Question 1

Six Sigma is a business-driven, multi-dimensional structured approach to:

a: Reducing process variability
b: Increasing customer satisfaction
c: Lowering Defects
d: Improving Processes
e: all of the above
Correct Answer: e.

2. Process control is carried out

a. before production
b. during production
c. after production control
d. All of the above
(Ans:b)

3-The objective of ISO-9000 family of Quality management is

a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)

4-Total Quality Management (TQM) focuses on

a. Employee
b. Customer
c. Both (a) and (b)
d. None of the above
(Ans:c)

5-Which of the following is responsible for quality objective?

a. Top level management
b. Middle level management
c. Frontline management
d. All of the above
(Ans:a)

6-The following is (are) the machine down time.

a. Waste
b. No material
c. Breakdown
d. All of the above
(Ans:d)

7-TQM & ISO both focuses on

a. Customer
b. Employee
c. Supplier
d. All of the above
(Ans:a)

8-While setting Quality objective, ________ to be considered.

a. Material quality
b. Customer need
c. Market demand
d. All of the above
(Ans:b)

9-Which of the following is for Environment management?

a. ISO-9000
b. ISO-14000
c. ISO-26000
d. ISO-31000
(Ans:b)

10-Maintenance consist of the following action(s)

(A) Replace of component
(B) Repair of component
(C) Service of component
(D) All of the above
Ans-(D)

11-The time elapsed from the point the machine fails to perform its function to the poin
(A) Down time
(B) Break Down time
(C) Both (A) and (B)
(D) Idle time
Ans-(c)

12-The down time cost consists of

(A) Loss of production
(B) Wages paid to the workers
(C) Reduction in sales
(D) All of the above
12-(D)

13-The following is not a classification of maintenance

(A) Corrective maintenance
(B) Timely maintenance
(C) Scheduled maintenance
(D) Preventive maintenance
13-(B)

14-Belt of an electric motor is broken, it needs

(A) Corrective maintenance
(B) Scheduled maintenance
(C) Preventive maintenance
(D) Timely maintenance
14-(A)

15-The following is (are) scheduled maintenance

(A) Overhauling of machine
(B) Cleaning of tank
(C) Whitewashing of building
(D) All of the above
15-(D)

16-With the increase in preventive maintenance cost, breakdown maintenance cost

(A) Increases
(B) Decreases
(C) Remain same
(D) Any of the above
16-(B)

17-A systematic approach for maintenance is

(A) Problem – Cause – Diagnosis – Rectification
(B) Problem– Diagnosis – Cause – Rectification
(C) Problem – Measure – Diagnosis – Rectification
(D) Problem– Diagnosis – Measure – Rectification
17-(A)

18-(Down time in hours / Available hours) =

(A) Maintenance effectiveness
(B) Frequency of breakdown
(C) Effectiveness of maintenance planning
(D) None of the above
18-(A)

19-(Number of breakdowns / Available machine hours) =

(A) Maintenance effectiveness
(B) Frequency of breakdown
(C) Effectiveness of maintenance planning
(D) None of the above
19-(B)

20-The following eases the process of stock control

(A) Standardization
(B) Simplification
(C) Both ‘A’ and ‘B’
(D) None of the above
(Ans: C)

21-______ helps in establishing the interchangeability of products

(A) Standardization
(B) Simplification
(C) Diversification
(D) Specialization
(Ans: A)

22. Kaizen relates to continuous improvement.

(A) True
(B) False
(Ans: A)

23. Kanban is a visual system for controlling production.

(A) True
(B) False
(Ans: A)

24. Inventory is considered a waste in a lean system.

(A) True
(B) False
(Ans: A)

25. Which term connotes waste and inefficiency?

(A) Muda
(B) Kaizen
(C) Poka-yoke
(D) kanban
25-(A)

26. Which term refers to a signaling device?

(A) Muda
(B) Kaizen
(C) Poka-yoke
(D) kanban
26-(D)

27. Which term connotes fail-safe design?

(A) Muda
(B) Kaizen
(C) Poka-yoke
(D) kanban
27-(C)

28.-Work study consists of

a. Effective use of plant and equipment
b. Effective use of human effort
c. Evaluation of human work
d. All of the above
(Ans: d)

29-Work study examines

a. method
b. duration of work
c. both ‘a’ and ‘b’
d. None of the above
(Ans: c)

30-Work study is also recognised as

a. Time study
b. Motion study
c. both ‘a’ and ‘b’
d. None of the above
(Ans: c)

31-In process charts, the symbol used for storage is

a. Circle
b. Square
c. Arrow
d. Triangle
(Ans: d)

32-In process charts, the symbol used for inspection is

a. Circle
b. Square
c. Arrow
d. Triangle
(Ans: b)

33-Delay occurs when

a. someone stops the process
b. product wait for next event (operation)
c. both ‘a’ and ‘b’
d. None of the above
(Ans: c)

34-A milk powder tin is being weighed as it is filled is an example of

a. Operation cum transportation
b. Operation cum inspection
c. Transportation cum inspection
d. None of the above
(Ans: b)
35. Which of the following is not an inventory?
a. Machines
b. Raw material
c. Finished products
d. Consumable tools
(Ans:a)

36. Which of the following is true for Inventory control?

a. Economic order quantity has minimum total cost per order
b. Inventory carrying costs increases with quantity per order
c. Ordering cost decreases with lo size
d. All of the above
(Ans:d)

37. The time period between placing an order its receipt in stock is known as
a. Lead time
b. Carrying time
c. Shortage time
d. Over time
(Ans:a)

38-Decibel (db) is a unit used to measure

(A) Light
(B) Sound
(C) Frequency
(D) None of the above
(Ans: B)

39-The following is (are) are generally provided with limit switch to prevent motion bey
(A) Hoists
(B) Conveyors
(C) Machine tables
(D) All of the above
(Ans: D)

40-The following is (are) used as safety device(s) in machines

(A) Fail safe
(B) Safety interlocks
(C) Limit switches
(D) All of the above
(Ans: D)

41-Ethics may be defined as:

(A) A code of conduct
(B) A code of material
(C) A code of manager
(D) None of the above
 (Ans: A)

42 An individual who organizes or operates a business is known as ______

(A) Employee
(B) Entrepreneur
(C) Speculator
(D) Agent
(Ans: B)

43 The weight of lightest bicycle in the world is approx.

(A) 18 kg
(B) 10 kg
(C) 5 kg
(D) 3.6 kg
(Ans: D)

44. Scraping is
a) fine finishing of largely rough-finished in order to smooth them.
b) roughing of surface for oil retention
c) assembling the parts
d) dis-assembling of the parts.
(Ans: A)

45 What is meant by skill matrix of a worker.

46 What you meant by a startup.

47. Mazaq is the company famous for manufacturing _____________ machines in the world.

a) Lathe
b) CNC
c) Boring
d) Milling

48. Work sampling is applied for

(A) Estimation of the percentage utilization of machine tools
(B) Estimating the percentage of the time consumed by various job activities
(C) Finding out time standards, specially where the job is not repetitive and where time study by stop watch method is not
(D) All of the above
Correct Answer - d

49. Basic tool in work study is

(A) Graph paper
(B) Process chart
(C) Planning chart
(D) Stop watch
Correct Answer - d
50. The unit cost in case of batch production is __________as compared to jobbing production.
(A) Same
(B) Low
(C) High
(D) None of these
Correct Answer B

51. For a product layout the material handling equipment must

(A) Have full flexibility
(B) Employ conveyor belts, trucks, tractors etc.
(C) Be a general purpose type
(D) Be designed as special purpose for a particular application
Correct Answer D

52. Which of the following layouts is suited for mass production?

(A) Process layout
(B) Product layout
(C) Fixed position layout
(D) Plant layout
Correct Answer B

53. At the break-even point,

(A) Total cost is more than the sales revenue
(B) Total cost is less than the sales revenue
(C) Total cost is equal to sales revenue
(D) Fixed cost is equal to variable cost
Correct Answer C

54. Work study involves

(A) Only method study
(B) Only work measurement
(C) Method study and work measurement
(D) Only motion study
Correct Answer C

55. An activity of the project is graphically represented by ________ on the network diagram.
(A) A circle
(B) A straight line
(C) An arrow
(D) None of these
Correct Answer C

56. Break-even analysis consists of

(A) Fixed cost
(B) Variable cost
(C) Fixed and variable costs
(D) Operation costs
Correct Answer C
57. What does symbol 'D' imply in work study?
(A) Inspection
(B) Transport
(C) Delay/temporary storage
(D) Permanent storage
Correct Answer C

58. The main object of scientific layout is

(A) To produce better quality of product
(B) To utilize maximum floor area
(C) To minimize production delays
(D) All of these
Correct Answer D

59. CPM stands for

(A) Combined Process Method
(B) Critical Path Method
(C) Common Planning Method
(D) Critical Process Method
Correct Answer B

60. Material handling in automobile industry is done by

(A) Overhead crane
(B) Trolley
(C) Belt conveyor
(D) All of the above
Correct Answer A

61. F. W. Taylor introduced a system of organisation known as

(A) Line organisation
(B) Functional organisation
(C) Line and staff organisation
(D) Line, staff and functional organisation
Correct Answer B

62. String diagram is used when

(A) Team of workers is working at a place
(B) Material handling is to be done
(C) Idle time is to be reduced
(D) All of the above
Correct Answer A

63. Father of industrial engineering is

(A) Jack Gilbert
(B) Gantt
(C) Taylor
(D) Newton
Correct Answer B

64. The interchangeability can be achieved by

(A) Standardization
(B) Better process planning
(C) Bonus plan
(D) Better product planning
Correct Answer A

65. The chart which gives an estimate about the amount of materials handling between various work stations is know
(A) Flow chart
(B) Process chart
(C) Travel chart
(D) Operation chart
Correct Answer C

66. In product layout

(A) Specialized and strict supervision is required
(B) Machines can not be used to their maximum capacity
(C) Manufacturing cost rises with a fall in the volume of production
(D) All of the above
Correct Answer D

67. Inventory management consists of

(A) Effective running of stores
(B) State of merchandise methods of storing and maintenance etc.
(C) Stock control system
(D) All of the above
Correct Answer D

68. Job enrichment technique is applied to

(A) Reduce labour monotony
(B) Overcome boring and demotivating work
(C) Make people happy
(D) All of the above
Correct Answer D

69. Material handling and plant location is analysed by

(A) Gantt chart
(B) Bin chart
(C) Emerson chart
(D) Travel chart
Correct Answer D

70. The population of a town increases every year by 4%. If its present population is 50,000, then after 2 years it will
A.
53,900
B.
 54,000
C.
54,080
D.
54,900
Answer: Option C

71-Which of the following is for Environment management?

a. ISO-9000
b. ISO-14000
c. ISO-26000
d. ISO-31000
(Ans:b)

72-Match The Following

A. TQM promotes 1. Small change
B. Kaizen is 2. Continuous improvement
C. Quality circle can solve problem related to 3. Employee participation
D. Quality circle benefit to 4. Employee
The correct order is
a. A-3, B-1, C-2, D-4
b. A-1, B-3, C-2, D-4
c. A-3, B-1, C-4, D-2
d. A-3, B-2, C-1, D-4
(Ans:a)

73-The following is (are) the machine down time.

a. Waste
b. No material
c. Breakdown
d. All of the above
(Ans:d)

74-Control chart is a
a. Process monitoring tool
b. Process control tool
c. Both (a) and (b)
d. None of the above
(Ans:c)

75-The objective of ISO-9000 family of Quality management is

a. Customer satisfaction
b. Employee satisfaction
c. Skill enhancement
d. Environmental issues
(Ans:a)

76-Which of the following are activities of corrective maintenance?

(A) Overhauling
(B) Emergency repairs
(C) Modifications and improvements
(D) All of the above
(Ans:D)

77-Objective of Work Study is to improve _______

(A) Cycle time
(B) Productivity
(C) Production
(D) All of the above
(Ans:B)

78. A low unit cost can be obtained by following

(A) Product layout
(B) Functional layout
(C) Automatic material handling equipment
(D) Specialization of operation
Correct Answer A

79. Statistical quality control techniques are based on the theory of

(A) Quality
(B) Statistics
(C) Probability
(D) All of the above
Correct Answer C

80. Percent idle time for men or machines is found by

(A) Work sampling
(B) Time study
(C) Method study
(D) Work study
Correct Answer
Answer: Option A

81. Micro-motion study is

(A) Analysis of one stage of motion chart
(B) Motion study, when seen on a time chart
(C) Subdivision of an operation into therbligs and their analysis
(D) Enlarged view of motion study
Correct Answer
Answer: Option C

82. In jobbing production

(A) Highly skilled workers are needed
(B) Unit costs are high
(C) Operations are labour-intensive
(D) All of these
Correct Answer
Answer: Option D

83. Job enrichment technique is applied to

(A) Reduce labour monotony
(B) Overcome boring and demotivating work
(C) Make people happy
(D) All of the above
Correct Answer
Answer: Option D

84. Standard time is equal to

(A) (Normal time) - (allowances)
(B) (Normal time) + (allowances)
(C) Representative time multiplied by rating factor
(D) Normal time taken by an operation
Correct Answer
Answer: Option B

85 A can do a work in 15 days and B in 20 days. If they work on it together for 4 days, then the fraction of
A. 1
4
B. 1
10
C. 7
15
D. 8
15

Correct Answer
Answer: Option D

86 A hollow iron pipe is 21 cm long and its external diameter is 8 cm. If the thickness of the pipe is 1 cm a
A. 3.6 kg
B. 3.696 kg
C. 36 kg
D. 36.9 kg
Answer: Option B

87 A metallic sheet is of rectangular shape with dimensions 48 m x 36 m. From each of its corners, a squa
A. 4830
B. 5120
C. 6420
D. 8960
Answer: Option B

Question No. 88 to 100 from following.

Step 1 Mind set to take full advantage of training.

Step 2 Create good first impression by being disciplined, regualr and well behaving.

Step 3 Show readiness to learn and proactively take interest to do the work.

Step 4 Observe Carefully

. Every process of the organization.
. Every role of the organization.
. Working of all the departments
. Engineering operations Prododuction
Utility
Maintenance
. Technical skills at the shop floor.
. Managerial skills of the seniors

Step 5 Carefully take note of all your observations and instructions.

. Processes
. Machine Operations
. Role and Responsibilities
. Overall understanding of business
. What appeals to your more

Step 6 Take initiative to take a study/analysis of the project

Prepare report as advised by your guide

Periodic submission of training report to your guide.

function to the point it is repaired and brought into operating condition is known as
maintenance cost
prevent motion beyond preset limit
by stop watch method is not possible
rious work stations is known as

00, then after 2 years it will be

days, then the fraction of the work that is left is :

ness of the pipe is 1 cm and iron weighs 8 g/cm3, then the weight of the pipe is:

each of its corners, a square is cut off so as to make an open box. If the length of the square is 8 m, the volume of the box (
known as
m, the volume of the box (in m 3) is: