PROBLEM

FACTORY 4A
INJECTION MACHINE (NIIGATA) CDE-0664 I/O BOARD PROBLEM
INJECTION MACHINE CDE-0662 I/O BOARD PROBLEM / OIL LEAK ON CYLINDER
CRUSHER (CR-19) CDE-0694 STATIONARY CUTTER DAMAGED/WORN-OUT SHAFT/DAMAGED OVERLOAD RELAY/
CRUSHER (CR-05) CDE-0680 STATIONARY CUTTER/NEEDS OVERHAUL/NEED MOTOR AND CONTROLS
CRUSHER (CR-20) CDE-0945 STAT.CUTTER & ROTATING CUTTER SMALL DAMAGED/LACKING OVERLOAD RELAY
CRUSHER CDE-0681 MOTOR FOR REWIND
CRUSHER CDE-0683 ABNORMAL NOISE (DAMAGE GEARBOX)
HOPPER DRYER CDE-0908 PULLEY OF TIMING BELT
MTC CDE-0633 MOTOR FAN DAMAGE / MOTOR BEARING PROBLEM
MTC CDE-0648 CLOGGED-UP WATER TUBES
MTC CDE-0900 WATER PUMP LEAKING
CONVEYOR MODIFICATION (LACKING BELT)
CONVEYOR MODIFICATION (LACKING BELT)
CHILLER CDE-0738 FOR CHECK-UP
HOPPER DRYER(KAWATA) CDE-0606 HEATER FOR REPLACEMENT
FACTORY 4B
COILING MACHINE CDE-0310 OVERHAUL HEAD
DIE CAST M/C CDE-0283 BURN WIRING
FACTORY 1
MANUAL WD CDE-0010 FOR MODIFICATION
5,5 TONS PPM CDE-0280 MACHINE NOT FUNCTIONS
AUTO WIRE DRAWING CDE-0024 PLC PROBLEM
AUTO WIRE DRAWING CDE-0011 INVERTER AND SEVO DRIVER PROBLEM
DIES REPAIR CDE-0247 BOARD PROBLEM
FACTORY 2
FACTORY 3
STRANDING(ST-192) CDE-0219 FOR OVERHAULING
STRANDING(ST-194) CDE-0221 FOR OVERHAULING
STRANDING(ST-195) CDE-0222 FOR OVERHAULING
STRANDING(ST-199) CDE-0226 FOR OVERHAULING
STRANDING(ST-20) CDE-0047 SHAFT DAMAGE
 RECOMENDATION STATUS DATE

NOT YET STARTED

NOT YET STARTED
OVERHAUL DONE 2017-07-11
NOT YET STARTED
DONE 2017-07-05
DONE 2017-07-31
REPLACED MOTOR AND GEARBOX ON-GOING
FABRICATE PULLEY DONE 2017-07-10
DONE 2017-10-13
DONE 2017-08-23
CHECK PUMP SHAFT SEAL DONE 2017-06-30
PURCHASED BELT CANCELLED
PURCHASED BELT CANCELLED
NOT YET STARTED
NOT YET STARTED

DONE 2017-08-03
DONE 2017-09-04

DONE 2017-10-21
DONE 2017-08-31
NOT YET STARTED
DONE 2017-11-23
DONE 2017-11-16

DONE 2017-08-31
DONE 2017-08-18
NOT YET STARTED
ON-GOING
REPAIR SHAFT DONE 2017-07-13
42ND NON-FUNCTIONAL EQUIPMENT ACTIVITY PLAN AND PROGRESS

Approved by

Y. Inaba

EQUIPMENT PROGRESS JULY AUGUST SEPTEMBER

PLAN
WIRE DRAWING
ACTUAL
PLAN
HOPPER DRYER
ACTUAL
PLAN
CRUSHER
ACTUAL
PLAN
STRANDING
ACTUAL
PLAN
COILING MACHINE
ACTUAL
PLAN
DIE CAST M/C
ACTUAL
PLAN
MTC
ACTUAL
PLAN
5.5 PPM
ACTUAL
PLAN
CHILLER
ACTUAL
PLAN
CONVEYOR
ACTUAL
GRESS

Checked by Checked by Prepared by

Iven Aberion Kenneth Jumadla Jose Melier Singson

OCTOBER NOVEMBER DECEMBER

 42ND NON-FUNCTIONAL EQUIPMENT ACTIVITY PLAN AND PROGRESS

Approved by Approved by

Y. Inaba Arnold Malingin

SEPTEMBER OCTOBER NOVEMBER DECEMBER

NO. EQUIPMENT CODE PROGRESS STATUS
1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th
MANUAL WIRE PLAN
1
DRAWING CDE-0010 FUNCTIONAL
ACTUAL

PLAN
2 HOPPER DRYER CDE-0908 FUNCTIONAL
ACTUAL

CRUSHER PLAN
3
(CR-20) CDE-0945 FUNCTIONAL
ACTUAL

CRUSHER PLAN
4
(CR-19) CDE-0694 FUNCTIONAL
ACTUAL

CRUSHER PLAN
5
(CR-05) CDE-0680
ACTUAL

CRUSHER PLAN
6 CDE-0681 FUNCTIONAL
ACTUAL

CRUSHER PLAN
7 CDE-0683 FUNCTIONAL
ACTUAL
STRANDING PLAN
8 CDE-0226 ON-GOING
(ST-199) ACTUAL
STRANDING PLAN
9 CDE-0221 FUNCTIONAL
(ST-194) ACTUAL
STRANDING PLAN
10 CDE-0222 ON-GOING
(ST-195) ACTUAL
STRANDING PLAN
11 CDE-0219 FUNCTIONAL
(ST-192) ACTUAL
 STRANDING PLAN
12 CDE-0047 FUNCTIONAL
(ST-20) ACTUAL

COILING PLAN
13
MACHINE CDE-0310 FUNCTIONAL
ACTUAL

DIE CAST PLAN

14
MACHINE CDE-0283 FUNCTIONAL
ACTUAL
PLAN
15 MTC CDE-0900 FUNCTIONAL
ACTUAL

PLAN
16 MTC CDE-0648 FUNCTIONAL
ACTUAL
PLAN
17 MTC CDE-0633 FUNCTIONAL
ACTUAL
PLAN
18 5.5 TONS PPM CDE-0280 FUNCTIONAL
ACTUAL

PLAN
19 CHILLER CDE-0738
ACTUAL

INJECTION PLAN
22
MACHINE CDE-0664 FOR DISPOSAL
ACTUAL

INJECTION PLAN
23
MACHINE CDE-0662
ACTUAL

24
DIES REPAIR CDE-0247
PLAN
FUNCTIONAL
MACHINE
ACTUAL

AUTOMATIC WIRE PLAN

25 CDE-0011 FUNCTIONAL
DRAWING
ACTUAL
HOPPER DRYER PLAN
26 CDE-0606
(KAWATA) ACTUAL

AUTOMATIC WIRE PLAN

27 CDE-0024
DRAWING
ACTUAL
RESS

Approved by Checked by Prepared by

Arnold Malingin Kenneth Jumadla / Iven Aberion Jose Melier Singson

REMARKS

DONE(2017-10-21)

DONE(2017-07-10)

DONE(2017-07-05)

DONE(2017-07-11)

MOTOR WITH GEARBOX FOR PURCHASE

(NO PURCHASE
REQUEST YET DUE TO PRICE ISSUES)

DONE(2017-07-31)

DONE(2017-11-22)

TUBE BALANCING ON-GOING

DONE REPAIR (2017-08-18)

OVERHAUL ON-GOING;

DONE(2017-08-31)
DONE(2017-07-13)

DONE(2017-08-03)

DONE(2017-09-04)

DONE(2017-06-30)

DONE(2017-08-23)

DONE(2017-10-13)

DONE(2017-08-31)

FOR CHECK UP

I/O BOARD PROBLEM

I/O BOARD PROBLEM

DONE(2017-11-16)

DONE(2017-11-23)

HEATER DAMAGE

PLC PROBLEM
 REVISED PLAN FO

NEW TARGET
TARGET DATE OF COMPLETION 2017-08-18
2017-09-14

EQUIPMENT MAY JUNE

PARTS ACTIVITY PROGRESS
ASPECTS
22 23 24 25 26 27 29 30 31 1 2 3 5 6 7 8 9 13 14 15 16 19 20 21 22 23 26 27 28

GUIDE PULLEY PLAN

FABRICATION
AND ARM
ACTUAL

PLAN
MOTOR PUMP INSTALLATION
ACTUAL

PLAN
FEEDING OIL PIPING INSTALLATION
ACTUAL

PLAN
WATER PIPING INSTALLATION
ACTUAL

PLAN
HEAT EXCHANGER INSTALLATION
ACTUAL

PLAN
OVERHAULING
SHAFTING
(BEARING SET) ACTUAL

PLAN
DRAWING OIL SPRINKLER FABRICATION
 DRAWING OIL SPRINKLER FABRICATION
ACTUAL

PLAN
CAPSTAN PURCHASE
ACTUAL

PLAN
CLUTCH PURCHASE
ACTUAL

PLAN
CROWN FABRICATION
ACTUAL

PLAN
PULLEY FABRICATION
ACTUAL
MECHANICAL

BELT GUIDE FOR PLAN

FABRICATION
SHIFTER
ACTUAL

PLAN
BELTS PURCHASE
ACTUAL

PLAN
PULLEYS FABRICATION
ACTUAL

PLAN
DRIVER TRAVERSE MOTOR PURCHASE
ACTUAL

MAIN CONTROL PLAN

ASSEMBLY
PANEL
ACTUAL
ELECTRICAL
 ELECTRICAL
PLAN
HMI PANEL ASSEMBLY
ACTUAL

PLAN
MACHINE WIRING INSTALLATION
ACTUAL

PLAN
SENSORS INSTALLATION
ACTUAL
AUTOMATION

PLC PLAN
PROGRAMMING
PROGRAMMING
ACTUAL

HMI PLAN
PROGRAMMING
PROGRAMMING
ACTUAL

PLAN
BOBBIN HOLDER FABRICATION
ACTUAL

TRAVERSE SENSOR PLAN

OUTPUT FABRICATION
HOLDER
ACTUAL

PLAN
PULLEY FABRICATION
ACTUAL

PLAN
IQ / OQ
ACTUAL

PLAN
PQ
PQ
ACTUAL
EVISED PLAN FOR WIRE DRAWING # 10 (HM2OV TYPE)

JULY AUGUST SEPTEM

29 30 1 3 4 5 6 7 10 11 12 13 14 15 17 18 19 20 21 22 24 25 26 27 28 29 31 1 2 3 4 7 8 9 10 11 14 15 16 17 18 22 23 24 25 26 29 30 31 1 4 5
NEW TARGET

NEW TARGET
 Approved by Approved by Checked by Prepared by

Y. Inaba Arnold Malingin Kenneth Jumadla / Iven Aberion Jose Melier Singson

SEPTEMBER
STATUS REMARKS
6 7 8 11 12 13 14 15 16

DONE 2017-06-26

DONE 2017-08-08

DONE 2017-08-08

DONE 2017-06-15

DONE 2017-05-29

DONE 2017-05-23

DONE 2017-07-13
DONE 2017-07-13

OK *SPARE CAPSTANS ARE AVAILABLE (2017-06-14)

OK *CLUTCH IS AVAILABLE

DONE 2017-07-13

DONE 2017-07-13

DONE 2017-07-13

OK *BELTS ARE AVAILABLE

OK *PULLEYS ARE AVAILABLE

OK *MOTOR IS AVAILABLE

DONE 2017-07-17
 DONE 2017-07-28

DONE 2017-07-31

DONE 2017-06-19

DONE 2017-09-01

DONE 2017-09-01

DONE 2017-07-13

OK *HOLDER IS AVAILABLE

OK *PULLEY IS AVAILABLE

ON-GOING
 REVISED PLAN FOR WIRE STRANDING #199

TARGET DATE OF COMPLETION

EQUIPMENT SEPTEMBER OCTOBER

PARTS ACTIVITY PROGRESS
ASPECTS
11 12 13 14 15 16 18 19 20 21 22 25 26 27 28 29 30 2 3 4 5 6 9 10 11 12 13 16 17

PLAN

ACTUAL

PLAN

ACTUAL

PLAN
FEEDING
ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN
DRAWING
 DRAWING
ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL
MECHANICAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN
DRIVER
ACTUAL

PLAN

ACTUAL
ELECTRICAL
DRIVER

ELECTRICAL
PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL
AUTOMATION

PLAN

ACTUAL

PLAN

ACTUAL

PLAN

ACTUAL

PLAN
OUTPUT
ACTUAL

PLAN

ACTUAL
WIRE STRANDING #199

Approved by Approved by Checked by Prepared by

Y. Inaba Arnold Malingin Kenneth Jumadla / Iven Aberion Jose Melier Singson

OCTOBER
STATUS REMARKS
18 19 20 21 23 24 25 26 27 28 30