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Construction Technical Note

Technical Note
CTN–M–3–11

Suggested General Drawing


Notes for Adhesive Anchors
Introduction recently published ACI 355.4, Acceptance
Criteria for Qualification of Post-Installed
Adhesive anchor design provisions and in- Adhesive Anchors in Concrete and Com-
stallation requirements for certain orientations mentary. The anchor system shall be one
and loading conditions were incorporated into of the following:
the Appendix D provisions of ACI 318-11, Build-
ing Code Requirements for Structural Concrete a. [Comment: Provide a list of products]
[2011]. These provisions were in response to the
issues associated with the Big Dig Tunnel acci- b. An approved equal meeting ACI 355.4
dent in Boston and the subsequent recommenda- and the minimum bond stress values
tions of the National Transportation Safety Board below. Bulk-mixed adhesives are not
[2007]. The adhesive anchor design provisions in permitted.
the Building Code have been harmonized into the
2. The adhesive anchors selected from para-
Appendix D CCD model, whereas in the past the
graph 1, above, shall be supplied as an en-
design was under the purview of the individual
tire system. The system shall include, but is
anchorage manufacturers.
not limited to, the new adhesive cartridge, a
To assist the design Engineer in coordinating clean mixing nozzle, extension tube, a dis-
the adhesive anchor design into cohesive con- pensing gun, and all manufacturer recom-
struction and installation requirements for the de- mended supplies for properly cleaning the
sign drawings, CRSI has prepared this Technical drilled hole.
Note presenting recommended General Notes
3. 
Anchorage design is in accordance with
for Adhesive Anchor Installation. As appropriate,
Appendix D of ACI 318-11. For adhesive
the individual notes have been augmented with
anchors, the following minimum values for
commentary for the Engineer / Specifier. Many of
bond stress were assumed for the design
the notes are consistent with the requirements in
using the above adhesive anchor assem-
ACI 318, and the adhesive material qualification
blies:
requirements stipulated in ACI 355.4 [2011]. Oth-
er notes outline proper installation techniques, a. Cracked concrete bond stress:
and the necessary qualifications of the anchor in- τcr = _____ psi
staller. The certification requirements of ACI 318
are highlighted in the notes, and recommended b. Uncracked concrete bond stress:
inspection and proof-load testing requirements τuncr = _____ psi
are presented. The latter requirements represent
recommendations from, the Concrete Anchor [Comment: Table D.5.5.2 of ACI 318-11
Manufacturer’s Association (CAMA) [2011]. lists minimum characteristic bond stress
values for outdoor and indoor applications.
Suggested Drawing Notes Manufacturers also have these values
available for their specific products.]
Materials 4. All-threaded rod (eyebolts, threaded studs,
1. 
The adhesive anchor system used for internal threaded parts) to be used in ad-
post-installed anchorage to concrete shall hesive anchor assemblies shall conform to
conform to the requirements of the most ASTM A36, A193 (Grade B7), A307, B348
(BD), or F1554. (Stainless steel anchor rods shall 9. Concrete temperature at the time of adhesive an-
be AISI Type 304 or Type 316.) Threads shall be chor installation shall be at least 50°F (10°C).
UNC coarse threads, unless noted otherwise.
Compatible nuts and washers shall be furnished 10. Embedment depth and anchor projection (stick-
with the all-thread rod and considered part of the out) from the concrete surface shall be as shown
assembly. The cost of the hardware shall be con- on the drawing or detail for the particular anchor or
sidered incidental to the installed adhesive anchor group of anchors being installed. Absent any infor-
assembly. mation, the minimum embedment depth shall be
___ in. and minimum stick-out shall be ___ in.
[Comment: Select one or more of the anchor rod
materials. With hot-dipped galvanized rods, use [Comment: One rule-of-thumb for a minimum
oversized tapped, hot-dipped galvanized nuts. The embedment depth might be 10da, however this is
last sentence may be more applicable to DOT type dependent on the adhesive used. The manufac-
work. With multiple trades, one trade may install turer’s engineering literature might have some re-
the anchor and another trade installs the connect- quirements for a minimum embedment depth for
ed assembly; thus it may be necessary to properly their product.]
account for the cost.]
11. Adhesives shall be stored and installed at the ser-
5. Nuts, washers, and other hardware used with an vice temperature ranges recommended by the
all-threaded bar adhesive anchor system shall manufacturer.
have a material or an alloy designation that match-
es the all-thread material / alloy (for example, ANSI Installation Techniques
Type 304 or 316 for stainless). Galvanized assem-
blies shall be hot-dip galvanized in accordance 12. Adhesive anchors shall be installed by qualified
with ASTM A153 Class C. Electroplate galvaniz- personnel trained to install adhesive anchors in
ing is not acceptable. Dissimilar metal assemblies accordance with the Specifications (Alt: contract
shall be separated by nylon, EPDM, or other ap- documents). Post-installed adhesive anchors
proved non-metallic washers. shall be installed in accordance with the Manufac-
turer’s Printed Installation Instructions (MPII).
[Comment: Clause is to be considered if anchor-
age is exposed to an exterior environment to thus 13. Installation of adhesive anchors horizontally or up-
mitigate corrosion.] wardly inclined to support sustained tension loads
shall be performed by personnel certified by the
6. Reinforcing bars to be used in adhesive anchors ACI/CRSI Adhesive Anchor Installer Certification
assemblies shall conform to ASTM A615, A706, or program. These anchors are designated with
A995. a (CERT) after the anchor call-out. Note: Some
downhand installations shown on these drawings
[Comment: Only ASTM A615, A706, and A995 re- support sustained tension loads and are so desig-
inforcing bars are recognized as ductile steel ele- nated with a (CERT) after the anchor call-out.
ments per ACI 318-11, Appendix D.]
[Comment: A suggested anchor callout may be:
General Installation Guidelines (4) ½ in. ϕ x 6 in. adhesive anchors embedded 4 in.
(CERT). Certified personnel are required to install
7. 
Concrete shall have a minimum compressive
anchors in this range of directional orientations,
strength (f’c) of 2,500 psi (17.2 MPa) at the time of
that is, horizontal to upwardly inclined (overhead),
adhesive anchor installation.
that carry sustained tension loads. This is an ACI
8. Concrete at time of adhesive anchor installation 318-11 Code requirement. Downhand to horizon-
shall have a minimum age of 21 days. tal installations may also be subjected to sustained
tension loads and must be installed by certified
[Comment: As stated in ACI 318-11, Section RD2.2, personnel. Note that the ACI/CRSI Adhesive An-
bond strength is in general not highly sensitive to chor Installer Certification program includes both
concrete compressive strength. The design per- written and performance tests in accordance with
formance of adhesive anchors cannot be ensured the development guidelines established by ANSI.]
by establishing a minimum concrete compressive
strength at the time of installation in early-age con- 14. The installer’s qualifications shall be submitted
crete. Therefore, a minimum concrete age of 21 and approved in accordance with Section ____ of
days at the time of adhesive anchor installation was the Specifications (Alt: contract documents).
adopted in the ACI 318-11 Code, as there is a pos-
[Comment: An ACI / CRSI partnership has devel-
sible effect due to concrete moisture content and
oped a submittal form for the installer to document
the tensile properties of early-age concrete.]

2 Suggested General Drawing Notes for Adhesive Anchors [CTN-M-3-11]


his certification as a Certified Installer. This form
also provides the installer an opportunity to further
document his installation experience and training
in a specific manufacturer’s adhesive anchor sys-
tem that may be considered unique or new, and
beyond the minimum requirements for which he/
she was originally tested.]

15. 
The Contractor shall provide all equipment re-
quired to install the adhesive anchor including, but
not limited to, drills, setting tools, clean-out brush-
es, blow out bulbs, oil-free compressed air, shop
vacuums, wrenches, etc.

16. Anchors shall be installed in holes drilled with a


rotary impact hammer drill or rock drill.

17. Anchor holes shall be thoroughly cleaned prior to


adhesive injection, as required by the MPII.
Figure 1 - Hole cleanliness for an adhesive anchor installation
[Comment: At a minimum, this typically consists is imperative in order to ensure good anchor bond perfor-
of cleaning with oil-free and moisture-free com- mance. This hole group still needs cleaning for future dowel
pressed air, using a nozzle extended to the bottom installation.
of the hole; supplemented with a brush or other
tool cleaning to remove all concrete dust and loose
material; and followed by a second compressed air
cleaning. This is commonly known as Blow-Brush- 23. Reinforcing bars or all-threaded bars shall not be
Blow or BBB]. bent after being adhesively embedded in hard-
ened, sound concrete, unless permitted by the li-
18. 
Drilled and cleaned anchor holes shall be pro- censed design professional (Alt: Engineer).
tected from contamination until the adhesive is in-
stalled. Field Quality Control

19. A drilled anchor hole shall be re-cleaned assum- 24. 


Adhesive anchors installed in horizontal or up-
ing the hole was just drilled, if in the opinion of the wardly inclined orientations to resist sustained ten-
Engineer, Inspector, or Owner’s Representative sion loads shall be continuously inspected during
that the hole has become contaminated after initial installation by an inspector specially approved for
cleaning. that purpose by the building official.

20. Unless otherwise indicated on the MPII, adhesive [Comment: ACI 318-11, Section RD.9.2.4 indi-
shall be dispensed through a tube or cartridge ex- cates that the IBC (ICC 2009) requires special
tension, beginning at the maximum depth of the inspection of all post-installed anchors; other lo-
hole and withdrawn as adhesive is injected, fol- cal jurisdictions may have their own code inspec-
lowed by insertion and rotating the anchor to the tion requirements or adopt a different code than
specified depth. Where necessary, spaces around the IBC document. The installation of adhesive
anchors at the surface shall be sealed at horizontal anchors in horizontal or upwardly inclined orienta-
to vertically overhead locations to prevent loss of tions presents special challenges to the installer
the adhesive during curing. and requires particular attention to execution qual-
ity, as well as an enhanced level of oversight. It
21. Anchors to be installed in the adhesive shall be is expected that these anchor installations will be
clean, oil-free, and free of loose rust, paint, or oth- inspected by a certified special inspector, who is
er coatings. continuously present when and where the instal-
lations are being performed. As required by ACI
22. Installed adhesive anchors shall be securely fixed 318-11, the special inspector is required to submit
in-place to prevent displacement while the adhe- a report to the licensed design professional and
sive cures. Unless shown otherwise on the draw- building official describing the work covered by the
ings, anchors shall be installed perpendicular to report and stating the work has been performed,
the concrete surface. Anchors displaced before full the materials and the installation procedures used
adhesive cure shall be considered damaged and conform to the approved contract documents, and
replaced at the Contractor’s expense. the work was installed according to the MPII.]

CRSI Technical Note 3


25. Adhesive anchors shall be proof tested as required 27. Anchors shall have no visible indications of dis-
in the Specifications (Alt: contract documents). (5, placement or damage during or after proof load
10, or 25) percent of each type and size of an ad- application. Concrete cracking in the vicinity of the
hesive anchor assembly shall be proof tested in anchor after loading shall be considered a failure.
tension by an independent testing laboratory.
28. If more than 10 (5, 25, or any) percent of the tested
a. Tension testing shall be performed in accor- adhesive anchors fail to achieve the specified proof
dance with ASTM E488. load within the limits defined on these Drawings,
100 (an additional 25 or 50) percent of the anchors
b. The independent testing laboratory shall sub- of the same diameter and type as the failed anchor
mit an anchorage testing plan to the licensed shall be proof tested, unless otherwise directed by
design professional to ensure the testing re- the licensed design professional (Alt: Engineer).
quirements are fulfilled.
References
[Comment: For highly redundant applications,
such as reinforcing bar doweling for a slab, proof American Concrete Institute – ACI, Committee 318
loading a random sample of 5 percent of the an- [2011], Building Code Requirements for Structural Con-
chors should be considered as a minimum. The crete (ACI 318-11) and Commentary (ACI 318R-11),
Engineer or licensed design professional should American Concrete Institute, Farmington Hills, Michigan,
consider higher sampling rates for installations 503 pp.
with less redundancy or those installations con-
sidered more critical. In some instances, such as American Concrete Institute – ACI, Committee 355
safety-related anchors, 100 percent testing may [2011], Acceptance Criteria for Qualification of Post-In-
be justified, or owner required.] stalled Adhesive Anchors in Concrete and Commentary
(ACI 355.4), American Concrete Institute, Farmington
26. The adhesive anchors shall be tension proof Hills, Michigan, 54 pp.
loaded to ___ kips. (Alt: Proof loads are indicated
on the structural drawings for the specific anchor International Code Council – ICC [2009], International
types.) Proof loading shall be performed after a Building Code (IBC-2009), 5th Printing, International
minimum curing period specified by the manufac- Code Council, Country Club Hills, Illinois, 701 pp.
turer.
National Transportation Safety Board –NTSB [2007],
[Comment: Proof loading notes should be shown “Ceiling Collapse in the Interstate 90 Connector Tunnel,
on the Drawings. If a single anchor diameter and Boston, Massachusetts, July 10, 2006,” Highway Ac-
embedment depth is used, the proof load can be cident Report NTSB/HAR-07/02, NTSB, Washington,
stated in the note above. A proof load test table D.C., 132 pp.
on the drawings may be appropriate for multiple
Silva, J. and Mattis, L. [2011], Special Inspection
anchors sizes and types. As recommended in a
Guidelines for Post-installed Anchors, Concrete Anchor
CAMA paper, tension proof loading should be the
Manufacturers Association (CAMA), St. Charles, Mis-
least of 50 percent of expected adhesive ultimate
souri, June, 13 pp. (available from the CAMA website).
bond strength or 80 percent of steel yield strength
of the anchor rod.]

Contributors: The primary authors on this publication are Neal S. Anderson, P.E., S.E. and
Donald F. Meinheit, PhD., P.E., S.E.

Keywords: General notes, adhesive anchor, Manufacturer’s Printed Installation Instructions,


MPII, installer, certification, ACI 318-11, ACI 355.4

Reference: Concrete Reinforcing Steel Institute - CRSI [2011], “Suggested General Drawing
Notes for Adhesive Anchors,” CRSI Technical Note CTN-M-3-11, Concrete Reinforcing Steel 933 North Plum Grove Rd.
Institute, Schaumburg, Illinois, 4 pp. Schaumburg, IL 60173-4758
p. 847-517-1200 • f. 847-517-1206
Historical: None. New Technical Note
www.crsi.org
Note: This publication is intended for the use of professionals competent to evaluate the sig-
nificance and limitations of its contents and who will accept responsibility for the application of Regional Offices Nationwide
the material it contains. The Concrete Reinforcing Steel Institute reports the foregoing material
as a matter of information and, therefore, disclaims any and all responsibility for application of
A Service of the Concrete Reinforcing Steel Institute
the stated principles or for the accuracy of the sources other than material developed by the
©2011 This publication, or any part thereof, may not be
Institute. reproduced without the expressed written consent of CRSI.

Printed in the U.S.A.

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