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~ PLN (Persero) Pnsat

{tf)J!I1\NJINIRING

PLNDoc.No.
I

\ INSPECTION TEST
PROCUDURE MECHANICAL
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

liJ MODERN BOUSTEAD MAXITHERM


CONSORTIUM
Contract No. 454.PJ/041/DIR/2008
0

J' Consultant :

KETIRA ENGINEERING HANDAN SIDDONG


/~
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD -~
HDST

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2x10MW
Reviewed Jayapura Rev.
Approved Doc.No. 0
PLN (Persero) Pusat /...
~[;.[\f 7ENJINIRING

MODERN BOUSTEAD MAXITHERM


CONSORTIUM
Contract No. 454.PJ/041/DIR/2008

Consultant :

KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
TECHNIC CO., LTD
-
/~
H DST

TABLE OF CONTENTS

1. Boiler.
2. Blow Down Expander.
3. FDF,IDF,SAF & Return Fuel Fan.
4. Steam Turbine.
5. Titanium Tube.
6. Diesel Engine.
7. Pump.
8. Water Treatment.
9. Sea Water Desalination.
lO.Flange, Tube.
PLN (Persero) Pusat
~INIRING
f!fdlt

l
.

PLN Doc.No.
I

BOILER
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

MODERN BOUSTEAD MAXITHERM

ll' CONSORTIUM
Contract No. 454.PJ/041illiR/2008

Consultant :

KETIRA ENGINEERING HANDAN SHIDONG /AL.,


CONSULTANT ELECTRIC & CEMENT &Z•
TECHNIC CO., LTD HOST

Signature Dated Project: Stage:


Prepared PL TU 2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-01 0
I

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WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Test Report
Test by· Vessel workshop
Work No. 09601 Product No. LJ089 Type XG-60/3.82-M
Componen
Boiler drum Test No. LJ089 Welding method SAW
tname
Material Q245R Size <I> 1500 X 9600 X 46 Welder 10 H64,H78
..
Steam boiler
Regulation Test standard JB/T4730-2005 Ace. Grade Grade II
regulation (96)
Single outside,
Test ratio ?25% Technical level AB level Transparent mode
middle inside
Type of XY-2515
Focus size 4X4mm 3X3mm Film type AGFA-C7
instrument .. Ir,\92 •' .. .. . .. . . . ...

360X Sensibilization Pb: front OJ mm, back


/,
. File size Focal length 650mm/798mm
100/120mm method O.lmm
Ray energy 0.355Mev Source activity 34.2-30.6Ci Exposure time 25-40min
Washing By hand Development
20±2"C Development time 5-8 min
method (trough wash) temperature
v •• ~:..-, l• .J~Cl-
··------ - ---- ... ----.

4~---==-r<
"' ~. -- ---~l-
;;~
---
-·~
-~n
..
... j T ·- . -..
If .. -- - ,,_, ' 't' •. ...
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~

-1
··-r ·-----:-hT'~- ~

~-:::r-.
' 1'
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\

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--- --·:r·;::.- ""
-.:.::)'_,... ·' :::; •·'·' - - - -2-;:
:
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( ..
..
I ...... ·-----------·--- I
\
• - .. ..

-- .:~: : -::'!_-';_ • :·; --~1:'-'.!.'t'. _>::,_ct•.?.. _ - ----------- ... .I

Ruling Ratio of Position of Evaluation


Length Piece of
,- " mm
length
mm
photographs
welding
seam
image quality
indicator
SWG
I
grade( piece)
II III
Longitudina
Test result 6900 260 40 100 Source side 8# 37 3 ---
I suture
Circular
25007 278 90 100 Source side 8# 89 I ---
seam
total 31907 ~----- 130 100 ------ ----- 126 4 ---
I. There are 1 out of limit flaws found in the docking of the equipment after I 00% X-ray test, the total repair
Specification length is 135 mm, after the repairmen!, it was qualified by re-photoed. First percent of pass is 99.57%.
2. The specific repairmen! is provided in position and specification ofrepairment ofray tkst
Grade RT- . .,.-.
Responsi
III Preliminary Grade RT-ll Re-assessm Grade RT-ll Test report dradeRT- II
ble
Chen assessment Wangzili ent Wangxinhua signed by F,an Guoqi
engineer -. l
Ruilong
Date 2009-10-8 Date 2009-10-8 Date 2009-10-8 · Date 2009-10-8
Radiographic inspection repairment notification
Repairment· 1"
Component Boiler drum Produce No. LJ089 Test No. LJ090
name
Material Q245R Thickness 46mm Welder lD H64,H30
II • I
Piece No. t\' -·--f-__.....
1
X)

Position and character of defect lll 1r

1A10 Segment 11 00-130

..--
. ..

In charged Date Appearance Inspector Date


personnel inspection after
repairmen!
Hujun 09.9.10 Qualified Wei Xinglong 09.9.11
Radiographic inspection repairment notification
Repainnent: 1"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder lD H64, H78

)j 1 I
Piece No. 1X --·--r-- )( J
Position and character of defect Ill i i\'

187 X55-130 segment


188 X' 15-0 segment X60-75 segment

/"
I ...
In charged Date Appearance Inspector Date
personnel inspection after
repainnent
WangZili 09.9.28 09.9.28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
The Position and other detail of Repairmen! of Ray test
Component Boiler Serial No. LJ089 Test No. LJ089
name drum
Component Defect Defect Times of Component Defect Defect Times of
No. quality length repairmen! No. quality length repairmen!
lAID Segment 30 I
IB7 Segment, 75 I
stripe
deficiency
IB8 faulty 30 I
fusion

Total length 135 Recorded Fan Guoqi Date 2009-10-8


of defect by
mm
r\
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
First time repairmen! of welding seam ofpressurised component
Product type XG-60/3.82-M Product No. LJ089 Work 09601
No.
Component Boiler drum Flaw LJ089 Date 09.9.10
name detection No.
Position of the first repairmen! Position of the first Reason for flaws and repairment
,. measurement
il ; r
\\"----i-· Xl
repairment ill !i

Reason : The welding arc is too long,


1Al0.1100-130 segment the arc can't protect molten pool I
properly.
Measure: find the position of the
defect,clean it with carbon arc
gouging, and polish the surface to get
rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repainnent ,after
that polish it, and get rid of the splash,

Date stamp the steel No. of repairmen!


of 09.9.10 Date of
repairmen! repairment
welder.

Repairing Guan Steel


welder Qunlin No.:H59
Edited by Gao jin Checked ZhuXinan Comment from Comment
- by welding from quality
'
\ 0ate 09.9.10 Date 09.9.10 responsible assurance
engineer engineer
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
First time repairmen! of welding seam of pressurised component
Product type XG-60/3.82 Product No. LJ090 Work 09601
No.
Component Boiler drum Flaw LJ090 Date 09.9.16
name detection No.
Position ofthe first repairmen! Position of the first repairmen! Reason for flaws and repairmen!
measurement
Reason : The welding arc is too long,
187. X55-130 segment the arc can't protect molten pool
188. X 15-0 segment properly, and weld too fast
IBS X60-75 segment Measure: find the position of the
defect,clean it with carbon arc
gouging, and polish the surface to get
rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repairment ,after
that polish it, and get rid of the splash,
Date stamp the steel No. of repairmen!
of 09.9.28 Date of
repairment welder.
repairmen!

Repairing Guan Steel


welder Qunlin No.:H64
Edited by Gaojin Checked Zhu Xi nan Comment from Comment
by welding from quality
Date 09.9.28 Date 09.9.28 responsible assurance
engineer engineer
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record

Type· XG-60/3 82-M Product No.: LJ089 Component name· Boiler drum Test No.:LJ089
Test Thickness Film type Sensibilizatio Conditions Focal length MeV Ci Time Instrument
ratio n method of exposure min Type
~--~-----+-----+~~--~
?25% 46mm AGFA-C Pb 650 0.355 34.2 25 Ir-192
7 798 30.6 40

~·r-------=''"----'-'1-'f-'i-·--·-
H.l \.
I i" h~"'·----,, I

2 -
{

·,··--+----_n___
. . [_________
~·- __ -"-.____j__________ ~---···//
__,~,·-.Ei-"'!!-"V.n-;:,'·-"""-'"!!JtOcoxd;·4l!l6:__ _ _ _ _ _ _ _ J

Note:

Item Length of Length of scribing Length of negative film Pieces of photograph


welding
·seam

-~
longitudinal 6900 260 360 40
'
:1 .
seam
Circular seam 25007 278 360 90

Photoed by: HU zhongxing Date: 2009-9-10


WUX! HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No " ·LJ089
Test No. LJ089 Material Q24SR Type I a =46 Welder !D H64, HJO
Welding groove
SAW u Penetrated method Date 09.9.10
method type Middle inside
Evaluation grade Record position of
I l1 l1 I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
l v li "' \ of
assessment tion
and
l ~'.. \i defect inspected
,,
-------;~-----

I'' ; )\"

I lA I Ring belt
" I· ...
2 IA2
" "
..

3 IA3 Segment at 6
points
4 Ruling view I AS
s
IA4
lAS
"
"
6
7
IA6
lA 7 "" water
8 IA8 Water
"
9
10 .J
lA 9
" copy
!I 00-130 segment
II
lA 10
"
12 .J 2AI Ring belt
"
13
14
2A2
" Segment at 2 point
Checked, segment
2A3
"
""
IS 2A4
16 2AS water
17
~--., 2A6
"
18 2A7
" water

""
19 2A8
20 2A9 IV 90-130 degree
21
22
" 2AIO
" Copy

23
24
" lAlOR I
"
2S
26
27
28
29
30
Remark
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type 0 =46
I Welder ID H64, H30
Welding groove
SAW u Penetrated method Date 09.9.10
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v i1 ~ r of
assessment tion
and
- '
............. _\; defect inspected
'll ; ]\.
l.l

I 3AI J Ring belt


2 2 J
3 3 J

;
4 4 J Segment at 6 point
5 5 J
6 6 J
"
7 7 J
8 8 J
9 9 J
10 10 J IV 20-80
II 4A1 J
12 2 J Check
13 3 J Segment at 6
points
14 4 J
15 5 J
16 6 J
, 17 7 J Check
18 8 J Ruling
19 9 J
20 10 J
21
22
23
24
25
26
27
28
29 .

Remark
Photoed by Gu I Test room operator I Gu
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder ID H64,H30
Welding groove
SAW u Penetrated method Date 09.9.28
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I v 11 ~ ! of and
part No. assessment tion
I:-,· --~ ..\.--- ... .\ ' defect inspected
dl : ]\'

I .J 1B1 .J
2 2 .J
3 3 .J
.
4 4 .J
5 5 .J
6 6 .J False deficient
1B5
7 7 .J X55-130 segment
8 8 .J X'15-0 segment,
X60-75 segment
9 9 .J
10 10 .J
11 11 .J
12 12 .J
13 13 .J
14 14 .J
15 15 .J
\ 16 16 .J
17 17 .J
18 18 .J lead
19
20
21 1B7R1 .J
22 1B8Rl .J
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder ID H64, H78
Welding groove
SAW u Penetrated method Date 09.9.18
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v ,. 1 !'
;!
of
assessment
and
tion
,;;· -··-+ ·- :-.:) defect inspected
itl i !\"

I
2
" 2B1
"
3
2
"
""
3
; 4 4 .. ·

5
6
5
6 "" water
7
""
Open-Hole 7
8 8
9
10
Open-Hole 9
"
II
10
II
"
12
Open-Hole
" water
13
12
"
14
13
14 "" water
15
16
15
"
16
"
17 17
"
\ 18 18
" Stripe
5mm
deficient

19
20
21
22
23
24
25
26
27
28
29
Remark
Photoed by I Test room operator I
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder 10 H64, H30
Welding groove
SAW u Penetrated method Date 09.9.17
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v II • I of
assessment tion
and
t.\' '
-~--+--Jo
XJ defect inspected
i! i ' 1\.

I -1 3BI -1
2 2 -1
3 -1 3 -1
. 4 4 -1
5 5 -1
6 6 -1
7 Open-Hole 7 -1
8 8 -1 Segment at 3
points
9 Open-Hole 9 -1
10 10 -1 Segment at 3
points
II Open-Hole II -1 Seal
12 12 -1
13 13 -1
14 14 -1
15 15 -1 Scribing
. 16 16 -1
17 17 -1 Scribing
18 18 -1 segement
19
20
21 .

22
23
24
25
26
27
28
29
Remark
WUX! HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ089
Test No. LJ089 Material Q245R Type 1 a ~46 WelderiD H64,H30
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I ll ll I flaw of assessment tion and
I v 1! I defect inspected
' ' '
1\. -·-·-·"-t---- \ j
1
Ill l\-

I .; 4B1 .;
2 . 2 .; . . ..

3 .; 3 .;
.··.. 4 4 .;
5 5 .; -
6 6 .;
7 Open~Hole 7 .;
8 8 .;
9 Open-Hole 9 .; seal
10 10 .; seal
11 Open-Hole 11 .; press
12 12 .; press
13 13 .; Water, press
14 14 .;
15 15 .;
16 16 .;
17 17 .;
18 18 .;
:\ 19
20
21
22
23
24
25
26
27
28
29
30
Remark
Photoed by Jia Fengying I Test room operator I Pan Chunqin
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type 1 a =46 Welder ID H64,H30
Welding SAW groove I Penetrated method Date 09.9.18
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v 1i ' defect inspected
... -~-~- --l---
'
~+-
\f
;;: . I\

1 5B1 ./
2 ./ 2 ./
3 3 ./
.
4 4 ./
5 5 ./
6 6 ./
7 7 ./
8 8 ./
9 9 ./
10 10 ./
11 11 ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./ False deficient
view 5B16
16 16 ./
17 17 ./
18 18 ./
19
20
21
22
23
24
25
26
27
28
29
30
Remark
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by· Vessel workshop
WorkNo. 09601 Product XG-60/3.82-M Component name Boiler Product No. LJ089
type drum
Material Q245R Size <l> 1500 X 9600 Welding method SAW Preparation U
X46 shape
Qua. 4 longitudinal Surface Polishing Heat treatment Before Type of PXUT3
joint, and 5 condition condition instrument 300
circular seam CTS-22
A
Probehea Angle probe Probehead 2.5Pl3 X Front edge of 12mm K value of 2
dtype model 13K2-D probehead probehead
Test CSK-IA Test surface Surface of Detection part IA-4A Acceptance <l> 1 X
'ock CSK-IIIA inside and IB-5B sensitivity 6-9dB
outside
Couplant Chemical paste Decoupling 3dB Test Reference <l>1X6 Linear HI:!
compensati parameter reflector Scale
on
Standard Steam Boiler Test ratio 100% Test range 20 4 60 8 !00
Regulation 0 0
Test JB/T4730-2005 Qualificatio Grade I dB value 50 4 36 3 26
standard n level 2 0

Defect Defect No. No. of Position of Leogth of Defect depth Defect Defects
recording repairment repainnent defect equivalentq assessm
log ent
---- ---- ---- ---- ---- ---- ----

Conclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by 100% UT test.
Remark The acceptance sensitivity should be improved by 6dB when examined the transverse defect.
Laboratory staff Hu Jun Wang Zili Qualifiction grade UT-II Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel w01kshop
Work No. 09601 Product No. U089 Component name Boiler drum
Material Q245R Size <!> 1500 X 9600 X 46 Welding method SAW
Preparation u Surface condition Polishing Heat treatroent Before
shape condition
Type of PXUT3300 Probehead model 2.5Pl3X 13K2-D Test block CSK-IA
instrument CTS-22A CSK-IIIA
Qua. I set Test surface Surface of inside and Detection part IA-4A
outside IB-5B
Couplant Chemical paste Decoupling 3dB Acceptance <!>I X 6-9dB
compensation sensitivity
:andard Stearn Boiler Test ratio 100% Qualification level Grade I
)
Regulation
Test JB!f4730-200 Technical grade B Checking time After welding
standard 5
- .
-lit il!l ;?fi."j! oo, ~-,..·-~

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\:Onclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by I 00% ultrasonic test.
)
l.The acceptance sensitivity should be improved by 6dB when examined the transverse defect
2.The total length ofultrasonic is 31907 mm,totallength ofrepairmet 0 mm .. qualification ratio of first time
Remark is 100%.

3.The defect and position which were found by ultrasonic test are provided in Defect and Repairmen! of
ultrasonic test
Responsibl Grade UT-III Inspector Grade UT-11 Checked by Grade Report Grade
e engineer Chen ruilong Hujun UT-11 signed by UT-Ili
WangZili Chen
ruilong
Date 2009-9-28 Date 2009-9-28 Date 2009-9-28 Date 2009-9-28
POST WELD HEAT
TREATMENT
REPORT
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HYDROSTATIC TEST
REPORT

{. \. .

--
Proc..::Jure No. :
• WUXI HliAGUANG INDUSTRIAL BOILER CO.,Ltd Rt!vision No : I
Edition
Subject : ~

QUALITY CONTROL PROCEDURE HYDROSTATIC TEST PROCEDURE

FOR
STEAM DRUM BOILER UNIT I
PLTU 2 PAPUA 2X 10 MW

)
2

0
Prepared by Reviewed by Reviewed by Approved by
QC Engineer QA Manager MBM-C PT PLN (Persero)

0
St..mdtHd Procedure Procedure No.
HYDROSTATIC TEST Revision No. : 1
Edition :

CONTENTS

. f SECTION NO TITLE

1.0 SCOPE

2.0 RESPONSIBILillES

3.0 HYDROSTATIC TEST PROCEDURE

LIST OF APPENDICES
0

0
'
;

Standanl Pnl{"cdurt' Procedure No.


HYDROSTATIC TEST Revision No. : 0
Edition:

1.0 SCOPE

This procedure is applied to the hydrostatic test of the complete Steam Drum in
accordance with the requirements of the Chinese Standard GB JBIT1612 upon
completion of fabrication.
This procedure is applicable for shop fabrication.

2.0 RESPONSIBILITIES

2.1 The Production Supervisor is responsible for ensuring that Hydrostatic Test is
conducted in accordance with relevant job instructions which have been
reviewed and accepted by the QA Manager.

2.2 The personnel authorized by the Production Supervisor shall ensure that
the equipment as well as measuring device to be used are suitably. are
calibrated and that range is suitable or use in conjunction with the
Hydrostatic Test to be performed. QC Department will be responsible for
ensuring that calibration is undertaken. Records will be maintained as detailed
in Calibration Procedure.
Certificate of measuring device is remain valid upon the time test to be carried
out

2.3 The QC. Inspector shall issue completed" Hydrostatic Test Instruction "
{Appendix 1) Sheets to Production Supervisor I Foreman.
The instruction will include, as a minimum :

2.3.1 Job Number and Identification of the components or assembly to be


tested.
2.3.2 Pressure Gauge I Recorder identification and Range
2.3.3 Test Media
2.3.4 Test Position
2.3.5 Test Pressure & Holding Time

2.4 The QC. Inspector shall be responsible for compilation of reports and
_ _ _ recordLfur_lim.el¥-suhmissiGJ.l-t<'l--l:he--AJ-fl'>f-his-review-and---€\ient'-,------.--
Representative for approval and signature.

u
St.mdard Procedun· Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

3.0 HYDROSTATIC TEST PROCEDURE

' 3.1 A Hydrostatic test shall be conducted on Steam Drum after:

3.1.1 All fabrication has been completed, except for operations which
could not be performed prior to the test, such as weld end
preparation, cosmetic grinding on the base material which does
not affect the required thickness.

3.1.2 All examination have been performed, except those required after
the test.
0
3.2 Steam Drum shall be subjected to a hydrostatic test pressure which at every
point is at feast equal to 1.5 times the lv1AVVP ( lht! i\1AVVP may he aSSIIJHl!d
to he thi! same ns the design pressure when calculations nre not made to detcnui1u.:
the. maximwn allowable working pressure). All loading that may exist during
this ·'test shall be given consideration.

No part of U1e Steam Drum shall be subjected to a general membrane stress


greater than 90% of its yield strength at test temperature.

3.3 The water used for Hydrostatic Test shall not cause any corrosion on the
material and the conductivity is 5 f.LS/ em maximum.

3.4 Hydrostatic test inspection of all joints and connections shall be made at a
pressure not less than the MA WP.

~-5 Following the application of the hydrostatic test pressure,. examination .f9.L -··-·--··--·
______ . _leakage shalLoo-made-of-all-joirrts· ana connectiOn and of all regions of high
stress such as head knuckles, regions around openings and thickness
transitions. This examination shall be made at pressure noted in paragraph 3.4
above and shall be wib1essed by the QC Inspector. Any leaks that are present
shall be corrected in accordance with the rules, after which theSteam Drum
shall be retested in accordance with these requirements.

:i.6 r\n indi(ating gagP, visible to the operator controlling tlw pressure appliecC
.shalf bt:' conm:•rted to the Cnde item being tested

Dial gauge sh,l/1 not be !Css than] 1.1 _, tesl pre~sure <~ild ;:1bout douhll• th1.~ !lldX
h.•st pn•ssun~.
Standard Pn)l·(·dun• Procedure No.
HYDROSTATIC-TEST Revision No. : 0
Edition :

~.7 Vents shall be provided at all high points of the code item in the position in
which it is to be tested to purge possible air pockets while thecode item is being
filled.
j

3.8 Before filling with medium and applying pressure, the equipment being tested
shall be examined to see that it is tight clean, free from any debris, scale,
grease, etc., and that all low pressure filling lines and other appurtenances
that should not be subjected to the test pressure have been disconnected
or blanked.

3.8 Pressure gauge to be used in the above testing shall be checked again a Master
0 Gauge/ Dead Weight Tester.

3.9 Follo1.ving application of the hydrostatic pressure test a visual examination


shall be made on all joints and connections and of all region of high
stress such as, head knuckles, region around opening and thickness
transition sections.
This examination shall be made at the inspection pressure noted in paragraph
3.4 above.
I
4.0 Any leaks that occurred shall be corrected in accordance with the rules after which the test
assembly shall be retest in accordance with the Code section requirements.

4.1 Any pressure test shall be witnessed by Production Supervisor, QC. Inspector, QA Manager,
and Client Representative, and record in the Hydrostatic Test Report {Appendix- 2)

4.2 Acceptance

The hydrostatic test shall be considered acceptable if the test pressure is maintained for a
minimum duration of 30 minutes and no leaks, and no significant deformations are
identified.
,,

Stitndard Procedure Procedure No.


HYDROSTATIC TEST Revision No. : 0
Edition:

LIST OF APPENDICES

APPENDIX 1 HYDROSTATIC TEST INSTRUCTION

APPENDIX 2 HYDROSTATIC TEST REPORT


Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

APPENDIX 1- HYDROSTATIC TEST INSTRUCTION

PRESSURE TEST
BOILER SERIAL NO. : LJ089 MAWP :4.2 MPa

EQUIPMENT NAME :STEAM DRUM DESIGN PRESSURE : 4.2 MPa

DATE OF TEST TEST PRESSURE :63MPa

HOLDING PERIOD 0,5 Hours


0
-TEST MEDIA Plain Water

-PRESSURE GAUGE/RECORDER RANGE :....................... psig, serial no ....................... .

........................ psig, serial no ....................... .

Note:

1. To Increase or decrease pressure please contact authorized personnel .

2. Change the pressure without notice is forbidden .

3. Planning arid finishing testing please contact QUALITY CONTROL-personal


for WITNESSING.

( .•
._.?'
Prepared bv ( QC) :
St.lndard PrtX"t•dun.• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

Appendix 2
Page I of 2·

HYDROSTATIC TEST REPORT


REPORTNO.:

DATA:
J Customer
PT PLN PERSERO

PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number

Serial Number

Type

Size

Capacity

Service STE~M D~~JM )

M-j>
((. l- 01
Pressure & Design Temp. : 6091>5Kl, 491 "F

Max. Allowable Working Press. .J:::!~


Normal Working Pressure & Temp. :...1:·.~ ... C1f ............."F
Joint Efficiencies . .... .L... .
Radiography I Ultrasonic :100%

Test Pressure
0 Holding Time : 0.5 Hours

Standard ' Code CHINESE STANDARD GB JB!TJ612

Manufacturer WUXI HUACii!ANG INDUS !'RIAL BOILI'R CCU.Id


i
\

St,lndclrd Pnx-t•dure Procedure No.


HYDROSTATIC TEST Revision No. :
.
Edition: 7

page 2 of 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure ____£_~_ ~~[«____________________


Holding Time }0. HOUR

Test Result G-rJl!J


Date of Testing _'hfo.}-12.

WITNESSED BY

COMPANY

PT. PLN PERSERO

PT. MODERN BOUSTEAO

WUXI HUAGUANG INOUSTRIAL


BOILER CO.,Ltd

u I.

~., ...
p~ ... .

PR .....
8< .I'~ ,.....

n; ... ,..
REMARK I C.-\T.-\TA'\,
_,,M..,.,\

'
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• - ~lf1bklf~ti%
Hydroulie Test Report
f~t!il%:
~!1:g)l1~~* Ifp)l}J lf.-2 6 ·c
!;,~I lliitil/t
Mpa
Presscure Part Working Pressure Temperature

ff}J* ~% fPo4--rHf- f ~ 0~16 Mpo ~it$~ ,, 6


Prescure Gauge NO.
ffolf--11- J Range () r---'f b Mpa Accunacy Grade J, 6

p
7k i~l!f}J
Mpa
J1 curve Test Pressure
6-s
~ of I1tJ1}J I 1\ 4.2.
Work Pressure
t hydraulic
~ Test
~ ?o min T
1%J1Btl~
Holding Time
~±J,t.
'11 •

6- > Mpa~t, twi, t"Pfl~~~~}{lj~~-t~~-·


*'~~ =jtr~1J--l1~ Ptii·r~..
~
;. - ~ Pt· . ''

~l B~ : )I>Jc. I . 11- 1~t Yl : W ' NDUSTRIAL BOILER CWWJ.fi1 : 1~ 1 _ 1VI.6M ll: V~\vJ C /2-. 1?tu'-F
I I
(.£t/b. ~
Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

Appendix 7
Page I of 2

HYDROSTATIC TEST REPORT


REPORTNO.:

DATA:
PT PLN PERSERO
Customer --·-·-·-· -··
PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number

Serial Number -~----· ------------·····-·--·-···

Type

Size

0 Capacity

>~~~/ .
~ilr~sMIW:B!fL
Service

lf-1-MOc...
Pressure & Design Temp. : otl'l f SIGJ 491 'F

Max. Allowable Working Press.

Normal Working Pressure & Temp.


IL 2. MP(J. "
: ... ~....... f'Si.Q,_ .. .. .. .. . .. .. F

Joint Efficiencies :..... ..!. .....


Radiography I Ultrasonic :100%

Test Pressure

Holding Time : 0.5 Hours

Standard 'Code : CHINESESTANDARD GB JB·TI612

Manufacturer : WUXI HUAGlJANG INDUSTRIAL BOILER CO .. Lid

Date of Manutacturer
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition; 2

page 2 of 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure __ _E_._lj:_PsJQ/11ft1_______


Holding Time ,0- HOUR
)
\
Test Result t;f7l)A
Date of Testing 2-ofo ./. /2

WITNESSED BY

0 COMPANY NAME SIGNATURE

PT. PLN PERSERO


00A't'-'1 IV I®
"'
J)f:.c -rrz:i 1'-'\,UI"(J\) 1\A v~
PT. MODERN BOUSTEAD
MAXITHERM

~r~ f ~£$~Ii~·~p~~ ~cO.,LTD. ~~


WUXI HUAGUANG INDUSTRIAL
BOILER CO.,Ltd

WI) I HUkGUANG INDUSTRIAL BUlLht

.. L .. PI:;__,,, ./A. _P_<:;__,_"_c·


PR .....
-~--

u REMARK I CATATA!': :
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Hydraulic Test Report


fJ/Jl%: ' ~ ~~ 1:1
fpp, -v: i~ii!91 : § i'Yok
. ~!Hil1H;fiF ~~~I lif!f;IJ 'Lf-.2- Mpo J,f!_tj!Jt c· ·c l
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I
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i~ of 11tJI;b I 1\ Lf-.2.
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I --
JI}J:~: ~% f-Po4--ll-ij- j_ 11 O~b Mpa #It$~ ;, b

Prescure Gauge NO. Range
fPoll- -11-S Or-t b Mpo Accunocy Grode I· b

p
7k i~f.t!I}J
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8·1.f
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i~ of . I1t!I7J j_ I~ t.;-.2.
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i hydraulic
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(/ \ .
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............ .-
• •

St.md.lrd Pron.'dun.• Procedure No.


HYDROSTATIC TEST Revision No. : 0
Edition:

Appendix '
Page I of ~

HYDROSTATIC TEST REPORT


REPORT NO.:

DATA:

Customer
PAPUA INDONESIA
-·f.
Location
/
' BOILER UNrf I
Tag Number

Serial Number

Type

Size

Capacity

Service

{f<rt/-Mfa.
Pressure & Design·Temp. : 609 FS!u; 4~ I "F

Max. Allowable Working Press. ,!~·


Normal Working Pressure & Temp. : .. Lf:J'f.~ ............."F
Joint Efficiencies : ..... .). . . .
Radiography I Ultrasonic : 100%.

Test Pressure

Holding Time :05 Hours

Standard ' Code : CHINESESTANDARD GB JBITI612


0 Ma,nufacturcr : WUXI HUAGUANG INDUSTRIAL BOILER CO .•Ltd

Date of Manufacturer
' .

( )
Stclmi<lrd Pn'lCl•dun• Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2

page 2 of 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure __J-,_o_k__!'_Jf!r~---------


Holding Time }6 HOUR

Test Result (r...,of


Date of Testing )ofo·f ,12

WITNESSED BY

COMPANY NAME SIGNATU~

PT. PLN PERSERO


R-~-
t: 'i fi.
!J. r(£ !j }--

PT. MODERN BOUSTEAD


r
6\i\"'
r" -~ ...{A)-- c::: ..,
1
I
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MAXITHERM JV\c-e>nzl f-'LU(l)llvt-D - '~II'"V

WUXI HUAGUANG INDUSTRIAL


BOILER CO.,Ltd ?vr-JY :t~~$fti~l!AHf 1H~%~
MmT onna nn ·
nUAJ !llUUv I ftlfiL mLER CO., LTD.

1 PR ., ...

u REMARK I CATATAN :
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Hydraulic Test Report


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flfJt foi % FPo!f -II -lf- f 11 o ~r& Mpo #!1~~ I, I b


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Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
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Appendix 7
Page I of ~

HYDROSTATIC TEST REPORT


REPORT NO. :

DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number

Serial Number

Type
-lJE2!-···-.. ------···--··-·-·------·- ····--
Size
e Capacity

Service

Pressure & Design Temp.


4--&MJ1..
: 6U'H'SIG. 49! "F

Max. Allowable Workine. Press.

Normal Working Pressure & Temp.

Joint Efficiencie·s : .... L ...


Radiography J Ultrasonic : 100%

Test Prt!ssure

I Inkling Time : 0.:' !lours

/ '>

u St~llldard l"ndl.' CI!I!\ESJ. s·J i\Nlli\RD Cill JB TI6J2

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Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2

page 2 or 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure

Holding Time

Test Result

Date ofTesting

WITNESSED BY

sh~v.~ 1 t
COMPANY NAME

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MAXJTHERM

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WliXI HUAGLJANG INDUSTRIAL
BOILER CO.,Ltd . 'j__;--J$7 WU(J HUJ!::uii'Jr~·.-;;;~;·:/:::·-~:~,\r''
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Certificate of laboratory accreditation: No. CNAS L0883,·
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:q; ~ 25007 278 360 90

M: --------~2~0~09~-9~4~-----------
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record

Type: XG-60/3.82-M Product No.: LJ090 Component name: Boiler drum Test No.:LJ090
Test Thickness Film type Sensibilizatio Conditions Focal length MeV Ci Time Instrument
ratio n method of exposure min Type
)o25% 46mm AGFA-C Pb 650 0.355 34.2 25 Ir-I 92
7 798 30.6 40

/~
IU
j
2B

-j: 38 48 58

/
/ IS-j
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1- 18

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-4 -4
~
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{
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i
i I
C l500X96QOX·16
I!

Item Length of Length of scribing Length of negative film Pieces of photograph


welding
seam
longitudinal 6900 260 360 40
seam
., Circular seam 25007 278 360 90

Photoed by: Jia Fengyin Date: 2009-9-4


WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Test Report
Test by· Vessel workshop
Work No. 09601 Product No. LJ090 Type XG-60/3.82-M
Componen
Boiler drum Test No. LJ090 Welding method SAW
!name
Material Q245R Size <I> 1500X9600X46 Welder ID H64,H78
Steam boiler '
Regulation Test standard JB/T4730-2005 Ace. Grade qrade II
regulation (96)
Single outside,
Test ratio ?25% Technical level AB level Transparent mode
middle inside
Type of XY-2515
Focus size 4X4mm 3X3mm Film type AGFA-C7
instrument Ir-192
I
360X Sensibilization Pb: front 0.1mm, back
,. , File size Focal length 650mm/798mm
I 100/120mm method 0.1mm
1 '
· .:-:ay energy 0.355Mev Source activity 34.2-30.6Ci Exposure time 25-40min
Washing By hand Development
20±2'C Development time 5-8 min
method (trough wash) temperature

Ruling Ratio of Position of Evaluation


Length Piece of
') length welding image quality SWG grade( piece)
!' mm photographs
mm seam indicator I II III
Longitudina
Test result 6900 260 40 100 Source side 8# 39 1 ---
I suture
Circular
seam
25007 278 90 100 Source side 8# 86 4 ---
total 31907 ------ 130 100 ------ ----- 125 5 ---
1. There are 1 out oflimit flaws found in the docking ofthe equipment after 100% X-ray test, the total repair
Specification length is 105 mm, after the repairmen!, it was qualified by re-photoed. First percent of pass is 99.67%.
2. The specific repairmen! is provided in position and specification ofrepairmen! ofray test
Grade RT-
Responsi
III Preliminary Grade RT-1! Re-assessm Grade RT-1! Test report GradeRT- II
ble
Chen assessment Wangzili ent Wangxinhua signed by Fan Guoqi
engineer
Ruilong
Date 2009-9-28 Date 2009-9-28 Date 2009-9-28 Date 2009-9-28
WUXI HUAGUANG INDUS1RIAL BOILER CO. LTD
First time repairmen! of welding seam of pressurised component
Product type XG-60/3.82 Product No. LJ090 Work 09601
No.
Component Boiler drum Flaw LJ090 Date 09.9.16
name detection No.
Position of the first repairmen! Position of the first repairmen! Reason for flaws and repairmen!
measurement
Reason the clean work was not
4B9. Ill75-90 segment effectively been done between the
3B2. Ill 100-80 fauly fusion lays
Measure: find the position of the
defect,clean it with carbon arc
( .). gouging, and polish the surface to get
..- rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repairment ,after
that polish it, and get rid of the splash,

Date stamp the steel No. of repairmen!


of 09.9.16 Date of
welder.
repairmen! repairmen!

Repairing Guan Steel


welder Qunlin No.:H64
Edited by Gao jin Checked ZhuXinan Comment from Comment
by welding from quality
Date 09.9.16 Date 09.9.16 responsible assurance
\ engineer engineer
if'
Radiographic inspection repairment notification
.
Repmrment: J"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder ID H64, H78
II • I
Piece No. l;'\
'
---+-·---~ XJ
'
Position and character of defect i!l 1\'

4B9 IV75-90 segment


3B2 Illl 00-80 un-fusion

()
In charged Date Appearance Inspector Date
personnel inspection after
repairmen!
WangZili 09.9.16 09.917
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
First time repairmen! of welding seam of pressurised component
Product type XG-60/3.82 Product No. LJ090 Work 09601
No.
Component Boiler drum Flaw LJ090 Date 09.9.18
name detection No.
Position of the first repairmen! Position of the first repairmen! Reason for flaws and repairmen!
measurement
Reason the clean work was not
4B9. III 75-90 segment effectively been done between the
3B2. III I 00-80 fauly fusion lays
Measure: find the position of the
defect, clean it with carbon arc
( gouging, and polish the surface to get
~
. ' rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repairmen! ,after
that polish it, and get rid of the splash,

Date stamp the steel No. of repairment


of 09.9.16 Date of
repairmen! welder.
repairmen!

Repairing Guan Steel


welder Qunlin No.:H51
..
Edited by Gaojin Checked Zhu Xinan Comment from Comment
by welding from quality
Date 09.9.16 Date 09.9.16 responsible assurance
.
engineer engineer
{ )
Radiographic inspection repairment notification
Repairment· I"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder lD H64, H78

tX.
II .' l
---r--~
Piece No. X;
Position and character of defect Ill ' 1\.

IB5 Segment II-0 I 15-0-20


4B9 un-fusioned Ill 115-80

In charged Date Appearance Inspector Date


personnel inspection after
repairmen!
Hujun 09.9.18 Qualified Wei Xinglong 09.919
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type I 0 =46 Welder 10 H64, H78
Welding groove
SAW u Penetrated method Date 09.9.7
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I v II I I
of and
part No. assessment tion
\\·----1-............ X,J defect inspected
I II ' 1\"

I !A I ./
2 IA2 ./
3 IA3 ./
4 IA4 ./
' 5 IA5 ./
6 IA6 ./
7 lA 7 ./
8 lAS ./
9 lA 9 ./ X' 140-100, polish
segement for 9
points
10 !A 10 ./
II
12 2AI
13 2A2
14 2A3
15 2A4

( ' 16
17
2A5
2A6
18 2A7
19 2A8
20 2A9
21 2AIO Copy
22
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type I 0=46 Welder ID H64, H78
Welding groove
SAW u Penetrated method Date 09.9.7
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I v II • I of and
part No. ' . . . . . . Xl assessment tion
!X' ----1-. defect inspected
Iii i IV

1 3Al ./ Segment at 3 point


2 2 ./
3 3 ./
{ 4 4 ./
5 5 ./
6 6 ./
7 7 ./
8 8 ./
9 9 ./
10 10 ./ IV 20-80
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Remark
Photoed by Gu I Test room operator I Gu
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No.:LJ090
Test No. LJ090 Material Q245R 1}'pe I a =46 Welder ID H64, H78
Welding groove
SAW u Penetrated method
Middle inside
Date 09.9.16
method type
Evaluation grade Record position of
II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I V of and
part No. 1! ~ r assessment tion
t:\' ---+-------. X) defect inspected
I !l \ l\'

I ./ 2Bl ./
2 ./ 2 ./ ./ Water
3 3 ./
4 ./
5 ./
6 6 ./
7 ./
8 8 ./
9 Open~ Hole 9 ./ Sealed
10 10 ./
11 Open-Hole 11 ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./
16 16 ./
17 17 ./
18 ./
( .\ f-18_t----+--'-'---+--'-'-+--+--+-+------+---+-----+----l-----
19
20
21
22
23
24
25
26
27
28
29
Remark
Photoed by Jia Fengying I Test room operator I Pan Chunqin
WUX! HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ090
Test No. LJ090 Material Q245R Type I 0 =46 Welder lD H64, H78
Welding groove
SAW u Penetrated method Date 09.9.27
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v Ii , I of and
assessment tion
\.\' ---~---~ );_) defect inspected
lll ' !\
I .j 3B1 .j Seal deficiency
stripe 8mm
2 .j 2 .j .j Copy, un-fusion
IIII00-80
3 3 .j Illl20-105
polished
4 4 .j

5 5 .j Pressurised
6 6 .j

7 Open·Ho\e 7 .j

8 8 .j

9 Open-Hole 9 .j

10 10 .j

II Open-Hole 11 .j

12 12 .j

13 13 .j

14 14 .j

15 15 .j Scribing
16 16 .j

17 17 .j Scribing
18 18 .j segement
19
20 .j 3B2R1 .j

21
22
23
24
25
26
27
28
29
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type 1 a=46 Welder!D H64,H78
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v li • 1' defect inspected
'
;Y" -~---t---·-- X)
. Iii i IV .

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I 4BI
2 2
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3 3
( \ 4 4
5 5
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6 6
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7 7
"
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8 8
"
9 9
" IV 75-90 segment
Open-Hole

deficiency stripe
III 115-80
10
11
10
"
11
"
Open-Hole

12 12
"
13
14
13
14 ""
15
16
15
" Segment at 3 point
16
"
17
18
17
"
I9
20
21
469R1
"
22
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type 1 a=46 Welder!D H64, H78
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v li . I defect inspected
•x· ·--·- '
·r--~- >:1
111 ' r,·
I 5B1 ./
2 ./ 2 ./
.
3 3 ./ segment
,{ \ 4 4 ./
••
5 5 ./
6 6 ./
7 7 ./
8 8 ./
9 9 ./
10 10 ./
II II ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./
16 16 ./
17 17 ./
( ., 18
19
20
21
22
23
24
25
26
27
28
29
30
Remark
Photoed by Hu Zhongxin I Test room operator I Hu Zhongxin
Radiographic inspection repairmen! notification
.
Repa1rment: I"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder 10 H64, H78

II t T
Piece No. ,:\·--+--- ).,-)

Position and character of defect i li : Ji'

489 IV75-90 segment


382 IIII00-80 un-fusion

l \

In charged Date Appearance Inspector Date


personnel inspection after
repairmen!
WangZili 09.9.16 09.917
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
First time repairmen! of welding seam of pressurised component
Product type XG-60/3.82 Product No. LJ090 Work 09601
No.
Component Boiler drum Flaw LJ090 Date 09.9.18
name detection No.
Position of the first repairmen! Position of the first Reason for flaws and repairmen!
il t l measurement
i :<· ---r·--!o xj
repairmen! lH I 1\"

Reason the clean work was not


4B9. III 75-90 segment effectively been done between the
3B2. III I 00-80 fauly fusion lays
'·l;, Measure: find the position of the
defect,clean it with carbon arc
gouging, and polish the surface to get
rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repairmen/ ,after
that polish it, and get rid of the splash,
Date of 09.9.16 Date stamp the steel No. of repairmen!
of
repairmen! welder.
repairmen!

Repairing Guan Steel


welder Qunlin No.:H51
Edited by Gaojin Checked Zhu Xinan Comment from Comment
by welding from quality
. '
)ate 09.9.16 Date 09.9.16 responsible assurance
I engineer engineer
Radiographic inspection repainnent notification
.
Repainnent· 1"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder lD H64, H78

i! + I
Piece No. t\' ·--+--+
HlI ]\-'
X.l
Position and character of defect
1B5 Segment 11-0 I 15-0-20
4B9 un-fusioned III 115-80

In charged Date Appearance Inspector Date


personnel inspection after
repainnent
Hujun 09.9.18 Qualified Wei Xinglong 09.919
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel workshop
Work No. 09601 Product XG-60/3.82-M Component name Boiler Product No. LJ090
type drum
Material Q245R Size <I>I500x9600x4 Welding method SAW Preparation u
6 shape
Qua. 4 longitudinal Surface Polishing Heat treatment Before Type of PXUT3
joint, and 5 condition condition instrument 300
circular seam CTS-22
A
Probehea Angle probe Pro behead 2.5PI3x 13K2-D Front edge of 12mm K value of 2
d type model probehead probehead
Test CSK-IA Test surface Surface of Detection part IA-4A Acceptance <I> I X6-9
i ")jock CSK-IIIA inside and IB-58 sensitivity dB
' •,;
outside
Couplant Chemical paste Decoupling 3dB Test Reference <I>Ix6 Linear HI:!
compensati parameter reflector Scale
on
Standard Steam Boiler Test ratio 100% Test range 20 4 60 8 100
Regulation 0 0
Test JBrf4730-2005 Qualificatio Gradel dB value 50 4 36 3 26
standard n level 2 0

/
///
-- JB
,
I

''-iI ld
213
I
38 4B

~--"'\
5.B

''
r.:\1
I i'"~-~-~,.. ~ 1 1 .
. 3A1
-4'~ .
10
~-
-t 1
it 1 \
2~
--
{
'
2-ii -4-:.-
10
...¢...
f- 2 2-
~
4A1 10 -z
\
{~
"·~ "------'
I I
I
l Q': 1500 X. 9600 X 46
----·---..

Defect Defect No. No. of Position of Length of Defect depth Defect Defects
recording repairmen! repairmen! defect equivalentq assessm
log ent
---- ---- ---- ---- ---- ---- ----

Conclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by 100% UT test.
Remark The acceptance sensitivity should be improved by 6dB when examined the transverse defect.
Laboratory staff Hu Jun Wang Zili Qualifiction grade UT-I! Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel workshop
Work No. 09601 Product No. LJ090 Component name Boiler drum
Material Q245R Size <I> 1500x9600x46 Welding method SAW
Preparation U Surface condition Polishing Heat treatment Before
shape condition
Type of PXUT3300 Probehead model 2.5PJ3x 13K2-D Test block CSK-IA
instrument CTS-22A CSK-IllA
Qua. I set Test surface Surface of inside and Detection part IA-4A
outside IB-58
CoupIant Chemical paste Decoupling 3dB Acceptance <PI X6-9dB
compensation sensitivity
,. ~tandard Steam Boiler Test ratio 100% Qualification level Grade I
Regulation
Test JB!f4730-200 Technical grade B Checking time After welding
standard 5

18 28 38 4B 5B
I
- 18

[ '·c-,-----,-----------------------------------------1
. onclusion The seam of IA-4A, I B-58 were butt seamed, and they are qualified by I 00% ultrasonic test.

!.The acceptance sensitivity should be improved by 6dB when examined the transverse defect
2.The total length of ultrasonic is 31907 mm,totallength of repairmet 0 mm .. qualification ratio of first time
Remark is 100%.

3.The defect and position which were found by ultrasonic test are provided in Defect and Repairmen/ of
ultrasonic test
Responsibl Grade UT-III Inspector Grade UT-11 Checked by Grade Report Grade
e engineer Chen ruilong Hujun UT-I! signed by UT-Ili
WangZili Chen
ruilong
Date 2009-9-28 Date 2009-9-28 Date 2009-9-28 Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
The Position and other detail of Repairmen! of Ray test
Component Boiler Serial No. LJ090 Test No. LJ090
name drum
Component Defect Defect Times of Component Defect Defect Times of
No. quality length repairmen! No. quality length repairmen!
IBS Segment 35 I
4B9 Segment, 50 I
stripe
deficiency
3B2 Un-fusion 20 I

Total length 105 Recorded Fan Guoqi Date 2009-9028


of defect by
mm
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel workshop
Work No. 09601 Product No. LJ090 Type XG-60/3.82-M
Componen
Boiler drum Test No. LJ090 Welding method SAW
tname
Material Q245R Size cD 1500 X 9600 X 46 Welder!D H64, H78
Steam boiler
Regulation Test standard JB/T4730-2005 Ace. Grade Grade II
regulation (96)
Single outside,
Test ratio ~25% Technical level AB level Transparent mode
middle inside
Type of XY-2515
Focus size 4X4mm 3X3mm Film type AGFA-C7
instrument lr-192
360X Sensibilization Pb: front 0.1 mm, back
File size Focal length 650mm/798mm
100/120mm method O.lmm
'{-~energy 0.355Mev Source activity 34.2-30.6Ci Exposure time 25-40min
· )Shing By hand Development
20±2"C Development time 5-8 min
method (trough wash) tern perature
'~'k:~ ,-: rn~1:
.- . ... -~·-""~~"'--""" --'- .

.- ··r -
Hl
,---·
.:!B :m -q~

I
:'ill:
-----.------- .......

,_, - · - -__ [''


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--··' I :-.--r !
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\
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;

" ~.--......::U-J..I~~~.!!.t~. :~:.:!.!.'-_.-~~---,·--·-·· • ------··"'-1 r

Ruling Ratio of Position of Evaluation


Length Piece of
length welding image quality SWG grade( piece)
{ ) mm photographs
mm seam indicator I II Ill
Longitudina
Test result 6900 260 40 100 Source side 8# 39 I ---
I suture
Circular
25007 278 90 100 Source side 8# 86 4 ---
seam
total 31907 ------ 130 100 ------ ----- 125 5 ---
3. There are lout of limit flaws found in the docking of the equipment after I 00% X-ray test, the total repair
Specification length is 105 mm, after the repairmen!, it was qualified by re-photoed. First percent of pass is 99.67%.
4. The specific repairmen! is provided in position and specification ofrepairmen/ ofray test
Grade RT--
Responsi
III Preliminary Grade RT-ll Re-assessm Grade RT-ll Test report Grade RT-ll
ble
Chen assessment Wangzili ent Wangxinhua signed by Fan Guoqi
engineer
Ruilong
Date 2009-10-8 Date 2009-10-8 Date 2009-10-8 Date 2009-10-8
POST WELD HEAT
TREATMENT
REPORT

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(-! . HYDROSTATIC TEST
REPORT
. ----·-·-·---------- -----------------------------·- ---------------------------------,
Pr1 ~--·~..·dun.: ;-..;u_
---- - -------
WUXI Hli.-\(;liANG INDUSTRIAL BOILER CO.,Ltd Rev1.;;ion No I
Edition
-
Subject :
QUALITY CONTROL PROCEDURF: HYDROSTATIC TEST PROCEDURE

FOR
f STEAM DRUM BOILER UNIT 1
PLTU 2 PAPUA 2 X 10 MW

0
Prepared by Reviewed by Reviewed by Approved by
QC Engineer QAManager MBM-C PT PLN (Persero)
St.1nd.1rd Pn'lC!!dure Procedure No.
HYDROSTATIC TEST Revision No. : 1
Edition :

CONTENTS

SECTION NO TITLE

1.0 SCOPE

2.0 RESPONSIBILITIES

3.0 HYDROSTATIC TEST PROCEDURE

LIST OF APPENDICES

/
Stitndilrd Pnx·edun· Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

1.0 SCOPE

This procedure is applied to the hydrostatic test of the complete Steam Drum in
accordance with the requirements of the Chinese Standard GB JB/T1612 upon
completion of fabrication.
This procedure is applicable for shop fabrication.

2.0 RESPONSIBILITIES

2.1 The Production Supervisor is responsible for ensuring that Hydrostatic Test is
conducted in accordance with relevant job instructions which have been
reviewed and accepted by the QA Manager.

2.2 The personnel authorized by the Production Supervisor shall ensure that
the equipment as well as measuring device to be used are suitably, are
calibrated and that range is suitable or use in conjunction with the
Hydrostatic Test to be performed. QC Department will be responsible for
ensuring that calibration is undertaken. Records will be maintained as detailed
in Calibration Procedure.
Certificate of measuring device is remain valid upon the time test to be carried
out

2.3 The QC. Inspector shall issue completed " Hydrostatic Test Instruction "
(Appendix 1) Sheets to Production Supervisor/ Foreman.
The instruction will include, as a minimum :
{'
2.3.1 Job Number and Identification of the components or assembly to be
tested.
2.3.2 Pressure Gauge I Recorder identification and Range
2.3.3 Test Media
2.3.4 Test Position
2.3.5 Test Pressure & Holding Time

2.4 The QC. Inspector shall be responsible for compilation of reports and
records for timely submission to the AI for his review and Client's
Representative for approval and signature.
St.mdard Proredun..• Procedure No.
HYDROSTATIC TEST Re\·ision No. : 0
Edition:

3.0 HYDROSTATIC TEST PROCEDURE

3.1 A Hydrostatic test shall be conducted on Steam Drum after:

3.1.1 All fabrication has been completed, except for operations which
could not be performed prior to the test, such as weld end
preparation, cosmetic grinding on the base material which does
not affect the required thickness.

3.1.2 All examination have been performed, except those required after
the test.

3.2 Steam Drum shall be subjected to a hydrostatic test pressure which at every
point is at least equal to 1.5 times the MA\'1/P (the MATIVP may be assu111ed
to be the same as the design pressure when calnllatious are not made to detennhze
the lllaxilllllm allowable working pressure). All loading that may exist during
this test shall be given consideration.

No part of the Steam Drum shall be subjected to a general membrane stress


greater than 90% of its yield strength at test temperature.

3.3 The water used for Hydrostatic Test shall not cause any corrosion on the
material and the conductivity is 5 115/ em maximum.

3.4 Hydrostatic test inspection of all joints and connections shall be made at a
pressure not less than the MA \'liP.

3.5 Following the application of the hydrostatic test pressure, examination for
leakage shall be made of all joints and connection and of all regions of high
stress such as head knuckles, regions around openings and thickness
transitions. This examination shall be made at pressure noted in paragraph 3.4
above and shall be witnessed by the QC Inspector. Any leaks that are. present
shall be corrected in accordance with the rules, alter which the Steam Drum
shall be retested in accordance with these requirements.

3.6 An indicating gage, visible to the operator controlling the pressure applied~
shall be .connected to the Code item being tested.

Dial gauge shall not be less than 1 1h x test pressure and about double the max
test pressure.
Standard Prorl'dun• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

~.7 Vents shall be provided at all high points of the code item in the position in
which it is to be tested to purge possible air pockets while the code item is being
filled.
[ ....,

3.8 Before filling with medium and applying pressure, the equipment being tested
shall be examined to see that it is tight, clean, free from any debris, scale,
grease, etc., and that all low pressure filling lines and other appurtenances
that should not be subjected to the test pressure have been disconnected
or blanked.

3.8 Pressure gauge to be used in the above testing shall be checked again a Master
Gauge/ Dead Weight Tester.

3.9 Following application of the hydrostatic pressure test, a visual examination


shall be made on all joints and connections and of all region of high
stress such as, head knuckles, region around opening and thickness
transition sections.
This examination shall be inade at the inspection pressure noted in paragraph
3.4 above.
{

4.0 Any leaks that occurred shall be corrected in accordance with the rules after which the test
assembly shall be retest in accordance with the Code section requirements.

4.1 Any pressure test shall be witnessed by Production Supervisor, QC. Inspector, QA Manager,
and Client Representative, and record in the Hydrostatic Test Report (Appendix- 2)

4.2 Acceptance

The hydrostatic test shall be considered acceptable if the test pressure is maintained for a
minimum duration of 30 minutes and no leaks, and no significant deformations are
identified.
St.1ndard PnKt•dun• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

LIST OF APPENDICES

APPENDIX 1 HYDROSTATIC TEST INSTRUCTION

APPENDIX 2 HYDROSTATIC TEST REPORT


,.

Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:

APPENDIX 1- HYDROSTATIC TEST INSTRUCTION

PRESSURE TEST
BOILER SERIAL NO. : LJ089 MAWP :4.2 MPa

EQUIPMENT NAME :STEAM DRUM DESIGN PRESSURE : 4.2 MPa

DATE OF TEST TEST PRESSURE :6.3 MPa

HOLDING PERIOD 0,5 Hours

-TEST MEDIA : Plain Water

-PRESSURE GAUGE/RECORDER RANGE psig, serial no ........................ .

psig, serial no .......... ,............ .

Note:

1. To Increase or decrease pressure please contact authorized personnel.

2.. Change the pressure without notice is forbidden .

3. Planning and finishing testing please contact QUALITY CONTROL-personal


for WITNESSING.

Prepared bv ( QC ) :
.-, '.

Stmdard Procedun.• Procedure No.


HYDROSTATIC TEST Revision Nc.: 0
Edition:

Appendix 2
Page I of 2

HYDROSTATIC TEST REPORT


REPORTNO.:

DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNITy
Tag Number

Serial Number L!oJo


Type

Size

Capacity

Service

Lf-.1-Mfct
Pressure & Design Temp. :~491'F

tr-1-M.f)A.
Max. Allowable Working Press. :6~
'f-.2. MP~
Normal Working Pressure & Temp. : ...~....l>SKJ, ... $. ..'F
Joint Efficiencies : ........ ./.. ...... .
Radiography I Ultrasonic :100%

Test Pressure

Holding Time : 0.5 Hours

Standard I Code : CHINESE STANDARD GB JB!T1612

Manufacturer : WUXI HUAGUANG INDUSTRIAL BOILER CO.,Ltd

Date of Manufacturer

· Pags 7 nfX
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2

page 2 of 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure G· s PSl(l 010________


Holding Time ~--· HOUR
Test Result G-m~ol
Date of Testing 2-;:;{o.f./3

WITNESSED BY

COMPANY NAME

-~-
PT. PLN PERSERO
IN
PT. MODERN BOUSTEAD

!.\. -=·
WUXI HUAGUANG INDUSTRIAL 'A l=t
BOILER CO.,Ltd
CO.,LTD

. -···-·--· --·- ··----·-·-· ____ 2. ___ ... ________________ .____ ._;__ ..... ____ I'_IL .....~- ___ --·· --·--··· ..

-------------·--··---· _ __t_ ______ . _______ ___;_ ---· TG ......____ .____ ----·--·-··


REMARK/CATATAN:

Pagc8<~f8
"",
./ ~JI#Jkliiattlt
Hydraulic Test ·Report
f~~%:
~EiU1~~ff-
Presscure Part
i!'h
DYUWI
rn 2 _ltf}ffJ
Working Pressure
42 Mpa Jf1t11lt
Temperature
6 ·c

~% FPo<r- ~tt-1 f ft 0 '"'-' tf:; Mpa


Eih* ~it~~ I 'b
Prescure Gauge NO. Range
fPolf--11-j 0"-ib Mpa Accunacy Grade ,,£
p
Jk i~#ft}I}J Mpa
'

p,
)I curve Test Pressure
i~ of I1fJI}J I 1\ 'f,2
Work Pressure
t hydraulic
tliJ Test
~ .jo min T
1%JIBfl~
Holding Time
itit:
*r~~ 6-~ Mpai~t, t~i vrlevif#f~ 1 ,iM~1H*':.=I I
tJ $)ti\\ "r.i'.,'
*'i BJtJl: )VI 0. I . IJ
8

}~t lJ1 : _m- ?ZJ ·J .,. ....•,

INDUSTRI:\L BOILER
~<;' .,,. ,,,,-)lr
.' f\ ·-·. ~~ .

lfJ·:
~···.·

~:xt~ i-~'vf-
v .
. ~
l#:: \)b'JIY'; tN

(}Qy,,. ~
{-~- 1'-'·y'
;r
Stclnd.lrd Pron~dun.· 1
Procedure No.
HYDROSTATIC TEST 1
Re':'i.sion No. : 0
Ed1hon:

Appendix 7
Page I of 2

HYDROSTATIC TEST REPORT


REPORT NO.:

DATA:
PT PLN I'ERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT).
Tag Number

Serial Number LJoJo


Type ·--- ·--------
Size

Capacity
------·--------------·-··--·----
Service . sr~Wr2 .
lf-.2-::i"i.
Pressure & Design Temp. :609 PsiG, 491 "F

lf. ).Mf"' .
Max. Allowable Working Press. :~

Normal Working Pressure & Temp.


~1 MPo.
: ............ ~ •............. "F

Joint Efficiencies :...... J ..


Radiography I Ultrasonic : 100%

Test Pressure : <rfJ.J FSf6 'iJ·l.f.-/IAfo.. .


Holding Time :05 Hours

Standard ' Code CHINESE STANDARD GB JBiTI 612

Manufacturer WUXI HUAGl!ANG INDUS !"RIAL BOILER CO ..l.td

Date of Manufacturer
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2

page 2 of 2
TEST RESULT

Test Medium PLAIN WATER

Actual Test Pressure

(~-\ Holding Time HOUR



Test Result

Date of Testing J-o/o.f.l)

WITNESSED BY

COMPANY NAME SIGNATURE

PT. PLN PERSERO

PT. MODERN BOUSTEAD

WUXI HUAGUANG INDUSTRIAL


BOILER CO.,Ltd

..·..L.
~-· PR .....

3.

REMARK I CATATAN :
,. . .. ;
.~~-) ~JI:(tfJkli~ll%
·
~


Hydraulic Test Report
f~l%: f?~ i,iij%: i~iJbkl : §7itlk
.2. _I 4-.2- ·c
Presscure Part Working Pressure T ure
JI;IJ;~ i,iij % T-Polf- -1 I -'+ f fl o __,__,,b Mpa ~11tH~ ,, 6
Prescure Gauge NO.
FPoi+-n-J Range Qr----{ 6 Mpa Accunacy Grade /. 6
p

curve
~lf17J 1------,---......----M-pa_--. S·Cf
Test Pressure
of I1JJ17J
rrA. h d . . Work Pressure
'1!'£ y rau 11c
Test
~ 0 min T
1*!1Bfl~
Holding Time

Stctnd,ud Proct'dun.• Procedure No.


HYDROSTATIC TEST Revision No.: 0
Edition :

Appendix 2
Page I of 2

HYDROSTATIC TEST REPORT


REPORTNO.:

DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT).
Tag Num[!er

Serial Number
"' '
Type ··----
Size

Capacity ---------·----·
~-
Service

Pressure & Design Temp.


tf-W!Af"
:~.491"F

( ) tf'.NMjo.
Max. Allowable Working Press. :~

Normal Working Pressure & Temp. :..fJ~. -~~ ............."F


Joint Efficiencies : ...... /.. ... .

Radiography I Ultrasonic :100%

Test Pressure

Holding Time : 05 flours

Standard • Code :CHINESE STANDARD GB JJ3-"Tl612

Manufactur~r \\"UXI HUMjl !ANG INDUS l"RIAl BOILER CO .. l.td

Date of Manufacturer
Sl:dndcml Pn)(l'l1urc Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2

page 2 of 2
TEST RESULT

Test Medium : .PLAIN WATER .

Actual Test Pressure :J. o() ~~~----------


Holding Time ~ HOUR

Test Result ... -- G-lrb{


Date of Testing :f-o/0: f,l3

WITNESSED BY

COMPANY

PT. PLN PERSERO

PT. MODERN BOUSTEAD


MAXITHERM

()
WUXI HUAGUANG INDUSTRIAL
BOILER CO., Ltd

I. PI:;:.--.-~ P_<:; ,.... ,

' PR .....

TG ......

REMARK I CAT.-\T.-\1\:
.. ,. ) ~Ei1tf7kJI~tlt
Hydr;aulie Test Report
f~~~%·
~JI:gjl1~~t- ~U~2 Itj:JI}J 4-.rt.;- Mpo Jf!i1&lt 6 ·c
Presscure Port 1'1:::~ n ci2PY Working Pressure Temperature

JI}Jt ~% fPDlf--r 1-lf- I i 0 /'\./f b Mpo #lt$~ I' b


Prescure Gauge NO.
fpoCj--11 - .f Range 0 "-'lb Mpo Accunocy Grode ;,6
'
p
Jk Mpo
1~~JI}J
)f curve Test Pressure
7·o S'
~ of I 1-J:JI}J I 1\ (;..J c;
' Work Pressure
~ hydraulic
till Test
~ ?v min T
1*/IBtl~
Holding Time

M~: ~~~
;;1:1'~11 $.£B:_ Mpaii\ll, tjf~-!l~J!tji..
~l8~: )vfo.}.)S
' ' ~\~
1~ll-t\ ~
~\~ 't~\\)~ .
ilJi\:
p
~.XO ~ T. I'-1Ar\V\ li:
~ ~lt.
\)(Mi1tl P-:lray-
t-

~ '
------
...

Procedure No. - - - · - - .-~


HYDROSTATIC TEST Revision No. : 0
Edition:

Appendix 7

Page I of 2

HYDROSTATIC TEST REPORT


REPORT NO.:

DATA:
PT I'I.N PERSEIW
Customer
PAPUA INDONESIA
Location
BOILER UNIT J..
Tag Number

Serial Number

Type

Size

Capacity

Service

Pressure & Design Temp. :a~~~;![~


( )ii <f<I:,MfC\
Max. Allowable Workin~ Press. : 6U9i'St6-

Normal Working Pressure & Temp.


4-.b MVq .
: ............. ~: ............ .
"F

Joint Eftlciencies : ...... /.. .

Radiography I Ultrasonic :100%

Test Pressure

I folding Time :05 I lours

Standard · Code CHINESE S"l ANDJ\RD (ill JB·TI612

Mcmufactur~r . : WUXIIHJA<illi\N(, INDI iS I RIAl. BOILI-.R CO .• I.td

Date or ManuEKturr:r
St,1nd.1rd Pr()(l'tfun• Procedun• No.
HYDROSTATIC·TEST Revision No. :
Edition: 2

page 2 or 2
TEST RESULT

Test Medium

Actual Test Pressure

Holding Time

Test Result

Date of Testing

WITNESSED BY

COMPANY NAME

~ ~-
PT. PLN PERSERO
w
PT. MODERN BOUSTEAD

WUXI HU.AGUANG INDUSTRIAL


BOILER CO.,Ltd

··n:ST EQUIPl\:IE"iT" I. PG ... & P<,; :···.·.·


I'R .....

T<:; ....... .

REMARK I C.4.TATAN :
. .
'"''""'·

~-" ~JI#;J<.JI~tl!-
Hydraulie Test Report
f~~%:
~r- 1ii .2. I 1fEi)J Mpa ~~1iil t ·c
Presscure Part Working Pressure Temperature

~% fPo'!--11-Lf-
Prescure Gauge NO. Range o"-'If Mpa Accunacy Grade

p
i~Qk}f_}J
Mpa
curve Test Pressure
of I1fJI}J
rrA. h d • Work Pressure
'i!!L y rau 11c
tliJ Test
~ -3o min T
i*JIBtl~
Holding Time
Wuxi Measurement Testing Center

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Certificate No.

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4:9' ·C.'tH~l Jt<t:E!i: ft:ill::f&Ji:;tJl,:ttJ. ft:I:J1:~ iiE45 ~-, c;)),) tEft (2008) 1002"5·.
This laboratory is national legal metrological verification institute.Authorization certificate No.(2008) 1002.
4:9' ,c,,.®_j:J: T 9' OOB-~i'f')t OOal<:"M. jjJ<f! Jll.i;-(8-M_ fiT, 1A. jjJ iiE 45>}: CNAS L0883.
This laboratory has been assessed by China National Accreditation Service for Conformity Assessment(CNAS).
Certificate of laboratory accreditation: No. CNAS L0883.
:4>9'•C.'Jii1 T 9"$-A~::J:!<~ OOit:l:iA iiEJI:i.t.l'-1-'l'ili, iA iiE-ft~iiE-t5: 2008100038Z.
This laboratory has assessed by China Metrology Accreditation Service,certificate No.2008100038Z.
4: 9' .c,, :±l J'l< fl<.J ~il.il:l$Ji1J j)i)J~ ~ 00 al<:fn 00 !>f-it :I:;Ji!iflt.
All data issued by this laboratory are traceable to national and international measurement standard.

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J
:8'11~ %1~=~·rnt
111!~1!·· /f'fdl! 5EI3UIIt1dl!.ll iiE45~-% /1l~J!Il
Name Measurement Uncertainty/Accuracy Certificate No.Nalid Date

~;
E1988lx~ llH± 0:1:t>FiiE¥ m

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:fli it: lliMHiF f!h~i: (-0. 1 ~60) MPa ±0.4% 1037.\}
2011-7-5

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:8'11~ M-%n.!i!~ :flif!IJE.l!/lltli.lft I! 1iE 45 ~-% /1l~J!Il


Name Modelffype Uncertainty/Accuracy Certificate No.Nalid Date

-=~m~:.l:llif.lit (0. 1-6)MPa ±0.05% 2642625/2010-8-7

=~l-iS ~:tl:lli 1.1 it (1-60)MPa ±0. 05% 2572761/2010-1-24

2648584-2648598,2648605/2009
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Place Temperature R.Humidity
'
V;t: 1, *~~:$:9'·C.•-t5ilii~tL HHill5H'illi~:$:1iE-t5.
~ote: This certificate shall not be reproduced except in full, without the written approval of the laboratory.
2, :{>: iiE 45 (l{]:f&Ji: ~ 51HlU..t Jfr:f&-& W1f).:j{.
!\ The results are only responsible for the item verified.
q_ ·,t,: iii' ,p;.;to1JII;);; ~;T!"'S ffi %:7f;j&.
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Certificate No.
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Jjlj § tt;;f:~* 1£!5E~*


71'-m-.~~ +1. 6% 1.0%
§lm~~ ~1.6% 0.5%
$£~{l[;f$ ~0.8% 0.0%
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Certificate of laboratory accreditation: No. CNAS L0883.
;;fs: 9' •C.,J!n 7 9' $A ~:Pi:fn 00-M-:I:iA iiEJI:l1iH'!''iti, iA ii£-&l-:f;}ii£4$: 2008100038Z.
This laboratory has assessed by China Metrology Accreditation Service, certificate No.20081 00038Z.

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All data issued by this laboratory are traceable to national and international measurement standard.

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Name Measurement Uncertainty/Accuracy Certificate No.N alid Date

[1988)X#Jr!H±0:ll:~iiE~~.
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2011-7-5

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Name Model/Type Uncertainty/Accuracy Certificate No.N alid Date

=- ~m*:ttffifl i.t (0. l-6)MPa ±0. 05% 2642625/2010-8-7

=- ~m*:tt.i±.Mt (1-60)MPa ±0. 05% 2572761/2010-1-24

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ltifffifl~ffi. (-0.1-60)MPa 0. 4*ll -9-8

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tt : :1'1.f11ill?J-jiilitl*iiE 4S •
1, *f£*""' ,c,, i'Sl!iit:'Jt;tli.,
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The results are only responsible for the item verified.
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jj[ ~ tiiU '% : 3196911
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Results of the verification

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.

'

!
I
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IJ PLN (Persero) Pusat
~INIRING
f'fdliJ

PLN Doc.No. 1

BLOW DOWN EXPANDER


Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
I Issue for approval
2 Issue for approval

lag MODERN BOUSTEAD MAXITHERM


CONSORTIUM
Contract No. 454.PJ/041/DIR/2008 • "=-
'
.

Consultant :

KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
TECHNIC CO., LTD - /~
HDST

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-02 0
Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co., Ltd.


. .. . ~··~·
"---·· .
Periodic Peng
Product Name Blow Down name Fei&Yang
Expander Welder Baiyun
Product No. 2009-238 steel stamp no. ~.~
Welding Seam No. A1 certificate no. 1344&1341

Material JB/T4730.2-2005
Test I
Base Q235"B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test 111 RTOUT OMT oPT


Specification ~=6
Method
Qu Luqing Qualified OGrade I Q Grade II
Welding Group
Group Grade OGrade Ill
Test 0100% G1 ~ 20% and 4::
Application Date 2009.12.25
Proportion 250mm
Test Position:

A1

1800

Body

Jiao
Inspector Date 25-Dec-09
Shizhuang
·-·-·--·------~~~~~~~~-

Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co.,Ltd.


------ "'''''''"'''''' .... --·--···
Periodic
Product Name Blow Down name Peng Fei
Expander Welder
Product No. 2009-238 steel stamp no. <§>,
Welding Seam No. A2 certificate no. 1344

Material JB/T4730.2-2005
Test
Base Q235•B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test 111 RTOUT OMT OPT


Specification 6=10
Method
Qu Luqing Qualified OGrade I 0 Grade II
Welding Group
Group Grade QGrade Ill
Test 0100%
Application Date 2009.12.25
Proportion
Test Position:

A2

200

Body

Man Hole Ring

Jiao
Inspector Date 25-Dec-09
Shizhuang

.
-------'----------
Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co.,Ltd.


l---- -··· - ---- ------ ----··-········ - ..
Periodic Peng
Product Name Blow Down name Fei&Yang
Expander Welder Baiyun
Product No. 2009-238 steel stamp no. ®.4
Welding Seam No. 81,82 certificate no. 1340&1337

Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test G'J RTOUT OMT OPT


Specification .8.=6
Method
Qu Luqing Qualified DGrade I Q Grade II
Welding Group
Group Grade G'JGrade Ill
Test 0100% Q] ;:: 20% and 4::
Application Date 2009.12.27
Proportion 250mm
Test Position:

A1

1800

Body

Jiao
Inspector Date 27-Dec-09
Shizhuang

..
Seam Welding Ray Photography Process Card
Periodic
Blow
Pr<Jducl-No~ -----2009,232 Product-Name------- ----Type---
Down
Expander
Specification DN1500 Material Q235b Welding Method p
Test
JB4730-2005 Photography Grade __ ,_
Ab Acceptance Grade
I - Standard- -~-----· -------- ·- ·-·· . - -------······--··- -

Detecting
XXH2505 1.2*2.0 I
Machine Focns Size Testing Time
XXQ2505 2.0*2.0
Model
Film Grade AGFA Film Specification 325*80 IntensifYing Screen
Image
Quality
Ill Image Quality Indicator Sensitivity 12 Negative Blackness
Indicator
Model
...
. '!eveloper
--\ By manufacturer Developing Time 5 Developing Temperature
ormula
Seam
transillumination focal Times Of Primary
Seam welding Test Transillumination
thickness mm length Transillumination Transillumination V•
Welding No. length Ratio% Method
mm N Length (mm)
mm
Single-Wall
AI 1585 ~20 &Single 8 750 1 320
Transillumination
Single-Wall
A2 200 100% &Single 13 750 1 200
Transillumination
Center
Bl 4747 ~20% 8 750 4 320
Transillumination
Center
B2 4747 ~20% 8 750 3 320
Transillumination
r-·
1 .._.sillumination Arrangement Diagram

...·
•••
{.
I
•... ·•··.. ·•·· ·
....·. .
.
. . ·.·. ·•···.
..
..

...
·.·
... ..... .. ·. . ·. ·...
..
-•

·4: fLz.
"c.r:..-:. f:-)
...
..
···. .,&.1 .~1 .. .. · ...... .
.· ... ·.······ . .

•••

. rh-f

i
! 81'' . / '
A\.
·~'.
/,
.
..,t..z-r . ·.
··~, ;'~
.··. . . .. ·.
··... -
I' ...
~
~ ~-?
-1-

-~ -1- ..
..
...
·. ·. .

· .• ·.·••.··.··· ·.· . .· .
.
.. ..·· ... ------ ......

Technology Requirement And Notes

Edl!ing:Peng Xianping Date: 21-Dec-09 Approval: Wang Xmoq•ang Date:21-Dec-09


Seam welding ray test report
Product uo.:S238 Product name: Drainage Expander
Work Material grade Q235B
.. ---··-···-·~--·

ptece
Test Source type Xray Equipment XXQ-2505
conditio model
n and Focus size 2.0*2:0 Film grade AGFA
~
Rmcess f-sensiliz•tinn Ph front.screen 0 03 rear screen 0 03 ; Film .. 350.*.8.0
data method specification
Image Quality III Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min;
Formula condition temperature:20'C
Photography AB Film blackness 2.0-4.0
quality grade
Seam welding AI Bl B2 A2
no.
Plate thickness 6 6 6 10
mm
Transilluminati Single-wan Center inner Center inner Single-wan
on Method Transilluminati Transillumiuati Trausillumiuati Trausilluminat
on on on ion
Ll(focal 700 750 750750 700700
length) mm
EnergyKV !50 160 160 165
Pipe current 5 5 5 5
mA
Exposure time 3 3 3 3
14min

·c;
image quality 14 14 14 14
index required
Seam welding 1585 4748 4748 200
length mm
Primary 320 320 320 200
Transilluminati
on Length
(mm)
Qualified class III III III II
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/t4730-2005 Testprocess no.
Qualifie A class seam B class seam intersecting Total(pc) Result Grad Grad Grad Grad
d pieces welding(pc) welding(pc) seam e e e e
welding(pc) I(pc) II(pc III(pc IV(pc
) ) )
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test
28-Dec-2009 sea\28-Dec-2009
X ray Destructive Testing Original Record
Workpiece Drainage Workpiece 2009-2438 Work 6mm filming 21-Dec-2009
name Expander no. piece date .

thickness
Application S238 Welder code 1344 Destructiv ~20% Test ffi/4730-200
no. e standard 5
proportion
~- . .sensitizati J;";J, ' " AC:J<A f), ct~ XXH2505 nualified- Ill--~ -

nmethod mfoil emachine class


method model
Exposure 170KV 50mA 3min F700min Image 12
condition quality
index
Fihn 320mm developmen 2o·c developmen 5 Blacknes 2.0-4.0
effective t t time s
length temperature I

_No. Film no. Defect Defect Grade Repair: Rl Repair: R2 Repair: R3


position proper! Defect Grad Defect Grad Defect Grade
y property e propert e property
y
I
Hole I I
I
I
I
.
Hole2 II
Hole I I
Hole I I
Hole I I

r-.

·- -

filming: Peng Xianping Washing: Wang Xiaoqiang Assessment: Wang Xiaoqiang


Seam welding Ray Test Position Diagram
Product no.: 2009-238 product name: Drainage Expander

+" ···~·- ·- ··c'·""' "' ""'"'·''''""""·~<"•"'··•·c•"''··•c•"•""'•·• •·•· ·· •: ·· •' • ·• "'" " ··1- ·· •
~~~~~~~~~~--~~~-4-T

Reporter: Peng Xianping certification: Approval:WangXiaoqiang Nondestructive test seal28-Dec-2009


RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009
--···-----=-::------::----:----:-::~--==------=:-----==----::-·-::-c-::---

Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co., Ltd.


f-------·· .. ~- -~
~---- ·-· ---- --

Yang
Drainage Baiyun
Product Name name
Expander &Yang
Welder
Yongtai
Product No. 2009-240 steel stamp no. ~ <i>
Welding Seam No. A1 certificate no. 1340&1337

. Material JB/T4730.2-2005 """

Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test rnRToUT oMT OPT


Specification ~=8
Method
Yang oGrade I D Grade II
Qualified
Welding Group Baiyun QGrade Ill
Grade
Group
Test 0100% 111 ;:: 20% and <j:::
Application Date 27-Dec-09
Proportion 250mm
Test Position:

A1

1800

Body

Jiao
Inspector Date 27-Dec-09
Shizhuang
------· --····---------------

Nondestructive Testing Requisition


................. ·-·- - - - - - - -

Qingdao Xinghe Technology & Engineering Co.,Ltd.

Yang
Drainage Baiyun &
Product Name name
Expander Yang
Welder
Yongtai
Product No. 2009-40 steel stamp no. ~~
Welding Seam No. 81,82 certificate no. 1340,1337

Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test 111 RTOUT oMT OPT


Specification 8.=8
Method
Yang OGrade I D Grade II
Qualified
Welding Group baiyun QGrade Ill
Grade
Group

Application Date 27-Dec-09


Test 0100% Ql ~ 20% and -t:
Proportion 250mm
Test Position:

Bt. - .:•' ,. · .!!.-· .


r···-- "'· -•
\,, ·.

----· 1\\ •. ' .


I

\ \. ol~~~}-
- .. :-:· :,;. '

L...--

Jiao
Inspector Date 27-Dec-09
Shizhuang
Nondestructive Testing Requisition

_ _Q-'-i_,nQ~ao Xinghe Technology & En!:J!Il_eering Co., Ltd.

Drainage Wu
Product Name name
Expander Dapeng
Welder
Product No. 2009-240 steel stamp no. ~.
Welding Seam No. A2 certificate no. 1339

Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"

Test III RTOUT OMT oPT


Specification 0 =8
Method
Yang OGrade I D Grade II
Qualified
Welding Group Baiyun GnGrade Ill
Grade
Group
Test 0100%
Application Date 21-Dec-09
Proportion
Test Position:
. -

A2

50

Man hole ring

Jiao
Inspector Date 21-Dec-09
Shizhuang
Seam Welding Ray Photography Process Card
Product No. 2009-240 Product Name Drainage Expander Type
Mate .• , Automatic+ .
"fication- "~'S-B \lTol~'"!}M<llhod
"' -
Manual
Test Standard JB4730-2005 Photography Grade AB Acceptance Grade III
Detecting
Overall Inspection
Machine :X:XQ2505 Focus Size 2.0*2.0 Testing Time
___ , ___ Qualified
Model- .. -
Film Grade AGFA Film Specification 320*80,220*80 Intensifying Screen 0.03
Image
Quality Image Quality
III 13 Negative Blackness 2.0-4.0
Indicator Indicator Sensitivity
Model
Developer By Developing
Developing Time 5 20"C
Formula manufacturer Temperature
; .. ..

Seam Seam transillumination focal Times Of Primary Pii


Test Transillumination
.
)ding
No.
welding
lengthmm
Ratio% Method
thickness mm length
mm
Transillumination
N
Transillmnination
Length(mm)
volt!
K'
Single-Wall
AI 1800 "'20% &Single 11 700 I 320 16
Transillumination
Single-Wall
A2 !50 100% &Single 11 700 I 220 16
Transillumination
Single-Wall
Bl 2562 "'20% &Single 11 700 3 220 16
Transillumination
Single-Wall
B2 2562 "'20% &Single 11 700 3 220 16
Transillumination

r- •·

Transillmnination Arrangement Diagram

~- ...... ..,
'(st£:

I

.
.-


\ . ·.. ·.. ··
. _I' :'' . •.?.,:
. .· .
'
I ('•<
·....,;:;c
.•.
....
.

·-A~.i-·-.·· ··:
A<f.- ....... ·.· · ..· · . · .•. I
;.;t-f •·.
l" "';' ;.· . ·•·..·.·.
.
.. ·.
. .
.
.
..
. ·• ~ .. ' .
.. .. ~'d··•<• ·.••••
.
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.

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'!:>!"} .
., ·x~~
· ;

·--·-------- ······-·-·-·--·· ..
. lr"'K fffc hf:J,:,

Teclmology Requirement And Notes

Editing:Peng Xianping Date: 21-Dec-09 Approval: Wang Xiaoqiang Date:21-Dec-09


Seam welding ray test report
Product no ..·S240 Product name· Drainage Expander
Work Material grade Q235B .
···----·-··
piece
Test Source type Xray Equipment XXQ-2505
conditio model
n and Focus size 2.0*2.0 Film grade AGFA
--- _process __ -sensitizatioU------ --I!b-front-screen-0.03-reai'-Screen-0.0-3----- ----· -·-· Film----i--3-50"'80-- -·- ···-····--- -------·------- I---
data method specification
Image Quality III Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min;
Formula condition temperature:20'C
Photography AB Film blackness 2.0-4.0
quality grade
Seam welding AI Bl B2 A2
no.
'-i
Plate thickness 8 8 8 8
rmn
Transillmninati Single-Wall Center inner Center inner Single-Wall
on Method Transilluminati Trans illuminati Transilluminati Transillmninat
on on on ion
Ll(focal 700 400 400 700
length)rmn
EnergyKV 160 160 160 160
Pipe current 5 5 5 5
mA
Exposure time 3 3 3 3
14min

~
image quality 14 14 14 14
index required
Seam welding 1800 2550 2550 !50
lengthrmn
Primary 360 220 220 !50
Trans illuminati
on Length
(mm)
Qualified class III III III II
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/t4730-2005 Test process no.
Qualifie A class seam B class seam intersecting Total(pc) Result Grad Grad Grad Grad
d pieces welding(pc) welding(pc) seam e e e e
welding(pc) I(pc) II(pc III(pc IV(pc
) ) )
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test
28-Dec-2009 seai28-Dec-2009
X Ray Destructive Testing Original Record
Workpiece Drainage Workpiece 2009-240 Work 8mm filming 21-Dec-2009
. name Expander no. piece . date .
- ···-- --
thickness
Application S240 Welder 1340,1337 Destructiv ~20% Test ffi/4730-200
no. code e standard 5
proportion
·---- r-sensitizatio --alnminu--- - Eilm.type-- - - -AGI'A---- -- -Destrnctiv- ---- XXQ2505---- -Qualified- --III--- -- -

n method m foil emachine class


method model
Exposure 160KV SOmA 3min F 700min Image 13
condition quality
index
Film 320mm developmen 2o·c develop men 5 Blacknes 2.0-4.0
effective 220mm I t time s
length temperature
No. Film no. Defect Defect Grade Repair: Rl Repair: R2 Repair: R3
. \
position property Defect Grad Defect Grad Defect Grade
property e proper! e property
y
A2-l I
Bl-1 I
Bl-2 I
B3 I
B2-l slag III
inclusio
n

2 Hole I I
3 Hole2 II
Al-l Hole2 II

--
filming: Peng Xianping Washing: Wang Xiaoqiang Assessment: Wang Xiaoqiang

-----Seam Welding Ray Test--FilmAssessmen-t-For-mt----


Product no ..· S240 product name· Dminage Expander
No. Seam Film Intemcted · Fihn Image Plate Defect Assess Primary remarks
welding no. seam blackness(D) quality thickness{rom) property {grade) Transillumination
I no.____
-· ""
;mlPY __ann length{rnm\
connection quantity
I AI -I 2.0-4.0 13 8 Hole2 II 320
2 A2 -I 2.0 13 8 No I !50
defects
3 Bl -1 T 2.0 13 8 No I 320
defects
4 -2 2.0 13 8 No I 320
defects ·
5 -.
-3 2.0 13 8 No I 320
'
defects
6 B2 -1 T 2.0 13 8 slag III 320
inclusion
6mm
7 -2 2.0 13 8 Hole I I 320
8 -3 2.0 13 8 Hole2 II 320
9
10
ll .. - ---·· --- - .. -

12
13
14
15
16
·~
.
'
19
20
Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009

Seam ·welding--Ray-:-T-es-t-Positittn-Diagram
Prodnct no.: 2009-240 prodnct name: Drainage Expander

1------·-·- ····-··---·----

·i

Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal 28-Dec-2009
RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009
Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co., Ltd.

Continuous Blow
Product Name name VI
Down Expander
Welder
Product No. 2009-239 steel stamp no. (2)
~- . ·--""" WeldiAg Seam No. A1 ···-·· ·- -----Cel"tificate.11o,.. . .............

Material
JB/T4730.2-2005 "Nondestructive
Base 0235-B Test Standard
Pressure Equipment'
Metal Specification

Specification .8.=8 Test Method rn RTOUT OMT OPT


Yang Baiyun OGrade I D Grade II
Welding Group Qualified Grade
I Group m1
Application Date 27-Dec-09 Test Proportion b100% -G20% and -1::250mm
Jt Position:

A3

200

Man hole ring

. '

Inspector Jiao Shizhuang Date 27-Dec-09


Nondestructive Testing Requisition .
--~-----·
.
-

Qingdao Xinghe Technology & Engineering Co.,Ltd.

Product Name
Continuous Blow
name
w
.. .. - Dowr+-Expande~ ··-·-·-·--·--·· Y<
Welder
Product No. 2009-239 steel stamp no. <s> .
Welding Seam No. B1, B2 certificate no.

Material
JB/T4730.2-2005 "Nondestructive
Base Q235-B Test Standard
Pressure Equipment'
Metal Specification
,
Specification ~=6 Test MethOd · Q]RToUT oMT OPT
Yang baiyun oGrade I Grc«lflll JG
Welding Group Qualified Grade
Group D
Application Date 25-Dec-09 Test Proportion 0100% ,(}:20% and <!::250mm
Test Position:

___

-·.
._,

--~----···
82 83
I
,.

! !' \
' - _\\·-·--
·;

' -~ -~ 'I \
----~-------
i I

j
A'"i I
'i ,":";'(. i l

I
....... .
'
r···
. l
I
o.t.n·..o.~o o:·•.._ I
I
:_ ./
----C.:...-~-----:.-· . I

···············

Inspector Jiao Shizhuang Date 25-Dec-09

Nondestructive Testing Requisition

Qingdao Xinghe Technology & Engineering Co., Ltd.

Continuous Blow
Product Name
Down Expander Welder
name v
Product No. 2009-239 steel stamp no. <:;;
2
Welding Seam No. A3 certificate no.

Material
JB/T4730.2-2005 "NondestructivE
Base 0235-B Test Standard
--------~~----------~-- ------~P~ro~ss~~E~w~en~
Metal Specification

Specification 0 =6 Test Method 111 RTOUT D MT OPT


Yang Baiyun Qualified Grade OGrade I Grm!e II .; Gra
Welding Group
----Group------ -------------- B---- -------- -- -------
Application Date 23-Dec-09 Test Proportion D 100%
Test Position:

Inspector Jiao Shizhuang Date 23-Dec-09

3
I

l________________________________________________ ------ ---------------


!

X Ray Destructive Testing Original Record


. -- -Work-piece- ..Drainage- -Work-piece- ------20()9,.239 ________ --WorL-- --6mm _______ ___..filming_ ~3"Dec"20()9_ _
name Expander no. piece date
thickness
Application S239 Welder code 1338,1337 Destrnctiv ~20% Test JB/4730-200
no. e standard 5
proportion
sensitizatio alwninu Film type AGFA Destrnctiv XXQ2505 Qualified III
nmethod mfoil emachine XXH2505 class
method model
Exposure 150KV SOmA 3min F 700min hnage 14
.Jdition quality
index
Film 320mm developmen 20"C developmen 5 Blacknes 2.0-4.0
effective I !time s
length temperature
No. Film no. Defect Defect Grade Repair: Rl Repair: R2 Repair: R3
position property Defect Grad Defect Grad Defect Grade
.
,,,, •
property e proper! e property
.. ... - I - y ...

,,,, ••
Al-l Hole! I
A2-l Hole! I
A2-2 I
A3-l • slag II

,, •
inclusio
nhole2
- . Bl-1 slag II

,,,, •
inclusio
nhole2

,,,, ••
Bl-2 I
B2-l Hole3 II
B2-2 Hole3 II
B3-l • slag
inclusio
II

,,,, •
nhole2

,,,, ••
B3-2 Hole I I

,, ••
4
,,''""
~

,,,,'"
~

,,
~

filnnng: Peng Xtanpmg Washmg: Peng Xtanpmg Assessment: Wang Xtaoqtang


-- ---------------- - -----------------

Seam Welding Ray Photography Process Card


Continuous Blow
Product No. 2009-239 Product Name Type
Down Expander
Specificatio
DNIOOO Material Q235-B Welding Method Automatic+ Manual
n
Test Photography
JB4730-2005 AB Acceptance Grade lll
Standard Grade
Y1_~tecting
:XXQ2505 1.2*2.0 OveraU Inspection
· . ~---,..3chine Focus Size Testing Time
:XXH2505 2.0*2.0 Qualified
Model
Film
FihnGrade AGFA 320*80,220*80 Intensifying Screen 0,03
Specification
Image
Image Quality
Quality
m Indicator 14 Negative Blackness 2.0-4.0
Indicator
Sensitivity
Model
Developer Developing
By manufacturer 5 Developing Temperature 2o·c
Formula Time
Seam
Seam weidin Test transilluminatio focal Times Of Primary Pipe Exposure
Transilluminatio
Welding g Ratio n thiclmess mm lengt Transilluminatio Transilluminatio voltage time(min
nMethod
No. length % hnnn nN n Length (nnn} KV )
nnn
Single-Wall
&Single
AI 400 ?:20 9 700 I 320 150 3
Transilluminatio
n
?:20 Single-Wall
&Single
A2 1800 9 700 2 320 150 3
TransiUuminatio
n
?:20 Single-Wall
&Single
A3 200 II 700 I 200 160 3
Transilluminatio
n
;::::20 Center
Bl 3177 Transilluminatio 9 550 2 320 150 3
n

5
?:20 Center
B2 3177 9 550 2 320 !50 3
Transillumination
?:20 Center
B3 3177 9 550 2 320 !50 3
Transillumination
-- -- --
Transiilumination Arrangement Diagram

e>)
17"" .· - .. -~

h ;r fc
..
.

,c '
.
----- --···-··-·--- --
-,
-I
~
,. 1 -4>1 i~-1. ,#.
47
l ·. _.·
~... . "'~ . .,-I
·.·.•

;K_, .. .·<E
...... . L-c- .

. ·.·

Technology Requirement And Notes


. .
Editing:Peng Xiauping Date: 23-Dec-09 Approval: Waug Xiaoqiaug · Date:23-Dec-09

6
Seam welding ray test report
Product no ..·S239 Product name· Drainage Expander
Work Material grade Q235B .
--··-·--
i piece .

Test Source type Xray Equipment XXQ-2505


condition model
and Focus size 2.0*2.0 Film grade AGFA
n~e«
ensitization-·-- ~ntscr.een...O..Ob.ear..screetl-0..03-------··---·---~- -Eilffi_______._. ><M•n ··-·---·~·-··-·

data method specification


Image Quality Ill Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min; temperature:20"C
Formula condition

Photography AB Film blackness 2.0-4.0


quality grade
I
Seam welding no. AI A2 A3 Bl B2 B3
Plate thickness 6 6 8 6 6 6
nnn
Transillumination Single-Wall Single-Wall Single-Wall Center inner Cente Cente
Method Transillumination TransiJlumination Transillumination Transilluminatio r r
n inner inner
Transi Transi
llumi llumi
nation nation
Ll(focal length) 700 700 700 500 500 500
nnn
EnergyKV !50 !50 !50 160 160 160
Pipe current rnA 5 5 5 5 5 5
Exposure time 3 3 3 3 3 3
14min
image. quality 14 14 14 14 14 14
index required

Seam welding 400 1800 200 3178 3178 3178


lengthmm
Primary 320 320 200 320 320 320
Transillumination
Length (nnn)
Qualified class lli Ill II III III III
Test proportion 20% 20% 100% 20% 20% 20%
required
Actual test proportion 80% 36% 100% 20% 20% 20%
Test standard Jb/t4730-2005 Test process no.
Qualified A class seam B class seam intersecting seam Total(pc) Result Grade Grade Grade Grade
pieces welding(pc) welding(pc) welding(pc) l(pc) II(pc) III(pc) IV(pc)
...

4 6 2 10 5 5 0 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 26Dec-2009 Nondestructive test seal

7
I 26Dec-2009 I 26Dec-2009

Seam Weld-i-ng-Ray--'l'est Film As-se-s-s-ment-F-uo-F-rmut---


Product no ..· S239 product name· Drainage Expander
No. Seam Film Interacted Film Image Plate Defect Assess Primary remarks
welding no. seam blackness(D) quality tltickness(mm) property (grade) Transillumination
_ _no_____ welning_ innex ond_______ ---· lengtlt(mm)
i connection quantity
I AI -1 2.0-4.0 14 6 Hole! I 320
2 A2 -1 2.0-4.0 14 6 Hole! I 320
3 -2 2.0-4.0 14 6 No I 320
defects
4 A3 -1 2.0-4.0 13 8 slag II 320
inclusion
2
5 Bl -1 T 2.0-4.0 14 6 slag II 320
inclusion
2mm
6 -2 2.0-4.0 14 6 No I 320
defects
7 B2 -1 T 2.0-4.0 14 6 Hole3 II 320
8 -2 T 2.0-4.0 14 6 Hole3 II 320
9 B3 -1 T 2.0-4.0 14 6 slag II 320
inclusion
3
10 -2 2.0-4.0 14 6 Hole I I 320
11
12
13
14
I<
-
; . . _.·

17
18
19
20

8
Reporter: Peng Xianping certification:RT(Il) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(Il) 28-Dec-2009

Seam welding Ray Test Position Diagram


Product no.: 2009-239 product name: Drainage Expander

..~-'--"-------·
I .
r--~~---77,
A; 1
-~
- - - - - - · ·----~--1

9
.. Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal 28-Dec-2009
----- ------
RT(Il) 28-Dec-2009 certification:RT(Il) 28-Dec-2009

L____

10
Seam welding ray test report
Product no.:S240 Product name: Drainage Expander
Work __ .. _Material grade Q235B
piece f----
Test Source type Xray Equipment XXQ-2505
condition model
and Focus size 2.0*2.0 Film grade AGFA

i-- pmce_s_s_ ~ensitizatioiL...--~ J>h.frontscreen-0.()3_rear.screenJJ.OJ___ _______ . ,.,_._,,_ ·- ~--


..Eilm.. ..35.0!8"
data method specification
Image Quality III Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min; temperature:20"C
Formula condition
Photography AB Film blackness 2.0-4.0
quality grade
.....
Sea~ weldi~ tio.
.

AI Bl B2 A2
Plate thickness 8 8 8 8
. '
mm
TransiUumination Single-Wall Center inner Center inner Single-Wall
Method Transillumination Transillu~nation Transillumination Transilluminatio
n
Ll(focal length) 700 400 400 700
nnn
EnergyKV 160 160 160 160
Pipe current rnA 5 5 5 5
Exposure time 3 3 3 3 I
14min
image quality 14 14 14 14
index required
Seam welding 1800 2550 2550 150
lengthmm
Primary 360 220 220 150
Transillumination
Length(mm)
Qualified class III III III 11
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/14730-2005 Test process no.
Qualified A class seam B class seam intersecting seam Total(pc) Result Grade Grade Grade Grade
pieces welding(pc) welding(pc) welding(pc) l(pc) II(pc) Ill(pc) IV(pc)
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade ill requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 26Dec-2009 Nondestructive test seal
... - . ..

26Dec-2009 26Dec-2009
Seam Welding Ray Test Film Assessment Form
Product no.: S240 product name: Drainage Expander
No. Seam Film Interacted Fihn . Image Plate Defect Assess Primary remarks
--·-. ··- -··-·---
welding no. · seam blackness(D) qualiiY- thickness(mm) property (grade) Transillumination '

no. welding index and length(mm)


connection quantity
I AI -I 2.0-4.0 13 8 Hole2 II 320
-~-1. ··-- J__ -------- --150............. ______
-···- -2--·- A2-- ------- -2.0...-4 0 13- ----- .... 8. -·------
"'' ---- -
defects
3 Bl -I T 2.0-4.0 13 8 No I 320
defects
4 -2 2.0-4.0 13 8 No I 320
defects
5 -13 2.0-4.0 13 8 No I 320
defects
I
6 B2 -I T 2.0-4.0 13 8 slag III 320
inclusion
·.
6mm
7 -2 2.0-4.0 13 8 Hole I I 320
8 -3 2.0-4.0 13 8 Hole2 II 320
9
10
II
12
13
14
15
16
17
18
19
"
f-

Reporter: Peng Xianping certification:RT(Il) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009

2
Seam welding Ray Test Position Diagram
Product no.: 2009-240 product name: Drainage Expander

I
:i

i.

:i
.Jh.·. i

'

Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal28-Dec-2009


RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009

3
Pressure container overall and size inspection report
Product no.: 2009-240 product name: drainage expander ....
-- -- •.• . -
·NO. ttem Manaara vame test vatue Kesuit
I Equipmeu .J D length JOht uaD 3258 3258 Qualified
2 Casing inner diameter mm 800 1000 Qualified
I 3 Casing length nun 1800 1800 Qualified
i_ _<l . ..C_l}$_j_flg Sln\ightnt;SS mtil ----- ''"
::::;1.8 -·-·- ·-···· I.O --- ·-·-·· Qualifie<i. . ..
5 Casing roundness mm ~8 3 Qualified
6 Cold coil drum section batch 8 8 Qualified
7 Min thickness after forming of head ;:::?.1 7.3 Qualified
I
! Head inner surface shape deviation outer convex::::; 1Oinner concave 311 Qualified
8
~5

Head straight edge longitudinal puckering No No Qualified


9
depth
10 Type A seam welding max . edge angle 2.8 2.0 Qualified

r-·
)I . Type B seam welding max. edge angle 2.8 2.0 Qualified

• Type A seam welding max .edge offset 2.0 1.0 Qualified


13 Type B seam welding max .edge offset 2.0 1.0 Qualified
Seam welding max. undercut depth, length and 0.5/100/10% no Qualified
14
continuous length
Seam welding Single SMAW:0-2 Qualified
remaining-height surface SAW:0-3
graove
15
Double Qualified
surface
groove
16 Seam welding overall quality Qualified Qualified Qualified
17 Angle seam welding quality Qualified Qualified Qualified
18 Opening, close and interlock of End cover Qualified Qualified Qualified
Flange surface vertical cormection pipe and Qualified Qualified Qualified
19
body
-
2c · Flange sealing surface quality Qualified Qualified Qualified
Flange bolt hole and main shaft center line Qualified Qualified Qualified
21
position
Distance between Supporter position and Qualified Qualified Qualified
22
anchor bolt hole
23 Pipe mouth direction and size Qualified Qualified Qualified
24 reinforcing ring Qualified Qualified Qualified
25 Position and size of main inner parts Qualified Qualified Qualified
26 Inner and outer surface quality of container Qualified Qualified Qnalified
Installation position of nameplate and Qualified Qualified Qualified
27
isography drawing
28 Marks, painting and packing Qualified Qualified Qualified
Conclusion: according GB150-1998"steel pressure container'' and" Supervision Regulation on Safety Technology for Pressure Vessel",
the assessment ts qualified.

4
Qingdao Xinghe Technology & Engineering Co., Ltd.

Physical and chemical test report


Testing .
manifold Quantity 1
.• ---·- .. -
piece
name
Submitted Yang Baiyun group Test item Tensile and bending
group
-- r-Submitted_ - · · ____._4-July-2009. - __________ __________ r-Submitted__
, ___ ___8i83______.. __ -

time no.
Reporting 5-July-2009 Reporting S183
time no.
Test piece Q235B Test piece (') =6
material specification
Treatment Normal temperature tester Xu Zhongfei
status

-
~"
.. ·dnsile --
tensile
strength
N/mm2
Tensile
1
447
Surface
bending
Back
bending
Impact Impact Impact

disconnection Base metal


position
yield strength
N/mm2
elongation
percentage %
diminution rate
of face%
Impact Impact value
bending Bending angle No defect No
180" defect
Bending shaft
diameter24
Test standard GB/T228-2002" GB/T229-1994 GB/T229-1994" Metallic
Metallic materials - "Metallic materials-Charpy notch impact test
Tensile testing" materials- method"
Bending
testing"
Auditing JB/T4744-2000
standard
Auditor Qu Shiteng Result I Qualified

5
Product technical character
Product no.:2009-241 product name: 5m3 emergency oil tank

u~e~s"'1g'"'n'""'pressure: shell route normarQr"'e"'ss"'u"'r""e"M""P"'a"""-----·------·----------+-


'c-·-!-----··-···-----t-.....

design temperature: shell route normal temperature ·c

···- -----········--···-······ workin!lpressure: shell route norm<!Lpressure MPa ·--·-········ --------------~

working medium: shell route oil

Technical character structure type: Qlvertical []orizontal

total height:2000mm

specification:cp 1800mm I····

wall thickness:2000mm

volume:5m3

weight: 1049.6kg

Test pressure: shell route containing water test MPa

testing medium: water


Pressure test
Sealing condition: I

Test result: I

Meet the HG20583-1997" Specification for Structural Design of Steel Chemical Vessels"
Seam welding test

overall Meet the design drawing and technology condition requirement.

Inspector comment: the product has passed the GN150-1998 " Steel Chemical Vessels" and meet design drawing and
technology condition requirement.

Inspector" Yang Yongnuan 30-Dec-2009


..

6
Product technical character
Product no.:2009-244 product name: sampling cooler
t--f-~~~---~~~~---f--~=c=====c-=:-::ooc:=:.=CTOi-...c::--~~--------~~~~------~~~~~-­
Design pressure: shell route6.4 MPa

design temperature: shell route 480 ·c


!-- ···---~~~------- ___________WP.f.kiOQ.PLess!.IIe.:_sb!l.llLO_Uie..§J!MPL'a..__________________________________ _

Working temperature: shell route 450 ·c


Technical character working medium: super heat water steam

cooling surface:0.45m3

..
structure type: Qlvertical rnorizontal

total height:2030mm

specification:cp 273mm

weight238.53kg

Test pressure: shell route 14.4 MPa

testing medium: water


Pressure test
Sealing condition: no leakage holding pressure for 30min

test result:qualified

Meet the JB/T' Technical conditions of water treatment equipment"


Seam welding test

overall Meet the design drawing and technology condition requirement.

Inspector comment: the product has passed the JBfr2932-1999" Technical conditions of water treatment equipment" and
meet design drawing and technology condition requirement.

Inspector" Yang Yongnuan 30-Dec-2009


..

7
Product technical character
Productno..·2009-245 product name· dearator and water tank

,---·· ·-··
Design pn:issure: shell route0.2 MPa
-· --·--· r---

design temperature: shell route 250 ·c

i· .. ---· ··-··-·- workino ores~tur.e.:.shell route 0.02 MP<L.....·-· ---- ---- -·······~

working medium: shell route water and water steam

Technical character
structure type: Qlvertical ffiorizontal

total length of water tank:71 OOmm

specification: dearator 1i 1200mm

dearator water tank:1 Omm

volume: 30m3

weight:7751.6kg

Test pressure: shell route 0.3 MPa

testing medium: water


Pressure test
Sealing condition: no leakage holding pressure for 30min

test result:qualified

Meet the JB/T" Technical conditions of water treatment equipment"


Seam welding test

overall Meet the design drawing and technology condition requirement.

Inspector comment: the product has passed the JBIT2932-1999" Technical conditions of water treatment equipment" and
meet design drawing and technology condition requirement.

Inspector" Yang Yongnuan 30-Dec-2009

8
Physical and chemical test report
Testing manifold Quantity 1
piece .
•.. --·- - - --
name
Submitted Yang Baiyun group Test item Tensile and bending
group
Submitted 4-July-2009 Submitted S183
-· time. . - ··-··- . no.- ---- ---
Reporting 5-July-2009 Reporting S183
time no.
Test piece Q235B Test piece i5 -6
material specification
Treatment Normal temperature tester Xu Zhongfei
status

~
Tensile Surface Back Impact Impact Impact
e 1 bending bending
!
..,.-ensile tensile 447
strength
N/mm2
disconnection Base metal
position
yield strength
N/mm2
elongation
percentage o/o
diminution rate
of face o/o
Impact Impact value
bending Bending angle No defect No
180" defect
Bending shaft
,- diameter24
Test standard GB/T228-2002" GB/T229-1994 GB/T229-1994" Metallic
Metallic materials - "Metallic materials--Charpy notch impact test
Tensile testing" materials- method"
Bending
testing"
Auditing JB/T4744-2000
standard
Auditor Qu Shiteng Result I Qualified
Seam welding Ray Test Position Diagram
Product uo.: 2009-238 product name: periodic blowdown Expander

>'

Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal28-Dec-2009


RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009
Seam Welding Ray Test Film Assessment Form
Product no.: S240 product name: Periodic blowdown Expander
.
No. Seam Film Interacted Film Image Plate Defect Assess Primary. remarks
(grade)- Transillumination 1-----
weIaing no. seam blackness(D) quality tllickness(mm) property
no. welding index and length(mm)
connection quantity
I AI -I 2.0-4.0 14 6 No I 320
"" -· . .. Meets - -······ ..

2 A2 -I 2.0-4.0 13 10 Hole! I 200


3 Bl -I T 2.0-4.0 14 6 No I 320
defects
4 -2 2.0-4.0 14 6 No I 320
defects
5 -3 2.0-4.0 14 6 No I 320
defects
.. . . .. .

6 -4 14 6 Hole2 · II
7 B2 -I T 2.0-4.0 14 6 Hole! I 320
.
' -2 2.0-4.0 14 6 Hole! I 320
9 -3 2.0-4.0 14 6 Hole! I 320
10
II
12
13
14
15
16
17
18
19
20

Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009
Seam welding ray test report
Product no.:S238 Product name: Periodic blowdown Expander
Work Material grade Q235B .

piece . .

Test Source type Xray Equipment XXQ-2505


condition model
and Focus size 2.0*2.0 Film grade AGFA

,~-
__p..!Q£~§§~ ~~ensitization Ph fumL~-~t(8.JJ_Q,!!3.JJ~M_@r~en 0.03 . ·-- ..H.Jm 350*80
data method specification
Image Qnality lli Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min; temperature:20'C
Formula condition
Photography AB Film blackness 2.0-4.0
qnality grade
I
Seam welding no. AI Bl B2 A2
Plate thickness 6 6 6 10
nnn
Transillumination Single-Wall Center inner Center inner Single-Wall
Method Transillumination Transillumination Transillumination Transilluminatio
n
Ll(focal length) 700 750 750 700
nnn
EnergyKV 150 160 160 165
Pipe current rnA 5 5 5 5
Exposure time 3 3 3 3
14min
image qnality 14 14 14 14
index required
Seam welding 1585 4748 4748 200
lengthmm
Primary 320 320 320 200
Transillumination
Length (nnn)
Qualified class 111 lli lli 11
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 22% 22% 100%
Test standard Jb/t4730-2005 Test process no.
Qnalified A class seam B class seam intersecting seam Total(pc) Result Grade Grade Grade Grade
pieces welding(pc) welding(pc) welding(pc) l(pc) ll(pc) lll(pc) IV(pc)
2 7 2 9 8 I 0 0
Test result: the product seam welding meets Grade III requirements. it is qualified.
Reporter: Peng Xianping certification: RT(Il) Approval: Wang Xiaoqiang certification:RT(In 28-Dec-2009 Nondestructive test seal
28-Dec-2009 28-Dec-2009
Pressure container overall and size inspection report
Product uo.: 2009-240 product name: periodic blowdown Expander
No. item Standard value Test value Result .
.. .
I Equipmen .J U length l(]ht nnU 3001 3001 Qualified
2 Casing inner diameter mm !500 1500 Qualified
3 Casing length mm 1585 1585 Qualified
4 Casing straightness nun ::::;1.5 0 Qualified
Casing-roundness...mm-- --
' "'" . 8...... ... Qualified....... ..
6 Cold coil drum section batch 6 6 Qualified
7 Min thickness after fonning of head ~5.2 5.5 Qualified
Head inner surface shape deviation outer convex::::; !Sinner concave 6/0 Qualified
8
""9
Head straight edge longitudinal puckering No No Qualified
9
depth
10 Type A seam welding max . edge angle 2.6 2.0 Qualified
II Type B seam welding max . edge angle 2.6 1.0 Qualified
F Type A seam welding max .edge offset 1.5 1.0 Qualified
-
1~-- Type B seam welding max .edge offset 1.5 1.0 Qualified
Seam welding max. undercut depth. length and 0.5/100/10% no Qualified
14
continuous length
Seam welding Single
remaining-height surface
groove SMAW:0-1.5 SMAW:I.O
15 Qualified
Double SAW:0-31.5 SAW:l.2
surface
groove

16 Seam welding overall qua1ity Qualified Qualified Qualified


17 Angle seam welding quality Qualified Qualified Qualified
18 Opening, close and interlock of End cover Qualified Qualified Qualified
Flange surface vertical connection pipe and Qualified Qualified Qualified
19
body
2' Flange sealing surface quality Qualified Qualified Qualified
r-·
Flange bolt hole and main shaft center line Qualified Qualified Qualified
21
position
Distance between Supporter position and Qualified Qualified Qualified
22
anchor bolt hole
23 Pipe mouth direction and size Qualified Qualified Qualified
24 reinforcing ring Qualified Qualified Qualified
25 Position and size of main inner parts Qualified Qualified Qualified
26 Inner and outer surface quality of container Qualified Qualified Qualified
Installation position of nameplate and Qualified Qualified Qualified
27
isography drawing
28 Marks, painting and packing Qualified Qualified Qualified
Conclusion: according GB150-!998"steel pressure container" and" Supervision Regulation on Safety Technology for Pressure Vessel",
the assessment is qualified.
hydraulic Product name periodic blowdowu Drawing no. QDXHS204.0.0
test Expander
technology
process card
Product DP-35 Pressure test Whole
model position
No. Technology Equipment tool equipment Operator and Test method, result inspector date
Process and date item and aetna!
e.chnicaL____ -·-·--"-"-·-·-- __ resuiL. ---~- --~-·~----

requirement
Test Befire pressure withstand Hou qualified Huang 30-Dec-2009
test, the fastening boltof Shuxiang Zhenying
connection parts should be 30-Dec-2009
complete
2 Pressure At least two pressure gauge Hon Accuracy class qualified Huang 30-Dec-2009
gauge with the same measure Shuxiang of pressure gauge Zhenying
selected range and after calibration 30~Dec~2009 isgrade 1.6
should be used, its should
be installed on the top of
tested container for easy
inspection, pressure gauge
accuracy should be not
lower than grade 25,
pressure gauge measuring
range is 0-0.6MPa, gauge
plate diameter should be
not less than I OOnnn.
3 Test medium The hydraulic test medium Hou qualified 30-Dec-2009
is water, the water should Shuxiang
be clean water 30-Dec-2009

Technology editing/date Auditing/date


Fang Xingyan 11-Dec-2009 Peng Yehan 11-Dec-2009

Physical and chemical test report


Testing
piece
manifold I Quantity I 1
name
Submitted Yang Baiyun group Test item Tensile and bending
group
... Submitted 4-July-2009 ..
Submitted S183 ..

.
time no.
Reporting 5-July-2009 Reporting S183
time no.
Test piece Q235B Test piece 6 =6
-··- material. -· - .•..... ·~·
-··---·· - "pecification. ----.-·-- --~- ·-

Treatment Normal temperature tester Xu Zhongfei


status

~
Tensile Surface Back Impact Impact Impact
e 1 bending bending
Tensile tensile 447
strength
N/mm2 ······
disconnection Base metal
position
yield strength
N/mm2
i elongation
percentage %
diminution rate
of face%
Impact Impact value
bending Bending angle No defect No
180° defect
Bending shaft
diameter24
Test standard GB/T228-2002" GB/T229-1994 GB/T229-1994" Metallic
Metallic materials - "Metallic materials-Charpy notch impact test
Tensile testing" materials- method"
Bending
testing"
Auditing JB/T4744-2000
standard
Auditor Qu Shiteng Result I Qualified

Seam welding Ray Test Position Diagram


Product no.: 2009-238 product name: periodic blowdown Expander
,.
"'""'.
·--~~--

Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal28-Dec-2009


RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009

Seam Welding Ray Test Film Assessment Form


Product no.: S240 product name: Periodic blowdown Expander
'

No. Seam Film Interacted Fibn Image Plate Defect Assess Primary remarks
welding no. seam blackness(D) quality thickness(mm) property (grade) Transillumination
no. welding index and length(mm)
connection quantity ...
... . ... -··--
I AI -I 2.0-4.0 14 6 No I 320
defects
2 A2 -I 2.0-4.0 13 10 Hole! I 200
3 Bl -I T 2.0-4.0 14 6 No I 320
··--- --· .. f--- .. ------.--· - -·- ..defects_ ·-·-· - ... ----
4 -2 2.0-4.0 14 6 No I 320
defects
5 -3 2.0-4.0 14 6 No I 320
defects
6 -4 14 6 Hole2 II
7 B2 -I T 2.0-4.0 14 6 Hole! I 320
8 -2 2.0-4.0 14 6 Hole! I 320
..

9 -3 ·2.0-4.0 14 6 Hole! I 320


)0

·-·
12
13
14
15
16
17
18
19
20

Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009

Seam welding ray test report


Product no.:S238 Product name: Periodic blowdown Expander
I Work I Material grade I Q235B
piece
Test Source type X my Equipment XXQ-2505
condition model
and Focus size 2.0*2.0 Fihngmde AGFA
-·-- -·-- --
process sensitization Pb front screen 0.03 rear screen 0.03 Fihn 350*80
data method specification
Image Qnality lii Washing Manual
Indicator Model condition

--··- ··-- ....... ____ De>-eloper..... ... ____ ..B.)'J1lllllllfacturer ----.- .. deYeloping T;m.,J~;.tempemture:20:c__ ____ .

Formula condition

Photogmphy. AB Film blackness 2.0-4.0


qnality gmde
Seam welding no. AI Bl B2 A2

Plate thickness 6 6 6 10
nnn
Transillumination Single-Wall Center inner Center inner Single-Wall
I
Method TfansillumiiuttiOn ·- TransiJturnination Tfansiliumination - Transilluminatio
n
Ll(focal length) 700 750 750 700
nnn
EnergyKV 150 160 160 165

Pipe current rnA 5 5 5 5


Exposure time 3 3 3 3
14min
image quality 14 14 14 14
index required

Seam welding 1585 4748 4748 200


lengthmm

Primary 320 320 320 200


Transillumination
Length (nnn)
Qualified class lii lll lii 11
T ·'roportion 20% 20% 20% 100%
rt-"'t ...t-f::d
Actual test proportion 20% 22% 22% 100%
Test standard Jb/14730-2005 Test process no.

Qualified A class seam B class seam intersecting seam Total(pc) Result Grode Grade Grode Grode
pieces welding(pc) welding(pc) welding(pc) l(pc) ll(pc) lll(pc) N(pc)
2 7 2 9 8 1 0 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test seal
28-De<:-2009 28-De<:-2009

Pressure container overall and size inspection report


Product no.: 2009-240 product name: periodic blowdown Expander
I I
No. item Standard value Test value I Result I
I Equipmen .J D length I-Qht nuD 3001 3001 Qualified
2 Casing inner diameter nun 1500 1500 Qualified
3 Casing length mm 1585 1585 Qualified
4 Casing straightness mm ~1.5 0 Qualified
.
5 Casing roundness mm !S; 15 8 Qualified
6 Cold coil drum section batch 6 6 Qualified
7 Min thickness after forming of head ;::s.2 5.5 Qualified
Head inner surface shape deviation outer convex::::; !Sinner concave 6/0 Qualified
8
-- -- .. ;:::;;g - -·. . --"--
~

Head straight edge longitudiual puckering No No Qualified


9
depth
10 Type A seam welding max . edge angle 2.6 2.0 Qualified
11 Type B seam welding max. edge angle 2.6 1.0 Qualified
12 Type A seam welding max .edge offset 1.5 1.0 Qualified
13 Type B seam welding max .edge offset 1.5 1.0 Qualified
Seam welding max. undercut depth, length and 0.5/100/10% no Qualified
...
14
continuous length
Seam welding Single
.. remaining-height surface
groove SMAW:0-1.5 SMAW:l.O
15 Qualified
Double SAW:0-31.5 SAW:1.2
surface
groove
16 Seam welding overall quality Qualified Qualified Qualified
17 Angle seam welding quality Qualified Qualified Qualified
18 Opening, close and interlock of End cover Qualified Qualified Qualified
.
Flange surface vertical connection pipe and Qualified Qualified Qualified
19
body
20 Flange sealing surface quality Qualified Qualified Qualified
Flange bolt hole and main shaft center line Qualified Qualified Qualified
21
position
Distance between Supporter position and Qualified Qualified Qualified
22
, anchor bolt hole
f-
2_, ·- Pipe mouth direction and size Qualified Qualified Qualified
24 reinforcing ring Qualified Qualified Qualified
25 Position and size of main inner parts Qualified Qualified Qualified
26 lllller and outer surface quality of container Qualified Qualified Qualified
lnstaUation position of nameplate and Qualified Qualified Qualified
27
isography drawing
28 Marks, painting and packing Qualified Qualified Qualified
..
Conclusmn: accordmg GB150-1998"steel pressure contamer" and" Superv1s1on Regulation on Safety Technology for Pressure Vessel",
the assessment is qualified.

hydraulic Product uame periodic blowdowu Drawing no. QDXHS204.0.0


test Expander
technology
process card
Product DP-3.5 Pressure test Whole
model position
No. Technology Equipment tool equipment Operator and Test method, result inspector date
Process and date item and actual
technical result
requirement
c-- Test Befrre pressure withstand Hou qualified Huang 30-Dec-2009
test, the fastening boltof Shuxiaug Zheuyiug
connection parts should be 30-Dec-2009
complete
least two pressure_gauge_ c_curacy ____ class__ .qualifted_ Huang _ _30~eeo2Jl0.2
gauge with the same measure of pressure gauge Zhenyiug
selected rauge and after calibration is grade 1.6
should be used, its should
be installed on the top of
tested container for easy
inspection, pressure gauge
accuracy should be not
lower than grade 2.5,
pressure gauge measuring
range is 0-0.6MPa, gauge
plate diameter should be
not less than I OOmm.
3 Test medium The hydraulic test medium Hou qualified 30-Dec-2009
is water, the water should Shuxiaug
be clean water 30-Dec-2009

Technology editing/date Auditing/date


Fang Xingyan 11-Dec-2009 Peng Yehan 11-Dec-2009
__ cc~ -- -~
---~~-1

I
Luoyang Huafeng Welding Material Co., Ltd

Mill certificate
User: Qingdao Xinghe Technology
--~---·--
& Engineering
·- ---- - --- -"
Co., Ltd. ---- ......... -·
Welding flux: HJ-431 Certificate no.:no.20090515-l
Standard: JB/T4747-2007 Quality:_.l""OT...__ _ _ __
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.:FH09017 Particle size: 8-40 hole

Chemical component % Seam welding metal mechanical


performance
Component State Actual State standard Actual I
standard tested tested
value value
Si02 43.16 Tensile strength i5 415-550 490
MnO 34.58 b(MPa)
CaF2 4.29 Yield strength i5 ~330 380
MgO 6.34 b(MPa)
CaO 3.28
Al203 1.73 elongation ~22 30
FeO 1.65 percentage %
p ~0.080 0.036 Impact absorption ~27 48
s ~0.060 0.024 power -20"C(J)
H20 <0.10 0.02 particle size >8hole
Mechanical <0.30 0.09 ~2%
inclusions <40hole
~5%
~-----------
Luoyang Huafeng Welding Material Co., Ltd

Mill certificate
User: Qingdao Xinghe Technology & Enginee~n~t<:;o.,Ltd. ____ __
Welding flux: HJ-431 Certificate no.:no.20090515-1
Standard: JB/T4747 -2007 Quality:_,l-"'OT..___ _ _ __
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.:FH09017 Particle size: 8-40 hole

Chemical component % Seam welding metal mechanical


performance
Component State Actual State standard Actual
standard tested tested
value value
Si02 43.16 Tensile strength li 415-550 490
MnO 34.58 b(MPa)
CaF2 4.29 Yield strength li ~330 380
MgO 6.34 b(MPa)
· CaO 3.28
Al203 1.73 elongation ~22 30
FeO 1.65 percentage %
p ~0.080 0.036 Impact absorption ~27 48
s ~0.060 0.024 power -20°C(J)
H20 <0.10 0.02 particle size >&hole
Mechanical <0.30 0.09 ~2%
inclusions <40hole
~5%
I

Mill certificate
User: Qingdao Xinghe Technology & Engineering Co .. Ltd.
Welding flux: HJ-431 Certificate no.:no.20090515-l
Standard: JB/T4747-2007 Quality:'""l""OT"--------
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.· FH090 17 Particle size: 8-40 hole

Chemical component % Seam welding metal mechanical


performance
..
Component State. · I Actual State standard Actual I
standard tested tested
value value
Si02 43.16 Tensile strength (') 415-550 490
MnO 34.58 b(MPa)
CaF2 4.29 Yield strength (') ;::330 380
MgO 6.34 b(MPa)
CaO 3.28
Al203 1.73 elongation ;::22 30
FeO 1.65 percentage %
p ~0.080 0.036 Impact absorption ;::27 48
s ~0.060 0.024 power -20°C(J)
H20 <0.10 0.02 particle size >8hole
Mechanical <0.30 0.09 ~2%
inclusions <40hole
~5%
Product technical character
Product no.:2009-243 product name: sampling cooler
.. .

De~si~g-n~pccreccs"'sccu=re~:~sLhe~l'lr=o~u~te~6~.'4"'M~P~a-------··---·-------------+--

design temperature: shell route normal temperature ·c


1--1----------........\.-l<I'Prkiog_p_re.s.s.ur.e.;J>b!llLto_utJJ 5.8 M£.a,_____________________ ........... ·····--······-·-·---r--

working temperature: shell route450"C

Technical character working medium: superheated water steam

cooling surface: 0.45m3

structure type: GZivertical EBorizontal I

total length: 2030mm

specification:<p 273mm

weight:238.53mm

Test pressure: shell route 14.4MPa

testing medium: water


Pressure test
Sealing condition:no leakage 30min. pressure keeping

test result:qualified

I-

Meet the HG20583-1997" Specification for Structural Design of Steel Chemical Vessels"
Seam welding test

overall Meet the design drawing and technology condition requirement.

Inspector comment: the product has passed the GN150-1998" Steel Chemical Vessels" and meet design drawing and
technology condition requirement.

Inspector" Yang Yongnuan 30-Dec-2009


...
Spare part list for boiler auxiliaries

~tli'lt?&llil continuous blowdown expander

~~ ..,.
c
m *& 'il 51
=8 ~NAME .ip.fii UNIT Jlli:AQTY
NO SPEC REMARK

1 ff J.J ~ pressure Y-100 .R set 1 4¥#!illl*& every

gauge SPEC

ll3<ii:llil deaerator

ff;~SN =8~NAME mmm~ .ip.{lz. UNIT ~:ii:QTY 'ii-51 REMARK

SPEC

1 ffJ.J~ pressure Y-100 .R set 1 4¥#!.1il,*& every

gauge SPEC

2 JtXii:Ji
,.,
}Jill g_ tt o-2oo·c .R set 1

bimetallic
thermometer
.While doing the test at Qingdao auxiliary equipment Co. , ltd, documents with English version has

been submitted to you.


In this part, mill certificate(ll),factory test report( B) ,part of welding material certificate (12)have
been submitted.
j
PLN (Persero) Pusat
F-L:.f\fJ;ENJINIRING

PLN Doc.No. 1

FDF, IDF, SAF & RETURN


FUEL FAN
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval --
2 Issue for approval ........;.'

.-
-

MODERN BOUSTEAD MAXITHERM '~~':

liJ CONSORTIUM
Contract No. 454.PJ/041/DIR/2008 '=-'
.

Consultant :

-
/~
KETIRA ENGINEERING HANDAN SHIDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD H OST

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-03 0
Content:
1. Factory Test
2. Mill Certificate
3. Assembly Process
4. Record Chart of Machine Running Test
5. Check card of Impeller Welding
6. Motor Test Record
7. Manufacturer Code Table
8. Parts List
9. Painting Record
1. Factory Test
?(g;:~ri?.ftij?;'?:~lilramJsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 18 r Road,

·: Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Client: PT PLN(Persero) .. _ ---


Project: PLTU II PAPUAJAYAPURA2X 10 MW
· ··· ·-Aeeeptanee-ffs-t-Report
Manufacturer: Jiangsu Sufeng fans Test No.:
Page:
Date:
Equipment: Fan Order No.:
No.:
D Stage Of Inspection: D Kind Of Inspection
D Before Manufacturing D Pre-Inspection Meeting
D During Manufacturing D Witness Test
D Final D Final Inspection
D Packing D Document Review
D Packing
Document Review
Description Result Description Result
Material Traceability Yes D NoD Welders Qualification Yes D NoD
Document Control Yes D NoD Repair Procedure Yes D NoD
Non-Conformance Yes D NoD Heat Tre<ttment Control Yes D NoD
Control
Test And Measuring Yes D NoD Pre-Treatment& Yes D NoD
Equipment Control Painting Control
Nde Qualification Yes D NoD Sub-Vendors Control Yes D NoD
Welding Process Yes D NoD Quality Plan Yes D NoD
Control
2. Requirement, Criterion Or Specification Of Test:
3. Test Program
See Attachment
4. Non-Conformity Items
5. Conclusion/Others
....
The End
Contractor Employer Customer

Company
Signature

Date
__1_______ ------ --r-------
I
I
'
Jiangsu Huaneng Building And Engineering Group CO., LTD I
'
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 18 r Road, Baoan district, Shenzhen 5/8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
1
I
II
, , =• <CU., LTD
'
CUSTOMER I
: PLNPERSERO, PLTU IIPAPUAJAYAPURA2X
PROJRCT INSP _POINT, REVIEWED, AGREED, Signed, Date
10MW
PRODUCT : ID fans,FD fans,secondary air fans QCMGRSUFENG I MBM OwnerPLN
SERJALNO
PROJECT DRAWING
I
NO
I
REVision :0 :
I
I'

Inspection Cat. Sign & date


Certifying I
Tentative WUXI SUFENG FAN CO.,LTD
No. Components Specification
testing date
Verifying MBM Owne1PLN
Document QC QA
Cat. Sign/date Cat. Sign/date Cat. Sign/d te Cat. i SignJdate
Mill!Test
I Rotor Chemical composition of material
6-Aoc-10 certificates
R R R I
I
R
I
Rotor dynamic balance 6-Aoc-10 Report W/H R R ' w I

2 Casing Chemical composition of material


6-Aoc-10
Mill!Test
certificates
R R R i'
'
R
I

welding quality test 6-Aoc-10 Report R R R R


3 Bearing block Leakage test 6-Aoc-10 Report R R R R
FDFAN
I Rotor Chemical composition of material
6-Apc-10
Mill/fest
certificates
R R R R I
w '
Rotor dynamic balance 6-Apc-10 Report W/H R R I' I
2 Casing Chemical composition of material
Millfrest
R R R i' R '
6-Aoc-10 certificates '
welding quality test 6-Aoc-10 Report R R R I R I
3 Bearing block Leakage test 6-Aoc-10 Report R R R I R
SECONDARY AffiFAN
Millffest
I Rotor Chemical composition of material R R R R
6-Aoc-10 certificates
Rotor dynamic balance 6-Aoc-10 Report W/H R R w j'
Millfrest I
2 Casing Chemical composition of material
6-Apc-10 certificates
R R R
I R
i''
welding quality test 6-Apc-10 Report R R R I R I
.
2
Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 r Road, Baoan district, Shenzhen 8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

R
NOTE : The project shall not be started prior filling off insp. Category hold point and progressly
signed and dated at top right hand
columms
MBM Modem Boustead Maxitherm

Contractor Employer Customer

Signature

Date

3
iangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Impeller Dynamic Balance Procedure

1. BASIC PRINCIPLE OF IMPELLER DYNAMIC


impeller dynamic balance is the misalignment of impeller centroid and rotating geometric axis due to the
uneven of impeller material, difference during assembling ,asymmetric of mechanical structure, collision
and deformation during assembling and moving. Imbalance centrifugal inertia force is generated when
the impeller is rotating. The larger the inertia force, the larger the bearing dynamic reaction is, and the
more furious fan vibrate.
Balance should improve the quality distribution of impeller to ensure the dynamic reaction and vibrating
due to imbalance decrease to the allowable range when the impeller rotating.
Double-face dynamic balance is the method take use of two alignment level to do balance when the
impeller rotating.

2. CONDITION FOR USING DOUBLE-FACE BALANCE


The ratio of impeller width and impeller diameter D is more than 0.2when impellers max. working
speed n < 1500r/min.
The ratio of impeller width and impeller diameter D is more than 0.1 when impellers max. Working
speed n;,1500r/min.
When the product drawing clearly stipulates the necessity of double-face dynamic balance.
The bearing vibrating value exceeds the allowable value during operation.

3. Precision of dynamic equipment and process equipment.


Relative dynamic equipment is chose according to the selection of balance working parts quality and
balance quality grade.
The balance equipment should be tested regularly; its precision should be not lower than the
requirements of working parts balance quality.
Enough stiffness is needed for balance axis; its quality should be minimum. And double-face
dynamic balance should be done. Its balance quality grade G=2.5mm/s.
No gap is allowed between balance axis and impeller, the coaxially tolerance between balance
supporting surface of balance bearing/axis diameter of driving end and working parts should be not more
than 0. 02mm. hardening treatment should be done for balance supporting surface, its hardness should
not lower than 40HRC; roughness Ra value of balance supporting surface should not more than 1.61Jm;
cylindricality tolerance should be not smaller than the tolerance stipulated in the table(grade 6 tolerance
in GB/T1184):
Axis diameter(mm) S3 >3-6 >6-10 >10-18 >18-30 >30-50
Tolerance(~m) 2 2.5 2.5 3 4 4
Axis diameter(mm) >50-80 >80-120 > > > >
120-180 180-250 250-315 315-400
Tolerance(~m) 5 6 8 10 12 13
There IS keyway 1n rotor; keys should be eqwpped m order to do balance compensaliOn.

4. METHOD AND REQUIREMENTS OF IMPELLER DYNAMIC BALANCE


The material of welding structure alignment quality (counter weight) should the same with base metal;
it should be not thicker than the base metal. The same method with impeller welding is used to full weld
to base metal to the external side surface of alignment surface(shroud and wheel disc), chamfer should

4
;;;;;;;;Jial1tgs;u Huaneng Building And Engineering Group CO., LTD
· International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road,

• Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

be done around the alignment quality (counter weight), keep the overall looking well and no crack in
welding.
· ·----Rivetmg metfiod 1s used-ro f1x the rivetmg structure Impeller allgnmerin'fill1litY{COlinter we1ght) to !fie
external side surface of alignment surface (shroud and wheel disc); the material, diameter and quantity
(quantity should be not less than 2 pieces, and certain distance should be left) of rivet should be fixed
after strength calculation.
For impeller and belt wheel, casting structure the material, diameter and quantity (quantity should be
not less than 2 pieces, and certain distance should be left) of rivet should be fixed after strength
calculation when screw is used to fix the steel plate tor alignment quality( counter weight)
When the alignment quality( counter weight) needed tor impeller is very small, grinding wheel is
allowed to grind some weight at imbalance direction where there is imbalance, but welding seam and
river head position should be avoid to grid: Grinding depth should not let the thickness of impeller
alignment surface (shroud and wheel disc) should be smaller than the drawing allowable value; no
partial annealing should be happen tor grinding surface. The grinding surface and original surface
should be smoothly transitioned and no cog.
The quantity of impeller alignment quality (counter weight) on the same alignment face should be not
more than two pieces; the phase difference between the two pieces should be not more than 90'. The
distance between external border of alignment quality (counter weight) and alignment surface (shroud
and wheel disc) is about 1Omm.
Other attachment (like paint thick painting) couldn't be used to compensate for the impeller
alignment quality (counter weight).

5 OPERATION PROCESS OF IMPELLER DYNAMIC BALANCE


preparation work
The geometric size of impeller should be checked: outer circle diameter of impeller, wheel disc inner
whole diameter. The weight and weighing should be estimated.
The model and specification of dynamic balancing machine And balancing axis with keys should be
chose.
The dynamic balancing machine and electric measuring box of balancing machine should be
adjusted to be in normal working condition.
The dynamic connection, measuring tools, weighing machine and counter weight should be cleaned
and prepared.
Assembling of work piece
The supporting wheel of balancing machine should be adjusted according to the supporting position
diameter of impeller.
Dynamic connection should be assembled to the tested impeller axis head.
The impeller should be hoisted and assembled to the tan; the wheel disc should be assembled to the
balancing stairs with keys.
Dynamic balancing connection
The supporter should be locked and be adjusted appropriately and marked to fix the original phase.
alignment of dynamic balancing
The balancing quality grade tor impeller dynamic balancing test is fixed: G=5.6, when the max.
working speed of impeller n"2000r/min, the impeller balancing speed is 600-700r/min; when the max.
working speed of impeller n <2000r/min, the impeller balancing speed is 300-400r/min.
The balancing machine should be started up and the electric measuring box should indicate the
actual speed when impeller balancing.
The actual speed should be recorded (see attachment table).

5
~~ilft'~?2~09Jiiarlal!;u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sr Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

The electric measuring box should indicate the residual unbalancing quality and angle between two
alignment surfaces (shroud and wheel disc) when the balancing machine is shut off.
f--····-----····- ·--The res1dual unbalancing cjTialiti,Tand· angle shoulabe recorded (see attachmenf!ablef"··----·
5.3.6 The alignment quality position should be fixed at position 1Omm to the two alignment
surfaces (shroud and wheel disc) border of impeller.
Counter weight
The impeller should be removed and put it on the platform or ground.
The weight of the counter weighting piece should be measured by the balance scale, weight gain for
welding should be reserved.
The counter weight should meet the requirement of 4.1.
The counter weight piece should be welded according to the requirement and cleaned after welding.
Balancing recheck
The impeller should be hoisted again to do impeller dynamic balancing alignment second time
according to 5.3.
Counter weight should be done for the impeller according to 5.4.
The two times counter weighting should meet 4.5.
The impeller should be removed, and "dynamic balancing test record card of fan impeller
(rotor)"should be filled, see attachment.

6. BALANCING QUALITY INSPECTION


The balancing quality inspection could be divided to two types: inspection during normal production in
workshop and recheck for finishing balancing rotor of delivery acceptance or product random test.
Residual unbalance quality should be not more than ninety percent of the permitted allowable value;
Residual unbalance quality should be not more than one hundred and fifteen percent of the permitted
allowable value during the recheck when delivery acceptance or product random test.
Inspection method of soft supporting balancing machine: add mass method is used for inspection.
After the alignment fixed on the rotor, Trail weight should be added to every balancing direction phase of
alignment surface according to the reading data and phase of residual unbalance quality on two
alignment surfaces indicated in the balancing machine to ensure it equal to the allowable unbalancing
quality, and then the observation instrument reading data should be opened, if the new reading data is
more than one times of the reading data before adding the test weight, the balancing is qualified under
general precision. ·
Residual unbalancing quality of Solid supporting balancing machine could be read by instrument.
Usually, solid supporting dynamic machine is used for impeller dual-face dynamic balancing in our
company. And it is used to to do dynamic inspection, too.
The affection from the unbalance of universal coupling to impeller balancing should be eliminated when
balancing quality inspection is done.

Equipment Guide book Guide book no.


Model
Equipment Solid supporting Procedure no. Impeller
name dynamic machine dynamic
balancing_
Fixture no. Parts no. Procedure name Shroud,
wheel disc
Fixture Dynamic balancing Parts name impeller Processing parts
name connection

6
"-m~nr•~u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sr Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

( 1) The geometric size of impeller, like outer circle, total height and axis

The solid supporting dynamic should be adjusted to be in normal working


condition.
The electric measure box should be adjusted to be in normal working

Dynamic connection, measuring tools, weighing instrument and counter


i should be cleaned and
2 Work parts Suitable balancing axis should assembled to the wheel disc hole of tested

Dynamic connection should be assembled to the balancing axis head of


the tested I .
The supporting wheel of dynamic machine should be adjusted according to
I I

3 Dynamic inspection

The allowable unbalancing value and allowable unbalancing quality of


tested I should be calculated.
Design(date) Check(date) Approval(date) joint

mark Position Document signature date

7
016?JJUms;1su Huaneng Building And Engineering Group CO., LTD
·. International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Equipme Guide book Guide book no.


nt Model
EqUipme Sohd suppofffng ---procedure no.
----------··-~-----~----

Impeller
nt name dynamic machine dynamic
balancinq
Fixture Parts no. Procedure name Shroud,
no. wheel
disc
Fixture Dynamic balancing Parts name impeller Processing parts
name connection
No. item Content
4 Counter weight The shape and weight should be fixed according to the residual
unbalancing value, material of alignment quality should be the same
with shroud and wheel disc, its thickness should not be thicker than
shroud and wheel disc,
It should be round champed and keep oood overall looking.
The impeller should be removed and alignment piece should be
welded to shroud and wheel disc where weight alignment is needed.
The same method with impeller welding is used to full weld to base
metal to the external side surface of alignment .The distance between
external border of alignment quality (counter weight) and alignment
surface (shroud and wheel disc) is about 1Omm.
Weldino slao and splashes should be cleaned after welding.

5 Second time Procedure no. 2, 3 and 4 should be repeated to do second time


dynamic inspection dynamic inspection and should be counter weiohted.
The quantity of impeller alignment quality (counter weight) on the
same alignment face should be not more than two pieces, the phase
difference between the two pieces should be not more than 90°. If the
requirement is not meet, the firs dynamic balancing should be
repeated.
The quality and angle of residual unbalancing on the two alignment
surface of second dynamic balancing should be recorded; it should be
more than the allowable unbalancing quality of the tested impeller.
The method of is not allowed to use when impeller dynamic balancing
is done.
The value got from third balancing should be recorded and filing for
future reference by inspector.

7 Balancing recheck Impeller should be set by hand for several time, it will be static at any
position.

8 paint The impeller after balancing should be painted by anti-rust paint to


prevent from rust.
...

9 record "Impeller balancing inspection report" should be filled( see attachment)


I I I Desion(dat I Check(dat I Approval(dat I ioint
8
ngsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 18 r Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

e) e) e) signatur
e

mark Positio Docume signatur dat


n nt no. e e
Contractor Employer Customer

Company
Signature

Date

9
;;;;JIIarJgs;u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 r Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

~JJ -¥1Jrf]t YfttOCE


Test Report of Dynamic Balance

rr iJ5; iJ5; JA.J]l)X\,~Jt lH~ 0 !§]


Jiangsu Sufeng Fanner Ltd.

10
iangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Pt$P;Zll.l'f~tlt.iE ie\:!:Jt'&' Record chart of impeller dynamic balance adjusting

2010 04 20
1!'/% Type:y6-5l l4D :tft%~* Report of inspection

t:!li&JYl§
Item of inspection
nttu:!lt!!t Cf-5D 550 550 550 550
Weight of impeller(kg) ··· ·
.it i1f!I~J~ Bi.J-'1'-00:!il: ci!). 0051:) 15 15 15 15
Allowed residual counterbalance(gram)
'it illi 1i< iJ!HJirJ ~ ::f -'!'- 00 :!il: ( 5I: ) Actual 7 6 5 6
measurement
residual counterbalance of wheel cover(gram)
'it.illi1l<iJ!~jj!JJ~ ::f-'1'-ifli:!lt ( 5I:) 6 5 7 5
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer

Company
Signature

Date
~
_,_.
i>\li&fJL1!'17 Type of test machme' yyw-3000A i>\li&\'#J!R, 400 $#17)- Speed oftest:400r/mm
i>\ll&.!l\~'¥' Teste" il'lif='1< GaoRenrong t:!ll&.!l\ ~'? Checker'

IT$$JA.i!li)Xt,;fJL1Hll!·kJ:il Jiangsu Sufeng Fanner Ltd.

ll
~fBi~~~~~tf:;::;;;::?;;,'.JICltngiSU Huaneng Building And Engineering Group CO., LTD
· International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road,

.· : Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Qt$(';i;IJ'fjfij13i:JE iel:l:fbllZ Record chart of impeller dynamic balance adjusting


L--- ... ·····-· ···-·· ·····----------

20100420
!I'!"'· Type:G5-5111D t.@:~!J!i .* Report of inspection

lftl}~:rgj §
Item oi
;~~~~ (-f-5'1:) 258 258 258 258

(1'jl.jlij5',i;) 8.1 8.1 8.1 8.1


~~lowed residual
l'l; ilil '!); ilia ~J :#< '!' Sf 00 :Ill: ( 1f.i. ) Actual 5 6 5 4

residual ,C..,h ol

<%>
~:~L
6 6 4 4.5

residual
Contractor Employer Customer

L
Signature

Date
ia\OO:fJL~:~· Type of test machine: yyw-3000A 450 'f'il)j- Speed oftest:450r/min

12
Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

uVJ;j)J;~:ii)Xl.;ffL:fHlH~i'i.J Jiangsu Sufeng Fanner Ltd.

Pf$(5;$J'flJJ,fjt.lE iC.~i\t Record chart of impeller dynamic balance adjusting

20100420
11![% Type:y9-19 12.5D t@:ijftgj!f * Report of inspection

;lftjj,j):ryj El
Item of inspection
rlt~:ll!::!l!: ( -T-11:) 268 268 268 268
Weight of impeller(kg)
fci'Fii>lJ*(i<]-'fOO:!l!: <-'I'ID11:> 7 7 7 7
AlloWed residUal c'ountefbalanCe(grani)

measurement
*''
~ .., :9< ill~ * "' Sf 00 :li ( 5I: ) Actual 3 4 4.5 3.5
residual counterbalance of wheel cover(gram)
~llil:Ji<ill~ii>lJ*'I'-'FOO:!l!: <51:> 3.5 4.5 4 4.5
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer

Company
Signature

Date
U\!J§Z111.Wl? Type oftest machme, 15\!J§Z~J!, 450 ~/7} Speed oftest:450r/mm
~
yyw-3000A
15\!l§Z.!Jl~'¥' Tester' illif=>!i< GaoRenrong o!ft!J§Z.!Jl ~'¥' Checker'

13
nn~:u Huaneng Building And Engineering Group CO., LTD
International Project Department Room 1125, Noble plaza, No.269 Qianjin 15r Road,

Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

D:!ltiJ.l;P\:®_)X\,;fJL1HIY!0WJ Jiangsu Sufeng Fanner Ltd.

----------Jif~Zffi-'Fro~lE ic~!llt Record chart of impeller dynamic balance adjusting

2010 04 20
1\'1% Type:9-19 6.3A {ftl}!i}J1.f5f!: Report of inspection

#)!J&:rgj§
Item of inspection
otml!i::!fi: <'f>'l:> 46 46
Weight ofimpeller(kg)
fC>H~JkS'J'Izjjij:!fi: <*003'/:) 1.5 1.5
Allowed residual-COunterbalance(gram)
oo
m illi :g; illtl l!iiJ !k ;;r '~" :!1!: ( 3'1: ) Actual 1 0.7
measurement
residual counterbalance of wheel cover(gram)
milli:!l;illtll!iiJ!k:f'FOO:S: <3'1:> 0.8 0.9
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer

Company
Signature
Date
U\!J&;fjl1\'1% Type of test machme' yyw-3000A U\!J&$;<Jll;, 700 $;</Jj- Speed oftest:700r/mm
U\!l&9lJ!lf'¥ Tester' illif='1< GaoRenrong #l!J&9lJ!lf'¥ Checker'

14
Jiangsu Huaneng Building And Engineering Group CO., LTD
8
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1 T Road, Baoan district, Shenzhen 8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

''-"'"-"''".!':>;<~- :t II

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Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 r Road, Baoan district, Shenzhen 5 8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

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J<!!i< oWil"''!M T<l< .. lrt«iH!t>l

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Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road, Baoan district, Shenzhen 5~8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

Adirection 2o-$12

-----r
! Motor: Y280S-4P15KW.
jf---- + - - ~!.,
11+1~ ~~~ Q=I8600K '/H. Pa•6500Pa. t•l35' C.

I 9-19 Nol2. 50
400
6x76•456 . Plan base drawing
--~-89-------i
SECONDARY AIR FAN

17
2. Mill Certificate
__ .,_____:'______ ··

Concea No. : PP200704160054 ~jii2~~~Table of Quality :QRJZ0508


&l.:!M;:M;, 1ll;-ihltii'ii5~1lJil;jtj<I~J
i¥J:Jl\ <\~ %i<lllt f!l-i'HI< 0 i'i.l NanJ i ng 15-ll'.I~~Contract No. :
Iron&Steel Company Limited
Name of product:High
~\fft~~Voluntary ~~·~~Bill of lading No., GD070416019
~:li[i)l.a)l't> Quality Certificate
~i""i~"fliE~~Manufacturing ~/WJ~ Train/ship No. :
tiJC!it.IIJ.{fzPurchaser, ]G~$1t.A. USTi*tn**~ UST Standards: 1'1 i¥J:I:illDestination:
3(~1k~Condition of supply: i'PtliiJJ:ff.R. '.tSize of sample Cmm) , BJtJlDate, 2007-4-16 16, 43

~.ffi*l<Dimensions ll!:li!: 1{.$jj)(;)J-Chemical Compositions (%)


(",lj,~ Plate No.
Steel
(mm) : (TXWX 14!1& Weight ( c Mn P I s Si Nb Alt Mo Cu Ni I Cr v Ti N Ceq I Pcm
Grade Piece
L) mt) XlOO X 100 X XlOOO X 1000 XlOO loom XlOO
No. 07102642030101 Q345B 25*3000*10000 1 5.888 17 117 14 6 26 25 37 1 2.4 1.2 2. 2 2 4 37 24
No. 07102643040101 Q345B 25*3000*8000 1 4. 71 16 116 14 4 26 24 38 1 1.9 1.1 1.7 1 3 36 23

/'Ptli)J Impact Test 1113\li:/'Ptli)J Ageing z(<;] lljj j!jj ti:'YJ!Il $


sb grai
i* AKV (J) Impact Value (J) ca pb
Z-R. A(%)
Jl!imH!iiJJ< 1$¥:$ ftllli X n
(",ll,~Plate No. T. s. (Mpa) 1'Ji X X
Y. s. (Mpa) E. L. (%) B. T. ave 'I" size 100
UST aver 1000 1000
'C 1n 2n 3n rag 'C 1n 2n 3n :1$} 1n 2n 3n Gr 0
age
e ave grad
No.
425 545 25. 5 OK 20 154 136 150 147 0. 1 0. 1 1
07102642030101
No.
395 540 26 OK 20 174 140 146 153 0. 1 0. 1 0. 9
07102643040101

~¥!Remark
;;is:j)'[.(,j. it (Page Total) 15-itTotal
li!:li!:Weight UE~~Quality Prove Seal ~~~Quality Inspector:t*~7¥Xujifang :&~ ;l±, i""&'ol\$~~~:li[
1'f'i&Piece: 2 Cmt) : 10. ~Sender: )I:J~,Wenzhong iJEa)l't>7\J~Remark:
598 Product trademark
according_ to
Jiangyin bianfu Metal F ,ll,Jil't:l:i.!G ~ 45Quali ty Address: Nandi. Huanxi Road . IndustrialPark . Huashi
product Ltd. Certificate Town.Jiangyin City.Jiangsu Province. China
No. : 7001356212 ~i~TEL: 0510-86065383
1~}tFAX: 0510-86065385
~Fi~PJUE~Manufacturing Licence: KK05-208-00180
Condition of supply:Hot f"',jl,;g;f.j;,1Jf;J!l'tlil)i
~qf1~n£Vo1untary standards: GB. 1699-1999
~ !ftJJ 11.\ :$L 12l14WJ Narne
rolled
L&1!f lf!.{tr : 5'i/i£lrlL~
Purchaser:Wuxi Huidong
*4m ~ M~

Furnace 14~ 11!:1:


Spec.
No. Piece Wei~ht
c Si Mn p s Gr Ni Cu Al Mo Ti
<!> 85 2-4114 2 0.44 0.29 0.56 0.02 0.01 0.009 0.007 0.007
<!> 85 2-4160 1 0.43 0.25 0. 57 0.02 0.01 0.009 0.005 0.006
34. 32
<!> 85 2-4144 4 0.45 0.27 0. 58 0.02 0.01 0.01 0.007 0.007
<!> 85 2-4266 1 0.45 0. 28 0.55 0.02 0.01 0.01 0.007 0.007

Total 8 34.32
Furnace 1r£1T?ii\iz~ (f)).) Macro test (Grade)
No. -~ffiiiFlrl.t£ 'ft•C.,iFlrl.t£ illii1JT se~re~at ion Qualitv of surface ~~~~-fDimension
2-4114 {l-f1tQualified il'*itQualified
2-4460 il'*itQual ifi ed {l-f1tQualified
2-4144 {l-*itQualified il'*itQualified
-- ----- -------- ~---
___'____,_ ____ _

2-4266 I I I I I I I I I
i-Jtljfl: 1. :;$:JPt;l:i)l.a_!3-1=$j[f~14::fJ!,::ff[ql~i2;;Jt5i:k@o 2. 1f :fF i50l1iw1'1F llJ31ftJJ%, J:?% , ~J\l#t, tii:Pl: B Wl , !* l:tL :Jt{!f;\fil
P'5: tt~ 1¥1 ~ !IWJ ' t±J 7.G JPt :I:liE llJ3 :7G 14 o
Specification:l. The copy of specification of quality has not equal legal effect.2. When dissidence
Date of Resp Quali
sign:ZO Signer:Zhumin onsi ty
10. 3. 18 ble De oar
3. Assembly Process
" ._ .. ., .

R*JL±*Eh1Joii ~mJ¥
~ etf\~ pr-t9CM l

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- -rr-rPrl~~·Type 6~51No
.1f ct~) 1'f
00~ 10150-06 10150-2280-159-02
of product 140
Drawing
I'/Olilli;IO'l\tTab1e of process
~·~·imP\ 1f C$) 1'F
route :E'fill jjaj).[ m!]).[The
F~~¥.1\Name m;!;fii;Name
Principle Total:one first
of product Centrifug of
axis page page
I .............
- ----- ....
I -al--fan-- components ................ -----

iH;r;J.ii!!' '!'il!hJemR -r
(kg) ~&!J&it
~ External
Quatity per
45 <!> 160X6000 319 I
Materia dimension of Gross
one piece
1 roughcast weight of
tHF-~III1
'foliE# HfPTlli~fF1'f'i& !j).{'f/11:1:
Total hours
~ lllJW!Round Number of (kg) Net
248 per one
4
Roughca steel roughcast can weightof
Quati ty per
st type make product one
one piece
Ill'~ I/J';!;fil; I/J'I*J!ili< :$f>l] II& ill~ I'/0%>~ ~tt
. .

Process Name of pro Content of procedure Workshop Process Equipment Too 1"mg Remark
10 r¥f ii<OOt'fR ·tM~ni:#dll:, H'.fR 1i£I w G7022
-q-, JiENJ'i:J£1.1 <1> 160, jjl;tf)l\; Mental war Saw
;t.t, >l'fllliW!%'I~tr:<l!lfliil:,:llt!RK
Reserve allowance according to
Put in the dimension of drawing ,put
material in material
dimension:dimension of blank
is 4> 160, to select material;
clamp the round steel on the
electric saw, saw-off at 1887mm
20 *ll$ li!il'flfi'R'J'o -'f'JiU[lij, l'J 'f'·~·J'L, 1i£I $ CQW61100 X 3000
)JOI.J;.E!illh .J;.J&J'i:1"t:mi;J M~OI
... Mentalwor Turning
Jit.3rinn IF faiWIHe'n loi li'ltoi
Accord to the drawing
dimension, to flat surface of
Rough turn the end, centering, to machine
every step:reserve 3mm at
every diametrical section,
reserve 2mm in lenghth
30 WJ))ll :7ft!}, lill!il!:'ll!5J<HB217 255
Cooperation, hardness
Tempering
requirement is HB217-255
40 '~Cr.!$ I) $fti!lllff, 1~<P·~·JL, 1i£I *' CQW61100X3000
1) Surfacing, trim center hole Mentalwor Turning
2) 'l'o:fi!l$-J;-:9H:\'Ii!u]t:lltO. 4-0. BE!
Schlichtged
Wf£00fl\ R -t,
2)Schlichtgedreht:reserve 0.4-
reht
0.6 step at each external
diameter to accord with
drawing dimension
3) .J;.$1([ Jti 00 ffll ill
3)Rounding chamfer at each
section according the drawing
we~~ ffi@ (I'] ll!H11i, -f*iifxtfil;il!:~'ll!
50 we~~
5J<o
1i£I we X-53K
Milling corresponding
125-150mmcp7fR
Milling keyway, ensure degree of Mentalwor mill
(micrometer)
symmetry etc.
100 125mm-t-7!'/':
60 !~filii lJi <P ·~·JL, iiimliEJliii!JJOOt'f R 'f o 1i£I Jl!i !1!432BX 2000 (, .
. . .....
Tipping center- hol-e, gr-ind . .......

External sffi~f'. (tape


according to the drawing Mental war Grind
grinding measure)
dimension
t§t!jft Wl!lff R -t~ntll)\\ZtJ<ltx1ffi'lfR >t 0-500nunlhf;j;J<-F R
70 :;itI
i!Htt§t!lft (vernier caliper)
Check all dimensions according
75-!00nun'f]J- R
- ... -- Check to the drawing _ and_ Mental-working
-

corresponding standard
.........
{ffiicrometerr- - --------
:."
--- ,,--\ ••.. •••-1\il) f'HW3·
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10150-2280,
T
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..

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l' M:MIW+J- 45 of,kHr JF; n ,J·
* ,,'}; ,\~ 36 lfj\
<I> 160 X 6000
$.1 {,• JJll Ji<\tll
.!)'1.{'1: :foili: (kg)
+ C~iD {'I:ZiM;
319 1lj i;' :1& :Ill:
::t41h ;J~ 1 JJJ: I ~:r JJJ: I.
L<:
. .'';

r ·- '
=B.Iili#~ W~if'l 1if.lilinmrJ1'l•:l& 4 'r!f'I.YJ'> iii: (kg) 248 .ljlf'l• .~u ·.Ht ::
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z $
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fj'ill;~;t; :llf l2ll fliJ 'l!i ~ fl"-l!. 1M J:. :lt!:llJZK/j[ 1887 mmtJiiWT o
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20 ~ll.:!f. t.I(IJtlt+R-t. 'fl>lfilllff, 1T'I' >C,•:fL. !lr11 AHl' ~fl: -IH:ltFf.t?. {i)J CQW61100X3000 '-·

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30 i}lj}pt fi.!I!Jj['!l!;R HB217-255o :
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:
m& \
125~150 mm-f?t )\!.
j; ·"
<
' 60 ;.rM rm 'I' ·Cd'L. t:HJ\l 1E M~ 00 t+J\. •J o 1JZT w M1432BX2000 100-125 mm'f7f R
..
~00-13- 3m"'W
- ..
. .. -70 tit~ f.l( 00 t'f R -J·'fll t11 :X:.f;J;I1£ X1 Jkf.f J\!. -till Htil!KZ o ~ 1'. 0-500 mmilfi;f;jd<R
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--

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10 ·r:M ~ 00# .R:f 00 !JILL: ~:I: , F:MKf: ;lf:ji;f ]!~J?.~J <!> 160' :itt ~T t\il 07022

m~M. :1% Wll ~ \Iii :ME 4!. t\il J: , :J: J{J{ K /.J[ 18 87 nunt\ij tl!Ji •
··-
·--
20 lli:tr: ~OOff'Kf, ~~Jiijj]j' :tr 9=' •C.•:JL, :bu 1:-* it ~ft :M)!:Jt1£ ~T :1[: CQW61100X3000
-·-
1J rPl 00 :bOT~ :Ill: 3 nun, 9=' filJ-I')!:KJ.l[/J!PJ OO:buT.~W: 2 nun. ..

··---
30 iJm)jlf 5tJ-i9J., liil!&~oR HB217~255.
....

.
40 ¥lll$ I) :fr:~j]j. f~ 'i='•C.•:JL: ~T :If' CQW61100X3000
...
2) 'J<.f1/:tr-1HH :ht~:ltl: 0.4-0.6 il~~OOt.fKf:
. -
. 3) 1.1-${\1.~~· ...:fl • .. ~-

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;
50 ~~tl t!t~tlffii'Y.fmtl~'ll' f~HiEX;J:ft-J.l[ ~61~ oR. ~r tJt X-53K
-- .... ..

:JJii ~ .. 125-150 nun=f?t R


..
60 M!i T.vi'i='•C.•:JL, ~!ill5EW~OOt+ Kf. ~T m MI432BX2000 I 00-125 nun=f?t R
.-.-··-
m;oo~ 3m :iffi.R
'
0- 500 nunjf#;!)jd< .R.
-
70 tl!!Jft ~oot+ .R -t'fnffi:Jt:lij;I!£X1f.JT:fl .R. -titl:irtl!!lft. ~r

MtiT~ 75-100 nun=f?t .R


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1\ti:l" ( HJ\ll) 'ilr**<H J\ll) fift ltldt( B J\ll) {l;~ -C I il!JD
i.
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fiftia j!J:f< J!'i..'lc)l: j'f-1'} Jil:'f- HJ!Jl fiftlcl :ld:J& :IE i..'lc )1: iif f)· 'lit?· HJ\Il .
..
. . . -- --- --

---- --- -- . f=£~ ">' (lfll) .. ..... .. . . . . . .... . . ---- -- -----

%Type {11'00'% 10150-2280-


9-19Nol2.5D 10150-06
of Drawing 159-02
roduct No. of
I"Z';lll\~'\I<Table of process route
f",\j,;g
1<\•J)JmJX\Vl
">' (lfll) :E!flll :ltl:lll: ~l:lll:
;fij\Name fif;gf$ Total: The
Centrifugal Principle
of Name of one first
----------- ------ fan- axis-- ------ --------
prOducf com.polleni page page
HHfJ!iR
1§J:IS'~it
tti'-!Jl!l!'% -tExternal ijl.{'f'B£ (kg)
Quatity
Material 45 dimension <I> 130X6000 Gross weight 144. 5 I
per one
trademark of of one
piece
roughcast
jjJ{t.(,),I
'Bi!EOJJI;H'F
lliTotal
'§liE#~
f'f'i&Number
lliliWIRound of
ijl.{'flif> m: (kg) hours per
Roughcast 4 Net weightof 93.4 one
steel roughcast
type one Quatity
can make
per one
product
piece
Izo!i>
IF!''% IFj<;gf$ IFl'r*J-li' $fil] I®: lit~ ~)±
~
Process Name of Content of procedure Tool in
Workshop Process Equipment Remark
No. procedure g
rt!f ·· ·tmJJn-"-"'""' r""~;" 'J, "" ki
10

Put in
:l'..f][1£:.\i <1> 130, ilthilM.t: ll{fiJiliWJ!i> Mentalworking Saw
>h:ftffi<fi!f-. -"'-""'""
"' G7022

material Reserve allowance according to the


dimension of drawing ,put in
material dimension:dimension of
blank is Q> 130, to select material;
clamp the round steel on the
electric saW; saw-off at 1387mm
CQW61100
20 *ll$ lt<OO*'f R '.L 'I"Jiffliii, JT'I',~·JL, !JOI ;itI $ X3000
1'1- fr Jlii"' 1'1-J31:][1£:1J[l;] M!JOI!Rii:
3mm, 'I' filJ®:¥:1ll':1J [l;] 00 !JOI!Rii:2mm
Mental working Turning
Accord to the drawing dimension, to
Rough flat surface of the
turn end, centering, to machine every
step:reserve 3mm at every
diametrical section, reserve 2mm
in 1 oh+h "" · of mid
30 iJi,Jml j'f1:1J., lill!!ll'>Jl!:;]<HB217 255
Cooperation, hardness requirement
Tempering
is HB217-255
I) *-:Yiffiilll, 11l''P•~·fL·
40
"'""*
Schlichtg
1) Surfacing, trim center hole
2 l '1'-:llf!Fi'l- fr 'fl"-"" OO*'f R -.J·:
I<F:
Mentalworking Turning "' CQW61100

2)Schlichtgedreht each step


edreht
according with the drawing
dimension
3) MMiL!t<OO ffHfl
3)Rounding chamfer at each section
according the drawing
50 ~wu ~~Ut~t>ZB'.JIJ!HII, f*liEX>t'IIFlll'~'Jl!:;J<. ki ~ Bl-400K
Millin£ Milling corresponding Mental working mill
Ml432BX
60 jf!l'i JJll'I'·~·JL, l'ti!!.\1 !E!I'i lf,U 00 ff Kt . ki !l'i
1500
External Tipping center hole, grind 3mofiiR (tape
Mental working Grind
rindin.e: according to the drawing dimension measure)
. 70 ... -- --- .!&!!& .~OO:Cffi.C1:;ftl;liljj\ltJ;ljE»f!Yi'ifR-tJ£tr ~I 0 500mmi!ftl;-K I······
Check all dimensions according to
75-1 OOmm'f:$} R
Check the drawing and corresponding Mental working
(micrometer)
standard

.I
.
•. ~~ - '-~~----·---- .

"*•.
/l~ M~ ?~~~ -~} 9 J9Nui2.5D I --~ ( i\1l ) fll'fl-1'} 10150-06 10150-2280-159-02
.I ~ ~


M:MAAHJ- 45
... H

cf,.lf:7r% K'J
* <I>
r~:Mt~lfF

130X6000
~·I',•JililxttJL

!jl.{l-t:ili: (kg)
;: ( i\1l ) 1'1' :t :M;
144.5
:Uh
ilJt'§lli:li!:
;J-1i!}J:[I mt}J:[

r '
.

.. t.lf:f'l>~ 1911Wl fi):.lfiJJ #Jij{'fo!J& 4 if'.{'i' /i>:ili: (kg) 93.4 Jji {II'.~ ]Jlt

J: '.
r-r. J:
'
rr. :eT f*
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f)(
\)): 1fr L '2:; l!Q 4fr 4fr. i'.t
-IJ
10 ·r:M 11< 00 :f+ R >t \111JH :>R:lll:. r:r'IR>t: Jif:JiHH?.JJ <1> 130. ill rq· !ffi t\li G7022
trJl\iM, :llJ-IMI tfil ~ )!(; :f£ rH t\'LL jit~KN 1387 mmflliJtli o

~-
··-·
20 f£l:tr 11<00*FR,t. >jl:ljlj iiD. 1r<P•i',•1L. JmJ :~a~fl":M:lt~ 1?. ~.1: ~r
.. CQW61 IOOX3000
---
:1J_Jlil ill :IJn T :>R :It 3 mm. <P J'ii.J f'ltKN1J JliJ &:bn T :>R hl 2 mm o ..

30 i/!JJ.9l 7H9h {~[\[~;;!< HB2J7~255o


·----

40 •Nl'l:tr I) :tr~MiiD. ~<P·L,•1L: {!z I: 'If. CQW61 IOOX3000 .

2) '1'-:m:tr~a~?fl'fltfJ~'l. '

J) -1\-i\ll{f[.J1(1¥Jfj;1Jjfjo "

-
.. 50 ~l!jlj ill: ~~Hf!B. ff.J mm. {!j!; iiE X>j ;r,j; )_\[ <';'f ~ *
0 {!z I: 1Jt BI-400K

.60 7rM Tj)j <P •I',•:JL. J'J,Jli\IE lf:f~ 00 tf J~ >t o {a_ I: 1ft MJ432BX 1500
-
3m!tfR ...
70 ;!&!.!& 11< ooh·, R,J· ;J'Jitfl :A¥iili£x·trrrn R -Jill1ft}!J& o ~1: 0-500 mmillf;j>jd<R
-
75-JOOmm-f-:frR
.. ~---

ilHI' <HJtll) '>fifk(Hitll) W.l!Ht( AWl) {l;~ ' f:1 Wl )


·-

fjf, iil JtH& i!.':''lcief1·~ %''1' HlVI tl< id ~l& \!!:,'l(Jtfi•>} %'' .. 11101 __
-.
r~ ,
I
.
Drawing
P:~m!%Type of
5-51No liD No. of 10150-06 10150-2280-159-02
product
components
][-~~~~Table of process route
... .....
I ------
f'J/,'!I:M;Name of·
., Name of Principle
···-·
TotaCo The first
---------- .····

~-
product fan components axis ne page page

##fi!l!% '§fjfjfffifC-fExternal (k;l Gross


4ij:itiJ&il
Material 45 <!>160X6000 1
'~n;; ;;e~:r
141
dimension of roughcast weight of ..
....
one . I·- - ··--

4;Jj'f,\HIIJ'
ljj.j'f)q> :!It
'§fjf:j>i~ '§fj[Ofl!iHHI'l&Number of Total hours
(kg) Net
roughcast can make 4 90.3 per one
steel weightof
type product Quatity per
one
one piece

JCJr% Il¥45*'1< Il¥fll'il' :iF fill I §I flt.j!, I!"$1 Me

No.
!Name of of procedure Rnni I
!Tooling Remark

10 T!!f r~;r; flit G.IQ22


-~"" l'Jf~R·J', !±Jf~Ei£;1) <t> 130. lll'.ffil!if.t,
·,\ __ Put in
}- jjl:J!l(~/l!'l353mmi\!ll!i
lne
Isaw
allowance according to the dimension of drawing
in material dimension:dimension of blank is cP 160, to
jselect material; clamp the round steel on the electric
I saw, saw-off at 1353mm
JX
120 tl!:!F l~ti'III'I'R-t. 'fillfiljljf. fr'P•t•l'L, hUIZ\-l'lfljf, zrf.!l:][i':>:l:il<i!i\'iJJII I~I I:iF ,000
9' fiijf.!l:'i£/l!':l:fl<iJ ll:lhiii;lt:!!l2mm •• '""6
fng
Rough !Accord to the drawing , to flat surface of the
turn ~~~d, to machine every step:reserve 3mm at every
· ~1 section, reserve 2mm in lenghth direction of
lmid section
130 ill!lli 17f!IJ, 1-255
-e "6 .. ,hardness requirement is HB217 255

140 'i':fi'i:!F ID :!pillfil[!ij, i~<P·t·IL, IU $


iCOWfi lOOX
1

3000
trim center hole
. 4-0. 6fll
edreht >rh .,}, :reserve 0. 4 0. 6 step at each external
1

to accord with drawing dimension


'"''
chamfer at each section according the drawing
lliQ_ l~il'L
~ 4-: J!t -5'K
,Milling Mi 11 i ml' corresponding keyway, ensure degree of symmetry etc. mill
ne

160 IHJ!l JJJi'P 'lNL. J$'1Ji!!EJ!lll~ 0011'- R -t. ~I J!l l2ooo

~tape'R
ripping center hole, grind ... to the drawing
rinrli Grind

~
ne
70 I~!@: ~=
rk
!Check
Check all ·'· oroin& to the drawing and
ne
"''
.... -·
s-siN2 nn--.
'
/J:M,?W-g- ~Til!IT1TJ'ff']· lu J.>v-vu
h,.··t! ~
•u•~v·--uv·•~--u-
I £ r'~~M~¥.f\ ~·C.·illiiA.lJL -~ (f.jl)
fl~ffJ; :Uh :.l1i I 9i: I ~ I 9i:
;f..f.:{('fJ\!1!.\} 45 'B:l'iH ~~ Ji; ,J <I' 160 X 6000 'f!-1'1 tlf( (kg) 141 1\Jti'!J&Jt. l' '
;§Jfl~·~ Wl/WJ ffJ Xf TIJ #il]{'f!J& 4 lfl{l/'1'!• ill (kg) 90.3 fti{'/'.~U;J'
'
"
:c T Jf. T
If- T Jf. IJ.J 'f~ ·'rc: JWJ \It 1fr .T 2: ~ ~ ~ 71
4', ~ f:li:
.\}
- ...
' 10 ·rH n< /1'Jt:f' R -.j· fl1 J.n I:~ hl:. ~-*'IR't: JH'J.J'Hi:J\J <ll 130. ill 1lJ tA•i G7022 ••

... - -
1J'l*H' ~Wlll!JJ~~:{£4!.t\'iJ:' WJ{J(KN 1353 mmt\Jittfi,
-

20 1ll~ n< l¥1 HR -.J·, '!'· Yi~ lJii , tr'P•C.•1L !lUI A~- is ~if: 1H!l: J'[ 1i :(t.L 'f. CQW61100X300 i

1J J'i] !Yl ;IJQ]: >it 41: 3 mm, 'Pfiilf:li:KJ:l[1JinJ!Yl!lnl:*•'!l: 2 mm, I


I
·-
I
30 i!idA!t 5'~jj}, f!i!!/.l[!Jl!:;R HB2I7~255,
--- !i
J
40 rlf/i~ I ) ~gjbjlJii' {~ 1' •IYl'L: {t}: t: ''f. CQW6IIOOX3000
2) '/~i'ff~MHiJ'il(~:Jt. 0.4-0.6 fl~ff:'E/'t/ttR'J·,
3) 11-l~il{i'r. n< ~ {l-1/ iiJ '
- tlli 00
·--
'

--
·-
50 ~~lj tJt l'liJtff I'Y. (J'.J mm. WiiExt'M;J9:C:1:!Jl! >R, :(itt: 1Jt X-53K
tlli fQ-'""".

60 5'~M TYi 1' •C.•1L, n:~J\\JEJ.tf~~HJI:•t, {It I: lf1 M 14328 X 2000


··-···-
Jiil00-1} '
3m !/ER
---- -
70 :lftJj& n< I*IHR 'tfllf:l
...
:X:¥J>f!U,tffr1T R >till1H~ll1'i, :fit I: 0-500 mmi/A'¥id<R
... ---
~i.T-lg· 75-IOOmm-f-:$TR
i J . ,.~

ij):ij- (t·l Jlll) .,,,;.~(lillll) W-I!Ht( 8 JlllJ i:i!!£ CH Jlll >


- -
.• , ..

- tf.iC. t;I:l& i1!: ,'lot ft 'l- %':'7- H lUI fJ<icl t;I:J& II!,'let f1• ~} %':? 1·1 lVI
-
,,_._

-,~

'
·- .-... ><~·
..
f',\1,1\1-'1 5-5IN2liU • . V"'J J 'IT 1:':1 ":1
I. £
IVIJV"vv •v•~u·~~uv" •.~-·v~

~
·~ ·.
f',ll,;!'J;f$ ~ •C.•JillJX\:fll. ~ ( jfll) 1'\':!'J'M' ±$ill ;J:I< I Ji't I m1:li't
;ft;j(;j.J:!l!.li} 45 -f)iE5'r% R 'f <P 160X6000 !j!1'J'.f,:i]! (kg) 141 mil'!J&:Ill: I.
I
.f.JiH~~ IQll#J m:fiFiiJ *'ln!J& 4 lj!{'i'ft>];\: (kg) 90.3 lj!{t.~Til't

.. :T
I }'j'. T
·• }'j'. ]: }'j'. rJ,j 'ff :fJ' fa] ·\)): 1i'r I ~ 'l!i 1Ir 1i'r tt
-
+\-
~ ;f$ f:lt
J
:~--':- .

:IO FM ~ 00 t'f R -t 00 !Ju :t::Jltil:. f:j\:fR't: JiEM 1H£J; <P 130. :itt ~T WJ' 07022
.- . .
ir:il!itt, :f4f IQll#J '!liJHE 4.!i\t.t. .:li!: ~K& 1353 mmfili WI o ..
.-

20 lll. :fJ' ~OOff!N, "!" 9!il jlff. fT 9' •C.•1L; !Jn.T~ 6'~11-:~®:.~ t?. ~T .:tf' CQW61IOOX3000
/Jflil OO!Ju~C:Jlt:i¥. 3 mm, 9' fa:Jf:ltK&/J f1il OO!JUT:Jlt:fil: 2 mmo
-
·•.
30 i!lil.rPl: 5>r~. f!9!JJ[!llf;;J< HB217~2S5o
----· I

J
40 •'I'- fr'i :tr ]) ![;9il)jlff. *'fl•C.•1L: ~L 'f. CQW61IOOX300i.·,
2) 'i"fr'i "r.~&H:?.:ft[:JRJ<l: 0.4-0.6 6' ~If !f 00 tf R -t :
3) ~${1/.~00ffJJ:Iil
m 00 -
0
:

50 TJ~;WIJ ~\:Mffi!\Y.~m\tf!, {JiHrE X>t of$ JJ[ 1.'f !llf ;;1< o ~-t 'i)\; X-53K
.-
m~
.60 :91-M TY! 9' •C.•1L. ~ J<!\Ui::M :!f 00 tf R -t o ~I: M MI432BX2000
lii;00-1% 3m of§R
70 ¥,;);!)& ~ 00 tf R -t;fn ;f!l :At;J;f!Ex&Ji.!Ttr R -t:ittfrlli !Jft o ~~-- o-soo mmff;j;f-·1< R
.
~i.T-Ig 75-100 mmf7t .R.
---,
iltil ( HJtlll 'il; tJ( ( HJ\ll) Ullldt03 J\ll) 4\'!iit' ( El Jtll)
-
--·
ll~<<a lll:l& I!!: •'lot # -17 \lt'T· HJ\Il u•a lli:Ji,( i!!:l.Ufif-17 \ll='J< HJtll ...
1
'
1"'61,1\il% ~ Cillll 1'1'00% i
Type of 9-19No 12.50 10150-06 ,o,, 1 hQ-0?.'
Drawing No. of components .

IZ~~*Table of process route


~a~,"'' illi JX\tn. ~ Cilll l 1Hi 1'J; 3o$ili cjl f1 Dr jg1]l)
Tot;
~~:ne
Name of Cent~~~ugal The first
Name of components Principle axis
oage.
Jll.{'F$'"
*H4AA!% 45 <!> 130X 6000
(kg) 141 :B}Eflf!~ : 1 '

'

Materi~;, Gro~; :~!ght Quati ty per one


'BJ<Ef'!'~ rmm 'BilliOT l!JH'F 1Hi: -;k~l~ 90.3 4ll'1H'!III't ;


.

4 '
can make Net weightof Total hours per
~~~:~
How many of
tvoe " "' one one
Ill'% IJ'i'1<:fl; Iil'I'Ji'l' $fi] Ifll: ia'.Jil- 1;;-j',

Process Name of
Content of procedure Workshop Process Equipment Toqling Remark
No.
10 ~*'f "~ rc ~NR-t, l<Ef-f:l[j£11 <1> 130, :lit·'" ~I ~ G7022 : '

N'~ :f(f[!lJW]!;';)I<:t'E>I!~J:, :!iii!Y.-ii:!l!'1353mm~llfi


A. ,
Put i~
1 Mental working Saw
to the dimension of
'
,put in material dimension:dimension of blank is <!> 1

130,to select material; clamp the round steel on the


electric saw. at 1353mm
20 *!!*turn
IR~
""""''T~Z:,'fjffijflii rrq,j~c,'fl, !J~I~~~,: ~w; II"J
M<
jj£I
ol<
$ rowo 1oo x 3000 ;

I Accord to the u~ "" ;"6 to flat ou~ <auo of the .


end, centering, to machine every step:reserve 3mm at
every diametrical section, reserve 2mm in lenghth
direction of mid <en.ti on :

30 illiJl!i: .l'U21 2!7-2QQ_ 1 _j_ L •


.

~ is
i

40 .$:¥i'l$ 1~cr·c,:rL, ~I $ CQW61 i '

ereh~tge 1) Surfacing, trim center hole M, ,ah. rk;,o Turning •

2) . 4-0. !
2)Schlichtgedreht:reserve 0.4 0.6 step at each ""'o~ua•
diameter to accord with drawing dimension
~· :
3)Rounding chamfer at each section according the
!
drawing
;m
'

50 <U1I
Mi 11 ino
~way,
""·
,, ., IM ""' -'·' 4;i\'
mill
X-5~K
'
T 1
'
60
*'ll'! lYi <? •C•l'L I eR-r. ""'. .!l'li Ml "'?liX?ri()n T

External Tipping center hole, grind according to. the drawing


I"· """'''"' Grind 3mi/ltR
' (tape measur~)
dimension
"'""'"" ;:;:-
70 M)~ 'R>I" tP.ITi"f R ~ ;R
Check all dimensions according to the drawing and I '=
J) !'
Check Mentalworking : lmi, ~;
corresponding standard
)
I
.·,_.-;·.

- "~ ,~c• ,.

.I ~ .... ti r"~~ m-lJ 9 19N212.5D ·"'<;: ( il1l ) 1'1'00 -lJ 10150-06 I 0150-2280-159-u:.:

*
I

f" lrlt 1WF ~ .c.,iili!XI.m


.:__:._/

~ ( il1l ) {lj: z 'M; :t~ ;1:1; 1 :9i: 1 ' m1 :9i:


*f:MJW-!J 45 "§:fiE)'~% R -t cjJ 130X6000 J'ti{lj:"§ill (kg) 144.5 1lj:fl"IJ&:lil: ri, ,,,
··--
...
't:liE'f!ft~ ll!IIWJ 1Ji::liEi'iJittl1'H& 4 J'ti{lj:~]j: (kg) 93.4 J'ti{'f .~.I at
I ;

Tff. T
ff.
z ft-
T ff. P-J w. 7[0 fill f)(
·ti[ 4fr T ~ ~ 4fr 4fr ,,,
tt
-lJ
. -- -F~ . -
10 jj( OO;W R -t iH.JU :*:lil:. F:MR-t: :liE~:IH?.J.J q, 130. itt nj-$t till 07022
-
- -
1fJl!'i;f,f; :m-ll!ll~-fil~~iErt!.lfiH.• il:Jill[(; J3[ 13 87 mmlfllil ltfi , ;

·--~

- ~- ..
20 *ll.~ jj( OOt"J\ JN. 1T 4' •C.,1L, :!JQ T-* flo ~fl': 11- f&:ltli?.
-'f'llJiijjjij. ~T :$ CQW61 IOOX3000 _·

/J_rliJ !Il:bn:*:li 3 mm, 4' J'ilJfYl:KJ3[:1J[ti] !i:IJQT:*:ll!: 2 mm,

--
30 ii!J!.Vt )1~19}. f!ii!)J[~)j< HB217~255,

,.
,.
40 4~*9l:tf 1) :tpJiijjjij,
*<P•C.,1L: ~T :$ CQW61100X3000·
2) ~~or.J$1\- fl"Jlfl' 3~J1J;ff Ji!. "f; -.
'
3) ~Jmfl1.jj(00ff!Jiil'
'"""'
m 00
50 tti'Jtl tti'Jij;ffi)j\Zt¥Jfitt'l. {~HiEx;J-ft-}3[~1'~31<, ~r 'il~ B1-400K
m 1ft .
_60 )'Hf~ TJJi<P•C.,1L. tl();li!Ji: lfB~ 00 t'f R -t, ~~: M MI432BX 1500
--
~00-'% 3m~R

70 ~~ tl<OO;WR -tlll#I:X:f;J;f!Ex&WT1r R -tittir~!Jlt, ~-I o-500 mmi6H!F-l':R


--
~i.T-5 75-IOOmmf-J}R
- .. --( ;::; 1\ll)
. ilHt· ( HJ!!l) 'i!i1*(1'l )!ll) :15Fl!E-It( 13 J!!l) ~~-
- - -

:jjj;i[l 6ll::l& ll!: •& Y: f'f .\'} i'£7' HJ!!l f;j; ii:'. 6ll::l& ll!: ,'J( Y: f'f .\'} i'£7' HJUJ
-
4. Record Chart Of Machine
Running Test
Record chart of machine running test

rr ~~ J~UmJX\.*JL~ ~~ 0 i§J

Jiangsu Sufeng fanner Ltd.

.---~·.
tr:$3J:Pl.JillJXl<tf11'}~[)l4}l'ij ..... ... . -
Jiangsu Sufeng fanner Ltd.
m~~~ut%:ia:JR:'&
Record chart of machine running test
Q/SF03 .I 0-07

~~~ 6-51 >Jllfif Spec 14D JX\;!J\!Ji<~· 007


Type Serial number of
fan

JX\.jJLJm~ li'Ji'illl~ wtEil'llt$t1m~


Side of fan Side of coupling or pulley

-lrrli
71<. -'F ioJ @;l[J"-l 4ilil"-l 71<. -'FI"-l @;l[foj 1'1111"-1 Remark
Level Vertical Axial Level Vertical Axial

Jli< i;IJ Jill ll!' 3 2.5 2.5 rnrnls


Vibration
velocity
11!!ilti!Hf Raise 20 'C
temperature
of bearing:
-Jj\!J@:;f;Fflt JB/TQ334-87 l!l<iifJJJK~' !(6.3mrnls
Test Standard: JB/TQ334-87 Vibration velocity: !(6.3rnrnls
1'1!!7Ji<Nffi.:lT: !(40 'C
Raise temperature of bearing: !(40'C
!l'u 1E fr!i i1J; , -if*II- i¥-1± Remark, 4PX250KW
Conclusion: Qualified

-
U\%::'1[<1!'~ *~' '1[<~1;lj B J!ll:2010.0!.23
Tester: ZhangChunhuan Checker: ZhangHuanjie Date:201 0.01.23
u:$:$P<\lilJX\tf1~'~0'iiJ
Jiangsu Sufeng fanner Ltd.
mfJJI1~~ut~m:llto&
Record chart of machine running test
Q/SF03.10-07

rut"} 6-51 t.l\lt!f Spec 14 15<\i!L!to "J· 008


Type Serial number of
fao
JX\i!Lji!U l!Hdi#!il<JJ< 'IWUU
Side of fan Side of coupling or pulley

-ilttt
7l<"'"fi'iJ ~:§[[i'i] 'flll[i'ij ll<"'"fi'il ~:§[[ii] 'flll[i'i] Remark
Level Vertical Axial Level Vertical Axial

Jli< i'jJ Ji J!t 2.5 3 2.5 mm/s


Vibration
velocity
1l!ijj'(i1il.7t Raise 20 ·c
temperature
of bearing:
U\~;f)§l!t JB/TQ334-87 J!i<ii!Jil[~: <:;6.3mrnls
Test Standard: JB/TQ334-87 Vibration velocity: <:;6.3nnn/s
'flll;if'dffi\lt: <:;40'C
Raise temperature of bearing: <:;4o·c
!l'tl1E~i1':: i>*l'r ~)'±Remark: 4PX250KW
Conclusion: Qualified

-
U\~:'Jl(~J#1 Elri'!\: 'Jl(J#1fi!l B Jlil:20I0.0!.23
Tester: ZhangChunhuan Checker: ZhangHuanjie Date:2010.01.23
...... tt i)j;i)j; P<lii!X\ffl1f ~~ 0 'ill
Jiangsu Sufeng fanner Ltd.
fJL;ffl\:iE#t\~i~:!K;i£
Record chart of machine running test
Q/SF03 .I 0-07

~~- 6-51 !Jilij> Spec 14D JX\,j}l,ifiU'iil· 009


Type Serial number of
fan
JX\,j}l,iJ!U !l*'il!ll*ii~G& >~1Ha1JilJ
Side of fan Side of coupling or pulley

-l&li
71< 'I' i!iJ 'llii1Ii!iJ 111ii!iJ 7J<'I'i!iJ ¥1Ii!iJ 1111 i!iJ Remark
Level Vertical Axial Level Vertical Axial

Jl.< i#J IJf.


Vibration '* 2.5 3 2.5 mm/s

velocity
'il!Jjj!:ii\\\Jt Raise 20 ·c
temperature
of bearing:
iJ\~t>Fflli, JB/TQ334-87 tli<i9.JJ!lit' ~6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s
~lbiJ!:¥ffil.3t: ~40'C
Raise temperature of bearing: ~40'C

#~ JE til 1:& ' 1'1*11- i!l-1£ Remarko 4PX250KW


Conclusion: Qualified

t\~: '!l<J§'Jiil
'*" ** ' '!~<Jill il'i B J!Jl :20 I 0.01.23
Tester: ZhangChunhuan Checker: ZhangHuanjie Date:20 l 0.0 1.23
· rrm;m;ffil.lilL1Xl;fJ11Hi'!0jjj
Jiangsu Sufeng fanner Ltd.
;fJL~iE~~li!Zit'.:Jl{*
Record chart of machine running test
Q/SF03 .I 0-07

~~- Y6-51 ;1!\liif Spec 14D JX\:Iil.!lil'l" 010


Type Serial number of
fan
V\;!MW lfHlli~W;Si:#1~1Yi~
Side of fan Side of coupling or pulley

4&1±
7K-'l"fiil ~li:Jiil !flllfiil lK-'l"fiil ~l[[l;j !fill [l;j Remark
Level Vertical Axial Level Vertical Axial

lli< f;lj Jill JJt 2.5 3 3 mm/s


Vibration
velocity
1ll!if<iffi\ff Raise 20 ·c
temperature
of bearing:
~li!Zto-1-lt JB/TQ334-87 Jmi9JJ!K~, ,;6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ,;6.3mm/s
!flllilkiffil7t: ,;4o·c
Raise temperature of bearing: ,;40'C
>foU}E£/iiB, .g.:m ~¥±Remark, 4PX250KW
Conclusion: Qualified

.
~li!Z:\'1(~~ 'Elf tf<, *~¥a B J!Jl:20IO.OI.23
Tester: ZhangChunhuan Checker: ZhangHuanjie Date:2010.01.23
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rrm; m;)5<\JmJXt;f}];:ff ~ll! 0 i'lJ
Jiangsu Sufeng fanner Ltd.
m~JE~mM!m:>R~
Record chart of machine running test
Q/SF03 .I 0-07

ll:i'} 9-19 :!Ji!flf Spec 6.3A Jii\t'L\lii·% 017


Type Serial number of
fan
Jii\trl.il!~ !Ek'MII~:e!<Bi: 1il'~il!~
Side of fan Side of coupling or pulley

~tt
1K-'fioJ ~1l:Jo] !f!llioJ 7K-'f!PJ ~1l:Jo.J !f!llioJ Remark
Level Vertical Axial Level Vertical Axial

l!i< Z9J Jl !3f. 2 2.5 2 mrnls


Vibration
velocity
'MII7J!:l!fii:JT Raise ·c
temperature
of bearing:
mM!t>Ff!E, JB/TQ334-87 i!i<i!IJJ!lllt' ~6.3mrnls
TestStandard: JB/TQ334-87 Vibration velocity: ~6.3mrnls
!f!llffillffiJt: ~40"C
Raise temperature of bearing: ~40"C

'foiJ]E~if';, 13-f'll. -Ji.ii Remark, 4PX250KW


Conclusion: Qualified

ll.\M!:*'Il':l#< El!tt\, *!#<<a B J!IJ :20 I 0.0 l.l8


Tester: ZhangChunhuan Checker: ZhangHuanjie Date:20!0.01.!8
rr9.PJtP<l.JmJX\;fJ1.'¥f~~0-i'lJ
Jiangsu Sufeng fanner Ltd.
;fJ].f!JilJE~U\W:ii33R~
Record chart of machine running test
Q/SF03.10-07

!I'l-l} 9-19 AA!lJ\ Spec 6.3A P\;fJL\Iiij-1} 018


Type Serial number of
fan
}5<\;fJtfJ!Ij i!'R'iiii@Jl\tS< 'lll'~1li~
Side of fan Side of coupling or pulley

-!&I±
7.1< -'fflil ~][(li] $!!) [lij 7.1< -'fflil ~][[lij 1l!J(li] Remark
Level Vertical Axial Level Vertical Axial

tJt.
*VibrationJ!
Z;b 2 2 2.5 mm/s

velocity
'illliMH:ft Raise ·c
temperature
of bearing:
ii:!JlitiFlt' JB/TQ334-87 ~i)i]J!~, ~6.3nnnls
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s
1l!JiJ!:i.ffil.3t: ~4o ·c
Raise temperature of bearing: ~4o·c

#IJ!E~i();, itftr ~liRemark, 4PX250KW


Conclusion: Qualified

U\!J&:*~~ '*~' *~m B JtiJ:2010.01.18


Tester: ZhangChunbuan Checker: ZhangHuanjie Date:2010.01.18
_" . _.... --·· _: !2.$ .. .(¥£ ..(! ___ , . ..A.R>. > :;:q;c Lct~¥_(4_4

r
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tt j)j, j)j;}!<\;ji}X\;f}tff ~~ 0i'i.J
Jiangsu Sufeng fanner Ltd.
;f)t~JE~iJ\#!1it\3R:'ill
Record chart of machine running test
Q/SF03.10-07

iJ'l% Y9-19 Ji\l!#f Spec l2.5D JX\<Jl!liU% 169


Type Serial number of
fan
JX\<J\fJilj JfHil!~ l!ltEi: 11Ht1l!U
Side of fan Side of coupling or pulley

i}i.i'
7.K'Frtl ¥1l:rt.J !fl!lrtl l.K 'F rtJ ¥1l:!f>1 !fl!lrt.J Remark
Level Vertical Axial Level Vertical Axial

*VibrationJill
i;iJ 1l!' 2 3 3 mm/s

velocity
fllljj!(lffi\'ff Raise ·c
temperature
of bearing:
iJ\#!'1tiF ljlj: JB/TQ334-87 :I!OCZ9J~ll!': ~6.3mm/s
Test Standard: JB/TQ3 34-87 Vibration velocity: ~6.3mm/s
!fl!lffiilii\7'/-: ~4o ·c
Raise temperature ofbearing: ~40"C

!J'IJ IE~ ii':: itf"il. ~¥±Remark: 4PX250KW


Conclusion: Qualified

Ell"~: *!tr<<i'i El !!11:201 0.01.24


Tester: ZhangChunhuan Checker: ZhangHuanjie Date:20 I 0.01.24
rr iJJ;iJJ;PI.JNJX\tlt:fl ~ll! 0 i'(}
Jiangsu Sufeng fanner Ltd.
tltt!t:JE~li"\!Jftia:ll{*
Record chart of machine running test
Q/SF03 .I 0-07
- --------------------

~J,j· y9-19 !ilil#f Spec 12.5D JX\mlli.i~ 170


Type Serial number of
fan
JX\mlil~ J!'k!flll~l1Jtl!L 11Htlil~
Side of fan Side of coupling or pulley

-!&it
1K 'l'i!>J @;1[rli] $l!irli] 1K 'l'lnl @;1[rli] $l!ilnl Remark
Level Vertical Axial Level Vertical Axial

J< iW ~ /i 2.5 3 2.5 mm/s


Vibration
velocity
!fllljjtill\f/- Raise ·c
temperature
of bearing:
li"\!Jftt>Fiit JB/TQ334-87 ~zm~J.t, ~6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s
!f!ilif<¥ffi\7l: ~40"C
Raise temperature of bearing: ~40"C

J/lu 1E tlf J,~ , ifft. ~¥±Remark, 4PX250KW


Conclusion: Qualified

-
li"\!Jft j[<~#II *~' *1#11;!¥ B J!Jl :20 I 0.01.25
Tester: ZhangChunhuan Checker: ZhangHuanjie Date:2010.01.25

\
rr !)J;i)J.RJiliJX\;W.ff~~ i~ PJ
Jiangsu Sufeng fanner Ltd.
mMJE$#mll&ic:ll{~
Record chart of machine running test
Q/SF03 .I 0-07

~~- Y9-19 Jililfjl Spec 12.5D JX\;f}\~% 171


Type Serial number of
fan
JX\;f}\flllj !!*'iil!~!!lt&:'lil'~Jl!U
Side of fan Side of coupling or pulley

~ii
7.1<-'flnl *1Lr~J !frl!lnl 7.1< -'flnl *1Linl !frl!lnl Remark
Level Vertical Axial Level Vertical Axial

i9J )8'; l}t 2.5 3 2 nnn/s


*Vibration
velocity
'rll!;1<ill!J'I-Raise ·c
temperature
of bearing:
mli&t>Ffl, JB/TQ334-87 l!i<i9Ji!B!Jt' ,;6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ,;6.3nnnls
!frl!:ilkM!.:Jt: ,;4o·c
Raise temperature of bearing: ,;4o·c
)i'~JE~ij);, il-f!l. .Jil-1:1: Remark, 4PX250KW
Conclusion: Qualified

mli&='ll<~:f#c '*Li~, 'li<:l#c¥a B J!Jl:2010.01.25


Tester: ZhangChunbuan Checker: ZhangHuanjie Date:20 I 0.01.25
aiJJ.iJJ.Jj<I,JM)j<l;JfL1'f,~0"1 .-
Jiangsu Sufeng fanner Ltd.
;j)L;fjj\\JE!ftio\:!Jftit\31{~
Record chart of machine runniog test
Q/SF03 .I 0-07

mi.% y9-19 !<.ll*lf Spec 12.5D JXIA11.!JiU -1} 172


Type Serial number of
fan
JXUJl.iJW !!Hili~ l%3< 1!i'~iY!I]
Side of fan Side of coupling or pulley

~tt
7](-'f loJ ~][lo.J ~illlo.J 71< fr"l ~][lo.J $Jiilo.J Remark
Level Vertical Axial Level Vertical Axial

ij]
if 1l!:
*
Vibration
3 3 2 mm/s

velocity
'fl!lil!:i!!.ff Raise 20 ·c
temperature
of bearing:
15\!lltt>Ff!E, JB/TQ334-87 J!reztiJJll(~' ~6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mrn!s
$JiiiJi:~:ff: ~40 ·c
Raise temperature of bearing: ~40'C

;i'tlJE:~JB, il"t/1- ~l± Remark, 4PX250KW


Conclusion: Qualified

*
io\:!1& : '1'f ~
Tester: ZhangChunhuan
E!ftffi(, \'l):~lJ!i
Checker: ZhangHuanj ie
13Wl:2010.01.25
Date:201 0.01.25
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Q/SF03.10-07

DC

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..
IT9t·9tJ5<UlJX1A'fk1f~l>l0'iiJ
Jiangsu Sufeng fanuer Ltd.
;fjli9Jtlg~iJ\~itl'**
Record chart of machine running test
Q/SF03.1 0-07

~-~ 5-51 !lil-!1> Spee liD JX\:IIli!ii% 003


Type Serial number of
fan
JX\:IIl1Yl~ i!l''tlli41if ~&:'lit !ffi1Yl~
Side of fan Side of coupling or pulley

4.1-l!
1K'friiT "'ii1l:riiT 11briiT 1.k'FinJ "'ii1l:riiT 111lriiT Remark
Level Vertical Axial Level Vertical Axial

J!i< z;iJ :i! li1 3 2 3 mm/s


Vibration
velocity
'tlliif<i!!Jt Raise ·c
temperature
of bearing:
it;~;f,J;llt JB/TQ334-87 :til< i}/J :i!Jilt ' ~6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s
11bfll:ilfi\3t: ~40"C
Raise temperature ofbearing: ~40"C

ji'IJ;Q!tlf~, -ki'/1- ~¥±Remark, 4PX250KW


Conclusion: Qualified

iJ\~:'11<%~ ljL{'~, '1J<~¥Jli B J!ll:2010.01.20


Tester: ZhangChunhuan Checker: ZhangHuanjie Date:2010.01.20
·ITj)j;j)j;P\Ji1!JX\tJL1HI'!0"1
Jiangsu Sufeng fanner Ltd.
t!l~li>~"-\~1tl:Jl{~
Record chart of machine running test
Q/SF03 .I 0-07

1!'/-lg· 5-51 !i\ilf!t Spec liD }5<\;f!1.\11U.\'} 004


Type Serial number of
fan
JX\tl1.fJW I!)(!fill~ lltE'CIIHBiJ!tl
Side of fan Side of coupling or pulley

4&11
7l<'fflil '1[1[flij 1'lbflil J.k '!"riD ¥1l:flil 1'!11 fliJ Remark
Level Vertical Axial Level Vertical Axial

lll< i9J Jili: iJ!' 3 3 2.5 mrnls


Vibration
velocity
!fill:il<ili.\Jt Raise 20 ·c
temperature
of bearing:
"-\~tiFf!E' JB/TQ334-87 Jm Z)i) J)J(~ ' <:;6.3mrnls
Test Standard: JB/TQ334-87 Vibration velocity: <:;6.3mrnls
1'!1i:ill:¥liii.:Jl: <:;40'C
Raise temperature of bearing: <:;40'C
'foiJ!Et;!fi;~' ilfi!l. ~¥±Remark, 4PX250KW
Conclusion: Qualified

iii.\~: 'H<'tf!#! 'iji~, i/J<!#!iili B J!ll :20 I 0.01.20


Tester: ZhangChunhuan Checker: ZhangHuanjie Date:2010.01.20
ITiJPJf,P\Ji1i.JX\.:ffl'fHI\l0 jjj
Jiangsu Sufeng fanner Ltd.
:ffl;jjj~ZJE$HJ\:Yft1tl:!){~
Record chart of machine running test
Q/SF03 .I 0-07

~~ 5-51 >!il:li\ Spec liD JX\;f]\tlil% 005


Type Serial number of
fan
JX\;!JLJJ!il ~'illl'&>!l<&: 'ffi''ltiJ!il
Side of fan Side of coupling or pulley

.JH£
7K"l"r"l *1ir"l 'i!llr"l 7K"l"r"l *1ir"l 'i!llr"l Remark
Level Vertical Axial Level Vertical Axial

'ill Jt N. 2 2.5 3 mm/s


*Vibration
velocity
11JJ;ijklffil.ft Raise 20 'C
temperature
of bearing:
1>\Yfrt>Ffl: JB/TQ334-87 111< i9J i!lt : ~6.3mrnls
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s

'i!II?R$71-: ~40'C
Raise temperature of bearing: ~40'C

jl!Jj J.E ~ ii':: il-*l'r ~ii Remark: 4PX250KW


Conclusion: Qualified

1>\Yft :'*w:!#<
Tester: ZhangChunhuan
IIi~, 'lt<:Jtr<ri!i
Checker: ZhangHuanjie
BJ!.ll:2010.0!.25
Date:2010.01.25
· ·· ·······- - ··-·······- ii1J;ilJ,P\JiliJx1JIV¥HlH~'i\l-······

Jiangsu Sufeng fanner Ltd.


-tJL~JE~m!J!lm:'ltil<:
Record chart of machine running test
Q/SF03 .I 0-07

~~ 5-51 ;\J\l:!Jf Spec liD JX\;j}t!liU~ 006


Type Serial number of
fan
JX\;j}t1JW ll*'fl!loM;;Ji;E'diHil1l!tl
Side of fan Side of coupling or pulley

~!£
7l<fflil ~:§[flil !Mflil 7l<fflil ~:§[flil !Mflil Remark
Level Vertical Axial Level Vertical Axial

iiiJ Jl!l li 3 2 2.5 mm/s


*Vibration
velocity
'fllljJd!.\71· Raise 20 ·c
temperature
of bearing:
iJ\!JM!Ffl: JB/TQ334-87 ~~J!!.t: ~6.3mm/s
Test Standard: JB/TQ334-87 Vibration velocity: ~6.3mm/s
!Mffiill!:Jl: ~4o ·c
Raise temperature of bearing: ~40"C

'i'JJ]E~i,{';, i:-t/1- ~¥±Remark: 4PX250KW


Conclusion: Qualified

m!J!l:\'IH!'~ Elif*, *~ia B J!Jl:2010.0!.25


Tester: ZhangChunhuan Checker: ZhangHuanjie Date:20 I 0.01.25
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Type and specification of product Serial number: 007

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B J!ll Date: 2010.01.15 B J!ll Date: 2010.01.20
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Type and specification of product Serial number: 008

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B JlJl Date: 2010.01.15 B JlJl Date: 2010.01.20

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Type and specification of product Serial number: 009

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B Wl Date: 2010.01.10 B Wl Date: 2010.01.15
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Type and specification of product Serial number: 0 I 0

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Type and specification of product Serial number: 003
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B M Date: 2010.01.18 B M Date: 2010.01.19
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B J!ll Date: 2010.01.16 B J!Jl Date: 2010.01.19
Check card of fan impeller welding

---------~-~-" ---~---~---------~

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Type and specification of product Serial number: 017

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llj(':liJ.
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dislocation Magnifier or eye estimate Qualified
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B J!/l Date: 2010.01.13 B J!/l Date: 2010.01.15
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Type and specification of product Serial number: 018

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B Jl!l Date: 2010.01.10 B Jl!l Date: 2010.01.13
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Check card of fan impeller welding

!"' ,ll, ~ -%, ~J\lt/1-: 9-19-12.5D ~%: 169


Type and specification of product Serial number: 169

J--'F% ;f\ll:!JftJOO § ;f\)):!Jft7Jl'* ;f\ll:!lftra!i!':


No Item of inspection Method of inspection Result of inspection
I j:!j\~ii'iJJl' ~ffl-tfN
Height of weld metal Special card v
2 j:!j\ ~ fllt'il
Defect of weld metal
~~X :itt
Undercut
lfi!i:itt
Misalignment jj)(};:'tJ't~ § illtl il-*11-
dislocation Magnifier or eye estimate Qualified
j:!j\f\li
weld flash
~ilii4.:fL
surface blowhole
'llll:iJtm~
Crater bum-through
~~
Crack
1*1'\'1!f Operator: ~Jl. Xiwei ;f\ll:!Jftff\ Checker: \'!<~~ Zhanghuansheng
B J!ll Date: 2010.01.13 B J!ll Date: 2010.01.18
Check card of fan impeller welding

F ,!l, 1!'! -"}' *Jiltit:


9-19-12.5D ~-\'}: 170
Type and specification of product Serial number: 170

If.% ;j]Z~JJ)l § ;j][~JJi't: ;!][~til*


No Item of inspection Method of inspection Result of inspection
I ;i:'j\~;Will!' ~ffl-Ft&
Height of weld metal
;i:'j\ ~!ljlt~(l
Special card v
2
Defect of weld metal
llj(i!l
Undercut
r.l'ill
Misalignment ,lj!{j::i(tJ!IG § Wltl it-lit
dislocation Magnifier or eye estimate Qualified
WrW~
weld flash
'OC llfi "'ttL
surface blowhole
lll\:11f.:J;!e~
Crater bum-through
~AA:
Crack
Jlil!if'l'f Operator: ~Jl. Xiwei ;!]Z~ffl. Checker: ~~~:'!:: Zhanghuansheng
B Wl Date: 2010.01.13 B Wl Date: 2010.01.15
Check card offan impeller welding

f",\'1.1!'!%, *!lltil-: 9-19-12.5D till%: 171


Type and specification of product Serial number: 171

if% tft!lftJj)j ~ tft!lft:IJ~ tft!lftf;lj!l


No Item of inspection Method of inspection Result of inspection
I :I:'P~f.'IJJ'!t ~ffl-FtR
Height of weld metal Special card v
2 ;1:-'l ~AA'il
Defect of weld metal
llj(Jil
Undercut
'fi!!Jt!
Misalignment jjj::;k:1Jt.!ll4 ~ iYW if til-
dislocation Magnifier or eye estimate Qualified
:I:'Pn¥1
weld flash
*llil""t:JL
surface blowhole
'lll\:lJL;J;;le'!i'
Crater bum-through
~%t
Crack
Jl'/!1'\':Jlf Operator: $Jl. Xiwei tft!lft!J:l Checker: *~'E Zhanghuansheng
a J!ll Date: 2010.01.14 a WI Date: 2010.01.15
Check card of fan impeller welding

i"'JHt1J.5·, ~!!!'*' 9-19-12.5D tliilJ.5·, 172


Type and specification of product Serial number: 172

IT'O- fft!J!Z.!Jj§l fft!J!l)J)i; fft!J!Zr.'ijji!


No Item of inspection Method of inspection Result of inspection
I ;t'jl~rllJ}jt ~m-FtR
Height of weld metal Special card v
2 ;t'll~AA~~
Defect of weld metal
IIXJJI
Undercut
r.IJJI
Misalignment ~::k:mwz i=l ww il-*
dislocation Magnifier or eye estimate Qualified
;t'll1i!l
weld flash
*llff4:1'L
surface blowhole
ill\:ljj;~~
Crater bum-through
~~
Crack
ltf'F'i"f Operator: ~:E Xiwei fftll!Z.!l.l Checker, *;1;£111: Zhanghuansheng
B Wl Date, 2010.01.13 B Wl Date• 2010.01.15
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6. Motor Test Record
Shangdong Huali Motor Stock Company Ltd
Test certificate of 3-phase asynchronous motor
2010-01-15
Type No Insul Withs DC resistance 8"C No load test(400)V Short circuit test (I 05)V Test

ation t<md betw


Ul VI WI Current of3 phases Mult Po Current of 3 phases Mult Po
resist volta uot
-U -V _w iple wo iple wo
moo ,.v tho
2 2 2
(M ' ' turns
( (
0)
w w
) )

HM:2-280 03 >50 1800 0.0 0.0 0.03 4 4 4 40 2 2 2 15 520

M-4-90 44 37 37 7 7 8 9 29 I I I 20 v
2 7 g 9 9

'

_.
Inspector: •


Shangdong Huali Motor Stock Company Ltd
Test certificate of3-phase asynchronous motor

i
- -15
2010 01
Type No Insul Withs DC resistance s·c No load test(400)V Short circuit test (105)V Test •

ation umd h•tw


Ul VI WI Current of3 phases Mult Po Current of 3 phases Mult Po
resist volta
~"'
.u .y _w iple w• iple w•
moo ,.v th•
2 2 2
(M ' ' turns
( i (
0)
w w
) )
.
ID.:12-280 03 >50 1800 0.0 0.0 0,03 4 4 4 39 2 2 2 . IS 520

30 v
M-4-90 44 38 37 8
' 6
' 69 I I I

3 7 6 4 2

'

Inspector:

Shangdong Huali Motor Stock Company Ltd


Test certificate of 3-phase asynchronous motor
2010-01-15 .
'
Type N Insul Withs DC resistance 8'C No load test(400)V Short circuit test (I OS) V T<&

0 ation !Md botw


Ul VI WI Current of 3 phases M"l Po Current of3 phases M"l Po
resist volta
~"'
-U -V _w tiple wo tiple wo
MOO ,.v tho
2 2 2 t t
(M rum>
( (
0)
w w
) )

HM2-280 03 >50 1800 0.0 0.0 0.04 3 3 3 39 I I I 12 520

S-4-75 36 44 43 4 5 6 5 40 8 8 8 82 v
0 7 6 6 3

8 6

_j_

Inspector: !

'
Shangdong Huali Motor Stock Company Ltd
Test certificate of 3-phase asynchronous motor
2010-01-15
Typo No Insul Withs DC resistance 8'C No load test(400)V Short circuit test (I OS)V Test

ation !Md botw


Ul VI WI Current of 3 phases Mult Po Current of 3 phases Mult i Po
resist volta eent
-U ·V _w iple wo iple wo
MOO soV tho
2 2 2
(M ' ' turns !
cy; cy; !
0)
} )

HM2·280 03 >50 1800 0.0 0.0 0.04 3 3 3 37 I I I 12 520

S-4-75 35 44 44 4 7 6 7 49 8 8 8 70 v
9 4 5 5 0

Inspector:

l !

i
Shangdong Huali Motor Stock Company Ltd
Test certificate of3-phase asynchronous motor
2010-01-15

Type No Insul Withs DC resistance B"C No load test(400)V Short circuit test (105)V Test

ation t~d b<tw


Ul VI WI Current of 3 phases Molt Po Current of3 phases Mult Po
resist volta eent
.u -V _w iple ~ iple :we
~"

(M
goV
2 2 2
' ' '"'
turns
ry-1 : ry-1
Q)
) ) .
>50 37 I 12
I
HM2-280 03 1800 0.0 0.0 0.04 3 3 3 I 520

S-4-75 58 44 44 4 7 7 6 37 8 8 8 .91 v
7
I
8 6
l 5

I I
'

I
.
!

1: .

Inspector:
Shangdong Huali Motor Stock Company Ltd
Test certificate of3-phase asynchronous motor
2010-01-15
Type N Insul Withs DC resistance s·c No load test(400}V Short circuit test (105}V Test

0 ation tmd b<<w


Ul VI WI CUrrent of 3 phases Mol Po Current of 3 phases Mol Po
resist volta eent
-U -V _w tiple W< tiple W<
m" g<V th<
2 2 2
(M ' ' rum•
( (
"l
w w
") )

HM2-280 03 >50 1800 0.0 0.0 0.04 3 3 3 38 I I I 12 520

S-4-75 35 44 43 4 6 7 7 51 8 8 8 59 v
8 5 4 5 2

8 6

'

-:
Inspector; •
Shangdong Huali Motor Stock Company Ltd
Test certificate of 3-phase asynchronous motor
2010-01-15
Type N Insul Withs DC resistance 8'C No load test(400)V Short circuit test (105)V Test

ation
0

resist
""'
volta
UI VI WI Current of 3 phases Mol Po Current of 3 phases Mol Po
botw

eent
·U -V _w tiple ~ tiple wo
moo goY tho
2 2 2
(M ' ' turns
( (
Q}
w w
} } '

HM2-280 03 >50 1800 0,0 0,0 0.03 4 4 4 33 2 2 2 I6 520

M-4-90 38 6 2 2 v
58 38 8
' ' 89 2 84

9 5 4 4 7

4 2

'

'

'
I

Inspector:
Shangdong Huali Motor Stock Company Ltd
Test certificate of 3-phase asynchronous motor
2010-01-15
Type N In sui Withs DC resistance 8'C No load test{400)V Short circuit test (105)V Test

0 ation t<md betw


Ul Vl Wl Current of3 phases Mol Po Current of3 phases Mol Po
resist volta eent
·U -V _w tiple we tiple we
MOO geV 'he
2 2 2
(M ' ' turns
( (
0)
w w
) )

HM2-280 03 >50 1800 0.0 0.0 0,03 4 4 4 42 2 2 2 16 520

M-4-90 36 38 38 8 4 5 4 87 2 2 2 72 v
1 4 4 3 5

'

'

--:-
.
.

Inspector.

:
··,::..

Laiwu Steel Stock Co. Ltd


Quality certificate of the product
Date: 2007-07-22
Produet.name Hot rolling. round bar stc<l Contra<! No I Produced by: Laiv.u !ron ond Steel CO. LTD .

c Q w Mochanies pedormance LPto•t c H


' I'

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.

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. .

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u u
,----------,------------------.---------------------------~-,,

I I

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ill
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Fl:lli!l~l'l~
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7. Manufacturer Code Table
. Matchingtableformotors ofJanunit.
No Manufacturer code Fan type
I HM2-280M-4 FDfan
2 HM2-280S-4 Secondary air fan
3 . YKK35574 . ... . ........ . ... ID fan ....... ..............
. - - ----- --- ------ -

4 HM2-200Ll-2 Return fuel fan


8. Parts List
-it ,ll, -it{'!' ( ~ tfl.)
Spare parts (random)

If 4<;1'$ mltiHI'i-'% !'!'-{\/: ~""- i"'Ji!! l£1"!%< -itii


-'% Name Spec and type Unit
""
Qty Producing Manufacturer Remark
No. area
I Jfl; $IIi~ li¥-·tt !1>1 'B¥i> I~ xf!il xm~gg~!lJei
Coupling elastic ring Per !set Wuxi Wuxi The Four
Rubber Plant

rr!)], !)J, 0\JiJLJx\tfl. :fH~ 0 i'il


Jiangsu Sufeng fanner Ltd.
9-19N26o 3A
- - ~~-----
--~-----~- ----~---·-··· -- -~~ -- -- ----- --- -··-···--- ··-··- ... --- ···-
1';~
~· i!it'l

1 lit~ 1 {!{:

2 ;f]l:Jt 1 {!{:

3 ffir~H.& 1 {!{:

4 j£)5(\.l] 1 {!{:

5 ~-=pfl 1 ftt
6 :i£, tf:\P*XJ!~ 1 ftt
7 :i£, tf:\P&¥!->L. 1 {!{:

8 :I:!!!Jli!t~ti 1 ~

9 *a)j'* {!{:

10 il-~iiE ftt

~oi:f:'~Xili:EYt!./F-3&, ~9='x7JffE

rr m:m: AiiJX\.;fJLE8 ~tt 0 ~


Consignment list
Unit set
------- ---- ... •.. ------ '"-"-
---- .. _____ ____
,.
·········- .. ·-·--·-- ·- .... ...... ··-······

Name Qua. Unit

1 Impeller 1 Piece

2 Casing 1 Piece

3 Front cover plate 1 Piece

4 Air inlet 1 p·
.1ece
5 Regulating valve 1 Piece

6 Soft link at inlet 1 Piece

and outlet

7 Reverse flange at 1 Piece

inlet and outlet

8 Anchor bolt 1 Set

9 Specification Piece

10 Qualification Piece
1it11i~­
G5-51N211D
"""". -----~.- - ------- - ----- -· - ,-~· . -·

~~ ~:li ~if[

1 ut~ 1 f!j;

2 ;fJLjG 2 1!J;
3 :ltl:JX\.r:J 1 14
4 imll'Jfl 1 14
5 ±!till 1 14
6 !t!ll:iilk~ 1 14
7 !!*!till~ 1 ~

8 Il*!t!ll~llJJ:j;P"J 1 1tf
9 ¥~Ff~ 1 .c..
1:::1

10 1±\r:J~Jt~ 1 14
11 l±lr:J&l'!""" 1 14
12 ±i!!.Jli!Hll~ 1 ~

13 ~llJl~ 1 14
- ····-- - - .. ----·----.----.-----
14 il-:miiE 1 14

Yrlr:f~::ttl:\l~:/f--3&, ~r:p)Cj]fl

rr 3t 3t ~iiJX~,:tJL 1¥1 ~~ 0 '81


Consignment list
G5-51N!l.llD Unit set
~~-----"~
·---------· -·- . -----·---- -- ----------·-· ---
~

Name Qua. Unit

1 Impeller 1 Piece

2 Casing 2 Piece

3 Air inlet 1 Piece

4 Regulating valve 1 Piece

5 Main shaft 1 Piece

6 Bearing box 1 Piece

7 Coupling 1 Set

8 Coupling shield 1 Piece

9 Muffler 1 Set

10 Export soft line 1 Piece

11 Export reverse 1 Piece

flange

12 Anchor bolt 1 Set

13 Specification 1 Piece

14 Qualification 1 Piece
- ·····--- ... -···. ·-· . ··-

rri-JiJ;i~
~
~ ~

, . ._ ~ ~ ~~ ~

1fll {'~1'; {$ #"';,.;~


nn3<: 1&tl:
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:l!tlx\.o -,FJ -+B
------.-- ---··------ -------· ----·-·····
tfl.'J'E -)'1.::::.-tEl
ir.ii""Pf1 -J'l.::::.+B =J'lliB =J'l-tB
)E'fjfll:$]- ~~~llJJP""- -J'l.::::-tB
~*fff -J'l.::::.-tB
!@()!J'i< -J'l.::::.+El
&¥*"'= -J'l.::::.+El
m?"~ -,FJ--tEJ
-J'l -t Blitr. A1& Ltttt 1t14k1'f'

IT;)!;;)!; ~Jl!l.;fJL1HIB~i'fJ
=oo.tL:¥-t=J'l
Manufacturing schedule
--- -- ----------·--·· ... --·· "" ---· . --
Components naem Product Factory Remark
Finished time installation commissioning
Finished time Finished time
Impeller Jan.30
Rotor part Mai.nshaft 1!111,30
Coupling Jan.30
Air inlet Jan.30
Casing Jan.30
Regulating valve Jan.
30 Feb.5 Feb.7
Stator part Coupling shield Joo.30
Bearing box Jan.30
---··· -····
Soft link Jan.30
Reversed flange
Jan.30
Mufiier Jan.30
The goods C"'1 be consigned before Feb.7

Jiangsu Sufengtong Fanner Col, Ltd


Dec.2009
bt~mJfl.
Y9-19N212a 5D
-- ·-- ------- - -------- ·--- ··-- - ·- --· -- ---- --·· ---·-···- '-'"'~·-
- ··-····-~.'.

~~ ~::i: -'¥1-{f[
1 ut!ffi 1 {tf:

2 ;fJL~ 2 {tf:
3 !W~*R 1 ft
4 nl;)XI.Q 1 ft
5 i,mj-=]jfl 1 ft
6 ±!frtl 1 ft
7 !frtljJ;;fff 1 ft
8 ~!frtl~ 1 ~

9 ~!frti~~:J?-'i! 1 {tf:
10 nl;, ilir:J~~~ 1 ft
11 nl;, ilir:J&~.l.l. 1 ft
12 :l:!l!lli!HI ;fi 1 ~

13 1#.~-15 14
- . --···-··· .... ·---- ····-- - - .. .. .. .......... -·-···-·····

14 it:milE 14

:tlll9=t ~Jt I:Jj lfll./F-3&' ~ 9=t Jt]g tit

rr m; m; R:iiJXl.;fJL a<J ~!l-0 'i'fJ


Consignment list
Y9-19N212o 5D Unit set
---- - .. ._ ...... - -· ----- -.--- ---·-·· ..
Name Qua. Unit

1 Impeller 1 Piece

2 Casing 2 Piece

3 Front cover plate 1 Piece

4 Air inlet 1 Piece

5 Regulating valve 1 Piece

6 Main shaft 1 Piece

7 Bearing box 1 Piece

8 Coupling 1 Set

9 Coupling shield 1 Piece

11 Soft link at inlet 1 Piece


~ . 'i·;

and outlet

12 Revise flange at 1 Piece

inlet and outlet

13 Anchor bolt 1 Set

14 Specification Piece

15 Qualification Piece
Y6-51N214D
""" " -- -~. - -·------------ ······ -- -·--- --·-·-···· . ·------- -·- - ----- .. -- ---- .. --- --------·


;fS;fJJ\ lf!l.{f[

1 ut~ 1 {tj:

2 m-n 2 {tj:

3 Ji!:JAIJ 1 {tj:

4 if.ill'il'1 1 {tj:

5 ±~ 1 {tj:

6 ~jt~ 1 {tj:

7 If*~~ 1 i;

8 If*~~[Sjj1ft..,_ 1 {tj:

9 j£, I:I:IIJ~~~ 1 {tj:

10 j£, I:I:IJJ&¥!~ 1 {tj:

11 :l'l!!.llJ!t':fi 1 ~

12 iJ?.IlJl'tS 1 {tj:

13 *~iiE 1 {tj:

:tlfli:f~Jtl±l~::f-3&, ~J:fJt:lgJt

rr ~~ PUmJXt.:ml¥1 ~~ 0 '§1

/
Consignment list
Y6-51Ng.l4D Unit set
--- - -··--- -··--·-·--· ------ ._ ____
_, . --~- -·-- -

Name Qua. Unit

1 Impeller 1 Piece

2 Casing 2 Piece

3 Air inlet 1 Piece

4 Regulating valve 1 Piece

5 Main shaft 1 Piece

6 Bearing box 1 Piece

7 Coupling 1 Set

8 Coupling shield 1 Piece

9 • Soft link at inlet 1 Piece

and outlet
--------·· .... ----- -----·-··-···

10 Revise flange at 1 Piece

inlet and outlet


---- __ __ _., ______
._ ....
- ....
_.
- .... -- ···-··· --····

11 Anchor bolt 1 Set

12 Specification 1 Piece

13 Qualification 1 Piece
9. Painting Record
Spray painting process route list

F'.ll.ill'% 9-19No6.3A
Type of
product
f'.IJ,i'l'f* 1!1 ,c,, Ji[l_Jx\.:JJL
Name of Centrifugal fan
product
IJf'% IJfi'l'f* IJfi*J~ 1ft!Jft:1JJ'\ 1ft!Jfttlf5!!
Process No Name of Content of process Method of Result of
process check check

I i;:t,jf!lj Jil~7J:Irllnl1i'J>!ffi*IL*UIJ §ljg!lj 1l-m 1£1:1


Deburring Use file angular grinder to deburring Visual Qualified
observation

2 Ill'<~ ffltl>Bl~lll'<~ §ljg!lj 1l-m 1£1:1


Descaling Use rubber paper to descaling Visual Qualified
observation

3 m;~ ¥I!iliJ~, 4lj;Jif~Jm!Jli!'/9 §ljg!lj 1l-m 1£1:1


Primer 0.035-0.05mm, JiliJ~WJIXo Visual Qualified
Manual brushing, thickness of each observation
layer paint film is 0.035-0.05mm,brush
twice.
4 jjjj~ m'iii[ ~ ~ uJit ~ ~ /)( ' lll!tJlltJJli!'/9 §ljg!lj 1l-m 1£1:1
Top-coat 0.02-0.05mm. VisuaL Qualified
Use hammer paint to spray-paint once, observation
Thickness of paint film is 0.02-0.05mm.
··-·

f'=5il~% 9-19N26.3A

f'=,fil!g~ ~'L'JlliJx~tJL
--T-
I

Il¥% Il¥1Sfh\ I Iffr*J?{f. ~~trie 1*:00:~-


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1 -t:~wu I'll ~JJf!J IOJ lii>~-IIL*"Bi/lll §~~
f h.1·;c' -----
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t11'f:i
1
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1!£
I
I .....- .
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3 ~~ =f. Ihll~~. 4ii:M~~ff.J}[j] 0.035-0.0Smm, hlltl~MiXo §~~


' -.
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;
...
.. ----
4 00~ ffl ij~~ll6t~-{j\' P~R~ff.J§Ck 0.02-0.0Smm. §~~ \

l J
- -~-
;
Spray painting process route list

f",fl,lJ!!~ 9-19No6.3A
Type of
product
FJl'o:i"i;fiJ; i'B.I ,c,, imJX\fJL
Name of Centrifugal fan
product
Iii"~ Iff';f«;;flj; I!i"r'J!f'i: ;f&!J&:;IJ:<I: i'&Ml~*
Process No Name of Content of process Method of Result of
process check check

I *UU ffl~JJ :Ill lcilltl>$1\tJL*UU l'l lJ!U 1;-fll.i'£1:1


Deburring Use file angular grinder to deburring Visual Qualified
observation

2 ~~ ffltpBzft\;~~ §lJ!tl -€;-til- i'£1:1


Descaling Use rubber paper to descaling Visual Qualified
observation

3 m;~ '¥-I!ilHff<, 4i):Fz:r~W!JI¥:/t:l.J §I lJ!tl -€;-til- i'£1:1


Primer 0.035-0.05mm, !jllji'!fij!!j(;l\o Visual Qualified
Manual brushing, thickness of each observation
layer paint film is 0.035-0.05mm,brush
twice.
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Type of
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Type of
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F ,fl. 1'i ;ro; li.H'.' llliJX\.tJL
Name of Centrifugal fan
product
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I"' Jl.1'1 1\1: i'l\1 ,t_, lill!Xitrl.
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PLN Doc.No. 1

STEAM TURBINE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

MODERN BOUSTEAD MAXITHERM


li!J CONSORTIUM
Contract No. 454.PJ/041/DIR/2008
• ""-'"-'

Consultant :

KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
././&
TECHNIC CO., LTD 7osr

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-04 0
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PLN (Persero) Pusat
~L:..N~ENJINIRING
PLN Doc.No. [

TITANIUM TUBE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

li!J MODERN BOUSTEAD MAXITHERM


CONSORTIUM
Contract No. 454.PJ/041/DIR/2008 •
I
\:
.~

Consultant :

KETIRA ENGINEERING HANDAN SHIDONG /~


CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD 7osr

Signature Dated Project: Stage:


Prepared PL TU 2, Papua Preliminary
Checked 2x10MW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-05 0
:9,l!Zm LUOYANG SUNRAL TI PRECISION CASTING CO., LTD.

Hydraulic Pressure Test Report.


Contract number; SR1007HR1011 Product name: 550 m' heat exchanger
Product types: BLD1200-550-2 Identification of product:201007077
Finishing date·. kJ)a · 1n
Test Hydraulic Jiangsu Huaneng Construction
Order manufacturer
classsification Pressure Test Engineering Group Co.,Ltd
Test
Pressure test pump
equipment name
The Fist Test pressrue: 0.3MPa The second Test pressrue: 0.2MPa
Holding time: 30mins Holding time: 30mins
Test
contect Actual Actual
Actual Actual
hydraulic hydraulic
Holding time (min) Holding time(min)
pressure (MPa) pressure (MPa) .

Beginning time: Beginning time:


oB :Jo o8: )<>
0,;, Mft\ Closing time: Closing time:
Tube side
o8:
Holding time:
'o &' )- MffA..

Holding time:
o~: to

/0 ,.;~ 301'\ i~
Beginning time: Beginning time:
·~;} 0 o~: ',a

&,~
Closing time: Closing time:
Shells ide M(JPI.
o~:')<J
0,)- !v1f" /0: 0 0

Holding time: Holding time:


/a f'i(\ $ol'li~

Test Result ~;M- o!(


.

Test pef?onnel {~ '1M'f71; ~

Checker
~ Result Auditing
,c;t3
~Z.,'N V\J<~.
Tabulafi~a~~i't!rng~;--1"-
-~' ~
f
,,; ~ /

Tabulation: l~S
: 5c.~.- . "\ :0/
·. p·'fl: y ~
:•, ?--=--~ ft.
Customer confirmation: l
",. -'e J.f:> Tlo. ·
LuoYang Sunrui Titanium Precision Casting Co. , Ltd.

A Certified Material Test Report


CUSTOMER: Jiangsu Huaneng Construction Engineering Group Co.,Ltd

Material Specification
Part name: Titanium Pipe Material: TAl Condition/Size: M/<P 19X0.67
Sample Quantity: 1 Product Standard: GB/T 3625-2007

Chemical component (wt%)


N• Fe c N H 0 Si Mg
TAl <:;o. 25 <:;O.I <:;0.03 <:;O.QJ5 <:;0.20 <:;o.J <:;o.J

1 0.02 0.022 0.012 0.008 0.066 0,038 0.01

Mechanical Property
Percentage elongation after
Test Temperature Tensile Strength Yield Strength fracture
N•
(C) Rm (MPa) Rp0.2(MPa) A,o (%)

TAl 18 ~240 140-310 ~24

I. 18 335 225 50

Flattening Flaring Test


Test Temperature
N• Flattening Flaring
(C)

I 18 Good Good
0 B 338-0Sa
Composition, %
Element
Grade 14 Grade 15 Grade 16 Grade 16H Grade 17 Grade 18 Grade 26 Grade 26H Grade 27

Chromium
Nickel 0.4-0.6 0.4-0.6
Niobium
Zirconium
Silicon
Residuals, D,e,F max 0.1 0.1 0.1 0.1 0.1 O.i O.i 0.1 0.1
each
Residuals, o.E.F max 0.4 0.4 0.4 0.4 0.4 OA 0.4 0.4 0.4
total
TrtaniumG balance balance balance balance balance balance balance balance balance

Element
Grade 28 Grade 30 Grade 31 Grade 33 Grade 34 Grade 35 Grade 36 Grade 37 Grade 38
Nitrogen, max 0.03 0.03 0.05 0.03 0.05 0.05 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0.08 0.08 0.08 0.04 0.08 0.08
Hydrogen, 8 ·c max 0.015 0.015 0.015 0.015 0.015 0.015 0.0035 0.015 0.015
Iron, max or range 0.25 0.30 0.30 0.30 0.30 0.20·0.80 0.03 0.30 1.2-1.8
Oxygen, max or 0.15 0.25 0.35 0.25 0.35 C.2.: 0.16 0.25 0.2Q-0.30
range
Aluminum 2.5-3.5 ~-.0·5.0 1.0·2.0 3.5-4.5
Vanadium 2.Cl-3.0 1.1·2.1 2.0-3.0
11n
Ruthenium 0.08-0,14 0.02-0.04 0.02·0.04
Palladium 0,04-0.08 0.04--0.08 0.01-0.02 0.01·0.02
Cobalt 0.20--0.80 0.20--0.80
Molybdenum 1.5·2.5
Chromium 0.1·0.2 o:1-o.2
Nickel 0.35-0.55 0.35·0.55
Niobium 42.0--47.0
Zirconium
Silicon 0.20-0.40
Residuals, o.e.F max 0.1 0.1 0.1 0. ~ 0.1 0.1 0.1 0.1 0.1
each
Residuals, 0 •5 ·F max 0.4 0.4 0.4 0.4 0.4 L4 0.4 0.4 0.4
total
TrtaniumG balance balance balance Remainder Remainder Remainder Remainder Remainder balance

A Analysis shall be completed for all elements listed in this table for each grade. The analysis results lor the elements no! quantified in the table need no: be reported
unless the concentration level is greater than 0.1 % each or 0.4 % Ictal.
8
Lower hydrogen may be obtained by negotiation with the manutacturer.
c Final product analysis.
0
Need not be reported,
E A residual is an element present in a metal or an alloy in small quantities and is inherent to the manufacturing process but not added intentionally. In titanium these
elements include aluminum, vanadium, tin, chromium, molybdenum, niobium, zirconium, hefnium, bismuth, ruthenium, palladium, yttrium, copper, silicon, cobalt, tantalum,
nickel, boron, manganese, and tungsten.
FTha purchaser may, in his written purchase order, request analysis for specific residual elements not listed in this specification.
G The percentage of titanium is determined by difference.

4. Ordering Information 4.1.12 Certification (Section 21).


4.1 Orders for material to this specification shall inch..de the NoTE 2--Tubc is available to specified outside diameter and wall
following infonnation, as required: thickness (:->tare minimum or avenge wall).
4.1.1 Quantity,
4.1.2 Grade number (Section I), 5. l'rlateriais and l\'Ianufacture
4.1.3 Diameter and wall thickness (Section 12) (Nme 2), 5. i Seamless tube shall be made from hollow billet by any
4.1.4 Length (Section 12), cold redu,::ing or cold drawing process that will yield a product
4.1.5 Method of manufacture and finish (Sections 5 and 13), meeting the requirements of this specification. Seamless tube is
4.1.6 Restrictive chemistry, if desired (Section 6 and produce.d with a continuous periphery in all stages of manu-
Table 1), facturing operations.
4.1.7 Product analysis, if desired (Section 7 and Table 2), 5.2 \Velded tube shall be made from fiat-rolled product by
4.1.8 Special mechanical properties, if desired (Section 8 an automatic arc-welding process or other method of welding
and Table 3), that wiil yield a-product meeting the requirements of this
4.1.9 Nondestructive tests (Section 11 ), specification. Usc of a filler material is not permitted.
4.1.!0 Packaging (Section 23), 5.3 Welded/cold worked tube (WCS) shall be made from
4.1.11 Inspection (Section 17), and welded tube manufactured as specified in 5.2. The welded tube

3
~IDW s 3sa - osa
TABLE 2 Permissible Variations in Product Analysis the ingot melt. Therefore, product analysis for elements not
% lisrcd in Tabk 1 shall not be required unless specified and shall
Element Maximum or Permissible Variation be consid~red to he in excess of the intent of this specification.
Specified Range in Product Analysis 7.2 Product analysis tolerances, listed in Table 2, do not
Aluminum 0.5 to 2.5 :!::0.20 broaden th~ specified heat analysis requirements, but cover
Aluminum 2.5to 3.5 j;Q.40
variations between different laboratories in the measurement of
Carbon 0.10 +0.02
Chromium o.tto 0.2 :!::0.02 chemical content. The manufacturer shall not ship the finished
CobaH 0.2 to o.a ±0.05 product that is outside the limits specified in Table 1 for the
Hydrogen 0.015 +0.002
applicable grade.
Iron 0.80 +0.15
Iron 1.2101.8 :!:0.20
Molybdenum 0.210 0.4 :!:0.03 8. Tensile Requirements
Molybdenum 1.510 4.5 :!:0.20
Nickel 0.3 to 0.9 :!:0.05 8. l The room temperamrc tensile properties of the tube in
Niobium >30 ±0.50 the condition nonnally supplied shall conform to the require-
Nitrogen 0.05 +0.02
Oxygen 0.30 +0.03
ments prt·scribed in Table 3. Mechanical properties for condi-
Oxygen 0.31 to 0.40 :!:0.04 tio:ls other than those given in this table may be established by
Palladium 0.01 to 0.02 :!::0.002 agreement between the manufacturer and the purchaser. (See
Palladium 0,04 to 0.25 :!:0,02
Ruthenium 0.02 to 0.04 :::'::0.005 Test Methods E 8.)
Ruthenium 0.04 to 0.06 :!::0.005
Ruthenium 0.08 to 0.14 :!:0.01 9. Flattening Test
Silicon 0.06 to 0.40 ±0.02
Vanadium 2.0 to 3.0 ::!:.0.15 9.1 Tubing shall withstand, without cracking, flattening
ResidualsA (each) 0.1 +0.02
under a Jvad applied gradually at room temperature until the
A A residual is an element present in a metal or an alloy in small quantities
distance between the load platens is not more than H in. His
inherent to the manufacturing process but not added intentionally. In titanium these
elements include aluminum, vanadium, tin, iron, chromium, molybdenum, niobium, calculated as follows:
zirconium, hafnium, bismuth, ruthenium, palladium, yttlium, copper, s·1r1con, cobaft,
tantalum, nickel, boron, manganese, and tungsten.
(1 + e)t
H, in. (mm) ·"' e + tla' (I)

shall be sufficiently cold worked to final size in crdcr to where:


transform the cast weld microstructure into a typical eqniaxed H the minimum flattened height, in. (mm ),
microstructure in the weld upon subsequent heat tre:Hment. the nominal wall thickn~ss, in. (mm), and
The product shall meet the requirements for seamless tube of D the nominal tube diameter, in. (mm).
this specification. For Grades l, 2,2H, 7, 7H, \1.13. 14, 16, l6H.l7, 26. 26H,
5.4 The tube shall be furnished in the annealed condition 27, 30, and 33:
with the exception of Grades 9, 18 and 28, which, at the option e = 0.07 in. fo: all diameters (2)
of the purchaser, can be furnished in either the annealed or the For Grade 3, 31, and 34:
cold worked and stress relieved condition, defined as at a
e = 0.04 through l in. diameter (3)
minimum temperature of 600°F (316°C) for not less than 30
min.
e = 0.06 over I in. diameter (4)
6. Chemical Requirements Chemical Requirements for Gnd~.'; 9, !2, !5, 18, 28, 35, 36, 37, and 38:
6.1 The titanium shall conform to the chemical require- c shd! b.: negotiated hdwccn :he producer and the purchaser.
ments prescribed in Table I.
6.1.1 The elements listed in Table 1 are intentional alloy 9.1.1 For welded tubing, the weld sha!l be positioned on the
additions or elements that are inherent to the manufacture of 90 or 270" centerline during loading so as to be subjected to a
titanium sponge, ingot, or mill product. maximtnn stress.
6.1.2 Elements intentionally added to the melt must be 9.1.2 ·when low D-to-t ratio tubular products are tested,
identified, analyzed, and reported in the chemical analysis. because the strain imposed due to geometry is unreasonably
6.2 When agreed upon by the producer and the purchaser high on the inside surface at the six and twelve o'clock
and requested by the purchaser in the written purchase order, Joc:.uicns, cracks at these locations shaH not be cause for
chemical analysis shall be completed for specific residual rejection if the D-to-t ratio is less than ten {10).
elements not listed in this specification. 9.2 The results from all calculations are to be rounded to
two decimal places. Examination for cracking shall be by the
7. Product Analysis unaided eye.
7.1 When requested by the purchaser and stated in the 9.3 \Veld~d tube shaH be subjected to a reverse flattening
purchase order, product analysis for any elements listed in test in accordance with Supplement 1T of Test Methods and
Table 1 shall be made on the completed product. Definitions /'•~ 370. A section of the tube, approximately 4 in.
7 .1.1 Elements other than those listed in Table I are d.:emed (102 mm:; long, that is slit :ongitudinaliy goa either side of the
to be capable of occurring in the grades listed in Table I :-:;y, and \\'dd, ::;hall be opened and flattened with the weld at the point
only by way of, unregulated or unanalyzed scrap additions to of maximum bend. 1'-b cracking is permitted.

4
"" !%~tii:;fiT~ii5

ca
www.bzfxw.com

Designation: B 338- 06a


•u II
INTfiRNATlONAI.

Standard Specification for


Seamless and Welded Titanium and Titanium Alloy Tubes
for Condensers and Heat Exchangers 1
T~is.standard. is issu~d und:::r the fixe~ dcsignatlcm B 338; the nl:.mhcr immediately fo!lvwlng the dcsi::;nation indicates thl' year of
ongtnal ~dopu~n or. m _th~ case of rev_tsion, the y.:ar of last reYision. A number in parentheses indicate~ the year ,,r laot reapprov;tl. A
superscnpt epstlon (E) mdicates an edttorial change sm~c the Ia~: rcvi~wn nr reappro\'al.

This Mcmdard lws been approved ftn· use by ager.cu:.1· of the Departme•H oj Defen.\e.

1. Scope 1.1.11.1 Grode /6H-Unalloyed titanium plus 0.04 to


l.l This specification 2 covers the requirements for ~8 0.08% palladium (Grade 16 V.'ith 53 ksi minimum UTS),
grades of titanium and titanium alloy tubing ir.tenL~~d for 1.1.12 Grode J 7-Unalloyed titanium plus 0.04 to 0.08%
surface condensers, evaporators, and heat exchangers, as fol- palladium.
lows: 1.1.13 Grade 18~Titanium alloy (3% aluminum, 2.5%
1.1.1 Grade J-Unalloyed titanium, vanadium) plus 0.04 to O.OR (:k) palladium,
1.1.2 Grade 2-Unalloyed titanium, 1.1.14 Grade 26-Unalloyed titanium plus 0.08 to 0.14%
1.1.2.1 Grade 2H-Unalloyed titanium (Grade 2 with .'i8 ruthenium,
ksi minimum UTS), 1.1.14.1 Grode 26H-Unalloyed titanium plus 0.08 to
1.1.3 Grade 3-Unalloyed titanium, 0.14% ruthenium (Grade ~6 with 58 ksi minimum UTS),
1.1.4 G1·ade 7-Unalloyed titanium plus 0.12 to 0.25 % 1.1.15 Grade 27~UnaHoyeJ titanium plus 0.08 to 0.14%
palladium, ruthenium,
1.1.4.1 Grade 7H-Unalloyed titanium plus 0.12 to 0.25 o/£ ·.16 Gtade 28-Titauium alloy (3% aluminum, 2.5%
palladium (Grade 7 with 58 ksi minimum UTS), vanadium) plus 0.08 to 0.14% ruthenium,
1.1.5 Grade 9-Titanium alloy (3% aluminum. 2.5 % va- l.l.l7 Gi"ade 30-Titanium alloy (0.3% cobalt, 0.05%
nadium), p::tlladium),
1.1.6 Grade 11-Unalloyed titanium plus 0.12 to 0.25% 1.1.18 Grade 3/-Titanium alloy (0.3% cobalt, 0.05%
palladium, pall<:!.dium),
1.1.7 Grade 12-Titanium alloy (0.3% molybdenum, 1.l.i9 G,·ade 33~Titanium alloy (0.4% nickel. 0.015%
0.8% nickel), palladium, 0.025 % ruth.:nium. 0.15% chromium~,
1.1.8 Grade 13-Titanium alloy (0.5% nickel, 0.05% m- : .l.20 Grode 34-Titanium alloy (0.4% nickel, 0.015%
thenium), pall8dium, 0.025 % ruthenium. 0.15% chromium),
1.1.9 Grade 14-Titanium alloy (0.5% nickel, 0.05 f.;(, .:u- ;.1.21 G!·ctde 35-Titanium aiioy (4.5% aluminum, 2%
thenium), molybdenum, 1.6% vanadium, 0.5 %· iron, 0.3 % silicon),
1.1.10 Grade 15-Titanium alloy (0.5% nickel, 0.05% ·; .l.22 Gmde 36-Titaniam alloy (45% niobium),
ruthenium), 1.1.23 Grade 37-Titanium alloy (1.5% aluminum). and
LUI Grade 16-Unalloyed titanium plus 0.04 to 0.08% 1.1.24 Grade 38---Titnnium alloy (4% aluminum. 2.5%
palladium, vo.rmdium, 1.5 % iron).
No11o t~H gn:de material i~ idenlic:tl to the cmTesponding numeric
grad.:'- ((hat i.~. Grade 2H -= Gr<lde 2l exccpl for !he 11igher guaranteed
1
This specification is under the jurisdiction of ASTM Commm~e 1310 on minilimlll UTS. and may always be certified :1s mceling the requirements
Reactive and Rdractory Metals and Alloys and is the dir<.·ct rc~pun~ibility ol" vi· :;~ corrcsp;-mding mm:;;-ric gmde. Grade.<- 21-I. 7H, 16E, and 26H are
Subcommittee BIO.Ol on Titanium.
inten;.ieti prim:~61y for pre~&ure '.'c~ssd use.
Current edition approved June !, 2006. Published Jun.: :!DOD. Ooigln::lly
approved in 1958. Last previous edition approved in 2006 <IS R 338 ·- Oo Tjc H gndc~ were :1dded in response to a user <.1Ssoci2tion request based
~For ASME Boiler and Pressure Vt:l>sel Code applications. seo! rc:iatccl Sp~;::iti­ on :rs study of over 5200 commercial Grade 2, 7. 16, and 26 lest reports,
cation SB-338 in Section II of that Code. wb::re over 99 % met the 5:'; ksi minimum UTS.

C<lpyright©ASTM International, 100 Barr Harbor Drive. PO 8olt C700, We5; Co'l<or>onvckf·n, I;;; 1942il-2929. t.:n:\Bd .~t<•l·.~s.
0 B 338-06a
1.2 Tubing covered by this specification shall be heat treated Nitrogen in Titanium and Titanium Alloys by the Inert Gas
by at least a stress relief as defined in 5.3. Fusion Technique
1.3 The values stated in inch-pound units are to be regarded E 1447 Test Method for Determination of Hydrogen in
as standard. The values given in parentheses are mathematical Titanium and Titanium Alloys by the Inert Gas Fusion
conversions to SI units that are provided for infonnation only Thermal Conductivity/Infrared Detection Method
and are not considered standard.
3. Terminology
2. Referenced Documents 3.1 Lot Dejinitious:
3. 1.1 castings, n-a lot shall consist of all castings produced
2.1 ASTM Standards: 3
from the same pour.
A 370 Test Methods and Definitions for Mechanical Testing
3.1.2 ingPt, n-no definition required.
of Steel Products
E 8 Test Methods for Tension Testing of Metallic Materials
3. 1.3 rounds, fiats, tubes, and wrought powder metallurgical
products (single definition. common to nuclear and non-
E 29 Practice for Using Significant Digits in Test Data to
nuclear standards.) , 11-a lot shall consist of a material of the
Determine Conformance with Specifications
same size, shape, condition, and finish produced from the same
E 120 Test Methods for Chemical Analysis of Titanium and
ingot or powder blend by the. same reduction schedule and the
Titanium A1loys 4
same heat tr~atment parameters. Unless otherwise agreed
E 1409 Test Method for Determination of Oxygen and
between manufacturer and purchaser, a lot shall be limited to
the product of an 8 h period for final continuous anneal, ~r to
a single furnace load for final batch anneal.
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, 01 3.1.4 sponge, n-a lot shall consist of a single blend
contact ASTM Customer Service at scrvicc@aslm.org. For Ann11al Boofc I!{ ASTM
produced at one time.
Sumdards volume infonnation, refer to the standard's Document Summary page on
the ASTM website. 3.1.5 lYefd fittings, n-definition is to be mutually agreed
4
Withdrawn. upon bet\Veen manufacmrer and the purchast:r.

TABLE 1 Chemical ReqLiiremen'is 4

Composition, %
Element
Grade 1 Grade 2 Grade 2H Gr~de 3 Grade 7 Grade 7H Grade 9 Grade 11 Grade 12 Grade 13
Nitrogen, max 0.03 0.03 0.03 o.c~; 0.03 O.OS 0.03 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0,08 0.08 0.08 0.08 0.08 0.08 0.08
Hydrogen, s.c max 0,015 0.015 0.015 0.005 0.015 C.015 0.015 0.015 0.015 0.015
Iron, max 0.20 0,30 0.30 0.30 0.30 0.30 0.25 0.'20 0.30 0.20
Oxygen, max 0.18 0.25 0.25 0.35 0.25 0.25 0.15 0.18 0.25 0.10
Aluminum 2.5-3.5
Vanadium 2.0-3.0
Ti"
Ruthenium 0.04-0.06
Palladium 0."!2-0.25 c. 12-0.25 0.12-0.25
Cobalt
Molybdenum 0.2-0.4
Chromium
Nickel 0.6-0.9 0.4-0.6
Niobium
Zirconium
Silicon
Residuals, o,t=.F 0.1 0.1 0.1 0.1 0.1 C.1 0.1 0., 0.1 0.1
ma. each
Residuals, o.E.F 0.4 0.4 0.4 0.4 0.4 (.4 0.·1 0.4 0.4 0.4
max total
TitaniumG balance balance balance ba!once balance balance balance balance balance balance
Composition. %
Element
Grade 14 Grade 15 Grade 16 Grade 16H Gre.de 17 Grad~ 18 Grade 26 Grade 26H Grade 27

Nitrogen, max 0.03 0.05 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08
Hydrogen, e.c max 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015
Iron, max 0.30 0.30 0.30 0.30 0.20 0.:25 0.30 0.30 0.20
Oxygen, max 0.15 0.25 0.25 0.25 0.18 0.15 0.25 0.25 0.18
Aluminum 2.5-3.5
Vanadium 2.0-3.0
Ti"
Ruthenium 0.04-0.06 0.04-0.06 0.08-0.14 0.08-0.14 0.08-0.14
Palladium 0.04-0.08 0.04-·0.08 0.04-0.08 0.04-·0.08
Cobalt
Molybdenum

2
• •O! 8338-0Sa
TABLE 3 Tensile Requirements
Tensile Strength, min Yield Strength, 0.2% Offset Elongation
io
Grade min max 2 in. or 50
ksi MPa mm.
ksi MPa ksi MPa min,%
jA 35 240 20 128 45 310 24
2A 50 345 40 275 65 450 20
2HA,B,C 58 400 40 275 65 450 20
sA 65 450 55 380 80 550 18
7A 50 345 40 275 65 450 20
7HA,B,C 58 400 40 2i'5 65 450 20
go 125 860 105 725 10
gA 90 620 70 483 15E"
11A 35 240 20 138 45 310 24
12A 70 483 50 3~5 18E
13A 40 275 25 170 24
w 60 410 40 275 20
15A 70 483 55 360 18
16' 50 345 40 275 65 450 20
16HA,a,c 58 400 40 275 65 450 20
17A 35 240 20 138 45 310 24
18° 125 860 105 725 10
1BA 90 620 70 483 15E
26 50 345 40 275 65 450 20
26HA.B.C 58 4<JO 40 275 65 450 20
27 35 240 20 1:.<8 45 310 24
28 90 620 70 483 15
30 so 345 40 2i'5 65 450 20
31 65 450 55 380 80 550 18
33 50 345 40 275 65 450 20
34 65 450 55 Z!JO 80 550 18
35 130 895 120 828 5
36 65 450 60 410 95 655 10
37 50 345 31 215 65 450 20
38 130 895 115 794 10
A Properties for material in the annealed condition.
8
Material is identical to the corresponding numeric grade (that is, Grade 2.'-1 =Grade 2) except tor the higher guaranteed minimum UTS, and may always be certified
as meeting the requirements of its corresponding numeric grade. Grade 2H, 7H, "16H, and 26H aro intended primarily for pressure vessel use.
cThe H grades were added in response to a user association request based on its stud~· of over 5200 commercial Grade 2, 7, 16, and 26 test reports, where over 99%
met the 58 ksi minimum UTS,
0
Properties for cold-worked and stress·relieved material.
"'Elongation for welded tubing manufactured from continuously cold rolled and annealed strip fr<Jm coils for Grades 9, 12, and 18 .Nil! be 12%.

10. Flaring Test TABLE 4 Flaring Requirements


Expansion of Inside Diameter,
10.1 For tube 3 /z in. (88 rum) in outside diameter and
1 Grade
min,%
smaller, and 0.134 in. (3.4 mm) in wall thickness and thinner,
22
a section of tube approximately 4 in. ( 102 mm) in length shall 2, 2H 20
withstand being flared with a tool having a 60° included angle 3 17
until the tube at the mouth of the flare has been expanded in 7, 7rl 20
gA 20
accordance with Table 4. The flared end shall show no cracking '!1 22
or rupture visible to the unaided eye. Flaring tests on larger ·,2 17
diameter tube or tubing outside the range of Table 4 sha!l be as '3 22
agreed upon between the manufacturer and the purchaser. "
rs
·.s, 16H
20
17
20
11. Nondestructive Tests
11.1 Welded tubing shall be tested using both a nondcstmc-
"
;gA
26, 2'3H
22
20
20
tive electromagnetic test and an ultrasonic test as described in 27 22
28A 20
11.2.1 and 11.2.2. Seamless and welded/cold worked ~ubing
:JO 20
shall be tested using an ultrasonic test as described in 11.2.! .3. 31 17
11.1.1 Welded tubing shall be tested with a hydrostatic or 33 20
pneumatic test as described in 11.3 or 11.4. 34 17
;~5 10
11.1.2 Seamless tubing shall be tested with an electromag- 8'1 20
netic or hydrostatic or pneumatic test as described in 11.2.1.1 15
or 11.3or 11.4. A Anne <::.led.
11.2 Nondestrnctive Electric or Ultrasonic Testing:
11.2.1 In order to accommodate the various types u'f non-
destructive testing equipment and techniques in use, and the rnanufact1.aing methods employed, the following calibration

5
dOTI.o B 338 - 06a
"llD~"
standards shall be used to establish the minimum sensitivity where:
level for rejection. For welded tubing, the artificial defects shall P ::::: minimum hydrostatic test pressure, psi (or MPa),
be placed in the parent metal. S := allowable fiber stress of one half the minimum yield
11.2.1.1 Electromagnetic Testing-A drilled hole not larger S[rength, psi (or MPa),
\Vail thickness, in. (or mm).
than 0.031 in. (0.787 mm) in diameter shall be drilled com-
R0 outside tube radius, in. (or mm),
pletely through the skelp (for welded tube) or radially and E 0.85 welded rube, and
completely through the tube wa11 (for welded, seamless, and E 1.0 ~eamless and welded/cold worked tube.
welded/cold worked tubes), with care being taken to avoid 11.3.2 The maximum hydrostatic test pressure shall not
distortion of the tube while drilling. exceed 2500 psi (17.2 MPa) for sizes 3 in. (76 mm) and under,
11.2.1.2 Ultrasonic Testing (Welded Tubing)--A longitudi- or 2800 psi ( 19.3 :MPa) for sizes over 3 in. Hydrostatic pressure
nal notch 0.031 in. (0.787 mm) or less in width and 0.5 in. shall be maintained for not less than 5 s. When requested by the
( 12.7 mm) or less in length shall be machined on a radial purchaser and so stated in the order. tube in sizes 14 in. (356
parallel to the tube axis on the outside and inside of the tube. mm) in diameter and smaller shall be tested to one and one half
The notch depth shall not exceed 10 % of the nominal \Vall of times the specified working pressure, provided the fiber stress
the tube or 0.004 in. (0.1 02 mm), whichever is grcmcr. The corresponding to those test pressures does not exceed one half
length of the notch shall be compatible with the testing method, the minimum specified yield strength of the material as
and the notches shall be located ISO degrees from the >.veld. determined by the equation given in 11.3. When one and one
half times the working pressure exceeds 2800 psi (19.3 MPa),
11.2.1.3 Ultrasonic Testing (Seamless and We!JeJ/Cold the hydrostatic test pressure shall be a matter of agreement
Worked Tubing), Longitudinal and transverse notches not between the manufacturer and purchaser.
exceeding 0.010 in. (0.25 mm) in width and 10% of rbe 11.4 Pnewnatic Test- Each tube so tested shall withstand
nominal tube wall or 0.004 in. (0.1 02 mm), whichever is an intenml air pressure of 100 psi (0.69 MPa), minimum, for 5
greater, in depth shall be machined on the inner and outt:r s. minimum, without showing evidence of leakage. The test
surfaces of the tube. The length of the notches shall not exceed m~thod use~i shall permit easy detection 0f any leakage by
0.125 in. (3.18 mm). using the pcessure difi'erenlial method or by placing the tube
11.2.2 Any tubes showing an indication in excess of that under water. Any evidenc~ of leakage shall be cause for
obtained from the calibrmion standard shall be set aside and be rejection of that tube.
subject to rework, retest, or rejection. A tube thus set aside may
be examined further for confirmation of the presence of a 12. Permissible Variadon ]n Dimensions
defect and may be resubmitted for inspection if no defect is 12.1 Variations in c\imcnsionE. from those specified shall not
found. Any tube may also be resubmitted for inspection if exceed the amcunts prescribed in Table 5.
reworked so as to remove the defect within the sp~cified i2.2 l...':ngth-\Vhcn tube is ordered cul tJ length, (he length
diameter, and wall thickness tolerances are established from sha11 not be less than that specified. but a variation of Y~:~ in.
Table 5 (rework by weld repair is not permitted). (3.2 mmi will be pennitted on tube up to 24 ft (7.3 m)
inclusive. For length~ over 24 ft (7.3 m), an additional over
11.3 Hydrostatic Test:
tolerance or VK in. (3.2 mm) for each ! 0 ft (3.05 rn) or fraction
11.3.1 Each tube so tested shall withstand, without showing thereof shall be p..::rmissible up to V2 in. (13 mm) maximum.
bulges, leaks, or other defects, an internal hydrostatic pressure 12.3 S: raighrness-- The tube shall be free of bends or kinks,
that will produce in the tube wall a stress of 50% of the and Lh.e maximum uniform bow shall not exceed the values
minimum specified yield strength at room temperature. This given in Table 6.
pressure shall be determined by the equation: 12.4 ScJIWrene.u of Cut-The angle of cut of the end of any
SEt tube may depart from square by not more than 0.016 in./in. of
P~ R0 -0.4t (5)
diameter.
12.5 Omside Diameter:
12.5.1 Vlclded Tuhes- The outside diameter of welded
TABLE 5 Permissible Variations in Outside Dimensions Based tubes shdl not vary from that sp;3cified by more than the
on Individual Measurements amounts ;iven in Tabk 5 as measured by " go" and «no go"
Diameter Permissible ling gages. The dimensions of t'Le ring gage shall be as
Outside Diameter, in. (mm) Tolerance, Variations'" in described ir< ! 2.5.!.!. For tube diameters not listed in Table 5,
in. {mm)A Wall Tl1ickness, t,%
~~~~--------~~~-----
Under 1 (25.4), excl :!:0.004 (:::-0.102) 2:10
1 to 1'12 {25.4 to 38.1 ), excl ±:0.005 (±:0.127) ::: 10
TABLES Straightness
1 112 to 2 (38.1 to 50.8), excl ±:0.006 (::::0.152) =10
2to 2 112 (50.810 63.5), excl ±:0.007 (±:0.178) :::10 1\:laximum Curvature
length, It (IT')
2'h to 3 1h {63.5to 88.9), excl ±:0.010 (±:0.254) ~ 10 Depth oi Arc
A These permissible variations in outside diameter apply only to tubes as Over 3 to 6 (0.91 to 1.82>), incl 'IB in. (3.2 mm)
finished at the mill before subsequent swaging, expanding, bending, po\i.ohin!,O, or Over o to 8 (1.33 to 2.44), incl "!''" b. (4.3 mm)
other fabricating operations. Over 8 to iO (2.44\o 3.05), incl '.'"- in. (6.4 mm)
8
When minimum wall lubes are ordered, tolerances are all plus and shaH be Over 1C {3.C5) '"• in.fany 10ft (2.1 mmtm)
double the values shown.

6
6, B338-06a
•OJ

the dimensional tolerances shall be as agreed upon by the 15. Retests


purchaser and the manufacturer or supplier. 15.1 If tho:: results of any chemical or mechanical property
12.5.1.1 The inside diameter dimension of the "go'' ring tes[ lot are not in confonnance with thv requirements of this
gage shall be equal to the nominal tube diameter plus the plus specification, the loi: may be retested at the option of the
tolerance plus 0.002 in. The length of the "go" ring gage shall manufacturer. The frequency of the retest will double the initial
be the larger of 1 in. (25.4 mm) or the tube diameter. number of tests. If the results of the retest confonn to the
12.5.1.2 The inside diameter dimension of the ··no go'' ring specification, the retest values will become the test values for
gage shall be equal to the nominal tube diameter minus the certification. Only original conforming test results or the
minus tolerance. The length of the "no go" ring gage sha11 be conforming retest results shall be reported to the purchaser. If
the larger of I in. or the nominal tube diameter. the results for the retest fail to conform to the specification, the
12.5.2 Seamless and Welded/Cold Worked Tubes-The ot:.t- material will be rejected in accordance with Section 20.
side diameter of seamless and welded/cold worked tubes shall
not vary from that specified by more than the amounts given in 16. Test Specimens and Methods of Testing
Table 5 as measured by any method agreed upon between the 16.1 The test specimens and the tests required by this
purchaser and the manufacturer or supplier. For tube diameters specification shall conform to those described in Test Methods
not listed in Table 5, the dimensional tolerances shall be as and Defir:itions A 370.
agreed upon by the purchaser and the manufacturer or supplier. 16.2 All routine mechanical tests shall he made at room
temperature.
13. Finish 16.3 The chemica: anaiysis shall be conducted by the
13.1 The finished tube shall be clean and free of foreign standard techniques normally utilized by the manufacturer and
material, shall have smooth ends free of burrs, and shall be free the purchaser. In case of disagreement, Test Methods E 120
of injurious external and internal imperfections. Minor defects s!udl be used us the referee method except for carbon, oxygen
may be removed, provided the dimensional tolerances of and hydrogen, which are not covered in Test Methods E 120.
Section 12 are not exceeded. Test Method E 1409 shall be used as a referee method for
oxygen, and Tcsl MethodE 1447 shall be used as a referee
14. Number of Tests mdhod fnr hydrogen.
14.1 One sample shall be selected from lots of 5000 ft (1600 17. Inspection
m) or less. For lots greater than 5000 ft (1600 m), one sample 17.1 All tests and inspection required by this specification
shall be selected from the first 5000 ft (l600 m), and one shall be made at the place of manufacture prior to shipment and
additional sample shall be selected from each addition~1 5000 at the manufacturer's expense unless otherwise specified, and
ft (1600 m) or less in the lot. Samples are to be selected at shall be so conducted as not to interfere unnecessarily with the
random, and in no case shall more than one sample be taken operatic,n of the works. \Vhen specified in the order, the
from a single tube length. The size of the lot may be either the m<:nufacturer shall notify the purchaser in time so that the
manufactured lor or the purchased lot at the manufacturer's purchaser may have his inspector present to witness any part of
option. the tests thar may be desired.
14.1.1 Chemical composition of the lot shall be the ingot 17.2 V./hen agreed upon in writing between the manufac-
manufacturer's analysis, except for hydrogen, which shall be turer and the purchaser, a certification that the material con-
determined on each sample from the lot. For welded tub; only, forms to the requirements cfthis specification shall be the basis
hydrogen determination shaH be one (1) tube analysis per strip for acceotance of the mate:ial. Othef\vise, the manufacturer
coil. sh:.1!l rcp~rt to the purchaser or his representative the results of
14.1.2 One tension test shall be made on each samph:. the cbemicai a:1alyses 2.nd m~chanical tests made in accordance
14.1.3 One flattening test in accordance with 9.1 shall b~ wi[h this specification.
made on each sample.
14.1.4 One reverse Rattening test in accordance with 9.3 18. Rounding-Off Procedure
shall be made on each sample. l8.I F-:.n· purposes of determining conformance with the
14.1.5 One flaring test in accordance with 10.1 sl1all be specific<1tion~ conlai:-wd herein, an observed or calculated
made on each sample. value shall be rounded off to the nearest "unit" in the last
14.2 If any test specimen shows defective machining or right-hand slgnific~o.nt digit used in expressing the limiting
develops flaws due to preparation, the specimen rnay be value. This is in accordance with the round-off method of
discarded and another substituted. Pnctice E 29.
14.3 If the percent of elongation of any tension test speci-
men is less than that specified in 8.1. and any part ·Jf the 19. Refe:ree Test and Analysis
fracture is more than 3/4 in. ( 19 mm) from the center of the t9.l In the event of disagreement between the manufacturer
gage length as indicated by scratches marked on the sp~cimen and :he purchaser on the confonnance of the material to the
before testing, the specimen may be discarded anct another re~uirements of this specification. a mutual1y acceptable ref-
substituted. ~rec shall rcrform the tests in question. The referee's testing
14.4 Each length of finished tube shall be examined by the shJ.11 be used in determining conformance of the material to
nondestructive test specified in 11.1. this speci1ic::ttion.

7
&lllrJ' B 338 -
•IJII
06a
20. Rejection shall be legibly marked, either by stenciling, stamping, or
20.1 Material not conforming to this specification or lO rolling, \vith the manufacturer's private identifying mark, the
authorized modifications shall be subject to rejection. Unless ASTM designation, the tub~ class, the grade, and heat number.
otherwise specified, rejected material may be return~d to the On snJ.allcr :han V2 in. outside diameter tubing that is bundled,
manufacturer at the manufacturer's expense, unless the pur- the same information may be legibly stamped on a metal tag
chaser receives within 3 weeks of notice of rejection o!her securely anached to each bundle.
instructions for disposition.
21. Certification 23. Packaging and Package Nlarking
2 L 1 If so requested by the purchaser, the manufacturer shall 23.1 The tube shall be packaged in accordance with the
supply at least one copy of his report certifying that the manufacturer's standard practice, unless otherwise agreed
material supplied has been inspected and tested in accordance upon between the manufacturer and the purchaser and so stated
with the requirements of this specification and that the results in the purchase order.
of chemical analysis and mechanical tests meet the rcqmre-
ments of this specification for the appropriate grade. 24. Keywo:rds
22. Product Marking 24.1 seamless tubing: titanium; titanium alloy; tubing;
22.1 Each length of tube 1/z in. ( 13 mm) in outside di<tmeter \veided/cold worked tubing; welded tubing
and larger, manufactured in accordance with this specification,

ASTM International takes no position respecting the validity of any patent rights asse!ted in connection l'lith any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of .:my such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.

This standard is subJect to revision at any time by tl'!e responsible techr.ical comm1ttee and must be reviev1ed e1rery five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International HEJadquaners. Your comments will r.:;ceive careful consideration at a meeting of the
responsible technical committee, which you may a11end. If you feel that your comments have not received a fair hea1ing you should
make your views known to the ASTM Committee on Standards, at tile address shown below.

This standard is copyrighted by ASTM lnternationaf, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610·832-9585 (phone). 610-832-9555 {fax), or serdce@as!m.org (e-ma1/); or through :he ASTM webs1te
(www.astm.org).

8
m1m XJ(Jifif~«ttt~:ff ~fl01ij
Luoyang Sunrui Ti Precision Casting Co.,
Ltd

Spare parts list:


~··

1~ fJc>g~j~ Titanium tube head CTA2) : 101-1

€:! pes/unit
2~ fJc>g Titanium tube TA2, <D 19 X 0.5 X 6000: 3
t~li:l pes/unit

r
r .· Lu~Y,IUlg Sunrtii1~iPreCisioll
··--- . .
Casting Co-.-,
.
Ltd
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$ J.tM jffi .liPLTU2 PAPUA2Xl OMW.1<. It!. 1!/i §I ~ 5lt ~{lf:ftlf iii spare parts list

::3 ;fJ\Descr i pt ion ~.m~ ;fll m! .\}



Ji"Ji}NO 1jt{f[

1 1Jij.Ji}j:J signal lamp ADll .Roes 20


.

2 :1:'& ll;IT ~ f us e XRNP-12 0.5 Hoes 6

3 1Jij.Ji}j:J signal lamp ADll-22 1-ocs 10

4 ~fHpress button LA38-22 1-pcs 10

5 ;1:'& ll;IT ~fuse RT14-6A 1-ocs 10

EfJJ.tMiffi]EPLTU2 PAPUA2XlOMW.1<.Jt!.:t!/i §I ~ffliA*


.

::3¥i\ ~.m ~ 1'0 m! .\}



Ji"Ji} 1jt{f[

1 ll;IT ~~:filHEbreker crank lfc'.VS1-12 :fEpcs 15


2 ~:f;iJQJ:fl:fEearth switch crank lfc'.JN15-10 :fEpcs 6
3 lt\MHliHJl!l!tkey for electromagnetic lock lfc'.DXN-10Q :fEpcs 20
4 ;fE!fTtJl!l!tkey for cubic door :fEpcs 15
5 ~ ffl 1*1 /\:1Tllf'fspecial wrench :g:pcs 1

6 1*1-f.'f-tf'joperating grip GN30-10 :fEpcs 5


7 'Jlt§ffrli14'ffiJJl;Jl!tkey for emergency lock :fEpcs .m~~t:flrm.!f'.

f-
s f¥Ji"4'1Ji lJl ;il!tkey for program 1ock :fEpcs J/J!.~~t:flrmij1!.

9 ;f[!i'JlJl!l!tkev for cubic door :fEocs 10

12.Spare part list


4tii~Jk (~ lil) Jlt ~;ff FR~~ it -5Jt 7t ~
:t.i'~~ ;il:jj; .:lf.fiiUtiJtJ.:fjl~ §1 ifFR--0-,3] (~ ~PLTU 2•1 OMW;I( ~T J.:fjl ) -@-Jfil~--5-: PAPUA-022

/f--5- J'J'..,~ :# *-91.'* 7J1! --5- lf1i. 41t~l ii--5"


HCAC-1MSC900Fl 0~9M ll'l~iM 4~20MA
*'1-t'L::!EJ!S~ 1eve! b.
1 ~{tf
1
transmitter "
2 f-lffL3f*leve1 switch HCGAC-USS111FA2XP30 L-300MM 220VAC b.
1 ~{tf
"
:fll-'%: 1 :fllfis:R>t: 1650 •1050 *1050(mm) lll::li!:: 300KG 58

{ji!J.if : .fit$"t :ilt::fV... : ~~.It :/i....j' A.: ljtj'A.: fl JlJ1: 2010.8.8


--------........ ___
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HollySys Automation Technologies Co., Ltd

HollySys Automation Technologies Co., Ltd

Spare parts list

MACS :t~llli HollySys


.) .. FM801 l I 1:pes
MACS main controller

\ 150W/24VDC <t\~:{l:J;I< HollySys


FM910 2 1'" pes
150W/24VDC power supply module
24VDC <t\~;f!.t:l;l< HollySys
3 SM910 1 1: pes
24VDC power supply module
4 8 JiiiH!\ <t\~Jl.t!lf:J;I< RTD module FM143 3 1:pcs HollySys

5 8 Ji%1:!\<t\f/.l!t~:l;l< Thermal couple module FM147 1 1-pcs HollySys

1:!\ <t\ f/.1!14-!liffl:fHl'ii'!.t:l;l< HollySys


6 FM192B-CC 1 1: pes
thermal couple cold-end compensator
7 8 li%:$'r#!< <tlt~:Wiii:!ftu.Af~:J;I< AI module FM148 4 1:pcs HollySys
8 8 Ji%t!HJ:J]ii:!ftut\jf~:J;I< AD module FM151 1 1: pes HollySys
9 16 Ji%1!!1!#.\1l'17f~iii:!ftuA:{l:l;l< DI module FM161 4 1: pes HollySys
.

10 16 Ji%illi<t\l!lf7f~iii:!ftutl:li'!.t:l;l< DO module FM171 2 1:pcs HollySys


16 Ji%1!!1!#.\;1!'1 SOE !ftuA:{l:l;l< HollySys
',' FM161D-SOE 1 1:pcs
SOE input module

x1l ~itJHtm 7f~iii:!ftu til ilifflr :IN HollySys


12 FM138-ACR 2 1:pcs
common output module
13 <t\~J!~iliffl'f-m:J;~< terminal module FM131C 2 1'- pes HollySys
14 ~~)[.:#;;1!'1/i£~ base FM131A 11 1:pcs HollySys
15 DP ~iiiffli2111Glllf DP terminal adapter FM192TR 1 1: pes HollySys
16 DP :Jij[lllf DP repeater FM1201 1 1: pes HollySys
17 DP :Jij[lllfii£~ DP repeater base FM1303 1 1:pcs HollySys
18 ETS i11:'!Pm:l;l< ETS protection module FM136-ETS :IN 1 1: pes HollySys
19 IJ!..:fll tool box 1 ~set HollySys
Xi' an XD High Voltage Apparatus & Equipment Works

Spare parts list:


fJ\Iilllt~-ill-{tf: Circuit breaker spare parts
3'i'i"\.~ll[-~ one set of Gas-filling unit
'f-i9JIJ!,-~ one set of manual tool
$:tit-9. one piece of nipper
1'1:5H@ ~ 11-*-9. one set of open/close coil

r--- --·-~~---~~~ ~---- ---------


1

I Xi' an xn High Voltage Apparatus & Equipment Works I


- - - - -- - - - - -~----

-~----

-----------.

12.Spare part list


----- - - - - - - - - - - - - - - -
i1fl¥i~illl;fJLJN1MHIY!.0'§'! ~ .!% ;!:t: 3 :m: ~ 1 :m:
SW601---Q2
Jinan Diesel Engine CO.Ltd No. 3 pages Page 1

~fJL41lf~Jfl
Spare part list for Model Hl2Vl90ZLdiesel

engine
SW601-Q2

~I --- - - - - - ------~-- -------


i
I j

I JlNi\N DIESEL ENGINE CO.,J.:rD !


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I 12.Spare part list \

I- - - - - - - - · - - - - - - - - - . _ . . 1\

rF*A~;tt:l!JIE
71fm~~mJN15t:fH~%~
People's republic of China
Jinan Diesel Engine CO.Ltd.
i:lf l¥J ~nil ;fJLJlll: ffi1Hlll0 qJ ~~ ft
;, 3:in: ~2 :in:
SW60l--o2
Jinan Diesel Engine CO.Ltd No. 3 pages Page2

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~
ff m %
% % Pa
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%
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Ser Ca ck
Part no Name Unit Qty Remarks
ial se ag
No. no. e
no.
J§'1f~~it?Hill14 14
1 601.01.50 1
Rear end oil seal Pc
lltr1f~~i-t?HliH4 14
2 601.01.60 1
Front end oil seal Pc
4.flrr~ 14
3 601.01.02 I
Liner Pc
4.flrr.W.nt4.1f.'itlll
4 601.01.13 Air intake sealing for
14 6
Pc
cylinder head
flil:~if.'itiD/:111 14
5 601.01.14 4
Rubber sealfor liner Pc
flil:~it7.KIII 14
6 601.01.15 2
Water seal for liner Pc

7 601.03.03
mJt 14 2
Gasket Pc
_t -'i" if.' i-t Ill
8 601.03.09A Seal ring for upper
14 4
Pc
housing
fiF"l.fl 14
.

9 601.03.14A 4
Exhaust valve Pc
:!}14,fl• 14
10 601.03.15A 4
Intake valve Pc
xt
4.fl<fJi~
11 601.03.16A Cou 12
Valve collet
p.

12 601.03.18
4. f151f!Jt 14 4
Valve spring Pc

13 601.03.21
m111 14 12
Washer Pc

14 601.03.23
O%if.'i-t11J 14 4
0-ring Pc
11li~19ltt 14
15 601.03.20.03 3
Roller rocker Pc

16 601.03.20.30A
iJliJ 11!1\.~!fJ %-$14 14 6
Adjust screw unit Pc
iJliJl'l~n 14 I
17 601.03.30.02 3
Adjust screw Pc
4. :F.f ( ~ 1 :l:l!) 14
18 601.05.02A 1
1st ring Pc
4. :F.f ( ~ 2 :l:l! ) 14
19 601.05.09A 2nd nng
· 1
Pc
4.:F.f ( ~ 3 :l:l!) 14
20 601.05.03A 3'd nng
. 1
Pc

21 601.05.20A
iJb :F.f%-®14 14 1
Oil ring Pc
:ltt4.~~Jt
22 601. 08. 01 Gasket for air intake
14 3
Pc
p1pe

23 601. 08. 03
O%l&'tJI!fil 14 2
0-ring Pc
~Jt 14
24 601. 09. 05 12
Gasket Pc
~Jt 14
25 601. 09. 18 6
Gasket Pc

:liJE~~m~%-®14 14
26 B3012. 10. 10 2
Rotary filter Pc

27 601. 16. 00
ll1it iJb ~%-$14 14 1
Injector Pc

28 601. 16. 10
IIJitilb llj/J' 1/lH4%-®14 14 2
Nozzle part Pc .

iJl~l&'}t(TTG-40) 14
29 601. 22. 07 2
Mechanical seal Pc
i:lfl¥i !lil1 iJlj:fJLJN 15)-;g ~~ 0 jjJ ~-5 :1:1:
~'
3 ]7.! ~ 3 ]7.!
SW601-o2
Jinan Diesel Engine CO.Ltd No. .3 pages Page 3

l!j!*Jl.fi1f!: it~ spare part I i st


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Part no Name Unit Qty se ag Remarks
ial
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No.
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30 601.14.10A
i'ili ff illl ~ ?tffll{tl= {tj= 2
High pressure pipe
601.16.13A
601.16.14A i.JWJ!.t!~! ~£1.
31 1
601.16.1SA Adjust gasket Gr.
601.16.16A

iJ\\lff5!1!$f {tj=
32 601.16.06 6
Adjust screw Pc

~~~~ {tj=
33 601.16.08 4
Washer Pc
~E:?t$14 {tj=
34 6016.18.10A 6
Filter element Pc
0 %\II 23.6X3.SS {tj=
35 GB3452.1 24
0-ring Pc
0 %\II 38.7X3.SS {tj=
36 GB3452.1 24
0-ring Pc
0 %\II 300XS.3 {tj=
37 GB3452.1 2
0-ring Pc
0 %\II 73X3.SS {tj=
38 GB3452.l 12
0-ring Pc
0 %\II 77.SX3.SS {tj=
39 GB3452.1 12
0-ring Pc
0 %\II 9SX3.SS {tj=
40 GB3452.1 12
0-ring Pc
~~~~ M6 {tj=
41 Q/JC14033 24
Washer Pc
~~~~ M10 {tj=
42 Q/JC14033 12
Washer Pc
.
~~~~ M16 {tj=
43 Q/JC14033 I 2
Washer Pc
~~~~ M18 14
44 Q/JC14033 12
Washer Pc
~~~~ M22 14
45 Q/JC14033 2
Washer Pc

46 Q/JC14033
~~~~ M33 14 2
Washer Pc
~~~~ M36 14
47 Q/JC14033 2
Washer Pc
f1j Ill 40 14
48 GB8974.1 4
retaining ring Pc
. 1**l~~l$!>tJl5t
QL8222 Anaerobic thread 2
sealant
1**l~~l$!-tJl5t :g:
49 QL7518 Anaerobic thread (50ml) 4
sealant Set
1**l.>fOO'$!>tJl5t
QL6567 Anaerobic plane 1
sealant

50
NL ll'i~lftllillfMill(l6kg) m 1
Barrel
'jj_ E\:l.:fJL~:fJL-i'a-14 :g:
51 Spare parts with the 1
Set
alternator
~fll~M~:fJL-i'a-14 :g:
52 Spare parts with the 1
Set
control panel

mn, ~~: B:l!ll:


;f:!E)(;j: ~~:
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tt,·>_Chfngzllou.T~_angnj~· Electrio•(;)er 12.Spare tfl list

'iii' j·i'l ITWJ 1'1!:/J :Ef:lji'ffi!:fllllt0 i'fJ

Changzhou Jiangnan Electric Power Environmental Engineering Co.,Ltd

I'ffi!;t;J$, 11JJ:i~jffl]E PLTU 2PAPUA 2XlOMW :kftriti Project Name: PLN PLTU 2, 2x 10 MW Coal Fired Steam Power Plaut
.

'iii' JH rr W1 ~t:iJ :Ef:lji'ffi!:fl ~![ 0 l'iJ Changzhou Jiangnan Electric Power Environmental Engineering Co.,Ltd

!¥% :f;l:41iJ;tf4; lf!.{ft M&:l: !iffi'*lll'% ~ii


No. Goods Name Unit Quantity Specification Model Remarks

I!Jli:1)1.~ .11 MJ: ~


1 1
Random spare parts Wrap
!
ijfiZ)IJJ'&'f .R 'iii' J+l rr i¥1
1.1 1 I
Wrench Piece Chaugzhou Jiangnan

PV\:iflf&'f .R 'iii' J+l rr i¥1 !

1.2 1 I
Inner hexagon spanner Piece Chaugzhou Jiangnan

-'fD~H]J .R 'it J·Nrri¥1


1.3 1
Screwdriver Piece Chaugzhou Jiangnan I

i-"f't~H]J .R 1ii'J·NW¥i
1.4 1
Screwdriver Piece Chaugzhou Jiangnan

l!W E@.gg .R 'iii'J·NW¥i


1.5 1 '
Neon-electroscope Piece Chaugzhou Jiangnan

lliM~ .R Y-100BF 0-1.6MPa/Y-100B #JTITll~E!


1.6 1/2
Pressure gauge Piece 0-lOMPa Zhejiang fuyaug

m1:w:

.x;;ih~~i:-&.o;,
1.7 1:*4*
Band
!I
3
1il J·Hrrm
Changzhou Jiangnan
Loop

~{f4HMH!'
2
Three years spare parts
'

Jill!~ ,R 1i\J+Irrm
2.1 1 DN\5
Filter Piece Changzhou Jiangnan

2.2
Jl@IAA! x 1 DN\5
1i\J·Hrrm
Check valve Piece Changzhou Jiangnan

~~~ ,R 1i\J·Hrrm
2.3 Clack seat 1
Piece Changzhou Jiangnan

~~J';j( ,R 1i\J·Nrrm
2.4 Clack ball 1
Piece Changzhou Jiangnan

2.5
:l:lU!l x 1
1i\J·I1ITi¥i
Carrier Piece ; Changzhou Jiangnan

ttl!:!l~ ,R 1i\J+Ilii¥i
2.6 1 DN20
Filter Piece Changzhou Jiangnan

2.7
Jl@IAA! ,R
DN20H96W
1i\J+1rrm
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DIESEL ENGINE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

liJ MODERN BOUSTEAD MAXITHERM


CONSORTIUM
Contract No. 454.PJ/041/DIR/2008
•I

---=~

Consultant :

KETIRA ENGINEERING HANDAN SHIDONG /~


CONSULTANT ELECTRIC & CEMENT &&•
TECHNIC CO., LTD HDST

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2x10MW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-06 0
it•
t.[ ___ _

PRODUCTION TEST REPORT

DIESEL ENGINE

Jinan Diesel Engine Co., Ltd.


People's Republic of China.
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p uM p
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

MODERN BOUSTEAD MAXITHERM


li!J CONSORTIUM
Contract No. 454.PJ/041/DIR/2008
• ~---

Consultant :
j
KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
/~
TECHNIC CO., LTD 7'os r

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-07 0
ShanDong Boshan Pump Science&Technology Co.Ltd
HYDRAULIC TEST REPORT
INDONESIA PLTU 2 PUPUA 2x!OMW PLANT
Parts: pump body, p1mp cover
PROJECT

Drawing No:4N6 condensate water pump

Material:HT250 Evaluation io accordance with: Drawiog

Part No Standard pressure (Mpa) Lastiog time(mio) Test result

667920 2.4 Mpa 5mio' qualitified


667921 2.4 Mpa Smin
667922 2.4Mpa 5mio
667923 2.4Mpa 5mio

Tested by: Haoqiang Checked by: Huchang


Date: 201.2.7 Date: 2010.2.7

"Examined by: Xingang Date:


Jlangsu Huanong Building And. Engineering Group CO., LTD
lnieTnaUonal ProjeCt De~ftrneritl.-R60:m.1125.- Noble pl<12:a. No.269 Qianiill 1ST Road, Bcioan
~).diSIIrict.ShEonzhle~518101; China
Tel: +66-755-888.32:333 FaX: +86--7-55-278098~0 Email:· papua_f\lchunind@yahOQ_.cn

.CONDJ!:NSATF:.J>UW' (UNIT II) TEST RJU'OIIT

11

Pump performance curve


Flow Head(m) Power(kw) Speed(r/min)
rate(m3/h) Efficiency(%)
68 54
specified 16.4 2950 61
value
measured 67.782 53.827 16.497 2950 60.241
value
Type:4N6 condensate water pump factory number:/
I
Cross distinction=(! class) qualitified Efficiency distinction=0.988 conclusion(! class)
qualitified

Refer to Chinese version bellow

Test by:Huwe1 check by :Houru Test Date:2010.4.21


Pump performance curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3/h)
68 54 16.4 2950 61
specified

value
measured 67.782 53.827 16.497 2950 60.241
value
Type:4N6 condensate water pump factory number:/
I
Cross distinction~(! class) qualitified Efficiency distinction~0.988 conclusion( I class)
qualitified

Refer to Chinese version bellow

Test by:Huwei check by :Houru Test Date:201 0.4.21


..

Pump performance data

Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd


Type: 4N6 Manufactming No.:/
3
Rated flow : 68(m /h) Rated head : 54m Rated efficiency : 61 'l<
.
Initial data
Flow rate
Inlet pressure Outlet pressure Speed Water temperature Line voltage Line current Motor power ihpuj
ID (actual measurement)
(kPa) (MPa) (r/min) ('C) (V) (A) (W) t
(m%)
1 -10 0,625 0 2991 11,9 394,8 23,45 10547 • .

2 -10,5 0,623 19,8 2991 11,8 396,2 25,436 12255 '


3 -11,2 0,615 27,2 2989 11,8 395,8 26,447 13227 !

4 -12,6 0,599 35,2 2987 11,9 396,4 28,153 14517 :


5 -15,08 0,58 44,1 2985 11,9 396,1 29,997 15987 '
6 -17,64 0,561 51,4 2985 11,9 395,3 31,2 16949 '
7 -21,2 0,535 59,7 . 2984 11,9 396,2 32,586 17916
8 -23,52 0,516 65,1 2983 11,9 396,1 33,4 18498 .
9 -25,4 0,503 68,6 2982 11,8 395,9 33,562 18813
10 -28,2 0,482 73,8 2981 11,8 395,6 34,546 19350 .
11 -32,3 0,452 80,8 2980 11,8 395,5 35,351 19968 ;
12 -37,6 0,409 88,8 2980 11,8 394,6 36,057 20509 !

13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871 i

'

'

g
i
Revaluation of data Rated speed=2950(r/min) !

Flow rate Head Pump input power


Density Pump Output Pump efficiency
ID (conversion) Actual Actual
(kg/ m3) Conversion (kW) Conversion (%)
(m3/h) measurement measurement
1 0 999,48 65,464 63,681 0 9,038 8,671 0 •

2 19,529 999,48 65,347 63,567 3,542 10,635 10,204 33,135 .


3 26,845 999,48 64,634 62,958 4,788 11,555 11,108 41,439 ;
4 34,765 999,48 63,191 61,635 6,058 12,786 12,316 47,383 :
5 43,583 999,48 61,571 60,136 7,395 14,199 13,706 52,081 •
6 50,797 999,48 59,958 58,561 8,394 15,13 14,604 55,478 •
7 59,02 999,48 57,755 56,446 9,391 16,068 15,525 58,443 !
8 64,38 999,48 56,115 54,881 9,95 16,634 16,088 59,815 :
9 67,864 999,48 55,024 53,85 10,281 16,94 16,401 59,815
10 73,033 999,48 53,236 52,135 10,701 17,463 16,924 60,687 '
11 79,987 999,48 50,694 49,679 11,156 18,065 17,525 61,275 :
12 87,906 999,48 46,974 46,033 11,361 18,592 18,036 61,755 !

13 91,668 999,48 45,049 44,146 11,351 18,945 18,378 59,972 !

Voltage percentage=l.O current percentage= 1. 0 power percentage: 1.0

Test by : Huwei Check by : Houru Test Date: 2010.4.21

Page 2 of2
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:4N6 Manufacturing No.:/
3
Rated flow:68(m /h) Rated head : 54m Rated efficiency : 61%
Initial data .

Flow rate
Inlet pressure Outlet pressure Speed Water temperature Linevoltage Line current Motor power input
ID (actual measurement)
(kPa) (MPa) (r/min) CC) (V) (A) (W)
(m'lh)
1 -10 0,625 0 2991 11,9 394,8 23,45 10547
2 -10,5 0,623 19,8 2991 11,8 396,2 25,436 12255
3 -11,2 0,615 27,2 2989 11,8 395,8 26,447 13227
4 -12,6 0,599 35,2 2987 11,9 396,4 28,153 14517
5 -15,08 0,58 44,1 2985 11,9 396,1 29,997 15987
6 -17,64 0,561 51,4 2985 11,9 395,3 31,2 16949
7 -21,2 0,535 59,7 2984 11,9 396,2 32,586 17916
8 -23,52 0,516 65,1 2983 11,9 396,1 33,4 18498
9 -25,4 0,503 68,6 2982 11,8 395,9 33,562 18813
10 -28,2 0,482 73,8 2981 11,8 395,6 34,546 19350
11 -32,3 0,452 80,8 2980 11,8 395,5 35,351 1996.8
12 -37,6 0,409 88,8 2980 11,8 394,6 36,057 20509
13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871
'

Page 1 of2
Revaluation of data Rated speed=2950(r/min)

Flow rate Head Pump input power


Density Pump Output Pump efficiency
ID (conversion) Actual Actual
(kg/m3) Conversion (kW) Conversion (%)
(m3/h) measurement measurement '

1 0 999,48 65,464 63,681 0 9,038 8,671 0


2 19,529 999,48 65,347 63,567 3,542 10,635 10,204 33,q5
3 26,845 999,48 64,634 62,958 4,788 11,555 11,108 41,439
4 34,765 999,48 63,191 61,635 6,058 12,786 12,316 47,383
5 43,583 999,48 61,571 60,136 7,395 14,199 13,706 52,081
6 50,797 999,48 59,958 58,561 8,394 15,13 14,604 55,478
7 59,02 999,48 57,755 56,446 9,391 16,068 15,525 58,443
8 64,38 999,48 56,115 54,881 9,95 16,634 16,088 59,815
9 67,864 999,48 55,024 53,85 10,281 16,94 16,401 59,815
10 73,033 999,48 53,236 52,135 10,701 17,463 16,924 60,6~7
11 79,987 999,48 50,694 49,679 11,156 18,065 17,525 61,275
12 87,906 999,48 46,974 46,033 11,361 18,592 18,036 61,7$5
13 91,668 999,48 45,049 44,146 11,351 18,945 18,378 59,972

Voltage percentage=l.O current percentage= 1. 0 power percentage: 1.0

Test
Test by: Huwei Check by:Houru
Date:2010.4.21

Page 2 of 2
I

Indonesia PLTU 2 Papua 2*1 OMW power Main parts process Three pages in total The 1st pag~
Material spec Substitute material Pick IIDT dN
Type Command No. No Name Drawing No. b 1 11ver car o
trademark spec trademark DocNum er 1 I
I
pump HT250(4N6
4N6 37198 4N6
body,pump impeller 2Cr13) I

Process Control confirm I


No. Process content Operator Date Checker Date Date
name point I siqnatur i
Rough cast of pump body,pump cover, impeller Suoxinwen 1.16 Fanggang 1.16 R iI I
1 Cast !
Physics & Stokehole analysis for castings material. Physical
2 Wangning 1.18 Zhangwenge 1.18 R
· trv
chem1st Exoeriment for cast test bar I

Stress relief Stress relief for pump body and pump cover,solid Guoguangchen
2
treatment fusing treatment for impeller. g
1.19 Fangjianjun 1.19 R
i iI
I
Cut pump Cut seam allowance and end face of pump body
3 Jiangyubin 1.2 0 Oujuai 1.2 0 R
body according to the drawing,to meet drawing technical
Boring pump To bore pump body Low feet by taking lage side I
4 Jiahui 1.21 Pengqingxin 1.21 R I
body seam as benchmark accordinQ to drawing, the borinQ I
i '
Boring pump To bore inflow card by taking low feet and lage side I i
5 Xujun 1.23 Zhaozengfang 1.23 R
I I
body end face as benchmark according to drawing I
6 Drill and tap Dill connect bore and tap bore with drilling jig Songdeshun 1.24 Zhaoxiuyi 1.24 R I I
I
7 Cut impeller Alignment according to flow pass ,cut impeller large Zhaohong 1.25 Zhaoxiuyi 1.25 R I i
I

Cut pump Cut large side of pump cover according to


8 Lijun 1.27 Xumeijun 1.27 R
cover drawing, cut reverse side of pump cover by taking I

9 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.28 Zahoyuqing 1.28 R i
i
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangw~i !

I
-
-~

I
Indonesia PLTU 2 Papua 2*1 OMW power plant Main parts process Three pages in total , The 2nd page I
Material spec Substitute material
Type Command No. No Name Drawing No. Pick DocNumber Diliver card No I
trademark spec trademark
' 4N6 37198 Shaft 4N6 45#
No. Process name Process content Operator Date Checker Date Control point con irm signature ate
Material marking Put in material according to drawing,mechanical I
1 Zhangpin 1.18 Zahngli 1.18 R I
performance test for bar . I I
2 Heat Treament Heat treatment according to technics Liqinghuan 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.23 Zahngwenge 1.23 R
chemistry report
3 Centring Centring according to the drawing Qiujun 1.24 Zhouqingbing 1.24 R I ;

I
4 Cut shaft Cut outer circle by taking the center hole as Sunjian 1.25 Quwei 1.25 R I I
5 Mill shaft Cut, mill the outer circle by taking the center hole as Lijia 1.27 Wanghong 1.27 R I
6 Warehousing Anti rust treatment, warehousing . Mukeyi 1.29 Zhaoyuqing 1.29 R

I
I I
I
' I
I
I

Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei

I
:__·_:__c_ _____ ,_~;. __ o.:.._ _____________ .._ _ :__:_:__ _. _- - - ' - - -- ._ ------ ~ - - - - - - - --- ~---- . .. ---------------- ----- - --- -- - - - ------------------ --

. --

Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total I The 3rd pag
Substitute material
~o
Material spec Pick
Type Command No. No Name Diliver card
trademark spec trademark DocNumber I I
Assembly of
4N6 37198 HT250
pump I

Contr91 confirm I
No. Process name Process content Operator Date Checker Date Date
point I signature I
Get parts of 4N6 pump according to assembly advice
1 Get parts Wangyan 1.3 0 Tianhua 1.3 0 R
note. I
Tignten pump body and pump cover according to j I
2 Static pressure test drawing, block off inlet and outlet to carry out static Sunxingjun 2.1 Tianhua 2.2 R I
I
I
oressure test. I
Assembly according to assembly drawing, technical
3 Assembly Sunxiangjun 2.3 Sunxiaolin 2.3 R
agreement and assembly procedures.
'I
Carry out factory acceptance test according to contract
4 Performance test Hanhaiyang 2.5 Huwanchang 2.5 R i '

and technical agreement.


- Packing according to contract requirement,check out
i I

5 Packing Qianliang 2.6 Wanggenshan 2.6 R


spare parts and technical data,to record,show certificate. I
- Assemble pump, pump base and motor according to
6 Packaging Lixiangshi 2.7 Wanggenshan 2.7 R '
drawinQ. I I
Complete machine painting according to contract and
7 Painting Wangyong 2.9 Wanggenshan 2.9 R
technical aQreement.
Packing according to contract, check out spare parts and Rl
8 Packing Wanghongguang 2.11 Wanggenshan 2.11
technical data, to record,show certificate. I I

:
I
I I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangw~i
\.,
•· I
ShanDong Boshan Pump Science&Technology Co.Ltd
HYDRAULIC TEST REPORT

INDONESIA PLTU 2 PUPUA 2x!OMW PLANT


Parts: pump body, pimp cover
PROJECT

Drawing No: IS80-50-200 DRAIN WATER


PUMP

Materiai:HT250 Evaluation in accordance with: Drawing

Part No Standard pressure (Mpa) Lasting time(min) Test result

8810060 2.4Mpa 5min Qualitified


8810061 2.4Mpa 5min Qualitified

Tested by: Haoqiang Checked by: Huchang


Date: 2010.1.2 Date: 20 I 0.1.2

"Examined by: Xingang Date:


Pump performance curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3/h)
50 50 9.87 2900 69
specified

value
measured 51.199 51.199 10.639 2900 67.061
value
Type:ISS0-50-200 DRAIN WATER factory
PUMP number:881 0060
Cross distinction=(! class) qualitified Efficiency distinction=0.972 conclusion( I class)
qualitified
Refer to Chinese version

Tested by:Huwei checked by :Houru Test Date:2010.4.21


Pump performance data

Manufacture : ShanDong Boshan Pump Science&Technology Co.Ltd


Type : IS80-50-200 Manufacturing No.: 8810060
Rated flow : 50(m3/h) Rated head : 50m Rated efficiency : 69%
Initial data
Flow rate
Inlet pressure Outlet pressure Speed Water temperature Line voltage Line current Motor power input
ID (actual measurement)
(kPa) (MPa) (r/min) ec) (V) (A) (W)
(m%)
1 -9,8 0,555 0 2985 11,8 410,2 14,923 6251
2 -15,4 0,552 23,518 2984 11,8 405,9 16,72 8201
3 -20,2 0,536 31,015 2980 11,8 406,4 18,158 9429
4 -25,2 0,519 37,561 2979 11,9 406,4 19,127 10262
5 29,4 0,503 41,995 2978 11,7 407,4 20,292 11116
6 -32,6 0,49 45,565 2976 11,9 405,7 20,767 11520
7 -36,3 0,473 49,072 2975 11,9 405,9 21,512 12066
8 -38,4 0,465 51,042 2975 11,9 407,8 21,78 12281
9 -43,2 0,445 55,017 2974 11,7 406,5 22,63 12939
10 -48,1 0,423 59,051 2973 11,7 407,9 23,252 13395
11 -50,8 0,407 61,25 2970 11,7 406,6 23,554 13655

Page 1 of 2
Revaluation of data Rated speed = 2950(r/min)

Flow rate Head Pump input power


Density Pump Output Pump efficiency
ID (conversion)
(kglm3) (kW) (%)
( m3/h) Actual Actual
Conversion Conversion
measurement measurement
1 0 999,48 58,304 55,031 0 5,739 5,26 0
2 22,856 999,48 59,048 55,77 3,782 7,518 6,901 50,309
3 30,182 999,48 58,259 55,173 4,921 8,638 7,961 56,969
4 36,565 999,48 57,424 54,418 5,874 9,398 8,67 62,509
5 40,895 999,48 56,525 53,603 6,465 10,176 9,397 63,536
6 44,401 999,48 55,796 52,983 6,924 10,543 9,756 65,674
7 47,835 999,48 54,727 52,003 7314 11,04 10,226 66,252
8 49,755 999,48 54,296 51,593 7,548 11,236 10,407 67,179
9 53,648 999,48 53,11 50,5 7,958 11,834 10,972 67,249
10 57,601 999,48 51,765 49,245 8,325 12,248 11,368 67,971
11 59,806 999,48 50,637 48,278 8,447 12,485 11,622 67,662
12 63,645 999,48 49,18 48,89 8,731 12,961 12,066 67,361
13 66,717 999,48 47,552 45,368 8,846 13,406 12,493 65,987
Voltage percentage= 1.0 current percentage= 1. 0 power percentage: 1.0

Test by : Huwei Check by : Houru Test Date: 2010.4.21

Page 2 of 2
Indonesia PLTU 2 Papua 2*1 OMW power Main parts process Three pages in total The 1st paae
Drawing Material spec Substitute materiarr· Pick
Type Command No. No Name Diliver card INc
No. trademark spec trademark DocNumber
8810060- pump IS80-50-
IS80-50-200 37198 HT250
8810061 body_JlUmp 200

No. I Process name I Process content Operator Date Checker


D
a1e
Cont~oll
.
confirm [)
. 1 ate
pom) Signature
I Roughcast of pump body, pump cover and impeller
1 ICast Suoxinwen 1.19 Fanggang 1.19
Rl I II
thysics & Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.21 Zhangwenge 1.22 R
!chemistry report test bar
1Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.25 Fangjianjun 1.25
I
treatment Rl
jMachining Rough and fine turning,bore flange of inlet and pullet ,drilling and
3 Wangdegang 1.27 Jiaofangjuan 1.28
tapping,static balance for impeller Rl1 II
4 !Warehousing IClear parts,anti rust treatment, warehousing·. Mukeyi 1.29 Zhanyunan 1.3 0 Ri
LL. II
- -- ----- ------ I
Drawn up by: Shao Xiangbo I Checked by:Xingang I Approved by :Jia~gwei
Indonesia PLTU 2 Papua 2*10MW power plant Main parts process Three pages in total The 2nd page
Drawing Material spec Substitute material 1ck
Type Command No. No I Name Diliv+card No
No. •trademark l!Q!lC trademark DocNumber
rs-8o-=-so-
1580-50-200 3710058 8810591Shaft 45#
2oo
No. IProcess name Process content Operator Date Checker Date 1 Control confirm I Date
point s1gnalure
Material marking 1Put in material according to drawing,mechanical
Zhang ping 1.18 Zhangli 1.18 R
performance test for 45# bar .
2 IHeat Treament Heat treatment according to technics Liqingshun 1.2 o I Wanghongying I 1.2 0 R
thysics&
2 Physics & chemistry analysis for the test bar Wangning 1.21 I Zhangwenge I 1.21 R
chemistry report
,Machining Centring according to the drawing,Rough and fine cut
3 Gurongbin 1.23 I Bisikun I 1.23 R
excircle,mill excircle , keyseat .
4 !Warehousing Anti rust treatment for shaft, warehousing . Mukeyi 1.25 I Zhanyunan I 1.25 R

Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei


I
'~---- I
;
I
I I
Indonesia PLTU 2 Papua 2*1 OMW Main parts process I Three pages in total I The 3rd page
Command Material spec ;:;uost1tute matena1 t"ICK I
Type No Name Drawing No. Diliverca r No
No. trademark spec trademark DocNumJer
1580-.50-200
8810060/881006 Assembly of i
37198 I580-50-200 HT250
1 oumo I
Date Co~tol
Process .
confirm
No. Process content Operator Date Checker Date
name ooint sianature
1 Get parts Get parts of 1580-50-200 pump according to assembly advice note. Wangyan 2.1 Tianhua 2.1 Rl
Static 1 11gnten pump ooay ana pump cover accora1ng to araw~ng,o10CK orr
2 Liugen 2.2 Sunxiaolin 2.2 R
!oressure test inlet and outlet to carrv out static oressure test.
Assembly according to assembly drawing, technical agreement and
3 Assembly Fangjin 2.4 Sunxiaolin 2.4 R
assembly procedures.
Performance Carry out ractory acceptance test according to contract and technical
4 Hanhaiyang 2.5 Huwanchang 2.5 R
aQreement.
- test Packing according to contract requirement,check out spare parts and
5 Packing Wangjuanjuan 2.7 Wanggenshan 2.7 R
technical data to record show certificate.
6 Packaging Assemble pump, pump base and motor according to drawing. Lihonglan 2.9 Wanggenshan 2.9 R
Complete machine painting according to contract and technical
7 Painting Zhaolei 2.11 Wanggenshan 2.11 R
agreement. I
Packing according to contract,check out spare parts and technical
8 Packing Wanghonghuang 2.12 Wanggenshan 2.12 R
data,to record,show certificate. I
I I
I
!
'
I '
Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jia~gwei i
.

.
ShanDong Boshan Pnmp Science&Technology Co.Ltd
HYDRAULIC TEST REPORT

INDONESIA PLTU 2 PUPUA 2x!OMW PLANT


Parts: pump body, p1mp cover
PROJECT

Drawing No: ISS0-32-160 LOW LEVEL WATER


PUMP

Material:HT250 Evaluation in accordance with: Drawing

Part No Standard pressure (Mpa) Lasting time(min) Test result

8810058 2.4Mpa 5min' qualitified ·

Tested by: Haoqiang Checked by: Huchang


Date: 2010.1.28 Date: 2010.1.28

"Examined by: Xingang Date:


Pump performance curve
Flow Head(m) Power(k:w) Speed(r/min) Efficiency(%)
rate(m3/h)
12.5 32 2.02 2900 54
specified

value
measured 12.68 32.461 2.116 2900 52.858
value
Type: IS50-32-160 LOW LEVEL factorynumber:
WATER PUMP 8810058
Cross distinction=(! class) qualitified Efficiency distinction=0.979 conclusion(lclass)
qualitified

Refer to Chinese version


Test by:Huwei check by :Houru Test Date:201 0.2.1 0
Pump performance curve
Flow Head(rn) Power(kw) Speed(r/rnin) Efficiency(%)
rate(rn3/h)
50 50 9.87 2900 69
specified

value
measured 51.199 51.199 10.639 2900 67.061
value
Type:ISS0-50-200 DRAIN WATER factory
PUMP nurnber:881 0060
Cross distinction=( 1 class) qualitified Efficiency distinction=0.972 conclusion(1class)
qualitified
. .,

Refer to Chinese version

Tested by:Huwei checked by :Houru Test Date:2010.4.21


1;,

1t1 !iLli:

30

40

30

20

10

0,

i>\1!(<8 J\11:2010'f.4Jl21 HJi!IIIJ=c


Pump performance data

Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd


Type: ISS0-32-160 Manufacturing No. : 8810058
3
Rated flow: 12.5(m /h) Rated head : 32m Rated efficiency : 54%
Initial data
Flow rate
Inlet pressure Outlet pressure Speed Water temperature Line voltage Line current Motor power input
ID (actual measurement)
(kPa) (MPa) 3 (r/min) (C) (V) (A) (W)
(m /h)
1 -8,1 0,34 0 2969 10,1 409,8 4,886 1643
2 -8,5 0,337 3,996 2966 10,1 410,1 5,069 1854
3 -9,1 0,34 5,315 2963 10,1 410,3 5,143 1990
4 -9,8 0,336 6,493 2959 10,1 410,3 5,286 2109
5 -10,8 0,33 7,757 2956 10,1 410,8 5,348 2220
6 -12,9 0,321 9,403 2954 10,1 410,4 5,483 . 2368
7 -13,7 0,315 10,336 2953 10,1 410,8 5,56 2448
8 -15,2 0,306 11,373 2952 10,1 411,9 5,679 2527
9 -18,3 0,292 12,986 2948 10,1 410,8 5,772 . 2656
10 -24,4 0,266 15,698 2942 10,1 410,9 6,019 2877
11 -28,8 0,249 17,463 2938 10,12 413,1 6,173 3016

Page 1 of 2
.

Revaluation of data Rated speed=2900(r/min)


Flow rate Head Pump input power


Density Pump Output Pump efficiency
ID (conversion) Actual Actual
(kg/m3) Conversion (kW) Conversion (%)
(m3/h) measurement measurement
1 0 999,7 36,255 34,589 0 1,356 1,263 0
2 3,907 999,7 36,071 34,483 0,393 1,535 1,435 25,581
3 5,202 999,7 36,5 34,964 0,528 1,651 1,548 32,017
4 6,364 999,7 36,234 34,803 0,641 1,752 1,649 36,587
5 7,61 999,7 35,815 34,471 0,575 1,846 1,743 40,999
6 93,231 999,7 35,255 33,978 0,903 1,971 1,865 45,809
7 10,15 999,7 34,818 33,579 0,98 2,039 1,931 48,08
8 11,173 999,7 34,167 32,974 1,059 2,106 1,996 ~0,271
9 12,775 999,7 33,255 32,181 1,179 2,214 2,108 53,13
10 15,474 999,7 31,62 30,723 1,352 2,399 2,298 56,362
11 17,237 999,7 30,631 29,844 1,457 2,515 2,418 57,951

Voltage percentage=l.O current percentage= 1. 0 power percentage: 1.0



Test by: Huwei Check by:Houru Test Date:2010.2.1 0

Page 2 of 2
Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total i The 1st page

Type Command No. No Name


Drawing Material spec Substitute material Pick ~ Diliver card
No. trademark spec trademark DocNumbe No
pump body,pump IS50·32·
IS50-32-160 37198 8810058 HT250
cover, impeller 160 I
confirm Dat
No. Process name Process content Operator Date Checker Date Con!ti'
. coin sianature e
Rougncast ot pump body,pump cover and impeller
1 Cast Suoxinwen 1.16 Fanggang 1.16 R
Physics & chemistry Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.2 Zhangwenge 1.2 R;
report test bar I
Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.21 Fangjianjun 1.21 R
treatment
Machining Rough and fine tuming,bore flange of inlet and pullet ,drilling and
3 Zhourongbin 1.23 Bisikun 1.23 R
tapping,static balance for impeller il
4 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.25 Zhanyunan 1.25 R! I
I
I

Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiang ~ei


I
-

Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total he 2nd page
Drawin Material spec Substitute material Pick ' I
Type Command No. No Name 9iliver card No
UUoVVUV
gNo. trademark spec trademark DocNumber I
IS50-
IS50-32-160 37198 ' Shaft 45#
32-160 I
Control onfirm
No. Process name Process content Operator Date Checker Date Date
point signature
Material Put in material according to drawing,mechanical performance
1 Zhang ping 1.16 Zhangli 1.16 R I
marking test for 45# bar .
2 Heat Treament Heat treatment according to technics Liqingshun 1.18 Wanghongying 1.18 R
I
Physics &
2
chemistry report
Physics & chemistry analysis for the test bar Wangning 2.2 Zhangwenge 1.21 R I
I
Machining Centring according to the drawing,Rough and fine cut
3 Mengwei 1.23 Zhaoxiuzhi 1.24 R
excircle,mill excircle , keyseat.
4 Warehousing Anti rust treatment for shaft, warehousing . Mukeyi 1.25 Zhanyunan 1.27 R

I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei I

I
I
I II
Indonesia PLTU 2 Papua 2•1 OMW power plant Main parts process I Three pages in total I The 3rd page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark spec trademark DocNumber
IS50-32-
IS50-32-160 37198 8810058 Assembly of pump HT250
160 I
Process Control I 1
No. Process content Operator Date Checker Date confirm signature D te
name point I
1 Get parts Get parts of IS50-32-160 pump according to assembly advice note. Wangyan 1.27 Tianhua 1.27 R
Static ITighten pump body and pump cover accord1ng to drawing,block off
2 Sunxiangjun 1.28 Sunxiaolin 1.28 R
oressure test inlet and outlet to carrv out static oressure test.
Assembly according to assembly drawing, technical agreement and
3 Assembly Gaowei 1.29 Sunxiaolin 1.3 0 R i
assembly procedures. I I
Performance Carry out factory acceptance test according to contract and technical
4
test a!lreement.
Hanhaiyang 2.1 Huwanchang 2.1 R I
- Packing according to contract requirement,check out spare parts and
I

5 Packing Wanghongguang 2.2 Wanggenshan 2.2 R


technical data,to record,show certificate.
-
6 Packaging Assemble pump, pump base and motor according to drawing. Xingyan 2.4 Wanggenshan 2.4 R
Complete machine painting according to contract and technical
7 Painting
agreement.
Zhao lei 2.6 Wanggenshan 2.6 R
I I
Packing according to contract,check out spare parts and technical
8 Packing Wangjun 2.9 Wanggenshan 2.9 R
data,to record,show certificate. I

I i
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwej

I
'
.\
DAFTARISI

1 Factory Test Report

2 Spare Part list

3 Mill Certicicate

4 MDR

a ISSO process
- tit~- \JJ ~~~ p.....-~
ffiw (?".e-t uJ ,,_<W,. f ~--t'"d.
b ISSO process ··- ~ Vv-1' lo

c 4N6 process -- ~
~ - i:Joo H~) - GW frv4 7 " _ ,.,, rn_no {J t::t.1 0
. ) 5 PUMPPERFORMANCEDATA \:.· vvv- 0 - tw r~

a ISSO

b ISSO

c 4N6

~-9Jo t-tes
e,I.WJ -8 () .

)
Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

ShanDong Boshan Pump Science&Technology Co., Ltd

QUALITY PLAN
.

Contract
No. PLTU2PAPUA
Component CONDENSATE WATER Project Testing
Job 2x IOMW
Name PUMP(UNIT II) Name Time
No. PROJECT

Contract Owne
')
SDBP or r Tentati
N Inspection PT ve
Controlled Verifying
0. I Test Item Q Q PLN testing
MBM
c A Perse time
ro

1 Material inspection(including impeller, shaft, shell)

Material
1. REMR (Receiving Examination
identificati Drawing List I
1 Material Record)
on
Reviewing
1. Chinese
the Mill Mill Certificate I R R R
2 standard
Certificate

Machining performance(including impeller, shaft, shell)

Machining
2. procedure Chinese
Procedure I R R
1 specificati standard
on
Machining
2. procedure Chinese
Report I R R R
2 qualificati standard
on record
Machining
operator
2. performan Chinese
Operator Certificate
~unQ7
3- ce standard .
qualificati
on

9
Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

3 Appearance test(including impeller, shaft, shell)

Dimension
3. al Chinese
Report I R R
1 discrepanc standard
y check
Surface
3. Chinese
quality Report I R R
2 standard
check
Hydraulic

. '.
0
)
test of
pump
Chinese
standard
Report I R R R

shell

3 Pump performance test

3. Test Chinese
Procedure
1 procedure standard
3. Chinese
Test report Report I R R H
2 standard
Contractor Employer Customer

Company H{l,/1

~
Signature /
.
/V· ~

'
Date u (fpl'/( 'U/0 1'- 2t /04 ~m .

10
Jiangsu Huaneng Building And Engineering Group CO., LTD
;:e"'·'·'''' International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn

CONDENSATE PUMP {UNIT ll) TEST REPORT


(Delivery test)
Product name: Product model:
Report no: Delivery rio:
Rated speed: Rated flow:
Rated head: Rated shaft power:
Rated efficiency: Test date:
· ~et pressure test pipe Outlet pressure test pipe diameter:
diameter: . .

Inlet gauge potential Outlet gauge potential difference:


difference:
Flow Head Shaft power Actual Efficiency
Actual Rated Actual Rated Actual Rated measurement (%)
measurement measurement measurement measurement measurement measurement speed:(r/s)
speed:(r/s) speed:(m).· . head:(r/s) head:(m) power:(kw)_ power:(kw)
Small
flow
point:
Rated
flow
point:
.,
·o

flow
point:
Result:

Test: checked: Approved:

II
* 'S
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD

71< Eli ia\ #i


HYDRAULIC TEST REPORT
IW1"t$: EOfJI.!tJ'E\gljjf PLTU 2Papua2 ~141"1$: *-~*'*.®'
X IOMW :.kEf!.!IW Parts:
Project:
00-%: 4N6
Drawing No:
M:M'!im: HT2SO i'f JEfi]\ fiE 00 ~
Material: Evaluation in accordance with:
;fj f!E.ffij] : (Mpa)
i
~14~-%: M'~atfaJ(Min) -bl:~~*
Standard pressure
Part No.: Lasting time(Min) Test result
(Mpa)

667920 2.4Mpa 5min ~flr

667921 2.4Mpa 5min ~;f~

667922 2.4Mpa 5min .~flr

667923 2.4Mpa 5min ~flr

m~oJ!f, ~;; -if, ~~1!f: i/(7,~


Tested by: I Checked by:

BWl: 2~>/P.v_ 1 BAA: ?-v ~p -12)


Date: Date:

Examined by:
ft ·""I Date:
ShanDong Boshan Pump Science&Technology Co.Ltd

HYDRAULIC TEST REPORT

INDONESIA PLTU 2 PUPUA 2x!OMW PLANT Parts: pump body, pimp cover
PROJECT

Drawing No: 4N6 condensate water pump


.

Material: HT250 Evaluation in accordance with: Drawing

Part No. Standard pressure (Mpa) Lasting time(min) Test result

667920 2.4Mpa 5min' qualitified


667921 2.4 Mpa 5min
667922 2.4Mpa 5min
667923 2.4Mpa 5min

Tested by: Haoqiang Checked by: Huchang


Date: 2010.2.7 Date: 2010.2.7

"Examined by: Xingang Date:


Pump Performance Curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3/h)
Specified 68 54 16.4 2950 61
value
Measured 67.782 53.827 16.497 2950 60.241
value
Type:4N6 condensate water pump Factory number:/
I
Cross distinction=( I class) qualitified Efficiency distinction=0.988 conclusion(! class)
qualitified

Refer to Chinese version bellow


'

Test by:Huwei Check by :Houru Test Date:2010.4.21


'ti"' 1*: w1i<t\!f*flf!!t!l9:ffi1H~0PJ
* 1l:i -'% :4N6 till~-'%:/

Wi!Ei1rUI!::68 ( m 3ih ) Wi!EJn'f.'i!:54 ( m )


Jjjfl ~1Jiii I
)dJ)lijJ tiHJJlijJ i1.tit ('j); i!m ) *~~Jill 7./< ilia i'i!<lllff !;I< <!lim !I! iiMJL !fill A
liD (KPa) (MPa) (m 3 th) (r/min) ("C) (V) (A) JJJ$(W)
11 -10.0 0.625 0 2991 11.9 394.8 23.450 10547
- - -- - -- ------- .... - 1-- - ---
I
2 -10.5 0.623 19.8 2991 11.8 396.2 25.436 12255
-- - f- . - --- C ........

3 -11.2 0.615 27.2 2989 11.8 395.8 26.447 13227


-- - ....
4 -12.6 0.599 35.2 2987 11.9 396.4 28.153 14517
.. .... - ... - --

5
-
-15.08
- --
0.58
-
44.1
--- --- ... e
2985
- - - --- ------
11.9 ' 396.1
. ---
29.997 15987
6 -17.64 0.561 51.4 2985 11.9 395.3 31.200 16949
- - - - -- - - - - - ----- ---------
r .. . -- .

7 -21.2 0.535 59.7 2984 11.9 396.2 32.586 17916


1- ....

8 -23.52 0.516 65.1 2983 11.9 396.1 33.400 18498


- - - 1- - ---- 1-- ------ f -- -- --

i 9 -25.4 0.503 68.6 2982 11.8 395.9 33.562 18813


- . ---

! 10 -28.2 0.482 73.8 2981 11.8 395.6


__
34.546 19350 -i
1--- ...
I -- ...
,

111 -32.3 0.452 80.8 2980 11.8 395.5 35.351 19968
---- - - -
r
112 -37.6 0.409 88.8 2980 11.8 394.6 36.057 20509
- --------- - ----

113 -40.1 0.387 92.6 2980 11.9 395.4 36.632 20871

:frcJ1:~1Jiii tlllJEtHK =2950 ( r/min )


~1tlll: (11<'11:) it IJt '1m ~ (m) *!fill AJJJ .$ (kW)
ID
*!ftlltl:ilJJ$ *!&¥
(m 3 th) (kgtm 3 ) 'j); i9!~ (kW) I
"*63.681'II: ~ i9!~ 'II: (%)
0.0 999.48 65.464 0.0 9.038
"*8.671 0.0
- ---- - - 1-
2 19.529 999.48 65.347 63.567 3.524 10.635 10.204 33.135
- ..... -- --- -- --- - - ----- ---- . - -- -

3 26.845 999.48 64.634 62.958 4.788 11.555 11.108 41.439


---- ---- -- -------- .. - - - ..

4· 34.764 999.48 63.191 61.635 6.058 12.786 12.316 47.383


-- -- -- -- ....
1- - ---- --- --- ---- ..
1-
5 43.583 999.48 61.571 60.136 7.395 14.199 13.706 52.081 I
----- - .... - -- 1- .
Is 50.797 999.48 59.958 58.561
1--
8.394 15.13 14.604 55.478
-
1-
17 59.02 999.48 57.755 56.446 9.391 16.068 15.525 58.443
I -- -- ------ - - - - - -

Is '
.

64.38 999.48 56.115 54.881 9.95 16.634 16.088 59.815


..
I - I
19 67.864 999.48 55.024 53.85 10.281 16.94 16.401 60.687
1- . 1- - -
110 73.033 999.48
··-···

53.236
- ......
-

52.135
-- ----

10.701
- - f--
17.463
I
16.924 I 61.275
f
111 79.987 999.48 50.694 AQ
·~· 18.065 17.525 61.755
z~":l;
~~~
--

12 87.906 999.48 46.974 18.592 18.036 61.106


I --
R . "">? 1:>-• -

13 91.668 I~-~;
999.48 45.049
"'~''l> .... 18.945 18.378 59.972

r~*-
).-
li!Jlifl'i$ =1.0 ..:E!l.i JJJ$fl'i$ =1.0
I '
"'!!):.A. fil : \Iii*:' [~~Y' U!:!il: B Wl:201 0:¥4 !'121 B Jil.Wl =
N ~-Qrv
I
m:1: ( m3Jh ) Jn offi1(m) J}J $ ( kW) ~ :!! ( r/min ) ji;!{ $(%)
!;\\!~~ 68 54 16.4 2950 61
:!).; ww ~ 67.782 53.827 16.497 2950 60.241
7.K1iHl'!%:4N6 lllitliO%:/ I
+'¥!J'!J§l~=[1 g&]if*it 3lll$!J'!HJ~=0.988 !lilt: [1 g&]if*it
H (m) Ef(%)
70 "' 100

I
I I ' :
I I" ; . I

"I
I "I 90
, I
:I
I'
80
, I

I 70
..
. . .. _" :. 1-···

..
-,.·
I '" : ·•:_. 60
..
"
; ' ~
I '"I
' '" I
35 I ; . '-1- ..
50
I

:•-
I
..
,_ ., 40
'

': i
30
.
' 20
:•: "::
.. ;

'.!.
'i 10
Ill=¥ .
0 ~
0
'iT
17 "" -L
I t: I
k' ;

:t·lf
.. L.'
I:•J 1::
!·•··
P2 (kW) ' " I

20
F=
:•-
'

'

~
~E
I

~If':;
1:

0
I : r:•· <"''I v. 1 rr,:~,11f
33
'~~\:\ -~ i6 99

tit \1ft A 9:\ :

---r 'ii!1*: l?~"=


,~ 1)_ .-' '"z.,
~:

JKj tt;® ff!~L\


I
~
)
tit \1ft B J!Jl :201 04'4!l21 B .![J!Jl:CO
Pump performance curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3!h)
Specified 68 54 16.4 2950 61
value
Measured 67.782 53.827 16.497 2950 60.241
value
Type:4N6 condensate water pump Factory number:/
I
Cross distinction=(! class) qualitified Efficiency distinction=0.988 conclusion(! class)
qualitified

Refer to Chinese version bellow

Test by:Huwei Check by :Houru Test Date:2010.4.21


-~f"I*:Lli*1W-liUift'i:JlJ!:ffi-1H~0j'ij

* 1!'i -'% :4N6


3
tll!~-'%:1

1l!Ji)Ei'frt]l:68 ( m /h ) 1l!Jj)E:Jm1"i[:54 ( m )

JM&~tlli
APJli.iJ tilPJli.iJ if.t:!it (~~U) JJH!Iit#J! J./( i/,l, ~ .gff ~ .gmt
lm (KPa) (MPa) (m 3 Jh) (r/min)
.gz;l.rl!l.'fiiJA
("C) (V) (A) X}J$(W)
1 -10.0 0.625 0 2991 11.9 394.8 23.450 10547
-- - 1- ------ . ------ - ------ - - ~---- -- ... 1---
2_ -10.5 0.623 19.8 2991 11.8 396.2 25.436 12255
- - ... ---- -- ... - - -----.-
3 -11.2 0.615 27.2 2989 11.8 395.8 26.447 13227
I -···
I I
4 -12.6 0.599 35.2 2987 11.9 396.4 28.153 14517
- - . -- --- . -- 1---
·_) 5 -15.08 0.58 44.1 2985 11.9 396.1 29.997 15987
-- -- -- - ------ --- ·-I - -- ----
6 -17.64 0.561 51.4 2985 11.9 395.3 31.200 16949
... . ------ -- - - - - - -------- - - 1---- ---- 1---- - - ---
7 -21.2 0.535 59.7 2984 11.9 396.2 32.586 17916
- ... --------- ------ ------ --- ------- +--
(a -23.52 0.516 65.1
---
2983
------- 1-- --
11.9
-. ·-
396.1
------
33.400"
I -
18498
9 -25.4 0.503 68.6 2982 11.8 395.9 33.562 18813
I ----- 1- ·- ----- ---- ---. ---- . I --- - I -- -
110 -28.2 0.482 73.8 2981 11.8 395.6 34.546 19350
I . ----- ~--- - . ----- -1 -
j11 -32.3 0.452 80.8 2980 11.8 395.5 35.351 19968
---- ---- ----- 1------ --- -- .. -- ---
j12 -37.6 0.409 88.8 2980 11.8 394.6 36.057 20509
- -----
I - j-- ----

j13 -40.1 0.387 92.6 2980 11.9 395.4 36.632 20871

:J#!:jf~t\!i $j)j}Et!f:f! =2950 ( r/min )


ID
i1.t it (Jil! 1'1 w J!i j$j ~ (m) 'lli:'fiiJtll:9.1¥ 'lli:'fiiJAX}J$ (kW)
* :>)( $
(m 3 /h)

0.0
(kg/m 3 )

999.48
~

65.464
~u Jil!
63.681
• (kW)

0.0
~

9.038
~u Jil!
8.671
.-'--
(%)

0.0
--- ----· . -- ------- - .. -- - -
2 19.529 999.48 65.347 63.567 3.524 10.635 10.204 33.135
---- - ---- -+-- -- .....

3 26.845 999.48 64.634 62.958 4.788 11.555 11.108 41.439


- - .. -- - - - - - - - 1-- -- ------.
··------~--

I
14 34.764 999.48 63.191 61.635 6.058 12.786 12.316 47.383
- -- ------
i
5 43.583 999.48 61.571 60.136 7.395 14.199 13.7061 52.081
- -- - - -- 1-- - -

6 50.797 999.48 59.958 58.561 8.394 15.13 14.604 55.478


---- - --------- ·-- - - - - - - - - -- 1---- --- -

7 59.02 999.48 57.755 56.446 9.391 16.068 15.525 58.443


-- -- - ----------- --·· 1- - - . --- ----

8 64.38 999.48 56.115 54.881 9.95 16.634 16.088 59.815


- -- 1-- --- - --- - ..
9 67.864 999.48 55.024 53.85 10.281 16.94 16.401 60.687
--- ---------- ------ -- .... ---···

j10 73.033 999.48 53.236 52.135 10.701 17.463 16.924 61.275


I - 1- I
I
j11 79.987 999.48 50.694
49.L-:* ~ 18.065 17.525
I 61.755
12 87.906 999.48 46.974
··~ ~~~~ 18.592 18.036 61.106

~- .3~~'
-- - - '" - -- .

13 91.668 999.48 45.049 18.945 18.378 59.972


. . v;-
.gJlifi'i$ = 1.0 ~· dQ.;]:i." .:!2l.J. :9J$fi'i$ = 1.0
> I \

1~ ~'3i"' Ul:il& B WJ :201 0~4 !'! 21 B £WJ.:::


"'iJ& .A.lil : /l. ~ iliff\:
"/
'in~(m) ;;b$(kW) 4t J1li ( r/min ) 3"& $(%)
54 16.4 2950 61
67.782 53.827 16.497 2950 60.241
7](JJHl'!-'% :4N6

Ef (%)
: ,, 100

90

80
,_,_

35 .,.
I
1-,
1-' J' -,.
' '

I
::+c."
1-

I:'

t:
I. : l'·' I I
'•·i.L
.·+" I·"

' '

·' '
'

>' , I• ' ,.
:: •-•-•· "' Q(m 3ih)
0
99
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD

71< ffi iJ_\ ~ * i!f


HYDRAULIC TEST REPORT
I;ffi!1S f$ : ~p J:t.IB 1L§ SIE PLTU 2 Papua2 ~14'15$: *1*, *~
X IOMW )(ft}I~j1 Parts:
Project:
00%: ISS0-32-160 <·~y~
Drawing No:
t1
M'f'-J.·iim, HT250 W~tff-f!E 00~
Material: Evaluation in accordance with:
;t;Ff!Elli jJ : (Mpa)
~14:~%: :f.f~ llt IBJ (Min) ~~~*
Standardpressure(Mp
Part No.: Lasting time(Min) Test result
a)

8810058 2.4Mpa 5min ~~

~~1!f: ~1 j!, :tft~1!r: tJqh~ Wf i,:,t·, ~


J0, "" x. ·-
Tested by: · Checked by: 't;;0'iJ;;,f,; i~><
k;· ,. ' ., .. ·..,
··
~- ·-.
I ...,- v···•
BAA: JP·I· Jtf BAA: 1-0• J I z(j :JW.P· ~"''""
.,-
•'\:A
'"-"J::~~
;r : . :'.•. ' 4
....·rc·1. '
I

Date: Date: \;) ~ :t?·


~
l:\\' }
':.~-
;:--:.:\·

BAA: ')iJ!..~/
*~*' 1-+-
Examined by: Z;, 1111 Date:
ShanDong Boshan Pump Science&Technology Co.Ltd

HYDRAULIC TEST REPORT

INDONESIA PLTU 2 PUPUA 2xlOMW PLANT Parts: pump body, pump cover
PROJECT

Drawing No: ISS0-32-160


LOW LEVEL WATER PUMP

Material: HT250 Evaluation in accordance with: Drawing

Part No. Standard pressure (Mpa) Lasting time(min) Test result

8810058 2.4Mpa 5min' qualitified

Tested by: Haoqiang Checked by: Huchang


Date: 2010.1.28 Date: 2010.1.28

"Examined by: Xingang Date:


Pump performance curve

Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)


rate(m3/h)
Specified 12.5 32 2.02 2900 54
value
Measured 12.68 32.461 2.116 2900 52.858
value
Type: ISS0-32-160 Factory number:
LOW LEVEL WATER PUMP 8810058
Cross distinction=(! class) qualitified Efficiency distinction=0.979 conclusion( I class)
qualitified

Refer to Chinese version

Test by:Huwei Check by :Houru Test Date:2010.2.10


'Etc I*: w11' J1!} :JJH-lt!<lll!:{)j-'if Jl\H~ "1
* ll'i %:1550-32-160 ~{J..4-Glu tlll~%:8810058
3
Wl!EVitii!::12.5 ( m /h ) Wl!E:fh~:32 ( m )
ffliJil ~tll!
J\.r:l ffijJ /:ljj:]ffijJ mt:li (:9<lill) 'lJHilll#Jt 7.k lll. ~ >!! Eli ~ >!! mt >!! iiiJ tJUitr A.
ID
(KPa) (MPa) (m 3 /h) (rim in) ("C) (V) (A) JJJ~(W)

1 -8.1 0.34 0.0 2969.0 10.1 409.8 4.886 1643.0


..... ----- ------ -- --------- - ------- -----

2 -8.5 0.337 3.996 2966.0 10.1 410.1 5.069 1854.0


-- - -- -- ---- - - - - - - - -- .
I ------------ - - -- - --····- -- --- - I ---------

3 -9.1 0.34 5.315 2963.0 10.1 410.3 5.143 1990.0


+ ------- ------ . --------- -- --------- -----
+---·· -----

4 -9.8 0.336 6.493 2959.0 10.1 410.3 5.286 2109.0


1----------- ------------- - ------ ----- --

5 -10.8 0.33 7.757 2956.0 10.1 410.8 5.348 2220.0


--- - - - ---- .. ------ 1---- -- -------·-· ··+------ - - .... -------- ----

6 -12.9 0.321 9.403 2954.0 10.1 410.4 5.483 2368.0


------ +--- - - -- - -
I - ----------- --- --- ··- -- -- -- ------ ___ J
7 -13.7 0.315 10.336 2953.0 10.1 410.8 5.56 2448.0
--- ---- - -------- ------- ... ---- ---

8 -15.2 0.306 11.373 2952.0 10.2 411.9 5.679 2527.0


---- -- -- - - -- - -- -- -- ---------- -------- ---- ----- - -------- --

9 -18.3 0.292 12.986 2948.0 10.1 410.8 5.772 2656.0


.. -------- ---- -----. - - - - - - - - ---- -----" . - -- ------ ---- - -·- - - - - - - - - -

10 -24.4 0.266 15.698 2942.0 10.1 410.9 6.019 2877.0


------ ---- -- ----·-·- -- --------- --···-------- --- ···- - ------ -

11 -28.8 0.249 17.463 2938.0 10.12 413.1 6.173 3016.0

~:Jt~:Jm l'liJlnUt#l! =2900 ( r/min )


im:li (J!i<.) 2 ffl j% ~ (m) *'liltrtiJJ}J$ *'liltrA.J}J$ (kW)
ID * !& ~

1
(m 3 /h)

0.0
(kg/m 3 )

999.7
:9< lJ!IJ
36.255
J!J<

34.589
• (kW)

0.0 1.356
:9< wm J!J<

1.263
• (%)

0.0
- . ---- ---- - - - -------------· ----- ---------- f----- - -- - - ------- ---- --- ------

2 3.907 999.7 36.071 34.483 0.393 1.535 1.435 25.581


- ---- ·- --- - --- -- ---- I - ----- ---- - ----
_,
3 5.202 999.7 36.5 34.964 0.528 1.651 1.548 32.017
... --- ---- - -- -------
I
4 6.364 999.7 36.234 34.803 0.641 1.752 1.649 36.587
- - - - -------- ------ -- -·. -- - - - - ----- --- - --- -------

5 7.61 999.7 35.815 34.471 0.757 1.846 1.743 40.999


- - --- -- ------ . - -·---- - - - - - - -----··-- --- r--------- ---.. - - - - - - - -- --

6 9.231 999.7 35.255 33.978 0.903 1.971 1.865 45.809


.....
--"--·-- -- --·· -1---- -·· -

7 10.15 999.7 34.818 33.579 0.98 2.039 1.931 48.08


.. --- - --- - --- -----

8 11.173 999.7 34.167 32.974 1.059 2.106 1.996 50.271


1---- - ---- ---- -------

9 12.775 999.7 33.255 32.181 1.176 2.214 2.108 53.13


----- ·-·--
~~~fl,
----- -- -------- - ---- --

10 15.474 999.7 ~ ,,
--
31.62
-~
,, F.~
~ ~
52
- - - ----- .
2.399
---------
2.298 56.362

11 17.237 999.7 30.631 ~~-84~ ~5, 2.515 2.418 57.951

""~ .,.,-:,":;::~ ~ ! ..
>lllli {;lf~ = 1.0 j(ffi~ cO , ~, J J}J${;lf~ = 1.0 -~

~A "s\~.> I
i:il:ll&.A.JJ.\: 1 ~
"· -. ~~~4
$~ . <'.&
~r
~---
··j" •..
-.

i:il:ll& B ,Jl :201 Oif:2Jl1 0 B lll.Wl""


J}J l¥ ( kW) ~ :l! ( r/min ) 5& l¥(%)
32 2.02 2900 54
12.68 32.461 2.116 2900 52.858
7k*11'1 ~ :1550-32-160 tl:\1~~:881oo58 1

J!l(l¥!J<IHl~=0.979 ~it: [1 ~]il':m

H (m)
40 Ef ~%)100
''
'
90

80
i· .••
i
,-, :.I 1-! :
'
I
' : -ii
70
f'• ::; 'c;
:-;:
60
';. ::• I::
'·!,

20 50

,_ ,. 40
~ _, I
I ' ' ' -If ~·.
30
i ·! . i

20
,I

10

0 ,. 0
lcc1 ''" I

•••••••
;_ ..

,,•·

,,'r
··~-
'. ';
3.0

- .

0.0
--·
·-
*
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD

71< ffi ii\ ~ ~


HYDRAULIC TEST REPORT
I~1S~: fPL!tmiZ'9SIE PLTU 2 Papua2 ~MI=1S~: *-~*' *ME
X !OMW ;ki'§.}Ifl!\ Parts:
Project:
00 -'%: ISS0-50-200
Drawing No: ~i--
M*+ttllll:: HT250 i,'f 1E fij\ ffE 00f!l;
Material: Evaluation in accordance with:
~ ltEJK:f:J : (Mpa)
~1'1=~-'%: I M'~ il't fa] (Min) -Pi:~~*
Standardpressure(Mp
Part No.: Lasting time(Min) Test result
a)

8810060 2.4Mpa 5min ir~


8810061 2.4Mpa 5min ir~

tii:~tf: ~ \J. ~~off: -:U1! ~ ~


l(!i~~~j\[ ~t:f~>\
Tested by:
S:!!ll:
Date:
fO. }. 7
Checked by:

s :!!Jl:
Date:
/0.,.-y
~ 1">"-r--~
'.~
l:·~~~;~-,
'h -"' .--/-.
'\~?/ \f~:\f?·
\~J( ~.ll t
Att'~~- \-~-, y
r.-->· ·--:'S.•
f '.

"~~~:\~~*""'
Ejl'~tf:

Examined by: 1tv.qv, B :!!Jl:


Date:
ShanDong Boshan Pump Science&Technology Co.Ltd

HYDRAULIC TEST REPORT

INDONESIA PLTU 2 PUPUA 2xlOMW PLANT Parts: pump body, pump cover
PROJECT

Drawing No: IS80-50-200


DRAINWATERPUMP

Material:HT250 Evaluation in accordance with: Drawing

Part No. Standard pressure {Mpa) Lasting time(min) Test result

8810060 2.4 Mpa 5min Qualitified


8810061 2.4 Mpa 5min Qualitified

Tested by: Haoqiang Checked by: Huchang


Date: 2010.1.2 Date: 2010.1.2

. !'

"Examined by: Xingang Date:


Pump performance curve

Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)


rate(m3/h)
Specified 50 50 9.87 2900 69
value
Measured 51.199 51.199 10.639 2900 67.061
value
Type:IS80-50-200 Factory number:
DRAIN WATER PUMP 8810060 .
Cross distinction=(! class) qualitified Efficiency distinction=0.972 conclusion( I class)
qualitified

Refer to Chinese version

Tested by:Huwei Checked by :Houru Test Date:2010.4.21


"ti"" '*: LlJ *1W*f41st/Jl1:{jj.:'fjJlll!0'iiJ
* 11'1 ~:1880-50-200 ~~ l±lltliil~:8810060
Wi~Mi:Ji:SO 3
( m /h ) Wi~:th;ffi!:SO ( m )
IilUfl 'I&il'i
AIJBi.iJ tlliJBi.iJ iiit:lll: ('!)< l9ll) *~!fHii 7.k l1ii ~ Ell Eli ~ Ell liit El!z;IJ:fJl.'iltiA
ID
(KPa) (MPa) (m 3 th) (r/min) ("C) (V) (A) J}J$(W)

1 -9.8 0.555 0.0 2985.0 11.8 410.2 14.923 6251.0


----------------- --------- f-----. -- ---

2 -15.4 0.552 23.518 2984.0 11.8 405.9 16.72 8201.0


----- ------------ - - ---- ------ ---------- ---- - - --- --- f-- - I
3 -20.2 0.536 31.015 2980.0 11.8 406.4 18.158 9429.0
- ----- -- -
4 -25.2 0.519 37.561 2979.0 11.8 406.4 19.127 10262.0
-- - --- ------ --- ------------- ---- - - -- - --- - - - - - - -

5 -29.4 0.503 41.995 2978.0 11.7 407.4 20.292 11116.0


------- - ------------ -- ------- --- ---- I-- --- - -- -- -

6 -32.6 0.49 45.565 2976.0 11.8 405.7 20.767 11520.0


- -- ---- ---- -------~-- ------~-- --------------- ----· --- - ------

7 -36.3 0.473 49.072 2975.0 11.8 405.9 21.512 12066.0


--- -------- ------- - - -------------- ---- ----- --- ----- ·--------- ------ -- ------ -- -- ----

8 -38.4 0.465 51.042 2975.0 11.8 407.8 21.782 12281.0


--- I
9 -43.2 0.445 55.017 2974.0 11.8 406.5 22.63 12939.0
--- - - ---------

10 -48.1 0.423 59.051 2973.0 11.7 407.9 23.252 13395.0


-- ----------- ----- -- -- -- -------· -- ------ ---------- ~--

11 -50.8 0.407 61.25 2970.0 11.7 406.6 23.554 13655.0


-- - - - - ---- - - - - - - - - - - - - - - - - - - - - - - --- -~---------
- - ---- ----- ----

12 -56.3 0.383 65.181 2970.0 11.7 408.8 24.331 14180.0


- ----------- - - - - - - - - - - - - - - - - - - - --- ---- - ---- -- ---- -- 1-
13 -60.8 0.359 68.304 2969.0 11.8 408.2 24.983 14670.0

~-'i&il'i jj)jJ:E!f'tilll =2900 ( r/min ) I



t11.:lll: (l!k:l\C) 1fi fl!_ j% :!§l (m) *'illitlll}J$ *'iltiA.J}J$ (kW) 3l!: $
ID
*
(m 3 th) (kg/m 3 ) '!)< ill~ l!k 'If- (kW) '!)< l9ll l!k 'If- (%)
\
i 1 0.0 999.48 58.304 55.031 0.0 5.736 5.26 0.0
- ------------- -- ------- ···-- - - ------ ~- --- - ------ ----------

2 22.856 999.48 59.048 55.77 3.782 7.518 6.901 50.309


- - -- ---- - - - - - - - - - - - - - - - - -------------- . ·-- .. . -------- ------
3 30.182 999.48 58.259 55.173 4.921 8.638 7.961 56.969
- --- -- - - . - --- -- - ---- - - ----- -- -

4 36.565 999.48 57.424 54.418 5.874 9.398 8.67 62.509


- -- -------- .... -

5 40.895 999.48 56.525 53.603 6.465 10.176 9.397 63.536


- ------ ---- - - - - - - - - - - - . --,--------- - - ---- ---- -- - --- ---

6 44.401 999.48 55.796 52.983 6.924 10.543 9.756 65.674


--- -- - -------- ------------ -- ----- ------ - --

7 47.835 999.48 54.727 52.003 7.314 11.04 10.226 66.252


- --------- ---------------- ------ - -- -- ---- --

8 49.755 999.48 54.296 51.593 7.548 11.236 10.407 67.179


-- ..... ------------------ -------------- .. -·--· ··-··--- ... .... ---- -
9 53.648 999.48 53.111 50.5 7.958 11.834 10.972 67.249
.. - - -----
-1
10 57.601 999.48 51.765 49.254 8.325 12.248 11.368 67.971
----- - . -- ------------- - --- ..

11 59.806 999.48 50.637 48.2 70 8.447 12.485 11.622 67.662

Vjl# ~Jj.--.;.
-- ----- --- -----

12 63.645 999.48 49.18 "!.'"••,.


12.961 12.066 67.361

13 66.717 999.48 47.552 ~(lis· v· '


13.406 12.493 65.987
. '--=! Jl~f ~-
~ ..... ' ~-

EI!Bi{l'i$ = 1.0 . '\}o''J"'r ·-· :if' ~J.11 J}J$fl'i$ = 1.0


; ,, .' . .i, -.
i$.'J!Ii)\f}J,:7 ~>7) ~ '~rtf< ~~~~y
~ !/,~ '! :( 15\'J!Ii B ll!l:201 Oi¥'4 Jl21 B £1l!l =

·"
Jn :f'i1(m) 4t :ill[ ( r/min ) ~}($(%)

50 50 9.87 2900 69
51.199 51.199 10.639 2900 67.061
7.k*ll:!~:IS80-50-200 tl:!rflii~:881oo6o 1
i
%1:>f.~Hltl=0.972 ~iii: [1 i!&Jil-tll-

H (m) Ef(%)
60 ,.
100
i-: ''
i- 1.:
' ' ' 90
<· ·H

80

'i--'' 70

60
. ·'I ·t

30 50

.,,··t· 40
,.,
;
. ',,
,,_, 30
' '
20
: i
10

0 0

·.. ) ·i ·'
'• ,· /

P2 (kW) I•' ·••·· ;


20 II
•··••· •;• ;r ;,

0
'2
Pump performance curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3/h)
Specified 50 50 9.87 2900 69
value
Measured 5l.l99 5l.l99 10.639 2900 67.061
value
Type: 1880-50-200 Factory number:
DRAIN WATER PUMP 8810060
Cross distinction=(! class) qualitified Efficiency distinction=0.972 conclusion(! class)
qualitified

Refer to Chinese version

Tested by:Huwei Checked by :Houru Test Date:2010.4.21


* !l!! ~:1880-50-200 tlli&,I;~:SS10060
3
l\1Jil-Ei'Trti!::50 ( m /h ) l\1J!J-EJ%;f'!l:SO ( m )

.A. r:Ht:h i1rt :!11: ('!l; i9!0 ) '!Hlli~i! J.k lmt ~EI!EE ~EI!mt El!z;IJ:iJL!iiir.A.i
ID 3
(KPa) (m /h) (r/min) ("C) (V) (A) :Ill~(W)

1 -9.8 0.555 0.0 2985.0 11.8 410.2 14.923 6251.0


-· ··--~ ..... .. -~-------·~--+- ------1-··----- --~------+-·····---------
2 -15.4 0.552 23.518 2984.0 11.8 405.9 16.72 8201.0
...... ·- . ----·--····------ ... ·---~-······ ·····- ------ . ------ -- ·-··· --~--

3 -20.2 0.536 31.015 2980.0 11.8 406.4 18.158 9429.0


........... ------- .•. - - - - ··--------- . - - - - - ..•..• - - - ---
.... .

4 -25.2 0.519 37.561 2979.0 11.8 406.4 19.127 10262.0


....... -----····· · - - - - ------~1----- ··-- ------1---- ------- +-
5 -29.4 0.503 41.995 2978.0 11.7 407.4 20.292 11116.0
-------- ------ ······------- ·----~--- .. ..... .

6 -32.6 0.49 45.565 2976.0 11.8 405.7 20.767 11520.0


····--------,------- ...... -------- - - - - - .- 1--·
7 -36.3 0.473 49.072 2975.0 11.8 405.9 21.512 12066.0
..... --------····--· ----r------- ·--~~--- ··-------- - .... ······---
8 -38.4 0.465 51.042 2975.0 11.8 407.8 21.782 12281.0
... ·--+·-·· -----·····----- -- ------ --··--------·-··
9 -43.2 0.445 55.017 297 4.0 11.8 406.5 22.63 12939.0
-----··

10 -48.1 0.423 59.051 2973.0 11.7 407.9 23.252 13395.0


.... . -1-----------. ----·-----···---------·······----------
11 -50.8 0.407 61.25 2970.0 11.7 406.6 23.554 13655.0
12 -56.3 0.383 65.181 2970.0 11.7 408.8 24.331 14180.0
. -·----- ... . ........

13 -60.8 0.359 68.304 2969.0 11.8 408.2 24.983 14670.0

WiJE:!t!lJ! =2900 ( r/min )


mt:!ll: (N!;l'l:) ;!i (m) 'l!{ll((~
ID 3
(m /h) (%)

1 0.0 999.48 58.304 55.031 0.0 5.736 5.26 0.0


.. - ---- . .... -- --+ ------+-
2 22.856 999.48 59.048 55.77 3.782 7.518 6.901 50.309
--------········ ---- - - - -

3 30.182 999.48 58.259 55.173 4.921 8.638 7.961 56.969


. 4 36.565 999.48 57.424 54.418 5.874 9.398 8.67 62.509
...

6
... 40.895
44.401
999.48
999.48
56.525
55.796
53.603
52.983
6.465
6.924
10.176
10.543
9.397

9.756
63.536

65.674
. ----- --- ----r------- --- ---------------- ---- ·-r
7 47.835 999.48 54.727 52.003 7.314 11.04 66.252

8 49.755 999.48 54.296 51.593 7.548 11.236 67.179


··- ---1-···- --------···-------·-···
9 53.648 999.48 53.111 50.5 7.958 11.834 10.972 67.249
J--- --+--- -------1-· -------- . ····------···
10 57.601 999.48 51.765 49.254 8.325 12.248 11.368 67.971

::: .
- - ------~------ ... - - - - - - - - · - · · - · - - - - - - - - - - - - - - · ·······-·· ····--
11

12

13 66.717
~:~:::- ~ ~5:~~{;11r~~~-'~ :::::~--r-~:::::
999.48 47.552 45El68 ,., '!r.,tJ1,6~ 13.406 12.493
-- . :::;~ 65.987

EI!EEfll'~ = 1.0 J}J~fll'~ = 1.0


t3.1 'f'l!(m) 'f& li ( r/min ) %1: ~(%)
50 9.87 2900 69 I
51.199 51.199 1 0.639 2900 67.061
?.lOR 1!'! "'%: 1580-50-200 tl:!l~"'%:881oo6o 1

H (m)

.•
60 i·· .. i,
' ''
' "
90
: "
80

,. 70

60
',
30 " i ,.
, , 50 I

' r! ,,, 40
. 1-. ! ·-

I,
,
30

20

10

0 0
,

1:•
I .••. '!i·'

I' ' ." "·:


. '' .. , ... ' .. '· ...
P2 (kW). : :
20

•. 'ill

ut'l& B J!1]:20104'4Jl21 B £WJ=


... Spare parts list

.No 1 Name .... Type . . . . qty ... Sparepart name .. I

Condensate
1 4N6 4 Seal ring
water pump
Drain water
2 ISS0-50-200 2 Seal ring
pump
Low level
3 IS50-32-160 1 Seal ring
waterpumo
~ ~,· __ ._, ~

liE a)j -tH¥ C:· Jllt:l!:~~iJEa)3~ ...1: lfli;;!t ~ 'F i'JHit~ laliH~ 0 i'fJ
CERTIFICATE No: 20080610w000008 INSPECTION CERTIFICATE Ql CHANG STAINLESS STEEL CO.LTD SHANGHAI
i1!!±.1b _t~miill*!lltm T.ill:litllR 99 c:
IS~~· CERTIFICATE OF QUALITY QUANTITY/WEIGHT ~ ht: www.qichangsteel.com

CONTRACT No:
Jljf' RWJ
CUSTOMER DATE
) J !{: J~ '¥V.
tJil*liSize(mm)
5Hhll'11!iix-Kll< f'tl& :XJ& !li::l!t I
f{.~/Vt1}% TI7N~IT 17 TEST
\ r~I'B]
·ffiH!i!
wm CHEMICAL COMPOSITION%
;!:)"~·
HEAT No GRADE
diam x thick x L PACK P!CEES MASS
kg
c
1

Si
I
Mn
I
p
I
s
I
Cr
I
Ni
I
Cu
'
Ti I
1

Mo
I o021-·I ·-·--
I . o 1
Mpa Mpa
b I I I
o 5% w% CORR·
OS ION
o•TEST
--
Y80610 3!6L "'100 0.020 I 0.65II.O! I 0.035 0.002( ,6.72 10.09 2.39!196 498l 48 I 66 I 1)-j'(t
Y80601 316L <I> I 10 .o.ol7 0.53 0.95 o.033 1 o.oor 1 16.75 1 10.16 2.52 195 1 495 49 68 {)-#(

,,.ji:'W!-'11~;t~~~~~:] ')>.,
'"' .. "'"'-··
l..i/' ..,...}j: . ·1-v..\ ·'{:.i" ~ ··{;~,,
Jl ·v·.;-t\\ t:"i,,. ) :? .{~~"" A~.
~ .' ·.;; . . ~ ,;".!.[:?' "
L :\!<illiJ!lt:il, K1:11irf.'f-0-iMH.ii<lff'll!*o
2, fJ!JltJlj'f['X~J Oi\'~i!f~1H.Jl-tlJ¥C:, ~j\lj;ji, JR:\t~o
f"r\l,;j?,f>l;(NAME OF ARTICLE): /r1 .. ..Wl!.i:I'J 'l
>
The surface quality, dimen.f:ia;"J all reach the Require- n"i"-f:u;~_; 1
_,.:,.":,.··_:·>. ::--. :ol! 1~ ;l'I;~Elt~
Ji\fit.<I!E(EXECUT!VE STANDARQS)~;,;:.GBi22!)~9~' ASTM' QUALITY SYSTE~I SECTION
ment 1 echnical.
Te1:02H:i8119777, 681196'.18 Fax:021-68119588 ,. \ :"."~\(. . •t _,{
-~;;, ,>i>;?~·t!J:
f:ril
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(
Notes:HRB ••HRC~lfardness Test T!!l!tlf.~!.t:): EDT~Eddying
Testi"M?.Jii~fli
UT-Uitrasond Test n!fo'~i~j WP-Water pressure T~st 7)cfC.:~1.~.~;_1a.ftenlng~Jf':~t Udtd~~ PAGE:
DET-Orift expanding Test :l_!""l.J;l,:% *-V,Nb,AI:xtOO B,N,O:xiOOOO G-Good it#i(12:.CIJ·.A.:~ Xcpoxing wltboan avail) · .. -

1TfP: .:E'f~ lfiJ ~ ' )(lj i1\ /;tJ $;f~, H'Hl

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'<-._, ••

QICHANG
Certificate No:20080610w000008 Inspection Certificate
STAINLESS STEEL
Contract No: Certificate of quality quantity/weight www.qichangsteel.com
Customer Date
Chemical composition % Tensile Test
Size(mm)
heat No. Grade Pack Piece Mas Oo.2 a, Corrosion <p Test
diamxthickxL c Si Mn p s Cr Ni Cu Ti Mo
"'% qJ%
Y80610 316L cp100 0.02 0.65 1.01 0.035 0.002 16.72 10.09 2.39 "'' 498
196 "'' 48 66 Qualified
Y80601 316L cp100 0.017 0.53 0.95 0.033 0.001 16.75 10.16 2.52 195 495 49 68 Qualified

The surface quality dimension all reach the


NAME OF ARTICLE: round steel Executive
requirement technical. Tei:021 ~68119777 ,681196478 QUALITY SYSTEM SECTION
Standards: GB1220-92 ASTM
Fax:021-68119588

Notes:HRB .. HRC~Hardness Test; EDT-Eddying Test;UT-Uitrasond Test;WP~Water pressure Test;FT~Fiattening Test;DET-Driftexpanding Test;*-
Page:
V,Nb,AI:x100 B,N,O:x10000 G-Good (Xepoxing witboan avail}

Print:Wang ziying approve:Liu hongtao Auditing:Wang aihong


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LAI WU STEEL CO.LTD SHANG HAl A-No. 07012200
Product quality certificate Instruction QR-A-0301-03
Customer:Lai Wu Bao Yin Matieral CO.LTD DATE:2007-07-22
Name Hot rollin ground steel Contract No. I 0 Product branch LaiGang Stock Special Steel Factory
Chemical composition % Tensile property
elan contrac lmpa cen
gene cente cold
Furnace Steel Spe Technical Pac yield tensile gatio tion cting segr ter Hot
Piece Mass(t) ben ral r mac
No. No. c. condition k c Sl Mn p s Cr Ni Cu Ti v strength strength n percent Ener
shrin egatrg shrin hinin
Forging dass
ding
(Mpa) (Mpa) perc age% gy on reg
kage kage g
enta AKJ atio
395 650 22 47 0.5 0.5 0 1
T207-5389 45 95 GB/T699-1999 1 8 2.012 0.44 0.23 0.63 0.015 0 0.07 0.02 0.03 qualified
380 640 23 ~ 0.5 0.5 0 1
420 675 23 ~ 0.5 0.5 0 1.5 quali disquallf
T207-5353 45 120 GB/T699-1999 1 7 3.418 0.45 0.2 0.56 0.016 0 0.06 0.02 0.04
440 685 22 46 0.5 0.5 0 1.5 fled ication
390 650 20 50 0.5 0.5 0 1
T207-5276 45 90 GB/T699-1999 3 40 11.96 0.44 0.2 0.57 0.014 0 0.05 0.05 0.05 qualified
410 660 20 48 0.5 0.5 0 1
400 655 20 48 0.5 0.5 1 0.5
T207-5365 45 90 GB/T699-1999 1 14 4.124 0.44 0.2 0.56 0.006 0.01 0.05 0.02 0.04 qualified
400 655 20 47 0.5 0.5 1 0.5
380 645 21 46 0.5 0.5 0 1
T207-5110 45 75 GB/T699-1999 4 88 16.044 0.44 0.18 0.56 0.015 0.01 0.08 0.02 0.03 qualified
390 655 21 45 0.5 0.5 0 1
890 1010 12 48 102 0.5 0.5 0 1 disqualif
T207-5394 40Cr 70 GB/T3077-1999 3 70 12.16 0.4 0.22 0.58 0.015 0.01 0.85 0.03 0.05
880 1000 13 51 110 0.5 0.5 0 1 ication
890 1010 12 49 102 0.5 0.5 0 1.5
T207-4899 40Cr 75 GB/T3077-1999 1 22 4.086 0.39 0.2 0.57 0.015 0.01 0.83 0.03 0.05 qualified
880 1000 13 51 110 0.5 0.5 0 1
955 1080 13 50 80 0.5 0.5 0 1
Y075-8524 40Cr 55 GB/T3077-1999 1 36 4 0.41 0.3 0.63 0.028 0.01 0.89 0.01 0.01 0.004 0.009 qualified
950 1070 14 52 82 0.5 0.5 0 1
Total: 15 285 57.804
Specificatlon:1.The unshown result is quilified;2.when customer has dissent,please reserve primary steel , the letter which you wrote need to show certificate No., Furnace No., Steel No., Spec., Mass.
Contract No.and the reason,etc. 3.this certificate take effect by quality inspection chapter,copying Invalidation .
1-
filled in by: TangHongxiang Checker:YanBingyin
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. itM-IJ~ No.o • 1447~52 ~\\~~ ~Mt "~fi ~-P~ICeiliJO: . Gfl{fa(j/7 ·1999
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~Bag!!~: Ill lllt*I'E''fPOrl No.' :'i':f"ltiifiU'~ Permit No: •
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Product quality certificate instruction


sheet No:091128015 Description of goods:alloy structure Grade:40CrV
Contract No:1447452 Condition: hot rolling Specification: GBfT3077-1999
Usage: Export No. Production Permit No:QR-PBB-05-04-01
Sold to:Lai Wu Xu Dong Matierat
Net Chemical composition
Size(mm Bun Piece
No. Heat No.
) dies s
weigh C(% Si(% Mn(
P(%) S(%)
Cr(%
Ni(%)
Cu(%
Ti(%)
Mo(%
V(%) W(%) B x10-6 AI(%)
Nx10- c CEN
t ) ) %) ) ) ) 6 x10-6
1 50 7 270 23 0.43 0.25 0.6 0.016 0.005 0.55 0.02 0.02 0.003 0.083 0.0002 0.011
2 50 3 122 11.1 0.41 0.2 0.7 0.017 0.003 1 0.02 0.02 0.003 0.083 0.0003 0.017
3
4
cent cente tensile yield elongat Area lmpac Terminal Harden
general segre
No.
Forging
shrinkag
er
gatio
r A B c D
mm Gram Size
Bandet strengt siren ion reduced ting
HB
ability
Test shrin segre DS Grade h(N/m gth(N percen percent Energ
e n T H T H T H T H J9 H5
kage gation m2) /mm2 tage% age% yAKJ
0.5 1 0.5 0 1000 910 12 53 100
1 qualified
0.5 1 0.5 0 1020 BOO 12 47 106
0.5 1 0.5 0 1000 905 14 45.5 100
2 qualified
0.5 1 0.5 0 1040 920 13 48 106

Explain:1.Surface quality and surface size of material are all qualified; 2.when there is any complain,you can kindly requessted to result the steel grade,heat No,size,delivery data, causes and material in the
corditlon;3.The press copy invalid. I
!
Remarks:
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Indonesia PLTU 2 Papua 2*1 OMW power Main parts process I Three pages in total The 1st page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark soec trademark DocNumber
8810060- pump IS80-50-
IS80-50-200 37198 HT250
8810061 body, pump 200
Control confirm
No. Process name Process content Operator Date Checker Date Date
point siQnature
Roughcast of pump body,pump cover and impeller
1 Cast Suoxinwen 1.19 Fanggang 1.19 R

Physics & Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.21 Zhangwenge 1.22 R
chemistry report test bar
Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.25 Fangjianjun 1.25 R
treatment
Machining Rough and fine turning, bore flange of inlet and pullet ,drilling and
3 Wangdegang 1.27 Jiaofangjuan 1.28 R
tapping,static balance for impeller
4 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.29 Zhanyunan 1.3 0 R

L__ Drawn up by: Shao Xiangbo . . ....


Checked by:Xingang Approved by :Jiangwei


Indonesia PLTU 2 Papua 2*1 OMW power plant Main parts process I Three pages in total The 2nd page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark spec trademark DocNumber
IS80-50-
IS80-50-200 3710058 881059 Shaft 45#
200
Control confirm
No. Process name Process content Operator Date Checker Date Date
point signature
Material marking Put in material according to drawing,mechanical
1 Zhang ping 1.18 Zhangli 1.18 R
performance test for 45# bar .
2 Heat Treament Heat treatment according to technics Liqingshun 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.21 Zhangwenge 1.21 R
chemistry report
Machining Centring according to the drawing, Rough and fine cut
3 Gurongbin 1.23 Bisikun 1.23 R
excircle,mill excircle , keyseat.
4 Warehousing Anti rust treatment for shaft,warehousing . Mukeyi 1.25 Zhanyunan 1.25 R

Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei


Indonesia PLTU 2 Papua 2*10MW Main parts process Three pages in total The 3rd page
Command Material spec Substitute matenal PicK
Type No Name Drawing No. Diliver card No
No. trademark scec trademark DocNumber
8810060/881006 Assembly of
1880-50-200 37198 1880-50-200 HT250
1 pump
Process Control confirm
No. Process content Operator Date Checker Date Date
name coin! sionature
1 Get parts Get parts of 1880-50-200 pump according to assembly advice note. Wangyan 2.1 Tianhua 2.1 R
Static 11gnten pump coay ana pump cover accor01ng to araw~ng,c1ocK orr
2 Liugen 2.2 Sunxiaolin 2.2 R
oressure test inlet and outlet to carrv out static cressure test.
Assembly according to assembly drawing, technical agreement and
3 Assembly Fangjin 2.4 Sunxiaolin 2.4 R
assembly procedures.
Performance Carry out factory acceptance test according to contract and technical
4 Hanhaiyang 2.5 Huwanchang 2.5 R
test aareement.
- Packing according to contract requirement,check out spare parts and
5 Packing Wangjuanjuan 2.7 Wanggenshan 2.7 R
technical data to record show certificate.
-
6 Packaging Assemble pump, pump base and motor according to drawing. Lihonglan 2.9 Wanggenshan 2.9 R
Complete machine painting according to contract and technical
7 Painting Zhaolei 2.11 Wanggenshan 2.11 R
agreement.
Packing according to contract, check out spare parts and technical
8 Packing Wanghonghuang 2.12 Wanggenshan 2.12 R
data,to record,show certificate.

Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei


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Indonesia PLTU 2 Papua 2•10MW power plant project Main parts process I Three pages in total The 1st page
Drawing Material spec Substitute material Pick Diliver card
Type Command No. No Name
No. trademark spec trademark DocNumber No
pump body,pump IS50-32-
IS50-32-160 37198 8810058 HT250
cover, impeller 160
Control confirm Dat
No. Process name Process content Operator Date Checker Date
point signature e
Roughcast or pump body,pump cover and impeller
1 Cast Suoxinwen 1.16 Fanggang 1.16 R

Physics & chemistry Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.2 Zhangwenge 1.2 R
report test bar
Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.21 Fangjianjun 1.21 R
treatment
Machining Rough and fine turning, bore flange of inlet and pullet ,drilling and
3 Zhourongbin 1.23 Bisikun 1.23 R
tapping,static balance for impeller
4 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.25 Zhanyunan 1.25 R
I I I
I I I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei
Indonesia PLTU 2 Papua 2*1 OMW power plant project Mairi parts process Three pages in total The 2nd page
Drawin Material spec Substitute material Pick
Type Command No. No Name Diliver card No
g No. trademark spec trademark DocNumber
IS50-
IS50-32-160 37198 ' Shaft 45#
oo.,nna< 32-160
Control confirm
No. Process name Process content Operator Date Checker Date Date
point signature I

Material Put in material according to drawing,mechanical performance I


1 Zhangping 1.16 Zhangli 1.16 R
marking test for 45# bar .
2 Heat Treament Heat treatment according to technics Liqingshun 1.18 Wanghongying 1.18 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 2.2 Zhangwenge 1.21 R
chemistry report
Machining Centring according to the drawing, Rough and fine cut
3 Mengwei 1.23 Zhaoxiuzhi 1.24 R
excircle,mill excircle , keyseat.
4 Warehousing Anti rust treatment for shaft,warehousing . Mukeyi 1.25 Zhanyunan 1.27 R

Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei


Indonesia PLTU 2 Papua 2*1 OMW power plant Main parts process Three pages in total The 3rd page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark spec trademark DocNumber
IS50-32-
IS50-32-160 37198 8810058 Assembly of pump HT250
160
Process Control
No. Process content Operator Date Checker Date confirm signature Date
name point
1 Get parts Get parts of IS50-32-160 pump according to assembly advice note. Wangyan 1.27 Tianhua 1.27 R
Static Tighten pump body and pump cover according to drawing,block off
2 Sunxiangjun 1.28 Sunxiaolin 1.28 R
illressure test inlet and outlet to carrv out static oressure test.
Assembly according to assembly drawing, technical agreement and
3 Assembly Gaowei 1.29 Sunxiaolin 1.3 0 R
assembly procedures.
Performance Carry out factory acceptance test according to contract and technical
4 Hanhaiyang 2.1 Huwanchang 2.1 R
test aoreement.
f-- Packing according to contract requirement,check out spare parts and
5 Packing Wanghongguang 2.2 Wanggenshan 2.2 R
technical data,to record,show certificate.
f--
6 Packaging Assemble pump, pump base and motor according to drawing. Xingyan 2.4 Wanggenshan 2.4 R
Complete machine painting according to contract and technical
7 Painting Zhaolei 2.6 Wanggenshan 2.6 R
agreement.
Packing according to contract, check out spare parts and technical
8 Packing Wangjun 2.9 Wanggenshan 2.9 R
data,to record,show certificate.

Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei


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Indonesia PLTU 2 Papua 2*10MW power Main parts process Three pages in total The 1st page
Material spec Substitute material Pick
Type Command No. No Name Drawing No. Diliver card No
trademark spec trademark DocNumber
pump HT250(4N6
4N6 37198 4N6
body,pump impeller 2Cr13)
Process Control confirm
No. Process content Operator Date Checker Date Date
name point signatur
1 Cast Rough cast of pump body,pump cover, impeller Suoxinwen 1.16 Fanggang 1.16 R
Physi~s & Stokehole analysis for castings materiai.Physical
2 Wangning 1.18 Zhangwenge 1.18 R
chemrstrv Experiment for cast test bar
Stress relief Stress relief for pump body and pump cover,solid Guoguangchen
2 1.19 Fangjianjun 1.19 R
treatment fusing treatment for impeller. g
Cut pump Cut seam allowance and end face of pump body
3 Jiangyubin 1.2 0 Oujuai 1.2 0 R
body according to the drawing, to meet drawing technical
Boring pump To bore pump body Low feet by taking lage side
4 Jiahui 1.21 Pengqingxin 1.21 R
body seam as benchmark according to drawing,the boring
Boring pump To bore inflow card by taking low feet and lage side
5 Xujun 1.23 Zhaozengfang 1.23 R
body end face as benchmark according to drawing
6 Drill and tap Dill connect bore and tap bore with drilling jig Songdeshun 1.24 Zhaoxiuyi 1.24 R
7 Cut impeller Alignment according to flow pass ,cut impeller large Zhao hong 1.25 Zhaoxiuyi 1.25 R
Cut pump Cut large side of pump cover according to
8 Lijun 1.27 Xumeijun 1.27 R
cover drawing,cut reverse side of pump cover by taking
9 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.28 Zahoyuqing 1.28 R

,_ -
Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei
,· __.-

Indonesia PLTU 2 Papua 2*10MW power plant Main parts process I Three pages in total The 2nd page
Material spec Substitute material
Type Command No. No Name Drawing No. Pick DocNumber Diliver card No
trademark spec trademark
4N6 37198 Shaft 4N6 45#
No. Process name Process content Operator Date Checker Date Control point confirm signature Date
Material marking Put in material according to drawing, mechanical
1 Zhangpin 1.18 Zahngli 1.18 R
performance test for bar .
2 Heat Treament Heat treatment according to technics Liqinghuan 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.23 Zahngwenge 1.23 R
chemistry report
3 Centring Centring according to the drawing Qiujun 1.24 Zhouqingbing 1.24 R
4 Cut shaft Cut outer circle by taking the center hole as Sunjian 1.25 Quwei 1.25 R
5 Mill shaft Cut, mill the outer circle by taking the center hole as Lijia 1.27 Wang hong 1.27 R
6 Warehousing Anti rust treatment, warehousing . Mukeyi 1.29 Zhaoyuqing 1.29 R

Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei


Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total The 3rd page
Material spec Substitute material Pick
Type Command No. No Name Diliver card No
trademark spec trademark DocNumber
Assembly of
4N6 37198 HT250
pump
Control confirm
No. Process name Process content Operator Date Checker Date Date
point signature
Get parts of 4N6 pump according to assembly advice
1 Get parts Wangyan 1.3 0 Tianhua 1.3 0 R
note.
Tighten pump body and pump cover according to
2 Static pressure test drawing,block off inlet and outlet to carry out static Sunxingjun 2.1 Tianhua 2.2 R
! pressure test.
Assembly according to assembly drawing, technical
3 Assembly Sunxiangjun 2.3 Sunxiaolin 2.3 R
agreement and assembly procedures.
Carry out factory acceptance test according to contract
4 Performance test Hanhaiyang 2.5 Huwanchang 2.5 R
and technical agreement.
I--
Packing according to contract requirement,check out
5 Packing Qianliang 2.6 Wanggenshan 2.6 R
spare parts and technical data, to record,show certificate.
t-- Assemble pump, pump base and motor according to
6 Packaging Lixiangshi 2.7 Wanggenshan 2.7 R
drawin!l.
Complete machine painting according to contract and
7 Painting Wangyong 2.9 Wanggenshan 2.9 R
technical agreement.
Packing according to contract,check out spare parts and
8 Packing Wanghongguang 2.11 Wanggenshan 2.11 R
technical data, to record,show certificate.

Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei


·, ___/.

Pump performance data


Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:IS80~50~200 Manufacturing No.:8810060
Rated flow:50(m 31h) Rated head:50m Rated efficiency:69%
Initial data
Outlet Flow rate(actual Water
ID Inlet pressure(kPa) Speed (r/min) Lin~voltage(V) Line current(A) Motor power input(W)
pressure(MPa) measurement) m1/h iemperature('C)
1 -9,8 0,555 0 2985 11,8 410,2 14,923 6251
2 -15,4 0,552 23,518 2984 11,8 405,9 16,72 8201
3 -20,2 0,536 31,015 2980 11,8 406,4 18,158 9429
4 -25,2 0,519 37,561 2979 11,9 406,4 19,127 10262
5 29,4 0,503 41,995 2978 11,7 407,4 20,292 11116
6 -32,6 0,49 45,565 2976 11,9 405,7 20,767 11520
7 -36,3 0,473 49,072 2975 11,9 405,9 21,512 12066
8 -38,4 0,465 51,042 2975 11,9 407,8 21,78 12281
9 -43,2 0,445 55,017 2974 11,7 406,5 22,63 12939
10 -48,1 0,423 59,051 2973 11,7 407,9 23,252 13395
11 -50,8 0,407 61,25 2970 11,7 406,6 23,554 13655
12
Revaluatio
nofdata
ID Flow rate(conversion) Density (kg! m3) Head Pump Output Pump input power Pump efficiency
Actual
Actual measurement Conversion Conversion
measurement
1 0 999,48 58,304 55,031 0 5,739 5,26 0
2 22,856 999,48 59,048 55,77 3,782 7,518 6,901 50,309
3 30,182 999,48 58,259 55,173 4,921 8,638 7,961 56,969
4 36,565 999,48 57,424 54,418 5,874 9,398 8,67 62,509
5 40,895 999,48 56,525 53,603 6,465 10,176 9,397 63,536
6 44,401 999,48 55,796 52,983 6,924 10,543 9,756 65,674
7 47,835 999,48 54,727 52,003 7314 11,04 10,226 66,252
8 49,755 999,48 54,296 51,593 7,548 11,236 10,407 67,179
9 53,648 999,48 53,11 50,5 7,958 11,834 10,972 67,249
10
··---·

12 63,645 999,48 49,18 48,89 8,731 12,961 67,361


13 66,717 999,48 47,552 45,368 8,846 13,406 12,493 65,987
Voltage

test by: Test


Check by:Houru
Huwei Date:2010.4.21
Pump perfonnance data
Manufacture: ShanDong Boshan Pump Science&Teclmology Co.Ltd
Type:ISS0-50-200 Manufacturing No.:8810060
~~cu uuw;.Ju 111111 ~-.. .... .....
~ ~~.~ ...... nu ........................J•V-'fV

Initial data
Inlet Outlet Flow rate(actual Water
lD Speed (r/min) Linevoltage(V) Line current(A) Motor power input(W)
pressure{kPa) pressure(MPa) measurement) m3/h temperature("C)
I -9,8 0,555 0 2985 11,8 410,2 14,923 6251
2 -IS 4 0,552 23 518 2984 11,8 405,9 1672 8201
3 -20,2 0,536 31,015 2980 11,8 406,4 18,158 9429
4 -25,2 0,519 37,561 2979 11,9 406,4 19,127 10262
5 29,4 0,503 41,995 2978 11,7 407 4 20,292 11116
6 -32,6 0,49 45,565 2976 11,9 405,7 20,767 11520
7 -36,3 0,473 49,072 2975 11,9 405,9 21,512 12066
8 -38,4 0,465 51,042 2975 11,9 407,8 21 78 12281
9 -43,2 0,445 55,017 2974 11,7 406,5 22 63 12939
10 -48,1 0,423 59,051 2973 11,7 407,9 23,252 13395
11 -50,8 0,407 61,25 2970 11,7 406,6 23,554 13655
12
Revaluation
ofdata
Flow
Density (kg/ Pump Output Pump input
lD rate(conversi Head Pump efficiency
m3) (kW) power
on) m31h
Actual
Actual measuremen Conversion Conversion
measurement
I 0 99948 58,304 55,031 0 5,739 5,26 0
2 22,856 999,48 59,048 55,77 3,782 7,518 6,901 50,309
3 30,182 999,48 58,259 55,173 4,921 8,638 7,961 56,969
4 36,565 999,48 57 424 54,418 5,874 9,398 8,67 62,509
5 40,895 999,48 56,525 53 603 6,465 10,176 9,397 63,536
6 44,401 999,48 55,796 52,983 6,924 10,543 9,756 65,674
7 47,835 999,48 54,727 52,003 7314 11,04 10,226 . 66,252
8 49755 999,48 54,296 51,593 7,548 11,236 10,407 67,179
9 53,648 999,48 53,11 50,5 7,958 11,834 10,972 67,249
10
12 63,645 999,48 49,18 48,89 8,731 12,961 67,361
13 66,717 999,48 47,552 45,368 8,846 13,406 12,493 65,987
Voltage

test by: Test


Check by:Houru
Huwei Date:2010.4.21
___ __:

Pump performance data


Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type: ISS0-32-160 Manufacturing No :8810058
Rated flow: 12.5(m3/h) Rated head:32m Rated efficiency: 54%
Initial data
Outlet Flow rate(actual Line
ID Inlet pressure(kPa) Speed (r/min) Water temperature('C) Linevoltage(V) Motor power input(W)
pressure(!vlPa) measurement) m3/h current(A)
I -8,1 0,34 0 2969 10,1 409,8 4,886 1643
2 -8,5 0,337 3,996 2966 10,1 410,1 5,069 1854
3 -9,1 0,34 5,315 2963 10,1 410,3 5,143 1990
4 -9,8 0,336 6,493 2959 10,1 410,3 5,286 2109
5 -10,8 0,33 7,757 2956 10,1 410,8 5,348 2220
6 -12,9 0,321 9,403 2954 10,1 410,4 5,483 2368
7 -13,7 0,315 10,336 2953 10,1 410,8 5,56 2448
8 -15,2 0,306 11,373 2952 10,1 411,9 5,679 2527
9 -18,3 0,292 12,986 2948 10,1 410,8 5,772 2656
10 -24,4 0,266 15,698 2942 10,1 410,9 6,019 2877
11 -28,8 0,249 17,463 2938 10,12 413,1 6,173 3016

Revaluationofdata Rated speed~2900(r/min)

Flow Head Pump input power


ID rate(conversion) Density (kg/ m3) Pump Output (kW) Actual Conversio Pump efficiency
Actual measurement Conversion
m3/h measurement n
I 0 999,7 36,255 34,589 0 1,356 1,263 0
2 3,907 999,7 36,071 34,483 0,393 1,535 1,435 25,581
3 5,202 999,7 36,5 34,964 0,528 1,651 1,548 32,017
4 6,364 999,7 36,234 34,803 0,641 1,752 1,649 36,587
5 7,61 999,7 35,815 34,471 0,575 1,846 1,743 40,999
6 93,231 999,7 35,255 33,978 0,903 1,971 1,865 45,809
7 10,15 999,7 34,818 33,579 0,98 2,039 1,931 48,08
8 11,173 999,7 34,167 32,974 1,059 2,106 1,996 50,271
9 12,775 999,7 33,255 32,181 1,179 2,214 2,108 53,13
10 15,474 999,7 31,62 30,723 1,352 2,399 2,298 56,362
11 17,237 999,7 30,631 29,844 1,457 2,515 2,418 57,951

Voltage percentage~I.O current percentage= 1.0 power percentage: 1.0


---------

test by:
Check by:Houru Test Date:2010.2.10
Huwei
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:4N6 Manufacturing No.:/
3
Rated flow·68(m /h) Rated head:54m Rated efficiency:61%
Initial data
Flow
Inlet Outlet rate(actual Water Motor
Speed Linevolt Line
ID pressure( pressure( measureme temperat power
(r/min) age(V) current(A)
kPa) MPa) ure("C) input(W)
nt) m3/h
1 -10 0,625 0 2991 11,9 394,8 23,45 10547
2 -10,5 0,623 19,8 2991 11,8 396,2 25,436 12255
3 -11,2 0,615 27,2 2989 11,8 395,8 26,447 13227
4 -12,6 0,599 35,2 2987 11,9 396,4 28,153 14517
5 -15,08 0,58 44,1 2985 11,9 396,1 29,997 15987
6 -17,64 0,561 51,4 2985 11,9 395,3 31,2 16949
7 -21,2 0,535 59,7 2984 11,9 396,2 32,586 17916
·. ·.) -23,52
8 0,516 65,1 2983 11,9 396,1 33,4 18498
9 -25,4 0,503 68,6 2982 11,8 395,9 33,562 18813
10 -28,2 0,482 73,8 2981 11,8 395,6 34,546 19350
11 -32,3 0,452 80,8 2980 11,8 395,5 35,351 19968
12 -37,6 0,409 88,8 2980 11,8 394,6 36,057 20509
13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871

Revaluationofdata Rated speed=2950(r/min)

Flow Head Pump input


Pump Pump
rate(con Density Actual Actual
ID Conver Output Conversi efficienc
version) (kg/ m3) measurem measur
SlOn (kW) on y
m3/h ent ement
1 0 999,48 65,464 63,681 0 9,038 8,671 0
2 19,529 999,48 65,347 63,567 3,542 10,635 10,204 33,135
3 26,845 999,48 64,634 62,958 4,788 11,555 11,108 41,439
4 34,765 999,48 63,191 61,635 6,058 12,786 12,316 47,383
5 43,583 999,48 61,571 60,136 7,395 14,199 13,706 52,081
6 50,797 999,48 59,958 58,561 8,394 15,13 14,604 55,478
7 59,02 999,48 57,755 56,446 9,391 16,068 15,525 58,443
8 64,38 999,48 56,115 54,881 9,95 16,634 16,088 59,815
9 67,864 999,48 55,024 53,85 10,281 16,94 16,401 59,815
10 73,033 999,48 53,236 52,135 10,701 17,463 16,924 60,687
11 79,987 999,48 50,694 49,679 11,156 18,065 17,525 61,275
12 87,906 999,48 46,974 46,033 11,361 18,592 18,036 61,755
13 91,668 999,48 45,049 44,146 11,351 18,945 18,378 59,972
Voltage percentage= 1.0 current percentage= 1.0
power percentage: 1.0
test by: Huwei Check by:Houru Test Date:2010.4.21

"----_y

Pump performance data


Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:4N6 Manufacturing No.:/
Rated head: 54m
Initial data
Outlet Water
Speed
lD (r/min)
I I
temperature( Linevoltage(V) Line current(A) Motor power input(W)
) rn "C)
0,625 2991 394, 10547
0,623 2991 396, 2255
0,615 27,2 2989 395. 3l~

0,599 35,2 2987 396,4 2: 14517


5 -15,08 0,58 44,1 2985 _11,2_ _396,1 29,997 15987
6 -17,64 51,4 2985 11,9 ·95, 31,2 16949
7 -21,2 2984 11,9 32,586 17916
-23,52 2983 33,4
2982 33,56
2981 34,54
0,452 2980 395,5 35,35
12 -37, 0,409 88,8 2980 11,8 394,6 36,057 20509
13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871

Revaluationofdata Rated speed=2950(r/min)

ID
Flow .
I rate( c~~~rs10n)
I
Density (kg/1-,--~==,.=----l
mJ) Actual
Pump
Output !Actual
1t power
Pump efficiency
lion (kW)
I I 0
19,529

.199 _lJ, 2,0


97 999,48 59,958 ls&,SRI___12.9±_ _15,13 14,604 55,478
7 59,02 999,48 57,755 I s6,446 I
9,391 I 58,443
8 64,38 999,48 56,1L ls4,881 59,815
9 67,864 999,48 55 53,85 59,815
73,033 999,48 53,231 1 s2,m 7.4f 60,687
II 79,987 999,48 50,694 149,6791 11,156 _18,065 17,525 61,275
12 87,906 999,48 46,974 I 46,033 I
11.361 18,592 18,036 61,755
13 91,668 999,48 45,049 144,1461 11,351 18,945 18,378 59,972

!voltage percentage=l.O current percentage= 1. 0 power percentage: 1.0

Test
test by: Check
Date:2010.4.2
Huwei by:Houru
I
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
o.:/
Rated_ Rated Rated,
Initial data
Flow
Inlet I Outlet rate(actual Speed Water
Linevoltage(V) Line current(A)
Motor power
ID pressure(kPa) pressure(M
measurement) (r/min) temperature("C) input(W)
Pa)
I 0,625
2
-10
-10.5
-11,2
I 0,623
0,615
_____!&_
21
2991
2991
2989
11,9

1
394,s
396.2
-"5,8
-
1

1
23,45
25,436
26,447
I
1 10547
12255
13227
I
-12,6 I o,599 35, 2987 11,9 396,4 I 28,153 1 J4517
-15,08 I 0,58 44, 2985 1 396,1 --~1 29,997 I 15987
, 17,§4__j___Q,lli_ 51,4 2985 1 395,3 I 31,2 I 16949
7 -21,2 I o,535 59,' l4 11,9 396,2 1 32,586 1 17916
8 -23,52 I 0,516 65 11,9 396,1 I 33.4 I 18498
9 -25,4 I 0,503 6! 1 395,9 I 33,562 1 18813
10 ~ -2s,2 1 o,4s2 ~8 1 395,6 I 34,546 I 19350
11 -32,3 I o,452 80,: 2980 11,8 395,5 1 35,351 L 19968
12
13
-37,6
-40,1
I 0,409
0,38'
~
92
2980
2980
__l!&_
11,9
394,6
395,4
I 36.057
36,632
I 20509
2087!
I
Revaluationofdata Rated speed=29SO(r/min)
Pump
ID Pump efficiency
(kW) Actual measurement
1 o 9,o3s s,671 I o
19,529 I 999,48 I 65,347 I 63.567 I 3,542 I 10,635 I 10,204 ~I 33,135
3 1 26,845 1 992,48~ _ _I_____M,04 1 62,958 1 4,788 __1 11,555 1 11,1os 1 41,439
4 I 34,765 I 999,48 I 63,191 I 61,635 I 6,o5s I 12,786 I 12,316 I 47,383
5 7,395 14,199 13,706 52,081
6 8,394 15,13_ 14,604 55,478
7 59,02 999,48 57,755~~~ 56,446 9,391 16,068 15,525 58
1 s 64,38 999,48 56,115 54,881 9,95 16,634 16,088 59,o" 1
I 9 67,864 999,48 55,024 53,85 10,281 16,94 16,401 59"" I
73,033 I 999,48 I 53,236 I 52,135 I 10.101 I 17,463 I 16,924 I 6o,6s7
79,987 11,156 18,065 17,525 61,275
87,906 11,361 18,592 18,036 61,755
13 91,668 1 999,48 1 45,049 1 44,146 1 11,351 1 18,945 1 18,378 1 59,912~

!voltage percentage=l.O current percentage"" 1. 0 power percentage: 1.0


test by: Check
Test Date:2010.4.21
Huwei by:Houru
\
. )
I~~%\: E!JJtJB[!i:s!E. PLTU 2 Papua2 ~14~%\: :71-%1*
*lOMW :kfJ It! I~ Parts:
Project:
00 -'%: SOOHBS
Drawing No:
fJt-J.ttJJ!J:: HT250Ni2 W:JE1/J\f!E 00~
Material: Evaluation in accordance with:
¥tf!Ellifl: (Mpa) f;f~ ll1 i'iiJ (Min)
~14~-'%: -u\~§:j!f:*
Standard pressure
Part No.: Lasting time(Min) Test result
(Mpa)

8820001 0.45Mpa ~in ift-1}


111 $n .
8820002 0.45Mpa mm if~
">¢

-u\~:1'§-: :l>"V p 1'&~:1'§-: t !%)~


'Tested by: Checked by:
BAA: _1_
BAA: 2--"'W.l- ·> 2,-bM:>. ,7
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Date: Date: " ..
-.- . :·~ '\:.
: ,· ·,-
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'' B1!JJ:qoJt, ' ~~

Examined by: TIANJIHUA D 't ·'f ~ ,'\J,"}



\~
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J.k
I~~~: 6/l./Jtftill!f.illZ. PLTU 2 Papua2 $'1tf:~~: 5'Ht1*
*lOMW ;}(}Jl'@FI~ Parts:
Project:
00%: SOOHBS
Drawing No:
i't>PH1.!.9t: HT250Ni2
Material: Evaluation in accordance with:
f/J\f!EttJJ: (Mpa)
~1tf:~%: *~HtfilJ(Min) l.i\~t;!i:ll":
. \ Standard pressure
Part No.: Lasting time(Min) Test result
(Mpa)

8820003 0.45Mpa 5min

8820004 0.45Mpa 5min

-1

l.il:~*'
Tested by:
L_, ~~*'A~
Checked by:

B:l!ll: l/fl/17. &. ( B:l!ll: ;yo /1>. t. 7


Date:

Examined by: TIANJIHUA

cc
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-- ,

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---- -·---· .·- ----------

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I -· - ---- - -- ... ----- -- ------ '------ . ----- .

11; 0.221 2205.0 992 14.9 6233.1 23.571 192796


-· ------------- -------- ---- ·-

112 0.198 2339.0 992 14.9 6202.5 23.359 189963


1--· ·----- -------- --- . . ..

113 0.168 2503.0 992 14.9 6145.7 23.116 185936

¥R-~:Jr.ii 4fj)iJE¥f:i! =990 ( r/min )


¥J.i:!l!: (~:j.'j:) w /if. 1n ;!¥ (m) *'iitr:±lJ}J$ *'iitrAJJJ$ (kW) * i& ¥'


ID
(m /h)

289.538
3
(kgim )

999.0
3
3);

42.062
iY!~ ~

41.64
(kW)

33.321
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125.263
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123.384
~
• (%)

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... 1.. -·· - ····- -------- ----·· 1-·· . - --~

2 537.827 999.0 40.348 40.024 59.313 132.747 131.15 44.682


.. I ··-··· -- ....
3 821.511 999.0 37.939 37.71 85.103 144.412 143.108 58.931
----- - - - · · - - ~----~------ 1-----··-- ------ ·- ..

4 1060.786 999.0 36.455 36.235 105.591 153.207 151.823 68.92


-- -- ---- - -- - ---- _ ...... - --- ----- - - - -------- I· .. . -

5 1249.214 999.0 34.255 34.048 116.843 162.185 160.719 72.043


-· ··- - - - - ·---------- . -----------· -- - -·-· ·----- --- ·-
6 1502.964 999.0 32.693 32.562 134.034 170.687 169.657 78.526
... --- ......- - -- ... --- - ... f-···-· -- ....

17 1683.599 999.0 32.038 31.909 147.134 176.342 175.278 83.437


--- - ·---
18 1803.357 999.0 31.162 31.037 153.293 179.932 178.846 85.195
I - . ·----. ----- ·----- --- ·------···-

9 1928.105 999.0 28.965 28.849 152.341 180.339 179.25 84.475


--- .... - C-. -- -------- - -· -· ·--
110 2068.821 999.0 26.982 26.874 152.268 181.228 180.134 84.02
- - -- ------- ---- ·- ...... 1-- ---- . - - --.-· - - ---- ../
111 2200.554 999.0 24.897 2~ •• - 179.919 178.833 83.064
1/l ~~u
-- - -

'~t~~~~;~~
. . --- ... -- -- .. .. ... - - --· -----

112 2334.284 999.0 22.612 177.216 176.146 81.247


- --- - --·-···--

. 19.632 1... ~. .
13 2497.954 999.0 173.377 172.33 77.157

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'
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----------QUALITY----PLAN ··-~------------

Contract No. . I
Component Name I WATER PUMP
BOILER FEED
Project PLTU2PAPUA2x I Testing
Job Name . 10 MW PROJECT
- -- - - Time
No. {UNit I) --- i..... . -- - -- - -- . --·· -
' - .
SDBP Contractor Owner Tentative
Inspection!
No. Controlled Verifying PTPLN testing
Test Item QC QA MBM
Persero time

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Contractor Employer Customer

Signature

Date
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-14.5 7.04 39.129 2983.0 11.9 389.6 254.448 154270
-17.2 6.78 46.866 2981.0 11.9 389.0 283.051 171421
-20.0 6.53 53.571 2979.0 11.9 389.4 295.310 180390
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24.07 999.48 740.173 722.917 49.1 129.05 124.564 38.047
31.554 999.48 735.237 719.059 63.893 139.987 135.392 45.642
38.696 999.48 720.128 704.283 76.745 145.634 140.8'54 52.697
46.379 999.48 693.947 679.589 88.578 162.091 157.087 54.647
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8 56.91 999.48 651.668 639.042 102.0 179.166 173.984 56.931
9 60.239 999.48 634.523 623.066 105.056 184.43 179.457 56.963

11 65.378 999.48 607.312 596.346 109.129 185.64 180.635 58.785


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PLN (Persero) Pusat


IlL~~ENJINIRING
PLN Doc.No. 1

WATER TREATMENT
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

MODERN BOUSTEAD MAXITHERM

ll' CONSORTIUM
Contract No. 454.PJ/041/DIR/2008

Consultant :

~
KETIRA ENGINEERING HANDAN SIDDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD ~ST

Signature Dated Project: Stage:


Prepared PLTU2, Papua Preliminary
Checked 2xlOMW
Reviewed Jayapura Rev.
Approved Doc.No. MBMC-ITP-11-08 0
---~-------
,---c·-·-
~---S.l':actory test report 1
I ~ha_ndong Guoxin Water Treatment CO.,Ltd
.. -·~--'-'---'-----·- ----
I_·_
I
Large Chemical Co., Ltd. Zibo East
Ion exchange resin inspection reports
SDG/P-18--22

Name 201*7MB Product lot number Composite samples


Quantity Inspection date
Place of origin Zibo East largest shares Test Project All items
Test items . Test results
Water content 46.90%
The quality of the whole exchange capacity --mmol/g
Volume exchange capacity 1.39mmol/mL
Exchange capacity of strong-type group 3.70mmol/g
Wet, as the density 0.7lg/mL
Wet true density 1.08 g/mL
Sphere rate after abrasion 95%
t· Transition expansion
0.40-0.90mm
--%
97%
' Granularity%
mm %
Exterio Light yellow transparent spherical particles

Determine With the power, petrochemical standard


Laboratory
Person in charge MaWenxiu Inspection 05 Auditor Inspection 04
Technician .

Large Chemical Co., Ltd. Zibo East


Ion exchange resin inspection reports
SDG/P-18--22
Name 001*7MB Product lot number Composite samples
Quantity Inspection date
Place of origin Zibo East largest shares · Test Project All items
Test items Test results
Water content 49.40%
The quality of the whole exchange capacity 4.54mmollg
Volume exchange capacity 1.88mmol!mL
Exchange capacity of strong-type group --mmol/g
Wet, as the density 0.82g/mL
Wet true density 1.27g/mL
Sphere rate after abrasion 95%
Transition expansion --%
0.40-0.90mm 97%
Granularity %
mm %
Exterio Light yellow transparent spherical particles
I
Determine· With the power, petrochemical standard
Person in charge MaWenxiu Laboratory Inspection 05 Auditor Inspection 04
Technician
·Test Report
Product Information· Report No·.. 0908-093
Product code EDR24-2400-386 Product type Twistless roving
Production May 28, 2009-June 3, 2009 Inspection date July 25, 2009
date June 14, 2009-June 16,2009
July 5, 2009-July 10, 2009
July 12, 2009-July 13, 2009
July 23, 2009-July 24, 2009
Grade Superior quality Quantity 25294kg
Product name Alkali-free direct twistless Glass type E
roving
Client Dezhou Yatai Group Co., Ltd.
Manufacturer JUSHI GROUP CHENGDU CO., LTD.
Test results
NO. Items Standards Results Test methods .
1 Appearance White, without White, without I
stain stain
2 Combustible matter 0.55±0.15 0.60 GB/T
content% 9914.2-2001
3 Moisture content, ;::;;o.1o O.o7 GB/T
% -
9914.1-2001
4 Tensile strength, =:: 0.40 0.47 GB/T
N/tex 7690.3-2001 .
5 Linear density, tex 2400±120 2397.50 GB/T
7690.1-2001
)
Conclusion We hereby certifY that this batch of products ·are in
conformity with requirements of quality standards
according to above test results.

Test conditions Ambient 30'C Relative 60%

Chen Checker
Responsible LiXiangbin Issue date July 25, 2009

.'-C.
Unsaturated polyester resin quality guarantee
Resin grade: lB Production date: Feb.
2010
Item Unit Actual Test index Technical
measurement index
index
Appearance Light yellow, GB/T8237-2005 Light yellow,

·i
Pa·S 0.5 GB/T7193.1 0.5~1.2 -~
min !Ill-
" "
GB/T7193.6 8~20
:~
··~
h

Purchase kg

Purchase unit
Note: store in a cool place with temperature below 25 'C and the guarantee period is
three months.

Shandong Rixin
Composite
Material Co., ·
Ltd.

Mar. 1, 2010

.';
.

Product name Glass fiber cloth 04"


T1 I
Inspected unit Shandong Rixin Composite Inspection Delivery inspection
Material Co., Ltd. type
The same as above :grade
Sampling site Finished product warehouse of Sampling Mar. I, 2010
the date .

Sampling 2 meters Sampler CuiXiuhong


number
Sampling I thousand meters Sampling I Random

c.
method
GBIT1837(-2001) Production Mar. I, 2010
date
results
~
. ·\
No. Inspection Unit Standard Inspection Single item
item clauses and results judgment
..
·1·····.
"~
I Width em 90±1.0 90.8
'
2 Content of % 11.6-12.4 11.7 Qualified .
alkali metal
oxide
3 Combustible % 0.40-0.80 0.64 Qualified
matter
content
4 Moisture % ;§0.20 0.18 Qualified·
content
5 Mass per g!m2 300±24.0 314 Qualified
unit area
6 Tensile N/50mm Radial>; 1500 1520 OnoHfiPn

breaking Latitudinal 1450 Qualified


>J400
Blank below

Inspection This product is inspected according to GB/Tl83'0-2001 and inspected items are
conclusion qualified.
Date of issue: Mar. 1, 2010
1> "f' means this column has no content.
Checked by: Tan Guanghui Chief inspector: Wang Honglian
Shandong Rixin
Composite Material
Co., Ltd.
Special seal for quality
· inspection
Taishan Fiberglass Inc.

Quality Inspection Sheet


1308-410 No. of quality inspection sheet:
090611001001036431
Product Ordinary Batch (ton) 97.32 Product A
name stitch grade
knitting felt .

Product Sample Production Sept. 24,


batch No. number date· 2009
(roll)
Specification EMK450-250
&model .

\ Test results of physical and chemical properties


Test item Standards Standard value Average value
Moisture content % GB/T9914.1-2001 ;§0.20 0.08.
Combustible matter GB/T9914.2-2001 1.0-7.0 2.77
content%
Mass per unit area GB/T9914.3-2001 450±31.5 445.38
g/m2
.
Coefficient of GB/T9914.3-2001 ;;; 6.0 2.20
variation of mass
per unit area%
Penetration rate % GB/T17470 ;§90 25.25
appendix A

Appearance quality: see regulations of Q/09TTG005-2005. This product is qualified

Conclusion:
This product conforms to requirements of Q/09TTG005-2005 standard. Qualified.

Taishan Fiberglass
Inc.
Quality assurance
department

Inspector: Liu Wanli


Date of inspection: Sept. 26, 2009 Date of examination: Sept. 26, 2009
JIANGYIN QIANJIN CHEMICAL CO., LTD.

Product Quality Certificate

Product Methyl ethyl ketone Specification 300


name peroxide &model
Executive Enterprise standard Total 2T
standard amount of
. products
Product 0265
batch No.
Date of Sept. 25, 2009
manufacture
Performance parameters
Inspection Unit Executive Standard Test value Remarks
index standard No. value
Appearance Q/320281YAQ Colorless Colorless
06-2004 transparent transparent
liquid liquid
Active % Q/320281YAQ 9.0±0.2 9.05
oxygen 06-2004
content

I
.
·~

.
.
Conclusion:
\ .
/
'
This product is qualified upon inspection.

.,-,,,.,, "'·
Jiangyin Qianjin ,., :;~/0.
Seal of the company· Chemical Co., Ltd. Lab supervisor:
Quality Inspection
Department

Tel: 0510-86651558-8019 Web: http://www.dickchem.com.cn


JIANGYIN QIANJIN CHEMICAL CO., LTD.

Product Quality Certificate

Product Specification T-8A


name &model
Executive Enterprise standard Total IT
standard amount of
products
Product 0438
batch No.
Date of Sept. 13, 2009
manufacture
Performance parameters
Inspection Unit Executive Standard Test value Remarks
index standard No. value
Appearance Q/320281YAQ Purple clear Purple clear
04-2006 liquid liquid
Gel time min Q/320281YAQ ;;i8 4min30s
(25°C) 04-2006

<
Conclusion:

This product is qualified upon inspection ..

Seal of the company: Lab supervisor:


Jiangyin Qianjin
Chemical Co., Ltd.
( Quality Inspection
Department

Tel: 0510-86651558-8019 Web: http://www.dickchem.com.cn


Test results
(2007) SJFGC-JC0486 Page 2 of 2
Technical requirements Test results
Serial Single
number
Test Project Unit Sample Determine The number of judge
Standard value Measured
size the arraY oualified
Tube inside and
outside surface
should be smooth,
no scratches,
dents, showing
1 : Exterior effects of Meet 8 Qualified
impurities and
other requirements
of this part of
the surface
defects.
Tube color ACl
consultation by 8
Re2
2 the supply and ·Meet
Color 8 Qualified
demand sideS,
.
color should be
uniform
The average
mm llO. 1-llO. 4 110. 1-110. 2 8 Qualified
diame_ter
Wall
mm 6.6-7.6 6.8- 7.1 8 Qualified
3 Size thickness
The average
thickness mm 0- +0. 9 0.3- 0.4 8 Qualified
deviation
4 Density kg/m' 1350-1460 1421 Qualified
Vicat softening
5 "C ~80 83 Qualified
temperature .

Longitudinal
6 shrinkage rate <;;5 3 Qualified
150"C lh
Methylene
chloride Surface changes are not .inferior to
7 Meet Qualified
immersion test 4N
(15 ·c 15min)
Drop weight
8 impact test (0 <;;5 L5 Qualified
"C) TIR%
Temperature
of 20 "C
Time lh
No break, no leakage No break, no leakage Qualified
Central
Stress
Hydra
38MPa
9 ulic
Test Temperature
of 20 ·c
Time lOOh No break, no leakage Qualified
No break, no leakage
Central
Stress
30MPa
Pump Performance Test
Product ld 40WFB-A inlet diameter 40.0 (mm) Table _potentiometer 0.90 (m)

Approved
item No. 100304 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd. .

Measured data Conversion to the rated speed


Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift . power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
1 -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
\ 4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.03 .
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46. 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
11 -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00

ll(a.}..l!&('l i!'O.W>
50 1
45
40 II>""~
..... 1
1
~
' ~ .........:
~
.• 1
30
25
ao
..,. .
A"
'
1
• 0
I 0
15 --""····-
10 •
/ ~
-...~"""
.
0
l5 --~ 0
0
t 0
0 10

Provision point Flow=7.50 (m' /h) Head=12.00 (m) Pump efticiency=45.00 (%)
3
Measured points Flow=8.07 (m /h) Head=13.01 (m) Pump efticiency=44.67 (%) Unit efticiency=21.45 (%)
Determine 2 Q= -.2625 (m /h) 3
Q= +.6(m /h)
3
H= +.46(m)
Audit: Test review: Testing personnel:.
Pump Performance Test
.

Product ld 40FSB-20L inlet diaineter 40.0(mm) Table potentiometer 0.90 (m)

Approved
item No. 100301 Outlet diameter 32.0 (mm) March !5, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power . efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 2982 1.78 1.80 10.49 0.4 13.35. 3.35
3 -0.0483 10.5400 2.52 2982 !.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
i
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 ·. 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
11 -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93

\
I

Provision point Flow=6.00 (m' /h) Head=9.00 (m) Pump efficiency=42.00 (%)
Measured points Flow=6.28 (m' /h) Head=9.50 (m} Pump efficiency=42.08 (%) Unit efficiency=14.01 (%)
Determine 2 Q= -.21 (m' /h) Q= +.48(m' /h) H= +.45 (m)
Audit: Test review: Testing personnel:
Pump Performance Test '1

Product ld 40WFB-A inlet diaineter 40.0(mm) Table potentiometer 0.90(m).

Approved
item No. 100303 Outlet diameter 32.0 (mm) March 15, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production uoit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift .
power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
1 -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
\ 4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 .
10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53. 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.Q3
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
11 -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 .0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00

Provision point Flow=7.50 (m' /h) Head=12.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=13.01 (m) Pump efficiency=44.67 (%) Unit efficiency=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6 (m' /h) H= +.6. (m)
Audit: Test review: Testiog personnel:
Quality Certificate .

I
/

Shanghai Valve Idea of Inner

.\
.. I
Address: Simon Road 177, Shanghai

Phone:021-56629911

Fax:021-56631223

Zip Code:200070
Product Name: Pneumatic rubber lined diaphragm valve
. Product Type:G6B41J-6-XF
Nominal Path: 50, 65
Number of products:
Nominal pressure: 0.6

_,
I
i

Strength test: 0.9Mpa Test time: 60S


Seal test: 0.66Mpa Test time: ISS

After testing this product, materials, machining·accuracy,


connecting dimensions, performance, product standards and
,
1
testing all in compliance with the contract, the products and
qualified in the factory, I hereby certify that.

Shanghai Valve Idea of Inner Examiner:


(Test seal)

Date: March 10, 2010


Inspection Report

Report No.:RP10020231P567~1

"

··t·.•
. . ···.i
~.

'
;;.:;

'
Product Name: Pneumatic butterfly valve
Test category: Factory inspection

· Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division .,


-.~

March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

Inspection Report
Report No.:RP10020231P567-1 Page 1 of2

Product Name Pneumatic butterfly valve Specification No. RPD821-10 DNSO

Inspected unit Assembly shop Test category Factory inspection


.

Workshop Metal1 Sample grade Qualified

Sampling locations Assembly shop Sampling Date March 17,2010


.

Quality Control
Number of samples 1 set Sampling by
Department

Test basis JBff9092-1999 Test Project The following nine

The sample under JBff9002-1999 "valve inspection and testing" of the


relevant provisions of the following nine. testing,· all projects meet the
Test Conclusion requirements, qualified conclusions of this inspection•
.i
Quality Control Department

March 17, 2010

Medium: water Body: Ductile Iron Disc: aluminum bronze Seat:


Notes
EPDM On the wafer With double acting pneumatic actuator

Lord Frederick: General review: Approval: Xiao Li


D>:IUP10020231P567-1

Test data

2 pages Page 1

The actual
Test Project Standard re.quirements Conclusion
measurement
'
Test pressure 1.5dmes nominal pressure 2.4MPa

Shell strength test 5min Smin Qualified

t
Holding time .
·.-."··.·"!.···

Requirements No leaks no damage No leaks no·da~age .;


--.<
'
Test pressure l.ltilites nominitl pressure l.75MPa
'
Stuffing and other
Holding time Smin 5min Qualified
joints sealing tests

Requirements No leaks no damage No leaks no damage


.

Rated stroke deviation 90°


According to enterprise
Requirements Qualified·
standards
Leakage Test Qualified

Basic error ±1.5% Qualified

Technical requirements Backlash 1.5% Qualified Qualified


.

Dead 0.6% Qualified

Opening and closing a flexible, non-jamming


Assembly quality Meet the requirements Qualified
phenomenon, reliable connection
Factory name, product name, model, specification,
Logo, packaging Meet the requirements Qualified
certification, body marks and other requirements .

Connection size Required Meet the requirements Qualified

1, shell strength test mediUm is water

Test shows
2, air chamber seal test medium is compressed air
Inspection Report

Report No.:RP10020231P567~6

~I

Product Name: Pneumatic butterfly valve


Test category: Factory inspection

Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

Inspection Report.
Report No.:RP10020231P567-6 Page 1 of2

Product Name Pneumatic butterfly valve Specification No. RPD671X-16 DN40

Inspected unit Assembly shop Test category Factory inspection

Workshop Metal1 Sample grade Qualified


.
\
I

Sampling locations Assembly shop Sampling Date .


March 17,2010

Quality Control
Number of samples 2 set Sampling by
Department

Test basis JBff9092-1999 Test Project The followingnine

The sample under JBff9002-1999 "valve inspection and testing" of the


) relevant provisions of the following nine testing, all projects meet the
Test Conclusion requirements, qualified conclusions ofthis inspection.

Quality Control Department

March 17,2010

Medium: water Body: Ductile Iron Disc: aluminum bronze Seat:


Notes
EPDM On the wafer With double acting pneumatic actuator

Lord Frederick: General review: Approval: Xiao Li


ID: RP10020131P567-6 %

Test data

2 pages Pagel

The actual
Test Project Standard requirements Conclusion
measurenient
'I
Test pressure l.Stimes nominal pressure 2.4MPa

Shell strength test Holding time Smin Smin Qualified

Requirements No leaks no damage No leaks no damage

Test pressure l.~times nominal pressure 1.75MPa


.•
Stuffing and other joints
Holding time Smin Smin Qualified
. sealing tests

Requirements No leaks no damage ~o leaks no damage

Rated stroke deviation 90"


According to enterprise ·
Requirements Qualified
standards
Leakage Test Qualified

Basic error ±1.5% Qualified

Technical requirements Backlash 1.5% Qualified Qualified

Dead 0.6% Qualified


.

Opening and closing·a flexible, non-jamming


Assembly quality Meet the requirements Qualified
1 phenomenon, reliable connection
'
Factory name, product name, model, specification,
Logo, packaging Meet the requirements Qualified
certification, body marks and other requirements

Connection size Required Meet the re9uirements Qualified

1, shell strength test medium is water

Test shows
2, air chamber seal test medium is compressed air
$ffiiiJiY: RP10020231P567-6
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.
PRODUCTION TEST REPORT

* ~ % Pump Type MC50-220B/7

1!5tl JJI % Serial No. 100286

1-J.\Ml:BM Test Date 04-29-2010

il ffiJ.% Bargain Code 2010-6001

'§§ Prepared By

t~ Revised By

fit Approved By

Sulzer(Dalian) Pumps & Compressors Ltd.


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PRODUCTION TEST REPORT

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Test of Fundamental Charateristic

No.
~ ia!: :rlii § ~-btiit~l
Test Items Test Results
1 I J!::f C~f) ft~~~E!!Jl/3. <~!l@:) -----c~
Insulation resistance of stator(rotor)winding at cool state(M Q) I ) j-v
lt m-~~~~1ft_-~ -1ft 2 Jl::f (~f) ft~'f:f:tli<il~~_g_ CW,:~)
Arerage line resistance of stator(rotor)windL'lg at cool state( Q)
I ..,
I _-U' I I
p.
6
· · Motor test report ~!f; EE\t1E ( ;ti::J;fq)
3 4--.::, 1/
No-load current(A) !{f.-
-ml~ 4
~!f;m~ <ffG)
No-load loss(Vv') -.L )~f{
Type: ~/,,,-1~~.,-~/VV -_- _- c 1
~li:~EE~mt: ~Jlof'i!l:li:kl e ~ fj() ~:!¥.­
r 5
short-Circuit current(when stator voltage is 100 V)A {(g
~~ 6
ii!i~m~ <a%';
Short-circuit loss,_'W) }o31t
dtl--3.? -'M<W!r.l-n.II>d"<'.l>. '13 3 r ""')
No:
i- .,
lidffi~ '
lli."""""' ' '"""'& Ei!.J:k·"""""
"''"'""' . H'FT
-~~-y
1.
7 I~h~rt
""-"""''-'I
time high voltage test(1.3 times of rated voltage for
. )
-; ~
· .>mm) . Lfl.LM! ~~J
I I J!::-TX>J:!t!!i:!5~Wift <2 ffi~Jl::J!::fE!lffi+JO "'"'..w.l;_~ ~~'T":J'v" 1
I 8 Test of insulation of stator winding \~~W~~~~~d ~ 1').,
/ _ statorvoltage+IOOOv)lmin $}~':~(!-:>\,~'i•i···i!:):,_;:;r"'s"; · / '1..-19 ~1/.J..t..i
'~ 'j #ttl#
~ . -'.~~~~~~¥~''• ,~,._-,,. ---~:.}~~~~ .-. . .
~#& · rt_;_ , -~
__,,];ft _ ,, ''" ,_ .··-.. ·' B :M:
~ : ..v ' ~
/f 't /~ r..--::r c4JJJ~' -·· '· ,._ ':· .'"· ·.P Me
lw.
··a /¥ 1 ~ -~ ~ ~~·'.1 -.: · . ~·~::·~ ~' . "-;~~~- ~
'~-~-,
" "'~ -r,:t·•<~
1 i iJ ·\~1.:.-...·-·),V
j\\
.... '·""-"'llfP.$
-'fiM'" Jo_ (o- I"

'~~_,/'

.±~t#tt~m~

Test of Fundamental Charateristic

No.
ru lit Jlif ~"~ l!!iiiit~*
Test Items Test Results
~r <~f) ~~i!(Sf~~ffi UfltJX)
·Insulation resistance of stator(rotor)winding at cool state(M Q) )j0
~r<~f)~~f~~~mc~~)
ttm-~~~M*~• 2 ,.
Arerage line resistance ofstator(rotor)winding at cool state( Q) ·

Motor test report


1
3 I· ~\l&fl'l~'li:
, No-load current(A)
<:tcliD
. v ( ~-
r-~ ~~:fiil~ (D[;)
ml% 4
I No-load loss(W)
Type:
k~u,_- [q_o /vi' L·· V11 s I ~.E~ f'i!.ilrE c~ ~ r ll!.ffi/\J ie 1& 1*:) :t;;~·
r-·
Short-Circuit_current(when
m~:fiil~ <K!J\f >
~%
I 6 Short-circuit loss(W)
No: oiJ:v~-v I
Ji.E~Ilt7t.ffi1Jf;Mft C1.3f1Nl)Ji;i::ll!ffiM'M; 3 ?fi'J')
. 7 . Short time high voltage test(l.3 times of rated voltage for
3min) · · .
I )E'fMfi!!~!R:1-'i\!Jft C2-ffi'Wl~~r4:U'E+lOOOv) I ?t~
'
I8 Test of insulation of stator winding to earth(2 times of rated
stator voltage+ 1OOOv) 1min ~fp'~~;~ .
. t~' ~;-;;,~:,·£~; -!<~' ::~);:;~~?01~\.
Iii\~:' );~-~ J;jif*~~>-~~{--·""''·"' .., ..;-_~--~- :
"""'/. ·v.'\:j.~' '._, . ···:-· ; I . ,,.~ : .
A I
71: /V; Y. I' . rkckJ ~( w,::, · . . -~ ~ (.L) ·;·
:,;;;~--"' ··- ';,;·;/': :
ftlW.-
- ··' ... ·. . . .
•,,i$•fi/lii·' > .,. / .
.;~g!~~V)·~J~.---"·-~·.

------~
.±~*ftt~tt

Test of Fundamental Charateristic


I
I
I ' jg 13\ ~ § ' ~13\!11*
I No. 1

1 j .<E-T ($1{-'f')
;t~~!&<!:l.il!l O~i!J:)
Test Items
I Test Results

i L'!Subiion resislance of stl!IOr(rotor)winding at cool state(M Q) ) j-0


rt milt --~ J& 1m fill~ • 2 i A::t= <$td) *~'f~f£Ei!J>il c~)
I
Arerage line re.-islance of stator(roror)winding at cool state( Q)
I
I . .;~\
Motor test report I~ ~~~« (j::~)
I

-
No--load current(A) NV
---~-i% 4
:i:~~ OD
No-load loss(W)
. Type: bM'"lbrwl:w . 5 I ~~!lim C3.1Erlillli:;9--Lu_.~) 3<::~t-' ·
I IShort---Circuit c.rurent{v.ilen 'stator voltage is 100 V)A
~-i% 1--;J ~"~ (][~)
/ i Short-circuit loss(W)
o(r\Akc;:>
No: I -~ ~~l!t7tfu~ cu ffiftihio "'!..!tJ#1ii 3 7H<P) ._ .
.I
I

1'
7 I. Short time high voltage test(1.3 times of rated
I1 .:>mm
• .)
voltage for
.
I
.lE-T~:!&~~~ (2 ffilllli.iE.iE-TI4:lffi+l000v) 1 ?t-flf ,
8 i Test of insulation of stat~r winding ~~,~t~f{~fJ:ra~~-~,,
I stator volt~ae+
-:::>
1OOOv) 1min ~
J ·(>"-:-..~):::··~~, ,~;.~- ~f; f?
.. ,,- ·' .,,_,,.,..
,._>_~~~~:-:1.?
--~-
-~ / -11
,..~••. _ / \:1)\\\lj' .'i\,> ',: .. -.

~
' , r-~-~;-y·
~~:. ~~!;? '--'_. ,._ _ .· - - _- ,;H_1m.
_,.;:.Ji' .J I (
-tf;.1r:tL bt / ~ l -':-
"/.--·
·1t-:::)J;_.
): .·N4{&.tf t-~·-
•:.
__ ' .. ,'-··,
~;;
··ll·~·r~ •
_,, ...J(~
-.·~--"'· .
~ •
.n
'-..:/ (),

~/
3=:~tffttmnbt

Test of Fundamental Charateristic


~ i>!; Jli! § .$i>!:#i*J .
No.
Test Items Test Results
~'f C$tff) iH.<~~tl!!ill Of>@:)
Insulation resiS"tlmce of stator(rotor)winding at cool state(M Q) )d-o
~--m ~--~ ~& ~ m-.-~ JP. 2 ~T C$tff) lt$"¥±\l~!€!~Ji Ctikill\!) I .. 9
Arerage line resistance of stator(rotor)windLng at cool state( Q) I . ·D" [ / )
Motor test report :i:t~t ~t?Jn c'!i::m) I
£9-0 v
3
· .I N<r-load current(A) )
---~~
4 ' :i:t~t=m~ oD
NO'-load loss(W)
Type: kM1.-/ [R'-91"( ;J,~1V
~--____, 5
J::iilf!flt~ ( ~~-Tlt&::kl I, ~-t~t ) '!i: J¥o,·
Sbort-----Circuit curi-ent(when stator voltage is I 00 V)A
~~ 6
;~iii~:m~ or:!flf)

No: OWv~{
·Short-circuit loss{W)
;liiilf!f!M":fl-llii;t~ ( 13 ffiWi~li!&M'~ 3 ?f#)
Jo<f
· 7 I Short time hlgh voltage test( 1.3 times of rated voltage for

/ I~'fJ(if:l:!f!~~'IMZ (2 ffiW!~~-Tli!.lli+IOOOv) I ?t~ · I (Vll/~~i.iliji~


. 3min)
'7 ~
__- - .

. 8 / Test of insulation of sra:or winding to earth(2 times: of-~ted


I
statorv~ltage+lOOOv)lmm .:~'-;··Qif .,C:':•,t\ ~<«4j;e
,.-
_ · . , 'vi
J<.h · ~; ir -,·. ;;o •l<ct"-1#1=!
'=l'- i1L>.
'\'.1-\:<illl.: 1;--\ ·...-;;<
t> •.•--;,,_ (,',
. ·:v.....!Y,;_)(,,:.:;S>\P•, _ '_·-_'·it')~·
Ja· .A(:.-·I':!f

1etfe/ . 7
w\1•'· ·. · ~ · :
· r /\
. ,,;X>'j ..... '. ·:·"; i 1·'.
"' I.
..,;;. .. <:.: ; ; J.-:3 I() - I
. . .. "i~fl;;~~~!}~~'- <,./
"---/
PRODUCTION TEST REPORT

-* ~ -% Pump Type MC50-220B/7

~U :@ Ji:} Serial No. 100286

il\~B1A Test Date 04-29-2010

tr 1PJ -% Bargain Code 2010-6001

.· \
~ '§] Prepared By
)
'ijr 1* Revised By

:ftt flt Approved By

Suizer(Dalian) Pumps & Compressors Ltd.


i 'Serial No.
..------
100286
I . *.M.-';J-
Dalian Sulzer ~ MCS0-2208/7
\_~~ype
Page:1 of 1 \ Performance Data Sheet i X1f[·8-
iWork Loc.
~-~~--c,-l'--
@ij£ ·~ m J ~jjjy;E!;t'jjl[ \ ·--~'M; EJ WJ i.. lcj-'ffi]lj£11
!Jilj[J&J!Ii """' 56 m3/h 2980 rpm 04-29-2010 ,! 220 mm
Qsp \ Nsp j_ Test Date: __..lm;c:p,.'::D"iO'a-'-1+-j- - - - - - - 1
Pres. Data ®i>EHJ>i:r¥ 410 m I®i>EVJ'i'j 89.32 kW •w>E>&$ i 70% :tJ·!;C][j£2 218 mm
sp i Psp I Esp Imp. Dia 2
ill:i: !;t';t .A.!:lffi;IJ jtlll'llli;i:J TmJ&'i!.IJll. 'i!.JJJ$ i;(:l£7J(W,:I,A!:l"""'i ti::l'li'li~ f..'6',:;1<':o;i;,:i.= t - - - - - - - 1
i!Mnit 1 80 mm
Speed ··--~~__j__~- ___Motor M.~o~~~- W.Temp i Z1 i Z2 i Entry
Method .
Flux
'i!.l<i
Flectroma
!;t';tjj(
Tw1st
lllif.Jii'
Mana M.
110kW Powermeter1~-~:~-r-~-~-
! ~
·r!
..SOD;:::a+-------1
om '11\D'lif.f£ 50mm
- ___ . ; Exit Dia
~%;19( J'l .!jl.{!;:lff·"} I
i 2 3 4 . 5 ! 6
r--::
. 7
:-=:.:..:::..:=+---.-----1
. 8 9 10
Test Items Unit\No. ~ nd I
··
r/min 2980 2980 2980
....-L"'
2980 '
l.. '
2980 I
'
1
~~T~es~t~S~p~e~ed~-~-------+---~----~--~ 1

J-:1iJ!>EWilKT1J[t1i:i:
. .Pu,m:c~:. .il : ~: .!: a: c:oity'=-+- m-'_Ih +----o+--17_._o7-+--3-~~ ~-~--:~·06 L_J__j -·--+----l----1

nsp= Q'

Sue. G. Reading
n&A7J<'k>¥:7J<tt
m'ih

kPa

m
0

-1.553
17.07

·-'·--:-;-;;~-~-~ ---:;~~
-1.684
I I
38.84

--
-2.105
55.18

-25.45
--------,-
-2.596 •
68.06,

.;8~~
2 87211
j·-± I
I
-

··-r =._ _L__. _--+1---+-----i


Sue. Wate_r Colu. --'---~ - · 1

~:::ic:::.:.!=.*'~'R:c~==aw~~i~:.~+--M-Pa 4.836 4.676 4~4; 4.1~5 -3~6~~1 ·

-~s~:::~o~~~ . --1---m-- .. ~~;~l=~~6 453~9~-~1~~;- 9 __ 367.6! ··--~--- . :

6.V , 129 m 0 I 0 25~21 1 304! 2.633 4.005 \ J I


~-)j(=,'iJ:...,Jh:.:.1'\l~.--l--m- 494.81 4;~~8 -:~;,-14;;:9 37~.4-~---- i 1
...... I
Total Head H __1 1

\
102.3
-~t---------+----~·
' i
--i·--1---~
67.5 67.8

ii'f?i-f*' .... --~~<&tt$i_____ ,_____ ii\!)~f;\071<"<-~--+---=,~7J,-If"'·t"C'I<~-


tJ.\!MhG~ Remark:
User Print Check Print Test Print Piant Print
:JEW-lJ\!Jt.n']·fSJ Run Test Time= 30 min

.i . ' ... ~'


' I T :

'1--i~+--+--i-+----+--t~+--i
i I. -,.-~-+~·-'-+
-+ +-+-t-i-r i
',.' +--+-·+-+-H
1--+-+-++-t--t~t-+-++-+~1--+-+-++-t--f-t-+-+-+·- ... ' i· ·-1-t-+-+--4
!
+-1--+- ! ·~· -1 -+ i'
--~
- ..... ,i I
1--1-+-+--+-+-1--1-+-t--+-+-t-i--+-t--+">k-t---1--J--t--+-+--, ·j--+-+-+-~
1---1--t--t-r-r-+-+-+-+--+--+--t--t--t-+--
.
~~I ['-_
--+' -+-+·-+-+-+-!
1---1--+--+-r-+-+-+-+-+--t-''-+--+-+--+-+-+-+7+-v-'+-+--+"'<cil__,_. +--1-+-+-+-t--i
i I I

/I f'. ;
1--t-t-+--+-+-+I -+-t--1~11--t-t--+-+-+-+-+-+1-+-t--+~jt--F~ ... ··-+-!-+--+--+-1.
1---1-+-+--+-+-t-1-j-+-t--i--t--t--+-+-1~ _.. I li -P--~1-+-+-+--tPa(kW)
I I l

t=t=t=t=t=t=t=t=j=jt=t=t=t=t=t=!=t=t=l'=J:j~~~e:.·t!=t=t=t=t=t=t105
1-+-+-+-+--t-1--+-+-+-+!--t~t-+--tj_.--J-_...-:+-T__...f*-'-·t-1!
.... j. .+--t-t'--1~90
·-t--1-t-t·· ... i
-r

1-+-+-+-+~+-+-+-1---+~"'--1------i-'1--+--1 - - +-+-1--+-t·-· ·--i· .. ·-·t--+-+-t--!75


_,J--- .
--+--+---~-+=-~='r-+-tl--+--+-+-+-+-+-+-+-+-+-1--+--+-+- i·-+-+-+-+160
r-.. .
.
1

ll(o/d.i~~--+-+-+--t--t--+'1--1--t-t--+--+-+-+·- +--+-+-+--1--L +-r f-+-+-+--145


. :· I ;
go --· --1---- ··--+--+-t--1--+-+-1-·-1-+-+--t--+-+-1--;·-+-+--t-+--+
! !
1. r· -·T,....
f--t--+-+-++-+-+-t-t,-t-+-+-+++-+-+-+-t-t-t--t--+-7 .. +f~t-t-+--1--j
8011---!--J--1-++++++++++++-1 .... -~-r-~-+ ' r++-+--1
! 1 i
__ ,,_
1--
'
-f -:
i'

_).--- ·- --~ I !
1_-+1--1+..,-~~/~~~~~L=~:_-++-+i=~-=~-=~~~-=-~L~
601-;--_. ~-~'::_~'::.~~~=~=~~--: . . . ;, .:··-t-·-+--+--+-INPSH( m)
501--i--+-+-+-+--1:--+---~-:fL+-H-- +--\ .i -·+· ....... I ····+·-·5
l / I .......,....
40--·t---1-·--t·----y,,-- 1--f~l ...IL iI ·- -- --- --- - I-·----+---- ,---- - - - ,i
'
.,. -j--,~4
• t-
I
30·~-t-t--t--+r+-+-+-+-1--t-+-+·-r++·+·++-+-··-·+-·· .j .... ----3
i •
20" -1--t-/rv i j
• /r ' ~--,
L-C.-j·-·!1 .... j·· ..y 4 - j - j - j - j - '-+·-t-1---1--12
lL

/ !
1

1o-r[-i~~--~--~-f--+-r-r--f- i [-+·-!-·+·+-·-~---..
I 1 . ! I ! ...
J ,

1
· '

f~-- --1

6 12 18 24 30 36 42 48 54 60 66 72 78 84 90Q(m3/h)
i I
ill~:ill:-f.J·
I
Ali%$% '
'FI: t.:E 1G ~ ~ 100286
I
*
!serial No.
I
:----·- -·--
Dalian Sulzer I *.ill"''}
MC50-220Bi7
iI Type
Page:1 of 1 NPSH Data Sheet lwork Loc. 3

220mm

218mm

80mm

50mm

9 10

2980

54.5

54.5

-84.49

:~!!!~!.
I -SA~
- j ·---~~9-5+---+---
m -2.497 -4.137 -4.631 -7.435 -7708 -8.164 -8.618
I-O:ni~:l:i::Cl~!<::4<o::3/<:...,_.,::.*:::Jill:::::...-l----~-----'l---+~---+------·-··· i -
Dis.G.Reading MPa . ---4-~~t----4-0-92 _ 4.088 4 065 :__~.os.:_L_4_.o_6_2j__~_o57 _____
4.03
1---+--- 3.6

l.='~"-'i":_._:;:.: ;~te:O~;:~:.: olt _: :I~: O-=+--m---~-4_1__8 7 417.4 416 9 ~14.H 41~~L~43 L.413.9 367.1
411+---i----1
424.6 424.91 425.1 I 424.9 422.1 378.3

~-1E~~~~~t:__~~ •-~=~~~- =~~2]: 5~~r--;~~-~:~~2~8~1 ;~~----_2._o_5+----+------1


I
_____
.
2.39j __
1.92

_Te=;::t~--~~:;: .---. +-- ... -------+--·--:- ----- -~~---- ·-·-


utl&»'illl I . !

:
Pump Capac1ty
Wi~~:i:Jrf*t~!f±
nsp=Q'
m3/h
----+- --+----
. I ..
f--------- ____

_ '------~
, i
il
___
; ______j____
-'-----+~---+----1
!I
+l---1

n&AlK4<*ll<lf !
1; -·· -···.
1-'!~,~~:.!~-1-~·-=-~-L~=--~·------ ' _____j_
' •
_.J (
Ill

Sue. Water Colu. \ m ___________ -~~------- _ --~--- _____ __ ____ ··-·!---- ···-t---------f-----1
n±,~87.l<.~~ld.*~ I MPa I I )
Dis.G.Reading I ____ .L ....; .. __ j ____ ... _ ] ______ _j_ _____ _
•~±tUll<~Hi~~<ttT-~ . i , , i
---+-:---~
1

~~;ki~~~:~:,ft--:- --------- -r------- -!·-------- -1------- - ---- --- ,--~-----;--------- - ----- - - ----'r-1
nsp=H' ____ ---~-- --~------~--- ---· ------- ----------·------------ --- )
~9!%~:11T1~t!k*:i: ! m ; i I : \ \

- -~ £.~t-JPSH__ I___
5
· : .) - ffif~t~ - 'l!.\'iiiit*'-- _'_,- ... iNt<1to&-· ' l:if~-1:'1<
U\!JfHG~ Remark: User Print Cjleck Print Test Print Plant Print

.
~(/f'f<.~"#~
R(':;§{~.-~• .
: ~ ; / f _ 7 _ : _ ,
...· / '·
_ ~ \ : . , · . ~ Jl
'
(~\'\vci; . . . • "'! 7'11 -o. lf.. I
\ \]" >( .. :·_ •''{~"i
- - - - - - - -----· ----
. -.
~-
< -'-~-~- --;>,_ 1~ y
·, ·- ~.:;; [.'- ; . ·;;_"_~_:;~~c.;~..;_,e1"-----
'"-'"---~·-~--
~JU~t_gggu1219TB±l~(Pump Npsh Judge Curves)
H(m )
T I

468

n n

416 Q=55.25
NPSHc 1)=2.02

I
364

31 2

·-·-·---

26 0

20 8
I
! -~---

15

I
104 II
I
I ---------
l
52
I
I
I I
I ----+-- I
. I
i ..

0 2 4 6 8 NPSH(m)
I I
-*:lli!%(Pump Type) 1 MCS0-2208/7 %Ui§:-5(Serial No.) 100286 ilt;.%IElJ:IJ](Test Date) ! 4-29-2010
f--------t-------L_______ ----+- . ---: - - - 1
~9'!JE~it}&(Qsp) 56 rn 3/h WlJ:'E:"!t{j!(Nsp) 2980 rpm : tlctll&/~A(Test/Draft} j 06
;"--- ··--- -·-----. -----------, -- ··-- -----i
·,!_ _~0_,JE_1_h1_I(_H_sp_J_ _L _ _ _4_1_o_m._ -~--~~--~-:;;-_&.-:-_1--'-_(E_sp_) 70% ::k,:i[i_jJ, ~Pl)'(Dalian Sulzer) j
~fHVAtta. 4 JJH~~ .. PiJiilit~i.C.~iii
SULZER
Vibration and noise test report
:l\:~j)j;~71f*Alli%HJ1.1Hil!.0i§J I Sulzer Dalian pumps & compressors LTD
}C{'f~Ji0 /Doc·" ..
Q/SPCNJ71101-27 1&:-i-If:fL% lltemNo·"
-g-jjjj% mE = li'llWJ.t¥
Order No. >iflfl - fTvv I Flow "' J-b m31h
Motor Power
110 kw
*'!lll% I 1m ;]'¥ **J~\~
Type M cl-o-» 17 IJ; Head I./I 0 m
Height of center I
mm
*~% ~ )£ lt;ilHHiz ~ ft!Jt
PumoNo. I V\7).-2; ~ Soeed >1~ r/min Test Stand Ooen· Close

tm iiJJ ~li!IJiJt~)l:tr.!f I Vibration test data


{fL j[ og;fJ!.illm!tlli;j(!lJ: llf~illm!tlli;j(!lJ:
Location Motor bearin Im eller bearing lill:~* :tiFf!H.J\! JE
1.i loJ 'llj;][ 7.k-'!" !fllllo.J ¥1i: 7.k-'!" !tllilo.J Result Standard
Direction Vertical Horiz. Axial Vertical Horiz. Axial

..2•/ .).•J- I·~ ..2. b :2-•tf ,.g >·7 Y'r.r


i!RMJ!.i!t Q.
Velocity m31h
mm/s

'.
n~ua- ~li!IHJt~)l:tr.!f I Noise test data

2 3

jj!l],;,1izll5F~I!I 1 ~ I I
Locaton of testing */PUMP ~*Jl.IMOTOR- 4
7 /
16 Is
liJl!]g{~% ~
Location No. Noise
dB {~IE 't~ iJU Correction
jlil~ 1ll.: ~* F' 11~ :Et Ji llftf}" !\:1l
1 ~)-
Difference between the testing noise
and environment noise
3 4-5 6-9
2 'f)-. dB
3 C)( fi!} lE{i I Correction
-3 -2 -1
dB
4
~~
5
52- :Et±lllikF' ;o dB
Environment noise
6
~]...
7
'77 1~1EJ§Oi:F
'Jt.9 dB
Actual noise after correction

J'l: :;f: f :!5] jg I I I '


~/'-'1 ~r'
I I }J\!lfr 17'! ( a ~~ J
Arithmetic r-S tf.J i~ Tested by (date)
~ o.
Result I
t& i!if 17'! ca JtJJ J
; L ____ j-
1
Inspector b)' (ddt:}
- ·····--·--··-----···-------- - !
PRODUCTION TEST REPORT

* ~ % Pump Type MC50-220B-7

115u·:@ % Serial No. 100287

iJ\ljftB:IJ:JI Test Date 04-29-2010

~ PJ % Bargain Code 2010-6001

13 Prepared By

.f;~ Revised By .

11£ Approved By

Sulzer(Dalian) Pumps & Compressors Ltd.


100287
,Serial No.
. .. - - · - - - - - - . j
Dalian Sulzer MCS0-2208-7
-~pe__ ·····-------------1
Page:1 of 1 Performance Data Sheet I ffl·~~-

125mm

50mm

··--·-'--·-+---+---!

--··-+--+-----1

i. -----+---t---1
. ······· ··- - - - - t - - - - . j
.

C)
.l

Check Print Test Print Plant Print


:iE$#li\!J&:fl'.tfBJ Run Test Time= 30 min

•ifT,J-tt :£:-- :
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!

- - - - - - - - - - - - - - - - - ------·------------··--
~'tt~~B±I~(Pump Performance Curves)
-,-T--,--,--,--,.--,--,--,-,---,----,--,-;---,--,1,-T--,---r-.--,.---,·--r
i

1-

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I I '
l--t-t-+-+-+--+-+-+--+-t---+-t--+--t-+-+-+---i--11--t--t--t---r--,-- 1 '
t--t--t--j--t--t--r-r-t--t--t--t--t--r-t--r-r--r-+-t--t--t--t~=r~-t--+-t--+~1os
l I I I
I -~ i i
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1---1---t-\--r--1--t---11--t-+-+--1- -c-1-t-++-+--+---- - -t---l-~f---1---1'90
r-++-+-t--+--+--+--lr--t---1-t-+:x~--4-t--+-+-+-r--+--+--+,--t-1--+-+--t-t-+--1
1
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r· -+·-f-----17"'t=+,--j -t-t--+-f--+--t--+--1- [1 I .

-~--t-f--t--+---1
'l("!.,l~-+-+--+--1--1c--:f---t---+-t-+i!-+-+--1--+---i- ++-f--1--1-145 -1--- --+-+--~-1 .
901--+---+--+--+-+--+l-+-+--+1-i-l·--+-+---1--l---11-- + l--1 -r-+-t---1
}--1--t---+-t--+--+-+--l-+--l-+-t-t---1--t---l---l-+-+-+-t-t-+-+- --lc--t--1---1 -1--+'
I ,1 I
80--:--i--fi-t--l--t---l--+--ll-t--l--t---l--+--l-t---l--+--l---+--l-t-+- .I -
l 1

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i

- - - - - ----3

/I I : I i - '
6 12 18 24 30 36 42 48 54 60 66 12 78 84 90Q(m3ihj
I
JRlli'-'}(Pump Type) MC50-220B-7 i 11J~;@~(Serial No.) 100287 i'i\Jil8)t~(Test Date) 4-29-2010
I '
\ ~~~~'ff:;i:(Qsp) : 56 m 3/h ! ~9\.IE!f:t~(Nsp) 2980 rpm il\l!-3l:/W:A{Test/Draft) 06
1---------~.--------+-------
@jJE~hf~(Hsp) 410 m f,ilffE~12¥(Esp) 70% ;!j,i)'j._;J:l.).-{Dalian Sulzer)
Dalian Sulzer l * f\ tEll 12 3:R ij'L Serial No.
~]£~~ '•}
__1Yl:•
100287
----------
MC50-220B-7

••:::..•1- ~ ;;~ N~;~ D~::~he~~,;~-- ;~~~~'""'•"''"'!


--4

'mmm
, Osp . Nsp , ___________ .. _ lm.o:P~-0~1'-+I------__.j
~'Wil¥' -- - -------------- -- ---- --~---- ui~i1l1£21

Pres. Data) Hsp 41~----~~P~~ -==-':_ _ Waterway ____ ~pen


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Spe~ci_ ___!':!.~L!'3__ j__ __flll?toc_~_ Atm:__ , \1\fcTern_p_( __ Z1 ___ _/_ Z2 __ ,_E:~t~ry~D~ia~_ _12_5_m_m_---j
i, i_,

W!lii\:!Ji't: Flux
Method E!\l<l
CM.
'"''"'JllJt"'
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Test Items
~:Wi!l. : JO;£>r ;
-
"''" "'"';I
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Unit\No.
''~
1
"I"'~
) 2
·
"J
l£:!Jii- j kW

3
---~1-----
1004hPa

4
13.5 'C

5
Om

6
; Om

7
tUD'li'*

8
-----4'---+----1
9
50mm
_,E::xc:it_,D:::·ia'-t---,.----1
10

_ T:~::d · r/min--~~~l---2~~0 ___29!0-~--~~80 2980 ~~~~~ __ 2980 • 2980 / 2980 2980

Pum~~=acity
Wi>Eftl'J][ilt:!it
· -5~59! -~7~-----5~~5
m'ih _ _
I
57.71 57.27 i
, 5752 i_57.21 575-=-~~
~-
56.99

-~59

3
5~:=-9 __ 57~~-~~~~-. i
nsp= 0 , m'ih 57.27 57.52; 57.21 • 57.52. 57.1 -56.99
l\&./\7l<~'lh~J& kPa -25)
-i--32.6 -41.61 -51.53
. .
-571 -67.97
. I
1 -71.08 · -77.41
7
- 8.13 -79.65
Suc.G.Reading f __ \ ________ -· --·-!-·-----1-. ~f--~-+----1

::.~~~~~~~+m __-2.55 !__-::2-~- :4 2~~L~ ~6 -5.81~; _-ll933 i ___ -7.25 ~-7~~~~~---7___96_9+_-8_._1_2_4-1


lti:tU7l<ROI<ii l&
1 i ! i
~~~:~~;~~n: I
1 MPa 4.009
-- ------]-----·-- ----
4.003\ 4.003 \
-:r---- -.. -- . .
3.995 3.991 3.982 ;
--r------;
3.975 3.967 3.967 3.93

:::~~:;-~- =~:1~: ~a::: ·:~ ::: :~.: :~1-:-.:-r-:-:-~


- :!~E~~---~ :'~~-- ~ ~~~~~=2~~~ c-;~;0 L-~-
m::~: I '
-~-~--~--- -t--- --f----__.j
Pum~~~apacity
I I
3

t9!~!f!tJir*1RtJl:
1
m /h 56.74 j
;---·- ---· _________i______
56.42 (
----T-
54.45 i
--r·----- i
.. ------
iI

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i
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T
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_____
~ m
.... -80

-8.259 !
~ ~ --~~:o~il-
:,!

-8.266
__:_B3 ! _ __
i -8.466
,----
1'
-----~----------1··· ---

----------T--1·---
1 _,

r
1
Suc.Water Colu
I '
-lltiU;i(_\(tiiJ;J& MPa 3.857 3.801+- 3.705 1
Dis.G.Reading \ 1
___; __ --+----....j
;!±w,l:.!Iiiu;; m 393.4 ' 377.9
387.7 '
______,_____
I
Dis.Water Colu. i -'--·
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404.8. 399.1 389.3!
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m 1.9 . 1.89 1.69 i 1
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--~

: !:!Jt'""
Test Print Plant Print

_, ---------------------------
H(m)
j
-·~--j----~---t--~--·-f---··-)-- .... ... --------
1 . I
4591r---~--r-~-r---r--~T---r---r---r---,r--~

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357 1

i' ' I'

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I I
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;j£_J!~~-',}(Pump Type) MCS0-2208-7 100287 -i.A!J1-i.U !\)](Test Da~e) ! 4-29-2010 !


2980 rpm
-~~!J~I.hl~ A(T estl~r~~;~~ --~-~--~~~---- __j
410 m _:~_-'i_J7_-;._(E_s~:________ -~:_% _____:·~{~---.)j:;J;~·(Oa\ia·n Sulzer) )
~WI~IAtta. 4 ~t~zro . llifli~~ia~$
SULZER
Vibration and noise test report
::k:l{fi)J.~,ey;*ltEE:!il!trL:fHill01'il I Sulzer Dalian pumps & compressors LTD
:Y:f'tmli!1J /Doc·.. QISPCNJ71101-27
.. ..
i&:~I{)L'% /Item No·
..,
Afiij"
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Order No.
*M%
aor 0 - 6r;(lf :Vie

j%
Flow •

i-b 3
m /h JtfJV:.:JJ¥
Motor Power
*<P'L.'~
(10 kW

Type N\V>o -~Jot) Head


~.{.-! a m
Heieht of center
mm

*m%
Pump No. (OOJ.57
~
Speed
32!
.>-~~ rlmin
-lt;~i;-{iL
Test Stand
-~I f;J]j.\;
Close

lm ij) )Y!IHJ.\:;"5lti I Vibration test data


ffl 1l ~;fJL;lifMflllffi:5it llj-~jifij$ll]ffi:Jd:
Location Motor bearin 1m eller bearing . i~ ::1: ~li:lli!: ;),jf!EJi.Jil>E
. 1J [OJ ¥11 7](-'jl- $ll][Oj ¥11 7](-'jl- $ll][Oj Result Standard
Direction Vertical Horiz. Axial Vertical Horiz. Axial

3Jf 3.D !·) /.6 f.~ 1:3 3!Y- f.t


11Ri9ll2!!3!:
Velocity 9
mlh
mm/s

P*Fi)Y!IJii\:~ti I Noise test data

2 3
-~1)
j, ~ ~ -{liji-
\ ""')!]
7}'\:.~. 1 ~ I I
Locaton of testing */PUMP f:I!*Jl./MOTOR- 4
7 /
16 Is
i~% ~l
Location No. Noise
dB iii IE f~ i£ I Correction

1 '/.J. WJ~::t:~fl' fl ~:E.FflP*'"'


Difference between the testing noise
&m
and environment noise
3 4-5 6-9
2 f3 dB
3 'l'f f~ JE {][ I Correction
-3 -2 -1
dB
4
J:t
5
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.
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Actual noise after correction

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1.1.) ~A tAL
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mean value ;z t7117, S I G
Result
I

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Standard ?3/ 1. i Inspector by (date)
i
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JB/T 8097-1999

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mmls
0.11 >0.07--Q.II
--· ·-
0.18 >0.11-0.18

--. 0.28 >0.18--o.28

0.45 >0.28--o.45

0.71 >0.45--G.71 '

1.12 >0.71-1.12

1.80 >1.12-1.80
1--
2.80 >1.8Q-2.80

4.50 >2.8()-4.50"
--
7.10 >4.5Q-7.10

11.20 >7.1D-11.20

18.00 >11.2()-18.00 .

28.00 >18.00-28.00

45.00 >28.00-45.00

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no unit
1 llM~ model MC50-220B/6
:i1!:7.kiffii.Jt inlet water
2 "C 40
temperature
3 ViE :!i!: flow m3/h 56
4 Jm;!!![ head m 410
) :ittDlli}J
. 5 MPa NA
inlet pressure
:±!Dlli}J
6 MPa NA
outlet pressure
7 ji:)(~ efficiency % 70
j/jJ 71<./.lli lli
8 11tsea ~'rmi¥Jl"\:t!I!;K:!i!: NPSH m 2. 5
water :~lit ;j, :it~ ViE :!i!: Min.
9 m3/h 16
high continuous flow
10 pressure. ~lHJ!!l& stage 6
11 pump *M%Jt seal ~!\l\1Jt~'ffijjjij-'f00llMin;jjj\:*!<J"
12 ~)£speed rpm 2980
M'~7Jfi'il
13 }y\~~:iifJ"fJl~~ )ll!liatit
rotate direction
: 14 lllC111!1ll'r connector *
!Jn Jtit Jt l!lC111! 1!l'i
15:fi'il !Qlltt~-'f*ffi;if<
15 *Iil7f<%Jt shaft
*Iilfi'il IQll fiE~ -'f $II! ;if< (~$~)

16
*
111! xJU!lHiil :1m :iifJ -m
mm '(0. 03
bearing vibration ----·· -··-
- _____ , ___ ,___________

17 :itt:±!D~c":,ifcffi :itt , :±! D~ c": 7fclli :7H.l~ 7;1 30011-"3 60 Oil


18 llM~ model Y3 315S-2TH/110kW
.

------ __1£1 .... C~J aGJon ---···-· _j!:*:J!Ii ltinl ------ ------------ ------··· -----·
20 liiJj;<J:::J"iJ~ power kW 110
~tin
21 1Wi!E ltlli vo 1tage v 400
motor
ryry
-- ...1lJij.Jl; eg ~ GY!'Hlfl.t..- ' 10C A

. ... .. . .... . .......

23 t§!J& phase no 3
,
__ , _____ __ _50_______
'···z.r- ""
··W!~1l!Jr$~etfi.crencr
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Hz
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26
m""' TJ''i'O F
I

i,
insulation grade
i l!i\7t~m
27 B
l___ exotherm grade ..
~0 5<X4" eu iciency ~0 "9'± .

J/J$12'1~ .
29
power factor
cos 0.91

30
7r x lliJ J? ~ m IP55
IP grade
Jj(E~)Jr"J
31 ,.Y.J!Uii\Fif lt\;ff1:73~B1ti-WE~
rotate direction
lt!P}JJ't
32 "l-"llt
cooling type
\
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Contract No.
2010-6001 Customer P.O
PAPUA012
Jijj § ;l;fij;
fPJB PAPUA :)($,/I~7.k* B
Project
... ... .. . .

. ___3;. . . - Ji ~~- -rr!:lF:ti"il~J!W:Tm1fllll!'0jjJJ'i!lil!F!Yff'fil!r--·-··- · .... -- ·-- -- ----------- -··------- ------- --

Buyer
:IIJ<~Jljf'
fPJB PAPUA:)($,!
End User
*~~ MC50-220B/7
Pump type
*ffl.%
I
Pump item

1Jt*l.VtAittU
Technical Quality Plan
J\iii.{j(! Rev. No. : 0

~$]/Prepared by, ~* i!l'J;ii/Checked by: llli~ ll!:li!UApproved by: llli~ BJ!Il/Date: 2010.1.20
D-1

Designation 4!:i$ Material ;t;t;M Function f.£fm:


---------

~ ""
~

J;l
~ >-
M; ~
j;i M;
;[ld( j;i
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jig
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c
m

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c

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c e E
00
l$
e m
~
00

~
.g 00

Suction Casing
0
u.
m
:; ::>
E
a OJ •
"- *z
ilt!JF.l!: c
Delivery Casing
2
t!Jr::Jf!,l;
c
Stage Casing
3
<Pllt
c
Seal Housing
4
\tl1lf!i* c
Impellers
5
ntlt c
Diffuser
6
'Tnt c
Pump Shaft
7 B
JJ(Ilb

Balance Drum I Disc


'fflillll'fl!iJ!l c
8 Balance Drum Liner Counter w
Disc-'1'-a.J:~X~ F
Shaft Sleeves & Bushes

Bearing Housing
9
!M>l\lf!i* c
Tie Bolts
10 B
l)>li:~lt

Pressure Retaining Fasteners


11 B
>l\lli'iCW!t~lf

Auxiliary & Process Pipework


12
!i'ill
w

·Baseptate:J(i;J% p

. ' ~ < ,.
'
Subject to legislation, verilicatlon doeumentafion detailed above may be held at Sulzer or supplier premises. When required, Manufactllring Record Dossiers shall be compiled in accordance willl project
requirements and held by Sulzer.
Fonn of Supply Jl{~#"'!!'! Location of Test QJM1 Verification Documents ij£1!1J)C#-
B sar M<:M MS Material Supplier J.r.t;ft-M-I#Sll!li 1 Certificate of Compliance {EN 10204 2.1) B-.fil-iiE
c Casliogfti£1; -- -· rn.... _f.JlbrtcationMJeldiog -~:IU::J!fi . 2 _ __ Iest_~~
- ~-- -----
i F Forging fti!f MA Manufacturer 'i9:~1l>'Jii'fiflj 3 Inspection Certificate (EN 10204 3.1)f&!Jft11l-IT
p Plate and Sections tf.(:jt 4 With Report'W~-JR'i!i-
!
---------- --W- --Wrought-ifJ.;M- ----- - - - - - - .•. - -- ----- s. Without Report.-'f!-\';fMitili"------- . ... -- ----·----

ST Product Marking F.W.tFiH


l
-~~ --------------

Thi$ document has been prepared & published under the authority of the Technical Quality Working Group
RS.400.002
*X#ffitl*~~I~m~~~~*~$
Standard

\ ---·-·- Raw.N111terial Test and Inspection Plan jij(#~;titll>MPi:i\~tt~ .... ..


Materi
Designation ~fit; NO-Examinations 5£'M.~®: NDE Remarks 1\tl:
#*fiiE'I! EN 10204
Form
of Chem Mech. Location & Test& Accept
Notes Extent Procedure Standards Notes
Supply {tlJ' tJ'l'
Jl\#*4
ll!ll!
Jjl;~ tt!R "'tt ~llt18:ll! litl&M llt>l!<ti<ll£ "'tt
100% Surface Visual
MSS.SP55
Suction Casing 100%~fi!ii 01!!~~
1
j£0/Jt c 3.1 3.1
Casting Weld Repair lt.rf!!:t!1.1~
ASTMA488
100% Surface Visual
MSS.SP55
Denvery Casing 100%*:00 mm~~
2
tllO/Jt
c 3.1 3.1
Casting Weld Repair tl.H~~W.f~
ASTMA488
100% Surface Visual
MSS.SP55
Stage Casing 100%*iii mm~~
3
9'/Jt
c 3.1 3.1
Casting Weld Repair W#W.f!-
ASTMA488
100% Surface Visual
MSS-SP55
Seal Housing 100%*-illi mm~~
4
W!tl!!ft<
c 3.1 3.1
Casting Weld Repair i;{ffi!'W-1+
ASTMA488
Hydraulic
Visual
Impellers Surfaces 12.5)1m (N10)
5 Dj·$i!;
c 3.1 3.1 tttm.il!Hll mm~~

ASTMA488 Weld Repair ·W.f~


Hydraulic
Visual
Surfaces 12.5)1m (N10)
-.- Diffuser
{/~·
~
"
....lO..
Casting Weld Repair Wf!f.,t!j\f~
ASTMA488
7 PUm!) Shaft*$UJ B 3.1 3.1 Material Specification U-NM!fti
Wear Rings JJ}f
Balance Drum I Disc
'l'lilllli'f11if<
Balance Drum Liner
8 counter Disc Sfl*Hllt B 2.1 Material Specification ~t~-'J.M!fti

"
Shaft Sleeves &
Bushes
l!bll'&ltll'
Bearing Housing . 100% Surface Visual
9 c 2.1
100%~00 §1!!~~
MSS-SP55
*"'*111ft<
Tie Bolts
10 B 3.1 3.1 Material Specification M#.l:.!llfti
$!J:Il!j1
Pressure Retaining Grade identified according to
Fastener Specification
11 Fasteners B ST specification
;if(Jli'i'M$~1~rH1J: :itlill1Hffilll ~t/lf,f,i;H/iliM!fti
............ .. ......
Grade identified according to
Pipework & Fittings
I Material Speciticail~~- ---
12
!!iii&~Jf.f
w ST specification
#f.! Ill\~ tl'!lllil'i!Hl'i~!ll!ffi
13 Baseplate litiS~ p 2.1 Material Specification Ut'---J.M!W:

Notes «tii
Equivalent standards ASME,-EN, DIN, BS or ISO may. be-substituted as appropriate
·-General
~~(*ffl ASME, EN, BS !!It ISO f;Fll
Sulzer test procedures (TP) are fully compliant with the ASME V, EN and ISO standards
Sulzerii\l.i&::ti* TP ;;t~t<lil" ASME V, EN fU ISO ~m
Verification documents for cast iron material grades - Code 1.
Standard

... _M;~,nuf!lcturing Te.st an!! lnSPE!t::tion Planllitl:il!tll!imii>Mil~~tt:M . ·-··


Locauon & oes<& -~ccept_
Designation Supply Manufacturing Stage Remarks Notes
-11!1!<
Delivery Casing
..
Ui*t*l~ 'o~i!ti!l'
Extent
~!IQIKI!IO
Procedure
~
Pressure Test l.klE-U\!ft
Standards
!lll'ii:l>i<?l
No leaks
.jl,!t .jl,!t

1
<li~llt
c Pressure Test JJ<lE U\!ft
TP- 0020 X.i&:lm
Test duration 30 MTn i>t» 30 f}i!l'

Suction Casing Pressure Test J.klli -U\Jl@: No teaks


2
litQI~
c Pressure Test JJ<lE tl:!ft
TP- 0020 xiU!
Test duraUon 30 Min ilt~ 30 *i'l'

Stage Casing Pressure Test 7Kllil:il:ll@: No leaks


3
<Filt c Pressure Test Jj(ffi -U\00:
TP-0020 :Xl&:®
Test duration 30 Min tl:MI: 30 f}f.'l'

Seal Housing Pressure Test ~~Hil:ii:M£ No leaks


4
W;j1fii* c Pressure Test JJ<Bi tt!ft
TP- 0020 5/Gi&:OO
Test duration 30 Min bt~ 30 *i'l'

Hydraulic
Visual
Impeller Finish Machined -m.Jmi5-'i;J,J1; Passages 6.31-Lm (N9)
5
nrtt- c tliltffll{!l: §¥~.t&!ft

Balance ~tti ISO 1940 ISO 1940 G2.5 it: 1 ii 1


Hydraulic
Diffuser Visual
) 6 c Finish Machined -m.Jmi%Pil Passages
§lml&,..
6.31-Lm (N9)
"''~ ~Vit$-&:
Machined
Drawing
7 Pump Shaft*$!11 8 Surfaces
~Llnii!il
!!Ill£
Wear Rings IJ!t
Balance Drum I Disc
'I'WW'fllif<
Balance Drum Liner c Machined
Drawing
8 Counter Disc 1 F1tiltt w Surfaces
!!Ill£
F llllOiiii
"
Shaft Sleeves &
Bushes
lffl1l;&tl'l<
Machined
Bearing Housing Drawing
9 c Surfaces
~Llnii!l
Machined
Tie Bolts Drawing
10 8 Surfaces
'lltt!l'.~ !!Ill£
~Lluii!il
Pressure Retaining Grade identified according to
Fastener Specification specification
11 Fasteners 8
il<llini*JJtlillf~ Jltl>l#li*!>!" ~t&t-1itR1lHIS~~'ff.
Pump Assembly Radial and axial running clearances and rotating element
12 setting positions to be checked and recorded J(1*~iiE
J;!i!til\ ftloJ,fU$!1iloJJ.E~Im!ll!.ftl:'WT~1'!'ill:ltffi:l'1@.-l'a:tfJf:iC:ijt
Welding Pitt& ASMEIX
100%Welds Visual ASME
Ancil!ary & Process NOT- WeldsNDT :ifl!-ia
i
13 Pipework 'ill'~
w 100% ~'/.iii Ellm@~ 831.3
Pressure Test J.I<Hi ~@: NO rea~~:s
Pressure Testll<Hi-UI:®
TP- 0020 'fiUI
Fabrication & Welding
AWS D1.1
l!ll!l
14 Baseplate /t(;~ p
100% AWS D1.1
. Visual § :fm:f&.%
WeldsW-~ Table 6.1

15 Pump Test*iii:!Mt l!i*l'l'!l'>Rl!l1T J\!.ijf.


-·· .. ~~~~~on.Ste.er Surfaces .
I·· !········· ------

Pump Complete Protection & Preservation


16 jj~~fill1f.
JJ(l(!!IL
~'}£~'}if'1fction & Release il:!!-

ii. 1: tlj·~fFi'/jl>f-mfi:il:ll(t, :ffllll:-/1( G6.3 m_, *.W-'ffF;i;JJ>f-j'ijjJt!f(, tr1&.'.JY: G2.5 t&.


Notes
. Jtf~.J\'.iiEtt,..zliliJ<lllilflmlti
Equivalent standards ASME, EN, DIN, BS or ISO may be substituted as appropriate
General
~!*~lUff ASME, EN, BS i£ ISO #fl
Sulzer test procedures (TP) are fully compliant with the ASME V, EN and ISO standards
Sulzer t\-00:-NJ¥ TP jG1;:~it ASME V, EN .fiJ ISO t}i(l
10 II 12

A A

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Pr ~ect No. ! List of equipment and materials Component name Quantity o components ! I
No. 1 :une Perfomlanceparameters pecification&model StrudardNo.· lorawingNo Connectionfonn Material Unit Qu tity Man~ tc:tw f/remarks
I I Standa equipment ! I i 1 i

I I I M dbed 4>506,FRP,linservice'istandby,operatingvelocity33mlh FRP set 2! s~ ~n;lauoxin

. 4> 2000, wall thickness of cylinder body 8mm, wall thickness I I

I ,
1 i
of upper and lower end sockets 1Omm, straight edge height
2000mm,Q235-B, lining 2layers of5mm thick acid-resistant i
I
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i 4 / Intennedl~tewatertank Vc=l0m3,FRP FRP set 2 ~bim $ade
I 5 i Domes water tank v.;.20m3, FRP FRP set I om ¢ade
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Sh d G
an ong uoxm
. W T
ater reatment o., t
C L d Compiled by Checked by Reviewed by Appr vdd by
.
I I,
! Guo ~IN , Date Date Date ~td I I
' I I I
I I
! !

I
I I
- I

I
Test Report
Product Information: Report No.: 0908-093
Product code EDR24-2400-386 Product type Twistless roving
Production May 28, 2009-June 3, 2009 Inspection date July 25, 2009
date June 14, 2009-June 16, 2009
July 5, 2009-July I 0, 2009
July 12, 2009-July 13, 2009
July 23, 2009-July 24, 2009
Grade Superior quality Quantity 25294kg
Product name Alkali-free direct twistless Glass type E
roving
Client Dezhou Yatai Group Co., Ltd.
Manufacturer JUSHI GROUP CHENGDU CO., LTD.
Test results
NO. Items Standards Results Test methods
I Appearance White, without White, without I
stain stain
2 Combustible matter 0.55±0.15 0.60 GB/T
content% 9914.2-2001
3 Moisture ;;:;;o.Jo 0.07 GB/T
content,% 9914.1-2001
4 Tensile strength, ~0.40 0.47 GB/T
N/tex 7690.3-2001
5 Linear density, tex 2400±120 2397.50 GB/T
7690.1-2001
Conclusion We hereby certify that this batch of products are in
conformity with requirements of quality standards
according to above test results.

Test conditions Ambient 30"C Relative 60%


temperature humidity
Inspector ChenYan Checker Tang Ping
Responsible Li Xiangbin Issue date July 25, 2009
person
Unsaturated polyester resin quality guarantee
Resin grade: 1915' Production date: Feb.
28, 2010
Item Unit Actual Test index Technical
measurement index
index
Appearance Light yellow, GB!f8237-2005 Light yellow,
transparent transparent
Viscosity 25"C, Pa· S 0.5 GB!f7193.1 0.5-1.2
Gel time 25"C, min ·, '!'/{>'' GB!f7193.6 8-20
Solid content % 61.5 GB!f7193.3 63-69
Resin stability 80"C, h Qualified GB!fl634 ~24h

Purchase kg Number of
quantity packages
Purchase unit
0
Note: store m a cool place w1th temperature below 25 C and the guarantee penod 1s
three months.

Shandong Rixin
Composite
Material Co.,
Ltd.

Mar. 1, 2010
Inspection report
Product name Glass fiber cloth Syecification 04''
Trademark I
Inspected unit Shandong Rixin Composite Inspection Delivery inspection
Material Co., Ltd. type
Manufacturer The same as above Product grade Qualified product
Sampling site Finished product warehouse of Sampling Mar. 1, 2010
the company date
Sampling 2 meters Sampler CuiXiuhong
number
Sampling 1 thousand meters Sampling Random
method
Executive GB/Tl837(-2001) Production Mar. 1, 2010
standard date
Inspection results
No. Inspection Unit Standard Inspection Single item
item clauses and results judgment
requirements
1 Width em 90±1.0 90.8 Qualified
2 Content of % 11.6-12.4 11.7 Qualified
alkali metal
oxide
3 Combustible % 0.40-0.80 0.64 Qualified
matter
content
4 Moisture % ""0.20 0.18 Qualified
content
5 Mass per g!m' 300±24.0 314 Qualified
unit area
6 Tensile N/50nun Radial~ 1500 1520 Qualified
breaking Latitudinal 1450 Qualified
strength ~1400

Blank below

Inspection This product is inspected according to GB/Tl83'0-2001 and inspected items are
conclusion qualified.
Date of issue: Mar. 1, 2010
Remarks "!"means this column has no content.
Checked by: Tan Guanghui Chief inspector: Wang Honglian
Shandong Rixin
Composite Material
Co., Ltd.
Special seal for quality
inspection
Taishan Fiberglass Inc.

Quality Inspection Sheet


J308-410 No. of quality inspection sheet:
090611001001036431
Product Ordinary Batch (ton) 97.32 Product A
name stitch grade
knitting felt
Product Sample Production Sept. 24,
batch No. number date 2009
(roll)
Specification EMK450-250
&model

Test results of physical and chemical properties


Test item Standards Standard value Average value
Moisture content % GBff9914.1-2001 ~0.20 0.08
Combustible matter GBff9914.2-2001 1.0-7.0 2.77
content%
Mass per unit area GBff9914.3-2001 450±31.5 445.38
g/m2
Coefficient of GBff9914.3-2001 ~6.0 2.20
variation of mass
per unit area %
Penetration rate % GBffl7470 ~90 25.25
appendix A

Appearance quality: see regulations of Q/09TTG005-2005. This product is qualified


upon inspection.
Conclusion:
This product conforms to requirements ofQ/09TTG005-2005 standard. Qualified.

Taishan Fiberglass
Inc.
( Quality assurance )
department

Inspector: Liu Wanli Checker: Zhang Delai


Date of inspection: Sept. 26, 2009 Date of examination: Sept. 26, 2009
~·...
*•
f.ICK JIANGYIN QIANJIN CHEMICAL CO., LTD.

Product Quality Certificate

Product Methyl ethyl ketone Specification 300


name peroxide &model
Executive Enterprise standard Total 2T
standard amount of
products
Product 0265
batch No.
Date of Sept. 25, 2009
manufacture
Performance parameters
Inspection Unit Executive Standard Test value Remarks
index standard No. value
Appearance Q/320281YAQ Colorless Colorless
06-2004 transparent transparent
liquid liquid
Active % Q/320281YAQ 9.0±0.2 9.05
oxygen 06-2004
content

Conclusion:

This product is qualified upon inspection.

Jiangyin Qianjin .. ...


~,-.,:~

/· 'J
·-'·
:
Seal of the company Chemical Co., Ltd. Lab supervisor:
Quality Inspection
Department

Tel: 0510-86651558-8019 Web: http://www.d1ckchem.com.cn


r_.
fifCK JIANGYIN QIANJIN CHEMICAL CO., LTD.

Product Quality Certificate

Product Specification T-8A


name &model
Executive Enterprise standard Total IT
standard amount of
products
Product 0438
batch No.
Date of Sept. 13, 2009
manufacture
Performance parameters
Inspection Unit Executive Standard Test value Remarks
index standard No. value
Appearance Q/320281YAQ Purple clear Purple clear
04-2006 liquid liquid
Gel time min Q/320281YAQ ~8 4min 30s
(25"C) 04-2006

Conclusion:

This product is qualified upon inspection.

Seal of the company: Jiangyin Qianj in


Lab supervisor:
Chemical Co., Ltd.
( Quality Inspection
Department

Tel: 0510-86651558-8019 Web: http://www.d1ckchem.com.cn


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Finished products quality certification


Consignees: Shandong Water Treatment Co., Ltd. Guoxin February 8, 2010
Implementation
Raw material factory Material Q235B Product Name Specification Quantity
of standards

Chemical composition % Head 2000*10 JB/T4746-2002 10

li!)iC ~(Mn) lii(Si) li!iiS lii\IP Wr Cr .Ni Head 1400*6 JB/T4746 4

0.16 0.45 0.26 0.030 0.042 - - Head 377*3 JB/T4746 4

i!\ Ti f§Mo ~w fll]Cu #l AI 'ffi-'1' Pb $JL(V)

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Mechanical properties
Yieldpoint Tensile strength Elongation Area reduction Shock Value Hardness
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Kg/mm Kg/mm' % Cm' Cm' HB
I
255 426 28 - - -

Conclusion Test pass


I

Examiner:
Large Chemical Co., Ltd. Zibo East
Ion exchange resin inspection reports
SDG/P-18--22
Name 201*7MB Product lot number Composite samples
Quantity Inspection date
Place of origin Zibo East largest shares Test Project All items
Test items Test results
Water content 46.90%
The quality of the whole exchange capacity --mmol/g
Volume exchange capacity 1.39mmol/mL
Exchange capacity of strong-type group 3.70 mmollg
Wet, as the density 0.71g/mL
Wet true density 1.08 g/mL
Sphere rate after abrasion 95%
) Transition expansion --%
0.40-0.90mm 97%
Granularity %
mm %
Exterio Light yellow transparent spherical particles

Determine With the power, petrochemical standard


Laboratory
Person in charge Ma Wenxiu Inspection 05 Auditor Inspection 04
Technician

Large Chemical Co., Ltd. Zibo East


Ion exchange resin inspection reports
SDG/P-18--22
Name 001*7MB Product lot number Composite samples
Quantity Inspection date
Place of origin Zibo East largest shares Test Project All items
Test items Test results
Water content 49.40%
The quality of the whole exchange capacity 4.54mmol/g
Volume exchange capacity 1.88mmol/mL
Exchange capacity of strong-type group -- mmol/g
Wet, as the density 0.82g/mL
Wet true density 1.27g/mL
Sphere rate after abrasion 95%
Transition expansion --%
0.40-0.90mm 97%
Granularity %
mm %
Exterio Light yellow transparent spherical particles
I
Determine With the power, petrochemical standard
Person in charge MaWenxiu Laboratory Inspection 05 Auditor Inspection 04
Technician
Hebei Bohai Tube Manufacturing Co., Ltd.

Consignees: Shandong Water Treatment Co., Ltd. Guoxin


Product Name Specification Quantity Implementation
Numbers Material Q235-A
of standards
Chemical composition% Flange DN350PNI.O 10 5010-58
Carbon Manganese Silicon Sulfur Phosphorus Phosphorus Nickel Flange DN80PNI.O 19 5010-58
0.18 0.39 0.19 0.028 0.030 Flange DN15PN1.6 10 5010-58
Titanium Molybdenum w Copper Aluminum Lead Vanadium Flange DN32PNI.6 15 5010-58
Flange DN40PNI.O 20 5010-58
Mechanical properties Flange DN65PNI.O 15 5010-58
Yield point Tensile strength Elongation Area reduction Shock Value Hardness
Kgim' Kg/m % c c HB
300 450 29 150

Conclusion Test pass

Examiner: August 29, 2009


Quality Certificate

Product Name: Multi-surface hollow ball PP

Quality inspection special chapter

Zibo Jin Lei Water Treatment Equipment Parts Co., Ltd.


Product certificate

Product Name:Multi-surface hollow ball PP


Manufacturing units: Zibo Jin Lei Water Treatment
Equipment Parts Co., Ltd.
The products in the manufacturing process the following
criteria:
GB1033-86 Plastics Test methods for density and
relative density
GB-/t1041-92 Plastic compressive properties
GB8325-87 Granular polymers and copolymers PH
value of water test methods
GB2828-87 Sampling procedures and batch sampling
inspection tables
GB2829-87 Periodic inspection procedures and
sampling table Sampling

Quality inspection special chapter:

Quality inspector:

March 10, 2010


Technical characteristics

Multi-surface hollow ball PP

Specification Surface area Void Stacking Weight accumulation

w/m3 % number Kg/ m3

ci> 50 230 0.9 11500 67.85


ci> 38 320 0.88 28500 74. 1
ci> 25 460 0.81 85000 145

Test results:

Quality Inspector: March 10, 2010


..

Finished products quality certification


Consignees: Shandong Water Treatment Co., Ltd. Guoxin February 8, 2010
Implementation
Raw material factory Material Q235B Product Name Specification Quantity
of standards

Chemical composition % Head 2000*10 JB/T4746-2002 10

li!i(C tfu(Mn) Jit(Si) Ji/,(S limP ~Cr .Jt Ni Head 1400*6 JB/T4746 4

0.16 0.45 0.26 0.030 0.042 - - Head 377*3 JB/T4746 4

lfk Ti f!lMo ~w -llllcu fllAI fa"]< Pb lift(V)

- - - - - - -
Mechanical properties
Yieldpoint Tensile strength Elongation Area reduction Shock Value Hardness
Kglmm' Kglmm' % Cm' Cm' HB

255 426 28 - - -
Conclusion Test pass

Examiner,
Quality Certificate Ming

Shanghai Valve Idea of Inner

Address: Simon Road 177, Shanghai

Phone:021-56629911

Fax:021-56631223

Zip Code:200070
Contract No.:
Product Name: Pneumatic rubber lined diaphragm valve

Product Type:G6B41J-6-XF

Nominal Path: 50, 65

Number of products:
Nominal pressure: 0.6

Strength test: 0.9Mpa Test time: 60S

Seal test: 0.66 Mpa Testtime: 15S

After testing this product, materials, machining accuracy,

connecting dimensions, performance, product standards and


testing all in compliance with the contract, the products and
qualified in the factory, I hereby certify that.

Shanghai Valve Idea oflnner Examiner:

(Test seal)

Date: March 10, 2010


..

Inspection Report

Report No.:RP10020231P567-1

Product Name: Pneumatic butterfly valve


Test category: Factory inspection

Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

Inspection Report
Report No.:RP10020231P567-1 Page 1 of2

Product Name Pneumatic butterfly valve Specification No. RPD821-10 DNSO

Inspected unit Assembly shop Test category Factory inspection

Workshop Metal1 Sample grade Qualified

Sampling locations Assembly shop Sampling Date March 17, 2010

Quality Control
Number of samples 1 set Sampling by
Department

Test basis JB/T9092-1999 Test Project The following nine

The sample under JB/T9002-1999 "valve inspection and testing" of the


relevant provisions of the following nine testing, all projects meet the
Test Conclusion requirements, qualified conclusions of this inspection.

Quality Control Department

March17,2010

Medium: water Body: Ductile Iron Disc: aluminum bronze Seat:


Notes
EPDM On the wafer With double acting pneumatic actuator

Lord Frederick: General review: Approval: Xiao Li


ID: RPI0020231P567-1

Test data

2 pages Page I

The actual
Test Project Standard requirements Conclusion
measurement

Test pressure l.Stimes nominal pressure 2.4MPa

Shell strength test Holding time Smin Smin Qualified

Requirements No leaks no damage No leaks no damage

Test pressure l.ltimes nominal pressure 1.75MPa

Stuffing and other


Holding time 5min Smin Qualified
joints sealing tests

Requirements No leaks no damage No leaks no damage

Rated stroke deviation 90"


According to enterprise
Requirements Qualified
standards
Leakage Test Qualified

Basic error ±1.5% Qualified

Technical requirements Backlash 1.5% Qualified Qualified

Dead 0.6% Qualified

Opening and closing a flexible, non-jamming


Assembly quality Meet the requirements Qualified
·. phenomenon, reliable connection
Factory name, product name, model, specification,
Logo, packaging Meet the requirements Qualified
certification, body marks and other requirements

Connection size Required Meet the requirements Qualified

1, shell strength test medium is water

Test shows
2, air chamber seal test medium is compressed air
Inspection Report

Report No.:RP10020231P567-6

Product Name: Pneumatic butterfly valve


Test category: Factory inspection

Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division

Inspection Report
Report No.:RP10020231P567-6 Page 1 of2

Product Name Pneumatic butterfly valve Specification No. RPD671X-16 DN40

Inspected unit Assembly shop Test category Factory inspection

Workshop Metal1 Sample grade Qualified

Sampling locations Assembly shop Sampling Date March 17, 2010

Quality Control
Number of samples 2 set Sampling by
Department

Test basis JBff9092-1999 Test Project The following nine

The sample under JBff9002-1999 "valve inspection and testing" of the


relevant provisions of the following nine testing, all projects meet the
Test Conclusion requirements, qualified conclusions of this inspection.

Quality Control Department

March 17,2010

Medium: water Body: Ductile Iron Disc: aluminum bronze Seat:


Notes
EPDM On the wafer With double acting pneumatic actuator

Lord Frederick: General review: Approval: Xiao Li


ID: RP10020131P567-6 %
Test data

2 pages Page 1

The actual
Test Project Standard requirements Conclusion
measurement

Test pressure 1.5times nominal pressure 2.4MPa

Shell strength test Holding time Smin 5min Qualified

Requirements No leaks no damage No leaks no damage

Test pressure t.ltimes nominal pressure 1.75MPa

Stuffing and other joints


Holding time 5min Smin Qualified
sealing tests

Requirements No leaks no damage No leaks no damage

Rated stroke deviation 90°


According to enterprise
Requirements Qualified
standards
Leakage Test Qualified

Basic error ±1.5% Qualified

Technical requirements Backlash 1.5% Qualified Qualified

Dead 0.6% Qualified

Opening and closing a flexible, non-jamming


Assembly quality Meet the requirements Qualified
phenomenon, reliable connection
Factory name, product name, model, specification,
Logo, packaging Meet the requirements Qualified
certification, body marks and other requirements

Connection size Required Meet the requirements Qualified

1, shell strength test medium is water

Test shows
2, air chamber seal test medium is compressed air
~%: RP10020231P567-6
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Tianjin Steel Pipe Manufacturing Co., Ltd. Scott Henderson industry


Quality Certificate
Contract Certificate Number: 201003000984
Number:
User Back to 31-Mar-10
Date:
Name
11Q.lllt;:; East Wei
Chemical composition Mechanical Properties
Production Material Weight Impact
Specification Steel Quantity Yield point Tensile Cold
Number No. T c s Mn p Si Cr Ni Cu Elongation AKW
strength
Mpa
50•50•3. 75•6 Ql95-Q235 64 2, 102 0. 15-0. 17 0,024 0.25-0.4 0, 095 0, 8 Qualified Qualified Qualified Qualified Qualified

Geometry Qualified
Impleme Co
ntation nc
'
of GB/T700 2006 lu
Surface quality Qualified
stan dar si
ds on
l.Product was tested to the required technical
Welding quality Qualified Ex standards.
pl 2, The number of users, to sell only to
Notes
ai prospective weight.
Length Length Qualified n 3. This proved that only the approved product to
use and affixed with an effective aualitv

Lord Frederick: Issuing: Audit:


Tianjin Steel Pipe Manufacturing Co., Ltd. Scott Henderson industry
Quality Certificate
Contract
Certificate Number: 2009070000003
Number:
User Back to
Date: 01-Ju1-09
........,_,.
N ....... .,.. w,
East
~ ui::I.L·

Chemical composition Mechanical Properties


Production Material Weight Impact
Specification Steel Quantity Yield point Tensile Cold
Number No. T c s Mn p Si Cr Ni Cu Elongation AKW
strength
Mpa
50•100•3. 75•6 Q195-Q235 96 3,26 0.15-0.17 0, 024 0.25-0.4 0,095 0,8 Qualified Qualified Qualified Qualified Qualified

Geometry Qualified
Impleme Co
ntation nc
of GB/T700 2006 lu
Surface quality Qualified
stan dar si
ds on
!.Product was tested to the required technical
Welding quality Qualified standards.
Ex 2. The number of users, to sell only to
pl prospective weight.
Notes
a1 3. This proved that only the approved product to
Length Length Qualified n use, and affixed with an effective quality
control chapter.

Lord Frederick: Issuing:Zhang Audit:Shao


Certificate

Product Name: Tube number

Product Type: See the list

Serial number: 2010-05-27

After testing the products meet the technical requirements, granted the factory

Factory date: May 27, 2010

Chief of Quality Supervision, Inspection: Zhang Yuesheng

Examiner: MA Chun-xiao

Jiang Feng Pipe Co., Ltd. Hebei

Quality Supervision, Inspection Division


Jiang Feng Pipe Co., Ltd. Hebei
Quality Certificate
Deli very unit: Jiang Feng Pipe Co., Ltd. Hebei ISBN warranty, 27/05/2010
Consignees: Environmental Systems Co., Ltd. Shandong Guoxin Quality inspection seal:
Contract Number· Delivery Date 27-Mei-10
Chemical composition% Mechanical properties
Serial Quantity
Name Level Material Specification Tensile Yield Elongation
number (pieces) c Mn Si s p Ni Cr strength point %

90 o Elbow 1 I Q235B <P 529•9 3 0,20 0, 30 o. 30 0,045 0, 045 440 265 28

90 ° Elbow 2 I Q235B <P 426•8 2 0, 19 0,20 0.35 0,040 0,040 445 267 28

90 ° Elbow 3 I Q235B <P 377•8 10 0, 19 0,20 0,35 0,040 0,045 445 267 28
90 o Elbow 4 I Q235B <P 325*7 20 0,20 0,20 0.30 0, 045 0,040 440 265 28

90 ° Elbow 5 I Q235B <P 273•6 20 0, 19 0,20 0,35 0,040 0,045 445 267 28
90 o Elbow 6 I Q235B <P 219•6 20 0,20 0,30 0. 30 0,045 0,040 440 265 28

90 ° Elbow 7 I Q235B <P 159•4 80 0, 19 0, 20 0,35 0,040 0,035 445 267 28

90 ° Elbow 8 I Q235B <P 108•4 20 0, 19 0,40 0,22 0,033 0,034 425 255 26

90 ° Elbow 9 I Q235B <P89*4 20 0, 18 0, 39 0,21 0,032 0,035 420 245 25


Concentric 10 20#
I <P60•38 3 0, 19 0,40 0,22 0,033 0,035 425 255 26
"'
Concentric
11 I 20# <P 108•60 2 0, 19 0,40 0,22 0,033 0,034 425 255 26
Concentric
12 I 20# <P 159•108 10 0, 18 0,39 0,21 0,032 0,034 420 245 25
Concentric 13 I 20# <P 219*159 10 0, 18 0,39 0,21 0, 032 0,035 420 245 25
Concentric 14 I 20# <P 273•159 2 0, 19 0,40 0,22 0,033 0,035 425 255 26
Concentric 15 20#
I <P 273•219 5 0, 19 0,40 0,22 0,033 0,034 425 255 26
Concentric 16 20#
I <P 325•159 2 0, 18 0,39 0, 21 0, 032 0,034 420 245 25
Concentric 20#
17 I <P 325•219 5 0, 18 0,39 0, 21 0, 032 0, 035 420 245 25
Concentric
18 I 20# <P 325•273 2 0, 19 0,40 0, 22 0,033 0, 035 425 255 26
Reducer ......... ---
Certificate

Product Name: Tube number

Product Type: See the list

Serial number: 2010-05-21

After testing the products meet the technical requirements, granted the factory

Factory date: May 22, 2010

Chief of Quality Supervision, Inspection: Zhang Yuesheng

Examiner: MA Chun-xiao

Jiang Feng Pipe Co., Ltd. Hebei

Quality Supervision, Inspection Division


Jiang Feng Pipe Co., Ltd. Hebei
Quality Certificate
Deli very unit: Jiang Feng Pipe Co., Ltd. Hebei ISBN warranty, · 22/05/2010
Consignees: Environmental Systems Co., Ltd. Shandong Guoxin Quality inspection seal:
Contract Number· Delivery Date 22-Mei-10
Chemical composition% Mechanical properties
Serial Quantity
Name Level Material Specification Tensile Yield Elongation
number (pieces) c Mn Si s p Ni Cr
strength point %

90 ° Elbow 1 I Q235B <!> 529•9 1 0,20 0,30 0,30 0,045 0,045 440 265 28
90 o Elbow 2 I Q235B <!>426•8 15 0, 19 0,20 0.35 0, 040 0,040 445 267 28

90 ° Elbow 3 I Q235B <!> 325*7 5 0,20 0,30 0,30 0,045 0,045 440 265 28

90 ° Elbow 4 I Q235B <!> 273•7 20 0, 19 0,20 0.35 0,040 0,040 445 267 28

90 ° Elbow 5 I Q235B <!> 219•6 50 0,20 0,30 0,30 0,045 0,045 440 265 28
90 o Elbow 6 I Q235B <!> 159•5 20 0, 19 0,20 0.35 0,040 0,040 445 267 28
90 o Elbow 7 I Q235B <!> 108•4 40 0, 19 0,40 0,22 0,033 0,035 425 255 26
90 ° Elbow 8 I Q235B <!>89•4 12 0, 18 0,39 0,21 0,032 0,034 420 245 25
Concentric 9 I 20# 2 0,40 0,033 425 255 26
<!> 478•325 0, 19 0,22 0, 035
Oo"•
Concentric 10 I 20# 0,40 425
.
<!> 325•273 5 0, 19 0,22 0, 033 0,035 255 26
Concentric I 20# <!> 325•219 0, 032 420
11 5 0, 18 0,39 0, 21 0,034 245 25
Concentric 12 20#
I <!> 273•219 5 0, 18 0, 39 0,21 0,032 0,034 420 245 25
Concentric 13 I 20# <!> 273•159 5 0, 19 0,40 0,22 0,033 0,035 425 255 26
Concentric
14 I 20# <!> 219*159 12 0, 19 0,40 0,22 0, 033 0,035 425 255 26
Concentric 20#
15 I <!> 219•108 5 0, 18 0,39 0, 21 0, 032 0,034 420 245 25
Concentric 16 I 20# <!> 159*108 10 0, 18 0,39 0, 21 0, 032 0, 034 420 245 25
Concentric 17 I 20# <!> 108•89 5 0, 19 0,40 0,22 0, 033 425 255 26
0,035
Concentric
18 I 20# <!> 108*57 5 0, 19 0,40 0,22 0,033 0,035 425 255 26
Reducer
Certificate

Product Name: Tube number

Product Type: See the list

Serial number: 2010-04-21

After testing the products meet the technical requirements, granted the factory

Factory date: April 21, 2010

Chief of Quality Supervision, Inspection: Zhang Yuesheng

Examiner: MA Chun-xiao

Jiang Feng Pipe Co., Ltd. Hebei

Quality Supervision, Inspection Division


Jiang Feng Pipe Co., Ltd. Hebei
Quality Certificate
Deli very unit: Jiang Feng Pipe Co., Ltd. Hebei ISBN warranty, 21/04/2010
Consignees: Environmental Systems Co. , Ltd. Shandong Guoxin Quality inspection seal:
Contract Number· Delivery Date 21-Apr-10
Chemical composition% Mechanical properties
Serial Quantity
Name Level Material Specification Tensile Yield Elongation
number (pieces) c Mn Si s p Ni Cr
strength point %

90 ° Elbow 1 I 20# DN80PN1. 0 50 0, 20 0, 38 0, 26 0, 026 0, 021 530 260 28


Size of the 0,023 535 270 28
2 I 20# DN150/100 5 0,22 0,40 0.28 0,030
head
Size of the
3 I 20# DN300/125 1 0,22 0,40 0,28 0, 030 0,023 535 270 28
head
Size of the
4 I 20# DN250/125 4 0,22 0,40 0.28 0, 030 0, 023 535 270 28
head
Reducing 5 I 20# <!> 159 10 0,17 0,35 0,17 0,035 0,035 410 245 28

Reducing 6 I 20# <!> 108/ <!>57 10 0,22 0,40 0.28 0, 030 0,023 535 270 28

Reducing 7 I 20# <!> 273/ <!> 159 9 0,22 0,40 0,28 0,030 0,023 535 270 28

Reducing 8 I 20# <!> 219/ <!> 159 6 0,22 0,40 0,28 0,030 0,023 535 270 28

Reducing 9 I 20# <!> 159/ <!> 108 3 0, 22 0,40 0,28 0,030 0,023 535 270 28

Size of the
10 I 20# DN250/200 1 0,22 0,40 0, 28 0,030 0,023 535 270 28
head

90 ° Elbow 11 I 20# DN200 R=lD 5 0,20 0,38 0,26 0, 026 0, 021 530 260 28
The size of
the first 12 I 20# DN200/DN150 1 0,22 0,40 0,28 0,030 0,023 535 270 28
concentric
The size of
the first 13 I 20# DN150/DN100 1 o. 22 0, 40 0, 28 0, 030 0, 023 535 270 28
concentric ------ ---- -- . ---- ..
Hengshui Jinghua Pipe Co., Ltd.
Quality Certificate
Demand-side title: Dezhou City, Shandong Province Power Metal Building Materials Co., Ltd Kai Number: a2-24613
Product Name: Welded steel pipe Odd numbers: xZ-03-052234

Implementation of standards: GB/Tl3793-92 Contract Number:

Quality rating: A

Process Performance
Base metal chemical Mechanical properties
Serial Diameter*thickness Batch Parts/ Surface
Notes
Material Yield Tensile Elonga Pressure
number (mm) * length (m) furnace root quality 90 '
c Mn Si p s point strength tion Squash
cold
test
N/mrn2 N/mm2 % (Mpa)
1 <!> 021. 5•2. 75*6. 0 P105041471 0235 20 Qualified 0,09 0,30 0, 15 0, 014 0,016 235 435 26 Qualified Qualified
2 <!> 026. 8•2. 75*6. 0 P105041471 Q235 30 Qualified 0, 10 0,32 0, 16 0, 016 0,019 235 435 26 Qualified Qualified
3 <!> 033•3. 25•6. 0 P105041471 235 15 Qualified 0,09 0,30 0,20 0, 014 0,018 235 435 26 Qualified Qualified
4 <!> 042•3. 25•6. 0 P105041471 235 18 Qualified 0,08 0,35 0, 18 0, 015 0,016 235 435 26 Qualified - - Qualified
5 <!> 048•3. 5•6. 0 P105041471 235 21 Qualified 0, 10 0,33 0, 15 0, 017 0,017 235 435 26 Qualified - - Qualified
6 <!> 050*3. 5•6. 0 P105041471 235 18 Qualified 0,09 0,38 0, 18 0,016 0,015 235 435 26 Qualified Qualified
7 <!> 075. 5*3. 5*6. 0 P105041471 235 25 Qualified 0,09 0,36 0, 17 0,014 0,017 235 435 26 Qualified Qualified
8 <!> 088•4. 0•6. 0 P105041471 235 20 Qualified 0, 10 0,35 0,20 0,015 0,016 235 435 26 Qualified - - Qualified
9 <!> 114•4. 0•6. 0 P105041471 235 35 Qualified 0,08 0,34 0, 15 0,016 0,019 235 435 26 Qualified - - Qualified
10 <!> 140•4. 5•6. 0 P105041471 235 47 Qualified 0, 10 0,33 0, 18 0,019 0,015 235 435 26 Qualified - - Qualified
11 <!> 145*4. 5*6. 0 P105041471 235 35 Qualified 0, 11 0,31 0, 20 0,014 0, 016 235 435 26 Qualified - - Qualified
12 <!> 2. 9•6. 0*6. 0 P105041471 235 40 Qualified 0,09 0,39 0, 17 0,015 0, 019 235 435 26 Qualified Qualified
Attention: Page 12 records, handwritten or altered are void
Description: 1, This product is only guaranteed in the standard (contract) under conditions of use; 2, transport loading and unloading of product defects
caused by not guaranteed; 3, no security in this certificate does not increase product quality mark and seal invalid; 4 Customers need to read the back of the
product and follow the instructions. Production License No.: XK14-201-00021 Quality Service Tel: (0318) 6018032 Fax: (0318) 5228535 Website: www.jhg.net

Charge: Zhao Fuliang Tabulation: Zhang Yanhong Date:January 5, 2010


Inspection Report

No:(2007)SFJGC-JC0487

Product Name: Water with a hard polyvinyl chloride (PVC-U) pipe fittings

Inspected unit: Central Qi (Taicang) Plastic Industrial Co., Ltd.

Production unit: Central Qi (Taicang) Plastic Industrial Co .• Ltd.

Commissioning unit: Quality and Technical Supervision of Jiangsu Province

Test category: Provincial supervision and spot checks

Jiangsu Institute of Product Quality Supervision and Inspection


Jiangsu Institute of Product Quality Supervision and Inspection

Inspection Report
(2007) SJFGC-JC0487 Page 1 of 2

Product Name Water with a hard polyvinyl chloride (PVC-U) pipe fi ttin~Specification ci> 110 I. 6MPa

Inspected Name I Address I Inspected Name I Address I Phone Central Qi (Taicang) Plastic Industrial
Phone Co., Ltd. I Sha Town Technology Park I 0512-53229088
Commissioned Name I Phone Quality and Technical Supervision of Jiangsu Province
Production unit name I phone Central Qi (Taicang) Plastic Industrial Co., Ltd. I 0512-53229088
Number of samples I sampling
13/151 Sample I sample Single Number (2007) SJFGC-JC0487
base
Sample members Li Fei, Sun Hanming Check the seal-like staff Ge Zhe Min
April 2007 21
Test date Production date I batch number 2007,3
itl May I, 2007
Quality and
Technical
Provincial supervision and Source of
Trademark Wan Qi Test category Supervision of
spot checks Task
Jiangsu Province
200703012
Sample grade I Sample status Intact Seal-like state Seals intact
Sample Sampling
Sampling Date 17-Apr-07 17-Apr-07 Finished goods warehouse
Arrival Date locations

H
Test basis GB/T10002.2-2003 "water with a hard polyethylene (PVC-U) pipe fittings

The sampling inspection, the inspection items found GB/T10002.2-2003 standards, test
Test Conclusion qualified.
Date of issue June 5, 2007

Notes

Approval: Xiao-Ling Zhou Lord Ge Zhe Min


Xiao-Ming Guo Check
Frederick
Technical
Post Post Charge Post Examiner
Director

~~
21
I
I

'
Inspection Report

No:(2007)SFJGC-JC0486

Product Name: Water with a hard polyvinyl chloride (PVC-U) pipe fittings

Inspected unit: Central Qi (Taicang) Plastic Industrial Co.• Ltd.

Production unit: Central Qi (Taicang) Plastic Industrial Co.. Ltd.

Commissioning unit: Quality and Technical Supervision of Jiangsu Province

Test category: Provincial supervision and spot checks

Jiangsu Institute of Product Quality Supervision and Inspection


Jiangsu Institute of Product Quality Supervision and Inspection

Inspection Report
(2007) SJFGC-JC0486 Page 1 of 2

Water with a hard polyvinyl chloride (PVC-U) pipe <l> 110•6. 6•4000
Product Name Specification
fittings I. 6MPa

Inspected Name I Address I Inspected Name I Address I Phone Central Qi (Taicang) Plastic Industrial
Phone Co., Ltd. I Sha Town Technology Park I 0512-53229088

Commissioned Name I Phone Quality and Technical Supervision of Jiangsu Province

Production unit name I phone Central Qi (Taicang) Plastic Industrial Co., Ltd. I 0512-53229088

Number of samples I sampling 131151 Sample I sample Single Number (2007) SJFGC-JC0486

Sample members Li Fei, Sun Hanming Check the seal-like staff Ge Zhe Min

Test date April 2007 21 Production date I batch number 2007, 3


Quality and
Provincial supervision and Technical
Source of
Trademark Wan Qi Test category Supervision of
spot checks Task
Jiangsu Province
200703012
Sample grade I Sample status Intact Seal-like state Seals intact

Sample Sampling
Sampling Date 17-Apr-07 17-Apr-07 Finished goods warehouse
Arrival Date locations

Test basis GB/T10002.2-2003 nwater with a hard polyethylene (PVC-U) pipe fittings~

The sampling inspection, the inspection items found GB/T10002.2-2003 standards, test
Test Conclusion qualified.
Date of issue June- 5, 2007

Notes

Lord
Approval: Xiao-Ming Guo Check Xiao-Ling Zhou
Frederick Ge Zhe Min

Technical
Post Post Charge Post Examiner
Director
Test results
(2007) SJFGC-JC0486 Page 2 of 2
Technical requirements Test results
Serial Single
Test Project Unit
number Sample Determine The number of judge
Standard value Measured
size the array qualified
Tube inside and
outside surface
should be smooth,
no scratches,
dents, showing
1 Exterior effects of Meet 8 Qualified
impurities and
other requirements
of this part of
the surface
defects.

Tube color AC1


consultation by 8
Re2
the supply and
2 Color Meet 8 Qualified
demand sides,
color should be
uniform
The
average mm 110. 1-110.4 110.1-110. 8 Qualified

Wall
mm 6.6-7.6 6. 8 - 7. 1 8 Qualified
3 Size thickness
The
average mm 0- +0.9 0.3-0.4 8 Qualified
thickness

4 Density kg/m3 1350-1460 1421 Qualified


Vicat softening
5
temperature
·c ~80 83 Qualified

Longitudinal
6 shrinkage rate <;:5 3 Qualified
150"C 1h
Methylene
chloride Surface changes are not inferior to
7 Meet Qualified
inunersion test 4N
(15 ·c 15min)

Drop weight
8 impact test (0 <;:5 L5 Qualified
"C) TIR%
Temperatur
eof20"C
Time lh
No break, no leakage No break, no leakage Qualified
Central
Stress
Hydra
38MPa
9 ulic
Test Temperatur
eof20"C
Time lOOh
No break, no leakage No break, no leakage Qualified
Central
Stress
30MPa
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Tel: 86-523-83782928 1 Fax: 86-523rl$ta1al!l

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2010.5.3 2010.5.3
DATE OF jssUE_ DATE OF DELIVERY

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I
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PROQUCT SIZE
!illlf&&:t::a
MATERIAL DESC)UPTION

mm)
#It
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MASS
(kg)
-
c
% %
Si
{t!ljl<J;)Gfjt C:1MICAL COMPOSmON%

Mn
%
(ill!* 7H1i' HEAT ANALYSIS)

% 0 %
Ni Cr
%
Mo
%
Ti

%
Nb
%
Cu
%
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Y.S.
lltm
T.S.
N/mm'
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%
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o.0.~
t I SUS3t: DN32 LOMpa 6 0.068 0.23 U3 0.035 10.17 16.23 2.14
2 I SUS3t DN40L0Mpa I 0.068 0.23 U3 0.035 10.17 16.23 2.14

o.0.~
3 1SUS314 DN65 LOMpa I 0.068 0.23 U3 0.035 10.17 16.23 2.14
4 ISUS3t, DN25LOMpa 6 0.068 0.23 U3 0.035 10.17 16.23 2.14

iii
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'
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/

I 'REMARKS I
I /.''
•'-
:,1'·. I
:~1.' ·I

!i i fi! Y.S.~YIELD STRENGTH T.S.=TENSILE STRENGTH EL~ELDNGATION GL.~AUGE LENTH Ll=5.65SORT(FO) L2=5 mm / , '~L3•Si)~ ,! 1· (: .\
NOTE L4=200 mm L5=11. 3SORT(FO) •Ol:HRB •02:HRA •03:HR3 T •04:HV •05:HR15T o06:HRC •07:ERICHSEN ,I::':."~ : i,. ,j '::: :~: i
. JIIJ 4A ·1 ~r-:il't.B~.ti!ii>Jti!ftlt!Jii~ttllt. :Jt!allln~•*· 4\!'JII:iiEPJl. . . ..,.'{.... , 1! "r-i
•.:r,:.JP'c\;1 WE ~EREBY
CER :TIFY THAT MATERIAL DESCRIBED HERE N HAS MANI,IFACTURED AND TESTED WITH SAT! FACTORY RESU TS \ f.~~:,. ·~ t l-tr- ;'·'
.....L.Et'tlRlrJ IN AqCORDANCE ~ITH THE REQUIREMENTS OF THE ABOVE MATERIAL SPECIFICATION . ..._i!JOd!'i "'' , 1 ,,
~~-L~!\ _(11 ' I ./I
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TBSWX 100202001
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Teroy lndustries;tnc.

-.---l.!al.)._ .1~~~-cra__r.,_~.g:.n._----------­
E~me- {'itt.jv;j_ fA~_.,N

November 10, 2009

. -FERFORMANCE-CERTIFICATE OF TORAy-Ro--ELEMENT --

....... TORAY INDUSTRIES. INC _


QA SECTION N • H; rAya .,.ut

1 • Model No; TM820C-400

2 • Cust0111er China Blu.estar International CheiDical Co. Ltd. /0911S1246

3'. Test Conditions


Temperature 25
Feed 'llawr Pre.ssu.re 5. 5 I!Pa ( 800 psi )

Feed Water Conti!~tration 3 2, 0 0 0 ppm as NaCl

Recovery Rate 8 %
Feed Water pll 7

4. Specifications

Salt Rej'eetion 9 !L 5 %
Product Flow Rate 1 9. 7 Jilld ( 6, :100 gpd )

5. Shipment Quantit~ 168 pc(s)

6 • Date of Ex Godown November 9, 2009

~----------
E-R0-09-0915
•reject name List ofwater pumps
arne of main engim Drawing NP. ~fmain engine II
Quantity ~f ~~mponents
T'
ProjeCt' No. Component name
i1
rl. Name
'ndard equipment -
Perfonnance parameters pecification 4 mode!IStandard N o rwing No I Connection form Material Unit '
•u:0tity i'r"('!'"'"/
rerJa ks
I
Q=62.5m3/h, H=20mH20, 2900rpm, N=7.5kw SENHSO- 25 power supply: 400V,50Hz 2 TTTW
awwaterpump CD4MCu Sh~n4!Qn&I:SJJ.uangluo
'" 2 ShJ~rJ~~1S~uanglun
Booster pump
Multl-rhedia back wash pum~
Q=56m3/h, H=40mH20, 2900rpm, N=15kw
Q=140m3/h, H=25mH20, 2900rpm, N=l8.5kw
SENHSO- 00
SENH80- 60
power supply: 400V,50Hz
power supply: 400V,50Hz
CD4MCu
CD4MCu
'" Shdn~dns!S~uanglun
u "iddle water pump Q=6.5m3/h, H=30mH20, 2900rpm, N=3kw SENH32-l OIA power supply: 400V,50Hz SS316
'" 2
Adid-base transfer pump I Q=6m3/h,H=9mH20,N=3KW, 40FSB-2 L power supply: 400V,50Hz PTFE
'" j
Shdn4oksiSPuanglun
"itisha~d Xinao
I
'" Shdn~o~~S~uanglun
' Reltenerated water pump
WastJ \fquor self-priming pump
Constant~ure water supply pump I
Q=6m3/h,H=28mH20,N=I.IKW
I Q=7.5m3/h,H=l2mH20,N=3KW, self-priming height 5 meters
SENH32-l OIA
40WFB
power supply: 400V,50Hz
power supply; 400V,50Hz
SS304
Reinforced polypropylene
'"
'" 1
2
"iri'JiJ"d Xinao
Shdn4o'nsis~uanglun
p --:- Seawb.tbr RO flush water pump I
Q=3m3/h, H=SOm, l.lkw
Q=60m3/h,H=32mH20,N=llKW,
SLG(III) *7
SENHSO- 60
power supply: 400V,50Hz
power supply: 400V,50Hz
Assembly
SS316
"' Shdn4~nsiS~uanglun
~0 S~condary reNrse osmosis water supply pump I Q=llm3/h,H=32mH20,N=3KW, SENH32-1 OIA power supply: 400V,50Hz SS3!6
"' 2 Sh~nkonsls~uanglun
ii ~---p~;;;h--;;J!h-RQ-high·p~~~~;e !JUmp I Q=!lm3/h, H=!30mH20, N=7.5KW CRNlO- 8 power supply: 400V,50Hz SS316
'" 2 I I<)rublroo
12 Deffiiberalized water pumJli Q=6.5m3/h,H=48mH20, N=S.SKW SENH32-2 OIA power supply: 400V,50Hz SS316
'" 2 Sh~n¥dngls~uanglun
i3 Fresh ~Jter RO flush water pJmp Q=8m3/h,H,30mH20,N=3KW, SENH32-1 om power supply: 400V,50Hz SS3I6
"' Shdn~dnslskuangluo
i4 Revers~ bsmosis flush water pUmp Q=50m3/h,H=32mH20,N""llKW SENHSO- 60 power supply: 400V,50Hz SS316
'" Shdn4~nslshuanglun
'" -

Rem~rks: IPai~t of moto~ ~nd equipment shall meet requirements of coastal high temperature and high humidity environment; place of use: Indonesia

I
6.
GUOXIN
Shandong Guoxin Water Treatment Co., Ltd.
Compiled! by

Date
Checked by

Date
Reviewed by

Date
ApProled by

Date
;I
i i
II

I I I !

i
l
I
I

il
i§~&"i<ll:/, tl:i!m~& <Ei"'!*' LlJJPJ1!ffiii\E1*tllAlii<Jiltiil-1HI!.0i'fJ iT-"1!-\3-1 indent number, 1001128002
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
*ll:i-'3-ipump type, SENH50-125 31<!!&!1<-'3-i test number, ZDSENH[000161](3) f",'l,!,iij-\3-/ number,
810031508 fi1Ji!Eii\E:!il:i rated flow, 62.5 (m3/h) W!E'Im:f¥1 rated head, 20(m) W!E~:I:b$1
rated shaft power, 5.08 CKWJ liJl)EJ}J$/ power rating, 67 (%)
l*~€l~:!Jiil
ID .A.Pff:IJ ti:!Pff:IJ ii\E:!il: ( 3l<i9itll *~*"it J)(l!l, tl<.gff tl<.giJIE .gi9.JVJ.I\ltr.A
inlet
J!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
:I:IJ$ CKW)
(KPa) (KPa) Cm3/h) shaft C"CJ CVJ CAl
revolution
Cr/min)

1 -9.6 236.0 0.0 2973 9.6 408.3 7.45 3.32

2 -27.2 210.0 25.9 2968 9.5 410.2 8.48 4.23

3 -39.7 180.8 38.1 2967 9.5 408.5 9.05 4.81

4 -52.4 151.0 46.8 2966 9.5 410.9 9.61 5.22

5 -60.9 125.0 54.0 2964 9.6 408.5 9.94 5.55

6 -72.9 86.0 65.0 2962 9.6 409.3 10.46 5.98

~:l!j':!J&:If,il/ctata switching ;;Etj)l~J!/ctata switching=2950 (r/min)


ID ii\Eli!: ( ¥if:If: ) Wilt J>i:j¥ (m) *liltrti:!J}J *liltr.A:I:IJ$ CKW) *~it$
flowengine
ering unit
consisten
£Y
. lift

$ 12!:!!!!Q interiorinput
power
=
efficiency
conversion (kglm') ~l!J J!if$ output 31<19!~ J!if:!f: (%)
(m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge 2!!.

1 0.0 999.7 26.033 25.632 0.0 2.871 2.806 0.0

2 25.734 999.7 25.622 25.295 1.808 3.734 3.663 48.419

3 37.882 999.7 24.437 24.158 2.536 4.284 4.212 59.211

4 46.548 999.7 23.184 22.934 2.956 4.666 4.592 63.351

5 53.745 999.7 21.881 21.675 3.219 4.975 4.906 64.702

6 64.737 999.7 19.996 19.835 3.541 5.373 5.31 65.894

:9:; !lfr.A 91 : :!kllfr E3 WJ: 2010 ~ 4 Jl I E3


Experimenters examine and verifY experiment date
t:l'lll~!l'l,tlliW:'lll 'ti"TJ!<, LIJ$51J('ffiVItf*,j}].lJII<IlJtffr1'Hli!i~ll] iT~%! indent number, 1001128002
type checking, delivery test manufacturer, Shandongshuanglun limited liability company
'l)[!l'l%/pump type, SENH32-160IB :,'l;'lllili<%/test number, ZDSENH[000164](3) i"'.ll.ill<%1 number,
810031517 lilllEVIE:!i!:iratedflow, 8 (m3/h) lilllEli&~/ratedhead, 30(m) lilllE1liJJ}J$/
rated shaft power- I 92 (KW) l!ll)EJ}J$/ power rating· 34 (%)
JJR~&~m

JD )dJ)lijJ tlliJ!lit.l VIE:!i!: <:,'l;W!O 'lj[1liJ!flii! 7)(.lll, AA<tlffi AAEt!VIE Et!Z\tJWiitrA


inlet
J:!ressure
outlet
uressure
flow fact !Q
gauge
=
driven
water
moisture
line
voltage
line
current
motor input
'!I!$ CKW)
(KPa) (KPa) Cm3/h) shaft C"C) (V) (A)

revolutiQn
(r/min)
I -10.5 280.0 0.0 2976.0 10.2 408.7 5.9 1.971
2 -12.2 277.0 3.1 2975.0 10.2 407.3 6.05 2.122
3 -14.6 275.0 4.2 2974.0 10.2 408.6 6.1 2.164
4 -15.4 272.3 5.4 2973.0 10.2 409.0 6.16 2.252
5 -16.6 269.0 6.8 2973.0 10.2 407.5 6.15 2.311
6 -18.7 265.0 9.0 2972.0 10.2 407.8 6.28 2.466
7 -21.5 257.0 11.2 2972.0 10.2 409.1 6.51 2.636
8 -22.8 250.0 13.8 2971.0 10.2 407.0 6.66 2.837

:WC~~1;!!i/data switching /EW!~J!/ctata switching=2950 (r/min)


JD VIE:!i!: cJff<JI:) Wit li&~ (m) 'lj[jjij tllJ}J 'l)[jji)A.J}Jl¥. CKW) 'l)[%1:$
flowengine consisten . lift $ ~ int~riorlnput
=
ering unit
conversion
2Y
(kg/ m3) :,'l;W!tl Jff<Jj:
=
output
power

:,'l;W!tl Jff<Jj:
efficiency
(%)
(m3/h) fact to gauge convea!iQn power fact !Q conversi
(KW) gauge on
1 0.0 999.7 30.692 30.158 0.0 1.569 1.529 0.0
2 3.074 999.7 30.608 30.095 0.258 1.715 1.672 15.076
3 4.166 999.7 30.689 30.196 0.351 1.753 1.712 20.026
4 5.385 999.7 30.554 30.083 0.449 1.838 1.796 24.454
5 6.747 999.7 30.426 29.957 0.564 1.896 1.853 29.723
6 8.933 999.7 30.408 29.96 0.746 2.045 2.0 36.461
7 11.117 999.7 30.103 29.659 0.918 2.205 2.157 41.654
8 13.702 999.7 29.851 29.431 1.122 2.389 2.348 46.801

").;~A li:l ' "i;~BJtll, 2010 iF 4 fJ 1 B


Experimenters examine and verify exneriment date
tl:Ml~1\'l,l±llti\gt 'lor" I*' tlJJP)(!ffi¥J.tf*l!l.11110lllt-ffi'lf~li!.0i'i] iJ.!'jj.~J indent number, 1001128002
type checking, delivery test manufacturen Shandongshuanglun limited liability company
*li'l~/pump type, SENH32-200IA :,J;if,ll;i;~/ test number, ZDSENH[000156](3) FOI.!;i;~J number,

810031518 11Ji>E¥1.t:ll!:i rated flow, 6.5 Cm3/h) IIJi>ElhW rated head, 48(m) 11Jii£1li!J;IJ$/
rated shaft power· 3 27 CKWl IIJj)EJ;IJ$/ power rating· 26 C%)
l*~il~!lll
lD .A.!:llUJ :±:!:llf;/J mt:ll!: ( :,J;Witll *1lli~i! 7./(ll\ iil<ltlf iil<ltmt . Jtij/JIJL'flli.A.
inlet
~ressure
outlet
:gressure
flow fact !Q
gauge
=
driven
water
moisture
line
voltage
line
current
motor input
J}J$ CKW)
(KPa) (KPa) Cm3/h) shaft C"Cl CV) (A)

revolution
(r/min)
1 -9.3 459.0 0.0 2978.0 11.7 408.7 6.64 3.264
2 -10.7 457.5 4.7 2976.0 11.7 403.8 7.04 3.616
3 -11.0 456.0 5.3 2973.0 11.6 401.9 6099 3.616
4 -12.3 454.0 7.1 2972.0 11.6 403.7 7.25 3.829
5 -14.8 452.0 9.4 2970.0 11.6 405.6 7.45 3.961
6 -18.7 444.0 12.5 2968.0 11.6 405.4 7.9 4.387
7 -24.0 427.0 15.6 2967.0 11.6 406.8 8.25 4.625

~-~!ill/data switching ;;E$1Jj~J!/data switching=2950 (r/min)

ID mt:ll!: (~;lj:) ltoli' lh-1¥ Cm) *'flli:±:J;IJ *'flli.A.J}J$ CKW) *~:k¥


flowengine consisten .lift ¥ ~ intcriorinput
=
ering unit £X
(kgim3 )
= power efficiency
(%)
~- ~-
conversion :,J;Wi~ output :,J;Wi~
(m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
1 0.0 999.48 48.672 47.761 0.0 2.837 2.759 0.0
2 4.659 999.48 48.774 47.925 0.624 3.172 3.091 19.683
3 5.259 999.48 48.682 47.931 0.703 3.17 3.099 22.167
4 7.047 999.48 48.723 48.005 0942 3.372 3.299 27.945
5 9.337 999.48 48.966 48.309 1.254 3.492 3.424 35.897
6 12.424 999.48 48.892 48.301 1.665 3.895 3.827 42.735
7 15.511 999.48 48.14 47.59 2.045 4.115 4.047 49.701

~~A~: ~~BWl: 201o iF 3 !'! 26 B


Experimenters examine and verify experiment date
~~&5it@, t!Jri:i\~& 'E.!"' I*' t!J*5!J(i'f';iflti*f!Ll!IOI!lt1!f:fHlH~i'il tTII'%1 indent number: 1001128002
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
:!il:ll'l%/pump type, SENH32-200IA :!);~i!i<%1 test number, ZDSENH[000157](3) i"'.Poi!i<%1 number,
810031519 l\lii1Eiflt:l:i rated flow: 6.5 (m'fhl l\lii1E'imW rated head, 48(m) l\lii)£~:9.1¥1
rated shaft power: 3.27 (KWl l\lii)EJ}J¥/powerrating: 26 (%)
J*Ml~i\ll
ID A.PlliJ'J t!JPJlijJ IRE:I: ( el;il!tll *~~ill[ JJ<illt ~Ei'llli ~Ei'liflt Ei'liiiJfiL'flllA.
inlet outlet flow fact !Q lli!!!!l! water line line motor inout
J!ressure Qfessure gauge driven moisture voltage current J)J¥ (KW)
(KPa) (KPa) 3
(m /h) shaft CCl (V) (A)

revolution
(r/min)
1 -9.7 461.0 0.0 2978.0 11.7 403.3 6.62 3.337
2 -10.0 460.0 2.0 2976.0 11.6 405.2 6.86 3.493
3 -10.8 459.0 4.3 2974.0 11.6 407.5 7.0 3.583
4 -11.0 458.0 5.5 2971.0 11.6 404.1 7.18 3.788
5 -11.8 457.0 6.7 2968.0 11.6 407.5 7.29 3.797
6 -13.8 455.0 8.4 2967.0 11.6 407.0 7.5 4.034
7 -17.7 446.0 11.7 2965.0 11.6 408.5 7.92 4.338
8 -22.0 437.0 14.3 2963.0 11.6 408.3 8.15 4.543

19'c~~i\ll/data switching JE 'liiJ!$/tJ!/data switching=2950 Cr/min)


ID IRE:I: ( Jfr<. ) 11':!3t Jmj¥ (m) *'ililJ:IjJ)J *'ilil.A:9.J¥ (KW) *%1:¥
flowengine consisten . lift ¥ 2!::!!!!2 interiorinput lli!!!!l!
ering unit £Y lli!!!!l! power efficiency
conversion (kg/ m') ;J;il!tl Jfr<. output ;J;il!tl Jfr<. (%)
(m'lh) fact to gauge conversion power fact !Q conversi
(KW) gauge on
1 0.0 999.48 48.917 48.001 0.0 2.914 2.834 0.0
2 1.983 999.48 48.865 48.015 0.266 3.059 2.981 8.701
3 4.265 999.48 48.918 48.132 0.573 3.142 3.068 18.233
4 5.461 999.48 48.896 48.208 0.732 3.336 3.267 21.956
5 6.659 999.48 48.95 48.358 0.893 3.337 3.279 26.766
6 8.325 999.48 49.08 48.519 1.123 3.564 3.505 31.504
7 11.641 999.48 48.896 48.403 1.558 3.847 3.791 40.5
8 14.237 999.48 48.759 48.332 1.899 4.039 3.988 47.022

:9<!Ml.A 9'! : :9<!Ml El J!il: 2010 if: 3 Jl 26 El


Experimenters exanrine and verify experiment date
J±l!iJ\llft !Ei'"Tii<:, wll'3!1!!ffiliii:f*:fili!!IIN~'>Hii!0i'il iT$%/indentnumber, 1001128002
:f§)l<(t~!il/,
type checking, delivery test mannfactnrer, Shandongshnanglun limited liability company
'!Ji!il!%/pump type, SENH32-160IA el<il&!lii%1 test number, ZDSENH[000163](3) i"",P,!Iii%1 number,
810031515 WllEliii::lii rated flow, 11 (m3/h) lll!JEJ%~/ rated head, 32(m) llJ!JEtiP;IJl¥/
rated shaft power, 2.4 <KW) llJ!JEJ;/Jl¥1 power rating, 40 (%)
JJli: ~il !Jlt!Jiii
ID .A.Dlli;/J :±lDlli;/J liii::li <el<i!!D !I!Uii~Jt l](l!l, i!l<l!llli i!l<>llliii: l!l;;!J:fil'ii'i.A.
inlet outlet flow fact !Q 1!!!!!!2. water line line motor input
J!ressure Qressure gauge driven moisture voltage current J)Jl¥ (KW)
(KPa) (KPa) (m3/h) shaft ("C) (V) (A)

revolution
(r/min)

I -13.3 324.0 0.0 2976.0 10.2 405.6 6.38 2.328


2 -14.7 319.0 5.0 2975.0 10.1 406.4 6.67 2.643
3 -16.1 314.0 6.8 2974.0 10.1 406.9 6.78 2.755
4 -17.3 311.0 8.0 2972.0 10.1 407.8 6.93 2.902
5 -18.7 307.0 9.4 2972.0 10.1 406.6 7.04 3.037
6 -20.6 301.0 10.8 2971.0 10.1 407.4 7.16 3.14
7 -24.7 290.0 13.5 2969.0 10.1 407.3 7.34 3.343
8 -27.6 275.0 16.2 2967.0 10.1 408.0 7.64 3.619

'19'<:lf!J&'Wi/ctata switching )EJiYj$tJ!/ctata switching=2950 (r/min)


ID lilt:I: ( 1#<1'1:) jt;J3t j%~ (m) 'lli'ii'i:±lJ;/J '!Ji'ii'i.A.J;/J$ (KW) 'l)iJ<i($
flowengine consisten .lift '¥ ill!!!!Q intcriorinput 1!!!!!!2.
ering unit !<X 1!!!!!!2. pO\ver efficiency
conversion (kg! m 3) ~~ 1#<)'1: output el<i!!~ 1#<1'1: (%)
(m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
I 0.0 999.7 34.934 34.626 0.0 1.907 1.858 0.0
2 4.958 999.7 34.693 34.113 0.473 2.207 2.152 21.414
3 6.745 999.7 34.434 33.88 0.638 2.312 2.258 27.585
4 7.941 999.7 34.34 33.834 0.748 2.45 2.397 30.544
5 9.33 999.7 34.198 33.694 0.876 2.579 2.523 33.951
6 10.724 999.7 33.924 33.446 0.998 2.675 2.62 37.31
7 13.414 999.7 33.552 33.124 1.234 2.866 2.812 43.061
8 16.107 999.7 33.725 32.351 1.444 3.123 3.071 46.243

9< %:A 17'l ' :Jl<%:ElM: 2010 ~ 4 jj I El


Experimenters examine and verify experiment date
tl:~~ru, tllrm~ :'tr'T*' w;)<JP(*flll.i:i*tJliliiGilltNo!f'&0"l iT if!.~! indent number, 1001128002
type checking, delivery test mannfacturer, Shandongshuanglun limited liability company
JJI:jjj~/pump type, SENH32-160!A el;~!Ji«~l test number, ZDSENH[000125](3) i"'.Po!Ji«~/ number,
810031514 li!li:<Ell.i::li:i rated flow, 6 (m'fhl li!Ji)E'Bj;fll/ rated head, 28(m) li!Ji:;E1lliJ}J$/
rated shaft power· 1 76 (KW) li!Ji:;E>}J$/powerrating· 26 (%)
JJR~l'l~J\S
lD )d::!ffJ'J tllt:JffJ'J ll.i::li: <ei;il!O JJ1:1lli'ffli! l](l!lt AA'l\ff AA'l\ll.i: <1.\z;IJtJliillJA
inlet outlet flow fact lQ. m!!!!l?. water line line motor input
uressure gressure gauge driven moisture voltage current :I;b$ (KW)
(KPa) (KPa) (m3/h) shaft ("C) (V) (A)

revolution
(r/min)

I -9.7 264.8 0.0 2979.0 10.5 415.7 6.53 2.134


2 -9.9 265.0 1.8 2977.0 10.5 419.0 6.74 2.183
3 -10.3 366.0 3.4 2976.0 10.5 416.2 6.58 2.241
4 -11.1 364.0 5.2 2975.0 10.5 415.1 6.65 2.309
5 -11.9 263.0 6.4 2975.0 10.5 417.2 6.77 2.338
6 -12.2 262.0 6.8 2974.0 10.5 415.5 6.65 2.367
7 -12.7 261.0 7.3 2974.0 10.5 414.8 6.68 2.406

l*.
8 -15.1 255.0 9.6 2973.0 10.5 412.2 6.73 2.522
9 -19.9 239.0 12.9 2972.0 10.5 415.4 6.98 2.774
~:t\S I data switching J'Et!Jj~Ji/ctata switching=2950 (r/rnin)

lD ll.i::l: (~-) lt!l!' 'l>j:fll (m) JJ!:iiltrtll:I;b JJI:iiltrA>}J$ (KW) JJ!:%1$


flowengine consisten .lift $ lli:!!!!Q. interiorinput m!!!!l?.
ering unit £Y m!!!!l?. power efficiency
:!);ill~ (%)
~- ~-
conversion (kg!m') output :!);iJ!!l
(m3/h) fact to gauge conversion power fact lQ. conversi
(KW) gauge Q!l

I 0.0 999.6 28.933 28.372 0.0 1.712 1.664 0.0


2 1.784 999.6 28.99 28.467 0.142 1.753 1.706 8.lll
3 3.37 999.6 29.175 28.667 0.27 1.814 1.768 14.894
4 5.156 999.6 29.131 28.643 0.413 1.878 1.832 21.969
5 6.346 999.6 29.181 28.693 0.509 1.903 1.856 26.732
6 6.745 999.6 29.136 28.668 054 1.935 1.889 27.894
7.241 999.6 19.121 28.653 0.579 1.972 1.925 29.365
9.526 999.6 28.951 28.505 0.757 2.084 2.037 36.324
12.805 999.6 28.185 27.769 0.99 2.323 2.273 42.633

~~A.ff:\. ~~aJ!Il, 2010 :¥ 3 JJ 19 a


Experimenters examine and verify experiment date
;li~&~ll:!,tllli:i\% 'tr"'l*' t!J:;);)!J(~!m#tllA!I<mt1iHHtl.0i'il iJ1j'!~f indent number, 1001128002
type checking, delivery test manufacturer, Shandongshuanglun limited liability company
'lf!ll'i~ipump type, SENHS0-165 3);%!,\ii~/ test number, ZDSENH[000153](3) 1"£!,\ii~/number,

810031521 l!li)E!m:llti rated flow, 60 (m3/h) l!lil£'1%1':111 rated head, 32(m)


rated shaft power, 8.04 <KW) l!lj)E:I}Jl\'1 power rating, 65 (%)
.W:MliJ&1!ll
ID .AiJlli:iJ tlliJlli:iJ mt:!il: <3l<i9!0 'lf[;tffl~Jt ;lj(ilft ~<ll.lli ~<ll.mt <ll.;;IJt'J.IliJ.A
inlet outlet flow fact !Q J2!!!!ll?. water line line motor input
J!ressure :gressure gauge driven moisture voltage current J}Jl\' (KW)
(KPa) (KPa) (m3/h) shaft ('C) (V) (A)

revolution
(r/min)
I -9.5 368.0 0.0 2975 11.4 416.5 9.52 5.06
2 -16.2 341.0 19.8 2971 11.4 415.2 10.56 6.0
3 -27.9 315.0 33.5 2967 11.4 413.2 12.04 7.16
4 -41.1 276.0 46.9 2964 11.4 414.2 13.4 8.12
5 -65.8 220.0 59.6 2961 11.4 414.9 14.7 9.12

~~iJ&1!li/data switching }E:ff])l~J!/data switching=2950 (r/min)


ID mt:llt <J!f< :>n \l'ii3!' J%1':11 (m) 'li:!lliJt!J:I}J 'li:!lliJ.A:I}J$ (KW) 'li:!%l$
flowengine consisten .lift $ ~ interi(lrinput J2!!!!ll?.
ering unit £X J2!!!!ll?. power efficiency
conversion (kg! m 3) ~i!l J!f<;ll: output :,:J;jil.IJ j!r<;ll: (%)

(m'lh) fact to gauge conversion power fact !Q conversi


(KW) gauge on
I 0.0 999.6 39.367 38.708 0.0 4.53 4.418 0.0
2 19.66 999.6 37.557 37.028 2.026 5.412 5.3 37.426
3 33.308 999.6 36.583 36.165 3.338 6.484 6.376 51.483
4 46.678 999.6 34.667 34.34 4.429 7.356 7.255 60.209
5 59.379 999.6 32.372 32.132 5.255 8.26 8.172 63.622

:9<!Mz.A. 9'! : :9<!MzBM: 2010 iF 3 .FJ 26 B


Experimenters examine and verify experiment date
lft'lfz#\:'1\'i, lllli:i\'lfz !Ei"')l\C, LIJ*X11~/J.E#<Jl.liil<llltffi'l'f~l<0i'il iJl'jl.-'}/ indent number, 1001128002
type checking, delivery test manufacturer, Shandongshuanglun limited liability company
!1)['1\'i-'J-ipump type, SENH50-160 3l<'lfzili6-'l-i test number, ZDSENH[000160](3) i"'.Poili6%/ number,
810031520 l\1il>E/J.E:I:/ rated flow, 50 Cm3/h) l\1il>E1fiiD rated head, 32(m) l\1il>€1'11P}J$/
rated shaft power, 6.7 CKW) l\1il;;EJ}J$/powerrating, 65 (%)
J.Mi'l~iJiii
lD AD!li.h tllDJli}J /J.E:I: ( 3l<i91tll *~*"i! ?J<.)M, !i!<E!lff !i!<E!l/J.E E!!Zii.JWitu.A
inlet
(!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
J}J$ CKW)
(KPa) (KPa) Cm3/h) shaft C"C) CV) (A)

revolution
Cr/min)
I -8.9 343.0 0.0 2975 9.6 408.1 9.51 5.19
2 -15.0 335.0 17.0 2973 9.5 407.9 1021 5.74
3 -24.5 324.0 24.0 2970 9.5 408.9 10.81 6.22
4 -34.5 308.0 32.9 2968 9.5 407.1 11.75 6.9
5 -43.5 287.0 41.3 2966 9.5 405.4 12.63 7.55
6 -57.3 249.0 52.0 2964 9.5 408.7 13.63 8.31
7 -74.0 202.0 60.8 2962 9.5 406.7 14.62 9.0

~:l"f~iJiii/data switching JE'ifj)j~)~./data switching=2950 (r/min)

lD /J.Eii ( j)r,:l'l:) 'it'!Jr 1fl;ffi> Cm) !1)[1\ltrtllJ}J !1)[1\ltr.AJ}J¥ CKW) !1)[3l\:¥


flowengine
ering unit
consisten
9'
.lift

=
$ ill!!!!J2 interior input
power
=
efficiency
conversion (kg/ m') 3l<i91tl j)r,:l'l: output '!i<Witl j)r,:l'l: (%)
·' (m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
I 0.0 999.7 36.362 35.754 0.0 4.659 4.544 0.0
2 16.868 999.7 36.36 35.8 1.684 5.173 5.055 32.552
3 23.838 999.7 36.398 35.909 2.38 5.617 5.506 42.364
4 32.7 999.7 36.122 35.685 3.237 6.243 6.132 51.856
5 41.077 999.7 35.312 34.932 3.973 6.838 6.73 58.101
6 51.754 999.7 33.507 33.191 4.747 7.531 7.427 63.029
7 60.554 999.7 31.076 33.825 5.147 8.15 8.053 63.157

:ll;!J&A.!J:l' :ll;!J&BM, 2010 if 4 Jl 1 B


Experimenters examine and verify experiment date
~¥,!51<'!1'1:t!Jri:/:g& !ti"T*' wlJ<X)(~Mf.#Vt1!1<11Jtffi"1H!H~iiJ iJ!jl.%/ indent number, 1001128002
type checking: delivery test manufactmer: Shandongshuanglun limited liability company
JJ['!I'i-%1pump type: SENH32-1601B :ll<~&!\il%1 test nmnber: ZDSENH[000162](3) i"'fo!lil%/ nmnber:
810031516 l!ilJE/I.f.:i:l rated flow: II (m3/h) l!ilJEJ%ffi[/ rated head: 32(m) l!ilJE~lJIJ$/
rated shaft power, 2.4 CKW) l!ilJElJIJ$/ power rating, 40 (%)
.®:~il'lrdliif
1D Af:l}:tn t!HJffjJ Mf.:i: <:ll<i!!D *~~if 7./<lli ~<!iff ~'iiil.f. 'iiiilltlt~A
inlet outlet flow fact. !Q .Q!!!!1l! water line line motor input
uressure Qressure gauge driven moisture voltage current J}J$ (KW)
(KPa) (KPa) (m3/h) shaft ("C) CV) (A)

revolution
(r/min)
I -8.0 322.0 0.0 2975.0 9.8 415.8 6.88 2.704
2 -10.6 317.0 4.4 2973.0 9.8 413.8 6.89 2.768
3 -12.7 312.0 7.2 2972.0 9.9 414.0 7.05 2.938
4 -15.4 306.0 10.0 2970.0 9.9 410.9 7.14 3.041
5 -17.5 302.0 11.0 2969.0 9.9 414.1 7.17 3.116
6 -19.9 295.0 13.0 2968.0 9.9 411.4 7.35 3.315
7 -22.3 291.0 14.5 2968.0 9.9 412.4 7.48 3.447
8 -25.8 284.0 16.4 2968.0 9.9 413.4 7.7 3.597

~J!!J&tl,ii/ctata switching Jit®l~Ji/data switching=2950 (r/min)


1D Mf.:i: cJ!lf:l'O W/Jt j%ffi[ (m) JJ[~t!JJ}J JJ[~AlJIJ$ CKW) J][!&$
flowengine consisten .lift $ lli!!!!l2 interior input .Q!!!!1l!
ering unit £Y .Q!!!!1l! pO\ver efficiency
conversion (kg/ m') :ll<i!iitl J!lfj!l: output :ll<i!iitl J!lfj!l: (%)
(m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
1 0.0 999.7 34.509 33.932 0.0 2.26 2.204 0.0
2 4.336 999.7 34.363 33.833 0.412 2.321 2.268 17.749
3 7.147 999.7 34.231 33.726 0.671 2.481 2.427 27.059
4 9.933 999.7 34.139 33.681 0.93 1.578 2.527 36.072
5 10.93 999.7 34.051 33.617 1.02 2.65 2.6 38.512
6 12.921 999.7 33.826 33.417 1.198 2.837 2.786 42.226
7 14.412 999.7 33.871 33.426 1.338 2.962 2.909 45.172
8 16.301 999.7 33.812 33.403 1.511 3.1 3.045 48.727

'!~< Ij(l; )dl'! : '!I<IJ(I; E3 J!ll: 2010 ~ 4 jj 1 E3


Experimenters examine and verify experiment date
!ft:Jlft~ll'/, :±JIU\llft 'Ei"' I*' LlJ*!!J(1f:iiitl*moi!IGJN1Jt1H~~i\J iT ijj.%1 indent number, !001!28002
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
'lKll'!%/pump type, SENH32-160IA :,:!;llft~%1 test number, ZDSENH[OOOI58](3) 1"£~%1 number:
810031513 li'ii>Eiiitll!:i rated flow: 6.5 (m3/h) lfiii>£1jj;f¥/ rated head, 30(m) li'ii>E'i!II>}J$/
rated shaft power· 2 04 <KW) l(lii)EJ}J$/powerrating· 26 (%)
!*~(;~~

ID }..Pff;/J :±JpffjJ iiit:ll: <:,:!;W!O 'lK'i!II~~ 71<1.1\ t%Eilff t%Eiliiit El!z;!.Jjj\11!1}..


inlet
(!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
J}J$ (KW)
(KPa) (KPa) (m3/h) shaft CC) (V) (A)

revolution
(r/min) .

I -9.3 288.0 0.0 2973.0 11.6 408.3 6.5 2.173


2 -10.5 285.0 4.9 2971.0 11.6 407.9 6.68 2.388
3 -11.6 281.0 6.4 2970.1 11.6 407.2 6.85 2.573
4 -12.7 278.0 7.7 2969.0 11.6 408.6 6.87 2.624
5 -14.7 272.0 9.6 2968.0 11.6 405.2 7.02 2.85
6 -17.6 264.0 11.7 2968.0 11.6 408.9 7.24 2.962
7 -20.7 251.0 13.6 2967.0 11.6 409.5 7.31 3.065

~~~~/data switching J;E'i\'9!~))1[/data switching=2950 (r/min)

ID iiit:ll: ( JY<$1:) WI! 1jj;f¥ (m) 'lK11!1:±J:J"J:i 'lK11!i}..J}J$ (KW) 'lK~$


flowengine consisten . lift $ ~ intcriorinput
=
ering unit
conversion
£):
(kg! m') :,:l;Wi~ l!k$1:
=
output :,:!;W!~
power

l!k:lf:
efficiency
(%)
3
(m /h) fact to gauge conversion power fact lQ conversi
(KW) gauge Q!l.

I 0.0 999.48 31.262 30.78 0.0 1.752 1.712 0.0


2 4.865 999.48 31.2 30.76 0.416 1.957 1.917 21.273
3 6.357 999.48 30.99 30.574 0.54 2.133 2.091 25.325
4 7.651 999.48 30.889 30.495 0.648 2.182 2.142 29.687
5 9.542 999.48 30.647 30.277 0.801 2.398 2.356 33.413
6 11.629 999.48 30.354 29.987 0.967 2.502 2.485 38.663
7 13.522 999.48 29.588 29.249 1.096 2.599 2.556 42.165

:ll<~All'l' :ll<~ El J!!l: 20 I 0 :¥ 3 }l 26 El


Experimenters examine and verify experiment date
'Ef''lii<:: w*5!J11tliii:fi<tll.!J<Jllt1Jt:fnl<.0i'iJ iT.Ifi~lindentnumber: 1001128002
:f§!l&Y<!l'i: t±lliJ\!l&
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
*ll'i~/pump type: SENH32-160IA :!l;Jlltlii<~/ test number: ZDSENH[000159](3) i"'o'l.l!i<~/ number:
810031512 11!i1JE:liiill!:/ rated flow: 6.5 (m3/h) 11!i1JE:J!!JID rated head: 30(m) 11!i1JE1llJ.:iJ$/
rated shaft power· 2 04 (KWl 11Jj)EJ}J$/ power rating· 26 (%)
rnua~=!Jil
ID .APJlijJ t±iPJlijJ mt:li <:!l;lY!O *!fill~;£ J]<l!\\ AA<i'.ff AA<i'.mt $.Z9Jtll.11ltr.A
inlet
J!ressure
outlet
gressure
flow fact !Q
gauge
=
driven
water
moisture
line
voltage
line
current
motor inout
J}Jif (KWl
(KPa) (KPa) (m3/h) shaft CCl (V) (A)

revolution
(r/min)

I -9.8 292.0 0.0 2975.0 11.6 406.0 6.17 2.303


2 -10.0 292.0 2.1 2973.0 11.6 407.6 6.26 2.341
3 -10.5 288.0 4.2 .2971.0 11.6 408.5 6.37 2.444
4 -10.9 286.0 5.1 2970.0 11.6 401.7 6.29 2.576
5 -12.0 282.0 6.5 2969.0 11.6 406.9 6.47 2.632
6 -14.2 275.0 8.7 2969.0 11.6 405.7 6.53 2.735
7 -18.3 266.0 11.7 2967.0 11.6 407.9 6.86 3.046
8 -25.9 247.0 15.5 2965.0 11.6 408.8 7.11 3.262

lfic-~=!Jil/data switching Ji:'1i!ij~:lf/data switching=2950 ( r/min)

ID mE:Iii: ( Jil< Jj:) W,J3t jj!,:!'f (m) *1iltrt±!J}J *1iltrA:JlJif (KW) *~if
flowengine consisten . lift if J2lli!!2 intcriorinput
=
ering unit
conversion
£X
(kglm') ~im!l Jil<jO:
=
output :!l;lY!~
power
Jil<jO:
efficiency
(%)
3
(m /h) fact to gauge conversion power fact !Q conversi
(KW) gauge Q!l

I 0.0 999.48 31.721 31.19 0.0 1.893 1.846 0.0


2 2.084 999.48 31.763 31.274 0.182 1.926 1.883 9.432
3 4.17 999.48 31.473 31.03 0.36 2.024 1.982 17.791
4 5.066 999.48 31.353 30.932 0.435 2.155 2.113 20.21
5 6.458 999.48 31.139 30.742 0.551 2.205 2.164 25.006
6 8.644 999.48 30.819 30.426 0.73 2.305 2.262 31.686
7 11.633 999.48 30.629 30.279 0.976 2.598 2.555 37.561
8 15.422 999.48 29.99 29.687 1.266 2.801 2.76 45.195

~!Jll.AJJ't: ~!Jll B J\ll: 2010 fF: 3 Jl 26 B


Experimenters examine and verify experiment date
i,J.!'jl.-1'}/ indent number, 1001128002
type checking, delivery test manufactnrer, Shandongshuanglun limited liability company
*ll'i%/pump type, SENHS0-160 l'l;~\lli%1 test number, ZDSENH[000139](3) /",'l,\lli%1 number,

810031511 l!iliE11rt:!il:/ rated flow, 140 (m'fh) l!il!Elm;!ll/ rated head, 25(m) l!il!Etlb:,b$/
rated shaft power· 14 66 <KW) l!il!EJ}J$/ power rating· 65 (%)
JJliJ~~:t!S
ID A.PffjJ tll!JffjJ 11rt:!il: ( l'l;W!tl) *tlb'fi'J! 7)(./ll, ~Eilff ~Eil11rt Elliill11L'ituA.
inlet
J!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
J}J$ (KW)
(KPa) (KPa) (m3/h) shaft CC) (V) (A)

revolution
(r/min)

I -7.2 349.0 0.0 2993.0 11.4 413.9 19.16 9.408


2 -16.4 320.0 53.4 2991.0 11.4 411.3 21.48 11.819
3 -27.5 283.0 85.1 2989.0 11.4 414.4 23.66 13.406
4 -36.1 232.0 117.6 2988.0 11.4 416.7 26.14 15.308
5 -47.1 185.0 140.3 2986.0 11.4 415.6 27.84 16.64
6 -50.9 168.0 147.5 2985.0 11.4 413.7 28.2 17.032
7 -55.5 148.0 154.9 2983.0 11.4 414.6 28.54 17.111

~-~:t/,S/data switching JEW!~J!/data switching=2950 (r/min)


1D 11rt:!il: <~:In ll';lt jjj;!ll (m) *'itutl:lJ}J *'ituA.J}J$ (KW) *!&$
flowengine
ering unit
consisten
m'
.lift

=
$ .Illi!!!Q interiorinput
po\ver
=
efficiency
~,.
~-
conversion (kg! m') l'l;W!~ output eJ;;W!~ (%)
3
(m /h} fact to gauge conversion power fact !9. conversi
(KW) gauge on

I 0.0 999.6 37.214 36.153 0.0 8.551 8.191 0.0


2 52.668 999.6 35.458 34.492 5.158 10.917 10.478 47.244
3 83.99 999.6 33.22 32.359 7.701 12.458 11.981 61.813
4 116.104 999.6 29.502 28.757 9.451 14.305 13.771 66.066
5 138.609 999.6 26.37 25.738 IO.o78 15.589 15.038 64.644
6 145.771 999.6 25.214 24.626 10.131 15.967 15.418 63.447
7 153.186 999.6 23.85 23.325 10.063 16.028 15.508 62.786

~~Aff!: :!l;!J&BWJ, 2010 if 3 ~ 24 B


Experimenters examine and verify exneriment date
~\l&~il'i: :±:li>':~& 1£1"1*= llJ*J!J(!ffili.E#fJ\1!1Gilltf1HH~0iiJ iT lji.""ff indent number: 1001128002
type checking: delivery test manufactmer: Shandongshuanglun limited liability company
'll!:ll'i%/pump type: SENH50-200 j'};\J&t1ii%1 test number, ZDSENH[000154](3) Foot1ii%1 number,
810031510 l!ij)Eli.EJ!l:i rated flow: 56 Cm3/h) l!ij)Ejj&j§U rated head: 40(m) l!ij)E$dP;I.J¥i
rated shaft power: 9.68 CKWl l!ij)E:J;bl¥/ power rating: 63 C%l
mJa~w
ID )dJJlijJ :±:JJJlijJ li.Elil: ( j');j9itl) 'li!:l'dtr>'Ji!l 7](/,\l, ~E!\Bi ~E!\li.E E!lii!Jfil11li.A.
inlet
~ressure
outlet
Qfessure
flow fact jQ_
gauge
=
driven
water
moisture
line
voltage
line
current
motor input
:J;b!¥ CKW)
(KPa) (KPa) Cm3/h) shaft C"C) CV) CAl
revolution
Cr/min)
I -5.9 462.0 0.0 2975.0 II.S 409.7 10.04 5.665
2 -24.1 451.8 26.6 2972.0 II.S 409.0 13.42 8.206
3 -41.7 410.0 42.1 2969.0 Il.5 410.4 16.08 10.107
4 -54.2 359.0 53.3 2965.0 Il.5 402.6 18.14 11.349
5 -64.4 325.0 57.4 2962.0 Il.S 407.3 18.42 11.64
6 -68.7 285.3 61.0 2959.0 II.S 408.9 19.12 12.164

:J#t-~tlli/data switching )E:f!j)i~J!/data switching=2950 Cr/min)


ID mtlil: c~'ln ll'ill!: lt&*¥ (m) 'li!:11fi:±::J;i) 'li!:11fi.A.J.i.J!¥ CKWl 'li!:%l¥
flowengine consisten .lift ¥ Q1!!!!Q. interiorinput
=
ering unit
conversion
9'
(kgim') j');j9itl ~Jj:
=
output j');i9itl
pO\ver
~Jj:
efficiency
(%)
3
(m /h) fact to gauge conversion power fact jQ_ conversi
(KW) gauge on
I 0.0 999.48 48.6Il 47.797 0.0 5.II 4.985 0.0
2 26.403 999.48 49.897 49.161 3.615 7.463 7.302 48.438
3 41.831 999.48 48.135 47.521 5.519 9.178 9.008 60.136
4 53.03 999.48 44.917 44.464 6.521 10.25 10.1 63.617
5 57.167 999.48 42.791 42.445 6.69 10.505 10.384 63.678
6 60.814 999.48 39.464 39.224 6.556 10.958 10.864 59.833

gl;~.A.fft: g);~ E3 J\ll: 20 I 0 if: 3 J'] 26 E3


Experimenters examine and verify experiment date
1ft~9'<1i:i, tlllm~ 'ti"' '*'wll<!!JV\'e!mf;!:1Jli!IG!lliffi''¥f~l<0ilJ iT!'!'~/ indent number, 1001128002
type checking, delivery test manufactnrer, Shandongshuanglun limited liability company
!IJ!:!I:i~ipump type, SENHS0-200 :9:;~\i<~i test number, ZDSENH[000155](3) i"",!l,\i<~i number,

810031509 Wl>Elm:i:i rated flow, 56 (m3/h) Wl>Eth1'¥i rated head, 40(m) Wl>E1i1P;IJ$/
rated shaft power- 9 68 (KW) Wj)EJ}J$/ power rating- 63 (%)
l*~&!J&:tm
ID Al::lllifl tlli::IJlij} im:i: <:9<i!ID *~~;! ,j(lll, ~!lllli ~!llim fll;;iJ1Jl11flA
inlet outlet flow fact !Q lli!!!!l>. water line line motor input
J!ressure nressure gauge driven moisture voltage current J}J$ (KW)
(KPa) (KPa) (m3/h) shaft ("C) (V) (A)

revolution
(r/min)
1 -10.7 458.0 0.0 2976.0 11.5 408.9 9.8 5.488
2 -23.9 439.0 28.2 2973.0 11.6 407.3 13.48 8.212
3 -36.2 415.0 38.5 2970.0 11.6 405.4 15.26 9.486
4 -49.5 379.8 49.2 2967.0 11.6 405.4 16.92 10.584
5 -59.3 333.0 57.4 2963.0 11.6 406.2 18.42 11.662
6 -65.1 293.8 61.5 2959.0 11.6 405.0 19.12 12.074

:j!(kJJ!J&:tJiii/ctata switching JEW!~J!/ctata switching=2950 (r/min)


ID m:!i!: <!*Jn WJ.l!' thO!¥ (m) !ij!:11flt!JJ;I] !il!:11flAJ}J$ (KW) !il!::i&$
flowengine consisten .lift $ 2!::!!!!2. interiorinput lli!!!!l>.
ering unit 2Y lli!!!!l>. power efficiency
conversion (kg/m3) ~~ ~*• output :9<i!lfl ~*• (%)
3
(m /h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
1 0.0 999.48 47.893 45.059 0.0 4.946 4.82 0.0
2 27.982 999.48 47.829 47.092 3.673 7.468 7.3 49.188
3 38.241 999.48 47.091 46.459 4.938 8.617 8.449 57.303
4 48.918 999.48 45.481 44.961 6.094 9.587 9.428 63.57
5 57.148 999.48 42.287 41.917 6.611 10.531 10.398 62.777
6 61.313 999.48 39.204 38.966 6.657 10.869 10.776 60.417

:;tl!liAJJ.\: :;tl!liBitll: 2010 if: 3 Jl 26 B


Experimenters examine and verify exneriment date
tT!'i' ~/indent number, 1001128002
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
'![l\1~/pump type, SENHS0-125 '!J;~!Ji!~/ test number, ZDSENH[000142](3) i"'.ll.!li!~i number,
810031507 11!iii£Mtli!:/ rated flow, 62 ..5 (m3/h) 1lllll£J%tiU rated head, 20(m) 1l!ll)£11!1J)Jlf'/
rated shaft power: 5.08 (KW) 1l!ll)Er)Jlf'i power rating: 67 (%)
l*~il~:t\il
ID Ar:Jff:1J tflr:Jff:1J Mtli!: c'!i;l!!O '1[11!111!! 7](1,1\ ~>!!Eli ~>!!ME >l!l;IJtil.liftrA
inlet outlet flow fact !Q 12!!!!!1! water line line motor input
uressure :gressure gauge driven moisture voltage current J)Jlf' (KW)
(K.Pa) (K.Pa) (m3/h) shaft ("C) (V) (A)

revolution
(r/min)
I -9.6 234.0 0.0 2974 11.9 415.6 7.23 2.85
2 -17.9 225.3 16.6 2970 11.9 413.7 7.76 3.55
3 -36.7 196.0 31.7 2968 11.9 412.9 8.48 4.19
4 -51.5 166.0 41.6 2966 11.9 414.3 9.03 4.66
5 -63.9 132.0 51.6 2964 11.9 413.0 9.61 5.22
6 -68.1 108.0 58.2 2962 11.9 414.0 10.04 5.55
7 -70.5 82.3 64.2 2962 11.9 415.2 10.24 5.78

~:Jli':~:t\il/data switching Ji:Wl~i!/data switching=2950 (r/min)


ME:lll: Cl#!~P W!l!' J%'1'11 (m) '![liftrtflr)J 'i[liftr/\J)Jlf' (KW)
*~'*'
ID
. lift
flowengine
ering unit
consisten
m:: '*'
12!!!!!1!
.12!:!!!!2. interior input
power
12!!!!!1!
efficiency
conversion (kg/ m') '!i;l!!~ jj>'jj: output '!i;l!!~ jj>'jj: (%)
(m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
I 0.0 999.48 25.835 25.419 0.0 2.413 2.356 0.0
2 16.488 999.48 25.977 25.628 1.174 3.086 3.026 38.057
3 31.508 999.48 25.39 25.083 2.192 3.693 3.628 59.362
4 41.376 999.48 24.321 24.059 2.756 4.135 4.07 66.645
5 51.365 999.48 22.737 22.522 3.195 4.662 4.599 68.534
6 57.964 999.48 21.198 21.027 3.36 4.967 4.91 67.647
7 63.94 999.48 19.411 19.254 3.394 5.186 5.126 65.452

~~Aff-!: 3l<!lli am, 201 o '¥ 3 Jj 24 a


Experimenters examine and verifY experiment date
ru-l%Js\\\til-l ts SLG(III)3 *7

t>F lit :Jl:; jfj!~ f:& till I actual jfj!Hi\ ~ !>IU test
Wl :<E $H!i! rated
speed ( R.P.JvJ)
2830
STANDARD * till I
measurement basis result

·ti vn:= I
L .!!:! flow rate
3 3.05 ~~
(m3/h)
Ale,
F.! to /qualified
1m f¥ I pump
~ lift(m)
50 50.8 ~~

iJ& /qualified
performance )ij( $ I efficiency
(%)
--- --- ---
parameter
1\ t.'i!*':i:l net
positive suction
2.5 2.27 ~~
head(m)
/qualified
f&!M!f:&tllil to test GB/T 3216 GB/T 3214
basis
fft !Ml ~ ii'; I check lt!<(""'j,f:&tlllt!l~t>Filtf&!MZ1l':fl!ro I certificated
result
~1±1 remarks tl:\1~%1 identification number,

f&!M19'!1 checker: 13 Wll date, 2010.03.31


'11!!-'%m.fi.J ts SLG(III)3 *7
~IE~~~ rated tiF 1l :!); ill~ 1iX J!iii I actual il!H~ ~ :l!U test
speed CR. P.. M l
2830
STANDARD * J!iii I
measurement basis result
Vif. :.i: I
·ti (m 3
/h)
flow rate
3 3.03 itm
-"b
fir. /qualified
1m ~¥ I
=!$ lift(m)
pump
50 51.3 itm
'!& /qualified
performance '!<'!!: $ I efficiency
(%)
--- --- ---
parameter
1'\t!Jl~:.i:/ net
positive suction
2.5 2.22 itm
head(m)
/qualified
fft'Mi:J:&J!iii/ to test GB/T 3216 GB/T 3214
basis

fft 'Mi: ~ il': I check itJ"',l'oJ:&Jiiiit§~fiF/lfft'Jl):.g.:fito I certificated


result
~1±1 remarks tl:lr~%1 identification number:

rft'Ml!l'tl checker: BM/ date: 2010.03.31


GRI.JNDFOS'

~

- =pump-Test Certification-

·····-- ----
I ------- ------
7K~iU¥¥'J%7Puml> Series ~o. 9n~ilT3\l!l!'IJOli(}Ofil

!
JK*I f'F!ll·IS /Pump work order No. 100003209207
! J};.~$±-l]J-JPump P/S: 96501399 !fl:f!L~~/Motor Type:l MG132Sll3'i<~D00-2 - -----

~;jll.*'f~ /Motor PIN: tl~DI7422

E@.tll.:~;J*/Motor Power: ~
•• !1
- KW
tfl.t&~/Motor Poles: 2 POLES
'

7}( ~g i;t ~ ~ I Pump Test Data

~:iit~d!fiTest on: i9lll~ ftl.ffi/Test


* Voltage: 40H i!il!ii\!j;jlJ$/frequency: 50 l17..
:
c"'fSi'lilll•.!' r!lrr,.,l Point :iliif+#.',!; I llildt,t~, iiiJj iil' act iliil~if ,"; .1 linrl ;,' 6 .~ \

~.~~ ( 5L1i*P1•!1,J-)
=ih~ (*) lH(m):
IQ(M'/H): Y.R4
152.86
0

l85. 74 \
~
II (A): 12. I
Rated Current. lz (A): ! :l. I
7k:~r~WJ1E:Al: ~m
l:t (A): 12.8 '
.Nethe undersigned hereby guarantee and certifY that the ma}erials and lor parts for the above mentioned produc1
. / were manufactured,testedJnspected.nnd conform to the full requirements of the appropriate catn!ogues.drawings.
and I or specifications relative there to.

tflliJj: 7.1+ l:mJIYi'l!P&.ilJ a:J J!<;*i"'.f'u if>J ~i'f'f\10.\t:JtDRH~~, .fZ,1' ffl.fr ~


·~ _:fL~';?;·'" ~ I iiE u~
"'~ I ,.1'~~JH'i ./ o Jt'h''~
iAXU. &!ik
l'l!L.J!l'"'-""'"-:ifll''''
-.t>i-J.to~.. 'n..t::1·~ 1.1, .IYJHr u!:l: *'"
""'"'II "I f~HMilillil:Jt 1t~ +ft¥dm &.A!J o

GRU1'\IJFOS PUl\IPS(SUZHOU) LTD.


~""'~;;):=
--lE . . 7.R (j)j;>Hf) ffW.-~)~1
JJH>\Alll
XGA
Test Operator
£!)_'-*PSS~
,.,. .z . ··~
·~.... .,-..
'"" """"

j
' '
....
r----· .· -- ----------
WAC f-·. . /;~·'1~··~·
~'Pic_ ' ~ }.;'
itt~\>\ s
' Quality Engineer :? ,.., "• ··' .. \
- .. . !'.! I"'
c 'j)._
w ~\ ~'
•;;
iiE 1HT l'llll1 fsJ
'i\.
r.!) \ . . ~-- ~~- ~ ~;*--;, .
-····
Printing Date 20]0-3-17
···--
\~~. ~·. fi.1 </~~/
. ---
C--·· ------ Pump 'f~>~t Aceor!l Witb:tS09906 Anllex A ·· ---- --- .
-....:;.!:''7 "- • -: - ----------·-· --· --
- -
7kmlW~1l!:~m, Iso99o6 !l!r*A . .. .
--------------------------------------------------------------------- ------------,------------- .._ G OUN.P FO-S -~ ---- --

Pump Test Certification

96fi(J l :j99p.ll OOH!lOO i

**It\!i¥1- ~/Pump work order No. 1000031E·Ofi41

8501'7422

__ Jt:!Jl;!JJJf;/Motor Power: KW

2 POLES
I

7l< * ~i i>t ~ • I Pump Test Data

4ilf1 :vll - ·- HZ

~jlij;~i;\~!Test Point

tJtj!; c:~z:n*''J'Ht) /Q(M'Ill>: 10. 07


m~ <.?lO IH<rn>:

Rated Current.
7)(}t~~l.t!!:t~

.Vctbc undersigned hereby guarantee and certify thalthe materials and I ot parts for the nbow mentloneJ product
w~rc- manufa~turcd,tested;lm;pected,and confonn to the full requirements of the appropriate <:atalogues,drawings
and I or specHications relative there to.

'fi!!)]: ~f l:!lll('lf~.&§itJ~JJk:ll[r"',\1, iftrw:f'F'!ll/lllt-J;Ic~tcU!f, -JJ(.1fli"f.ill# Jt-;H-t~iiE'fflil£n,9. ~ ~u\i!fi:, ?~! bl;.


~'f<~~;.ieW'ftt!-f&!i!JiJP',t', R:llt. l*!tK-l'Ut!il(~fil'.tE·xj,!WitJ~.

GRUNDFOS PUMPS(SUZHO\J) LTn.

XGA

WAC
Quality Engineer

iiE4StrE!l1t:J:(ilJ ~ u ~

--- -rl'intingcJJate ' <_,'"\ ~' -:;:;::r~ -7----


Pump Test Accord Witb:IS09906 Annex A
:;j(*j;!j-Jttj;~, 1809906 llit:iR:A
Pump Performance Test
Product ld 40FSB-20L inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)

Approved
item No. 100301 Outlet diameter 32.0 (mm) March 15, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
1 -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 -2982 1.78 1.80 10.49 0.4 ·13.35 3.35
3 -0.0483 10.5400 2.52 2982 1.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
11 -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93

Pump Performance Cu.rve


'!(oo),S..(\l A Efficicmcy ?(!<f)
...
' '

45
1
40
35
~-"
!
l'\
J
!
I
L... . . .i lI
i

~ ,I 1
30 -"'- "'1"-....
1 ! ___ M"'1 I
~ ~
~~
.
;; :
··-

25 v I 't .-:--r-~ .,._ .. I


0

20 l ./.. l ! 'i . 0
15 ;--.
j

[ -""i
v - t 'I
l
I I _J_
0
!0 . ~.....-
'• l l ......
5 i 0
, -
0 1 i i ,
I
0
0 1 2 3 4 5 6 7 8
Q(lli3/h)

Provision point Flow="li.OO (m' /h) Head=9.00 (m) Pump efficiency=42.00 (%)
Measured points Flow-=6.28 (m' /h) Head=9.50 (m) Pump efficiency=42.08 (%) Unit efficiency=14.01 (%)
Determine 2 Q= -.21 (m' /h) Q= +.48(m' /h) H= +.45 (m)
Audit: Test review: Testing personnel:
Pump Performance Test
Product ld 40FSB-20L inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)

Approved
item No. 100302 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 2982 1.78 1.80 10.49 0.4 13.35 3.35
3 -0.0483 10.5400 2.52 2982 1.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
ll -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93

Pump Performance Curve


fl<.l •Ell 00 •·Ht~:M OPO"nn"" l:':..Efficioney P(k!l)
45 : l
: I I .f
40 ;---~

-
f.='
35 \ -~·- J 1
30
25
20
' ... '-..... v /
- /
,
-
.J.
I

---
- 0

0
/ ~ ~
15
10
./!. - !
. 0
c.-
..
5
0
0 1
"' 2
i
.. I
I
4 5
l

7 8
·-
9
l)

Q(lll3/h)

Provision point Flow=6.00 (m' /h) Head~9.00 (m) Pump efficienc~42.00 (%)
Measured points Flow=6.28 (m' /h) Head~ .50 (m) Pump efficiencF42.08 (%) Unit efficienc~14.01 (%)
Determine 2 Q~ -.21 (m' /h) ~ +.48(m' /h) H~ +.45 (m)

Audit: Test review: Testing personnel:


Pump Performance Test
Product ld 40WFB-A inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)

Approved
item No. 100303 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufactming Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.03
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
II -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00

,-;(.)..... 00
$0
<!.$
....35
~
)..
.. -Plap

.
Perf~e-

~
¢ ......

-.........,II.
eurv.

i
$
.c.. ut>ci-oooq
i
~- ..;;:
ti4ll)

l

!'·"""-......
{ ..........: ,.
! .J l
1
30
%$
1 ... . j
.. -~ i 1
i ~ 'i:
l --.:. i 0
;1)1) ~

lS ~ j(' l !,,, ... .;.-..; 0

10 .,
v .w:
l - I
1-:-
-~~
0
0
5
0 0
6 8 10
..,.,
0 2 4
Q~

Provision point Flow=7.50 (m' /h) Head=l2.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=l3.01 (m) Pump efficiency=44.67 (%) Unit efficieucy=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6 (m' /h) H= +.6 (m)
Audit: Test review: Testing personnel:
Pump Performance Test
Product ld 40WFB-A inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)

Approved
item No. 100304 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.03
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
11 -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00

Pump Performance Curve


H(J.),Szo(J.) ?(rcw;
50 l
45
40 -
i'
1.. ___. i
I ..._..A 1

' .............--........._ ··:--_/"! 1


35
I
30
!
/"': I
,
/ __J._ I I
25 c '
f ~ i .. 0
zo
~ !
-_
15
-/ - --- . ____: C)

10
~

.. -
-- --- -- 0
5 --~ 0
c

0 0
0 4 6 s 10

Provision point Flow=7.50 (m' /h) Head=l2.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=13.01 (m) Pump efficiency=44.67 (%) Unit efficiency=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6(m' /h) H= +.46(m)
Audit: Test review: Testing personnel:
PLN (Persero) Pusat
I!U!t\NJINIRING

PLNDoc.No.
I

FLANGE, TUBE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval

MODERN BOUSTEAD MAXITHERM

ll' CONSORTIUM
Contract No. 454.PJ/041illiR/2008
• -=:.;.~

Consultant :
)

~
KETIRA ENGINEERING HANDAN SHIDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD 7Dsr
'

Signature Dated Project: Stage:


Prepared PLTU 2, Papua Preliminary
Checked 2xlOMW '
Reviewed Jayapura Rev.
0 i
Approved Doc.No. MBMC-ITP-11-1 0
Qingdao Huatai Electric Equipment Co.,Ltd

8.Factory test report


~:~~-=c.-"'~

\
/
)

·.·.~.·
I'"'
~~
I
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(· 1·. • ·. ~·
·&
,

•~
:~

\
:.

' '
\
'- j

-~
• -. _,1.
·I-~
..

.
. .. Active Scre,;n Inspection Record
F~~.:~.~~;i,: ;0\fl!~~roNo~.$1>7~ ·:~~-:;,i·-:

Pass Failur.e
\ta'HO~**!:· _
?ilSS Failure
..d-ltllfD1~!11
'\ Pass Faihlre

\lZ'--ltl&DT-'i!rllf .
-Pa$. ·F&lure

'A..!. ci~'
(~nlini ·.,;· /;_
~~);.·
oM~· .. ·

-·> __
"-:

I
··,·.
.{ . . -J. ;,,·•

. ·- .,.:,

'], .,
!I
I
'' 0 H<: '" '·~- ~~
I
!
.. . .. .. I
•. ti~ D~: r<f, ~ I; . _

_
._-__:_ _______________ _
:;

'
1.

'
.

~.<?1
<i
}j(JJiit;Ht3li!f.
REPORT ON HYDROSTATIC PRESSURE TEST

JLC-17 .J'
05- .

-~<MI'a)
l\miptio< '1101iDg.........,
.,,.· ;.· .· :j. :.
'\

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4
·l
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1
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'

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9!~~~~,
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W~fuilMi..f!l~~
•.:\
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:;Bi!lt~;~OiliR'eooro'

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'_l
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·..
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···i·.···.
,_

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.ng~
;;~~l@l!'l!l';\!l~m~!it
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B1$1Jiiitti!>UIOF'I®jfeeti61r~

..

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.
.

.
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j
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1
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Eleetric Ball Valve Inspection Reccrd
JI.lil-12
~£fa"'} ScrfcsNa..: ~&tJ:Qit Dtw. No.: !tFft ~ OS.

. ~8!1$/iJI! Aclual Reslut

--
.

If.
lltl!i>lHil Ji<~JI!)i! lltl!!!IIJI!
-li(~Lst =~!tlod Conclusion .
No. lnspectid · -
~D'I'l'l'il-
1
/Jlllbl:!4-
Qualily
entlosed doc.
II!W!:ll:~~
doc. ... J'f:t:
O>mplote
'fli!t
!iff"''
Conformity
No
O~O'I'l'l'-&
C<>ntbnni!y
No Conformity
~~OH~
"Pass Fall.un!

2 .... ""'
*:!!.lit~

ins~
dt~oY\81
~~lllll'.!Uii~
A«t~

Sl!mdard
to Dmvlng and Conformlty
!~o~~

No~nfunnitY
DMD~"*
ConfunnitY
No ContbnnitY
dil-lliO'I'il-lli
Pass Failure

.'1£l!I!.::S:!II!1'HtJlll IWh<D'I'%'~ Dl!'il-0'1"-l'l'il-


~II<D'I'*IIi
Valve «::re lCrl8Nim
3 Mat<rialof ma1n parts Valve. Rod 1Crl8Ni9'0 Confonnity Conformity
.Pass Failure
'. Ace to part list Casing cast Steel ZQJS No PontbnnitY • NoC<nlfunnity
l'
fti!~&Q l•o~ D!f~O~~

- --
l' >f!llltft!t
bll-mo'l'il-lli
4 Visual '-and ditnc:nldonal Aoc. 10 Drawillg md Conformlty Coofunnity
hss F.ailure
No Confonnfly No Conformity
JKili!li~ ¢lll0'1'1irlli
s \)
HydrosUrtic pressure test •. ~nP.. .
Pass :Failtli'U
~~
~1!-0'1'1% 01'!'~0'1'~
~~ilimlfllt l\li'ltl'l'll \lilliO'I"'iirlli
6
DJy function test Rotate smoothly
Conformlty
No Conformity
ContbnnitY
No Con!onni!y
Pass Failure ·'I
•••••
••
••

·_,;~
B
:
fr!!: Remati<s:

~
~~~~ C<>nelusi""'
_,..
I tftli;fh!I!A Chiefoflnspector: . ~Y!InspeotosA. . BJI/I Date: ti'~ f /
..)

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~
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