NEW RGB Digital Fiberoptic Sensors

CZ-V20 Series

NEW
Luster-cancel,
small beam spot sensor head
CZ-H37S

Small beam spot of

0.04" (1-mm) diameter
at an operating distance
of 0.63" (16 mm)

Adjustable spot,
color detection sensor head
CZ-H32

Luster-cancel,
color detection sensor head
CZ-H35S

NEW
Fluorescence
detection UV sensor head
CZ-H52

Applies UV light to
detect fluorescent
materials and
marks.

The Smartest RGB Sensor in the Industry

Two new sensor head models have been added to the product line
 The two new sensor heads will further
expand the range of applications
for the SUPER RGB sensor.

Luster-cancel,
color detection
sensor head
CZ-H35S

Four types of sensor Small beam spot type

heads selectable unaffected by luster
according to target
NEW
conditions and size.
Luster-cancel,
The luster-cancel type small beam spot sensor head
cancels the influence of the
CZ-H37S
luster of a target. The
adjustable spot type allows Small beam spot of 0.04" (1-mm)
adjustment of the beam spot diameter at an operating distance
size according to the target. of 0.63" (16 mm)
The fluorescence detection
type can detect fluorescent
materials. These sensor
heads offer highly stable
detection while solving
conventional problems.

Shape, position, inclination,

and surface luster
Less affected by changes in target condition

World’s first

Extremely high power

Utilizes the world’s first hybrid structure
The SUPER RGB sensor was developed by a dramatic redesign of
the sensor head structure to improve overall performance.
The transmitter uses an optical fiber, which creates an incredibly
uniform beam spot and helps reduce the size of the sensor head.
The light-receiving circuit is built into the sensor head, enhancing
its detection ability and improving stability.

Internal structure Light-emitting fiber

(The light-emitting element
is located in the amplifier.)

Receiver cable

Transmitter lens

Receiver lens
Light-receiving element

2
 Adjustable spot,
color detection Fluorescence detection
sensor head UV sensor not affected
CZ-H32 by patterns or colors
NEW
Fluorescence detection
UV sensor head
CZ-H52

Emits UV light to detect

fluorescent materials and marks.

Beam spot adjustable in 3 sizes UV light application

Versatile detection from a long distance Detecting fluorescent materials and marks

First-in-its-class

RGB light source for triple 16-bit Simple sensitivity

adjustment
calculation One-touch calibration
Three-color light source for accurate target recognition The SUPER RGB sensor can be
The SUPER RGB sensor incorporates three separate color LED’s. calibrated with the push of a button.
The signal from each color is converted into 16-bit data in the This simple approach eliminates
variation between operators and
receiver to enable color recognition. This ensures accurate
ensures continuous, stable detection.
detection regardless of target vibration.

Green light source Blue light source

Operating principle
of the RGB light source
Red light source

Dual Digital display,

Special half mirror
amplifier
The beams of three colors are brought CZ-V21/ V22
into a straight line.

3
 Choose the sensor head that is right for your
application
CZ-H35S Luster-cancel, reflective type
CZ-H37S Small beam spot type
NEW The beam spot is as small as 0.04" (1 mm) in diameter at
CZ-H37S an operating distance of 0.63" (16 mm). This ensures
reliable detection of objects and components smaller than
Distance: those detectable with conventional models.
0.63" (16 mm)
Distance vs. beam spot diameter (Typical) Units: inch mm
0.47" 0.55" 0.63" 0.71" 0.79"
Distance 12 14 16 18 20
Beam spot Beam spot 0.11" 0.07" 0.04" 0.05" 0.08"
diameter: diameter 2.9 1.9 1 1.3 2
ø0.04" (ø1 mm)
Less affected by shape, position,
inclination, and surface luster (Patent-pending)
The CZ-H35S/CZ-H37S incorporates a polarizing filter
CZ-H35S which cancels the reflection from the glossy section and
only recognizes targets by their color components.
The CZ-H35S/CZ-H37S maintains accurate detection
despite changing target conditions.

Distance: Beam spot

1.57" (40 mm) diameter: What is “luster”?
ø0.18" (ø4.5 mm) As the picture on the right shows,
depending on the illumination
some sections on a pepper’s
surface can appear white. Like
human eyes, conventional
sensors can not recognize the
correct colors of such a target.

CZ-H32 Adjustable spot, reflective type

Adjustable beam spot
Three beam spot sizes can be easily Medium Large Small
selected by adjusting the slide
switch, allowing a wide range of
targets to be inspected.

ø0.22" ø0.18" ø0.12"

Long detecting range of 1.97" to 3.74"
(ø5.5) (ø4.5) (ø3) (50 to 95 mm)
(Large) (Medium) (Small)
Detection is available within a range of 1.97" to 3.74" (50 to
95 mm). The sensor can be mounted at a long distance
and is less affected by changes in target position.
Distance vs. beam spot diameter (Typical)
Beam spot diameter (inch mm)

0.35" 9
0.32" 8
0.28" 7
0.24" 6
0.20" 5
0.16" 4
0.12" 3
0.08" 2 Large
0.04" Medium
1
Small
0
1.97" 2.36" 2.76" 3.15" 3.54" Distance (inch mm)
50 60 70 80 90

4
A wide variety of detection applications
from every industry
CZ-H37S
Detecting marks on bags printed with multiple colors
The luster-cancel type stably detects marks on bags even when
the background of the mark vibrates or has luster. The small
beam spot ensures reliable detection of even small marks.
Unacceptable Acceptable
CZ-H35S
Detecting the presence/absence of grease
By canceling the influence of surface luster and target position,
the CZ-V20 reliably detects grease, despite its non-uniform shape
and position.
CZ-H32
Detecting a mark on a tube
Selecting the small beam spot allows stable detection of small
marks even from a long distance.
CZ-H32
Detecting improperly positioned labels
Detection is stable because the color recognition is not affected
by the change in bottle colors. The interference prevention
function assures successful detection when two sensor heads
are mounted in close proximity.
CZ-H37S
Differentiation between the front and back sides of
chips after being sealed in embossed tape
The luster-cancel type, which cancels the influence of specular
reflection, stably differentiates between the front and back sides
of chips even through a transparent film.
CZ-H35S
Detecting the seam on a spray can
Even when patterns are printed on spray cans, the sensor
detects only the seam.
CZ-H32
Checking parts assembly
The enhanced detection ability ensures stable detection of dark-
colored targets.
CZ-H32
Detecting caps of different colors
The CZ-V20 Series stably detects subtle color differences that are
difficult to detect with conventional sensors. Since detection is
based on RGB components, it is less affected by target position
or vibration.
5
 High resolution amplifier for triple
16-bit calculation
RGB light source for diversified target recognition
The SUPER RGB sensor enables stable detection by using a three-color light source.
Advantage of the
RGB light source 1 Accurate target recognition
Single-color light source Three-color light source

Received light Received light Received light Received light

quantity quantity quantity quantity

R G B R G B

Almost no difference is recognized between certain colors, The received light quantity is converted into a ratio of three
resulting in unstable detection. colors, and the target is recognized by its color. This ensures
accurate detection.

Advantage of the
RGB light source 2 Less affected by changes in target position
Single-color light source Three-color light source

Received light Received light Received light Received light

quantity quantity quantity quantity

R G B R G B

When the target position changes, the received light quantity Even when the target position changes and the received light
changes according to the distance between the target and quantity changes, the ratio of the three colors does not
the sensor head, resulting in unstable detection. change. Stable detection is ensured.

Dual digital display & Direct access

Both the current value and set value are displayed simultaneously.
Sensitivity and fine adjustment can also be done manually.

CZ-V21/V22 Digital display amplifier

MODE button SET
Current value display button

One-touch calibration
The touch of a button
completes the sensitivity
setting. Manual
Set value display
buttons
1-line connection supported. Interference prevention
Quick plug-in connector for up to 2 amplifiers
(Receiver side)

4 outputs x
2 channels
Heatsink

Fiber cable CZ-V21 CZ-V22 (Expansion unit)

(Transmitter side) (Main unit)
Power is supplied through the connector on the side,
saving connection cables.

6
Detections that were once difficult can easily and
reliably be achieved. (Super I Mode)
World’s First Automatic selection of 7 different light combinations (Patent pending)
In the Super I mode, the sensor detects the received light quantity and automatically selects the most stable light from seven patterns.
(There is no need for complicated settings because the light source is automatically selected during the sensitivity setting.)*
* In reality, the color of the emitted light does not change because the light combination is selected by the receiver.

Red Green Blue Red + Blue Blue + Green Green + Red Red + Blue + Green

SUPER mode + 3 LEDs for exceptionally powerful detection

SUPER 16X
TURBO 8X 3 LEDs
Red, green, blue
FINE 2X
HSP
(High speed)
1X
Received light quantity level

The combination of the SUPER mode + 3 high-intensity LEDs has achieved

unrivaled detection power. Even dark-colored targets can be reliably
inspected.

Three detection modes for every target

Super I C C+I
Detects the
Detects Detects
color components
the received the color
and received light
light quantity components
quantity

7
 Advanced features that provide 100% reliability

Four independent outputs C C+I Super I Automatic calibration adjustment C C+I

This function is useful for target After the sensitivity setting is complete, the set value can be finely
differentiation. The sensor stores data of four adjusted by detecting actual acceptable or unacceptable targets and
types of targets simultaneously and allows adding (increasing) or excluding (decreasing) the set value.
the setting and output for each target (Patent pending)
independently. When the C or C+I mode is
used, the bank function enables differentiation
of up to eight different types of targets. Attenuation function C C+I Super I
When the reflection from a target is too strong, the attenuation
function can be used to decrease the sensitivity.
Shift function Super I
This function is useful for detecting subtle color difference. When there
Three types of timer functions C C+I Super I
is a change in the surrounding environment over time, the displayed
value can be compensated with the external shift input. (Patent pending) Three types of timers are available: ON-delay, OFF-delay, and One-
shot. The timer value can be set between 1 ms and 1,000 ms.
When the difference in sensitivity between the
target and the background is small, providing
Shift input shift inputs periodically will compensate for
data variations.

External calibration function C C+I Super I

The sensitivity can be adjusted by using an external device such as a
PLC.

Specifications
Sensor head
Type Adjustable spot Luster cancel Luster-cancel, small beam spot Fluorescence detection UV
Model CZ-H32 CZ-H35S CZ-H37S CZ-H52
1.97" to 3.74" 50 to 95 mm 1.10" to 2.05" (28 to 52 mm) 0.43" to 0.79" (11 to 20 mm) 0.98" to 2.17" (25 to 55 mm)
Detection range
(Recommended: 2.76" 70 mm) (Recommended: 1.57" 40 mm) (Recommended: 0.59" 15 mm) (Recommended: 1.38" 35 mm)
Small: 0.12" 3 mm dia.
Medium: 0.18" 4.5 mm dia. 0.18" 4.5 mm dia. 0.04" 1 mm dia. 0.98" 25 mm dia.
Smallest spot diameter Large: 0.22" 5.5 mm dia. at reference distance of 1.57" 40 mm at reference distance of 0.63" 16 mm at reference distance of 0.39" 10 mm
at respective reference distance 1.
Light source Red LED (665 nm)/Green LED (520 nm)/Blue LED (465 nm) UV (ultraviolet) LED (375 nm) 2.
Receivable wavelength (Receiver) — 425 to 550 nm
Minimum bend radius of fiber 0.98" 25 mm 0.59" 15 mm —
Ambient light Incandescent lamp: 10,000 lux max., Sunlight: 20,000 lux max.
Ambient temperature -10 to +55°C (14 to 131°F), No condensation
Vibration 10 to 55 Hz, 0.06" (1.5 mm) double amplitude in X, Y, and Z directions, 2 hours respectively
Enclosure rating IP-40
Housing Fiberglass reinforced plastic
Material Triacetate, Polyarylate
Lens cover Polyarylate Glass
(Metal section: TYPE 304 stainless steel)
Weight Approx. 40 g (with 6.6' 2-m cable) Approx. 45 g (with 6.6' 2-m cable) Approx. 40 g (with 6.6' 2-m cable)
1. Reference distance: 2.56" 65 mm for Small, 2.36" 60 mm for Medium, and 1.97" 50 mm for Large
2. The CZ-H52 emits ultraviolet light from the transmitter. Do not directly look at the light source while in operation.

Amplifier
NPN CZ-V21 CZ-V22
Model
PNP CZ-V21P CZ-V22P
Unit type (Main/expansion) Main unit Expansion unit
Response time 200 µs (HIGH SPEED)/1 ms (FINE)/4 ms (TURBO)/8 ms (SUPER)
Control output 1. NPN (PNP) open-collector x 4 channels, 40 VDC (30 VDC) max., Up to 100 mA for one output, Up to 200 mA in total of 4 outputs, Residual voltage: 1.0 V max.
Protection circuit Reverse-polarity protection, overcurrent protection, surge absorber
External calibration input Non-voltage input, Input time: 20 ms min.
External bank switch input
(C/C+I mode), External shift input Non-voltage input, Input time: 20 ms min.
(Super I mode)
Timer function Timer OFF/OFF-delay/ON-delay/One-shot, Timer time: 1 to 1,000 ms adjustable (for each bank respectively)
Power supply 24 VDC, Ripple (P-P): 10% max.
Current consumption Normal mode: 1.5 W (62.5 mA max.), Eco-mode: 1 W (42.0 mA max.)
Ambient temperature 2. -10 to +55°C (14 to 131°F), No condensation
Vibration 10 to 55 Hz, 0.06" 1.5 mm double-amplitude in X, Y, and Z directions, 2 hours respectively
Material Housing, cover: Polycarbonate
Weight (with 2-m cable) Approx. 110 g Approx. 100 g
1. 20 mA max. when several units are connected.
2. When several units are connected, the acceptable ambient temperature varies depending on the conditions given below. To connect several units, be sure to mount them to a DIN rail and to limit the output current to a maximum of
20 mA.
When 1 or 2 units are connected: -10 to +50°C (14 to 122°F)
When 3 units are connected: -10 to +45°C (14 to 113°F)
Note: The expansion unit of the FS-V20 Series cannot be connected to the main unit of the CZ-V20 Series. To connect the FS and CZ Series units, connect the expansion unit of the CZ-V20 Series to the main unit of the FS-V20
Series. To connect two or more expansion units, connect the CZ-V20 Series units on the right of the FS-V20 Series units.

8
Fluorescence detection UV sensor suitable for
the detection of fluorescent materials and paints

Detecting fluorescent marks without being affected

CZ-H52
Detection/operation
indicators
The detection and operation
indicators show the current
status of the detection.
UV ON indicator
Detection indicator
by patterns or colors
The CZ-H52 emits UV light from the transmitter and detects the
reflected light which was converted into visible light by the
fluorescent material. Fluorescent materials and paints are normally
invisible, however, they reflect visible light when UV light is applied.
Targets which may contain fluorescent materials/paints
■ Fluorescent label ■ Fluorescent chalk ■ Fluorescent lubricant
■ Fluorescent dye ■ Paper ■ Adhesive ■ Marking tool/ink-jet printer
■ Fluorescent color ■ Label ■ Sticker ■ Optically bright materials
■ Transparent film ■ Marking ink ■ Grease ■ Ink and varnish/lacquer
■ Felt-tip pen ■ Printing ink And so on
The CZ-H52 may be effective for detecting the above targets.

Super-small head for space saving

The small sensor head measures only 0.59" 0.94"
(W) x 1.30" (H) x 0.94" (D) (15 x 33 x 24 mm). 24 mm
It can be easily mounted in tight spaces.
Conventional model 1.30"
33 mm

Reduction to 1
CZ-H52 10
0.59"
15 mm

Applications
Many targets contain fluorescent materials or paints. The fluorescence detection UV sensor may be able to detect targets which cannot be detected with
photoelectric sensors. Try your target in an actual situation.

Detecting labels on white containers Detection of presence/absence of instruction sheets

The fluorescent component contained in a label is detected to check for (package insert)
the presence/absence of the label. Since the detection uses the The CZ-H52 detects the fluorescent component contained in paper to
fluorescent components, it can stably detect even white labels on white check whether the instruction sheet (package insert) is properly inserted
containers. into each medicine package.

Detection of presence/absence of invisible print Checking grease application on ball bearings

The CZ-H52 detects the presence or absence of the print in invisible ink The grease application is checked by detecting the presence/absence of
which contains a fluorescent component. The fluorescence detection the fluorescent component contained in it. Even glossy metal targets
UV sensor can stably detect print which cannot be detected with can be stably detected by ignoring the influence of specular reflection.
reflective type photoelectric sensors. 9
 Dimensions
Unit: inch mm

CZ-H37S CZ-H52 Mounting bracket

Indicator (Supplied with the CZ-H52)

0.59" 2 x M3
0.51" 15
13 screw
0.26" 0.30"
6.5 7.5 0.12" 0.71" 2 x ø3.2 ø0.13"
ø2.2 ø0.09" Center of 3 18
Center of (Mounting hole)
Optical fiber: 6.6' 2 m received light 1.51" 1.28"
emitted 38.45 32.45 1.06" 0.32"
light 26.9 8
0.85" 1.30"0.93" 0.16"
0.78" 1.09" 21.5 0.93" 33 27 4
0.60"
15
19.7 27.7 23.5 ø0.07"
0.32" Center of 0.43" 2 x ø1.7, 0.32"
ø0.07" 6 0.14" 8
Center of 8.2 emitted light 10.9 1-core shielded 3.5 0.32"
2 x ø1.7, 0.24" 8
0.75" 1-core shielded
received light 19 0.94" cable length: Material: TYPE
0.87" cable length: 6.6' 2 m 0.12" 3 24 6.6' 2 m 304 stainless steel
22 2 x ø3.2 ø0.13" t=1.5
(Mounting hole) t= 0.06" 0.14" 3.5
1.31"
33.3
When a mounting bracket is attached When a mounting bracket is attached 0.14" P9 x 3=27
ø0.14" 0.14"
3.5 4 x ø3.5
1.53" 9
38.9
1.21" 1.06" 0.32"
30.8 26.9 8 0.14"
0.18" 0.16" 0.59" 0.71" 3.5 0.07"
0.31" 0.24" 0.51" 18
7.8 6 13 4.5 4 15 1.8 1.13"
1.06" 28.7
1.59" 27
0.32" 40.5
0.51" 13 0.43" 8 0.32"
11 8 2.45
1.34"0.67" 0.10" 0.10"
(1.52") (1.46") 34 17 0.07" 1.8 2.45
0.57" 14.5 12 (38.5) (37)
0.59" 1.53"
0.47" 15 38.9
Material: TYPE
304 stainless steel
t=1.2
t= 0.05"
Supplied screw: 22 x M3 screws (2)

0.79" 1.46" 1.59"

21.5 37.2 40.5
1.08" 1.20"
30.5
0.63"27.5 0.70"
0.37" 16 0.28" 7
17.9
7.8

CZ-H32 CZ-H35S Mounting bracket

(Supplied with the CZ-H32, H35S, and H37S)
Indicator Indicator

0.51" 0.51" 0.16"

13 13 0.14" 3.5 4
0.14"
0.26" 0.26" 2 x M3 45° 3.5
6.5 ø2.2 ø0.09" 6.5 ø2.2 ø0.09" screw 0.14"
Center of Center of Optical fiber: 6.6' 2 m 3.5
Optical fiber: 6.6' 2 m 1.02"

13 1"
emitted emitted
0.
(1.08") 0.79" 0.65"
5
light light 26 (0.85") 16.5
1.02" 0.79" 1.04" 0.79" (27.5) 20 5.5
0.72" 26 20ø0.07" 0.72" 26.4 20 (21.5)
18.2 0.32" 0.39" 0.22"
2 x ø1.7, 18.4 2 x ø1.7, ø0.07"
6.7 6.9 6 8 0.67" 10 ø0.14"
1-core shielded 1-core shielded 0.24" 17
Center of Center of 0.91" ø3.5
received light 0.73" cable length: 6.6' 2 m received light 0.75" cable length: 6.6' 2 m Material: TYPE 304 stainless steel 23
0.26" 18.5 2 x ø3.2 ø0.13" 0.27" 19 2 x ø3.2 ø0.13" t=1.5 t= 0.06"
0.85" 0.87" (Mounting hole)
22 The figures in parentheses apply to H37S only.
21.5 (Mounting hole)

0.24" 6
When a mounting bracket is attached When a mounting bracket is attached 1.46"
37.2 1.32"
33.6 1.06"
1.19" 1.19" 26.9
30.3 30.3
0.18" 0.18" 11.1
0.29" 0.24" 0.51" 0.29" 0.24" 0.51" 4.5
6 13 4.5 7.3 6 13
7.3
0.44"
0.83" 0.24"
0.51" 0.51" 21 6
13 0.43" 13 0.43" 0.89"
11 11 Material: TYPE 304 stainless steel 22.5
(1.54") (1.54") t =1.2 1.17"
0.57" 0.57" t= 0.05" 29.7
14.5 0.47" (38.5) 14.5 0.47" (38.5)
12 12 Supplied screw: 20 x M3 screws (2)

0.79" 1.46" 0.79" 1.46"

20 37.2 20 37.2
1.08" 1.08"
27.5 27.5
0.63" 0.63"
0.37" 16 0.36" 16
9.3 9.1

10
 Unit: inch mm

CZ-V21/CZ-V21P CZ-V22/CZ-V22P
ø0.18" Brown/Blue 0.45 mm2
ø4.5, 8-core x
Purple/Pink/Orange/Gray/White/Black 0.25 mm2 ø0.18" ø4.5, 5-cores x Purple/Orange/Gray/White/Black 0.25 mm2
Cable length: 6.6' 2 m Cable length: 6.6' 2 m

0.89" 0.89"
22.5 22.5

3.66" 3.66"
93 93
(Maximum (Maximum
when 0.12" when 0.12"
the cover 3 135° the cover 3
max.
is opened) is opened)

1.42"1.22" 1.42"1.22"
31
36 31 36
0.69" 0.69"
17.5 17.5

5 0.82" 1.39" 5 0.82" 1.39"

0.20" 20.7 35.4 0.59" 0.20" 20.7 35.4 0.59"
2.75" 15 2.75" 15
69.8 min. 69.8
min.

When a mounting bracket

is attached (supplied with the End unit (supplied with
CZ-V21/V21P) the CZ-V22/V22P) When several units are connected

3 0.12" End unit

End unit
0.24" 6
No. of
1.22" DIN rail mounting
(1.54") 31 expansion L
(39) units
(0.89") 0.82"
1 1.77" 45
5 (22.6) 20.8 2 2.66" 67.5
0.94" ø0.13"
0.20" 24 2 x ø3.4 3 3.54" 90
1.21" 0.59" 0.72"
30.7 15 0.17" x 0.13" 9.2 35.4 Note: When connecting
2-(4.4 x 3.4) 0.36" 2.12"
53.8 expansion units, be sure
to use the end units.
0.89"
22.5
6 L 6
0.59" 0.24" 0.24"
15
1.12"
28.5

Input/output circuit diagram

Connection Output circuit
Brown*
24 VDC CZ-V21/22
Black * Only for the CZ-V21 CZ-V21P/22P * Only for the CZ-V21P
Output 1 Brown* Brown*
White 24 VDC
24 VDC
Photoelectric sensor

Output 2
Photoelectric sensor

Gray
protection circuit

protection circuit

Output 3 Black/White/Gray/Orange
main circuit
main circuit

Overcurrent

Orange
Output 4 Load 5 to 40 V
Pink* Black/White/
External calibration
Purple External bank switch/ Gray/Orange
Blue* External shift Load
0V Blue* Blue*
* Only for the CZ-V21/V21P 0V 0V

External calibration (Pink)

Input circuit External bank switch/External shift (Purple)
CZ-V21/V22 * Only for the CZ-V21 CZ-V21P/V22P * Only for the CZ-V21P
3.3 VDC Brown* 24 V
sensor main circuit
sensor main circuit

Photoelectric
Photoelectric

PLC, etc.
Pink/Purple

(Short-circuit current: PLC, etc. Pink/Purple

1 mA max.)
0V
Blue*

11
 SUPER
RGB
SENSOR

Specifications are subject to change without notice.

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©KEYENCE CORPORATION, 2004 CZV20-KA-C-E-0120 0104-2 Printed in Japan