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that we can determine the onset of such instability through phase, or not rigorously coupled for stability analyses, many
information observed on surface ground. aspects of the problem such as nonlinear fluid flow or
Concerning primarily with production, the focus in this study geomechanics behavior and coupling effects may not be
is on the stability and sand production in the underbalanced evaluated effectively for wellbore stability and sand
conditions, i.e. sand prediction during production and stability production. Thus a numerical model coupling a multi-phase
during either production or underbalanced drilling. A fully fluid flow to the elastoplastic geomechanical deformation is
coupled reservoir-geomechanics model by finite element developed. According to the proposed model, a corresponding
method is presented here. A black-oil model with possible plastic yielding zone (or a disturbed zone) initiates from the
foamy oil flow coupled to a comprehensive elastoplastic wellbore or cavity tip and propagates further into the
model is presented. Both the onset of plastic yielding, sand formation, because of the time-dependent fluid pressure
production, and wellbore collapse are defined based on a change and the transient effective stresses change near a
combined criteria in which stress concentration and strain are wellbore. A possible absolute permeability change inside the
calculated and compared to critical strength and strain based yielding zone is also considered, as the dilatant deformation
on experimental tests. The coupling to a multiphase flow developed may enhance the porosity in the plastic zone. As a
presented herein, rather than a single-phase flow used primary unknown, saturation is changing with the wetting
conventionally, is absolutely essential because a multiphase phase pressure. The relative permeability is updated by the
flow condition often exists in various underbalanced saturation, which in turn changes the responses of pore
conditions and in the potential pay zones during production. pressure and the skeleton deformation.
The effects of capillary pressure, wetting phase change, and Note that fully coupled formulations have been presented by
the relative permeability on pore pressure and pore volume several researchers on reservoir compaction and steam
changes can only be addressed appropriately through a injection14,15,16,17. Near wellbore deformation and their impact on
multiphase flow-geomechanics coupling as such. stability and sand production are not addressed. The purpose
The wellbore stability and the onset of sand production have in this study therefore is to investigate wellbore stability and
been evaluated by considering the critical stress concentration sand production in an environment both loosely cemented
3,4,5,6,7
. Despite we recognize that wellbore instability is reservoir and multiphase fluid flow exist. An elastoplastic
triggered by concentrated stresses against the existing strength, model is used to characterize the loosely cemented reservoirs
a complicated deformation/rupture/collapsing process and the sanding and stability are defined by a critical plastic
involving solid-fluid interaction makes a self-consistent strain, as those criteria based on peak stress/strength
coupled model difficult to obtain. Often a model was exclusively for stability proposed in the past are often too
developed to calculate stresses alone, and strains calculated conservative. Also it has been observed that the hole collapse
separately, which may not be used to determine a general and sand production often occur in a post plastic yielding
stability problem adequately, when both deformation and stage6. There are no adequate criteria, which can be used to
stresses are required for stability analysis. A self-consistent determine such a critical stress for the final collapse after a
model should represent the constitutive behavior of the plastic yielding, unless a sophisticated hardening and softening
formation rock simulated, and can be verified by a physical model may be used. The criterion using the effective critical
model through experiments, before it may be used with plastic strain was suggested10 to determine the onset of sand
confidence in the field applications8. Parallel to the production. Using such a criterion they have demonstrated
constitutive modeling, the fact of that the corresponding reasonably accurate predictions can be made to the field
strength used to evaluate stability depends on multiple results on sand production. Thus in the following, we use this
mechanical and geometrical factors simply adds further criterion for the analysis of wellbore stability and sand
complication to the stability problems. production in our discussions.
Investigations on sand production have also been extensive,
but primarily limited to the areas of single-phase flow. Bratli
Coupled Two-Phase Flow and Geomechanics
and Risines4 studied sand arching and production initiation
Formulation
from a cavity. A critical flow rate before sanding was defined
for a single-phase steady-state flow. Weingarten and Perkins7 Basic Formulation: In general, to define stability through
extended such a study to a single-phase gas reservoir, in which stresses, strains and pressure gradient, three primary variables
the gas density is characterized as a function of pressure. The are of interest: formation volumetric strain, wetting phase pore
critical condition for sanding is also defined based on an pressure, and wetting phase saturation. A fully coupled
effective stress and a multiphase flow is not considered in such formulation containing the three variables has been presented13
a study, including an extended study for a non-Darcy’s flow to simulate a formation compaction problem. The solid
case9 and some comprehensive study on sand production10. displacement and three pressures are identified as the primary
Several simplified uncoupled multiphase flow formulations variables, whereas the saturation is treated as intermediate
are also developed by coupling the porosity change to stresses, variables. Earlier, Lewis et al.14 also considered a coupled two-
iteratively11,12,13. Because all these aforementioned models are phase flow problem, assuming a linear elastic deformation.
somewhat restricted by the fact that they are analytical, single- Similarly Li et al.17 also studied a two-phase flow problem, in
which the primary variables are displacement, wetting phase
SPE 69718A COUPLED RESERVOIR-GEOMECHANICS MODEL AND APPLICATIONS TO WELLBORE STABILITY AND SAND PREDICTION 3
pressure, and saturation. Following Li et al.17, we also define saturation in phase j is denoted by Sj, the volume of the fluid
the skeleton displacement, wetting phase pressure, and wetting in phase j in the volume V is SjφV. The specific mass
phase saturation as the primary unknowns. To simplify the discharge is related to the displacement velocities as follows:
computational procedure, the calculation of saturation can be
decoupled from those pressure and deformation, but still q s = (1 − φ) v s (2)
coupled to the pressure and deformation. Such a simplification
is used so that we can take advantage of the well-defined qj = Sj φ vj
coupled formulation for single-phase flow. The computational
procedure may be summarized as following: The relative density θj of Phase j is defined as the mass of
phase j per unit total volume of material. Since the density ρj
I. we calculate the displacement and wetting phase pore
is defined as the mass of phase j per unit volume of that phase,
pressure with an initial saturation;
the relative densities are given by:
II. the saturation can be calculated using the newly
calculated pore pressure and displacements; θ s = (1 − φ ) ρ s (3)
If the porosity of the reservoir is denoted by φ, then in an The phase pressures are related to capillary pressures through
elementary volume V the volume of the pore space is φV and the following equations:
the volume of the solid material is (1-φ)V. If the degree of
4 YARLONG WANG SPE 69718
Pcwo = p o − p w (8) Fully Coupled Two-Phase Flow: The solid velocity, which is
linked to the time-dependent volumetric deformation of the
Pcog = p g − p o reservoir formation, is usually not negligible near a wellbore
or perforation tunnels. Significant error either on the pore
In conventional reservoir engineering, where the solid medium pressure and deformation can be induced if such a component
is assumed stationary (vs = 0), uj corresponds to the Darcy is removed from the coupled formation20,21. If large
velocity. For deformable media where vs ≠ 0, a Darcy flow deformations are expected, such as those in poorly
describes fluid flow relative to the medium or solid phase flow consolidated formations, the contribution of the solid velocity
vs expressed in Equation (7). Thus when media deformation to the coupled flow system must be included. Thus in the
(i.e., effects of porosity or pore volume change) is considered, following, the solid velocity is included in the geomechanics
the fluid flow terms in the conservation equations depend also constitutive relationship and the derivation of the material
on the deformation through vs (and consequently porosity). balance equations, i.e. equation (10) will be used.
Equation (5) can be expanded into a form containing terms For an oil/water two-phase flow, an expansion of equation
involving the solid velocity, which can be related to the (10) gives:
porosity change. If the deformation is small, the solid velocity
can be neglected and simplified equations may be obtained. ∂φ ∂ε ∂( S o ρ o )
ρo So + ρ o S oφ v + φ
Using the mass conservation equations for a single fluid ∂t ∂t ∂t
component in phase j and the solid phase, i.e., Equations (5), k ro
where the terms φv and (1-φ)vs are equivalent to the fluid bulk = ∇ ρ o {k }(∇p + ρ o g ) + Ro
volumetric flux and the solid bulk volumetric flux, µo
respectively, the mass conservation for fluid phase in (13)
Equation (5) can be expanded into:
∂φ ∂ε ∂( S w ρ w )
∂ (φρ j S j ) kkrj ρwSw + ρ w S wφ v + φ
− ∇ ⋅ (ρ j ∇p j ) + v s ⋅ ∇( ρ jφS j ) ∂t ∂t ∂t
∂t µ
k
+ ρ jφS j ∇ ⋅ v s + q j = 0 (9) = ∇ ρ w rw {k }(∇p + ρ w g ) + Rw
µw
Dropping the third term in equation (9), which contains the A rigorous definition for porosity change has been defined 22:
solid velocity and gradient of the saturation, porosity, and
fluid density, assuming that it has a secondary effect on flow, dφ = (α − φ )[dε v + C s dp ]
the above equation can be simplied as:
and this expression can converge to the general simplified
∂ε ∂S j ∂p j kk rj expression commonly used in reservoir engineering:
S j v +φ + C j φS j − ∇ ⋅ (ρ j ∇p j ) + q j = 0 (10)
∂t ∂t ∂t µ dφ
= dε v
where 1−φ
1 d [(1 − φ ) ρ s ] ∂ ε v when the solid matrix compressibility is assumed zero, i.e. Cs
∇v s = − =
(1 − φ ) ρ s dt ∂t (11)
= 0.
C = [C w S w + C o S o ]φ + (α − φ )C s where S o = S g + S o .
The gas saturation is defined as part of the foamy oil
k ro k
ρ = λ w ρ w + λo ρ o = ρ o + ρ w rw saturation, which affects foamy oil compressibility and oil
µo µw density (but not the foamy oil relative permeability before the
critical gas saturation). This is important during heavy oil
k ro k production when dissolved gases existing inside the oil diffuse
λ= + rw out of the oil into free gas below bubble point pressure23.
µo µw These gases remain in a discontinuous phase, forming a
unique type of oil - foamy oil, which makes the mixed oil
k ro k rw
λo λ = λw λ = λ w + λo = 1 phase more compressible. The introduction of the above
µo ; µw ; expression does not change the remaining process of the fluid
flow as the entrained free gas is assumed to be discontinuous
Further rearranging equation (13):
before a critical gas saturation can be reached.
∂ ( S w ρ w ) 1 ∂φ ∂ε v
+[ + ]( S w ρ w ) = Fs (17) In viscous heavy oil, a much larger critical gas saturation is
∂t φ ∂t ∂t required before a continuous gas phase can be established.
where Fs denotes to the defined reservoir properties and unknowns in This can justify the procedure used here to simulate the three-
the previous time step: phase system by the two-phase flow system. Once the critical
gas saturation is exceeded, the correlation between saturation
k
Fs = ∇ ρ w rw {k }(∇p + ρ w g ) + Rw and relative permeability must be defined. Table II displays
µw
such a correlation for oil sands16, which may alternatively be
expressed in a continuous function in some case24:
and combing with equation (15), saturation may be solved in
an explicit manner to provide a complete solution for wetting k ro = 0.76( S o* )1.988
phase pressure, solid displacement and saturation.
k rg = 0.61(1 − S o* ) 2.782
The equilibrium equation for solid deformation can be written
as21: where
S o − S or
3 1 − 2ν 1 2 1 ∂ε v C s ∂p S o* =
∇ u+ = 1 − 1 − S wi − S or − S gc
1 − 2ν ∂t C b
(18)
2 1 + ν Cb ∂t
6 YARLONG WANG SPE 69718
−3 3 J π π
with the plastic increments being given by the flow rule:
arcsin
1 (25)
θ = 3 − ≤ θ≤
3 2 J3/ 2 6 6 ∂Q
2 dε p = κ (31)
∂σ '
where
The relationship between the total stress and strain is:
J1 = σ 11 + σ 22 + σ 33
dσ ' = M s dε (32)
1
J 2 = [(σ 11 − σ 22 ) 2 + (σ 33 − σ 22 ) 2 + (σ 11 − σ 33 ) 2 ] which can be expressed in terms of the elastic and plastic
6 components as
J 3 = σ 11σ 22σ 33 dσ ' = M s dε = (M e − M p )dε (33)
Plastic flow follows a similar equation as the Mohr-Coulomb where
yielding criterion: T
∂Q ∂F
J1 sin θ sinψ Ms Ms
Q= sinψ + J 2 (cosθ − ∂σ ' ∂σ '
3 3 Mp = T
(34)
∂F ∂Q
A+ Ms
− c • cosψ ) − c • cosψ (26) ∂σ ' ∂σ '
where ψ is defined as the angle of dilation. In practice, ψ is and
considered equal to the internal friction angle, Φ (fully
associated flow), less than Φ (non-associated flow) or equal to 1 ∂Q
A= dγ (35)
zero (flow with no plastic volume change). κ ∂γ
Alternatively, Drucker-Prager criterion is also used as a which is equal to zero for the perfectly plastic case. Parameter
yielding function such as:
γ is a hardening parameter, κ a proportional constant, and F
the yield function, i.e. Equation (24) or (26). Note that a
2 4
F= s − (c • cos Φ − w( J 1 )σ sin Φ ) general expression for the plastic flow is written in Equation
3 3 − sin Φ (34), but the plastic potential function Q can be equal to a
plastic yielding function (i.e. Q = F), giving an associated
(27) plastic flow condition.
where the norm s is The final stability or onset of wellbore instability or sand
production is defined when the following criterion for the
s = s⋅s (28) effective plastic strain, εep , is satisfied:
wellbore stability is defined by comparing the hook stress perfectly plastic model. Thus, a strain-oriented model is likely
concentration with the uniaxial compressive strength. Because to avoid such a difficulty associated with stress/strength
the classic linear elastic model has been long suggested to be criterion. In addition, depending on the purpose of a well is
too conservative, a pressure-dependent model and a linear drilled for and completion strategies used, stability can be
elastic model with scale dependent strength are proposed5,27. defined differently: a stuck pipe and hole collapse by either
Even though a model as such may offer improvement on the shear rupture or compression are defined as instability
previous model in predicting the onset of hole instability, the problem, so does casing failure by shear. Strengths under
definition of a Young’s modulus depending on the minimum different loading conditions may be used for stability analysis,
principal stress is questionable28, as such a model itself which is inefficient and costly in practice. Finally different
theoretically can be unstable29. Sand production is believed to reservoir-rock types may only be simulated by an individual
be induced by a different failure mechanism from the well constitutive model, which itself remains a great challenge,
bore collapse, i.e. compressive or shear failure for wellbore theoretically, experimentally, and numerically. In summary,
collapse and radial tensile failure for sand production. A stability problems can be triggered by different mechanisms,
critical condition when the effective radial stress reaches zero and stresses analysis and strength measurement ought to be
has been suggested for the onset of sand production4. performed accordingly. All these complicate the simulation
Seemingly reasonable, the criterion also needs to be verified and analysis of wellbore stability. Nevertheless, stress and
both experimentally and in the field8. Our experiences in deformation analysis seems to be the most effective approach
numerical simulations suggest that it is difficult to achieve a for the analysis of sand prediction and wellbore stability.
negative effective radial stress anywhere from a wellbore wall Using a criterion by considering the effective plastic strain
into the reservoir formation when a cylindrical well is may offer partial solution for this complicated field problem.
simulated, even under the extremely unstable condition. This One must, however, understand the physical mechanisms
seems to be consistent with those concluded by Bratli and related to the field problems considered to adequately define
Rines4, who found that no sanding condition may be obtained the stability problems.
by the zero-effective radial stress criterion for a cylindrical Stresses Vs strength: The wellbore stability has been
well case until the whole formation surrounding the cylindrical conventionally evaluated by comparing the calculated stresses
hole fails. This condition seems to be in contradiction with with the measured strength, tensile or compressive. Such an
those in the field when a wellbore can be jammed by sand if approach can be problematic as neither the stress calculated
no sand control strategy is implemented. Another factor nor the strengths measured can be obtained with great
making our task more difficult is that the onset of wellbore confidence. On one hand, the stress calculation involves
collapsing or sanding is usually vaguely defined. For complex constitutive modeling and results produced are
example, production may impose a monatomic deformation difficult to be verified as all the confirmation for stress
until a wellbore loses its function as well. This final condition calculated can only be achieved indirectly, i.e. by comparing
is often not related to formation collapse, nor peak stressing to the slef-troubled strength. On the other hand, the measured
stage and failure in the geomechanics sense. Figure 1 displays strength, often used to verify stress levels, can be a function of
a stress distribution simulating a drilling process. The many other factors such as geometry, saturation, grain size,
tangential stress is usually building up during wellbore and sample size. It is practically impossible to pin down these
pressure reduction, but declines along with the radial stress at factors accurately for the purpose of determining the strength
the plastic yielding point (Figure 1b). A typical stress quantitatively at the wellbore wall in the field. An extreme
distribution produced at the balanced condition, i.e. when the example for such a shortcoming by using stress to evaluate
wellbore pressure is equal to the reservoir pressure, is wellbore stability is a borehole surrounded by an elastoplastic
presented in Figure 1a from the elastoplastic model. The perfectly plastic material. Under such a circumstance, no stress
noticeable peak tangential stress is correlating to the plastic build up can be sustained once the plastic yielding takes place
yielding, but may not represent the hole collapse or sanding on the borehole wall. Yet instability is surely taking place
condition, particularly in poorly consolidated reservoirs. On ultimately. There have been suggestions to use the range of the
the other hand, the strain tensors are usually built up plastic radius to determine the onset of instability30, but such
continuously (Figure 2). A limited deformation is reached an approach is difficult to be quantified through either
when the hole may lose its function as an integrated well. laboratory tests or fundamental physics.
During such a deformation period, neither the maximum nor Deformation and the Critical Effective Plastic Strain: the
the minimum principal stresses changes significantly (Figure magnitude of deformation may be alternatively used to define
1c). Figure 3 displays a relationship between the calculated formation collapse or sanding condition. Figure 4 shows the
stresses and strains during balanced and underbalanced deformation patterns near a well, Figure 5 shows the finite
conditions, respectively. Both the plastic yielding and sanding element mesh used, and Figure 6 presents the plastic yielding
are suggested. The former is defined by the peak stress and the zone and the final collapse or sanding zone in response to
latter through the degree of deformation, i.e. through the drilling and production time. Note no sand production occurs
effective plastic strain, whereas stresses may not build up after even if the critical effective strain is reached before an
yielding. Such a phenomenon may reflect the restriction of a underbalanced condition is imposed. The bottom hole pressure
SPE 69718A COUPLED RESERVOIR-GEOMECHANICS MODEL AND APPLICATIONS TO WELLBORE STABILITY AND SAND PREDICTION 9
is a continuous declining function of (drilling or production) Special thanks go to Dr. D.W. Towson for his support and
time. The critical effective plastic strain has been used for technical guideline of our work.
sand production prediction17,31. Although difficult to measure
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37102 presented at Int. Conf. On Horizontal Well
model may be used for wellbore stability design and sand
Technology held in Calgary, 1996
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39055, SPE 5th Latin American and Caribbean Petroleum
to the conventional stress/strength criterion as the peak stress
Engineering Conf., 1997
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10 YARLONG WANG SPE 69718
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SPE 69718A COUPLED RESERVOIR-GEOMECHANICS MODEL AND APPLICATIONS TO WELLBORE STABILITY AND SAND PREDICTION 11
Nomenclature
Figure 2a: Strains on Wellbore Wall During Drilling Figure 1c: Wellbore Wall Stress During Drawdown
Figure 2b: Strains on Wellbore Wall During Drawdown Figure 3a: Wellbore Strains-stress Correlation during Drilling
SPE 69718A COUPLED RESERVOIR-GEOMECHANICS MODEL AND APPLICATIONS TO WELLBORE STABILITY AND SAND PREDICTION 13
Figure 3b: Wellbore Strain-Stress Correlation During Drilling Figure 3c: Wellbore Strain-Stress Correlation During Drawdown
Figure 3d: Wellbore Strain-Stress Correlation During Drawdown Figure 4a: Near Wellbore Displacement in X-direction
Figure 4b: Near Wellbore Displacement in Y-direction Figure 5a: Plastic Yielding/Sanding Radii Change during Drilling
14 YARLONG WANG SPE 69718
Figure 5b: Plastic Yielding/Sanding Radii Change during Drawdown Figure 6: FE Mesh and Boundary Conditions for the Simulation