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PLNDoc.No.
I
\ INSPECTION TEST
PROCUDURE MECHANICAL
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
J' Consultant :
Consultant :
KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
TECHNIC CO., LTD
-
/~
H DST
TABLE OF CONTENTS
1. Boiler.
2. Blow Down Expander.
3. FDF,IDF,SAF & Return Fuel Fan.
4. Steam Turbine.
5. Titanium Tube.
6. Diesel Engine.
7. Pump.
8. Water Treatment.
9. Sea Water Desalination.
lO.Flange, Tube.
PLN (Persero) Pusat
~INIRING
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.
PLN Doc.No.
I
BOILER
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
ll' CONSORTIUM
Contract No. 454.PJ/041illiR/2008
Consultant :
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WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Test Report
Test by· Vessel workshop
Work No. 09601 Product No. LJ089 Type XG-60/3.82-M
Componen
Boiler drum Test No. LJ089 Welding method SAW
tname
Material Q245R Size <I> 1500 X 9600 X 46 Welder 10 H64,H78
..
Steam boiler
Regulation Test standard JB/T4730-2005 Ace. Grade Grade II
regulation (96)
Single outside,
Test ratio ?25% Technical level AB level Transparent mode
middle inside
Type of XY-2515
Focus size 4X4mm 3X3mm Film type AGFA-C7
instrument .. Ir,\92 •' .. .. . .. . . . ...
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Piece No. 1X --·--r-- )( J
Position and character of defect Ill i i\'
/"
I ...
In charged Date Appearance Inspector Date
personnel inspection after
repainnent
WangZili 09.9.28 09.9.28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
The Position and other detail of Repairmen! of Ray test
Component Boiler Serial No. LJ089 Test No. LJ089
name drum
Component Defect Defect Times of Component Defect Defect Times of
No. quality length repairmen! No. quality length repairmen!
lAID Segment 30 I
IB7 Segment, 75 I
stripe
deficiency
IB8 faulty 30 I
fusion
Type· XG-60/3 82-M Product No.: LJ089 Component name· Boiler drum Test No.:LJ089
Test Thickness Film type Sensibilizatio Conditions Focal length MeV Ci Time Instrument
ratio n method of exposure min Type
~--~-----+-----+~~--~
?25% 46mm AGFA-C Pb 650 0.355 34.2 25 Ir-192
7 798 30.6 40
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Note:
-~
longitudinal 6900 260 360 40
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:1 .
seam
Circular seam 25007 278 360 90
I'' ; )\"
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2 IA2
" "
..
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s
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9
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26
27
28
29
30
Remark
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type 0 =46
I Welder ID H64, H30
Welding groove
SAW u Penetrated method Date 09.9.10
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v i1 ~ r of
assessment tion
and
- '
............. _\; defect inspected
'll ; ]\.
l.l
;
4 4 J Segment at 6 point
5 5 J
6 6 J
"
7 7 J
8 8 J
9 9 J
10 10 J IV 20-80
II 4A1 J
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13 3 J Segment at 6
points
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15 5 J
16 6 J
, 17 7 J Check
18 8 J Ruling
19 9 J
20 10 J
21
22
23
24
25
26
27
28
29 .
Remark
Photoed by Gu I Test room operator I Gu
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder ID H64,H30
Welding groove
SAW u Penetrated method Date 09.9.28
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I v 11 ~ ! of and
part No. assessment tion
I:-,· --~ ..\.--- ... .\ ' defect inspected
dl : ]\'
I .J 1B1 .J
2 2 .J
3 3 .J
.
4 4 .J
5 5 .J
6 6 .J False deficient
1B5
7 7 .J X55-130 segment
8 8 .J X'15-0 segment,
X60-75 segment
9 9 .J
10 10 .J
11 11 .J
12 12 .J
13 13 .J
14 14 .J
15 15 .J
\ 16 16 .J
17 17 .J
18 18 .J lead
19
20
21 1B7R1 .J
22 1B8Rl .J
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder ID H64, H78
Welding groove
SAW u Penetrated method Date 09.9.18
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v ,. 1 !'
;!
of
assessment
and
tion
,;;· -··-+ ·- :-.:) defect inspected
itl i !\"
I
2
" 2B1
"
3
2
"
""
3
; 4 4 .. ·
5
6
5
6 "" water
7
""
Open-Hole 7
8 8
9
10
Open-Hole 9
"
II
10
II
"
12
Open-Hole
" water
13
12
"
14
13
14 "" water
15
16
15
"
16
"
17 17
"
\ 18 18
" Stripe
5mm
deficient
19
20
21
22
23
24
25
26
27
28
29
Remark
Photoed by I Test room operator I
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type I 0 =46 Welder 10 H64, H30
Welding groove
SAW u Penetrated method Date 09.9.17
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v II • I of
assessment tion
and
t.\' '
-~--+--Jo
XJ defect inspected
i! i ' 1\.
I -1 3BI -1
2 2 -1
3 -1 3 -1
. 4 4 -1
5 5 -1
6 6 -1
7 Open-Hole 7 -1
8 8 -1 Segment at 3
points
9 Open-Hole 9 -1
10 10 -1 Segment at 3
points
II Open-Hole II -1 Seal
12 12 -1
13 13 -1
14 14 -1
15 15 -1 Scribing
. 16 16 -1
17 17 -1 Scribing
18 18 -1 segement
19
20
21 .
22
23
24
25
26
27
28
29
Remark
WUX! HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ089
Test No. LJ089 Material Q245R Type 1 a ~46 WelderiD H64,H30
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I ll ll I flaw of assessment tion and
I v 1! I defect inspected
' ' '
1\. -·-·-·"-t---- \ j
1
Ill l\-
I .; 4B1 .;
2 . 2 .; . . ..
3 .; 3 .;
.··.. 4 4 .;
5 5 .; -
6 6 .;
7 Open~Hole 7 .;
8 8 .;
9 Open-Hole 9 .; seal
10 10 .; seal
11 Open-Hole 11 .; press
12 12 .; press
13 13 .; Water, press
14 14 .;
15 15 .;
16 16 .;
17 17 .;
18 18 .;
:\ 19
20
21
22
23
24
25
26
27
28
29
30
Remark
Photoed by Jia Fengying I Test room operator I Pan Chunqin
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No ..·LJ089
Test No. LJ089 Material Q245R Type 1 a =46 Welder ID H64,H30
Welding SAW groove I Penetrated method Date 09.9.18
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v 1i ' defect inspected
... -~-~- --l---
'
~+-
\f
;;: . I\
1 5B1 ./
2 ./ 2 ./
3 3 ./
.
4 4 ./
5 5 ./
6 6 ./
7 7 ./
8 8 ./
9 9 ./
10 10 ./
11 11 ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./ False deficient
view 5B16
16 16 ./
17 17 ./
18 18 ./
19
20
21
22
23
24
25
26
27
28
29
30
Remark
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by· Vessel workshop
WorkNo. 09601 Product XG-60/3.82-M Component name Boiler Product No. LJ089
type drum
Material Q245R Size <l> 1500 X 9600 Welding method SAW Preparation U
X46 shape
Qua. 4 longitudinal Surface Polishing Heat treatment Before Type of PXUT3
joint, and 5 condition condition instrument 300
circular seam CTS-22
A
Probehea Angle probe Probehead 2.5Pl3 X Front edge of 12mm K value of 2
dtype model 13K2-D probehead probehead
Test CSK-IA Test surface Surface of Detection part IA-4A Acceptance <l> 1 X
'ock CSK-IIIA inside and IB-5B sensitivity 6-9dB
outside
Couplant Chemical paste Decoupling 3dB Test Reference <l>1X6 Linear HI:!
compensati parameter reflector Scale
on
Standard Steam Boiler Test ratio 100% Test range 20 4 60 8 !00
Regulation 0 0
Test JB/T4730-2005 Qualificatio Grade I dB value 50 4 36 3 26
standard n level 2 0
Defect Defect No. No. of Position of Leogth of Defect depth Defect Defects
recording repairment repainnent defect equivalentq assessm
log ent
---- ---- ---- ---- ---- ---- ----
.·
Conclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by 100% UT test.
Remark The acceptance sensitivity should be improved by 6dB when examined the transverse defect.
Laboratory staff Hu Jun Wang Zili Qualifiction grade UT-II Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel w01kshop
Work No. 09601 Product No. U089 Component name Boiler drum
Material Q245R Size <!> 1500 X 9600 X 46 Welding method SAW
Preparation u Surface condition Polishing Heat treatroent Before
shape condition
Type of PXUT3300 Probehead model 2.5Pl3X 13K2-D Test block CSK-IA
instrument CTS-22A CSK-IIIA
Qua. I set Test surface Surface of inside and Detection part IA-4A
outside IB-5B
Couplant Chemical paste Decoupling 3dB Acceptance <!>I X 6-9dB
compensation sensitivity
:andard Stearn Boiler Test ratio 100% Qualification level Grade I
)
Regulation
Test JB!f4730-200 Technical grade B Checking time After welding
standard 5
- .
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\:Onclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by I 00% ultrasonic test.
)
l.The acceptance sensitivity should be improved by 6dB when examined the transverse defect
2.The total length ofultrasonic is 31907 mm,totallength ofrepairmet 0 mm .. qualification ratio of first time
Remark is 100%.
3.The defect and position which were found by ultrasonic test are provided in Defect and Repairmen! of
ultrasonic test
Responsibl Grade UT-III Inspector Grade UT-11 Checked by Grade Report Grade
e engineer Chen ruilong Hujun UT-11 signed by UT-Ili
WangZili Chen
ruilong
Date 2009-9-28 Date 2009-9-28 Date 2009-9-28 Date 2009-9-28
POST WELD HEAT
TREATMENT
REPORT
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HYDROSTATIC TEST
REPORT
{. \. .
•
--
Proc..::Jure No. :
• WUXI HliAGUANG INDUSTRIAL BOILER CO.,Ltd Rt!vision No : I
Edition
Subject : ~
FOR
STEAM DRUM BOILER UNIT I
PLTU 2 PAPUA 2X 10 MW
)
2
0
Prepared by Reviewed by Reviewed by Approved by
QC Engineer QA Manager MBM-C PT PLN (Persero)
0
St..mdtHd Procedure Procedure No.
HYDROSTATIC TEST Revision No. : 1
Edition :
CONTENTS
. f SECTION NO TITLE
1.0 SCOPE
2.0 RESPONSIBILillES
LIST OF APPENDICES
0
0
'
;
1.0 SCOPE
This procedure is applied to the hydrostatic test of the complete Steam Drum in
accordance with the requirements of the Chinese Standard GB JBIT1612 upon
completion of fabrication.
This procedure is applicable for shop fabrication.
2.0 RESPONSIBILITIES
2.1 The Production Supervisor is responsible for ensuring that Hydrostatic Test is
conducted in accordance with relevant job instructions which have been
reviewed and accepted by the QA Manager.
2.2 The personnel authorized by the Production Supervisor shall ensure that
the equipment as well as measuring device to be used are suitably. are
calibrated and that range is suitable or use in conjunction with the
Hydrostatic Test to be performed. QC Department will be responsible for
ensuring that calibration is undertaken. Records will be maintained as detailed
in Calibration Procedure.
Certificate of measuring device is remain valid upon the time test to be carried
out
2.3 The QC. Inspector shall issue completed" Hydrostatic Test Instruction "
{Appendix 1) Sheets to Production Supervisor I Foreman.
The instruction will include, as a minimum :
2.4 The QC. Inspector shall be responsible for compilation of reports and
_ _ _ recordLfur_lim.el¥-suhmissiGJ.l-t<'l--l:he--AJ-fl'>f-his-review-and---€\ient'-,------.--
Representative for approval and signature.
u
St.mdard Procedun· Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
3.1.1 All fabrication has been completed, except for operations which
could not be performed prior to the test, such as weld end
preparation, cosmetic grinding on the base material which does
not affect the required thickness.
3.1.2 All examination have been performed, except those required after
the test.
0
3.2 Steam Drum shall be subjected to a hydrostatic test pressure which at every
point is at feast equal to 1.5 times the lv1AVVP ( lht! i\1AVVP may he aSSIIJHl!d
to he thi! same ns the design pressure when calculations nre not made to detcnui1u.:
the. maximwn allowable working pressure). All loading that may exist during
this ·'test shall be given consideration.
3.3 The water used for Hydrostatic Test shall not cause any corrosion on the
material and the conductivity is 5 f.LS/ em maximum.
3.4 Hydrostatic test inspection of all joints and connections shall be made at a
pressure not less than the MA WP.
~-5 Following the application of the hydrostatic test pressure,. examination .f9.L -··-·--··--·
______ . _leakage shalLoo-made-of-all-joirrts· ana connectiOn and of all regions of high
stress such as head knuckles, regions around openings and thickness
transitions. This examination shall be made at pressure noted in paragraph 3.4
above and shall be wib1essed by the QC Inspector. Any leaks that are present
shall be corrected in accordance with the rules, after which theSteam Drum
shall be retested in accordance with these requirements.
:i.6 r\n indi(ating gagP, visible to the operator controlling tlw pressure appliecC
.shalf bt:' conm:•rted to the Cnde item being tested
Dial gauge sh,l/1 not be !Css than] 1.1 _, tesl pre~sure <~ild ;:1bout douhll• th1.~ !lldX
h.•st pn•ssun~.
Standard Pn)l·(·dun• Procedure No.
HYDROSTATIC-TEST Revision No. : 0
Edition :
~.7 Vents shall be provided at all high points of the code item in the position in
which it is to be tested to purge possible air pockets while thecode item is being
filled.
j
3.8 Before filling with medium and applying pressure, the equipment being tested
shall be examined to see that it is tight clean, free from any debris, scale,
grease, etc., and that all low pressure filling lines and other appurtenances
that should not be subjected to the test pressure have been disconnected
or blanked.
3.8 Pressure gauge to be used in the above testing shall be checked again a Master
0 Gauge/ Dead Weight Tester.
4.1 Any pressure test shall be witnessed by Production Supervisor, QC. Inspector, QA Manager,
and Client Representative, and record in the Hydrostatic Test Report {Appendix- 2)
4.2 Acceptance
The hydrostatic test shall be considered acceptable if the test pressure is maintained for a
minimum duration of 30 minutes and no leaks, and no significant deformations are
identified.
,,
LIST OF APPENDICES
PRESSURE TEST
BOILER SERIAL NO. : LJ089 MAWP :4.2 MPa
Note:
( .•
._.?'
Prepared bv ( QC) :
St.lndard PrtX"t•dun.• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
Appendix 2
Page I of 2·
DATA:
J Customer
PT PLN PERSERO
PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number
Serial Number
Type
Size
Capacity
M-j>
((. l- 01
Pressure & Design Temp. : 6091>5Kl, 491 "F
Test Pressure
0 Holding Time : 0.5 Hours
page 2 of 2
TEST RESULT
WITNESSED BY
COMPANY
u I.
~., ...
p~ ... .
PR .....
8< .I'~ ,.....
n; ... ,..
REMARK I C.-\T.-\TA'\,
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Hydroulie Test Report
f~t!il%:
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Mpa
Presscure Part Working Pressure Temperature
p
7k i~l!f}J
Mpa
J1 curve Test Pressure
6-s
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Work Pressure
t hydraulic
~ Test
~ ?o min T
1%J1Btl~
Holding Time
~±J,t.
'11 •
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I I
(.£t/b. ~
Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
Appendix 7
Page I of 2
DATA:
PT PLN PERSERO
Customer --·-·-·-· -··
PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number
Type
Size
0 Capacity
>~~~/ .
~ilr~sMIW:B!fL
Service
lf-1-MOc...
Pressure & Design Temp. : otl'l f SIGJ 491 'F
Test Pressure
Date of Manutacturer
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition; 2
page 2 of 2
TEST RESULT
WITNESSED BY
u REMARK I CATATA!': :
.. . \ IG.. ,., ..
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fppiJv:
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Presscure Port SiADerl-et~~.t-0Y Working Pressure Temperature
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Appendix '
Page I of ~
DATA:
Customer
PAPUA INDONESIA
-·f.
Location
/
' BOILER UNrf I
Tag Number
Serial Number
Type
Size
Capacity
Service
{f<rt/-Mfa.
Pressure & Design·Temp. : 609 FS!u; 4~ I "F
Test Pressure
Date of Manufacturer
' .
( )
Stclmi<lrd Pn'lCl•dun• Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2
page 2 of 2
TEST RESULT
WITNESSED BY
1 PR ., ...
u REMARK I CATATAN :
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frcJiam
Holding Time
f±it •
,p
0
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Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
.
Appendix 7
Page I of ~
DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT I
Tag Number
Serial Number
Type
-lJE2!-···-.. ------···--··-·-·------·- ····--
Size
e Capacity
Service
Test Prt!ssure
/ '>
l
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2
page 2 or 2
TEST RESULT
Holding Time
Test Result
Date ofTesting
WITNESSED BY
sh~v.~ 1 t
COMPANY NAME
R.f2-~ .A
PT. PLN PERSERO
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This laboratory is national legal metrological verification institu(e.Authorization certificate No.(2008) 1002.
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Certificate of laboratory accreditation: No. CNAS L0883,·
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Name Measurement Uncertainty/Accuracy Certificate No.Nalid Date
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Main measurement standard used in the verification:
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2648584~2648598,2648605/2009
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WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Type: XG-60/3.82-M Product No.: LJ090 Component name: Boiler drum Test No.:LJ090
Test Thickness Film type Sensibilizatio Conditions Focal length MeV Ci Time Instrument
ratio n method of exposure min Type
)o25% 46mm AGFA-C Pb 650 0.355 34.2 25 Ir-I 92
7 798 30.6 40
/~
IU
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1- 18
.... rz
I
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In charged Date Appearance Inspector Date
personnel inspection after
repairmen!
WangZili 09.9.16 09.917
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
First time repairmen! of welding seam of pressurised component
Product type XG-60/3.82 Product No. LJ090 Work 09601
No.
Component Boiler drum Flaw LJ090 Date 09.9.18
name detection No.
Position of the first repairmen! Position of the first repairmen! Reason for flaws and repairmen!
measurement
Reason the clean work was not
4B9. III 75-90 segment effectively been done between the
3B2. III I 00-80 fauly fusion lays
Measure: find the position of the
defect, clean it with carbon arc
( gouging, and polish the surface to get
~
. ' rid of oxid with a angle grinder. And
then weld it according to welding
technology of seam repairmen! ,after
that polish it, and get rid of the splash,
tX.
II .' l
---r--~
Piece No. X;
Position and character of defect Ill ' 1\.
I !A I ./
2 IA2 ./
3 IA3 ./
4 IA4 ./
' 5 IA5 ./
6 IA6 ./
7 lA 7 ./
8 lAS ./
9 lA 9 ./ X' 140-100, polish
segement for 9
points
10 !A 10 ./
II
12 2AI
13 2A2
14 2A3
15 2A4
( ' 16
17
2A5
2A6
18 2A7
19 2A8
20 2A9
21 2AIO Copy
22
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type I 0=46 Welder ID H64, H78
Welding groove
SAW u Penetrated method Date 09.9.7
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No. I v II • I of and
part No. ' . . . . . . Xl assessment tion
!X' ----1-. defect inspected
Iii i IV
I ./ 2Bl ./
2 ./ 2 ./ ./ Water
3 3 ./
4 ./
5 ./
6 6 ./
7 ./
8 8 ./
9 Open~ Hole 9 ./ Sealed
10 10 ./
11 Open-Hole 11 ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./
16 16 ./
17 17 ./
18 ./
( .\ f-18_t----+--'-'---+--'-'-+--+--+-+------+---+-----+----l-----
19
20
21
22
23
24
25
26
27
28
29
Remark
Photoed by Jia Fengying I Test room operator I Pan Chunqin
WUX! HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name: Boiler drum Serial No.:LJ090
Test No. LJ090 Material Q245R Type I 0 =46 Welder lD H64, H78
Welding groove
SAW u Penetrated method Date 09.9.27
method type Middle inside
Evaluation grade Record position of
I II II I flaw Length Monitored
Intersect Piece preliminary re-evalua
No.
part No.
I v Ii , I of and
assessment tion
\.\' ---~---~ );_) defect inspected
lll ' !\
I .j 3B1 .j Seal deficiency
stripe 8mm
2 .j 2 .j .j Copy, un-fusion
IIII00-80
3 3 .j Illl20-105
polished
4 4 .j
5 5 .j Pressurised
6 6 .j
7 Open·Ho\e 7 .j
8 8 .j
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10 10 .j
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13 13 .j
14 14 .j
15 15 .j Scribing
16 16 .j
17 17 .j Scribing
18 18 .j segement
19
20 .j 3B2R1 .j
21
22
23
24
25
26
27
28
29
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type 1 a=46 Welder!D H64,H78
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v li • 1' defect inspected
'
;Y" -~---t---·-- X)
. Iii i IV .
" ""
I 4BI
2 2
"
""
3 3
( \ 4 4
5 5
"
6 6
"
7 7
"
Open·Hole
8 8
"
9 9
" IV 75-90 segment
Open-Hole
deficiency stripe
III 115-80
10
11
10
"
11
"
Open-Hole
12 12
"
13
14
13
14 ""
15
16
15
" Segment at 3 point
16
"
17
18
17
"
I9
20
21
469R1
"
22
23
24
25
26
27
28
29
30
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Radiographic Inspection Assessment Record
Component name· Boiler drum Serial No ..·LJ090
Test No. LJ090 Material Q245R Type 1 a=46 Welder!D H64, H78
Welding SAW groove u Penetrated method Date 09.9.27
method type Middle inside
No. Intersect Piece Evaluation grade Record position of Length preliminary re-evalua Monitored
part No. I II II I flaw of assessment tion and
I v li . I defect inspected
•x· ·--·- '
·r--~- >:1
111 ' r,·
I 5B1 ./
2 ./ 2 ./
.
3 3 ./ segment
,{ \ 4 4 ./
••
5 5 ./
6 6 ./
7 7 ./
8 8 ./
9 9 ./
10 10 ./
II II ./
12 12 ./
13 13 ./
14 14 ./
15 15 ./
16 16 ./
17 17 ./
( ., 18
19
20
21
22
23
24
25
26
27
28
29
30
Remark
Photoed by Hu Zhongxin I Test room operator I Hu Zhongxin
Radiographic inspection repairmen! notification
.
Repa1rment: I"
Component Boiler drum Produce No. LJ090 Test No. LJ090
name
Material Q245R Thickness 46mm Welder 10 H64, H78
II t T
Piece No. ,:\·--+--- ).,-)
l \
i! + I
Piece No. t\' ·--+--+
HlI ]\-'
X.l
Position and character of defect
1B5 Segment 11-0 I 15-0-20
4B9 un-fusioned III 115-80
/
///
-- JB
,
I
''-iI ld
213
I
38 4B
~--"'\
5.B
''
r.:\1
I i'"~-~-~,.. ~ 1 1 .
. 3A1
-4'~ .
10
~-
-t 1
it 1 \
2~
--
{
'
2-ii -4-:.-
10
...¢...
f- 2 2-
~
4A1 10 -z
\
{~
"·~ "------'
I I
I
l Q': 1500 X. 9600 X 46
----·---..
Defect Defect No. No. of Position of Length of Defect depth Defect Defects
recording repairmen! repairmen! defect equivalentq assessm
log ent
---- ---- ---- ---- ---- ---- ----
Conclusion The seam of IA-4A,IB-5B were butt seamed, and they are qualified by 100% UT test.
Remark The acceptance sensitivity should be improved by 6dB when examined the transverse defect.
Laboratory staff Hu Jun Wang Zili Qualifiction grade UT-I! Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
Ultrasonic Inspection Test Report
Test by: Vessel workshop
Work No. 09601 Product No. LJ090 Component name Boiler drum
Material Q245R Size <I> 1500x9600x46 Welding method SAW
Preparation U Surface condition Polishing Heat treatment Before
shape condition
Type of PXUT3300 Probehead model 2.5PJ3x 13K2-D Test block CSK-IA
instrument CTS-22A CSK-IllA
Qua. I set Test surface Surface of inside and Detection part IA-4A
outside IB-58
CoupIant Chemical paste Decoupling 3dB Acceptance <PI X6-9dB
compensation sensitivity
,. ~tandard Steam Boiler Test ratio 100% Qualification level Grade I
Regulation
Test JB!f4730-200 Technical grade B Checking time After welding
standard 5
18 28 38 4B 5B
I
- 18
[ '·c-,-----,-----------------------------------------1
. onclusion The seam of IA-4A, I B-58 were butt seamed, and they are qualified by I 00% ultrasonic test.
!.The acceptance sensitivity should be improved by 6dB when examined the transverse defect
2.The total length of ultrasonic is 31907 mm,totallength of repairmet 0 mm .. qualification ratio of first time
Remark is 100%.
3.The defect and position which were found by ultrasonic test are provided in Defect and Repairmen/ of
ultrasonic test
Responsibl Grade UT-III Inspector Grade UT-11 Checked by Grade Report Grade
e engineer Chen ruilong Hujun UT-I! signed by UT-Ili
WangZili Chen
ruilong
Date 2009-9-28 Date 2009-9-28 Date 2009-9-28 Date 2009-9-28
WUXI HUAGUANG INDUSTRIAL BOILER CO. LTD
The Position and other detail of Repairmen! of Ray test
Component Boiler Serial No. LJ090 Test No. LJ090
name drum
Component Defect Defect Times of Component Defect Defect Times of
No. quality length repairmen! No. quality length repairmen!
IBS Segment 35 I
4B9 Segment, 50 I
stripe
deficiency
3B2 Un-fusion 20 I
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·.
(-! . HYDROSTATIC TEST
REPORT
. ----·-·-·---------- -----------------------------·- ---------------------------------,
Pr1 ~--·~..·dun.: ;-..;u_
---- - -------
WUXI Hli.-\(;liANG INDUSTRIAL BOILER CO.,Ltd Rev1.;;ion No I
Edition
-
Subject :
QUALITY CONTROL PROCEDURF: HYDROSTATIC TEST PROCEDURE
FOR
f STEAM DRUM BOILER UNIT 1
PLTU 2 PAPUA 2 X 10 MW
0
Prepared by Reviewed by Reviewed by Approved by
QC Engineer QAManager MBM-C PT PLN (Persero)
St.1nd.1rd Pn'lC!!dure Procedure No.
HYDROSTATIC TEST Revision No. : 1
Edition :
CONTENTS
SECTION NO TITLE
1.0 SCOPE
2.0 RESPONSIBILITIES
LIST OF APPENDICES
/
Stitndilrd Pnx·edun· Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
1.0 SCOPE
This procedure is applied to the hydrostatic test of the complete Steam Drum in
accordance with the requirements of the Chinese Standard GB JB/T1612 upon
completion of fabrication.
This procedure is applicable for shop fabrication.
2.0 RESPONSIBILITIES
2.1 The Production Supervisor is responsible for ensuring that Hydrostatic Test is
conducted in accordance with relevant job instructions which have been
reviewed and accepted by the QA Manager.
2.2 The personnel authorized by the Production Supervisor shall ensure that
the equipment as well as measuring device to be used are suitably, are
calibrated and that range is suitable or use in conjunction with the
Hydrostatic Test to be performed. QC Department will be responsible for
ensuring that calibration is undertaken. Records will be maintained as detailed
in Calibration Procedure.
Certificate of measuring device is remain valid upon the time test to be carried
out
2.3 The QC. Inspector shall issue completed " Hydrostatic Test Instruction "
(Appendix 1) Sheets to Production Supervisor/ Foreman.
The instruction will include, as a minimum :
{'
2.3.1 Job Number and Identification of the components or assembly to be
tested.
2.3.2 Pressure Gauge I Recorder identification and Range
2.3.3 Test Media
2.3.4 Test Position
2.3.5 Test Pressure & Holding Time
2.4 The QC. Inspector shall be responsible for compilation of reports and
records for timely submission to the AI for his review and Client's
Representative for approval and signature.
St.mdard Proredun..• Procedure No.
HYDROSTATIC TEST Re\·ision No. : 0
Edition:
3.1.1 All fabrication has been completed, except for operations which
could not be performed prior to the test, such as weld end
preparation, cosmetic grinding on the base material which does
not affect the required thickness.
3.1.2 All examination have been performed, except those required after
the test.
3.2 Steam Drum shall be subjected to a hydrostatic test pressure which at every
point is at least equal to 1.5 times the MA\'1/P (the MATIVP may be assu111ed
to be the same as the design pressure when calnllatious are not made to detennhze
the lllaxilllllm allowable working pressure). All loading that may exist during
this test shall be given consideration.
3.3 The water used for Hydrostatic Test shall not cause any corrosion on the
material and the conductivity is 5 115/ em maximum.
3.4 Hydrostatic test inspection of all joints and connections shall be made at a
pressure not less than the MA \'liP.
3.5 Following the application of the hydrostatic test pressure, examination for
leakage shall be made of all joints and connection and of all regions of high
stress such as head knuckles, regions around openings and thickness
transitions. This examination shall be made at pressure noted in paragraph 3.4
above and shall be witnessed by the QC Inspector. Any leaks that are. present
shall be corrected in accordance with the rules, alter which the Steam Drum
shall be retested in accordance with these requirements.
3.6 An indicating gage, visible to the operator controlling the pressure applied~
shall be .connected to the Code item being tested.
Dial gauge shall not be less than 1 1h x test pressure and about double the max
test pressure.
Standard Prorl'dun• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
~.7 Vents shall be provided at all high points of the code item in the position in
which it is to be tested to purge possible air pockets while the code item is being
filled.
[ ....,
3.8 Before filling with medium and applying pressure, the equipment being tested
shall be examined to see that it is tight, clean, free from any debris, scale,
grease, etc., and that all low pressure filling lines and other appurtenances
that should not be subjected to the test pressure have been disconnected
or blanked.
3.8 Pressure gauge to be used in the above testing shall be checked again a Master
Gauge/ Dead Weight Tester.
4.0 Any leaks that occurred shall be corrected in accordance with the rules after which the test
assembly shall be retest in accordance with the Code section requirements.
4.1 Any pressure test shall be witnessed by Production Supervisor, QC. Inspector, QA Manager,
and Client Representative, and record in the Hydrostatic Test Report (Appendix- 2)
4.2 Acceptance
The hydrostatic test shall be considered acceptable if the test pressure is maintained for a
minimum duration of 30 minutes and no leaks, and no significant deformations are
identified.
St.1ndard PnKt•dun• Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
LIST OF APPENDICES
Procedure No.
HYDROSTATIC TEST Revision No. : 0
Edition:
PRESSURE TEST
BOILER SERIAL NO. : LJ089 MAWP :4.2 MPa
Note:
Prepared bv ( QC ) :
.-, '.
Appendix 2
Page I of 2
DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNITy
Tag Number
Size
Capacity
Service
Lf-.1-Mfct
Pressure & Design Temp. :~491'F
tr-1-M.f)A.
Max. Allowable Working Press. :6~
'f-.2. MP~
Normal Working Pressure & Temp. : ...~....l>SKJ, ... $. ..'F
Joint Efficiencies : ........ ./.. ...... .
Radiography I Ultrasonic :100%
Test Pressure
Date of Manufacturer
· Pags 7 nfX
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2
page 2 of 2
TEST RESULT
WITNESSED BY
COMPANY NAME
-~-
PT. PLN PERSERO
IN
PT. MODERN BOUSTEAD
!.\. -=·
WUXI HUAGUANG INDUSTRIAL 'A l=t
BOILER CO.,Ltd
CO.,LTD
. -···-·--· --·- ··----·-·-· ____ 2. ___ ... ________________ .____ ._;__ ..... ____ I'_IL .....~- ___ --·· --·--··· ..
Pagc8<~f8
"",
./ ~JI#Jkliiattlt
Hydraulic Test ·Report
f~~%:
~EiU1~~ff-
Presscure Part
i!'h
DYUWI
rn 2 _ltf}ffJ
Working Pressure
42 Mpa Jf1t11lt
Temperature
6 ·c
p,
)I curve Test Pressure
i~ of I1fJI}J I 1\ 'f,2
Work Pressure
t hydraulic
tliJ Test
~ .jo min T
1%JIBfl~
Holding Time
itit:
*r~~ 6-~ Mpai~t, t~i vrlevif#f~ 1 ,iM~1H*':.=I I
tJ $)ti\\ "r.i'.,'
*'i BJtJl: )VI 0. I . IJ
8
INDUSTRI:\L BOILER
~<;' .,,. ,,,,-)lr
.' f\ ·-·. ~~ .
lfJ·:
~···.·
~:xt~ i-~'vf-
v .
. ~
l#:: \)b'JIY'; tN
~·
(}Qy,,. ~
{-~- 1'-'·y'
;r
Stclnd.lrd Pron~dun.· 1
Procedure No.
HYDROSTATIC TEST 1
Re':'i.sion No. : 0
Ed1hon:
Appendix 7
Page I of 2
DATA:
PT PLN I'ERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT).
Tag Number
Capacity
------·--------------·-··--·----
Service . sr~Wr2 .
lf-.2-::i"i.
Pressure & Design Temp. :609 PsiG, 491 "F
lf. ).Mf"' .
Max. Allowable Working Press. :~
Date of Manufacturer
Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2
page 2 of 2
TEST RESULT
WITNESSED BY
..·..L.
~-· PR .....
3.
REMARK I CATATAN :
,. . .. ;
.~~-) ~JI:(tfJkli~ll%
·
~
•
Hydraulic Test Report
f~l%: f?~ i,iij%: i~iJbkl : §7itlk
.2. _I 4-.2- ·c
Presscure Part Working Pressure T ure
JI;IJ;~ i,iij % T-Polf- -1 I -'+ f fl o __,__,,b Mpa ~11tH~ ,, 6
Prescure Gauge NO.
FPoi+-n-J Range Qr----{ 6 Mpa Accunacy Grade /. 6
p
curve
~lf17J 1------,---......----M-pa_--. S·Cf
Test Pressure
of I1JJ17J
rrA. h d . . Work Pressure
'1!'£ y rau 11c
Test
~ 0 min T
1*!1Bfl~
Holding Time
•
Appendix 2
Page I of 2
DATA:
PT PLN PERSERO
Customer
PAPUA INDONESIA
Location
BOILER UNIT).
Tag Num[!er
Serial Number
"' '
Type ··----
Size
Capacity ---------·----·
~-
Service
( ) tf'.NMjo.
Max. Allowable Working Press. :~
Test Pressure
Date of Manufacturer
Sl:dndcml Pn)(l'l1urc Procedure No.
HYDROSTATIC TEST Revision No. :
Edition: 2
page 2 of 2
TEST RESULT
WITNESSED BY
COMPANY
()
WUXI HUAGUANG INDUSTRIAL
BOILER CO., Ltd
' PR .....
TG ......
REMARK I CAT.-\T.-\1\:
.. ,. ) ~Ei1tf7kJI~tlt
Hydr;aulie Test Report
f~~~%·
~JI:gjl1~~t- ~U~2 Itj:JI}J 4-.rt.;- Mpo Jf!i1< 6 ·c
Presscure Port 1'1:::~ n ci2PY Working Pressure Temperature
M~: ~~~
;;1:1'~11 $.£B:_ Mpaii\ll, tjf~-!l~J!tji..
~l8~: )vfo.}.)S
' ' ~\~
1~ll-t\ ~
~\~ 't~\\)~ .
ilJi\:
p
~.XO ~ T. I'-1Ar\V\ li:
~ ~lt.
\)(Mi1tl P-:lray-
t-
~ '
------
...
Appendix 7
Page I of 2
DATA:
PT I'I.N PERSEIW
Customer
PAPUA INDONESIA
Location
BOILER UNIT J..
Tag Number
Serial Number
Type
Size
Capacity
Service
Test Pressure
Date or ManuEKturr:r
St,1nd.1rd Pr()(l'tfun• Procedun• No.
HYDROSTATIC·TEST Revision No. :
Edition: 2
page 2 or 2
TEST RESULT
Test Medium
Holding Time
Test Result
Date of Testing
WITNESSED BY
COMPANY NAME
~ ~-
PT. PLN PERSERO
w
PT. MODERN BOUSTEAD
T<:; ....... .
REMARK I C.4.TATAN :
. .
'"''""'·
~-" ~JI#;J<.JI~tl!-
Hydraulie Test Report
f~~%:
~r- 1ii .2. I 1fEi)J Mpa ~~1iil t ·c
Presscure Part Working Pressure Temperature
~% fPo'!--11-Lf-
Prescure Gauge NO. Range o"-'If Mpa Accunacy Grade
p
i~Qk}f_}J
Mpa
curve Test Pressure
of I1fJI}J
rrA. h d • Work Pressure
'i!!L y rau 11c
tliJ Test
~ -3o min T
i*JIBtl~
Holding Time
Wuxi Measurement Testing Center
iiE
Verification Certificate
i~ *ffi ~ i:i'L
Applicant
it.~ Jlt ~ ~
Name of Instrwnent
_.. ! , • . '.
:±J J ~ "'
r•
~
Serial No.
FP04-11-4
I ~
ijllj ~ ~
Manufacturer
:;E -m
:tm
fi'L
Verification Regulation
t& :;E ~ it
Conclusion
fi*~:tS:*A. .1:
Approved by -..:.:!: eL _1.
..l
Stamp·
~~ !J.!
*~Checked "'
by ..J-Jt.tr
fffl :;E "'
Verified by
!J.!
jj ~ t_
~ :;E s
Jtfi 2009 SF 7 Fl 9 s
Date of Verification Year Month Day
IIIIIUIIIIIIIIIIllllllllllltlllllllllllllllllflllllllllllllUIIIIIIII
' jj[ 45 t\10 "5·: 3196910
Certificate No.
4:9' ·C.'tH~l Jt<t:E!i: ft:ill::f&Ji:;tJl,:ttJ. ft:I:J1:~ iiE45 ~-, c;)),) tEft (2008) 1002"5·.
This laboratory is national legal metrological verification institute.Authorization certificate No.(2008) 1002.
4:9' ,c,,.®_j:J: T 9' OOB-~i'f')t OOal<:"M. jjJ<f! Jll.i;-(8-M_ fiT, 1A. jjJ iiE 45>}: CNAS L0883.
This laboratory has been assessed by China National Accreditation Service for Conformity Assessment(CNAS).
Certificate of laboratory accreditation: No. CNAS L0883.
:4>9'•C.'Jii1 T 9"$-A~::J:!<~ OOit:l:iA iiEJI:i.t.l'-1-'l'ili, iA iiE-ft~iiE-t5: 2008100038Z.
This laboratory has assessed by China Metrology Accreditation Service,certificate No.2008100038Z.
4: 9' .c,, :±l J'l< fl<.J ~il.il:l$Ji1J j)i)J~ ~ 00 al<:fn 00 !>f-it :I:;Ji!iflt.
All data issued by this laboratory are traceable to national and international measurement standard.
I *~~~m~m~~~0m~~~m,
Measurement standard used in the verification:
J
:8'11~ %1~=~·rnt
111!~1!·· /f'fdl! 5EI3UIIt1dl!.ll iiE45~-% /1l~J!Il
Name Measurement Uncertainty/Accuracy Certificate No.Nalid Date
~;
E1988lx~ llH± 0:1:t>FiiE¥ m
I \
:fli it: lliMHiF f!h~i: (-0. 1 ~60) MPa ±0.4% 1037.\}
2011-7-5
*~~~M~ffl ~.±~it~~J'!::
Main measurement standard used in the verification:
2648584-2648598,2648605/2009
:1!!1 it: Eli 1.1 ;& ~Jl (-0. 1-60) MPa 0.4~ •
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Place Temperature R.Humidity
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V;t: 1, *~~:$:9'·C.•-t5ilii~tL HHill5H'illi~:$:1iE-t5.
~ote: This certificate shall not be reproduced except in full, without the written approval of the laboratory.
2, :{>: iiE 45 (l{]:f&Ji: ~ 51HlU..t Jfr:f&-& W1f).:j{.
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Certificate No.
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Measurement standard used in the verification:
[1988)X#Jr!H±0:ll:~iiE~~.
fflifffifJ~~f!E~~ (-0. 1-60) MPa ±0.4% 1037%
2011-7-5
2648584-2648598,2648605/2009
ltifffifl~ffi. (-0.1-60)MPa 0. 4*ll -9-8
~;E±!!!£;;~:£f:ll5.i>.-1tf:
Place and environmental conditions of the verification:
±!!!R.\: l1iil.i.t: 23'C *115\f~li:: 58%
Place Temperature R.Humidity
tt : :1'1.f11ill?J-jiilitl*iiE 4S •
1, *f£*""' ,c,, i'Sl!iit:'Jt;tli.,
Note: This certificate shall not be reproduced except in full, without the written approval of the laboratory.
2' *iiE 4S I¥Jtl!l"E !:i!i *~5113ff:!l!{)('JS1f:AA:.
The results are only responsible for the item verified.
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The certificate will be invalid if it is issued without official stamp.
jj[ ~ tiiU '% : 3196911
Certificate No.
---
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I
I
IJ PLN (Persero) Pusat
~INIRING
f'fdliJ
PLN Doc.No. 1
Consultant :
KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
TECHNIC CO., LTD - /~
HDST
Material JB/T4730.2-2005
Test I
Base Q235"B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
A1
1800
Body
Jiao
Inspector Date 25-Dec-09
Shizhuang
·-·-·--·------~~~~~~~~-
Material JB/T4730.2-2005
Test
Base Q235•B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
A2
200
Body
Jiao
Inspector Date 25-Dec-09
Shizhuang
.
-------'----------
Nondestructive Testing Requisition
Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
A1
1800
Body
Jiao
Inspector Date 27-Dec-09
Shizhuang
..
Seam Welding Ray Photography Process Card
Periodic
Blow
Pr<Jducl-No~ -----2009,232 Product-Name------- ----Type---
Down
Expander
Specification DN1500 Material Q235b Welding Method p
Test
JB4730-2005 Photography Grade __ ,_
Ab Acceptance Grade
I - Standard- -~-----· -------- ·- ·-·· . - -------······--··- -
Detecting
XXH2505 1.2*2.0 I
Machine Focns Size Testing Time
XXQ2505 2.0*2.0
Model
Film Grade AGFA Film Specification 325*80 IntensifYing Screen
Image
Quality
Ill Image Quality Indicator Sensitivity 12 Negative Blackness
Indicator
Model
...
. '!eveloper
--\ By manufacturer Developing Time 5 Developing Temperature
ormula
Seam
transillumination focal Times Of Primary
Seam welding Test Transillumination
thickness mm length Transillumination Transillumination V•
Welding No. length Ratio% Method
mm N Length (mm)
mm
Single-Wall
AI 1585 ~20 &Single 8 750 1 320
Transillumination
Single-Wall
A2 200 100% &Single 13 750 1 200
Transillumination
Center
Bl 4747 ~20% 8 750 4 320
Transillumination
Center
B2 4747 ~20% 8 750 3 320
Transillumination
r-·
1 .._.sillumination Arrangement Diagram
...·
•••
{.
I
•... ·•··.. ·•·· ·
....·. .
.
. . ·.·. ·•···.
..
..
...
·.·
... ..... .. ·. . ·. ·...
..
-•
·4: fLz.
"c.r:..-:. f:-)
...
..
···. .,&.1 .~1 .. .. · ...... .
.· ... ·.······ . .
•••
. rh-f
•
i
! 81'' . / '
A\.
·~'.
/,
.
..,t..z-r . ·.
··~, ;'~
.··. . . .. ·.
··... -
I' ...
~
~ ~-?
-1-
-~ -1- ..
..
...
·. ·. .
· .• ·.·••.··.··· ·.· . .· .
.
.. ..·· ... ------ ......
ptece
Test Source type Xray Equipment XXQ-2505
conditio model
n and Focus size 2.0*2:0 Film grade AGFA
~
Rmcess f-sensiliz•tinn Ph front.screen 0 03 rear screen 0 03 ; Film .. 350.*.8.0
data method specification
Image Quality III Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min;
Formula condition temperature:20'C
Photography AB Film blackness 2.0-4.0
quality grade
Seam welding AI Bl B2 A2
no.
Plate thickness 6 6 6 10
mm
Transilluminati Single-wan Center inner Center inner Single-wan
on Method Transilluminati Transillumiuati Trausillumiuati Trausilluminat
on on on ion
Ll(focal 700 750 750750 700700
length) mm
EnergyKV !50 160 160 165
Pipe current 5 5 5 5
mA
Exposure time 3 3 3 3
14min
·c;
image quality 14 14 14 14
index required
Seam welding 1585 4748 4748 200
length mm
Primary 320 320 320 200
Transilluminati
on Length
(mm)
Qualified class III III III II
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/t4730-2005 Testprocess no.
Qualifie A class seam B class seam intersecting Total(pc) Result Grad Grad Grad Grad
d pieces welding(pc) welding(pc) seam e e e e
welding(pc) I(pc) II(pc III(pc IV(pc
) ) )
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test
28-Dec-2009 sea\28-Dec-2009
X ray Destructive Testing Original Record
Workpiece Drainage Workpiece 2009-2438 Work 6mm filming 21-Dec-2009
name Expander no. piece date .
thickness
Application S238 Welder code 1344 Destructiv ~20% Test ffi/4730-200
no. e standard 5
proportion
~- . .sensitizati J;";J, ' " AC:J<A f), ct~ XXH2505 nualified- Ill--~ -
r-.
·- -
+" ···~·- ·- ··c'·""' "' ""'"'·''''""""·~<"•"'··•·c•"''··•c•"•""'•·• •·•· ·· •: ·· •' • ·• "'" " ··1- ·· •
~~~~~~~~~~--~~~-4-T
Yang
Drainage Baiyun
Product Name name
Expander &Yang
Welder
Yongtai
Product No. 2009-240 steel stamp no. ~ <i>
Welding Seam No. A1 certificate no. 1340&1337
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
A1
1800
Body
Jiao
Inspector Date 27-Dec-09
Shizhuang
------· --····---------------
Yang
Drainage Baiyun &
Product Name name
Expander Yang
Welder
Yongtai
Product No. 2009-40 steel stamp no. ~~
Welding Seam No. 81,82 certificate no. 1340,1337
Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
\ \. ol~~~}-
- .. :-:· :,;. '
L...--
,·
Jiao
Inspector Date 27-Dec-09
Shizhuang
Nondestructive Testing Requisition
Drainage Wu
Product Name name
Expander Dapeng
Welder
Product No. 2009-240 steel stamp no. ~.
Welding Seam No. A2 certificate no. 1339
Material JB/T4730.2-2005
Test
Base 0235-B "Nondestructive Testing For
Standard
Metal Specification Pressure Equipment"
A2
50
Jiao
Inspector Date 21-Dec-09
Shizhuang
Seam Welding Ray Photography Process Card
Product No. 2009-240 Product Name Drainage Expander Type
Mate .• , Automatic+ .
"fication- "~'S-B \lTol~'"!}M<llhod
"' -
Manual
Test Standard JB4730-2005 Photography Grade AB Acceptance Grade III
Detecting
Overall Inspection
Machine :X:XQ2505 Focus Size 2.0*2.0 Testing Time
___ , ___ Qualified
Model- .. -
Film Grade AGFA Film Specification 320*80,220*80 Intensifying Screen 0.03
Image
Quality Image Quality
III 13 Negative Blackness 2.0-4.0
Indicator Indicator Sensitivity
Model
Developer By Developing
Developing Time 5 20"C
Formula manufacturer Temperature
; .. ..
r- •·
~- ...... ..,
'(st£:
t·
I
f·
.
.-
•
\ . ·.. ·.. ··
. _I' :'' . •.?.,:
. .· .
'
I ('•<
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.•.
....
.
·-A~.i-·-.·· ··:
A<f.- ....... ·.· · ..· · . · .•. I
;.;t-f •·.
l" "';' ;.· . ·•·..·.·.
.
.. ·.
. .
.
.
..
. ·• ~ .. ' .
.. .. ~'d··•<• ·.••••
.
• .. ·... ··.·_.. ·
.·. - · ;
.
-··~.... ·.
'!:>!"} .
., ·x~~
· ;
·--·-------- ······-·-·-·--·· ..
. lr"'K fffc hf:J,:,
~
image quality 14 14 14 14
index required
Seam welding 1800 2550 2550 !50
lengthrmn
Primary 360 220 220 !50
Trans illuminati
on Length
(mm)
Qualified class III III III II
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/t4730-2005 Test process no.
Qualifie A class seam B class seam intersecting Total(pc) Result Grad Grad Grad Grad
d pieces welding(pc) welding(pc) seam e e e e
welding(pc) I(pc) II(pc III(pc IV(pc
) ) )
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test
28-Dec-2009 seai28-Dec-2009
X Ray Destructive Testing Original Record
Workpiece Drainage Workpiece 2009-240 Work 8mm filming 21-Dec-2009
. name Expander no. piece . date .
- ···-- --
thickness
Application S240 Welder 1340,1337 Destructiv ~20% Test ffi/4730-200
no. code e standard 5
proportion
·---- r-sensitizatio --alnminu--- - Eilm.type-- - - -AGI'A---- -- -Destrnctiv- ---- XXQ2505---- -Qualified- --III--- -- -
2 Hole I I
3 Hole2 II
Al-l Hole2 II
--
filming: Peng Xianping Washing: Wang Xiaoqiang Assessment: Wang Xiaoqiang
12
13
14
15
16
·~
.
'
19
20
Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009
Seam ·welding--Ray-:-T-es-t-Positittn-Diagram
Prodnct no.: 2009-240 prodnct name: Drainage Expander
1------·-·- ····-··---·----
·i
Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal 28-Dec-2009
RT(II) 28-Dec-2009 certification:RT(II) 28-Dec-2009
Nondestructive Testing Requisition
Continuous Blow
Product Name name VI
Down Expander
Welder
Product No. 2009-239 steel stamp no. (2)
~- . ·--""" WeldiAg Seam No. A1 ···-·· ·- -----Cel"tificate.11o,.. . .............
Material
JB/T4730.2-2005 "Nondestructive
Base 0235-B Test Standard
Pressure Equipment'
Metal Specification
A3
200
. '
Product Name
Continuous Blow
name
w
.. .. - Dowr+-Expande~ ··-·-·-·--·--·· Y<
Welder
Product No. 2009-239 steel stamp no. <s> .
Welding Seam No. B1, B2 certificate no.
Material
JB/T4730.2-2005 "Nondestructive
Base Q235-B Test Standard
Pressure Equipment'
Metal Specification
,
Specification ~=6 Test MethOd · Q]RToUT oMT OPT
Yang baiyun oGrade I Grc«lflll JG
Welding Group Qualified Grade
Group D
Application Date 25-Dec-09 Test Proportion 0100% ,(}:20% and <!::250mm
Test Position:
___
-·.
._,
--~----···
82 83
I
,.
! !' \
' - _\\·-·--
·;
' -~ -~ 'I \
----~-------
i I
j
A'"i I
'i ,":";'(. i l
I
....... .
'
r···
. l
I
o.t.n·..o.~o o:·•.._ I
I
:_ ./
----C.:...-~-----:.-· . I
···············
Continuous Blow
Product Name
Down Expander Welder
name v
Product No. 2009-239 steel stamp no. <:;;
2
Welding Seam No. A3 certificate no.
Material
JB/T4730.2-2005 "NondestructivE
Base 0235-B Test Standard
--------~~----------~-- ------~P~ro~ss~~E~w~en~
Metal Specification
3
I
,,,, ••
Al-l Hole! I
A2-l Hole! I
A2-2 I
A3-l • slag II
,, •
inclusio
nhole2
- . Bl-1 slag II
,,,, •
inclusio
nhole2
,,,, ••
Bl-2 I
B2-l Hole3 II
B2-2 Hole3 II
B3-l • slag
inclusio
II
,,,, •
nhole2
,,,, ••
B3-2 Hole I I
,, ••
4
,,''""
~
,,,,'"
~
,,
~
5
?:20 Center
B2 3177 9 550 2 320 !50 3
Transillumination
?:20 Center
B3 3177 9 550 2 320 !50 3
Transillumination
-- -- --
Transiilumination Arrangement Diagram
e>)
17"" .· - .. -~
h ;r fc
..
.
,c '
.
----- --···-··-·--- --
-,
-I
~
,. 1 -4>1 i~-1. ,#.
47
l ·. _.·
~... . "'~ . .,-I
·.·.•
;K_, .. .·<E
...... . L-c- .
. ·.·
6
Seam welding ray test report
Product no ..·S239 Product name· Drainage Expander
Work Material grade Q235B .
--··-·--
i piece .
4 6 2 10 5 5 0 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 26Dec-2009 Nondestructive test seal
7
I 26Dec-2009 I 26Dec-2009
17
18
19
20
8
Reporter: Peng Xianping certification:RT(Il) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(Il) 28-Dec-2009
..~-'--"-------·
I .
r--~~---77,
A; 1
-~
- - - - - - · ·----~--1
9
.. Reporter: Peng Xianping certification: Approval: WangXiaoqiang Nondestructive test seal 28-Dec-2009
----- ------
RT(Il) 28-Dec-2009 certification:RT(Il) 28-Dec-2009
L____
10
Seam welding ray test report
Product no.:S240 Product name: Drainage Expander
Work __ .. _Material grade Q235B
piece f----
Test Source type Xray Equipment XXQ-2505
condition model
and Focus size 2.0*2.0 Film grade AGFA
AI Bl B2 A2
Plate thickness 8 8 8 8
. '
mm
TransiUumination Single-Wall Center inner Center inner Single-Wall
Method Transillumination Transillu~nation Transillumination Transilluminatio
n
Ll(focal length) 700 400 400 700
nnn
EnergyKV 160 160 160 160
Pipe current rnA 5 5 5 5
Exposure time 3 3 3 3 I
14min
image quality 14 14 14 14
index required
Seam welding 1800 2550 2550 150
lengthmm
Primary 360 220 220 150
Transillumination
Length(mm)
Qualified class III III III 11
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 26% 26% 100%
Test standard Jb/14730-2005 Test process no.
Qualified A class seam B class seam intersecting seam Total(pc) Result Grade Grade Grade Grade
pieces welding(pc) welding(pc) welding(pc) l(pc) II(pc) Ill(pc) IV(pc)
2 6 2 8 5 2 I 0
Test result: the product seam welding meets Grade ill requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 26Dec-2009 Nondestructive test seal
... - . ..
26Dec-2009 26Dec-2009
Seam Welding Ray Test Film Assessment Form
Product no.: S240 product name: Drainage Expander
No. Seam Film Interacted Fihn . Image Plate Defect Assess Primary remarks
--·-. ··- -··-·---
welding no. · seam blackness(D) qualiiY- thickness(mm) property (grade) Transillumination '
Reporter: Peng Xianping certification:RT(Il) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009
2
Seam welding Ray Test Position Diagram
Product no.: 2009-240 product name: Drainage Expander
I
:i
i.
:i
.Jh.·. i
'
3
Pressure container overall and size inspection report
Product no.: 2009-240 product name: drainage expander ....
-- -- •.• . -
·NO. ttem Manaara vame test vatue Kesuit
I Equipmeu .J D length JOht uaD 3258 3258 Qualified
2 Casing inner diameter mm 800 1000 Qualified
I 3 Casing length nun 1800 1800 Qualified
i_ _<l . ..C_l}$_j_flg Sln\ightnt;SS mtil ----- ''"
::::;1.8 -·-·- ·-···· I.O --- ·-·-·· Qualifie<i. . ..
5 Casing roundness mm ~8 3 Qualified
6 Cold coil drum section batch 8 8 Qualified
7 Min thickness after forming of head ;:::?.1 7.3 Qualified
I
! Head inner surface shape deviation outer convex::::; 1Oinner concave 311 Qualified
8
~5
r-·
)I . Type B seam welding max. edge angle 2.8 2.0 Qualified
4
Qingdao Xinghe Technology & Engineering Co., Ltd.
time no.
Reporting 5-July-2009 Reporting S183
time no.
Test piece Q235B Test piece (') =6
material specification
Treatment Normal temperature tester Xu Zhongfei
status
-
~"
.. ·dnsile --
tensile
strength
N/mm2
Tensile
1
447
Surface
bending
Back
bending
Impact Impact Impact
5
Product technical character
Product no.:2009-241 product name: 5m3 emergency oil tank
total height:2000mm
wall thickness:2000mm
volume:5m3
weight: 1049.6kg
Test result: I
Meet the HG20583-1997" Specification for Structural Design of Steel Chemical Vessels"
Seam welding test
Inspector comment: the product has passed the GN150-1998 " Steel Chemical Vessels" and meet design drawing and
technology condition requirement.
6
Product technical character
Product no.:2009-244 product name: sampling cooler
t--f-~~~---~~~~---f--~=c=====c-=:-::ooc:=:.=CTOi-...c::--~~--------~~~~------~~~~~-
Design pressure: shell route6.4 MPa
cooling surface:0.45m3
..
structure type: Qlvertical rnorizontal
total height:2030mm
specification:cp 273mm
weight238.53kg
test result:qualified
Inspector comment: the product has passed the JBfr2932-1999" Technical conditions of water treatment equipment" and
meet design drawing and technology condition requirement.
7
Product technical character
Productno..·2009-245 product name· dearator and water tank
,---·· ·-··
Design pn:issure: shell route0.2 MPa
-· --·--· r---
i· .. ---· ··-··-·- workino ores~tur.e.:.shell route 0.02 MP<L.....·-· ---- ---- -·······~
Technical character
structure type: Qlvertical ffiorizontal
volume: 30m3
weight:7751.6kg
test result:qualified
Inspector comment: the product has passed the JBIT2932-1999" Technical conditions of water treatment equipment" and
meet design drawing and technology condition requirement.
8
Physical and chemical test report
Testing manifold Quantity 1
piece .
•.. --·- - - --
name
Submitted Yang Baiyun group Test item Tensile and bending
group
Submitted 4-July-2009 Submitted S183
-· time. . - ··-··- . no.- ---- ---
Reporting 5-July-2009 Reporting S183
time no.
Test piece Q235B Test piece i5 -6
material specification
Treatment Normal temperature tester Xu Zhongfei
status
~
Tensile Surface Back Impact Impact Impact
e 1 bending bending
!
..,.-ensile tensile 447
strength
N/mm2
disconnection Base metal
position
yield strength
N/mm2
elongation
percentage o/o
diminution rate
of face o/o
Impact Impact value
bending Bending angle No defect No
180" defect
Bending shaft
,- diameter24
Test standard GB/T228-2002" GB/T229-1994 GB/T229-1994" Metallic
Metallic materials - "Metallic materials--Charpy notch impact test
Tensile testing" materials- method"
Bending
testing"
Auditing JB/T4744-2000
standard
Auditor Qu Shiteng Result I Qualified
Seam welding Ray Test Position Diagram
Product uo.: 2009-238 product name: periodic blowdown Expander
>'
6 -4 14 6 Hole2 · II
7 B2 -I T 2.0-4.0 14 6 Hole! I 320
.
' -2 2.0-4.0 14 6 Hole! I 320
9 -3 2.0-4.0 14 6 Hole! I 320
10
II
12
13
14
15
16
17
18
19
20
Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009
Seam welding ray test report
Product no.:S238 Product name: Periodic blowdown Expander
Work Material grade Q235B .
piece . .
,~-
__p..!Q£~§§~ ~~ensitization Ph fumL~-~t(8.JJ_Q,!!3.JJ~M_@r~en 0.03 . ·-- ..H.Jm 350*80
data method specification
Image Qnality lli Washing Manual
Indicator Model condition
Developer By manufacturer developing Time:3-5min; temperature:20'C
Formula condition
Photography AB Film blackness 2.0-4.0
qnality grade
I
Seam welding no. AI Bl B2 A2
Plate thickness 6 6 6 10
nnn
Transillumination Single-Wall Center inner Center inner Single-Wall
Method Transillumination Transillumination Transillumination Transilluminatio
n
Ll(focal length) 700 750 750 700
nnn
EnergyKV 150 160 160 165
Pipe current rnA 5 5 5 5
Exposure time 3 3 3 3
14min
image qnality 14 14 14 14
index required
Seam welding 1585 4748 4748 200
lengthmm
Primary 320 320 320 200
Transillumination
Length (nnn)
Qualified class 111 lli lli 11
Test proportion 20% 20% 20% 100%
required
Actual test proportion 20% 22% 22% 100%
Test standard Jb/t4730-2005 Test process no.
Qnalified A class seam B class seam intersecting seam Total(pc) Result Grade Grade Grade Grade
pieces welding(pc) welding(pc) welding(pc) l(pc) ll(pc) lll(pc) IV(pc)
2 7 2 9 8 I 0 0
Test result: the product seam welding meets Grade III requirements. it is qualified.
Reporter: Peng Xianping certification: RT(Il) Approval: Wang Xiaoqiang certification:RT(In 28-Dec-2009 Nondestructive test seal
28-Dec-2009 28-Dec-2009
Pressure container overall and size inspection report
Product uo.: 2009-240 product name: periodic blowdown Expander
No. item Standard value Test value Result .
.. .
I Equipmen .J U length l(]ht nnU 3001 3001 Qualified
2 Casing inner diameter mm !500 1500 Qualified
3 Casing length mm 1585 1585 Qualified
4 Casing straightness nun ::::;1.5 0 Qualified
Casing-roundness...mm-- --
' "'" . 8...... ... Qualified....... ..
6 Cold coil drum section batch 6 6 Qualified
7 Min thickness after fonning of head ~5.2 5.5 Qualified
Head inner surface shape deviation outer convex::::; !Sinner concave 6/0 Qualified
8
""9
Head straight edge longitudinal puckering No No Qualified
9
depth
10 Type A seam welding max . edge angle 2.6 2.0 Qualified
II Type B seam welding max . edge angle 2.6 1.0 Qualified
F Type A seam welding max .edge offset 1.5 1.0 Qualified
-
1~-- Type B seam welding max .edge offset 1.5 1.0 Qualified
Seam welding max. undercut depth. length and 0.5/100/10% no Qualified
14
continuous length
Seam welding Single
remaining-height surface
groove SMAW:0-1.5 SMAW:I.O
15 Qualified
Double SAW:0-31.5 SAW:l.2
surface
groove
requirement
Test Befire pressure withstand Hou qualified Huang 30-Dec-2009
test, the fastening boltof Shuxiang Zhenying
connection parts should be 30-Dec-2009
complete
2 Pressure At least two pressure gauge Hon Accuracy class qualified Huang 30-Dec-2009
gauge with the same measure Shuxiang of pressure gauge Zhenying
selected range and after calibration 30~Dec~2009 isgrade 1.6
should be used, its should
be installed on the top of
tested container for easy
inspection, pressure gauge
accuracy should be not
lower than grade 25,
pressure gauge measuring
range is 0-0.6MPa, gauge
plate diameter should be
not less than I OOnnn.
3 Test medium The hydraulic test medium Hou qualified 30-Dec-2009
is water, the water should Shuxiang
be clean water 30-Dec-2009
~
Tensile Surface Back Impact Impact Impact
e 1 bending bending
Tensile tensile 447
strength
N/mm2 ······
disconnection Base metal
position
yield strength
N/mm2
i elongation
percentage %
diminution rate
of face%
Impact Impact value
bending Bending angle No defect No
180° defect
Bending shaft
diameter24
Test standard GB/T228-2002" GB/T229-1994 GB/T229-1994" Metallic
Metallic materials - "Metallic materials-Charpy notch impact test
Tensile testing" materials- method"
Bending
testing"
Auditing JB/T4744-2000
standard
Auditor Qu Shiteng Result I Qualified
No. Seam Film Interacted Fibn Image Plate Defect Assess Primary remarks
welding no. seam blackness(D) quality thickness(mm) property (grade) Transillumination
no. welding index and length(mm)
connection quantity ...
... . ... -··--
I AI -I 2.0-4.0 14 6 No I 320
defects
2 A2 -I 2.0-4.0 13 10 Hole! I 200
3 Bl -I T 2.0-4.0 14 6 No I 320
··--- --· .. f--- .. ------.--· - -·- ..defects_ ·-·-· - ... ----
4 -2 2.0-4.0 14 6 No I 320
defects
5 -3 2.0-4.0 14 6 No I 320
defects
6 -4 14 6 Hole2 II
7 B2 -I T 2.0-4.0 14 6 Hole! I 320
8 -2 2.0-4.0 14 6 Hole! I 320
..
·-·
12
13
14
15
16
17
18
19
20
Reporter: Peng Xianping certification:RT(II) 28-Dec-2009 Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009
--··- ··-- ....... ____ De>-eloper..... ... ____ ..B.)'J1lllllllfacturer ----.- .. deYeloping T;m.,J~;.tempemture:20:c__ ____ .
Formula condition
Plate thickness 6 6 6 10
nnn
Transillumination Single-Wall Center inner Center inner Single-Wall
I
Method TfansillumiiuttiOn ·- TransiJturnination Tfansiliumination - Transilluminatio
n
Ll(focal length) 700 750 750 700
nnn
EnergyKV 150 160 160 165
Qualified A class seam B class seam intersecting seam Total(pc) Result Grode Grade Grode Grode
pieces welding(pc) welding(pc) welding(pc) l(pc) ll(pc) lll(pc) N(pc)
2 7 2 9 8 1 0 0
Test result: the product seam welding meets Grade III requirements, it is qualified.
Reporter: Peng Xianping certification: RT(II) Approval: Wang Xiaoqiang certification:RT(II) 28-Dec-2009 Nondestructive test seal
28-De<:-2009 28-De<:-2009
I
Luoyang Huafeng Welding Material Co., Ltd
Mill certificate
User: Qingdao Xinghe Technology
--~---·--
& Engineering
·- ---- - --- -"
Co., Ltd. ---- ......... -·
Welding flux: HJ-431 Certificate no.:no.20090515-l
Standard: JB/T4747-2007 Quality:_.l""OT...__ _ _ __
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.:FH09017 Particle size: 8-40 hole
Mill certificate
User: Qingdao Xinghe Technology & Enginee~n~t<:;o.,Ltd. ____ __
Welding flux: HJ-431 Certificate no.:no.20090515-1
Standard: JB/T4747 -2007 Quality:_,l-"'OT..___ _ _ __
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.:FH09017 Particle size: 8-40 hole
Mill certificate
User: Qingdao Xinghe Technology & Engineering Co .. Ltd.
Welding flux: HJ-431 Certificate no.:no.20090515-l
Standard: JB/T4747-2007 Quality:'""l""OT"--------
Welding flux model: F4A2-H08A Delivery time: 15-May-2009
Group no.· FH090 17 Particle size: 8-40 hole
De~si~g-n~pccreccs"'sccu=re~:~sLhe~l'lr=o~u~te~6~.'4"'M~P~a-------··---·-------------+--
specification:<p 273mm
weight:238.53mm
test result:qualified
I-
Meet the HG20583-1997" Specification for Structural Design of Steel Chemical Vessels"
Seam welding test
Inspector comment: the product has passed the GN150-1998" Steel Chemical Vessels" and meet design drawing and
technology condition requirement.
~~ ..,.
c
m *& 'il 51
=8 ~NAME .ip.fii UNIT Jlli:AQTY
NO SPEC REMARK
gauge SPEC
ll3<ii:llil deaerator
SPEC
gauge SPEC
2 JtXii:Ji
,.,
}Jill g_ tt o-2oo·c .R set 1
bimetallic
thermometer
.While doing the test at Qingdao auxiliary equipment Co. , ltd, documents with English version has
PLN Doc.No. 1
.-
-
liJ CONSORTIUM
Contract No. 454.PJ/041/DIR/2008 '=-'
.
Consultant :
-
/~
KETIRA ENGINEERING HANDAN SHIDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD H OST
Company
Signature
Date
__1_______ ------ --r-------
I
I
'
Jiangsu Huaneng Building And Engineering Group CO., LTD I
'
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 18 r Road, Baoan district, Shenzhen 5/8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
1
I
II
, , =• <CU., LTD
'
CUSTOMER I
: PLNPERSERO, PLTU IIPAPUAJAYAPURA2X
PROJRCT INSP _POINT, REVIEWED, AGREED, Signed, Date
10MW
PRODUCT : ID fans,FD fans,secondary air fans QCMGRSUFENG I MBM OwnerPLN
SERJALNO
PROJECT DRAWING
I
NO
I
REVision :0 :
I
I'
•
R
NOTE : The project shall not be started prior filling off insp. Category hold point and progressly
signed and dated at top right hand
columms
MBM Modem Boustead Maxitherm
Signature
Date
3
iangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road,
4
;;;;;;;;Jial1tgs;u Huaneng Building And Engineering Group CO., LTD
· International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road,
be done around the alignment quality (counter weight), keep the overall looking well and no crack in
welding.
· ·----Rivetmg metfiod 1s used-ro f1x the rivetmg structure Impeller allgnmerin'fill1litY{COlinter we1ght) to !fie
external side surface of alignment surface (shroud and wheel disc); the material, diameter and quantity
(quantity should be not less than 2 pieces, and certain distance should be left) of rivet should be fixed
after strength calculation.
For impeller and belt wheel, casting structure the material, diameter and quantity (quantity should be
not less than 2 pieces, and certain distance should be left) of rivet should be fixed after strength
calculation when screw is used to fix the steel plate tor alignment quality( counter weight)
When the alignment quality( counter weight) needed tor impeller is very small, grinding wheel is
allowed to grind some weight at imbalance direction where there is imbalance, but welding seam and
river head position should be avoid to grid: Grinding depth should not let the thickness of impeller
alignment surface (shroud and wheel disc) should be smaller than the drawing allowable value; no
partial annealing should be happen tor grinding surface. The grinding surface and original surface
should be smoothly transitioned and no cog.
The quantity of impeller alignment quality (counter weight) on the same alignment face should be not
more than two pieces; the phase difference between the two pieces should be not more than 90'. The
distance between external border of alignment quality (counter weight) and alignment surface (shroud
and wheel disc) is about 1Omm.
Other attachment (like paint thick painting) couldn't be used to compensate for the impeller
alignment quality (counter weight).
5
~~ilft'~?2~09Jiiarlal!;u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sr Road,
The electric measuring box should indicate the residual unbalancing quality and angle between two
alignment surfaces (shroud and wheel disc) when the balancing machine is shut off.
f--····-----····- ·--The res1dual unbalancing cjTialiti,Tand· angle shoulabe recorded (see attachmenf!ablef"··----·
5.3.6 The alignment quality position should be fixed at position 1Omm to the two alignment
surfaces (shroud and wheel disc) border of impeller.
Counter weight
The impeller should be removed and put it on the platform or ground.
The weight of the counter weighting piece should be measured by the balance scale, weight gain for
welding should be reserved.
The counter weight should meet the requirement of 4.1.
The counter weight piece should be welded according to the requirement and cleaned after welding.
Balancing recheck
The impeller should be hoisted again to do impeller dynamic balancing alignment second time
according to 5.3.
Counter weight should be done for the impeller according to 5.4.
The two times counter weighting should meet 4.5.
The impeller should be removed, and "dynamic balancing test record card of fan impeller
(rotor)"should be filled, see attachment.
6
"-m~nr•~u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sr Road,
( 1) The geometric size of impeller, like outer circle, total height and axis
3 Dynamic inspection
7
016?JJUms;1su Huaneng Building And Engineering Group CO., LTD
·. International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road,
Impeller
nt name dynamic machine dynamic
balancinq
Fixture Parts no. Procedure name Shroud,
no. wheel
disc
Fixture Dynamic balancing Parts name impeller Processing parts
name connection
No. item Content
4 Counter weight The shape and weight should be fixed according to the residual
unbalancing value, material of alignment quality should be the same
with shroud and wheel disc, its thickness should not be thicker than
shroud and wheel disc,
It should be round champed and keep oood overall looking.
The impeller should be removed and alignment piece should be
welded to shroud and wheel disc where weight alignment is needed.
The same method with impeller welding is used to full weld to base
metal to the external side surface of alignment .The distance between
external border of alignment quality (counter weight) and alignment
surface (shroud and wheel disc) is about 1Omm.
Weldino slao and splashes should be cleaned after welding.
7 Balancing recheck Impeller should be set by hand for several time, it will be static at any
position.
e) e) e) signatur
e
Company
Signature
Date
9
;;;;JIIarJgs;u Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 r Road,
10
iangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road,
2010 04 20
1!'/% Type:y6-5l l4D :tft%~* Report of inspection
t:!li&JYl§
Item of inspection
nttu:!lt!!t Cf-5D 550 550 550 550
Weight of impeller(kg) ··· ·
.it i1f!I~J~ Bi.J-'1'-00:!il: ci!). 0051:) 15 15 15 15
Allowed residual counterbalance(gram)
'it illi 1i< iJ!HJirJ ~ ::f -'!'- 00 :!il: ( 5I: ) Actual 7 6 5 6
measurement
residual counterbalance of wheel cover(gram)
'it.illi1l<iJ!~jj!JJ~ ::f-'1'-ifli:!lt ( 5I:) 6 5 7 5
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer
Company
Signature
Date
~
_,_.
i>\li&fJL1!'17 Type of test machme' yyw-3000A i>\li&\'#J!R, 400 $#17)- Speed oftest:400r/mm
i>\ll&.!l\~'¥' Teste" il'lif='1< GaoRenrong t:!ll&.!l\ ~'? Checker'
ll
~fBi~~~~~tf:;::;;;::?;;,'.JICltngiSU Huaneng Building And Engineering Group CO., LTD
· International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road,
20100420
!I'!"'· Type:G5-5111D t.@:~!J!i .* Report of inspection
lftl}~:rgj §
Item oi
;~~~~ (-f-5'1:) 258 258 258 258
residual ,C..,h ol
<%>
~:~L
6 6 4 4.5
residual
Contractor Employer Customer
L
Signature
Date
ia\OO:fJL~:~· Type of test machine: yyw-3000A 450 'f'il)j- Speed oftest:450r/min
12
Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road,
20100420
11![% Type:y9-19 12.5D t@:ijftgj!f * Report of inspection
;lftjj,j):ryj El
Item of inspection
rlt~:ll!::!l!: ( -T-11:) 268 268 268 268
Weight of impeller(kg)
fci'Fii>lJ*(i<]-'fOO:!l!: <-'I'ID11:> 7 7 7 7
AlloWed residUal c'ountefbalanCe(grani)
measurement
*''
~ .., :9< ill~ * "' Sf 00 :li ( 5I: ) Actual 3 4 4.5 3.5
residual counterbalance of wheel cover(gram)
~llil:Ji<ill~ii>lJ*'I'-'FOO:!l!: <51:> 3.5 4.5 4 4.5
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer
Company
Signature
Date
U\!J§Z111.Wl? Type oftest machme, 15\!J§Z~J!, 450 ~/7} Speed oftest:450r/mm
~
yyw-3000A
15\!l§Z.!Jl~'¥' Tester' illif=>!i< GaoRenrong o!ft!J§Z.!Jl ~'¥' Checker'
13
nn~:u Huaneng Building And Engineering Group CO., LTD
International Project Department Room 1125, Noble plaza, No.269 Qianjin 15r Road,
2010 04 20
1\'1% Type:9-19 6.3A {ftl}!i}J1.f5f!: Report of inspection
#)!J&:rgj§
Item of inspection
otml!i::!fi: <'f>'l:> 46 46
Weight ofimpeller(kg)
fC>H~JkS'J'Izjjij:!fi: <*003'/:) 1.5 1.5
Allowed residual-COunterbalance(gram)
oo
m illi :g; illtl l!iiJ !k ;;r '~" :!1!: ( 3'1: ) Actual 1 0.7
measurement
residual counterbalance of wheel cover(gram)
milli:!l;illtll!iiJ!k:f'FOO:S: <3'1:> 0.8 0.9
Actual measurement
residual counterbalance of wheel cover(gram)
Contractor Employer Customer
Company
Signature
Date
U\!J&;fjl1\'1% Type of test machme' yyw-3000A U\!J&$;<Jll;, 700 $;</Jj- Speed oftest:700r/mm
U\!l&9lJ!lf'¥ Tester' illif='1< GaoRenrong #l!J&9lJ!lf'¥ Checker'
14
Jiangsu Huaneng Building And Engineering Group CO., LTD
8
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1 T Road, Baoan district, Shenzhen 8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
''-"'"-"''".!':>;<~- :t II
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Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15T Road, Baoan district, Shenzhen 5~8101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
Adirection 2o-$12
-----r
! Motor: Y280S-4P15KW.
jf---- + - - ~!.,
11+1~ ~~~ Q=I8600K '/H. Pa•6500Pa. t•l35' C.
I 9-19 Nol2. 50
400
6x76•456 . Plan base drawing
--~-89-------i
SECONDARY AIR FAN
17
2. Mill Certificate
__ .,_____:'______ ··
~¥!Remark
;;is:j)'[.(,j. it (Page Total) 15-itTotal
li!:li!:Weight UE~~Quality Prove Seal ~~~Quality Inspector:t*~7¥Xujifang :&~ ;l±, i""&'ol\$~~~:li[
1'f'i&Piece: 2 Cmt) : 10. ~Sender: )I:J~,Wenzhong iJEa)l't>7\J~Remark:
598 Product trademark
according_ to
Jiangyin bianfu Metal F ,ll,Jil't:l:i.!G ~ 45Quali ty Address: Nandi. Huanxi Road . IndustrialPark . Huashi
product Ltd. Certificate Town.Jiangyin City.Jiangsu Province. China
No. : 7001356212 ~i~TEL: 0510-86065383
1~}tFAX: 0510-86065385
~Fi~PJUE~Manufacturing Licence: KK05-208-00180
Condition of supply:Hot f"',jl,;g;f.j;,1Jf;J!l'tlil)i
~qf1~n£Vo1untary standards: GB. 1699-1999
~ !ftJJ 11.\ :$L 12l14WJ Narne
rolled
L&1!f lf!.{tr : 5'i/i£lrlL~
Purchaser:Wuxi Huidong
*4m ~ M~
Total 8 34.32
Furnace 1r£1T?ii\iz~ (f)).) Macro test (Grade)
No. -~ffiiiFlrl.t£ 'ft•C.,iFlrl.t£ illii1JT se~re~at ion Qualitv of surface ~~~~-fDimension
2-4114 {l-f1tQualified il'*itQualified
2-4460 il'*itQual ifi ed {l-f1tQualified
2-4144 {l-*itQualified il'*itQualified
-- ----- -------- ~---
___'____,_ ____ _
2-4266 I I I I I I I I I
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P'5: tt~ 1¥1 ~ !IWJ ' t±J 7.G JPt :I:liE llJ3 :7G 14 o
Specification:l. The copy of specification of quality has not equal legal effect.2. When dissidence
Date of Resp Quali
sign:ZO Signer:Zhumin onsi ty
10. 3. 18 ble De oar
3. Assembly Process
" ._ .. ., .
R*JL±*Eh1Joii ~mJ¥
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·~--41-~~
. ... .... . . . . .... -- . --------------
' ..
- -rr-rPrl~~·Type 6~51No
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00~ 10150-06 10150-2280-159-02
of product 140
Drawing
I'/Olilli;IO'l\tTab1e of process
~·~·imP\ 1f C$) 1'F
route :E'fill jjaj).[ m!]).[The
F~~¥.1\Name m;!;fii;Name
Principle Total:one first
of product Centrifug of
axis page page
I .............
- ----- ....
I -al--fan-- components ................ -----
iH;r;J.ii!!' '!'il!hJemR -r
(kg) ~&!J&it
~ External
Quatity per
45 <!> 160X6000 319 I
Materia dimension of Gross
one piece
1 roughcast weight of
tHF-~III1
'foliE# HfPTlli~fF1'f'i& !j).{'f/11:1:
Total hours
~ lllJW!Round Number of (kg) Net
248 per one
4
Roughca steel roughcast can weightof
Quati ty per
st type make product one
one piece
Ill'~ I/J';!;fil; I/J'I*J!ili< :$f>l] II& ill~ I'/0%>~ ~tt
. .
Process Name of pro Content of procedure Workshop Process Equipment Too 1"mg Remark
10 r¥f ii<OOt'fR ·tM~ni:#dll:, H'.fR 1i£I w G7022
-q-, JiENJ'i:J£1.1 <1> 160, jjl;tf)l\; Mental war Saw
;t.t, >l'fllliW!%'I~tr:<l!lfliil:,:llt!RK
Reserve allowance according to
Put in the dimension of drawing ,put
material in material
dimension:dimension of blank
is 4> 160, to select material;
clamp the round steel on the
electric saw, saw-off at 1887mm
20 *ll$ li!il'flfi'R'J'o -'f'JiU[lij, l'J 'f'·~·J'L, 1i£I $ CQW61100 X 3000
)JOI.J;.E!illh .J;.J&J'i:1"t:mi;J M~OI
... Mentalwor Turning
Jit.3rinn IF faiWIHe'n loi li'ltoi
Accord to the drawing
dimension, to flat surface of
Rough turn the end, centering, to machine
every step:reserve 3mm at
every diametrical section,
reserve 2mm in lenghth
30 WJ))ll :7ft!}, lill!il!:'ll!5J<HB217 255
Cooperation, hardness
Tempering
requirement is HB217-255
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5-51No liD No. of 10150-06 10150-2280-159-02
product
components
][-~~~~Table of process route
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4;Jj'f,\HIIJ'
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(kg) Net
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steel weightof
type product Quatity per
one
one piece
No.
!Name of of procedure Rnni I
!Tooling Remark
3000
trim center hole
. 4-0. 6fll
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1
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ripping center hole, grind ... to the drawing
rinrli Grind
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Check all ·'· oroin& to the drawing and
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Ill'% IJ'i'1<:fl; Iil'I'Ji'l' $fi] Ifll: ia'.Jil- 1;;-j',
Process Name of
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4. Record Chart Of Machine
Running Test
Record chart of machine running test
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2010-01-15
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2010-01-15
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Test certificate of 3-phase asynchronous motor
2010-01-15
Type N Insul Withs DC resistance 8'C No load test(400)V Short circuit test (105)V Test
ation
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Inspector:
Shangdong Huali Motor Stock Company Ltd
Test certificate of 3-phase asynchronous motor
2010-01-15
Type N In sui Withs DC resistance 8'C No load test{400)V Short circuit test (105)V Test
M-4-90 36 38 38 8 4 5 4 87 2 2 2 72 v
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7. Manufacturer Code Table
. Matchingtableformotors ofJanunit.
No Manufacturer code Fan type
I HM2-280M-4 FDfan
2 HM2-280S-4 Secondary air fan
3 . YKK35574 . ... . ........ . ... ID fan ....... ..............
. - - ----- --- ------ -
1 lit~ 1 {!{:
2 ;f]l:Jt 1 {!{:
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1 Impeller 1 Piece
2 Casing 1 Piece
4 Air inlet 1 p·
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5 Regulating valve 1 Piece
and outlet
9 Specification Piece
10 Qualification Piece
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2 Casing 2 Piece
7 Coupling 1 Set
9 Muffler 1 Set
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13 Specification 1 Piece
14 Qualification 1 Piece
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Manufacturing schedule
--- -- ----------·--·· ... --·· "" ---· . --
Components naem Product Factory Remark
Finished time installation commissioning
Finished time Finished time
Impeller Jan.30
Rotor part Mai.nshaft 1!111,30
Coupling Jan.30
Air inlet Jan.30
Casing Jan.30
Regulating valve Jan.
30 Feb.5 Feb.7
Stator part Coupling shield Joo.30
Bearing box Jan.30
---··· -····
Soft link Jan.30
Reversed flange
Jan.30
Mufiier Jan.30
The goods C"'1 be consigned before Feb.7
~~ ~::i: -'¥1-{f[
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2 ;fJL~ 2 {tf:
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2 Casing 2 Piece
8 Coupling 1 Set
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14 Specification Piece
15 Qualification Piece
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Consignment list
Y6-51Ng.l4D Unit set
--- - -··--- -··--·-·--· ------ ._ ____
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2 Casing 2 Piece
7 Coupling 1 Set
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12 Specification 1 Piece
13 Qualification 1 Piece
9. Painting Record
Spray painting process route list
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~INIRING
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PLN Doc.No. 1
STEAM TURBINE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
Consultant :
KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
././&
TECHNIC CO., LTD 7osr
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TITANIUM TUBE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
Consultant :
Holding time:
o~: to
/0 ,.;~ 301'\ i~
Beginning time: Beginning time:
·~;} 0 o~: ',a
&,~
Closing time: Closing time:
Shells ide M(JPI.
o~:')<J
0,)- !v1f" /0: 0 0
Checker
~ Result Auditing
,c;t3
~Z.,'N V\J<~.
Tabulafi~a~~i't!rng~;--1"-
-~' ~
f
,,; ~ /
Tabulation: l~S
: 5c.~.- . "\ :0/
·. p·'fl: y ~
:•, ?--=--~ ft.
Customer confirmation: l
",. -'e J.f:> Tlo. ·
LuoYang Sunrui Titanium Precision Casting Co. , Ltd.
Material Specification
Part name: Titanium Pipe Material: TAl Condition/Size: M/<P 19X0.67
Sample Quantity: 1 Product Standard: GB/T 3625-2007
Mechanical Property
Percentage elongation after
Test Temperature Tensile Strength Yield Strength fracture
N•
(C) Rm (MPa) Rp0.2(MPa) A,o (%)
I. 18 335 225 50
I 18 Good Good
0 B 338-0Sa
Composition, %
Element
Grade 14 Grade 15 Grade 16 Grade 16H Grade 17 Grade 18 Grade 26 Grade 26H Grade 27
Chromium
Nickel 0.4-0.6 0.4-0.6
Niobium
Zirconium
Silicon
Residuals, D,e,F max 0.1 0.1 0.1 0.1 0.1 O.i O.i 0.1 0.1
each
Residuals, o.E.F max 0.4 0.4 0.4 0.4 0.4 OA 0.4 0.4 0.4
total
TrtaniumG balance balance balance balance balance balance balance balance balance
Element
Grade 28 Grade 30 Grade 31 Grade 33 Grade 34 Grade 35 Grade 36 Grade 37 Grade 38
Nitrogen, max 0.03 0.03 0.05 0.03 0.05 0.05 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0.08 0.08 0.08 0.04 0.08 0.08
Hydrogen, 8 ·c max 0.015 0.015 0.015 0.015 0.015 0.015 0.0035 0.015 0.015
Iron, max or range 0.25 0.30 0.30 0.30 0.30 0.20·0.80 0.03 0.30 1.2-1.8
Oxygen, max or 0.15 0.25 0.35 0.25 0.35 C.2.: 0.16 0.25 0.2Q-0.30
range
Aluminum 2.5-3.5 ~-.0·5.0 1.0·2.0 3.5-4.5
Vanadium 2.Cl-3.0 1.1·2.1 2.0-3.0
11n
Ruthenium 0.08-0,14 0.02-0.04 0.02·0.04
Palladium 0,04-0.08 0.04--0.08 0.01-0.02 0.01·0.02
Cobalt 0.20--0.80 0.20--0.80
Molybdenum 1.5·2.5
Chromium 0.1·0.2 o:1-o.2
Nickel 0.35-0.55 0.35·0.55
Niobium 42.0--47.0
Zirconium
Silicon 0.20-0.40
Residuals, o.e.F max 0.1 0.1 0.1 0. ~ 0.1 0.1 0.1 0.1 0.1
each
Residuals, 0 •5 ·F max 0.4 0.4 0.4 0.4 0.4 L4 0.4 0.4 0.4
total
TrtaniumG balance balance balance Remainder Remainder Remainder Remainder Remainder balance
A Analysis shall be completed for all elements listed in this table for each grade. The analysis results lor the elements no! quantified in the table need no: be reported
unless the concentration level is greater than 0.1 % each or 0.4 % Ictal.
8
Lower hydrogen may be obtained by negotiation with the manutacturer.
c Final product analysis.
0
Need not be reported,
E A residual is an element present in a metal or an alloy in small quantities and is inherent to the manufacturing process but not added intentionally. In titanium these
elements include aluminum, vanadium, tin, chromium, molybdenum, niobium, zirconium, hefnium, bismuth, ruthenium, palladium, yttrium, copper, silicon, cobalt, tantalum,
nickel, boron, manganese, and tungsten.
FTha purchaser may, in his written purchase order, request analysis for specific residual elements not listed in this specification.
G The percentage of titanium is determined by difference.
3
~IDW s 3sa - osa
TABLE 2 Permissible Variations in Product Analysis the ingot melt. Therefore, product analysis for elements not
% lisrcd in Tabk 1 shall not be required unless specified and shall
Element Maximum or Permissible Variation be consid~red to he in excess of the intent of this specification.
Specified Range in Product Analysis 7.2 Product analysis tolerances, listed in Table 2, do not
Aluminum 0.5 to 2.5 :!::0.20 broaden th~ specified heat analysis requirements, but cover
Aluminum 2.5to 3.5 j;Q.40
variations between different laboratories in the measurement of
Carbon 0.10 +0.02
Chromium o.tto 0.2 :!::0.02 chemical content. The manufacturer shall not ship the finished
CobaH 0.2 to o.a ±0.05 product that is outside the limits specified in Table 1 for the
Hydrogen 0.015 +0.002
applicable grade.
Iron 0.80 +0.15
Iron 1.2101.8 :!:0.20
Molybdenum 0.210 0.4 :!:0.03 8. Tensile Requirements
Molybdenum 1.510 4.5 :!:0.20
Nickel 0.3 to 0.9 :!:0.05 8. l The room temperamrc tensile properties of the tube in
Niobium >30 ±0.50 the condition nonnally supplied shall conform to the require-
Nitrogen 0.05 +0.02
Oxygen 0.30 +0.03
ments prt·scribed in Table 3. Mechanical properties for condi-
Oxygen 0.31 to 0.40 :!:0.04 tio:ls other than those given in this table may be established by
Palladium 0.01 to 0.02 :!::0.002 agreement between the manufacturer and the purchaser. (See
Palladium 0,04 to 0.25 :!:0,02
Ruthenium 0.02 to 0.04 :::'::0.005 Test Methods E 8.)
Ruthenium 0.04 to 0.06 :!::0.005
Ruthenium 0.08 to 0.14 :!:0.01 9. Flattening Test
Silicon 0.06 to 0.40 ±0.02
Vanadium 2.0 to 3.0 ::!:.0.15 9.1 Tubing shall withstand, without cracking, flattening
ResidualsA (each) 0.1 +0.02
under a Jvad applied gradually at room temperature until the
A A residual is an element present in a metal or an alloy in small quantities
distance between the load platens is not more than H in. His
inherent to the manufacturing process but not added intentionally. In titanium these
elements include aluminum, vanadium, tin, iron, chromium, molybdenum, niobium, calculated as follows:
zirconium, hafnium, bismuth, ruthenium, palladium, yttlium, copper, s·1r1con, cobaft,
tantalum, nickel, boron, manganese, and tungsten.
(1 + e)t
H, in. (mm) ·"' e + tla' (I)
4
"" !%~tii:;fiT~ii5
ca
www.bzfxw.com
This Mcmdard lws been approved ftn· use by ager.cu:.1· of the Departme•H oj Defen.\e.
C<lpyright©ASTM International, 100 Barr Harbor Drive. PO 8olt C700, We5; Co'l<or>onvckf·n, I;;; 1942il-2929. t.:n:\Bd .~t<•l·.~s.
0 B 338-06a
1.2 Tubing covered by this specification shall be heat treated Nitrogen in Titanium and Titanium Alloys by the Inert Gas
by at least a stress relief as defined in 5.3. Fusion Technique
1.3 The values stated in inch-pound units are to be regarded E 1447 Test Method for Determination of Hydrogen in
as standard. The values given in parentheses are mathematical Titanium and Titanium Alloys by the Inert Gas Fusion
conversions to SI units that are provided for infonnation only Thermal Conductivity/Infrared Detection Method
and are not considered standard.
3. Terminology
2. Referenced Documents 3.1 Lot Dejinitious:
3. 1.1 castings, n-a lot shall consist of all castings produced
2.1 ASTM Standards: 3
from the same pour.
A 370 Test Methods and Definitions for Mechanical Testing
3.1.2 ingPt, n-no definition required.
of Steel Products
E 8 Test Methods for Tension Testing of Metallic Materials
3. 1.3 rounds, fiats, tubes, and wrought powder metallurgical
products (single definition. common to nuclear and non-
E 29 Practice for Using Significant Digits in Test Data to
nuclear standards.) , 11-a lot shall consist of a material of the
Determine Conformance with Specifications
same size, shape, condition, and finish produced from the same
E 120 Test Methods for Chemical Analysis of Titanium and
ingot or powder blend by the. same reduction schedule and the
Titanium A1loys 4
same heat tr~atment parameters. Unless otherwise agreed
E 1409 Test Method for Determination of Oxygen and
between manufacturer and purchaser, a lot shall be limited to
the product of an 8 h period for final continuous anneal, ~r to
a single furnace load for final batch anneal.
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, 01 3.1.4 sponge, n-a lot shall consist of a single blend
contact ASTM Customer Service at scrvicc@aslm.org. For Ann11al Boofc I!{ ASTM
produced at one time.
Sumdards volume infonnation, refer to the standard's Document Summary page on
the ASTM website. 3.1.5 lYefd fittings, n-definition is to be mutually agreed
4
Withdrawn. upon bet\Veen manufacmrer and the purchast:r.
Composition, %
Element
Grade 1 Grade 2 Grade 2H Gr~de 3 Grade 7 Grade 7H Grade 9 Grade 11 Grade 12 Grade 13
Nitrogen, max 0.03 0.03 0.03 o.c~; 0.03 O.OS 0.03 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0,08 0.08 0.08 0.08 0.08 0.08 0.08
Hydrogen, s.c max 0,015 0.015 0.015 0.005 0.015 C.015 0.015 0.015 0.015 0.015
Iron, max 0.20 0,30 0.30 0.30 0.30 0.30 0.25 0.'20 0.30 0.20
Oxygen, max 0.18 0.25 0.25 0.35 0.25 0.25 0.15 0.18 0.25 0.10
Aluminum 2.5-3.5
Vanadium 2.0-3.0
Ti"
Ruthenium 0.04-0.06
Palladium 0."!2-0.25 c. 12-0.25 0.12-0.25
Cobalt
Molybdenum 0.2-0.4
Chromium
Nickel 0.6-0.9 0.4-0.6
Niobium
Zirconium
Silicon
Residuals, o,t=.F 0.1 0.1 0.1 0.1 0.1 C.1 0.1 0., 0.1 0.1
ma. each
Residuals, o.E.F 0.4 0.4 0.4 0.4 0.4 (.4 0.·1 0.4 0.4 0.4
max total
TitaniumG balance balance balance ba!once balance balance balance balance balance balance
Composition. %
Element
Grade 14 Grade 15 Grade 16 Grade 16H Gre.de 17 Grad~ 18 Grade 26 Grade 26H Grade 27
Nitrogen, max 0.03 0.05 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Carbon, max 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08
Hydrogen, e.c max 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015
Iron, max 0.30 0.30 0.30 0.30 0.20 0.:25 0.30 0.30 0.20
Oxygen, max 0.15 0.25 0.25 0.25 0.18 0.15 0.25 0.25 0.18
Aluminum 2.5-3.5
Vanadium 2.0-3.0
Ti"
Ruthenium 0.04-0.06 0.04-0.06 0.08-0.14 0.08-0.14 0.08-0.14
Palladium 0.04-0.08 0.04-·0.08 0.04-0.08 0.04-·0.08
Cobalt
Molybdenum
2
• •O! 8338-0Sa
TABLE 3 Tensile Requirements
Tensile Strength, min Yield Strength, 0.2% Offset Elongation
io
Grade min max 2 in. or 50
ksi MPa mm.
ksi MPa ksi MPa min,%
jA 35 240 20 128 45 310 24
2A 50 345 40 275 65 450 20
2HA,B,C 58 400 40 275 65 450 20
sA 65 450 55 380 80 550 18
7A 50 345 40 275 65 450 20
7HA,B,C 58 400 40 2i'5 65 450 20
go 125 860 105 725 10
gA 90 620 70 483 15E"
11A 35 240 20 138 45 310 24
12A 70 483 50 3~5 18E
13A 40 275 25 170 24
w 60 410 40 275 20
15A 70 483 55 360 18
16' 50 345 40 275 65 450 20
16HA,a,c 58 400 40 275 65 450 20
17A 35 240 20 138 45 310 24
18° 125 860 105 725 10
1BA 90 620 70 483 15E
26 50 345 40 275 65 450 20
26HA.B.C 58 4<JO 40 275 65 450 20
27 35 240 20 1:.<8 45 310 24
28 90 620 70 483 15
30 so 345 40 2i'5 65 450 20
31 65 450 55 380 80 550 18
33 50 345 40 275 65 450 20
34 65 450 55 Z!JO 80 550 18
35 130 895 120 828 5
36 65 450 60 410 95 655 10
37 50 345 31 215 65 450 20
38 130 895 115 794 10
A Properties for material in the annealed condition.
8
Material is identical to the corresponding numeric grade (that is, Grade 2.'-1 =Grade 2) except tor the higher guaranteed minimum UTS, and may always be certified
as meeting the requirements of its corresponding numeric grade. Grade 2H, 7H, "16H, and 26H aro intended primarily for pressure vessel use.
cThe H grades were added in response to a user association request based on its stud~· of over 5200 commercial Grade 2, 7, 16, and 26 test reports, where over 99%
met the 58 ksi minimum UTS,
0
Properties for cold-worked and stress·relieved material.
"'Elongation for welded tubing manufactured from continuously cold rolled and annealed strip fr<Jm coils for Grades 9, 12, and 18 .Nil! be 12%.
5
dOTI.o B 338 - 06a
"llD~"
standards shall be used to establish the minimum sensitivity where:
level for rejection. For welded tubing, the artificial defects shall P ::::: minimum hydrostatic test pressure, psi (or MPa),
be placed in the parent metal. S := allowable fiber stress of one half the minimum yield
11.2.1.1 Electromagnetic Testing-A drilled hole not larger S[rength, psi (or MPa),
\Vail thickness, in. (or mm).
than 0.031 in. (0.787 mm) in diameter shall be drilled com-
R0 outside tube radius, in. (or mm),
pletely through the skelp (for welded tube) or radially and E 0.85 welded rube, and
completely through the tube wa11 (for welded, seamless, and E 1.0 ~eamless and welded/cold worked tube.
welded/cold worked tubes), with care being taken to avoid 11.3.2 The maximum hydrostatic test pressure shall not
distortion of the tube while drilling. exceed 2500 psi (17.2 MPa) for sizes 3 in. (76 mm) and under,
11.2.1.2 Ultrasonic Testing (Welded Tubing)--A longitudi- or 2800 psi ( 19.3 :MPa) for sizes over 3 in. Hydrostatic pressure
nal notch 0.031 in. (0.787 mm) or less in width and 0.5 in. shall be maintained for not less than 5 s. When requested by the
( 12.7 mm) or less in length shall be machined on a radial purchaser and so stated in the order. tube in sizes 14 in. (356
parallel to the tube axis on the outside and inside of the tube. mm) in diameter and smaller shall be tested to one and one half
The notch depth shall not exceed 10 % of the nominal \Vall of times the specified working pressure, provided the fiber stress
the tube or 0.004 in. (0.1 02 mm), whichever is grcmcr. The corresponding to those test pressures does not exceed one half
length of the notch shall be compatible with the testing method, the minimum specified yield strength of the material as
and the notches shall be located ISO degrees from the >.veld. determined by the equation given in 11.3. When one and one
half times the working pressure exceeds 2800 psi (19.3 MPa),
11.2.1.3 Ultrasonic Testing (Seamless and We!JeJ/Cold the hydrostatic test pressure shall be a matter of agreement
Worked Tubing), Longitudinal and transverse notches not between the manufacturer and purchaser.
exceeding 0.010 in. (0.25 mm) in width and 10% of rbe 11.4 Pnewnatic Test- Each tube so tested shall withstand
nominal tube wall or 0.004 in. (0.1 02 mm), whichever is an intenml air pressure of 100 psi (0.69 MPa), minimum, for 5
greater, in depth shall be machined on the inner and outt:r s. minimum, without showing evidence of leakage. The test
surfaces of the tube. The length of the notches shall not exceed m~thod use~i shall permit easy detection 0f any leakage by
0.125 in. (3.18 mm). using the pcessure difi'erenlial method or by placing the tube
11.2.2 Any tubes showing an indication in excess of that under water. Any evidenc~ of leakage shall be cause for
obtained from the calibrmion standard shall be set aside and be rejection of that tube.
subject to rework, retest, or rejection. A tube thus set aside may
be examined further for confirmation of the presence of a 12. Permissible Variadon ]n Dimensions
defect and may be resubmitted for inspection if no defect is 12.1 Variations in c\imcnsionE. from those specified shall not
found. Any tube may also be resubmitted for inspection if exceed the amcunts prescribed in Table 5.
reworked so as to remove the defect within the sp~cified i2.2 l...':ngth-\Vhcn tube is ordered cul tJ length, (he length
diameter, and wall thickness tolerances are established from sha11 not be less than that specified. but a variation of Y~:~ in.
Table 5 (rework by weld repair is not permitted). (3.2 mmi will be pennitted on tube up to 24 ft (7.3 m)
inclusive. For length~ over 24 ft (7.3 m), an additional over
11.3 Hydrostatic Test:
tolerance or VK in. (3.2 mm) for each ! 0 ft (3.05 rn) or fraction
11.3.1 Each tube so tested shall withstand, without showing thereof shall be p..::rmissible up to V2 in. (13 mm) maximum.
bulges, leaks, or other defects, an internal hydrostatic pressure 12.3 S: raighrness-- The tube shall be free of bends or kinks,
that will produce in the tube wall a stress of 50% of the and Lh.e maximum uniform bow shall not exceed the values
minimum specified yield strength at room temperature. This given in Table 6.
pressure shall be determined by the equation: 12.4 ScJIWrene.u of Cut-The angle of cut of the end of any
SEt tube may depart from square by not more than 0.016 in./in. of
P~ R0 -0.4t (5)
diameter.
12.5 Omside Diameter:
12.5.1 Vlclded Tuhes- The outside diameter of welded
TABLE 5 Permissible Variations in Outside Dimensions Based tubes shdl not vary from that sp;3cified by more than the
on Individual Measurements amounts ;iven in Tabk 5 as measured by " go" and «no go"
Diameter Permissible ling gages. The dimensions of t'Le ring gage shall be as
Outside Diameter, in. (mm) Tolerance, Variations'" in described ir< ! 2.5.!.!. For tube diameters not listed in Table 5,
in. {mm)A Wall Tl1ickness, t,%
~~~~--------~~~-----
Under 1 (25.4), excl :!:0.004 (:::-0.102) 2:10
1 to 1'12 {25.4 to 38.1 ), excl ±:0.005 (±:0.127) ::: 10
TABLES Straightness
1 112 to 2 (38.1 to 50.8), excl ±:0.006 (::::0.152) =10
2to 2 112 (50.810 63.5), excl ±:0.007 (±:0.178) :::10 1\:laximum Curvature
length, It (IT')
2'h to 3 1h {63.5to 88.9), excl ±:0.010 (±:0.254) ~ 10 Depth oi Arc
A These permissible variations in outside diameter apply only to tubes as Over 3 to 6 (0.91 to 1.82>), incl 'IB in. (3.2 mm)
finished at the mill before subsequent swaging, expanding, bending, po\i.ohin!,O, or Over o to 8 (1.33 to 2.44), incl "!''" b. (4.3 mm)
other fabricating operations. Over 8 to iO (2.44\o 3.05), incl '.'"- in. (6.4 mm)
8
When minimum wall lubes are ordered, tolerances are all plus and shaH be Over 1C {3.C5) '"• in.fany 10ft (2.1 mmtm)
double the values shown.
6
6, B338-06a
•OJ
7
&lllrJ' B 338 -
•IJII
06a
20. Rejection shall be legibly marked, either by stenciling, stamping, or
20.1 Material not conforming to this specification or lO rolling, \vith the manufacturer's private identifying mark, the
authorized modifications shall be subject to rejection. Unless ASTM designation, the tub~ class, the grade, and heat number.
otherwise specified, rejected material may be return~d to the On snJ.allcr :han V2 in. outside diameter tubing that is bundled,
manufacturer at the manufacturer's expense, unless the pur- the same information may be legibly stamped on a metal tag
chaser receives within 3 weeks of notice of rejection o!her securely anached to each bundle.
instructions for disposition.
21. Certification 23. Packaging and Package Nlarking
2 L 1 If so requested by the purchaser, the manufacturer shall 23.1 The tube shall be packaged in accordance with the
supply at least one copy of his report certifying that the manufacturer's standard practice, unless otherwise agreed
material supplied has been inspected and tested in accordance upon between the manufacturer and the purchaser and so stated
with the requirements of this specification and that the results in the purchase order.
of chemical analysis and mechanical tests meet the rcqmre-
ments of this specification for the appropriate grade. 24. Keywo:rds
22. Product Marking 24.1 seamless tubing: titanium; titanium alloy; tubing;
22.1 Each length of tube 1/z in. ( 13 mm) in outside di<tmeter \veided/cold worked tubing; welded tubing
and larger, manufactured in accordance with this specification,
ASTM International takes no position respecting the validity of any patent rights asse!ted in connection l'lith any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of .:my such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
This standard is subJect to revision at any time by tl'!e responsible techr.ical comm1ttee and must be reviev1ed e1rery five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International HEJadquaners. Your comments will r.:;ceive careful consideration at a meeting of the
responsible technical committee, which you may a11end. If you feel that your comments have not received a fair hea1ing you should
make your views known to the ASTM Committee on Standards, at tile address shown below.
This standard is copyrighted by ASTM lnternationaf, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610·832-9585 (phone). 610-832-9555 {fax), or serdce@as!m.org (e-ma1/); or through :he ASTM webs1te
(www.astm.org).
8
m1m XJ(Jifif~«ttt~:ff ~fl01ij
Luoyang Sunrui Ti Precision Casting Co.,
Ltd
€:! pes/unit
2~ fJc>g Titanium tube TA2, <D 19 X 0.5 X 6000: 3
t~li:l pes/unit
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Valve collet
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Valve spring Pc
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0-ring Pc
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16 601.03.20.30A
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18 601.05.02A 1
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4. :F.f ( ~ 2 :l:l! ) 14
19 601.05.09A 2nd nng
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20 601.05.03A 3'd nng
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0-ring Pc
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24 601. 09. 05 12
Gasket Pc
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25 601. 09. 18 6
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Injector Pc
28 601. 16. 10
IIJitilb llj/J' 1/lH4%-®14 14 2
Nozzle part Pc .
iJl~l&'}t(TTG-40) 14
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PLN Doc.No. 1
DIESEL ENGINE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
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DIESEL ENGINE
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Rev. Dated Description Prep'd Chk'd Rev'd App'd
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Consultant :
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KETIRA ENGINEERING
CONSULTANT
HANDAN SHIDONG
ELECTRIC & CEMENT
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TECHNIC CO., LTD 7'os r
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value
measured 67.782 53.827 16.497 2950 60.241
value
Type:4N6 condensate water pump factory number:/
I
Cross distinction~(! class) qualitified Efficiency distinction~0.988 conclusion( I class)
qualitified
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Revaluation of data Rated speed=2950(r/min) !
Page 2 of2
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:4N6 Manufacturing No.:/
3
Rated flow:68(m /h) Rated head : 54m Rated efficiency : 61%
Initial data .
Flow rate
Inlet pressure Outlet pressure Speed Water temperature Linevoltage Line current Motor power input
ID (actual measurement)
(kPa) (MPa) (r/min) CC) (V) (A) (W)
(m'lh)
1 -10 0,625 0 2991 11,9 394,8 23,45 10547
2 -10,5 0,623 19,8 2991 11,8 396,2 25,436 12255
3 -11,2 0,615 27,2 2989 11,8 395,8 26,447 13227
4 -12,6 0,599 35,2 2987 11,9 396,4 28,153 14517
5 -15,08 0,58 44,1 2985 11,9 396,1 29,997 15987
6 -17,64 0,561 51,4 2985 11,9 395,3 31,2 16949
7 -21,2 0,535 59,7 2984 11,9 396,2 32,586 17916
8 -23,52 0,516 65,1 2983 11,9 396,1 33,4 18498
9 -25,4 0,503 68,6 2982 11,8 395,9 33,562 18813
10 -28,2 0,482 73,8 2981 11,8 395,6 34,546 19350
11 -32,3 0,452 80,8 2980 11,8 395,5 35,351 1996.8
12 -37,6 0,409 88,8 2980 11,8 394,6 36,057 20509
13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871
'
Page 1 of2
Revaluation of data Rated speed=2950(r/min)
Test
Test by: Huwei Check by:Houru
Date:2010.4.21
Page 2 of 2
I
Indonesia PLTU 2 Papua 2*1 OMW power Main parts process Three pages in total The 1st pag~
Material spec Substitute material Pick IIDT dN
Type Command No. No Name Drawing No. b 1 11ver car o
trademark spec trademark DocNum er 1 I
I
pump HT250(4N6
4N6 37198 4N6
body,pump impeller 2Cr13) I
Stress relief Stress relief for pump body and pump cover,solid Guoguangchen
2
treatment fusing treatment for impeller. g
1.19 Fangjianjun 1.19 R
i iI
I
Cut pump Cut seam allowance and end face of pump body
3 Jiangyubin 1.2 0 Oujuai 1.2 0 R
body according to the drawing,to meet drawing technical
Boring pump To bore pump body Low feet by taking lage side I
4 Jiahui 1.21 Pengqingxin 1.21 R I
body seam as benchmark accordinQ to drawing, the borinQ I
i '
Boring pump To bore inflow card by taking low feet and lage side I i
5 Xujun 1.23 Zhaozengfang 1.23 R
I I
body end face as benchmark according to drawing I
6 Drill and tap Dill connect bore and tap bore with drilling jig Songdeshun 1.24 Zhaoxiuyi 1.24 R I I
I
7 Cut impeller Alignment according to flow pass ,cut impeller large Zhaohong 1.25 Zhaoxiuyi 1.25 R I i
I
9 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.28 Zahoyuqing 1.28 R i
i
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangw~i !
I
-
-~
I
Indonesia PLTU 2 Papua 2*1 OMW power plant Main parts process Three pages in total , The 2nd page I
Material spec Substitute material
Type Command No. No Name Drawing No. Pick DocNumber Diliver card No I
trademark spec trademark
' 4N6 37198 Shaft 4N6 45#
No. Process name Process content Operator Date Checker Date Control point con irm signature ate
Material marking Put in material according to drawing,mechanical I
1 Zhangpin 1.18 Zahngli 1.18 R I
performance test for bar . I I
2 Heat Treament Heat treatment according to technics Liqinghuan 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.23 Zahngwenge 1.23 R
chemistry report
3 Centring Centring according to the drawing Qiujun 1.24 Zhouqingbing 1.24 R I ;
I
4 Cut shaft Cut outer circle by taking the center hole as Sunjian 1.25 Quwei 1.25 R I I
5 Mill shaft Cut, mill the outer circle by taking the center hole as Lijia 1.27 Wanghong 1.27 R I
6 Warehousing Anti rust treatment, warehousing . Mukeyi 1.29 Zhaoyuqing 1.29 R
I
I I
I
' I
I
I
I
:__·_:__c_ _____ ,_~;. __ o.:.._ _____________ .._ _ :__:_:__ _. _- - - ' - - -- ._ ------ ~ - - - - - - - --- ~---- . .. ---------------- ----- - --- -- - - - ------------------ --
. --
Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total I The 3rd pag
Substitute material
~o
Material spec Pick
Type Command No. No Name Diliver card
trademark spec trademark DocNumber I I
Assembly of
4N6 37198 HT250
pump I
Contr91 confirm I
No. Process name Process content Operator Date Checker Date Date
point I signature I
Get parts of 4N6 pump according to assembly advice
1 Get parts Wangyan 1.3 0 Tianhua 1.3 0 R
note. I
Tignten pump body and pump cover according to j I
2 Static pressure test drawing, block off inlet and outlet to carry out static Sunxingjun 2.1 Tianhua 2.2 R I
I
I
oressure test. I
Assembly according to assembly drawing, technical
3 Assembly Sunxiangjun 2.3 Sunxiaolin 2.3 R
agreement and assembly procedures.
'I
Carry out factory acceptance test according to contract
4 Performance test Hanhaiyang 2.5 Huwanchang 2.5 R i '
:
I
I I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangw~i
\.,
•· I
ShanDong Boshan Pump Science&Technology Co.Ltd
HYDRAULIC TEST REPORT
value
measured 51.199 51.199 10.639 2900 67.061
value
Type:ISS0-50-200 DRAIN WATER factory
PUMP number:881 0060
Cross distinction=(! class) qualitified Efficiency distinction=0.972 conclusion( I class)
qualitified
Refer to Chinese version
Page 1 of 2
Revaluation of data Rated speed = 2950(r/min)
Page 2 of 2
Indonesia PLTU 2 Papua 2*1 OMW power Main parts process Three pages in total The 1st paae
Drawing Material spec Substitute materiarr· Pick
Type Command No. No Name Diliver card INc
No. trademark spec trademark DocNumber
8810060- pump IS80-50-
IS80-50-200 37198 HT250
8810061 body_JlUmp 200
.
ShanDong Boshan Pnmp Science&Technology Co.Ltd
HYDRAULIC TEST REPORT
value
measured 12.68 32.461 2.116 2900 52.858
value
Type: IS50-32-160 LOW LEVEL factorynumber:
WATER PUMP 8810058
Cross distinction=(! class) qualitified Efficiency distinction=0.979 conclusion(lclass)
qualitified
value
measured 51.199 51.199 10.639 2900 67.061
value
Type:ISS0-50-200 DRAIN WATER factory
PUMP nurnber:881 0060
Cross distinction=( 1 class) qualitified Efficiency distinction=0.972 conclusion(1class)
qualitified
. .,
1t1 !iLli:
30
40
30
20
10
0,
Page 1 of 2
.
Page 2 of 2
Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total i The 1st page
Indonesia PLTU 2 Papua 2*10MW power plant project Main parts process Three pages in total he 2nd page
Drawin Material spec Substitute material Pick ' I
Type Command No. No Name 9iliver card No
UUoVVUV
gNo. trademark spec trademark DocNumber I
IS50-
IS50-32-160 37198 ' Shaft 45#
32-160 I
Control onfirm
No. Process name Process content Operator Date Checker Date Date
point signature
Material Put in material according to drawing,mechanical performance
1 Zhang ping 1.16 Zhangli 1.16 R I
marking test for 45# bar .
2 Heat Treament Heat treatment according to technics Liqingshun 1.18 Wanghongying 1.18 R
I
Physics &
2
chemistry report
Physics & chemistry analysis for the test bar Wangning 2.2 Zhangwenge 1.21 R I
I
Machining Centring according to the drawing,Rough and fine cut
3 Mengwei 1.23 Zhaoxiuzhi 1.24 R
excircle,mill excircle , keyseat.
4 Warehousing Anti rust treatment for shaft, warehousing . Mukeyi 1.25 Zhanyunan 1.27 R
I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei I
I
I
I II
Indonesia PLTU 2 Papua 2•1 OMW power plant Main parts process I Three pages in total I The 3rd page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark spec trademark DocNumber
IS50-32-
IS50-32-160 37198 8810058 Assembly of pump HT250
160 I
Process Control I 1
No. Process content Operator Date Checker Date confirm signature D te
name point I
1 Get parts Get parts of IS50-32-160 pump according to assembly advice note. Wangyan 1.27 Tianhua 1.27 R
Static ITighten pump body and pump cover accord1ng to drawing,block off
2 Sunxiangjun 1.28 Sunxiaolin 1.28 R
oressure test inlet and outlet to carrv out static oressure test.
Assembly according to assembly drawing, technical agreement and
3 Assembly Gaowei 1.29 Sunxiaolin 1.3 0 R i
assembly procedures. I I
Performance Carry out factory acceptance test according to contract and technical
4
test a!lreement.
Hanhaiyang 2.1 Huwanchang 2.1 R I
- Packing according to contract requirement,check out spare parts and
I
I i
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwej
I
'
.\
DAFTARISI
3 Mill Certicicate
4 MDR
a ISSO process
- tit~- \JJ ~~~ p.....-~
ffiw (?".e-t uJ ,,_<W,. f ~--t'"d.
b ISSO process ··- ~ Vv-1' lo
c 4N6 process -- ~
~ - i:Joo H~) - GW frv4 7 " _ ,.,, rn_no {J t::t.1 0
. ) 5 PUMPPERFORMANCEDATA \:.· vvv- 0 - tw r~
a ISSO
b ISSO
c 4N6
~-9Jo t-tes
e,I.WJ -8 () .
)
Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
QUALITY PLAN
.
Contract
No. PLTU2PAPUA
Component CONDENSATE WATER Project Testing
Job 2x IOMW
Name PUMP(UNIT II) Name Time
No. PROJECT
Contract Owne
')
SDBP or r Tentati
N Inspection PT ve
Controlled Verifying
0. I Test Item Q Q PLN testing
MBM
c A Perse time
ro
Material
1. REMR (Receiving Examination
identificati Drawing List I
1 Material Record)
on
Reviewing
1. Chinese
the Mill Mill Certificate I R R R
2 standard
Certificate
Machining
2. procedure Chinese
Procedure I R R
1 specificati standard
on
Machining
2. procedure Chinese
Report I R R R
2 qualificati standard
on record
Machining
operator
2. performan Chinese
Operator Certificate
~unQ7
3- ce standard .
qualificati
on
9
Jiangsu Huaneng Building And Engineering Group CO., LTD
International Project Department: Room 1125, Noble plaza, No.269 Qianjin 1sT Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
Dimension
3. al Chinese
Report I R R
1 discrepanc standard
y check
Surface
3. Chinese
quality Report I R R
2 standard
check
Hydraulic
. '.
0
)
test of
pump
Chinese
standard
Report I R R R
shell
3. Test Chinese
Procedure
1 procedure standard
3. Chinese
Test report Report I R R H
2 standard
Contractor Employer Customer
Company H{l,/1
~
Signature /
.
/V· ~
'
Date u (fpl'/( 'U/0 1'- 2t /04 ~m .
10
Jiangsu Huaneng Building And Engineering Group CO., LTD
;:e"'·'·'''' International Project Department: Room 1125, Noble plaza, No.269 Qianjin 15 T Road, Baoan
district, Shenzhen 518101, China
Tel: +86-755-88832333 Fax: +86-755-27809820 Email: papua_fuchunind@yahoo.cn
flow
point:
Result:
II
* 'S
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD
Examined by:
ft ·""I Date:
ShanDong Boshan Pump Science&Technology Co.Ltd
INDONESIA PLTU 2 PUPUA 2x!OMW PLANT Parts: pump body, pimp cover
PROJECT
5
-
-15.08
- --
0.58
-
44.1
--- --- ... e
2985
- - - --- ------
11.9 ' 396.1
. ---
29.997 15987
6 -17.64 0.561 51.4 2985 11.9 395.3 31.200 16949
- - - - -- - - - - - ----- ---------
r .. . -- .
Is '
.
53.236
- ......
-
52.135
-- ----
10.701
- - f--
17.463
I
16.924 I 61.275
f
111 79.987 999.48 50.694 AQ
·~· 18.065 17.525 61.755
z~":l;
~~~
--
13 91.668 I~-~;
999.48 45.049
"'~''l> .... 18.945 18.378 59.972
r~*-
).-
li!Jlifl'i$ =1.0 ..:E!l.i JJJ$fl'i$ =1.0
I '
"'!!):.A. fil : \Iii*:' [~~Y' U!:!il: B Wl:201 0:¥4 !'121 B Jil.Wl =
N ~-Qrv
I
m:1: ( m3Jh ) Jn offi1(m) J}J $ ( kW) ~ :!! ( r/min ) ji;!{ $(%)
!;\\!~~ 68 54 16.4 2950 61
:!).; ww ~ 67.782 53.827 16.497 2950 60.241
7.K1iHl'!%:4N6 lllitliO%:/ I
+'¥!J'!J§l~=[1 g&]if*it 3lll$!J'!HJ~=0.988 !lilt: [1 g&]if*it
H (m) Ef(%)
70 "' 100
I
I I ' :
I I" ; . I
"I
I "I 90
, I
:I
I'
80
, I
I 70
..
. . .. _" :. 1-···
..
-,.·
I '" : ·•:_. 60
..
"
; ' ~
I '"I
' '" I
35 I ; . '-1- ..
50
I
:•-
I
..
,_ ., 40
'
': i
30
.
' 20
:•: "::
.. ;
'.!.
'i 10
Ill=¥ .
0 ~
0
'iT
17 "" -L
I t: I
k' ;
:t·lf
.. L.'
I:•J 1::
!·•··
P2 (kW) ' " I
20
F=
:•-
'
'
I·
~
~E
I
~If':;
1:
0
I : r:•· <"''I v. 1 rr,:~,11f
33
'~~\:\ -~ i6 99
1l!Ji)Ei'frt]l:68 ( m /h ) 1l!Jj)E:Jm1"i[:54 ( m )
JM&~tlli
APJli.iJ tilPJli.iJ if.t:!it (~~U) JJH!Iit#J! J./( i/,l, ~ .gff ~ .gmt
lm (KPa) (MPa) (m 3 Jh) (r/min)
.gz;l.rl!l.'fiiJA
("C) (V) (A) X}J$(W)
1 -10.0 0.625 0 2991 11.9 394.8 23.450 10547
-- - 1- ------ . ------ - ------ - - ~---- -- ... 1---
2_ -10.5 0.623 19.8 2991 11.8 396.2 25.436 12255
- - ... ---- -- ... - - -----.-
3 -11.2 0.615 27.2 2989 11.8 395.8 26.447 13227
I -···
I I
4 -12.6 0.599 35.2 2987 11.9 396.4 28.153 14517
- - . -- --- . -- 1---
·_) 5 -15.08 0.58 44.1 2985 11.9 396.1 29.997 15987
-- -- -- - ------ --- ·-I - -- ----
6 -17.64 0.561 51.4 2985 11.9 395.3 31.200 16949
... . ------ -- - - - - - -------- - - 1---- ---- 1---- - - ---
7 -21.2 0.535 59.7 2984 11.9 396.2 32.586 17916
- ... --------- ------ ------ --- ------- +--
(a -23.52 0.516 65.1
---
2983
------- 1-- --
11.9
-. ·-
396.1
------
33.400"
I -
18498
9 -25.4 0.503 68.6 2982 11.8 395.9 33.562 18813
I ----- 1- ·- ----- ---- ---. ---- . I --- - I -- -
110 -28.2 0.482 73.8 2981 11.8 395.6 34.546 19350
I . ----- ~--- - . ----- -1 -
j11 -32.3 0.452 80.8 2980 11.8 395.5 35.351 19968
---- ---- ----- 1------ --- -- .. -- ---
j12 -37.6 0.409 88.8 2980 11.8 394.6 36.057 20509
- -----
I - j-- ----
0.0
(kg/m 3 )
999.48
~
65.464
~u Jil!
63.681
• (kW)
0.0
~
9.038
~u Jil!
8.671
.-'--
(%)
0.0
--- ----· . -- ------- - .. -- - -
2 19.529 999.48 65.347 63.567 3.524 10.635 10.204 33.135
---- - ---- -+-- -- .....
I
14 34.764 999.48 63.191 61.635 6.058 12.786 12.316 47.383
- -- ------
i
5 43.583 999.48 61.571 60.136 7.395 14.199 13.7061 52.081
- -- - - -- 1-- - -
~- .3~~'
-- - - '" - -- .
Ef (%)
: ,, 100
90
80
,_,_
35 .,.
I
1-,
1-' J' -,.
' '
I
::+c."
1-
I:'
t:
I. : l'·' I I
'•·i.L
.·+" I·"
' '
·' '
'
>' , I• ' ,.
:: •-•-•· "' Q(m 3ih)
0
99
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD
BAA: ')iJ!..~/
*~*' 1-+-
Examined by: Z;, 1111 Date:
ShanDong Boshan Pump Science&Technology Co.Ltd
INDONESIA PLTU 2 PUPUA 2xlOMW PLANT Parts: pump body, pump cover
PROJECT
1
(m 3 /h)
0.0
(kg/m 3 )
999.7
:9< lJ!IJ
36.255
J!J<
34.589
• (kW)
0.0 1.356
:9< wm J!J<
1.263
• (%)
0.0
- . ---- ---- - - - -------------· ----- ---------- f----- - -- - - ------- ---- --- ------
10 15.474 999.7 ~ ,,
--
31.62
-~
,, F.~
~ ~
52
- - - ----- .
2.399
---------
2.298 56.362
""~ .,.,-:,":;::~ ~ ! ..
>lllli {;lf~ = 1.0 j(ffi~ cO , ~, J J}J${;lf~ = 1.0 -~
~A "s\~.> I
i:il:ll&.A.JJ.\: 1 ~
"· -. ~~~4
$~ . <'.&
~r
~---
··j" •..
-.
H (m)
40 Ef ~%)100
''
'
90
80
i· .••
i
,-, :.I 1-! :
'
I
' : -ii
70
f'• ::; 'c;
:-;:
60
';. ::• I::
'·!,
20 50
,_ ,. 40
~ _, I
I ' ' ' -If ~·.
30
i ·! . i
20
,I
10
0 ,. 0
lcc1 ''" I
•••••••
;_ ..
,,•·
,,'r
··~-
'. ';
3.0
- .
0.0
--·
·-
*
SHANDONG BOSHAN PUMP SCIENCE AND TECHNOLOGY CO.,LTD
s :!!Jl:
Date:
/0.,.-y
~ 1">"-r--~
'.~
l:·~~~;~-,
'h -"' .--/-.
'\~?/ \f~:\f?·
\~J( ~.ll t
Att'~~- \-~-, y
r.-->· ·--:'S.•
f '.
"~~~:\~~*""'
Ejl'~tf:
INDONESIA PLTU 2 PUPUA 2xlOMW PLANT Parts: pump body, pump cover
PROJECT
. !'
Vjl# ~Jj.--.;.
-- ----- --- -----
·"
Jn :f'i1(m) 4t :ill[ ( r/min ) ~}($(%)
50 50 9.87 2900 69
51.199 51.199 10.639 2900 67.061
7.k*ll:!~:IS80-50-200 tl:!rflii~:881oo6o 1
i
%1:>f.~Hltl=0.972 ~iii: [1 i!&Jil-tll-
H (m) Ef(%)
60 ,.
100
i-: ''
i- 1.:
' ' ' 90
<· ·H
80
'i--'' 70
60
. ·'I ·t
30 50
.,,··t· 40
,.,
;
. ',,
,,_, 30
' '
20
: i
10
0 0
·.. ) ·i ·'
'• ,· /
0
'2
Pump performance curve
Flow Head(m) Power(kw) Speed(r/min) Efficiency(%)
rate(m3/h)
Specified 50 50 9.87 2900 69
value
Measured 5l.l99 5l.l99 10.639 2900 67.061
value
Type: 1880-50-200 Factory number:
DRAIN WATER PUMP 8810060
Cross distinction=(! class) qualitified Efficiency distinction=0.972 conclusion(! class)
qualitified
.A. r:Ht:h i1rt :!11: ('!l; i9!0 ) '!Hlli~i! J.k lmt ~EI!EE ~EI!mt El!z;IJ:iJL!iiir.A.i
ID 3
(KPa) (m /h) (r/min) ("C) (V) (A) :Ill~(W)
6
... 40.895
44.401
999.48
999.48
56.525
55.796
53.603
52.983
6.465
6.924
10.176
10.543
9.397
9.756
63.536
65.674
. ----- --- ----r------- --- ---------------- ---- ·-r
7 47.835 999.48 54.727 52.003 7.314 11.04 66.252
::: .
- - ------~------ ... - - - - - - - - · - · · - · - - - - - - - - - - - - - - · ·······-·· ····--
11
12
13 66.717
~:~:::- ~ ~5:~~{;11r~~~-'~ :::::~--r-~:::::
999.48 47.552 45El68 ,., '!r.,tJ1,6~ 13.406 12.493
-- . :::;~ 65.987
H (m)
.•
60 i·· .. i,
' ''
' "
90
: "
80
,. 70
60
',
30 " i ,.
, , 50 I
' r! ,,, 40
. 1-. ! ·-
I,
,
30
20
10
0 0
,
1:•
I .••. '!i·'
•. 'ill
Condensate
1 4N6 4 Seal ring
water pump
Drain water
2 ISS0-50-200 2 Seal ring
pump
Low level
3 IS50-32-160 1 Seal ring
waterpumo
~ ~,· __ ._, ~
liE a)j -tH¥ C:· Jllt:l!:~~iJEa)3~ ...1: lfli;;!t ~ 'F i'JHit~ laliH~ 0 i'fJ
CERTIFICATE No: 20080610w000008 INSPECTION CERTIFICATE Ql CHANG STAINLESS STEEL CO.LTD SHANGHAI
i1!!±.1b _t~miill*!lltm T.ill:litllR 99 c:
IS~~· CERTIFICATE OF QUALITY QUANTITY/WEIGHT ~ ht: www.qichangsteel.com
CONTRACT No:
Jljf' RWJ
CUSTOMER DATE
) J !{: J~ '¥V.
tJil*liSize(mm)
5Hhll'11!iix-Kll< f'tl& :XJ& !li::l!t I
f{.~/Vt1}% TI7N~IT 17 TEST
\ r~I'B]
·ffiH!i!
wm CHEMICAL COMPOSITION%
;!:)"~·
HEAT No GRADE
diam x thick x L PACK P!CEES MASS
kg
c
1
Si
I
Mn
I
p
I
s
I
Cr
I
Ni
I
Cu
'
Ti I
1
Mo
I o021-·I ·-·--
I . o 1
Mpa Mpa
b I I I
o 5% w% CORR·
OS ION
o•TEST
--
Y80610 3!6L "'100 0.020 I 0.65II.O! I 0.035 0.002( ,6.72 10.09 2.39!196 498l 48 I 66 I 1)-j'(t
Y80601 316L <I> I 10 .o.ol7 0.53 0.95 o.033 1 o.oor 1 16.75 1 10.16 2.52 195 1 495 49 68 {)-#(
,,.ji:'W!-'11~;t~~~~~:] ')>.,
'"' .. "'"'-··
l..i/' ..,...}j: . ·1-v..\ ·'{:.i" ~ ··{;~,,
Jl ·v·.;-t\\ t:"i,,. ) :? .{~~"" A~.
~ .' ·.;; . . ~ ,;".!.[:?' "
L :\!<illiJ!lt:il, K1:11irf.'f-0-iMH.ii<lff'll!*o
2, fJ!JltJlj'f['X~J Oi\'~i!f~1H.Jl-tlJ¥C:, ~j\lj;ji, JR:\t~o
f"r\l,;j?,f>l;(NAME OF ARTICLE): /r1 .. ..Wl!.i:I'J 'l
>
The surface quality, dimen.f:ia;"J all reach the Require- n"i"-f:u;~_; 1
_,.:,.":,.··_:·>. ::--. :ol! 1~ ;l'I;~Elt~
Ji\fit.<I!E(EXECUT!VE STANDARQS)~;,;:.GBi22!)~9~' ASTM' QUALITY SYSTE~I SECTION
ment 1 echnical.
Te1:02H:i8119777, 681196'.18 Fax:021-68119588 ,. \ :"."~\(. . •t _,{
-~;;, ,>i>;?~·t!J:
f:ril
' >$.-... ' ·~ ""'I
(
Notes:HRB ••HRC~lfardness Test T!!l!tlf.~!.t:): EDT~Eddying
Testi"M?.Jii~fli
UT-Uitrasond Test n!fo'~i~j WP-Water pressure T~st 7)cfC.:~1.~.~;_1a.ftenlng~Jf':~t Udtd~~ PAGE:
DET-Orift expanding Test :l_!""l.J;l,:% *-V,Nb,AI:xtOO B,N,O:xiOOOO G-Good it#i(12:.CIJ·.A.:~ Xcpoxing wltboan avail) · .. -
.1
'<-._, ••
QICHANG
Certificate No:20080610w000008 Inspection Certificate
STAINLESS STEEL
Contract No: Certificate of quality quantity/weight www.qichangsteel.com
Customer Date
Chemical composition % Tensile Test
Size(mm)
heat No. Grade Pack Piece Mas Oo.2 a, Corrosion <p Test
diamxthickxL c Si Mn p s Cr Ni Cu Ti Mo
"'% qJ%
Y80610 316L cp100 0.02 0.65 1.01 0.035 0.002 16.72 10.09 2.39 "'' 498
196 "'' 48 66 Qualified
Y80601 316L cp100 0.017 0.53 0.95 0.033 0.001 16.75 10.16 2.52 195 495 49 68 Qualified
Notes:HRB .. HRC~Hardness Test; EDT-Eddying Test;UT-Uitrasond Test;WP~Water pressure Test;FT~Fiattening Test;DET-Driftexpanding Test;*-
Page:
V,Nb,AI:x100 B,N,O:x10000 G-Good (Xepoxing witboan avail}
...
·'
420 I 675 23 45 1. 5
T207-5353 I 45 120 GB/T699~ 1999 I 7 .3.418 .45 Q.20 0. 56 0.016 0.002 0,06 0.02 0.-0~ - iflj\ :or;*ij!
440 ?,s5 1. 5
390 1. 0
T207-5276 I 45 90 GB/T699-!999 3 40 !1.96 . 44 0.20 0.57 0.014 o. 003: ·11,.05 0.05 0. Ot ~.m-·t-
410 1.0
~-
400
!207-5365 45 90 GB/T699-1999 I 14 4. 124 p. 44 0. 20 0. 55 0. 006 o. 007 '0'. os o. oz/o. o' 15-ij!
400 655
380 I. 0
'! !207-5110 45 75 GB/T699-!999 4 88 16.044 . 44 0. 18 0.56 0. 015 0.005 0.08 o. oz[o. o' 15-ij!
390 I. 0
!207-53971
890
.
1-0IO IZ r-48 r 0~.5 0. 0 I. 0 15-ij! 1'15-ij!
llo_._z_._ o.s
110
I
40Cr 170 IGB/T3077··1999' 3170 112.16 r.4010.22,0.SBIO.Ol510.0lll0.8510.03,0.011
880 1ooo 13 s1 · o. 5 ;o._5.. o.o 1.0..
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890 1010 12 49 To2 o.s Q5 0. 0 -,. ~
i !207-4899 40Cr 75\GB/T:i077-!999 22 1 4_.086 p.39fo.20I0.571o.oi51o.oioj-o.s•sj~o31o.ot 110 I M!
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I ?075-8524 40Cr 55\GB/T3077-I999l I 36! 4 ~.4I/o.3o/o.a3/o.ozsjo.owjo:s~h.oijo.od 0·~ 0 jo. 950
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LAI WU STEEL CO.LTD SHANG HAl A-No. 07012200
Product quality certificate Instruction QR-A-0301-03
Customer:Lai Wu Bao Yin Matieral CO.LTD DATE:2007-07-22
Name Hot rollin ground steel Contract No. I 0 Product branch LaiGang Stock Special Steel Factory
Chemical composition % Tensile property
elan contrac lmpa cen
gene cente cold
Furnace Steel Spe Technical Pac yield tensile gatio tion cting segr ter Hot
Piece Mass(t) ben ral r mac
No. No. c. condition k c Sl Mn p s Cr Ni Cu Ti v strength strength n percent Ener
shrin egatrg shrin hinin
Forging dass
ding
(Mpa) (Mpa) perc age% gy on reg
kage kage g
enta AKJ atio
395 650 22 47 0.5 0.5 0 1
T207-5389 45 95 GB/T699-1999 1 8 2.012 0.44 0.23 0.63 0.015 0 0.07 0.02 0.03 qualified
380 640 23 ~ 0.5 0.5 0 1
420 675 23 ~ 0.5 0.5 0 1.5 quali disquallf
T207-5353 45 120 GB/T699-1999 1 7 3.418 0.45 0.2 0.56 0.016 0 0.06 0.02 0.04
440 685 22 46 0.5 0.5 0 1.5 fled ication
390 650 20 50 0.5 0.5 0 1
T207-5276 45 90 GB/T699-1999 3 40 11.96 0.44 0.2 0.57 0.014 0 0.05 0.05 0.05 qualified
410 660 20 48 0.5 0.5 0 1
400 655 20 48 0.5 0.5 1 0.5
T207-5365 45 90 GB/T699-1999 1 14 4.124 0.44 0.2 0.56 0.006 0.01 0.05 0.02 0.04 qualified
400 655 20 47 0.5 0.5 1 0.5
380 645 21 46 0.5 0.5 0 1
T207-5110 45 75 GB/T699-1999 4 88 16.044 0.44 0.18 0.56 0.015 0.01 0.08 0.02 0.03 qualified
390 655 21 45 0.5 0.5 0 1
890 1010 12 48 102 0.5 0.5 0 1 disqualif
T207-5394 40Cr 70 GB/T3077-1999 3 70 12.16 0.4 0.22 0.58 0.015 0.01 0.85 0.03 0.05
880 1000 13 51 110 0.5 0.5 0 1 ication
890 1010 12 49 102 0.5 0.5 0 1.5
T207-4899 40Cr 75 GB/T3077-1999 1 22 4.086 0.39 0.2 0.57 0.015 0.01 0.83 0.03 0.05 qualified
880 1000 13 51 110 0.5 0.5 0 1
955 1080 13 50 80 0.5 0.5 0 1
Y075-8524 40Cr 55 GB/T3077-1999 1 36 4 0.41 0.3 0.63 0.028 0.01 0.89 0.01 0.01 0.004 0.009 qualified
950 1070 14 52 82 0.5 0.5 0 1
Total: 15 285 57.804
Specificatlon:1.The unshown result is quilified;2.when customer has dissent,please reserve primary steel , the letter which you wrote need to show certificate No., Furnace No., Steel No., Spec., Mass.
Contract No.and the reason,etc. 3.this certificate take effect by quality inspection chapter,copying Invalidation .
1-
filled in by: TangHongxiang Checker:YanBingyin
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Explain:1.Surface quality and surface size of material are all qualified; 2.when there is any complain,you can kindly requessted to result the steel grade,heat No,size,delivery data, causes and material in the
corditlon;3.The press copy invalid. I
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Remarks:
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cPJ'!tli'liffi!IEPLTU 2 Papua 2*10MWj(>•i!FI:I!I ct'll'~l'!IH'i' Iif!Af.:l!l ;!=!<3])'[ ~1])'[
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Indonesia PLTU 2 Papua 2*1 OMW power Main parts process I Three pages in total The 1st page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark soec trademark DocNumber
8810060- pump IS80-50-
IS80-50-200 37198 HT250
8810061 body, pump 200
Control confirm
No. Process name Process content Operator Date Checker Date Date
point siQnature
Roughcast of pump body,pump cover and impeller
1 Cast Suoxinwen 1.19 Fanggang 1.19 R
Physics & Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.21 Zhangwenge 1.22 R
chemistry report test bar
Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.25 Fangjianjun 1.25 R
treatment
Machining Rough and fine turning, bore flange of inlet and pullet ,drilling and
3 Wangdegang 1.27 Jiaofangjuan 1.28 R
tapping,static balance for impeller
4 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.29 Zhanyunan 1.3 0 R
•
Indonesia PLTU 2 Papua 2*1 OMW power plant Main parts process I Three pages in total The 2nd page
Drawing Material spec Substitute material Pick
Type Command No. No Name Diliver card No
No. trademark spec trademark DocNumber
IS80-50-
IS80-50-200 3710058 881059 Shaft 45#
200
Control confirm
No. Process name Process content Operator Date Checker Date Date
point signature
Material marking Put in material according to drawing,mechanical
1 Zhang ping 1.18 Zhangli 1.18 R
performance test for 45# bar .
2 Heat Treament Heat treatment according to technics Liqingshun 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.21 Zhangwenge 1.21 R
chemistry report
Machining Centring according to the drawing, Rough and fine cut
3 Gurongbin 1.23 Bisikun 1.23 R
excircle,mill excircle , keyseat.
4 Warehousing Anti rust treatment for shaft,warehousing . Mukeyi 1.25 Zhanyunan 1.25 R
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Indonesia PLTU 2 Papua 2•10MW power plant project Main parts process I Three pages in total The 1st page
Drawing Material spec Substitute material Pick Diliver card
Type Command No. No Name
No. trademark spec trademark DocNumber No
pump body,pump IS50-32-
IS50-32-160 37198 8810058 HT250
cover, impeller 160
Control confirm Dat
No. Process name Process content Operator Date Checker Date
point signature e
Roughcast or pump body,pump cover and impeller
1 Cast Suoxinwen 1.16 Fanggang 1.16 R
Physics & chemistry Stokehole analysis for castings material. Physical Experiment for cast
2 Wangning 1.2 Zhangwenge 1.2 R
report test bar
Stress relief
2 Stress relief for pump body , pump cover and impeller. Guoguangcheng 1.21 Fangjianjun 1.21 R
treatment
Machining Rough and fine turning, bore flange of inlet and pullet ,drilling and
3 Zhourongbin 1.23 Bisikun 1.23 R
tapping,static balance for impeller
4 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.25 Zhanyunan 1.25 R
I I I
I I I
Drawn up by: Shao Xiangbo Checked by:Xingang Approved by :Jiangwei
Indonesia PLTU 2 Papua 2*1 OMW power plant project Mairi parts process Three pages in total The 2nd page
Drawin Material spec Substitute material Pick
Type Command No. No Name Diliver card No
g No. trademark spec trademark DocNumber
IS50-
IS50-32-160 37198 ' Shaft 45#
oo.,nna< 32-160
Control confirm
No. Process name Process content Operator Date Checker Date Date
point signature I
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Indonesia PLTU 2 Papua 2*10MW power Main parts process Three pages in total The 1st page
Material spec Substitute material Pick
Type Command No. No Name Drawing No. Diliver card No
trademark spec trademark DocNumber
pump HT250(4N6
4N6 37198 4N6
body,pump impeller 2Cr13)
Process Control confirm
No. Process content Operator Date Checker Date Date
name point signatur
1 Cast Rough cast of pump body,pump cover, impeller Suoxinwen 1.16 Fanggang 1.16 R
Physi~s & Stokehole analysis for castings materiai.Physical
2 Wangning 1.18 Zhangwenge 1.18 R
chemrstrv Experiment for cast test bar
Stress relief Stress relief for pump body and pump cover,solid Guoguangchen
2 1.19 Fangjianjun 1.19 R
treatment fusing treatment for impeller. g
Cut pump Cut seam allowance and end face of pump body
3 Jiangyubin 1.2 0 Oujuai 1.2 0 R
body according to the drawing, to meet drawing technical
Boring pump To bore pump body Low feet by taking lage side
4 Jiahui 1.21 Pengqingxin 1.21 R
body seam as benchmark according to drawing,the boring
Boring pump To bore inflow card by taking low feet and lage side
5 Xujun 1.23 Zhaozengfang 1.23 R
body end face as benchmark according to drawing
6 Drill and tap Dill connect bore and tap bore with drilling jig Songdeshun 1.24 Zhaoxiuyi 1.24 R
7 Cut impeller Alignment according to flow pass ,cut impeller large Zhao hong 1.25 Zhaoxiuyi 1.25 R
Cut pump Cut large side of pump cover according to
8 Lijun 1.27 Xumeijun 1.27 R
cover drawing,cut reverse side of pump cover by taking
9 Warehousing Clear parts,anti rust treatment, warehousing . Mukeyi 1.28 Zahoyuqing 1.28 R
,_ -
Drawn up by: Shao Xiangbo I Checked by:Xingang Approved by :Jiangwei
,· __.-
Indonesia PLTU 2 Papua 2*10MW power plant Main parts process I Three pages in total The 2nd page
Material spec Substitute material
Type Command No. No Name Drawing No. Pick DocNumber Diliver card No
trademark spec trademark
4N6 37198 Shaft 4N6 45#
No. Process name Process content Operator Date Checker Date Control point confirm signature Date
Material marking Put in material according to drawing, mechanical
1 Zhangpin 1.18 Zahngli 1.18 R
performance test for bar .
2 Heat Treament Heat treatment according to technics Liqinghuan 1.2 0 Wanghongying 1.2 0 R
Physics &
2 Physics & chemistry analysis for the test bar Wangning 1.23 Zahngwenge 1.23 R
chemistry report
3 Centring Centring according to the drawing Qiujun 1.24 Zhouqingbing 1.24 R
4 Cut shaft Cut outer circle by taking the center hole as Sunjian 1.25 Quwei 1.25 R
5 Mill shaft Cut, mill the outer circle by taking the center hole as Lijia 1.27 Wang hong 1.27 R
6 Warehousing Anti rust treatment, warehousing . Mukeyi 1.29 Zhaoyuqing 1.29 R
Initial data
Inlet Outlet Flow rate(actual Water
lD Speed (r/min) Linevoltage(V) Line current(A) Motor power input(W)
pressure{kPa) pressure(MPa) measurement) m3/h temperature("C)
I -9,8 0,555 0 2985 11,8 410,2 14,923 6251
2 -IS 4 0,552 23 518 2984 11,8 405,9 1672 8201
3 -20,2 0,536 31,015 2980 11,8 406,4 18,158 9429
4 -25,2 0,519 37,561 2979 11,9 406,4 19,127 10262
5 29,4 0,503 41,995 2978 11,7 407 4 20,292 11116
6 -32,6 0,49 45,565 2976 11,9 405,7 20,767 11520
7 -36,3 0,473 49,072 2975 11,9 405,9 21,512 12066
8 -38,4 0,465 51,042 2975 11,9 407,8 21 78 12281
9 -43,2 0,445 55,017 2974 11,7 406,5 22 63 12939
10 -48,1 0,423 59,051 2973 11,7 407,9 23,252 13395
11 -50,8 0,407 61,25 2970 11,7 406,6 23,554 13655
12
Revaluation
ofdata
Flow
Density (kg/ Pump Output Pump input
lD rate(conversi Head Pump efficiency
m3) (kW) power
on) m31h
Actual
Actual measuremen Conversion Conversion
measurement
I 0 99948 58,304 55,031 0 5,739 5,26 0
2 22,856 999,48 59,048 55,77 3,782 7,518 6,901 50,309
3 30,182 999,48 58,259 55,173 4,921 8,638 7,961 56,969
4 36,565 999,48 57 424 54,418 5,874 9,398 8,67 62,509
5 40,895 999,48 56,525 53 603 6,465 10,176 9,397 63,536
6 44,401 999,48 55,796 52,983 6,924 10,543 9,756 65,674
7 47,835 999,48 54,727 52,003 7314 11,04 10,226 . 66,252
8 49755 999,48 54,296 51,593 7,548 11,236 10,407 67,179
9 53,648 999,48 53,11 50,5 7,958 11,834 10,972 67,249
10
12 63,645 999,48 49,18 48,89 8,731 12,961 67,361
13 66,717 999,48 47,552 45,368 8,846 13,406 12,493 65,987
Voltage
test by:
Check by:Houru Test Date:2010.2.10
Huwei
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
Type:4N6 Manufacturing No.:/
3
Rated flow·68(m /h) Rated head:54m Rated efficiency:61%
Initial data
Flow
Inlet Outlet rate(actual Water Motor
Speed Linevolt Line
ID pressure( pressure( measureme temperat power
(r/min) age(V) current(A)
kPa) MPa) ure("C) input(W)
nt) m3/h
1 -10 0,625 0 2991 11,9 394,8 23,45 10547
2 -10,5 0,623 19,8 2991 11,8 396,2 25,436 12255
3 -11,2 0,615 27,2 2989 11,8 395,8 26,447 13227
4 -12,6 0,599 35,2 2987 11,9 396,4 28,153 14517
5 -15,08 0,58 44,1 2985 11,9 396,1 29,997 15987
6 -17,64 0,561 51,4 2985 11,9 395,3 31,2 16949
7 -21,2 0,535 59,7 2984 11,9 396,2 32,586 17916
·. ·.) -23,52
8 0,516 65,1 2983 11,9 396,1 33,4 18498
9 -25,4 0,503 68,6 2982 11,8 395,9 33,562 18813
10 -28,2 0,482 73,8 2981 11,8 395,6 34,546 19350
11 -32,3 0,452 80,8 2980 11,8 395,5 35,351 19968
12 -37,6 0,409 88,8 2980 11,8 394,6 36,057 20509
13 -40,1 0,387 92,6 2980 11,9 395,4 36,632 20871
ID
Flow .
I rate( c~~~rs10n)
I
Density (kg/1-,--~==,.=----l
mJ) Actual
Pump
Output !Actual
1t power
Pump efficiency
lion (kW)
I I 0
19,529
Test
test by: Check
Date:2010.4.2
Huwei by:Houru
I
Pump performance data
Manufacture: ShanDong Boshan Pump Science&Technology Co.Ltd
o.:/
Rated_ Rated Rated,
Initial data
Flow
Inlet I Outlet rate(actual Speed Water
Linevoltage(V) Line current(A)
Motor power
ID pressure(kPa) pressure(M
measurement) (r/min) temperature("C) input(W)
Pa)
I 0,625
2
-10
-10.5
-11,2
I 0,623
0,615
_____!&_
21
2991
2991
2989
11,9
1
394,s
396.2
-"5,8
-
1
1
23,45
25,436
26,447
I
1 10547
12255
13227
I
-12,6 I o,599 35, 2987 11,9 396,4 I 28,153 1 J4517
-15,08 I 0,58 44, 2985 1 396,1 --~1 29,997 I 15987
, 17,§4__j___Q,lli_ 51,4 2985 1 395,3 I 31,2 I 16949
7 -21,2 I o,535 59,' l4 11,9 396,2 1 32,586 1 17916
8 -23,52 I 0,516 65 11,9 396,1 I 33.4 I 18498
9 -25,4 I 0,503 6! 1 395,9 I 33,562 1 18813
10 ~ -2s,2 1 o,4s2 ~8 1 395,6 I 34,546 I 19350
11 -32,3 I o,452 80,: 2980 11,8 395,5 1 35,351 L 19968
12
13
-37,6
-40,1
I 0,409
0,38'
~
92
2980
2980
__l!&_
11,9
394,6
395,4
I 36.057
36,632
I 20509
2087!
I
Revaluationofdata Rated speed=29SO(r/min)
Pump
ID Pump efficiency
(kW) Actual measurement
1 o 9,o3s s,671 I o
19,529 I 999,48 I 65,347 I 63.567 I 3,542 I 10,635 I 10,204 ~I 33,135
3 1 26,845 1 992,48~ _ _I_____M,04 1 62,958 1 4,788 __1 11,555 1 11,1os 1 41,439
4 I 34,765 I 999,48 I 63,191 I 61,635 I 6,o5s I 12,786 I 12,316 I 47,383
5 7,395 14,199 13,706 52,081
6 8,394 15,13_ 14,604 55,478
7 59,02 999,48 57,755~~~ 56,446 9,391 16,068 15,525 58
1 s 64,38 999,48 56,115 54,881 9,95 16,634 16,088 59,o" 1
I 9 67,864 999,48 55,024 53,85 10,281 16,94 16,401 59"" I
73,033 I 999,48 I 53,236 I 52,135 I 10.101 I 17,463 I 16,924 I 6o,6s7
79,987 11,156 18,065 17,525 61,275
87,906 11,361 18,592 18,036 61,755
13 91,668 1 999,48 1 45,049 1 44,146 1 11,351 1 18,945 1 18,378 1 59,912~
-1
l.il:~*'
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lm (MPa) (m 3 /h) (r/min) ("C) (V) "" ""
(A) J}J$(W)
0.394 291.0 995 14.8 6181.5 18.548 135147
-- --. -------
--~- I
0.3
____________ ______ . 1506.0 992 14.9 6181.6 22.667 183113 .
-- ,
•
ID
(m /h)
289.538
3
(kgim )
999.0
3
3);
42.062
iY!~ ~
41.64
(kW)
33.321
3);
125.263
iY!~
123.384
~
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26.601
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. 19.632 1... ~. .
13 2497.954 999.0 173.377 172.33 77.157
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ShanDong Boshan Pump Science&Technology Co., Ltd
----------QUALITY----PLAN ··-~------------
Contract No. . I
Component Name I WATER PUMP
BOILER FEED
Project PLTU2PAPUA2x I Testing
Job Name . 10 MW PROJECT
- -- - - Time
No. {UNit I) --- i..... . -- - -- - -- . --·· -
' - .
SDBP Contractor Owner Tentative
Inspection!
No. Controlled Verifying PTPLN testing
Test Item QC QA MBM
Persero time
T
~T
REMR (Receiving
Material
1.1 Drawing List Examination
~--
identification
Material Record)
1.2
Reviewing the
Mill Certificate
Chinese standard Mill Certificate 1 I R R R
'
•
2 Machining performance(including impeller, shaft, shell)
Machining
2.1 procedure Chinese standard Procedure l R R
specification
Machining
12.2
\
procedure
qualification
Chinese standard Report I R R R
' record
-Machining
2.3
operator l Chinese standard
Operator
.I R R
I
performance
qu~lification I
Certificate
;tl.. -
I
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Chinese standard Report . •
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Chmese standard Report 1
R -r.... - -R····
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IIydraulic test
3.3 Chinese standard Report I R R R
of pump shell
- --------~----
--···----------··--- -----
'
.) Pump performance test
Signature
Date
r-·~-·~ .
+ ,CCOC.CCC - -~
'
}J!._~_Ii'I ~
l:!l:~ll'l, 65.323 . ·---- 596.95 '------~85.412 . __L ___ 2950 ... ----- ·:
\
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Ef (%)
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40
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31 2977.0 11.8
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Is
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!E~~1& tlliiJE~;It =2950 ( r/min )
' fl.un <il!!~> I1 iff &
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3 3
(kg 1m )
~
1
Ii 66.736 999.48
I
2· 66,865 999.48 600.425 589.584 6.061 5.951
I6
l 65.869 999.48 4.135 4.06
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·11.5 7.24 20.612 2986.0 11.9 390.1 225.496 134222
-11.88 7.24 24.356 2985.0 11.8 390.9 228.558 136930
-13.1 7.19 31.907 2983.0 11.9 388.7 246.603 148372
-14.5 7.04 39.129 2983.0 11.9 389.6 254.448 154270
-17.2 6.78 46.866 2981.0 11.9 389.0 283.051 171421
-20.0 6.53 53.571 2979.0 11.9 389.4 295.310 180390
-21.66 6.36 57.469 2979.0 11.9 387.4 309.968 189158
-23.2 6.19 60.79 2977.0 11.9 387.0 320.795 194614
-24.8 6.03 64.065 2977.0 11.9 387.6 319.462 194433
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WATER TREATMENT
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
ll' CONSORTIUM
Contract No. 454.PJ/041/DIR/2008
Consultant :
~
KETIRA ENGINEERING HANDAN SIDDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD ~ST
Chen Checker
Responsible LiXiangbin Issue date July 25, 2009
.'-C.
Unsaturated polyester resin quality guarantee
Resin grade: lB Production date: Feb.
2010
Item Unit Actual Test index Technical
measurement index
index
Appearance Light yellow, GB/T8237-2005 Light yellow,
·i
Pa·S 0.5 GB/T7193.1 0.5~1.2 -~
min !Ill-
" "
GB/T7193.6 8~20
:~
··~
h
Purchase kg
Purchase unit
Note: store in a cool place with temperature below 25 'C and the guarantee period is
three months.
Shandong Rixin
Composite
Material Co., ·
Ltd.
Mar. 1, 2010
.';
.
c.
method
GBIT1837(-2001) Production Mar. I, 2010
date
results
~
. ·\
No. Inspection Unit Standard Inspection Single item
item clauses and results judgment
..
·1·····.
"~
I Width em 90±1.0 90.8
'
2 Content of % 11.6-12.4 11.7 Qualified .
alkali metal
oxide
3 Combustible % 0.40-0.80 0.64 Qualified
matter
content
4 Moisture % ;§0.20 0.18 Qualified·
content
5 Mass per g!m2 300±24.0 314 Qualified
unit area
6 Tensile N/50mm Radial>; 1500 1520 OnoHfiPn
Inspection This product is inspected according to GB/Tl83'0-2001 and inspected items are
conclusion qualified.
Date of issue: Mar. 1, 2010
1> "f' means this column has no content.
Checked by: Tan Guanghui Chief inspector: Wang Honglian
Shandong Rixin
Composite Material
Co., Ltd.
Special seal for quality
· inspection
Taishan Fiberglass Inc.
Conclusion:
This product conforms to requirements of Q/09TTG005-2005 standard. Qualified.
Taishan Fiberglass
Inc.
Quality assurance
department
I
.
·~
.
.
Conclusion:
\ .
/
'
This product is qualified upon inspection.
.,-,,,.,, "'·
Jiangyin Qianjin ,., :;~/0.
Seal of the company· Chemical Co., Ltd. Lab supervisor:
Quality Inspection
Department
<
Conclusion:
Longitudinal
6 shrinkage rate <;;5 3 Qualified
150"C lh
Methylene
chloride Surface changes are not .inferior to
7 Meet Qualified
immersion test 4N
(15 ·c 15min)
Drop weight
8 impact test (0 <;;5 L5 Qualified
"C) TIR%
Temperature
of 20 "C
Time lh
No break, no leakage No break, no leakage Qualified
Central
Stress
Hydra
38MPa
9 ulic
Test Temperature
of 20 ·c
Time lOOh No break, no leakage Qualified
No break, no leakage
Central
Stress
30MPa
Pump Performance Test
Product ld 40WFB-A inlet diameter 40.0 (mm) Table _potentiometer 0.90 (m)
Approved
item No. 100304 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd. .
ll(a.}..l!&('l i!'O.W>
50 1
45
40 II>""~
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1
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Provision point Flow=7.50 (m' /h) Head=12.00 (m) Pump efticiency=45.00 (%)
3
Measured points Flow=8.07 (m /h) Head=13.01 (m) Pump efticiency=44.67 (%) Unit efticiency=21.45 (%)
Determine 2 Q= -.2625 (m /h) 3
Q= +.6(m /h)
3
H= +.46(m)
Audit: Test review: Testing personnel:.
Pump Performance Test
.
Approved
item No. 100301 Outlet diameter 32.0 (mm) March !5, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power . efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 2982 1.78 1.80 10.49 0.4 13.35. 3.35
3 -0.0483 10.5400 2.52 2982 !.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
i
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 ·. 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
11 -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93
\
I
Provision point Flow=6.00 (m' /h) Head=9.00 (m) Pump efficiency=42.00 (%)
Measured points Flow=6.28 (m' /h) Head=9.50 (m} Pump efficiency=42.08 (%) Unit efficiency=14.01 (%)
Determine 2 Q= -.21 (m' /h) Q= +.48(m' /h) H= +.45 (m)
Audit: Test review: Testing personnel:
Pump Performance Test '1
Approved
item No. 100303 Outlet diameter 32.0 (mm) March 15, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production uoit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift .
power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
1 -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
\ 4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 .
10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53. 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.Q3
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
11 -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 .0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00
Provision point Flow=7.50 (m' /h) Head=12.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=13.01 (m) Pump efficiency=44.67 (%) Unit efficiency=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6 (m' /h) H= +.6. (m)
Audit: Test review: Testiog personnel:
Quality Certificate .
I
/
.\
.. I
Address: Simon Road 177, Shanghai
Phone:021-56629911
Fax:021-56631223
Zip Code:200070
Product Name: Pneumatic rubber lined diaphragm valve
. Product Type:G6B41J-6-XF
Nominal Path: 50, 65
Number of products:
Nominal pressure: 0.6
_,
I
i
Report No.:RP10020231P567~1
"
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Product Name: Pneumatic butterfly valve
Test category: Factory inspection
March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division
Inspection Report
Report No.:RP10020231P567-1 Page 1 of2
Quality Control
Number of samples 1 set Sampling by
Department
Test data
2 pages Page 1
The actual
Test Project Standard re.quirements Conclusion
measurement
'
Test pressure 1.5dmes nominal pressure 2.4MPa
t
Holding time .
·.-."··.·"!.···
Test shows
2, air chamber seal test medium is compressed air
Inspection Report
Report No.:RP10020231P567~6
~I
March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division
Inspection Report.
Report No.:RP10020231P567-6 Page 1 of2
Quality Control
Number of samples 2 set Sampling by
Department
March 17,2010
Test data
2 pages Pagel
The actual
Test Project Standard requirements Conclusion
measurenient
'I
Test pressure l.Stimes nominal pressure 2.4MPa
Test shows
2, air chamber seal test medium is compressed air
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9.8
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1.7 1.7
13
1000
6.0
9.4
11072
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31. 7
17280
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.
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9512
1.4
25.4
13880
0.8
± ~ 4># tt ~tl Ia\
Test of Fundamental Charateristic
No.
~ ia!: :rlii § ~-btiit~l
Test Items Test Results
1 I J!::f C~f) ft~~~E!!Jl/3. <~!l@:) -----c~
Insulation resistance of stator(rotor)winding at cool state(M Q) I ) j-v
lt m-~~~~1ft_-~ -1ft 2 Jl::f (~f) ft~'f:f:tli<il~~_g_ CW,:~)
Arerage line resistance of stator(rotor)windL'lg at cool state( Q)
I ..,
I _-U' I I
p.
6
· · Motor test report ~!f; EE\t1E ( ;ti::J;fq)
3 4--.::, 1/
No-load current(A) !{f.-
-ml~ 4
~!f;m~ <ffG)
No-load loss(Vv') -.L )~f{
Type: ~/,,,-1~~.,-~/VV -_- _- c 1
~li:~EE~mt: ~Jlof'i!l:li:kl e ~ fj() ~:!¥.
r 5
short-Circuit current(when stator voltage is 100 V)A {(g
~~ 6
ii!i~m~ <a%';
Short-circuit loss,_'W) }o31t
dtl--3.? -'M<W!r.l-n.II>d"<'.l>. '13 3 r ""')
No:
i- .,
lidffi~ '
lli."""""' ' '"""'& Ei!.J:k·"""""
"''"'""' . H'FT
-~~-y
1.
7 I~h~rt
""-"""''-'I
time high voltage test(1.3 times of rated voltage for
. )
-; ~
· .>mm) . Lfl.LM! ~~J
I I J!::-TX>J:!t!!i:!5~Wift <2 ffi~Jl::J!::fE!lffi+JO "'"'..w.l;_~ ~~'T":J'v" 1
I 8 Test of insulation of stator winding \~~W~~~~~d ~ 1').,
/ _ statorvoltage+IOOOv)lmin $}~':~(!-:>\,~'i•i···i!:):,_;:;r"'s"; · / '1..-19 ~1/.J..t..i
'~ 'j #ttl#
~ . -'.~~~~~~¥~''• ,~,._-,,. ---~:.}~~~~ .-. . .
~#& · rt_;_ , -~
__,,];ft _ ,, ''" ,_ .··-.. ·' B :M:
~ : ..v ' ~
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lw.
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.... '·""-"'llfP.$
-'fiM'" Jo_ (o- I"
'~~_,/'
•
.±~t#tt~m~
No.
ru lit Jlif ~"~ l!!iiiit~*
Test Items Test Results
~r <~f) ~~i!(Sf~~ffi UfltJX)
·Insulation resistance of stator(rotor)winding at cool state(M Q) )j0
~r<~f)~~f~~~mc~~)
ttm-~~~M*~• 2 ,.
Arerage line resistance ofstator(rotor)winding at cool state( Q) ·
------~
.±~*ftt~tt
1'
7 I. Short time high voltage test(1.3 times of rated
I1 .:>mm
• .)
voltage for
.
I
.lE-T~:!&~~~ (2 ffilllli.iE.iE-TI4:lffi+l000v) 1 ?t-flf ,
8 i Test of insulation of stat~r winding ~~,~t~f{~fJ:ra~~-~,,
I stator volt~ae+
-:::>
1OOOv) 1min ~
J ·(>"-:-..~):::··~~, ,~;.~- ~f; f?
.. ,,- ·' .,,_,,.,..
,._>_~~~~:-:1.?
--~-
-~ / -11
,..~••. _ / \:1)\\\lj' .'i\,> ',: .. -.
~
' , r-~-~;-y·
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_,.;:.Ji' .J I (
-tf;.1r:tL bt / ~ l -':-
"/.--·
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): .·N4{&.tf t-~·-
•:.
__ ' .. ,'-··,
~;;
··ll·~·r~ •
_,, ...J(~
-.·~--"'· .
~ •
.n
'-..:/ (),
~/
3=:~tffttmnbt
No: OWv~{
·Short-circuit loss{W)
;liiilf!f!M":fl-llii;t~ ( 13 ffiWi~li!&M'~ 3 ?f#)
Jo<f
· 7 I Short time hlgh voltage test( 1.3 times of rated voltage for
1etfe/ . 7
w\1•'· ·. · ~ · :
· r /\
. ,,;X>'j ..... '. ·:·"; i 1·'.
"' I.
..,;;. .. <:.: ; ; J.-:3 I() - I
. . .. "i~fl;;~~~!}~~'- <,./
"---/
PRODUCTION TEST REPORT
.· \
~ '§] Prepared By
)
'ijr 1* Revised By
J-:1iJ!>EWilKT1J[t1i:i:
. .Pu,m:c~:. .il : ~: .!: a: c:oity'=-+- m-'_Ih +----o+--17_._o7-+--3-~~ ~-~--:~·06 L_J__j -·--+----l----1
nsp= Q'
Sue. G. Reading
n&A7J<'k>¥:7J<tt
m'ih
kPa
m
0
-1.553
17.07
·-'·--:-;-;;~-~-~ ---:;~~
-1.684
I I
38.84
--
-2.105
55.18
-25.45
--------,-
-2.596 •
68.06,
.;8~~
2 87211
j·-± I
I
-
\
102.3
-~t---------+----~·
' i
--i·--1---~
67.5 67.8
'1--i~+--+--i-+----+--t~+--i
i I. -,.-~-+~·-'-+
-+ +-+-t-i-r i
',.' +--+-·+-+-H
1--+-+-++-t--t~t-+-++-+~1--+-+-++-t--f-t-+-+-+·- ... ' i· ·-1-t-+-+--4
!
+-1--+- ! ·~· -1 -+ i'
--~
- ..... ,i I
1--1-+-+--+-+-1--1-+-t--+-+-t-i--+-t--+">k-t---1--J--t--+-+--, ·j--+-+-+-~
1---1--t--t-r-r-+-+-+-+--+--+--t--t--t-+--
.
~~I ['-_
--+' -+-+·-+-+-+-!
1---1--+--+-r-+-+-+-+-+--t-''-+--+-+--+-+-+-+7+-v-'+-+--+"'<cil__,_. +--1-+-+-+-t--i
i I I
1·
/I f'. ;
1--t-t-+--+-+-+I -+-t--1~11--t-t--+-+-+-+-+-+1-+-t--+~jt--F~ ... ··-+-!-+--+--+-1.
1---1-+-+--+-+-t-1-j-+-t--i--t--t--+-+-1~ _.. I li -P--~1-+-+-+--tPa(kW)
I I l
t=t=t=t=t=t=t=t=j=jt=t=t=t=t=t=!=t=t=l'=J:j~~~e:.·t!=t=t=t=t=t=t105
1-+-+-+-+--t-1--+-+-+-+!--t~t-+--tj_.--J-_...-:+-T__...f*-'-·t-1!
.... j. .+--t-t'--1~90
·-t--1-t-t·· ... i
-r
_).--- ·- --~ I !
1_-+1--1+..,-~~/~~~~~L=~:_-++-+i=~-=~-=~~~-=-~L~
601-;--_. ~-~'::_~'::.~~~=~=~~--: . . . ;, .:··-t-·-+--+--+-INPSH( m)
501--i--+-+-+-+--1:--+---~-:fL+-H-- +--\ .i -·+· ....... I ····+·-·5
l / I .......,....
40--·t---1-·--t·----y,,-- 1--f~l ...IL iI ·- -- --- --- - I-·----+---- ,---- - - - ,i
'
.,. -j--,~4
• t-
I
30·~-t-t--t--+r+-+-+-+-1--t-+-+·-r++·+·++-+-··-·+-·· .j .... ----3
i •
20" -1--t-/rv i j
• /r ' ~--,
L-C.-j·-·!1 .... j·· ..y 4 - j - j - j - j - '-+·-t-1---1--12
lL
/ !
1
1o-r[-i~~--~--~-f--+-r-r--f- i [-+·-!-·+·+-·-~---..
I 1 . ! I ! ...
J ,
1
· '
f~-- --1
6 12 18 24 30 36 42 48 54 60 66 72 78 84 90Q(m3/h)
i I
ill~:ill:-f.J·
I
Ali%$% '
'FI: t.:E 1G ~ ~ 100286
I
*
!serial No.
I
:----·- -·--
Dalian Sulzer I *.ill"''}
MC50-220Bi7
iI Type
Page:1 of 1 NPSH Data Sheet lwork Loc. 3
220mm
218mm
80mm
50mm
9 10
2980
54.5
54.5
-84.49
:~!!!~!.
I -SA~
- j ·---~~9-5+---+---
m -2.497 -4.137 -4.631 -7.435 -7708 -8.164 -8.618
I-O:ni~:l:i::Cl~!<::4<o::3/<:...,_.,::.*:::Jill:::::...-l----~-----'l---+~---+------·-··· i -
Dis.G.Reading MPa . ---4-~~t----4-0-92 _ 4.088 4 065 :__~.os.:_L_4_.o_6_2j__~_o57 _____
4.03
1---+--- 3.6
l.='~"-'i":_._:;:.: ;~te:O~;:~:.: olt _: :I~: O-=+--m---~-4_1__8 7 417.4 416 9 ~14.H 41~~L~43 L.413.9 367.1
411+---i----1
424.6 424.91 425.1 I 424.9 422.1 378.3
:
Pump Capac1ty
Wi~~:i:Jrf*t~!f±
nsp=Q'
m3/h
----+- --+----
. I ..
f--------- ____
_ '------~
, i
il
___
; ______j____
-'-----+~---+----1
!I
+l---1
n&AlK4<*ll<lf !
1; -·· -···.
1-'!~,~~:.!~-1-~·-=-~-L~=--~·------ ' _____j_
' •
_.J (
Ill
Sue. Water Colu. \ m ___________ -~~------- _ --~--- _____ __ ____ ··-·!---- ···-t---------f-----1
n±,~87.l<.~~ld.*~ I MPa I I )
Dis.G.Reading I ____ .L ....; .. __ j ____ ... _ ] ______ _j_ _____ _
•~±tUll<~Hi~~<ttT-~ . i , , i
---+-:---~
1
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nsp=H' ____ ---~-- --~------~--- ---· ------- ----------·------------ --- )
~9!%~:11T1~t!k*:i: ! m ; i I : \ \
- -~ £.~t-JPSH__ I___
5
· : .) - ffif~t~ - 'l!.\'iiiit*'-- _'_,- ... iNt<1to&-· ' l:if~-1:'1<
U\!JfHG~ Remark: User Print Cjleck Print Test Print Plant Print
.
~(/f'f<.~"#~
R(':;§{~.-~• .
: ~ ; / f _ 7 _ : _ ,
...· / '·
_ ~ \ : . , · . ~ Jl
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- - - - - - - -----· ----
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·, ·- ~.:;; [.'- ; . ·;;_"_~_:;~~c.;~..;_,e1"-----
'"-'"---~·-~--
~JU~t_gggu1219TB±l~(Pump Npsh Judge Curves)
H(m )
T I
468
n n
416 Q=55.25
NPSHc 1)=2.02
I
364
31 2
·-·-·---
26 0
20 8
I
! -~---
15
I
104 II
I
I ---------
l
52
I
I
I I
I ----+-- I
. I
i ..
0 2 4 6 8 NPSH(m)
I I
-*:lli!%(Pump Type) 1 MCS0-2208/7 %Ui§:-5(Serial No.) 100286 ilt;.%IElJ:IJ](Test Date) ! 4-29-2010
f--------t-------L_______ ----+- . ---: - - - 1
~9'!JE~it}&(Qsp) 56 rn 3/h WlJ:'E:"!t{j!(Nsp) 2980 rpm : tlctll&/~A(Test/Draft} j 06
;"--- ··--- -·-----. -----------, -- ··-- -----i
·,!_ _~0_,JE_1_h1_I(_H_sp_J_ _L _ _ _4_1_o_m._ -~--~~--~-:;;-_&.-:-_1--'-_(E_sp_) 70% ::k,:i[i_jJ, ~Pl)'(Dalian Sulzer) j
~fHVAtta. 4 JJH~~ .. PiJiilit~i.C.~iii
SULZER
Vibration and noise test report
:l\:~j)j;~71f*Alli%HJ1.1Hil!.0i§J I Sulzer Dalian pumps & compressors LTD
}C{'f~Ji0 /Doc·" ..
Q/SPCNJ71101-27 1&:-i-If:fL% lltemNo·"
-g-jjjj% mE = li'llWJ.t¥
Order No. >iflfl - fTvv I Flow "' J-b m31h
Motor Power
110 kw
*'!lll% I 1m ;]'¥ **J~\~
Type M cl-o-» 17 IJ; Head I./I 0 m
Height of center I
mm
*~% ~ )£ lt;ilHHiz ~ ft!Jt
PumoNo. I V\7).-2; ~ Soeed >1~ r/min Test Stand Ooen· Close
'.
n~ua- ~li!IHJt~)l:tr.!f I Noise test data
2 3
jj!l],;,1izll5F~I!I 1 ~ I I
Locaton of testing */PUMP ~*Jl.IMOTOR- 4
7 /
16 Is
liJl!]g{~% ~
Location No. Noise
dB {~IE 't~ iJU Correction
jlil~ 1ll.: ~* F' 11~ :Et Ji llftf}" !\:1l
1 ~)-
Difference between the testing noise
and environment noise
3 4-5 6-9
2 'f)-. dB
3 C)( fi!} lE{i I Correction
-3 -2 -1
dB
4
~~
5
52- :Et±lllikF' ;o dB
Environment noise
6
~]...
7
'77 1~1EJ§Oi:F
'Jt.9 dB
Actual noise after correction
13 Prepared By
.f;~ Revised By .
11£ Approved By
125mm
50mm
··--·-'--·-+---+---!
--··-+--+-----1
i. -----+---t---1
. ······· ··- - - - - t - - - - . j
.
C)
.l
•ifT,J-tt :£:-- :
'
;o_ '+- )/ f<l,lf:.Lj
!
- - - - - - - - - - - - - - - - - ------·------------··--
~'tt~~B±I~(Pump Performance Curves)
-,-T--,--,--,--,.--,--,--,-,---,----,--,-;---,--,1,-T--,---r-.--,.---,·--r
i
1-
;·
--+--' •
+-+--+-+--+--+-+-+-+--t--1-f---f---j-- ._'I ---;-!. -t--1--1--1---i
~
.. It-- i
l---l---l---l---l---l---l---l---l---l---l---l---1---!--_jt-l-+-+----------'llf--.-- --"'i'~~~-,";~~.::--=~~-----~-i--i -r--_+-~=~=~=~~
H-+-+++-+-+--H-+-+-+-+-+-+--11-+-rt'--'-J---+c--p..;:t---j--f--1 !
'
1---+-+-+-1---+-+-+--l-+-++--t-+-+-+-+--11--+l--11--+-+-+--+"'-:j -+--~-c-lc-t-+---1
- t-1-
f--!--f--!--1--f--f--f--f--f--f--f--f--f--f--HI-i-1--_---'jl--__ ~-+-1---_:-_---111--_+_-~~ -.L'-;-t--1----- Pa(kW)
I I '
l--t-t-+-+-+--+-+-+--+-t---+-t--+--t-+-+-+---i--11--t--t--t---r--,-- 1 '
t--t--t--j--t--t--r-r-t--t--t--t--t--r-t--r-r--r-+-t--t--t--t~=r~-t--+-t--+~1os
l I I I
I -~ i i
1+--+-t--J__-+:-b+-9~'--+i
1---1---t-\--r--1--t---11--t-+-+--1- -c-1-t-++-+--+---- - -t---l-~f---1---1'90
r-++-+-t--+--+--+--lr--t---1-t-+:x~--4-t--+-+-+-r--+--+--+,--t-1--+-+--t-t-+--1
1
f---1--f---t-t-+~-+:-+-f__---ie--------=-iir""f-------1---- -+--- --1--+-+-+-+--1i_tJ= r -1--1---1---1---1:,:
r· -+·-f-----17"'t=+,--j -t-t--+-f--+--t--+--1- [1 I .
-~--t-f--t--+---1
'l("!.,l~-+-+--+--1--1c--:f---t---+-t-+i!-+-+--1--+---i- ++-f--1--1-145 -1--- --+-+--~-1 .
901--+---+--+--+-+--+l-+-+--+1-i-l·--+-+---1--l---11-- + l--1 -r-+-t---1
}--1--t---+-t--+--+-+--l-+--l-+-t-t---1--t---l---l-+-+-+-t-t-+-+- --lc--t--1---1 -1--+'
I ,1 I
80--:--i--fi-t--l--t---l--+--ll-t--l--t---l--+--l-t---l--+--l---+--l-t-+- .I -
l 1
- - - - - ----3
/I I : I i - '
6 12 18 24 30 36 42 48 54 60 66 12 78 84 90Q(m3ihj
I
JRlli'-'}(Pump Type) MC50-220B-7 i 11J~;@~(Serial No.) 100287 i'i\Jil8)t~(Test Date) 4-29-2010
I '
\ ~~~~'ff:;i:(Qsp) : 56 m 3/h ! ~9\.IE!f:t~(Nsp) 2980 rpm il\l!-3l:/W:A{Test/Draft) 06
1---------~.--------+-------
@jJE~hf~(Hsp) 410 m f,ilffE~12¥(Esp) 70% ;!j,i)'j._;J:l.).-{Dalian Sulzer)
Dalian Sulzer l * f\ tEll 12 3:R ij'L Serial No.
~]£~~ '•}
__1Yl:•
100287
----------
MC50-220B-7
'mmm
, Osp . Nsp , ___________ .. _ lm.o:P~-0~1'-+I------__.j
~'Wil¥' -- - -------------- -- ---- --~---- ui~i1l1£21
W!lii\:!Ji't: Flux
Method E!\l<l
CM.
'"''"'JllJt"'
~~" l=l
Test Items
~:Wi!l. : JO;£>r ;
-
"''" "'"';I
-T·'~\JT""
Unit\No.
''~
1
"I"'~
) 2
·
"J
l£:!Jii- j kW
3
---~1-----
1004hPa
4
13.5 'C
5
Om
6
; Om
7
tUD'li'*
8
-----4'---+----1
9
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Contract No.
2010-6001 Customer P.O
PAPUA012
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Technical Quality Plan
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Subject to legislation, verilicatlon doeumentafion detailed above may be held at Sulzer or supplier premises. When required, Manufactllring Record Dossiers shall be compiled in accordance willl project
requirements and held by Sulzer.
Fonn of Supply Jl{~#"'!!'! Location of Test QJM1 Verification Documents ij£1!1J)C#-
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Notes «tii
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·-General
~~(*ffl ASME, EN, BS !!It ISO f;Fll
Sulzer test procedures (TP) are fully compliant with the ASME V, EN and ISO standards
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Pr ~ect No. ! List of equipment and materials Component name Quantity o components ! I
No. 1 :une Perfomlanceparameters pecification&model StrudardNo.· lorawingNo Connectionfonn Material Unit Qu tity Man~ tc:tw f/remarks
I I Standa equipment ! I i 1 i
I ,
1 i
of upper and lower end sockets 1Omm, straight edge height
2000mm,Q235-B, lining 2layers of5mm thick acid-resistant i
I
I
I 3. Multi lnl.edia filter rubber sheet Carbon steel rubber lining set 5 S~ d:on 1Guoxin
i 4 / Intennedl~tewatertank Vc=l0m3,FRP FRP set 2 ~bim $ade
I 5 i Domes water tank v.;.20m3, FRP FRP set I om ¢ade
i 6 j SW device
3
<r20m Jivset recovecy 36% Assembly set 2 ! sbh l!Pnk[Guoxin
3
1- 7 1 Fresh'w rROdevice Q-8m {h recovecy75% Assembly set 2 i S~ ~on iouoxin
i I ' I I
l'i I I II
Ii ~ __
'1..-,...~
. 1
Sh d G
an ong uoxm
. W T
ater reatment o., t
C L d Compiled by Checked by Reviewed by Appr vdd by
.
I I,
! Guo ~IN , Date Date Date ~td I I
' I I I
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! !
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- I
I
Test Report
Product Information: Report No.: 0908-093
Product code EDR24-2400-386 Product type Twistless roving
Production May 28, 2009-June 3, 2009 Inspection date July 25, 2009
date June 14, 2009-June 16, 2009
July 5, 2009-July I 0, 2009
July 12, 2009-July 13, 2009
July 23, 2009-July 24, 2009
Grade Superior quality Quantity 25294kg
Product name Alkali-free direct twistless Glass type E
roving
Client Dezhou Yatai Group Co., Ltd.
Manufacturer JUSHI GROUP CHENGDU CO., LTD.
Test results
NO. Items Standards Results Test methods
I Appearance White, without White, without I
stain stain
2 Combustible matter 0.55±0.15 0.60 GB/T
content% 9914.2-2001
3 Moisture ;;:;;o.Jo 0.07 GB/T
content,% 9914.1-2001
4 Tensile strength, ~0.40 0.47 GB/T
N/tex 7690.3-2001
5 Linear density, tex 2400±120 2397.50 GB/T
7690.1-2001
Conclusion We hereby certify that this batch of products are in
conformity with requirements of quality standards
according to above test results.
Purchase kg Number of
quantity packages
Purchase unit
0
Note: store m a cool place w1th temperature below 25 C and the guarantee penod 1s
three months.
Shandong Rixin
Composite
Material Co.,
Ltd.
Mar. 1, 2010
Inspection report
Product name Glass fiber cloth Syecification 04''
Trademark I
Inspected unit Shandong Rixin Composite Inspection Delivery inspection
Material Co., Ltd. type
Manufacturer The same as above Product grade Qualified product
Sampling site Finished product warehouse of Sampling Mar. 1, 2010
the company date
Sampling 2 meters Sampler CuiXiuhong
number
Sampling 1 thousand meters Sampling Random
method
Executive GB/Tl837(-2001) Production Mar. 1, 2010
standard date
Inspection results
No. Inspection Unit Standard Inspection Single item
item clauses and results judgment
requirements
1 Width em 90±1.0 90.8 Qualified
2 Content of % 11.6-12.4 11.7 Qualified
alkali metal
oxide
3 Combustible % 0.40-0.80 0.64 Qualified
matter
content
4 Moisture % ""0.20 0.18 Qualified
content
5 Mass per g!m' 300±24.0 314 Qualified
unit area
6 Tensile N/50nun Radial~ 1500 1520 Qualified
breaking Latitudinal 1450 Qualified
strength ~1400
Blank below
Inspection This product is inspected according to GB/Tl83'0-2001 and inspected items are
conclusion qualified.
Date of issue: Mar. 1, 2010
Remarks "!"means this column has no content.
Checked by: Tan Guanghui Chief inspector: Wang Honglian
Shandong Rixin
Composite Material
Co., Ltd.
Special seal for quality
inspection
Taishan Fiberglass Inc.
Taishan Fiberglass
Inc.
( Quality assurance )
department
Conclusion:
/· 'J
·-'·
:
Seal of the company Chemical Co., Ltd. Lab supervisor:
Quality Inspection
Department
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Mechanical properties
Yieldpoint Tensile strength Elongation Area reduction Shock Value Hardness
2
Kg/mm Kg/mm' % Cm' Cm' HB
I
255 426 28 - - -
Examiner:
Large Chemical Co., Ltd. Zibo East
Ion exchange resin inspection reports
SDG/P-18--22
Name 201*7MB Product lot number Composite samples
Quantity Inspection date
Place of origin Zibo East largest shares Test Project All items
Test items Test results
Water content 46.90%
The quality of the whole exchange capacity --mmol/g
Volume exchange capacity 1.39mmol/mL
Exchange capacity of strong-type group 3.70 mmollg
Wet, as the density 0.71g/mL
Wet true density 1.08 g/mL
Sphere rate after abrasion 95%
) Transition expansion --%
0.40-0.90mm 97%
Granularity %
mm %
Exterio Light yellow transparent spherical particles
Quality inspector:
Test results:
li!i(C tfu(Mn) Jit(Si) Ji/,(S limP ~Cr .Jt Ni Head 1400*6 JB/T4746 4
- - - - - - -
Mechanical properties
Yieldpoint Tensile strength Elongation Area reduction Shock Value Hardness
Kglmm' Kglmm' % Cm' Cm' HB
255 426 28 - - -
Conclusion Test pass
Examiner,
Quality Certificate Ming
Phone:021-56629911
Fax:021-56631223
Zip Code:200070
Contract No.:
Product Name: Pneumatic rubber lined diaphragm valve
Product Type:G6B41J-6-XF
Number of products:
Nominal pressure: 0.6
(Test seal)
Inspection Report
Report No.:RP10020231P567-1
March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division
Inspection Report
Report No.:RP10020231P567-1 Page 1 of2
Quality Control
Number of samples 1 set Sampling by
Department
March17,2010
Test data
2 pages Page I
The actual
Test Project Standard requirements Conclusion
measurement
Test shows
2, air chamber seal test medium is compressed air
Inspection Report
Report No.:RP10020231P567-6
March 17,2010
Automation Control System Co., Ltd. on Hailuo Pu Quality Control Division
Inspection Report
Report No.:RP10020231P567-6 Page 1 of2
Quality Control
Number of samples 2 set Sampling by
Department
March 17,2010
2 pages Page 1
The actual
Test Project Standard requirements Conclusion
measurement
Test shows
2, air chamber seal test medium is compressed air
~%: RP10020231P567-6
t&~~im
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Geometry Qualified
Impleme Co
ntation nc
'
of GB/T700 2006 lu
Surface quality Qualified
stan dar si
ds on
l.Product was tested to the required technical
Welding quality Qualified Ex standards.
pl 2, The number of users, to sell only to
Notes
ai prospective weight.
Length Length Qualified n 3. This proved that only the approved product to
use and affixed with an effective aualitv
Geometry Qualified
Impleme Co
ntation nc
of GB/T700 2006 lu
Surface quality Qualified
stan dar si
ds on
!.Product was tested to the required technical
Welding quality Qualified standards.
Ex 2. The number of users, to sell only to
pl prospective weight.
Notes
a1 3. This proved that only the approved product to
Length Length Qualified n use, and affixed with an effective quality
control chapter.
After testing the products meet the technical requirements, granted the factory
Examiner: MA Chun-xiao
90 ° Elbow 2 I Q235B <P 426•8 2 0, 19 0,20 0.35 0,040 0,040 445 267 28
90 ° Elbow 3 I Q235B <P 377•8 10 0, 19 0,20 0,35 0,040 0,045 445 267 28
90 o Elbow 4 I Q235B <P 325*7 20 0,20 0,20 0.30 0, 045 0,040 440 265 28
90 ° Elbow 5 I Q235B <P 273•6 20 0, 19 0,20 0,35 0,040 0,045 445 267 28
90 o Elbow 6 I Q235B <P 219•6 20 0,20 0,30 0. 30 0,045 0,040 440 265 28
90 ° Elbow 8 I Q235B <P 108•4 20 0, 19 0,40 0,22 0,033 0,034 425 255 26
After testing the products meet the technical requirements, granted the factory
Examiner: MA Chun-xiao
90 ° Elbow 1 I Q235B <!> 529•9 1 0,20 0,30 0,30 0,045 0,045 440 265 28
90 o Elbow 2 I Q235B <!>426•8 15 0, 19 0,20 0.35 0, 040 0,040 445 267 28
90 ° Elbow 3 I Q235B <!> 325*7 5 0,20 0,30 0,30 0,045 0,045 440 265 28
90 ° Elbow 4 I Q235B <!> 273•7 20 0, 19 0,20 0.35 0,040 0,040 445 267 28
90 ° Elbow 5 I Q235B <!> 219•6 50 0,20 0,30 0,30 0,045 0,045 440 265 28
90 o Elbow 6 I Q235B <!> 159•5 20 0, 19 0,20 0.35 0,040 0,040 445 267 28
90 o Elbow 7 I Q235B <!> 108•4 40 0, 19 0,40 0,22 0,033 0,035 425 255 26
90 ° Elbow 8 I Q235B <!>89•4 12 0, 18 0,39 0,21 0,032 0,034 420 245 25
Concentric 9 I 20# 2 0,40 0,033 425 255 26
<!> 478•325 0, 19 0,22 0, 035
Oo"•
Concentric 10 I 20# 0,40 425
.
<!> 325•273 5 0, 19 0,22 0, 033 0,035 255 26
Concentric I 20# <!> 325•219 0, 032 420
11 5 0, 18 0,39 0, 21 0,034 245 25
Concentric 12 20#
I <!> 273•219 5 0, 18 0, 39 0,21 0,032 0,034 420 245 25
Concentric 13 I 20# <!> 273•159 5 0, 19 0,40 0,22 0,033 0,035 425 255 26
Concentric
14 I 20# <!> 219*159 12 0, 19 0,40 0,22 0, 033 0,035 425 255 26
Concentric 20#
15 I <!> 219•108 5 0, 18 0,39 0, 21 0, 032 0,034 420 245 25
Concentric 16 I 20# <!> 159*108 10 0, 18 0,39 0, 21 0, 032 0, 034 420 245 25
Concentric 17 I 20# <!> 108•89 5 0, 19 0,40 0,22 0, 033 425 255 26
0,035
Concentric
18 I 20# <!> 108*57 5 0, 19 0,40 0,22 0,033 0,035 425 255 26
Reducer
Certificate
After testing the products meet the technical requirements, granted the factory
Examiner: MA Chun-xiao
Reducing 6 I 20# <!> 108/ <!>57 10 0,22 0,40 0.28 0, 030 0,023 535 270 28
Reducing 7 I 20# <!> 273/ <!> 159 9 0,22 0,40 0,28 0,030 0,023 535 270 28
Reducing 8 I 20# <!> 219/ <!> 159 6 0,22 0,40 0,28 0,030 0,023 535 270 28
Reducing 9 I 20# <!> 159/ <!> 108 3 0, 22 0,40 0,28 0,030 0,023 535 270 28
Size of the
10 I 20# DN250/200 1 0,22 0,40 0, 28 0,030 0,023 535 270 28
head
90 ° Elbow 11 I 20# DN200 R=lD 5 0,20 0,38 0,26 0, 026 0, 021 530 260 28
The size of
the first 12 I 20# DN200/DN150 1 0,22 0,40 0,28 0,030 0,023 535 270 28
concentric
The size of
the first 13 I 20# DN150/DN100 1 o. 22 0, 40 0, 28 0, 030 0, 023 535 270 28
concentric ------ ---- -- . ---- ..
Hengshui Jinghua Pipe Co., Ltd.
Quality Certificate
Demand-side title: Dezhou City, Shandong Province Power Metal Building Materials Co., Ltd Kai Number: a2-24613
Product Name: Welded steel pipe Odd numbers: xZ-03-052234
Quality rating: A
Process Performance
Base metal chemical Mechanical properties
Serial Diameter*thickness Batch Parts/ Surface
Notes
Material Yield Tensile Elonga Pressure
number (mm) * length (m) furnace root quality 90 '
c Mn Si p s point strength tion Squash
cold
test
N/mrn2 N/mm2 % (Mpa)
1 <!> 021. 5•2. 75*6. 0 P105041471 0235 20 Qualified 0,09 0,30 0, 15 0, 014 0,016 235 435 26 Qualified Qualified
2 <!> 026. 8•2. 75*6. 0 P105041471 Q235 30 Qualified 0, 10 0,32 0, 16 0, 016 0,019 235 435 26 Qualified Qualified
3 <!> 033•3. 25•6. 0 P105041471 235 15 Qualified 0,09 0,30 0,20 0, 014 0,018 235 435 26 Qualified Qualified
4 <!> 042•3. 25•6. 0 P105041471 235 18 Qualified 0,08 0,35 0, 18 0, 015 0,016 235 435 26 Qualified - - Qualified
5 <!> 048•3. 5•6. 0 P105041471 235 21 Qualified 0, 10 0,33 0, 15 0, 017 0,017 235 435 26 Qualified - - Qualified
6 <!> 050*3. 5•6. 0 P105041471 235 18 Qualified 0,09 0,38 0, 18 0,016 0,015 235 435 26 Qualified Qualified
7 <!> 075. 5*3. 5*6. 0 P105041471 235 25 Qualified 0,09 0,36 0, 17 0,014 0,017 235 435 26 Qualified Qualified
8 <!> 088•4. 0•6. 0 P105041471 235 20 Qualified 0, 10 0,35 0,20 0,015 0,016 235 435 26 Qualified - - Qualified
9 <!> 114•4. 0•6. 0 P105041471 235 35 Qualified 0,08 0,34 0, 15 0,016 0,019 235 435 26 Qualified - - Qualified
10 <!> 140•4. 5•6. 0 P105041471 235 47 Qualified 0, 10 0,33 0, 18 0,019 0,015 235 435 26 Qualified - - Qualified
11 <!> 145*4. 5*6. 0 P105041471 235 35 Qualified 0, 11 0,31 0, 20 0,014 0, 016 235 435 26 Qualified - - Qualified
12 <!> 2. 9•6. 0*6. 0 P105041471 235 40 Qualified 0,09 0,39 0, 17 0,015 0, 019 235 435 26 Qualified Qualified
Attention: Page 12 records, handwritten or altered are void
Description: 1, This product is only guaranteed in the standard (contract) under conditions of use; 2, transport loading and unloading of product defects
caused by not guaranteed; 3, no security in this certificate does not increase product quality mark and seal invalid; 4 Customers need to read the back of the
product and follow the instructions. Production License No.: XK14-201-00021 Quality Service Tel: (0318) 6018032 Fax: (0318) 5228535 Website: www.jhg.net
No:(2007)SFJGC-JC0487
Product Name: Water with a hard polyvinyl chloride (PVC-U) pipe fittings
Inspection Report
(2007) SJFGC-JC0487 Page 1 of 2
Product Name Water with a hard polyvinyl chloride (PVC-U) pipe fi ttin~Specification ci> 110 I. 6MPa
Inspected Name I Address I Inspected Name I Address I Phone Central Qi (Taicang) Plastic Industrial
Phone Co., Ltd. I Sha Town Technology Park I 0512-53229088
Commissioned Name I Phone Quality and Technical Supervision of Jiangsu Province
Production unit name I phone Central Qi (Taicang) Plastic Industrial Co., Ltd. I 0512-53229088
Number of samples I sampling
13/151 Sample I sample Single Number (2007) SJFGC-JC0487
base
Sample members Li Fei, Sun Hanming Check the seal-like staff Ge Zhe Min
April 2007 21
Test date Production date I batch number 2007,3
itl May I, 2007
Quality and
Technical
Provincial supervision and Source of
Trademark Wan Qi Test category Supervision of
spot checks Task
Jiangsu Province
200703012
Sample grade I Sample status Intact Seal-like state Seals intact
Sample Sampling
Sampling Date 17-Apr-07 17-Apr-07 Finished goods warehouse
Arrival Date locations
H
Test basis GB/T10002.2-2003 "water with a hard polyethylene (PVC-U) pipe fittings
The sampling inspection, the inspection items found GB/T10002.2-2003 standards, test
Test Conclusion qualified.
Date of issue June 5, 2007
Notes
~~
21
I
I
'
Inspection Report
No:(2007)SFJGC-JC0486
Product Name: Water with a hard polyvinyl chloride (PVC-U) pipe fittings
Inspection Report
(2007) SJFGC-JC0486 Page 1 of 2
Water with a hard polyvinyl chloride (PVC-U) pipe <l> 110•6. 6•4000
Product Name Specification
fittings I. 6MPa
Inspected Name I Address I Inspected Name I Address I Phone Central Qi (Taicang) Plastic Industrial
Phone Co., Ltd. I Sha Town Technology Park I 0512-53229088
Production unit name I phone Central Qi (Taicang) Plastic Industrial Co., Ltd. I 0512-53229088
Number of samples I sampling 131151 Sample I sample Single Number (2007) SJFGC-JC0486
Sample members Li Fei, Sun Hanming Check the seal-like staff Ge Zhe Min
Sample Sampling
Sampling Date 17-Apr-07 17-Apr-07 Finished goods warehouse
Arrival Date locations
Test basis GB/T10002.2-2003 nwater with a hard polyethylene (PVC-U) pipe fittings~
The sampling inspection, the inspection items found GB/T10002.2-2003 standards, test
Test Conclusion qualified.
Date of issue June- 5, 2007
Notes
Lord
Approval: Xiao-Ming Guo Check Xiao-Ling Zhou
Frederick Ge Zhe Min
Technical
Post Post Charge Post Examiner
Director
Test results
(2007) SJFGC-JC0486 Page 2 of 2
Technical requirements Test results
Serial Single
Test Project Unit
number Sample Determine The number of judge
Standard value Measured
size the array qualified
Tube inside and
outside surface
should be smooth,
no scratches,
dents, showing
1 Exterior effects of Meet 8 Qualified
impurities and
other requirements
of this part of
the surface
defects.
Wall
mm 6.6-7.6 6. 8 - 7. 1 8 Qualified
3 Size thickness
The
average mm 0- +0.9 0.3-0.4 8 Qualified
thickness
Longitudinal
6 shrinkage rate <;:5 3 Qualified
150"C 1h
Methylene
chloride Surface changes are not inferior to
7 Meet Qualified
inunersion test 4N
(15 ·c 15min)
Drop weight
8 impact test (0 <;:5 L5 Qualified
"C) TIR%
Temperatur
eof20"C
Time lh
No break, no leakage No break, no leakage Qualified
Central
Stress
Hydra
38MPa
9 ulic
Test Temperatur
eof20"C
Time lOOh
No break, no leakage No break, no leakage Qualified
Central
Stress
30MPa
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3 SUS31 ~23 DN65 LOMpa I 0.068 0.23 L33 0.035 O.jm 10.17 16.23 2.14 1
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Solution&pickling
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.
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HRC
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Xinahua IFeixia b~achine Ffittings Factory
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Htt6: II VVV'fVV.
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'"u.com INSPECTION ~t:R I I FICATE HuanZheng West Road of Dain p~ Town,"'"JI
Tel: 86-523-83782928 1 Fax: 86-523rl$ta1al!l
lcys'T<(JMEK
' tid\ mIPF li ~U!f 1f ~ 1 iil PDO~IICT ilii!l' I DELIVER STATE
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CUSTOMERf S NO.
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. ..:..~--M,ATJON llill!l, llfls, i'ttJi., W!;e, YBffS090-1993 11tiltBjWJ 3l:tltE1Wl
2010.5.3 2010.5.3
DATE OF jssUE_ DATE OF DELIVERY
•HIIj -,
:o.JI I • TY~J ,rNo.
I
!illl~R't
PROQUCT SIZE
!illlf&&:t::a
MATERIAL DESC)UPTION
mm)
#It
im
..
MASS
(kg)
-
c
% %
Si
{t!ljl<J;)Gfjt C:1MICAL COMPOSmON%
Mn
%
(ill!* 7H1i' HEAT ANALYSIS)
% 0 %
Ni Cr
%
Mo
%
Ti
%
Nb
%
Cu
%
li!!JI
Y.S.
lltm
T.S.
N/mm'
1'11*:
EL
%
~II
H RD
~s
THE••
II
I
OF
'REA1
IY
o.0.~
t I SUS3t: DN32 LOMpa 6 0.068 0.23 U3 0.035 10.17 16.23 2.14
2 I SUS3t DN40L0Mpa I 0.068 0.23 U3 0.035 10.17 16.23 2.14
o.0.~
3 1SUS314 DN65 LOMpa I 0.068 0.23 U3 0.035 10.17 16.23 2.14
4 ISUS3t, DN25LOMpa 6 0.068 0.23 U3 0.035 10.17 16.23 2.14
iii
I
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'
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/
I 'REMARKS I
I /.''
•'-
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:~1.' ·I
!i i fi! Y.S.~YIELD STRENGTH T.S.=TENSILE STRENGTH EL~ELDNGATION GL.~AUGE LENTH Ll=5.65SORT(FO) L2=5 mm / , '~L3•Si)~ ,! 1· (: .\
NOTE L4=200 mm L5=11. 3SORT(FO) •Ol:HRB •02:HRA •03:HR3 T •04:HV •05:HR15T o06:HRC •07:ERICHSEN ,I::':."~ : i,. ,j '::: :~: i
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•.:r,:.JP'c\;1 WE ~EREBY
CER :TIFY THAT MATERIAL DESCRIBED HERE N HAS MANI,IFACTURED AND TESTED WITH SAT! FACTORY RESU TS \ f.~~:,. ·~ t l-tr- ;'·'
.....L.Et'tlRlrJ IN AqCORDANCE ~ITH THE REQUIREMENTS OF THE ABOVE MATERIAL SPECIFICATION . ..._i!JOd!'i "'' , 1 ,,
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': Scamli:.ss stail1 css S32205 Yll09-444
'
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Solution&pickling
1080'C i listll~·l A 790
~ili~J.~c
!
1
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2
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I
S32J!Il5 I YIJU9-4H I 0910-Y-061 21*3 I I I 3 f 127 I 22.84
li 1 ~ iff&t\Uiit
Solution&pidding
1080'C 'is[ liM A 79o
st~c_I_ElQc !'
.l
!
Cr Ni Ti Mo N Tensile
strength
Rpoo I MPa
Yield
strength
A/%
Elongation HRC
1KIJ>.
HT
If u
DET
i !
1 00221 0.417 f 1.25 0.028 0.006 i 22.17 5.01 3.10 0.16 730 525 41 20
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Heat !Ji:
DckriptioAI GraUe Heat No Lot No Sizc(mm) Pack Pieces Final Condition Stluhdatds
NO Weight Meter rc:atmcnt i
I '
' NJHI~ :15t:1:~r llilm&l¥l~t I
:· sCaml~ss stail I ·ss S32205 YD09-444 1006-Y-01 I 89*5.6 2 Jro·c G~1·t:!495-05
Solution&pickling
: steel h:e
1 ··HIH11 :1;/iLj:iffi llilil'i&nliiJt GW'fi 111495-05
,
1~-scamli.~ss stainlbs
1
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Rm/ MPa
Tensile
strength
Rp02 / MPa
Yield
strength
A/%
Elongation
l.!l!!Jt Hardness
HRC
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Teroy lndustries;tnc.
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E~me- {'itt.jv;j_ fA~_.,N
. -FERFORMANCE-CERTIFICATE OF TORAy-Ro--ELEMENT --
Recovery Rate 8 %
Feed Water pll 7
4. Specifications
Salt Rej'eetion 9 !L 5 %
Product Flow Rate 1 9. 7 Jilld ( 6, :100 gpd )
~----------
E-R0-09-0915
•reject name List ofwater pumps
arne of main engim Drawing NP. ~fmain engine II
Quantity ~f ~~mponents
T'
ProjeCt' No. Component name
i1
rl. Name
'ndard equipment -
Perfonnance parameters pecification 4 mode!IStandard N o rwing No I Connection form Material Unit '
•u:0tity i'r"('!'"'"/
rerJa ks
I
Q=62.5m3/h, H=20mH20, 2900rpm, N=7.5kw SENHSO- 25 power supply: 400V,50Hz 2 TTTW
awwaterpump CD4MCu Sh~n4!Qn&I:SJJ.uangluo
'" 2 ShJ~rJ~~1S~uanglun
Booster pump
Multl-rhedia back wash pum~
Q=56m3/h, H=40mH20, 2900rpm, N=15kw
Q=140m3/h, H=25mH20, 2900rpm, N=l8.5kw
SENHSO- 00
SENH80- 60
power supply: 400V,50Hz
power supply: 400V,50Hz
CD4MCu
CD4MCu
'" Shdn~dns!S~uanglun
u "iddle water pump Q=6.5m3/h, H=30mH20, 2900rpm, N=3kw SENH32-l OIA power supply: 400V,50Hz SS316
'" 2
Adid-base transfer pump I Q=6m3/h,H=9mH20,N=3KW, 40FSB-2 L power supply: 400V,50Hz PTFE
'" j
Shdn4oksiSPuanglun
"itisha~d Xinao
I
'" Shdn~o~~S~uanglun
' Reltenerated water pump
WastJ \fquor self-priming pump
Constant~ure water supply pump I
Q=6m3/h,H=28mH20,N=I.IKW
I Q=7.5m3/h,H=l2mH20,N=3KW, self-priming height 5 meters
SENH32-l OIA
40WFB
power supply: 400V,50Hz
power supply; 400V,50Hz
SS304
Reinforced polypropylene
'"
'" 1
2
"iri'JiJ"d Xinao
Shdn4o'nsis~uanglun
p --:- Seawb.tbr RO flush water pump I
Q=3m3/h, H=SOm, l.lkw
Q=60m3/h,H=32mH20,N=llKW,
SLG(III) *7
SENHSO- 60
power supply: 400V,50Hz
power supply: 400V,50Hz
Assembly
SS316
"' Shdn4~nsiS~uanglun
~0 S~condary reNrse osmosis water supply pump I Q=llm3/h,H=32mH20,N=3KW, SENH32-1 OIA power supply: 400V,50Hz SS3!6
"' 2 Sh~nkonsls~uanglun
ii ~---p~;;;h--;;J!h-RQ-high·p~~~~;e !JUmp I Q=!lm3/h, H=!30mH20, N=7.5KW CRNlO- 8 power supply: 400V,50Hz SS316
'" 2 I I<)rublroo
12 Deffiiberalized water pumJli Q=6.5m3/h,H=48mH20, N=S.SKW SENH32-2 OIA power supply: 400V,50Hz SS316
'" 2 Sh~n¥dngls~uanglun
i3 Fresh ~Jter RO flush water pJmp Q=8m3/h,H,30mH20,N=3KW, SENH32-1 om power supply: 400V,50Hz SS3I6
"' Shdn~dnslskuangluo
i4 Revers~ bsmosis flush water pUmp Q=50m3/h,H=32mH20,N""llKW SENHSO- 60 power supply: 400V,50Hz SS316
'" Shdn4~nslshuanglun
'" -
Rem~rks: IPai~t of moto~ ~nd equipment shall meet requirements of coastal high temperature and high humidity environment; place of use: Indonesia
I
6.
GUOXIN
Shandong Guoxin Water Treatment Co., Ltd.
Compiled! by
Date
Checked by
Date
Reviewed by
Date
ApProled by
Date
;I
i i
II
I I I !
i
l
I
I
il
i§~&"i<ll:/, tl:i!m~& <Ei"'!*' LlJJPJ1!ffiii\E1*tllAlii<Jiltiil-1HI!.0i'fJ iT-"1!-\3-1 indent number, 1001128002
type checking: delivery test manufacturer: Shandongshuanglun limited liability company
*ll:i-'3-ipump type, SENH50-125 31<!!&!1<-'3-i test number, ZDSENH[000161](3) f",'l,!,iij-\3-/ number,
810031508 fi1Ji!Eii\E:!il:i rated flow, 62.5 (m3/h) W!E'Im:f¥1 rated head, 20(m) W!E~:I:b$1
rated shaft power, 5.08 CKWJ liJl)EJ}J$/ power rating, 67 (%)
l*~€l~:!Jiil
ID .A.Pff:IJ ti:!Pff:IJ ii\E:!il: ( 3l<i9itll *~*"it J)(l!l, tl<.gff tl<.giJIE .gi9.JVJ.I\ltr.A
inlet
J!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
:I:IJ$ CKW)
(KPa) (KPa) Cm3/h) shaft C"CJ CVJ CAl
revolution
Cr/min)
revolutiQn
(r/min)
I -10.5 280.0 0.0 2976.0 10.2 408.7 5.9 1.971
2 -12.2 277.0 3.1 2975.0 10.2 407.3 6.05 2.122
3 -14.6 275.0 4.2 2974.0 10.2 408.6 6.1 2.164
4 -15.4 272.3 5.4 2973.0 10.2 409.0 6.16 2.252
5 -16.6 269.0 6.8 2973.0 10.2 407.5 6.15 2.311
6 -18.7 265.0 9.0 2972.0 10.2 407.8 6.28 2.466
7 -21.5 257.0 11.2 2972.0 10.2 409.1 6.51 2.636
8 -22.8 250.0 13.8 2971.0 10.2 407.0 6.66 2.837
:,'l;W!tl Jff<Jj:
efficiency
(%)
(m3/h) fact to gauge convea!iQn power fact !Q conversi
(KW) gauge on
1 0.0 999.7 30.692 30.158 0.0 1.569 1.529 0.0
2 3.074 999.7 30.608 30.095 0.258 1.715 1.672 15.076
3 4.166 999.7 30.689 30.196 0.351 1.753 1.712 20.026
4 5.385 999.7 30.554 30.083 0.449 1.838 1.796 24.454
5 6.747 999.7 30.426 29.957 0.564 1.896 1.853 29.723
6 8.933 999.7 30.408 29.96 0.746 2.045 2.0 36.461
7 11.117 999.7 30.103 29.659 0.918 2.205 2.157 41.654
8 13.702 999.7 29.851 29.431 1.122 2.389 2.348 46.801
810031518 11Ji>E¥1.t:ll!:i rated flow, 6.5 Cm3/h) IIJi>ElhW rated head, 48(m) 11Jii£1li!J;IJ$/
rated shaft power· 3 27 CKWl IIJj)EJ;IJ$/ power rating· 26 C%)
l*~il~!lll
lD .A.!:llUJ :±:!:llf;/J mt:ll!: ( :,J;Witll *1lli~i! 7./(ll\ iil<ltlf iil<ltmt . Jtij/JIJL'flli.A.
inlet
~ressure
outlet
:gressure
flow fact !Q
gauge
=
driven
water
moisture
line
voltage
line
current
motor input
J}J$ CKW)
(KPa) (KPa) Cm3/h) shaft C"Cl CV) (A)
revolution
(r/min)
1 -9.3 459.0 0.0 2978.0 11.7 408.7 6.64 3.264
2 -10.7 457.5 4.7 2976.0 11.7 403.8 7.04 3.616
3 -11.0 456.0 5.3 2973.0 11.6 401.9 6099 3.616
4 -12.3 454.0 7.1 2972.0 11.6 403.7 7.25 3.829
5 -14.8 452.0 9.4 2970.0 11.6 405.6 7.45 3.961
6 -18.7 444.0 12.5 2968.0 11.6 405.4 7.9 4.387
7 -24.0 427.0 15.6 2967.0 11.6 406.8 8.25 4.625
revolution
(r/min)
1 -9.7 461.0 0.0 2978.0 11.7 403.3 6.62 3.337
2 -10.0 460.0 2.0 2976.0 11.6 405.2 6.86 3.493
3 -10.8 459.0 4.3 2974.0 11.6 407.5 7.0 3.583
4 -11.0 458.0 5.5 2971.0 11.6 404.1 7.18 3.788
5 -11.8 457.0 6.7 2968.0 11.6 407.5 7.29 3.797
6 -13.8 455.0 8.4 2967.0 11.6 407.0 7.5 4.034
7 -17.7 446.0 11.7 2965.0 11.6 408.5 7.92 4.338
8 -22.0 437.0 14.3 2963.0 11.6 408.3 8.15 4.543
revolution
(r/min)
revolution
(r/min)
l*.
8 -15.1 255.0 9.6 2973.0 10.5 412.2 6.73 2.522
9 -19.9 239.0 12.9 2972.0 10.5 415.4 6.98 2.774
~:t\S I data switching J'Et!Jj~Ji/ctata switching=2950 (r/rnin)
revolution
(r/min)
I -9.5 368.0 0.0 2975 11.4 416.5 9.52 5.06
2 -16.2 341.0 19.8 2971 11.4 415.2 10.56 6.0
3 -27.9 315.0 33.5 2967 11.4 413.2 12.04 7.16
4 -41.1 276.0 46.9 2964 11.4 414.2 13.4 8.12
5 -65.8 220.0 59.6 2961 11.4 414.9 14.7 9.12
revolution
Cr/min)
I -8.9 343.0 0.0 2975 9.6 408.1 9.51 5.19
2 -15.0 335.0 17.0 2973 9.5 407.9 1021 5.74
3 -24.5 324.0 24.0 2970 9.5 408.9 10.81 6.22
4 -34.5 308.0 32.9 2968 9.5 407.1 11.75 6.9
5 -43.5 287.0 41.3 2966 9.5 405.4 12.63 7.55
6 -57.3 249.0 52.0 2964 9.5 408.7 13.63 8.31
7 -74.0 202.0 60.8 2962 9.5 406.7 14.62 9.0
=
$ ill!!!!J2 interior input
power
=
efficiency
conversion (kg/ m') 3l<i91tl j)r,:l'l: output '!i<Witl j)r,:l'l: (%)
·' (m3/h) fact to gauge conversion power fact !Q conversi
(KW) gauge on
I 0.0 999.7 36.362 35.754 0.0 4.659 4.544 0.0
2 16.868 999.7 36.36 35.8 1.684 5.173 5.055 32.552
3 23.838 999.7 36.398 35.909 2.38 5.617 5.506 42.364
4 32.7 999.7 36.122 35.685 3.237 6.243 6.132 51.856
5 41.077 999.7 35.312 34.932 3.973 6.838 6.73 58.101
6 51.754 999.7 33.507 33.191 4.747 7.531 7.427 63.029
7 60.554 999.7 31.076 33.825 5.147 8.15 8.053 63.157
revolution
(r/min)
I -8.0 322.0 0.0 2975.0 9.8 415.8 6.88 2.704
2 -10.6 317.0 4.4 2973.0 9.8 413.8 6.89 2.768
3 -12.7 312.0 7.2 2972.0 9.9 414.0 7.05 2.938
4 -15.4 306.0 10.0 2970.0 9.9 410.9 7.14 3.041
5 -17.5 302.0 11.0 2969.0 9.9 414.1 7.17 3.116
6 -19.9 295.0 13.0 2968.0 9.9 411.4 7.35 3.315
7 -22.3 291.0 14.5 2968.0 9.9 412.4 7.48 3.447
8 -25.8 284.0 16.4 2968.0 9.9 413.4 7.7 3.597
revolution
(r/min) .
l!k:lf:
efficiency
(%)
3
(m /h) fact to gauge conversion power fact lQ conversi
(KW) gauge Q!l.
revolution
(r/min)
ID mE:Iii: ( Jil< Jj:) W,J3t jj!,:!'f (m) *1iltrt±!J}J *1iltrA:JlJif (KW) *~if
flowengine consisten . lift if J2lli!!2 intcriorinput
=
ering unit
conversion
£X
(kglm') ~im!l Jil<jO:
=
output :!l;lY!~
power
Jil<jO:
efficiency
(%)
3
(m /h) fact to gauge conversion power fact !Q conversi
(KW) gauge Q!l
810031511 l!iliE11rt:!il:/ rated flow, 140 (m'fh) l!il!Elm;!ll/ rated head, 25(m) l!il!Etlb:,b$/
rated shaft power· 14 66 <KW) l!il!EJ}J$/ power rating· 65 (%)
JJliJ~~:t!S
ID A.PffjJ tll!JffjJ 11rt:!il: ( l'l;W!tl) *tlb'fi'J! 7)(./ll, ~Eilff ~Eil11rt Elliill11L'ituA.
inlet
J!ressure
outlet
Qressure
flow fact !Q
gauge
= driven
water
moisture
line
voltage
line
current
motor input
J}J$ (KW)
(KPa) (KPa) (m3/h) shaft CC) (V) (A)
revolution
(r/min)
=
$ .Illi!!!Q interiorinput
po\ver
=
efficiency
~,.
~-
conversion (kg! m') l'l;W!~ output eJ;;W!~ (%)
3
(m /h} fact to gauge conversion power fact !9. conversi
(KW) gauge on
810031509 Wl>Elm:i:i rated flow, 56 (m3/h) Wl>Eth1'¥i rated head, 40(m) Wl>E1i1P;IJ$/
rated shaft power- 9 68 (KW) Wj)EJ}J$/ power rating- 63 (%)
l*~&!J&:tm
ID Al::lllifl tlli::IJlij} im:i: <:9<i!ID *~~;! ,j(lll, ~!lllli ~!llim fll;;iJ1Jl11flA
inlet outlet flow fact !Q lli!!!!l>. water line line motor input
J!ressure nressure gauge driven moisture voltage current J}J$ (KW)
(KPa) (KPa) (m3/h) shaft ("C) (V) (A)
revolution
(r/min)
1 -10.7 458.0 0.0 2976.0 11.5 408.9 9.8 5.488
2 -23.9 439.0 28.2 2973.0 11.6 407.3 13.48 8.212
3 -36.2 415.0 38.5 2970.0 11.6 405.4 15.26 9.486
4 -49.5 379.8 49.2 2967.0 11.6 405.4 16.92 10.584
5 -59.3 333.0 57.4 2963.0 11.6 406.2 18.42 11.662
6 -65.1 293.8 61.5 2959.0 11.6 405.0 19.12 12.074
revolution
(r/min)
I -9.6 234.0 0.0 2974 11.9 415.6 7.23 2.85
2 -17.9 225.3 16.6 2970 11.9 413.7 7.76 3.55
3 -36.7 196.0 31.7 2968 11.9 412.9 8.48 4.19
4 -51.5 166.0 41.6 2966 11.9 414.3 9.03 4.66
5 -63.9 132.0 51.6 2964 11.9 413.0 9.61 5.22
6 -68.1 108.0 58.2 2962 11.9 414.0 10.04 5.55
7 -70.5 82.3 64.2 2962 11.9 415.2 10.24 5.78
t>F lit :Jl:; jfj!~ f:& till I actual jfj!Hi\ ~ !>IU test
Wl :<E $H!i! rated
speed ( R.P.JvJ)
2830
STANDARD * till I
measurement basis result
·ti vn:= I
L .!!:! flow rate
3 3.05 ~~
(m3/h)
Ale,
F.! to /qualified
1m f¥ I pump
~ lift(m)
50 50.8 ~~
iJ& /qualified
performance )ij( $ I efficiency
(%)
--- --- ---
parameter
1\ t.'i!*':i:l net
positive suction
2.5 2.27 ~~
head(m)
/qualified
f&!M!f:&tllil to test GB/T 3216 GB/T 3214
basis
fft !Ml ~ ii'; I check lt!<(""'j,f:&tlllt!l~t>Filtf&!MZ1l':fl!ro I certificated
result
~1±1 remarks tl:\1~%1 identification number,
- =pump-Test Certification-
·····-- ----
I ------- ------
7K~iU¥¥'J%7Puml> Series ~o. 9n~ilT3\l!l!'IJOli(}Ofil
!
JK*I f'F!ll·IS /Pump work order No. 100003209207
! J};.~$±-l]J-JPump P/S: 96501399 !fl:f!L~~/Motor Type:l MG132Sll3'i<~D00-2 - -----
E@.tll.:~;J*/Motor Power: ~
•• !1
- KW
tfl.t&~/Motor Poles: 2 POLES
'
~.~~ ( 5L1i*P1•!1,J-)
=ih~ (*) lH(m):
IQ(M'/H): Y.R4
152.86
0
l85. 74 \
~
II (A): 12. I
Rated Current. lz (A): ! :l. I
7k:~r~WJ1E:Al: ~m
l:t (A): 12.8 '
.Nethe undersigned hereby guarantee and certifY that the ma}erials and lor parts for the above mentioned produc1
. / were manufactured,testedJnspected.nnd conform to the full requirements of the appropriate catn!ogues.drawings.
and I or specifications relative there to.
j
' '
....
r----· .· -- ----------
WAC f-·. . /;~·'1~··~·
~'Pic_ ' ~ }.;'
itt~\>\ s
' Quality Engineer :? ,.., "• ··' .. \
- .. . !'.! I"'
c 'j)._
w ~\ ~'
•;;
iiE 1HT l'llll1 fsJ
'i\.
r.!) \ . . ~-- ~~- ~ ~;*--;, .
-····
Printing Date 20]0-3-17
···--
\~~. ~·. fi.1 </~~/
. ---
C--·· ------ Pump 'f~>~t Aceor!l Witb:tS09906 Anllex A ·· ---- --- .
-....:;.!:''7 "- • -: - ----------·-· --· --
- -
7kmlW~1l!:~m, Iso99o6 !l!r*A . .. .
--------------------------------------------------------------------- ------------,------------- .._ G OUN.P FO-S -~ ---- --
8501'7422
__ Jt:!Jl;!JJJf;/Motor Power: KW
2 POLES
I
4ilf1 :vll - ·- HZ
~jlij;~i;\~!Test Point
Rated Current.
7)(}t~~l.t!!:t~
.Vctbc undersigned hereby guarantee and certify thalthe materials and I ot parts for the nbow mentloneJ product
w~rc- manufa~turcd,tested;lm;pected,and confonn to the full requirements of the appropriate <:atalogues,drawings
and I or specHications relative there to.
XGA
WAC
Quality Engineer
iiE4StrE!l1t:J:(ilJ ~ u ~
Approved
item No. 100301 Outlet diameter 32.0 (mm) March 15, 2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
1 -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 -2982 1.78 1.80 10.49 0.4 ·13.35 3.35
3 -0.0483 10.5400 2.52 2982 1.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
11 -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93
45
1
40
35
~-"
!
l'\
J
!
I
L... . . .i lI
i
~ ,I 1
30 -"'- "'1"-....
1 ! ___ M"'1 I
~ ~
~~
.
;; :
··-
20 l ./.. l ! 'i . 0
15 ;--.
j
[ -""i
v - t 'I
l
I I _J_
0
!0 . ~.....-
'• l l ......
5 i 0
, -
0 1 i i ,
I
0
0 1 2 3 4 5 6 7 8
Q(lli3/h)
Provision point Flow="li.OO (m' /h) Head=9.00 (m) Pump efficiency=42.00 (%)
Measured points Flow-=6.28 (m' /h) Head=9.50 (m) Pump efficiency=42.08 (%) Unit efficiency=14.01 (%)
Determine 2 Q= -.21 (m' /h) Q= +.48(m' /h) H= +.45 (m)
Audit: Test review: Testing personnel:
Pump Performance Test
Product ld 40FSB-20L inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)
Approved
item No. 100302 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 10.6000 1.26 2982 2.37 1.20 10.49 0.5 6.73 1.68
2 -0.0548 10.5900 1.89 2982 1.78 1.80 10.49 0.4 13.35 3.35
3 -0.0483 10.5400 2.52 2982 1.58 2.40 10.46 0.3 19.74 4.99
4 -0.0396 10.4600 3.15 2981 1.49 3.00 10.40 0.3 25.80 6.62
5 -0.0272 10.3600 3.78 2981 1.43 3.60 10.32 0.3 31.43 8.20
6 -0.0223 10.1800 4.41 2980 1.39 4.20 10.19 0.3 35.91 9.68
7 -0.0161 9.9400 5.04 2979 1.37 4.80 10.01 0.3 38.89 11.05
8 -0.0131 9.6900 5.67 2978 1.35 5.41 9.82 0.4 40.69 12.34
9 -0.0096 9.4000 6.30 2976 1.34 6.01 9.61 0.4 41.67 13.52
10 -0.0077 9.0500 6.93 2975 1.33 6.62 9.34 0.4 42.01 14.55
ll -0.0065 8.7200 7.56 2973 1.32 7.22 9.10 0.4 41.86 15.53
12 -0.0055 8.3100 8.19 2971 1.32 7.83 8.79 0.4 41.74 16.31
13 -0.0049 7.8700 8.82 2970 1.31 8.43 8.46 0.5 41.18 16.93
-
f.='
35 \ -~·- J 1
30
25
20
' ... '-..... v /
- /
,
-
.J.
I
---
- 0
0
/ ~ ~
15
10
./!. - !
. 0
c.-
..
5
0
0 1
"' 2
i
.. I
I
4 5
l
•
7 8
·-
9
l)
Q(lll3/h)
Provision point Flow=6.00 (m' /h) Head~9.00 (m) Pump efficienc~42.00 (%)
Measured points Flow=6.28 (m' /h) Head~ .50 (m) Pump efficiencF42.08 (%) Unit efficienc~14.01 (%)
Determine 2 Q~ -.21 (m' /h) ~ +.48(m' /h) H~ +.45 (m)
Approved
item No. 100303 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufactming Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.03
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
II -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00
,-;(.)..... 00
$0
<!.$
....35
~
)..
.. -Plap
.
Perf~e-
~
¢ ......
-.........,II.
eurv.
i
$
.c.. ut>ci-oooq
i
~- ..;;:
ti4ll)
•
l
!'·"""-......
{ ..........: ,.
! .J l
1
30
%$
1 ... . j
.. -~ i 1
i ~ 'i:
l --.:. i 0
;1)1) ~
10 .,
v .w:
l - I
1-:-
-~~
0
0
5
0 0
6 8 10
..,.,
0 2 4
Q~
Provision point Flow=7.50 (m' /h) Head=l2.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=l3.01 (m) Pump efficiency=44.67 (%) Unit efficieucy=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6 (m' /h) H= +.6 (m)
Audit: Test review: Testing personnel:
Pump Performance Test
Product ld 40WFB-A inlet diameter 40.0 (mm) Table potentiometer 0.90 (m)
Approved
item No. 100304 Outlet diameter 32.0 (mm) March 15,2010
testing date
Jingjiang City Olympic Pump Manufacturing Co.,
Production unit Rated speed 2840 (r/min)
Ltd.
Measured data Conversion to the rated speed
Serial Entranc Exports Shaft Pump Unit
Flow Speed Power Flow Head
number ehead lift power power efficiency
(m) (m) (m' /h) (r/min) (kw) (m' /h) (m) (kw) (%) (%)
I -0.0571 14.6700 2.02 2978 3.12 1.93 14.23 0.8 9.26 2.76
2 -0.0548 14.6400 2.81 2976 2.17 2.68 14.25 0.6 17.06 5.50
3 -0.0483 14.5600 3.59 2974 1.86 3.43 14.21 0.6 23.52 8.19
4 -0.0396 14.4300 4.38 2973 1.70 4.18 14.13 0.5 29.42 10.84
5 -0.0272 14.2500 5.17 2971 1.61 4.94 14.02 0.5 34.53 13.41
6 -0.0223 14.0100 5.95 2970 1.55 5.69 13.85 0.6 38.51 15.84
7 -0.0161 13.6700 6.74 2968 1.51 6.45 13.61 0.6 41.46 18.03
8 -0.0131 13.3000 7.53 2965 1.51 7.21 13.36 0.6 43.40 19.76
9 -0.0096 12.8800 8.31 2963 1.51 7.97 13.05 0.6 44.46 21.22
10 -0.0077 12.3500 9.10 2960 1.52 8.73 12.67 0.7 44.98 22.43
11 -0.0065 11.8700 9.89 2958 1.53 9.50 12.33 0.7 45.14 23.54
12 -0.0055 11.3000 10.67 2956 1.53 10.25 11.91 0.7 45.19 24.41
13 -0.0049 10.6400 11.46 2954 1.54 11.02 11.41 0.8 44.89 25.00
10
~
•
.. -
-- --- -- 0
5 --~ 0
c
0 0
0 4 6 s 10
Provision point Flow=7.50 (m' /h) Head=l2.00 (m) Pump efficiency=45.00 (%)
Measured points Flow=8.07 (m' /h) Head=13.01 (m) Pump efficiency=44.67 (%) Unit efficiency=21.45 (%)
Determine 2 Q= -.2625 (m' /h) Q= +.6(m' /h) H= +.46(m)
Audit: Test review: Testing personnel:
PLN (Persero) Pusat
I!U!t\NJINIRING
PLNDoc.No.
I
FLANGE, TUBE
Rev. Dated Description Prep'd Chk'd Rev'd App'd
0 Issue for Review
1 Issue for approval
2 Issue for approval
ll' CONSORTIUM
Contract No. 454.PJ/041illiR/2008
• -=:.;.~
Consultant :
)
~
KETIRA ENGINEERING HANDAN SHIDONG
CONSULTANT ELECTRIC & CEMENT
TECHNIC CO., LTD 7Dsr
'
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. .. Active Scre,;n Inspection Record
F~~.:~.~~;i,: ;0\fl!~~roNo~.$1>7~ ·:~~-:;,i·-:
Pass Failur.e
\ta'HO~**!:· _
?ilSS Failure
..d-ltllfD1~!11
'\ Pass Faihlre
\lZ'--ltl&DT-'i!rllf .
-Pa$. ·F&lure
'A..!. ci~'
(~nlini ·.,;· /;_
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._-__:_ _______________ _
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REPORT ON HYDROSTATIC PRESSURE TEST
JLC-17 .J'
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Eleetric Ball Valve Inspection Reccrd
JI.lil-12
~£fa"'} ScrfcsNa..: ~&tJ:Qit Dtw. No.: !tFft ~ OS.
--
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If.
lltl!i>lHil Ji<~JI!)i! lltl!!!IIJI!
-li(~Lst =~!tlod Conclusion .
No. lnspectid · -
~D'I'l'l'il-
1
/Jlllbl:!4-
Qualily
entlosed doc.
II!W!:ll:~~
doc. ... J'f:t:
O>mplote
'fli!t
!iff"''
Conformity
No
O~O'I'l'l'-&
C<>ntbnni!y
No Conformity
~~OH~
"Pass Fall.un!
2 .... ""'
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dt~oY\81
~~lllll'.!Uii~
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Sl!mdard
to Dmvlng and Conformlty
!~o~~
No~nfunnitY
DMD~"*
ConfunnitY
No ContbnnitY
dil-lliO'I'il-lli
Pass Failure
- --
l' >f!llltft!t
bll-mo'l'il-lli
4 Visual '-and ditnc:nldonal Aoc. 10 Drawillg md Conformlty Coofunnity
hss F.ailure
No Confonnfly No Conformity
JKili!li~ ¢lll0'1'1irlli
s \)
HydrosUrtic pressure test •. ~nP.. .
Pass :Failtli'U
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6
DJy function test Rotate smoothly
Conformlty
No Conformity
ContbnnitY
No Con!onni!y
Pass Failure ·'I
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