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MASELLI MISURE DECLINES ALL RESPONSABILITY OF ANY DAMAGE THAT MAY OCCUR BY A NON-
CONFORMING USE OF THE EQUIPMENT, BY THE MISSED RESPECT OF THE DESTINATION OF USE AND
INDICATED INSTRUCTIONS.
This manual is published by Maselli Misure S.p.A. without any type of warranty; the data included in this publication are given
purely as an indication.
Maselli Misure S.p.A. reserves the right to make changes on this manual, in any moment and without notice, due to printing
mistakes, inaccuracy of the content, improvement of the software and/or equipment, technical or commercial variations.
Such variations will be however included in this manual’s following editions.
Manual n° 01626C0013
S.N. ______________
TABLE OF CONTENTS Manual UR-62
TABLE OF CONTENTS
1. APPLICATIONS AND USE............................................................................................................... 1-1
1.1 APPLICATIONS ................................................................................................................................................. 1-1
1.2 ALLOWED USE, EXPECTED USE, USE NOT PERMITTED ............................................................................ 1-2
1.2.1 ALLOWED USE ____________________________________________________________________ 1-2
1.2.2 EXPECTED USE ___________________________________________________________________ 1-2
1.2.3 USE NOT PERMITTED ______________________________________________________________ 1-3
2. GENERAL INFORMATION AND SAFETY ...................................................................................... 2-1
2.1 GENERAL INFORMATION ................................................................................................................................ 2-1
2.2 SAFETY ............................................................................................................................................................. 2-1
2.2.1 GENERAL PRECUATIONS ___________________________________________________________ 2-1
2.2.2 ASSIGNED PERSONNEL ____________________________________________________________ 2-1
2.3 EMERGENCY OPERATIONS IN CASE OF EXPLOSION ................................................................................ 2-2
2.4 EMERGENCY OPERATIONS IN CASE OF FIRE ............................................................................................. 2-2
3. TECHNICAL DATA ........................................................................................................................... 3-1
3.1 TECHNICAL - NORMATIVE SPECIFICATIONS ............................................................................................... 3-1
3.1.1 ENVIRONMENTAL FEATURES _______________________________________________________ 3-1
3.1.2 CONFORMITY TO DIRECTIVE ________________________________________________________ 3-1
3.2 OPERATING SPECIFICATIONS ....................................................................................................................... 3-1
3.3 GENERAL SPECIFICATIONS ........................................................................................................................... 3-2
3.3.1 POWER SUPPLIES _________________________________________________________________ 3-2
3.3.2 INTERFACES ______________________________________________________________________ 3-2
3.4 COSTRUCTION FEATURES ............................................................................................................................ 3-2
3.4.1 DIMENSIONS ______________________________________________________________________ 3-2
3.5 PARTS IN CONTACT WITH THE PRODUCT ................................................................................................... 3-2
3.6 TABLE OF SANITIZING PRODUCTS ............................................................................................................... 3-3
4. WORKING PRINCIPLE..................................................................................................................... 4-1
4.1 WORKING PRINCIPLE ..................................................................................................................................... 4-1
5. CONSTRUCTION .............................................................................................................................. 5-1
5.1 CONSTRUCTION .............................................................................................................................................. 5-1
5.2 IDENTIFICATION .............................................................................................................................................. 5-2
6. PACKING .......................................................................................................................................... 6-1
6.1 PACKING ........................................................................................................................................................... 6-1
7. INSTALLATION ................................................................................................................................ 7-1
7.1 INSTALLATION ................................................................................................................................................. 7-1
7.1.1 ASSESSMENT OF THE TYPES OF INSTALLATION _______________________________________ 7-4
7.1.2 MANAGEMENT OF THE LIQUID INTERFACES __________________________________________ 7-5
7.2 INSTALLATION ACCESSORIES ...................................................................................................................... 7-6
8. ELECTRICAL CONNECTIONS ........................................................................................................ 8-1
8.1 ELECTRICAL CONNECTIONS ......................................................................................................................... 8-1
8.2 ALARM/CLEANING DEVICE CONTACT CONNECTION.................................................................................. 8-1
8.3 ANALOG OUTPUT CONNECTION ................................................................................................................... 8-2
8.4 SERIAL CONNECTION ..................................................................................................................................... 8-2
9. PROGRAMMING .............................................................................................................................. 9-1
9.1 GENERAL .......................................................................................................................................................... 9-1
9.2 INTRODUCTION TO THE UTILITY ................................................................................................................... 9-1
9.3 CHARACTER CONFIGURATION...................................................................................................................... 9-2
9.7.3 CCD IMAGE _______________________________________________________________________ 9-7
9.8 PROGRAMMING LEVEL STRUCTURE ............................................................................................................ 9-8
9.8.1 LEVEL 1 __________________________________________________________________________ 9-9
9.8.2 LEVEL 2 _________________________________________________________________________ 9-12
9.8.3 LEVEL 3 _________________________________________________________________________ 9-12
9.9.1 USING THE SOFTWARE ___________________________________________________________ 9-14
9.10.2 ALARMS (Alarms settings) ___________________________________________________________ 9-16
9.10.3 WASHING (Washing Parameters) _____________________________________________________ 9-16
9.10.1 SMART WASHING CYCLE __________________________________________________________ 9-17
9.11 LEVEL 2 FUNCTIONS ................................................................................................................................ 9-18
9.11.2 SETUP 2 (Level 2 setup parameters) __________________________________________________ 9-18
9.11.4 SERIAL PORT (Serial Port Settings) ___________________________________________________ 9-20
9.12 LEVEL 3 FUNCTIONS ................................................................................................................................ 9-21
9.12.2 TEMP. CALIBRATION (Pt1000 Sensor calibration) ________________________________________ 9-22
Manual UR-62 TABLE OF CONTENTS
1.1 APPLICATIONS
The Refractometric Analysis Unit UR-62 has been designed exclusively for continuously measuring the Refractive
Index and consequently the concentration of liquid products in process lines in those refractometric applications
where a continuous indication of the variable being monitored is required but which do not require a high level of
accuracy; hence the sensor may not be used as a measuring element in a high-precision regulation loop but only in
simple time proportioning ON/OFF control systems: any other use is to be considered improper.
The special construction technology used makes it possible to measure different types of product, even if they are
opaque, dense or contain suspended particles; furthermore the measurement is not affected by the pressure or the
speed of the product in the sampling point. For products with a high dirtying tendency, a special version is available
with an integrated prism cleaning system.
The UR-62 Analysis Unit is fitted with an internal precision sensor for detecting the temperature of the product directly
on the production line. Being as the Refractive Index is affected by this parameter, special calculation algorithms are
used to compensate temperature variations automatically, thus providing the user with a measurement which does
not depend on the temperature of the product.
The main fields of application involve production processes for concentrating, diluting and mixing substances or
titration procedures in the food, chemical, textile, petrochemical industries etc., for continuous or batch production
lines.
The main features which differentiate this instrument from other Maselli Misure S.p.A. products are its extreme
compactness and the excellent quality/performance/price ratio it offers.
A series of special fittings make it quick and easy to install directly on the process line or tank.
The Refractometer unit can be used as a Stand-Alone instrument by using the RS485 serial output or converting
this signal by means of a special module in mA output. Alternatively when coupled with the special Receiver it can
constitute an On Line measuring assembly.
- LIQUIDS, “Para. b”: these accessories are meant for use with “Fluids of Group 1 and 2”, respectively,
in conformity with Tables 8 and 9 of Annex II.
In case of the “Gaseous” fluid state, installation can be done only with the specific accessory which satisfies the
basic requisites in conformity Art.15; this accessory bears the “CE” marking.
For the classification of fluids, please refer to European Directive 92/32/EC.
2.2 SAFETY
1) All the washing, inspection, removal or other operations carried out on the Analysis Unit must be done
STRICTLY with the LINE STOPPED AND NOT PRESSURIZED and THE ELECTRIC POWER
SUPPLY DISCONNECTED.
2) Keep the instrument and the work areas tidy and clean.
3) Wear suitable clothing to avoid impediment and/or dangerous tangling with the instrument.
4) Use the personal protection devices recommended by the instruction manual depending on the
operations.
5) Do not remove or change the labels affixed on the instrument by the manufacturer.
6) Disconnect the mains power supply before removing the appliance; in the version with an
incorporated cleaning system there is a risk of entanglement or of finger crushing in the event of
automatic movements of the instrument.
1) Sufficient General and technical knowledge to understand the contents of the instruction manual
and to correctly interpret Drawings and Schematics.
2) Knowledge of the main hygiene, work safety and technological regulations.
3) General knowledge of the production line and of the factory where the instrument is used.
4) Ability to maintain appropriate behavior in case of emergency, find personal protection devices and
use them correctly.
In addition to the above-mentioned characteristics, the maintenance staff must have sufficient technical, electrical and
mechanical skill.
ATTENTION: The client must provide for a suitable fire fighting system after
evaluating the internal situation and in compliance with the laws applicable.
ATTENTION: In the event of a fire, turn off the main switch immediately to cut
off the electricity.
3. TECHNICAL DATA
3.3.2 INTERFACES
Analog: 4…20mA on 470Ω / proportional “step” type with 0.20 Brix resolution (optional)
Digital: RS485 for connection to programming PC or Remote Control Repeater RC24
Outputs: 2 relay outputs (alarm condition signaling) + 1 relay output for cleaning system
control with DC/AC 24V/500mA contacts
All power supply and signal connections are made via a metal circular M12 twelve-pole connector installed on the
instrument; a shielded multipolar cable with twelve-pole flying connector is provided for external connection
3.4.1 DIMENSIONS
Dimensions: 38,5 (b) x 173 (p)
Weight: 500 g
4. WORKING PRINCIPLE
Referring to Figure 4.1.a, the optical section of the Refractometric Analysis Unit UR-62, includes:
LED light source,
Optical lens
Measuring prism (medium "A"),
CCD assembly for image detection.
Referring to Figure 4.1.a below, if we imagine a series of rays with different angles of incidence, we notice that,
progressing from light source ray 1 to rays 2,3,4 and so on, we encounter a condition in which the incident ray
does not enter medium "B" (product) but deflects parallel to the surface of the measuring prism (ray 3').
The angle of incidence at which this phenomenon occurs is called the "critical angle," and is a characteristic of the
two media "A" (measuring prism) and "B" (product).
This value can be computed from the equation:
nDB
= sin L
nDA
where L = the critical angle
Continuing to decrease the angle of incidence beyond the critical angle, upon reaching medium "B" the rays (1, 2,
3) are reflected as if the surface of medium "B" were a mirror. The deflection of the incident rays no longer follows
the law of refraction, but rather the law of reflection. That is, the angle of reflection is the same as the angle of
incidence.
If a beam of light rays with different incidence angles reaches the "A/B" (prism/product) interface, we will observe
that those rays with angles of incidence less than the critical angle will refract and enter medium "B," while those
rays having an angle of incidence greater than the critical angle, as determined by media "A" and "B," will reflect
back into medium "A".
This phenomenon can therefore be used to determine the refractive index of one of the media. If we consider that
the nD of "A" (the measuring prism) is a known constant, and we vary the concentration of medium "B" (the
product to be analyzed), it is possible to calculate the refractive index of the product for any concentration by
simply measuring the critical angle at which reflection first occurs (the reflected ray 3 that is associated with the
infinitesimally close incident rays 3 and 3’).
Referring to the previous formula, if the nD of "A" (the prism) is a constant, we can conclude that A = K. Therefore:
nDB
= sin L nDB = K * sin L
K
By measuring the critical angle, we can determine the refractive index of the analyzed product, nD of "B".
In the Refractometric Analysis Unit UR-62, a carefully-selected electronic component (LED) creates a beam of
light which, using a special optical system, passes through the measurement prism, where it comes into contact
with the product to be analyzed.
The interface between the prism and liquid is where the phenomenon of refraction occurs. The beam of light is
split into two parts: one part refracts into the sample, dispersing, and is absorbed by the product. The other part of
the beam reflects at the product surface as if it were a mirror, following the laws previously described. This light
then falls upon the optical image detection sensor (CCD) inside the instrument.
Analyzing the resulting image of the light beam at this point, one can observe that it is divided into two parts; one
part is bright, while the other part is practically dark. The position of the separation line between light and shadow
is directly proportional to the refractive index of the product. A very accurate measurement of the position of this
separation line is made using the optical CCD sensor, composed of a series of 2546 individual image sensors
(pixels).
.
5. CONSTRUCTION
5.1 CONSTRUCTION
The Refractometric Analysis Unit UR-62 has been engineered to have a compact structure which, thanks to its
small size can be installed anywhere on the production system. Depending on the product to be analyzed, as well as
in the standard version, instruments with an integrated cleaning system are also available. The spinel prism (G) in
contact with the product rest on the elastic seal elements (D) to limit concentration of mechanical strain and
susceptibility to impact as well as to guarantee an airtight seal towards the interior of the instrument.
It is basically made up of two elements:
Main structure (A). This is a cylindrical enbloc casing with a removable lid containing the Central Unit with
microprocessor (CPU) (B) on which the CCD image detection system is housed
together with the interconnection connector (L). The material used (stainless steel) and
the system for installation on the line (which is specific for each application), permits
moderate dissipation of the internal temperature and use with high-temperature
products.
Prism holder: This is a cylindrical enbloc designed to support the measurement prism (G), the LED
light source (I), the optics section (H) and the temperature detection system (C). Due to
the particularly sturdy construction which this element needs to have, it is made from
AISI 316 stainless steel or, on request, other materials with equivalent or higher
mechanical characteristics. This component can be fitted with a prism cleaning system
(F) controlled by an electric motor (E).
The Refractometric Analysis Unit UR-62 has been designed and built to be installed in an industrial environment.
The particular construction techniques applied guarantee a protection rating of IP67 in accordance with EN 60529
(DIN 40050).
5.2 IDENTIFICATION
The instrument’s ID dataplate is affixed to the structure. It holds certain identification data such as:
The instrument’s serial number which must always be communicated to Maselli's service department when
requesting technical assistance or ordering spare parts.
The electrical power supply values and main technical features.
CE Marking.
6. PACKING
6.1 PACKING
The Refractometric Analysis Unit UR-62 is packed in a sealed container, which protects the instrument during
transport and maintains its warranty. When the instrument is unpacked, make sure that the unit is complete and
undamaged. On the contrary, do not use the instrument and call the supplier.
Please retain the original packing container, to be used in case it becomes necessary to return the instrument to the
manufacturer or to the local agent for service.
In any case it’s recommended to not throw the protection packaging materials used for transport in domestic litter, but
to give them to proper collecting centers.
Depending on the purchase order, a certain number of accessories may be supplied with the instrument. Usually the
packaging contains the following:
1. The Refractometric Analysis Unit UR-62 with the connection cable and connector (only if the interconnection
box is not provided).
2. Coupler for installing the instrument on the line or tank complete with counter-coupler or adapter: these
components may already be assembled on the unit.
3. Stainless steel deflector (*) (1”, 1”½, 2”, 3”, 4” depending on any optional order) complete with cap with eyebolts
and clamps.
4. Sealed containing:
a) Installation manual
b) Packing list
c) Startup Certification
d) Manuals and “Utility” CDs
(*) For dimensional reasons, the mounting fitting may need to be shipped in a separate container.
7. INSTALLATION
7.1 INSTALLATION
Being as the Refractometer Analysis Unit UR-62 has no moving parts and has a high degree of protection against
external elements, it can be installed in various points on the system, however to avoid any operational problems and
obtain maximum performance from the instrument, always observe the recommendations indicated below for the
various installation options:
**********************
Installation on the piping:
DO NOT install the refractometer unit near the suction point of pumps or turbines (1) as this could create
product “gaps” in front of the measurement prism thus compromising stability of the measurement. In general
it is preferable to install the unit somewhere along the delivery line of the pump (2).
DO NOT install the unit in such a way that permanent air pockets may accumulate near the sensor prism. For
the same reason, never install the sensor with the prism pointing downwards along horizontal piping (5).
DO NOT install the unit with the prism pointing upwards along sections of piping where sediments may build
up on the bottom (6,7). This recommendations only refers to applications where the product does in fact
contain dispersed solids or particulate which is subject to sedimentation during interruptions in line flow.
In general it is preferable to select an installation point somewhere along the vertical or oblique pipelines
with an ascending flow 3, 4, 8).
Install the refractometer with the prism always in counter-flow to the product in other words, the direction of
product flow must always be such that it hits the prism head on.
DO NOT install on piping characterized by the presence of constant strong vibrations: over time this could
have a negative impact on the correct operation of the electronics or optics section. (A)
Make absolutely sure that no light source can project its rays onto the refractometer prism as this would
completely compromise measurement accuracy (the optical image of the refracted light gets added to the that
produced by external rays). For this reason it is essential to avoid installing the instrument anywhere near
inspection windows, especially it they are also backlit and/or the product being measured is transparent. (B) In
general it is advisable to keep the instrument at least 1.5 m further down the pipe.
When installing the instrument on pipelines made from transparent or translucent material, it is advisable to
shield sections (at least 1.5 m in length) in an up- and downstream direction from the refractometer with a
black covering.
Make sure that the prism is always covered with product even during production stoppages, especially if
stoppages are long: failure to observe this recommendation could result in the thin layer of liquid left on the
prism drying out and in so doing depositing a patina of solid residue on the prism which may then be very
difficult to remove.
For this reason installation (8) is not recommended as a vertical pipe with a downward flow is more likely to empty
out during a production stoppage.
**********************
Flow conditions in the pipe:
Guarantee a good flow speed in the pipe in order to ensure that product circulation speed in front of the prism
is sufficient. This helps to prevent the formation of so-called “coatings” (typical of certain products),
consequently the measurements of the product transiting along the pipe moment by moment are far more
accurate. There is no universal rule for every type of product in every kind of flow condition, however, in
general a minimum flow speed of 1.5 m/sec is recommended (reference category DN80 or higher) (C2).
Within the range of the same line with equal operating conditions, always favor sections of the pipe with a
lower diameter in order to make the most of the higher flow speed (C1).
Favor installation on a bend as it makes it possible to expose the prism towards the central portion of the flow
which in laminar motion conditions is faster. The larger the section of piping the more this indication is valid.
**********************
Installation on a tank:
Take special care to avoid installing the instrument at a height where the surface of the prism might not
always be covered by the liquid. Consequently, production process permitting, it is preferable to install the
refractometer somewhere below the minimum level mark. (D1, D2).
Position the refractometer at a height where whirling of the product brought about by the stirring system is at
its maximum.
Always favor, whenever possible, installation in a recirculation circuit outside the tank (D4).
Installation on the bottom of the tank is permitted as long as care is taken over the choice of installation accessory
and the instrument is not positioned in a point where the turbulence created by the stirrer is insufficient for preventing
the sedimentation of any solids which may be dispersed in the product (D3).
**********************
Ambient conditions:
Avoid exposing the refractometer to direct sunlight and the elements. Although the instrument has been
designed with a high degree of protection, it is still advisable to use a protective sheet metal cover if it is to be
installed outside.
Install the instrument in an area of the system where correct ventilation is not compromised, especially if the
ambient temperature is particularly high.
d. Directly on the tank: in this last type of installation it is necessary to guarantee continuous recirculation of the
product in front of the prism, avoiding any possible formation of stagnation in any areas of the tank. It is also
important to pay attention to any scrapers or stirrers (when installed), making sure that they cannot in any way
damage the measurement prism (D1, D2, D3). As previously mentioned, however, the possibility of having a
recirculation circuit outside the tank can always be taken into consideration as it offers all the best fluid-
dynamic conditions which are typical of a pipeline installation.
The instrument can be cleaned and sterilized using the methods used to clean the piping on which it is
installed. Installation of the UR-62 on the piping or in the tank must be executed using the relative
installation accessories described in the following heading.
2) It is also possible to install the equipment on the variable cap deflectors in the DF15 series. Depending on the
temperature of the system two types of adapter are available. With this type of installation it is important that
the unit does not protrude by more than 1.5 mm from the adapter clamp.
There are two versions of the adapter in question: one made completely from steel (right) and one with a central
body made from PEEK (left); the latter is used when the product temperature reaches 90°C.
Installation of the instrument using the so-called “deflector” offers three main advantages:
1 – it allows for better adaptability to the production line piping,
2 – it offers the possibility to adjust the passage section on the prism and hence the speed of product flow (self-
cleaning),
3 – it renders the prism an instrument which is much more accessible consequently facilitating inspection and any
cleaning operations.
As already mentioned, the passage section on the prism is regulated by the distance existing between the lower
surface of the removable plug and the prism itself; at the time of ordering, if flow rate data is provided (recommended)
the plug is sized and made so as to create optimum product flow over the surface of the prism.
The total length of the deflector L=200 mm is consistent with both the Tri-Clamp connector and the connectors
which have to be welded.
The "Tri-Clamp" connectors and relative pipes for connection to the central body of the deflector are made from
INOX AISI 316 or other specific material. If there is a fitting for a thermometric probe, close the hole with the relative
plug
3) In particular applications installation on the special deflector is also possible without the plug. The deflection
effect of the product flow is exactly the same as with series DF15 deflectors but the width of the light passage
cannot be modified. It is more simple and consequently cheaper but only suitable for a limited range of flow rates.
8. ELECTRICAL CONNECTIONS
THE SERIAL CONNECTION CABLES, THE ANALOG (mA) AND DIGITAL (INPUT AND OUTPUT) SIGNAL
CABLES, THE LENGTH OF WHICH MUST NOT EXCEED THE MAXIMUM INDICATED ON THE DRAWINGS,
MUST BE OF THE SHIELDED TYPE AND MUST HOWEVER, COMPLY WITH THE RADIO INTERFERENCE
RULES; THE CABLE SHIELD MUST BE CONNECTED INSIDE THE JUNCTION BOX IN THE EQUIPOTENTIAL
GROUND BAR NODES PROVIDED (YELLOW-GREEN TERMINALS).
9. PROGRAMMING
9.1 GENERAL
The Refractometric Analysis Unit UR-62 is programmable and interfaceable by means of the special utility software
which must be installed on a PC.
One of the main characteristics of the Refractometric Analysis Unit UR-62 is the possibility it offers for one
operator to perform complete programming of the various functions; this feature offers a number of advantages
from optimal configuration of the process to the possibility of replacing or swapping over the various instruments.
Said programming can be performed only with the aid of the specific Utility software provided with the instrument
which must be installed on the PC.
All the necessary functions are presented in the form of user-friendly windows so that the system can easily be
used even by unskilled personnel.
The software is running in the Microsoft® Windows graphic environment: this aspect makes it highly versatile
because it provides the operator with the entire series of features associated with Windows®, such as the facility to
import, export, and exchange data in both text and graphic form, between the various applications in use.
After an initial phase of selection and set up of working parameters, the operator can very easily retrieve values
from the connected instrument, analyse the data received, displaying the values in numerical, graphic and
statistical format, export data for subsequent processing, print graphics and tables, and obtain from the program
an entire range of indications that allow to improve the quality of the controlled product, rationalising production
times and costs.
SYSTEM REQUIREMENTS
The URXX Utility Software can be installed and run on any PC equipped with:
Intel Pentium or equivalent
CD-ROM optical unit.
Minimum 512 MB RAM.
485 serial port.
The software will function correctly only when used with one of the following operating systems: Microsoft®
Windows.
CHARACTER:
For further clarification regarding this type of operation, please refer to the manuals supplied with Microsoft®
Windows.
b) A window will appear automatically where the following directories are present:
- URXX Utility
- Upgrade Memory.
c) Open the “URXX Utility” and launch guided installation of the file present.
d) Open the “Upgrade Memory” folder and install the “Setup.Exe” file. At this point follow the instructions
which appear on the screen.
Real-time editing from PC of the operating parameters of the Refractometer UR-62 without using the
function keys on the instrument.
Display of the CCD optical image, printing, saving on disk and retrieval (recall) in order to compare it with
stored images (the same options are available also for the calculated derivative image).
Retrieval and saving of all the instrument's operating parameters in a file so that they can be consulted and
automatically restored in the event of corruption.
Saving, at programmable intervals, of the values measured by the instrument (e.g. Brix, Temperature, etc.).
The resulting file is in ASCII code and can therefore be consulted with standard Windows text processing
software (Notepad, Wordpad) or imported into an Excel spreadsheet.
These parameters are displayed on the instrument in Level 2 under the option "Serial Port".
The communication status between the PC and the Refractometer UR-62 is displayed in real time in the various
setup and control panels by means of the following two messages:
In the event of communication errors re-check the settings described above and check the electrical connections
between the instrument and the PC.
The section on the left of the panel provides a simultaneous display of the principal measurement parameters,
namely the repetition of the measurement and temperature, the status of any possible alarm that may be present,
further to some technical values.
Bx Displays the concentration value in BRIX units.
Temp. ^X Displays the temperature value, either in °C or °F.
Comp. Temp. Displays the value, indicated in BRIX or in the USER scale units, of the correction made
on the measurement due to the compensation for temperature.
Max. Deriv. Displays the value of the derivative calculation.
Pixel Max. Displays the numerical pixel value corresponding to the shadow/light separation line on the
CCD.
The section at the top right of the panel supplies the indication of the communication status between the unit and
the line, specifically, the "OFF LINE" label when the communication link is interrupted, or the "ON LINE" label
when the instrument is connected.
The “URXX Options” section contains the buttons to access the programming, calibration and diagnostic menus.
By pressing the button when the instrument is "OFF-LINE" you can enter the next
panel, "Communication Setup".
This panel serves to enter settings relative to the serial port on which the instrument is connected for data
acquisition, transmission rate (baud rate), and address of the instrument with which an interface is to be
established. After you have made the required settings, press the “Save Change” button to save the new settings.
Alternatively press "Return" to go back to the main menu without saving the communication setup.
The "Serial Monitor" button opens the "URXX Serial" panel that shows details of the information transmitted
between the PC and the UR-62 instrument. In the event of communication problems eventual errors will appear in
this panel. Press the "RETURN" button to return to the previous menu.
If the communication parameters are different to those set as default values, modify them checking to see when
the relative “LABEL” turns green.
For the model with the RS485/mA converter, it is essential for the “Force Adam Protocol at Exit” to be set as
“Yes”.
Press the button in the main menu to access the "Parameters Manager" panels.
As mentioned earlier, the user can adopt different methods to manage and monitor plant production. This panel
allows retrieving UR-XX parameters, editing them locally, and save them to disk.
The "Parameters Operations" box on the panel’s left contains the main operations that the UR-XX Utility can perform.
With the "Capture from URXX" function the operator can retrieve in real time the desired parameters applied to
the line. Such parameters will be stored in a temporary buffer where they can be edited or saved.
The "Send Parameters" function allows transmitting parameters to the process line and activating them.
C. SAVE ON DISK
This command allows saving the parameter settings made in the previous steps. If you fail to click this button,
when you quit the panel your changes will be lost.
D. PRINT PARAMETERS
Select this function if you require a complete printout of all the stored product parameters. The "Print/Preview
Parameters" function also provides access to the "Param. Preview" panel.
Use this function to retrieve parameters that are already present in the memory.
Press the button from the main menu to access a panel that provides a graphic display
of the optical image transmitted by the CCD sensor installed in the refractometer. The broken lines indicate the
optimum luminosity level.
This panel contains buttons to save the image in a file (Save to Disk) so that it can be viewed at a later time, to
retrieve the image from disk (Load from Disk), to print the image (Print) or to view the image of the calculated
derivative (Derivate).
Notes: when you display images using the "Load from Disk" option, real-time data acquisition will be interrupted
until the "Return" button is pressed again.
The procedures described above, relative to the CCD and the derivative images, can also be performed without
the serial connection with the URXX (Off-line status). The URXX Utility software can thus be utilized also on a PC
that is not directly connected to the URXX instrument, in order to view and print previously acquired CCD images.
9.8.1 LEVEL 1
Clicking the button takes you to the "Level 1" panel, which contains all the typical
operations that the system operator can perform without causing malfunctions of the instrument.
Enter the new value observing the limits shown in the "Modify Values" dialogue window.
Confirm by clicking "OK" to transmit the new value to the UR-62.
If the procedure has been carried out correctly, the panel will subsequently display the new modified value.
Otherwise an alarm message will be displayed.
4. The "OFFSET VALUE" button allows setting the offset value that will be added to or subtracted from the
measured value. This parameter has correction values between –10 and +10.
5. The "INTEGRATIONS" button allows you to set the number of measurement integrations so that the
instrument’s display will continue to give a stable reading even in the presence of fluctuations caused by
incomplete blending of the product.
When the value is changed between 1 and 100, the measurements are integrated in accordance with the
entered value in such a way as to display the average of the last XXX values.
Press the “Return” button to quit “Level 1” and return to the main menu.
6. The buttons in the “WASHING” group allow the user to set the parameters relative to system washing
operations.
7. The “CONTACT OUT” button allows the user to configure the three relay output contacts as “NO-
NORMALLY OPEN” or “NC-NORMALLY CLOSED”.
8. The “ALARM TYPE” button allows the user to select the type of operation for the alarm contacts. The
following configurations are possible:
a. min/max
b. rise
c. fall
MIN_MAX in this mode:
- if the measured value is higher than value set in “High Alarm”:
Relay 1 = OFF Relay 2 = ON
- if the measured value is lower than the value set in “Low Alarm”:
Relay 1 = ON Relay 2 = OFF
RISE in this mode:
- if the measured value is lower than the value set in “Low Alarm”:
Relay 1 = OFF Relay 2 = ON
- if the measured value is between the value set in “Low Alarm” and the value set in “High Alarm”:
Relay 1 = ON Relay 2 = OFF
- if the measured value is higher than the value set in “High Alarm”:
Relay 1 = ON Relay 2 = ON
FALL in this mode: (ONLY FOR REFRACTOMETER UNIT UR6X)
- if the measured value is higher than the value set in “High Alarm” then:
Relay 1 = OFF Relay 2 = ON
- if the measured value is between the value set in “Low Alarm” and the value set in “High Alarm”:
Relay 1 = ON Relay 2 = OFF
- if the measured value is lower than the value set in “Low Alarm” then:
Relay 1 = ON Relay 2 = ON
9.8.2 LEVEL 2
Click the button to access the "Level 2" panel, which contains all the typical operations
that a service technician or factory instrument engineer, with reasonable experience, can be expected to perform.
The buttons present (a description of which is provided in the following headings) allows the user to
access the parameter settings. Press the "Return" button to exit "Level 2" and return to the main page.
9.8.3 LEVEL 3
Click the button to access the "Level 3" panel, which contains typical procedures reserved
exclusively for the manufacturer's technical personnel or other highly skilled technicians; this panel can be
accessed only after having entered a password, because modifications to the data shown in this section can
cause the unit to work incorrectly or not at all. The password is requested when you press the "Level 3" button
(the factory setting for the password is 20).
Select the button from the main menu to open the "Data Acquisition" panel.
The "Variables values" box gives a real-time view of some of the parameters that can be saved to file. In this
panel you can save to file the process data computed by Refractometer UR-62 in the following order:
System date
System time
Uncompensated Brix
Brix
Target
nD
Temperature
Temperature Compensation
Maximum Derivative
Calculated pixel
LED efficiency
Alarm status
The user can select the name of the file to which to save the data and the frequency of sampling (Sampling Time),
i.e. the interval between one storage and the next; this interval is set to 10 seconds by default.
Data acquisition starts when the "Start Acq." button is pressed. The box entitled "Number of Samples" provides a
real-time display of the acquisitions number.
When data acquisition has started the "Start Acq." button switches to "End Acquis.", which allows the user to stop
the acquisition cycle.
Data acquisition is automatically interrupted when the user exits the "Data Acquisition" panel.
Data are stored in fixed length fields that can be imported into and processed.
9.8.5 INFORMATION
Select the button to access the information panel, which gives the version of the Utility
management program; after consulting this information, click the "Return" button to return to the main panel.
Select the serial port of the PC on which instrument UR-62 is connected ("Com Setup" box – default port is
COM1).
Press the button in the main menu (referring to the binary file containing the new software
release); you must now switch off the UR-62, press the "Start Upgrade" button, and then switch on the instrument in
order to start the URXX’s software upgrade procedure.
If the serial communication is correct, a few seconds after the UR-62 Utility has been switched on, a bar will be
displayed showing the programming percentage. If the bar does not appear click the "Stop Upgrade" button and
repeat the procedure from the beginning. In the event of communication errors during the programming phase, a
message will appear prompting the user to interrupt the process by pressing the "Stop Upgrade" button, and then
repeat the procedure from the beginning.
When the software upgrade is concluded, you can either repeat the procedure for another refractometer or exit
the program.
To enter the relative menu press the "Level 1" button in the main menu.
This programming level contains 3 sections:
“Calibration 1” (user calibration)
“Alarms/Washing” (setting of the alarm parameters or cleaning system)
“Contacts” (input/output contact setting)
If, after the number of washing cycles set in the “Max. Number of Washes” has been executed, the derivative
value is still below the set threshold a warning signal is activated. This condition is indicated by means of a
warning icon on the display of UR-20/24 type refractometers or by means of a relay contact for UR-6X type
refractometers.
In these conditions the refractometer continues to measure correctly but operator intervention is recommended to
better check the cleanliness of the instrument’s optics.
The “Smart Washing” is as follows:
1) Measured value hold.
2) Activation of the cleaner for a time expressed in seconds in the “Washing Time” function.
3) At the end of the set “Washing Time” the cleaner is stopped and the measurement is unlocked for around 20
seconds in order to check the calculated derivative value. The Smart Washing cycle may be repeated if the
derivative values is still below the set “Derivative Limit” value.
4) The “Smart Washing” cycle is repeated from point 1) for the maximum number of times set in the Max.
Number of Washes”.
Contact Out This function indicates if the output contact is normally open or normally closed.
Set the desired value.
Alarm Type The “ALARM TYPE” button allows the user to select the type of operation for the alarm
contacts as indicated previously.
PROFI = It is necessary to use this option for the connection to a system which uses
the “PROFIBUS” protocol.
UR12 = FUNCTION NOT ACTIVE
ADAM = A string which is equivalent to the mA output module is transmitted.
Baud rate “BAUD RATE”
This function sets the transmission speed (Baud Rate) and the reception of the serial port
according to normalized standards.
The available values are: 2400, 4800, 9600, 19200, 115200 Baud.
Address “ADDRESS”
This function sets the address, unique to each UR-62 with which each UR-62 is recognized in a
MULTIDROP connection handled by the MASELLI/USER protocols.
9.12.12 CONFIGURATION
The access to this menu is reserved for Maselli’s technicians.
C1 C2 C3
T1 E1 E2 E3
T2 E4 E5 E6
T3 E7 E8 E9
where:
Tn = Temperature value;
Cn = Concentration value;
En = Compensation value, nothing the data:
a) of the temperatures, where:
T1 = product “minimum” temperature
T2 = product “medium” temperature
T3 = product “maximum” temperature
b) of the concentrations, where:
C1 = product “minimum” concentration
C2 = product “medium” concentration
C3 = product “maximum” concentration
c) of the temperatures compensation, where:
E1 = compensation at point T1/C1
E2 = compensation at point T1/C2
E3 = compensation at point T1/C3
E4 = compensation at point T2/C1
E5 = compensation at point T2/C2
E6 = compensation at point T2/C3
E7 = compensation at point T3/C1
E8 = compensation at point T3/C2
E9 = compensation at point T3/C3
Carrying on with the functions’ visualization, the value of all 15 will be subsequently required.
Temp13 Value
T1T3 “TEMPERATURE VALUE SETTING”
This function indicates and allows to set the 3 previously defined temperature values, included
between -20.00 90.00 °C corresponding °F,
Chose the desired “Temp1” value, confirm and carry on with the memorization of all the variables.
Prod13 Value
C1C3 “CONCENTRATION VALUE SETTING”
This function indicates and allows to set the 3 previously defined concentration values included
between 00000009999999 (decimal point configured in the previously described function “User
Scale Decim. Points”) which correspond to the product’s concentration value in the desired scale.
Chose the desired “Prod1” value, confirm and carry on with the memorization of all the variables.
Comp19 Value
E1E9 “COMPENSATION VALUE SETTING”
This function indicates and allows to set the 9 previously defined values, corresponding to the
temperature compensation value.
Chose the desired “Comp1” value, confirm and carry on with the memorization of all the variable
10. START-UP
10.1 START-UP
All Maselli instruments are assembled, carefully tested and calibrated by highly trained personnel, according to a
“Quality Standard” conforming to “ISO 9001-VISION 2000”, Certification and do not require any special
procedures for the start-up. If specific working characteristics of the instrument are required at the time of order,
they will be pre-programmed and tested at the factory and documented on the “Calibration Specification” sheet
supplied with the instrument.
Always verify the following before starting up the instrument:
* The electrical connections listed in Chapter 8 were made correctly.
* The power supply voltage is within the specified range:
AC 24V ±10%, 50...60Hz, 80mA or alternatively
DC 24V ±10%, 80mA
L/N/PE AC 85…264V 50…60Hz 24W with Interconnection box.
In any case check that the voltage corresponds to the one indicated on the identification label on the instrument or
on the interconnection box
* If the appliance is installed on a deflector of the DF15 series, check that the removable plug on the mounting
fitting is installed in the proper orientation. The plug reference arrow should be aligned with the reference
arrow on the mounting fitting body.
* The product flows continuously across the prism surface.
* The product velocity across the prism is sufficient to continuously keep the prism surface clean.
* The prism remains flooded with product or water at all times, even during a pause in production.
* The coupling screws and clamps are securely tightened.
* If the system is used to measure food products, perform sanitization as envisaged by the production line
procedures.
Referring to Chapter 9 Programming, also verify that:
* The “Relay Function” (9.11.2) and “Alarm Type” (9.8.1), as described in Level 2 mode is set properly as
desired.
* The “Alarm Settings”, as described in Level 1 (9.8.1 and 9.10.2) are correctly set.
* If using the prism wash timer described in Level 1 (9.10.3), define the wash time (Washing Time) and the
pause time (Measure Time), and activate the prism wash function (Washing).
* The temperature compensation (Temp. Comp.), described in Level 2 (9.11.3) is included and the
displayed value is correct.
* In case of product instability or gas bubbles, a value for averaging of the measure (Integrations) is
programmed, described in Level 1 (9.10.1), sufficient to make the reading stable.
* If using the serial output, the relative communication parameters (Function, Baud Rate, Address), as
described in Level 2 (9.11.4) are properly set.
* The desired temperature units are displayed (Temperat. Unit) as described in Level 2 (9.11.2).
* If the mA output is used, the desired configuration (mA Range Type) and the defined scale range (Start
Range and END Range) are set in Level 2 (9.11.2).
12. CALIBRATION
12.1 CALIBRATION
The Refractometric Analysis Unit UR-62 is rigorously calibrated and tested and normally does not require
additional calibration. Nevertheless, because of possible differences between the calibration solutions used and
the actual final products, or for different methods of analysis, a final zero adjustment by the user may be
necessary to match the instrument’s readings to those from the laboratory.
Depending on the importance of the measurement it is advisable to carry out periodic checks.
Calibration can be performed with the unit mounted directly on the line; circulate a product with a similar value to the
product to be analyzed through the piping, detect the concentration using laboratory analysis, calculate the difference
(if any) between the two measurements and adjust the OFFSET value on the instrument as described in Level 1
programming on the "Offset Val." function.
The Zero calibration adjustment shifts the entire measuring range of the instrument by the same amount. If a
proportional calibration adjustment is needed, introduce a new product sample with a known value close to the ending
range of the instrument and read the measured value on the display.
A difference between the known value and the measured value at the high end of the range, after the instrument has
been zero-calibrated at the low end of the range, indicates that a span calibration is needed. The span calibration is
described in Level 2, using the “Span Value.”
Note: In the majority of cases it is sufficient to make only the above Zero calibration to obtain the correct
calibration.
13. MAINTENANCE
13.1 MAINTENANCE
The Refractometric Analysis Unit UR-62 does not normally require regular maintenance. However, periodically or if
the performance degrades, check the following:
The “External Gaskets” and “O-Rings” and the brush on the cleaner (if installed) are in good condition.
The "Measurement Prism” is clean.
The unit coupling screws and clamps are securely tightened,
If the deflector cap has been removed during specific configuration operations that it has been correctly
replaced with the reference arrows duly aligned,
Use only a damp cloth to clean the exterior of the unit. Avoid using solvents or detergents that could
damage.
According to the measurement’s detection, it is advisable to periodically check the Zero (see charter 12-
Calibration).
We remind that such interventions must, however, be carried out by qualified personnel on switched off
equipments, disconnected from the power supply line, insulated from the production line (if not in other
way indicated), under safety conditions and areas, avoiding any potential dangerous situation for oneself
and others.
In particular it will be necessary to:
avoid operating in unstable equilibrium conditions and however insecure;
use suitable clothes and protection if the equipment’s temperature could be a potential danger;
eventually use protection glasses and gloves, and nonslip rubber shoes.
Avoid dispersion in the ambient of polluting, tossic or noxious substnaces.
For all what unspecified, follow the working safety standards/Rules in force in the Country of use.
Is there good product circulation through the refractometer's mounting fitting, and therefore across the
prism itself?
Were the electrical and product piping connections made correctly, for the drawings?
Have all configuration parameters been programmed properly?
If checking for the above common problems does not identify and resolve the problem, refer to the following
trouble-shooting table which describes possible problems, their probable causes and how to resolve them.
Refractometer not working, No electrical power. Check the voltage of the power supplied.
with the display blank. Wrong electrical connections. Make the correct connections.
Displays messages Product’s temperature is out of Measure the product’s temperature and, if
range. necessary, exclude the temperature compensation.
“HI TEMP” or
Temperature sensor is not working Contact Maselli technical customer support.
“LOW TEMP” properly.
The indication of the Variations in the process. Verify and correct the process control parameters.
concentration varies slowly.
Temperature compensation error. Verify the temperature compensation and its BRIX
or USER parameters.
Temperature sensor is not
sensitive enough. Check the temperature sensor, and replace if
necessary.
Number of integrations set too
high. Decrease the number of integrations for the
measurement.
Wrong orientation of the fitting’s
plug. Align the reference marks on fitting and plug.
The measurement value Prism is dirty. Remove the fitting plug and clean the prism.
drifts slowly in only one
direction. Prism is cloudy Remove the fitting plug and clean the prism.
Correct value indicated, but Parameters Start Range and End Verify and correct
wrong analog output. Range incorrectly set.
Open the “Service Section” menu in Level 2, set the “Fixed Output” function to “Yes”, enter a fixed
concentration value with the “Fixed Value” function to obtain, on the mA Output, a current value that is
proportional to the concentration value entered.
Check that the measured current value is proportionally correspondent to the fixed concentration value
setting, with tolerance of 0.05mA. Perform this operation on at least three fixed different concentration
values correlated with the linear scale 4...20mA.
EXAMPLE
Fixed Concentration Value Set: Corresponding Output Current Value (mA):
0,00 4,00
20,00 8,00
40,00 12,00
60,00 16,00
80,00 20,00
WARNING: In order to guarantee appliance safety and perfect operation, in observance of the Law on product
liability, Maselli Misure shall be exonerated from all liability for any damages caused by incorrect repair work, the
use of non-original Maselli Misure spare parts or parts not expressly authorized by the Maselli After-Sales Service
or if repairs are not carried out at an authorized Technical Service center.
Maselli Misure guarantees perfect operation of the instrument only if original spare parts and accessories are
used and repairs are carried out by a certified technician.
17.1 STORAGE
The Refractometric Analysis Unit UR-62 can be stored without problems; for best results follow these suggested
procedures:
If possible, store the instrument and all accessories in the original packaging.
If the refractometer has been used, remove it from the fitting and clean both parts completely.
Install the protective cover end cap for the prism, removing it only when ready to install the instrument.
Protect the refractometer from humidity (the value should not exceed 95% relative humidity).
Ambient storage temperature for the refractometer in its container should be between –10 °C e +45 °C (+14
°F e +113 °F).
18.1 GENERALITÀ
The Refractometric Analysis Unit UR-62 can be interfaced with a data acquisition system trough the RS485 serial
port.
The communication with the l'UR-62 must occur by means of the “LABTECH”, o “PROFIBUS” or “MASELLI”
protocols which are implemented in the software.
The basic address characterizing each instrument is contained within a range of between 0 - 1FH (hexadecimal
values corresponding to 0-31) which can be selected in the relative “Serial Port” configuration submenu described at
level 2 of programming (9.11.24). For each instrument 7 pages of values have been reserved (5 analog and 2 digital).
This type of page set up for the data means up to 32 instruments can be connected at the same time and
interrogated via a single serial line, in standard RS485, by a single PC. Of course the addresses assigned to the
various refractometers must all be different from one another to guarantee univocal communication with each
instrument. Note: the Baud Rate value must be the same for each connected instrument.
N 3 2 1
D+ D+
D- D-
Figure 18.2.a Example of a hook-up diagram for a number of UR-62 appliances in standard 2-wire RS485 configuration
NOTE. It isn’t necessary to set a specific address such as for the “OPTOMUX” protocol. The format and meaning of
the data present in the reply string is the following:
6 6 6 6 6 7 7
5 6 7 8 9 0 1
where:
> initial string character
LLLL total length of the string (including the initial string character, the checksums and the <cr>); values from 0000 to
9999
AA analytical unit’s address 00 to 31
V variables/functions requirement control
; separator
kk checksum (255 module sum of the ASCII values of all the string’s characters up to the checksum excluded) from
00 to FF (MSB-LSB)
<cr> carriage return (ASCII 13)
To this request, the analytical unit will be able to answer, in case of problems found on the received string, with an
error message as explained in the succeeding “Error Message” section or, in case the command was positively
inspected, with the following string:
>LLLLAAV;NNN<VARIABLE1>;NNN<VARIABLE2>;NNN<VARIABLEn>;kk<cr>
where:
> initial string character
LLLL total length of the string (including the initial string character, the checksums and the <cr>); values from 0000 to
9999
AA analytical unit’s address 00 to 31
V variables/functions requirement control
; separator
NNN variable number (position in the Variables Table)
<VARIABLEn>
value of the umpteenth variable with free format but compulsory sign; if the variable is an ASCII string, this won’t
have the sign, but it will be defined by the double tips (ASCII 34)
kk checksum (255 module sum of the ASCII values of all the string’s characters up to the checksum
excluded) from 00 to FF (MSB-LSB)
<cr> carriage return (ASCII 13)
-------------------------------------------------------------------------
M COMMAND - Function Modification
-------------------------------------------------------------------------
It allows to change one single variable/function in the unit’s Variables Table.
Note: it is necessary to remind that the M control for the modification of the variable/function acts only on the variables
that can be changed (see suffix assigned to each function in the “Variables Table” which must be ReadWrite).
>LLLLAAM;NNN<VARIABLEn>;kk<cr>
where:
> initial string character
LLLL total length of the string (including the initial string character, the checksums and the <cr>); values from 0000 to
9999
AA analytical unit’s address 00 to 31
M function modification control
; variables separator
NNN variable number (position in the Variables Table)
<VARIABLEn>
value of the umpteenth variable with free format but compulsory sign; in case the variable is an ASCII string, this
won’t have the sign, but it will be defined by the double tips (ASCII 34)
kk checksum (255 module sum of the ASCII values of all the string’s characters up to the checksum excluded) from
00 to FF (MSB-LSB)
<cr> carriage return (ASCII 13)
To this request, the analytical unit will be able to answer, in case of problems found on the received string, with an
error message as explained in the succeeding “Error Message” section or, in case the command was positively
inspected, with the following string:
M<cr>
where:
M function modification command performed
<cr> carriage return (ASCII 13)
-----------------------------------------------------------------------------------------------------------------
R CONTROL - Multiple reception of the variables/Functions (Recipe)
-----------------------------------------------------------------------------------------------------------------
It allows to change, at the same time, a certain number of variables/functions in the analytical unit’s Variables
Table.
Note: it is necessary to remind that the R control for the multiple modification of the variables/functions acts only on the
variables that can be changed (see suffix assigned to each function in the “Variables Table” which must be ReadWrite).
In case the variable/function cannot be changed, the command will be stopped with an error message answer “NO03”.
In the same way, the attempt to modify the variables/functions not included in the analytical unit’s Variables Table
isn’t allowed and it causes an error message answer (NO03).
>LLLLAAR;NNN<VARIABLE>;NNN<Variable>;NNN<VARIABLE;kk<cr>
where:
> initial string character
LLLL total length of the string (including the initial string character, the checksums and the <cr>); values from
0000 to 9999
AA analytical unit’s address 00 to 31
R variables/function multiple reception command (recipe)
; variables separator
NNN variable number (position in the Variables Table)
<VARIABLE>
value of the umpteenth variable with free format but compulsory sign; in case the variable is an ASCII string, this
won’t have the sign, but it will be defined by the double tips (ASCII 34)
kk checksum (255 module sum of the ASCII values of all the string’s characters up to the checksum
excluded) from 00 to FF (MSB-LSB)
<cr> carriage return (ASCII 13)
In case of problems found on the string, the analytical unit will be able to answer to this requirement with an error
message as explained in the following “Error Message” section, or with the following string if the command was
positively inspected:
R<cr>
where:
R variables/functions modification command performed
<cr> carriage return (ASCII 13)
------------------------------------------------------------------------
Error Messages
-------------------------------------------------------------------------
List of error messages answering to incorrect commands or commands which can’t be performed from the
analytical unit.
NO02<cr>
Checksum error
NO03<cr>
Function not present or unchangeable (ReadOnly)
Other commands are defined in the communication protocol that, for preciseness, aren’t indicated in the present
document, such as the list of system’s variables. Please contact the Maselli technicians for a complete description
of all the implemented commands.
Since the above indicated commando are correctly interpreted and carried out by the analytical unit, it is
necessary that the PC connected to the serial channel, formulates the commands and sends them, respecting the
said above formats and that the control checksum is calculated correctly.
For such purpose hereunder is given the example for the checksum calculation on the “V” control.
Example of how the “V” variables request command is formulated to an analytical unit located at the address
“01”.
>001201V;F3cr
0012 it’s the length of the string, number of all the sent characters
01 it’s the address of the analytical unit
V it’s the type of command (variables request)
; it’s the separator character.
F3 it’s the checksum calculated on the string’s characters excluding cr
cr it’s the carriage return, hexadecimal 0D (13)
The checksum is calculated in the following way up to the separator character included:
ascii code hex value
> 3E
0 30
0 30
1 31
2 32
0 30
1 31
V 56
;
----------------------------
1F3 sum, the checksum is the low byte of the sum (module 256 sum)
It is therefore necessary to include, for the first, the ascii ‘F’ character (Most significant byte) then the ascii ‘3’
character (Least significant byte), ‘F’ hex in the example.
The string that has to be sent for the variables request to the analytical unit located at the 01 address is the
following:
3E 30 30 31 32 30 31 56 3B 46 33 0D
The numerical values are always aligned to the right, if they do not occupy all the dedicated characters, with
spaces to the left.
19. ATTACHMENTS
19.1 ATTACHMENTS
Attached to this chapter are the electrical schematics for the instrument’s installation and use. Please refer to the
particular application to determine which schematics to used.