Sei sulla pagina 1di 32

Maintenance & Assembly Instructions

IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE


NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affixed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment. BA-707
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
LEG EXTENSION
5. Must use only genuine TFI replacement parts. OWNER’S MANUAL
6. Machine must be anchored to a solid and level surface. BA-707_REV1
Revision Date: 5-21-2018
Table of Contents

OVERHEAD SPECIFICATIONS .........................................................................Page 3


DANGER, WARNING, & CAUTION LABELS INFORMATION ...............Page 4-7
ANCHORING UNIT .............................................................................................Page 8
IMPORTANT SAFETY INSTRUCTIONS ..........................................................Page 9
REGISTRATION, SERVICE & ASSEMBLY ..................................................... Page 10
INSPECTION/MAINTENANCE ...................................................................... Page 11
CABLE INSPECTION ........................................................................................ Page 12
STEP 1-9 .......................................................................................................Page 13-21
STEP 10 CABLE ROUTING .......................................................................Page 22-23
STEP 11-13 ..................................................................................................Page 24-26
PARTS LIST ...................................................................................................Page 27-28
PRE ASSEMBLED COMPONENTS .........................................................Page 28-31
WARRANTY ....................................................................................................... Page 32

TuffStuff Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through
this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with
equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of
the equipment. Even though we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept
responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are
not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International Inc. in Chino, California.

2 www.tuffstuffitness.com BA-707 Leg Extension


OVERHEAD SPECIFICATIONS

L 64” X W 50” X H 58”


L 163 cm X W 127 cm X H 148 cm
PRODUCT WEIGHT 550 lb/250 kg

BA-707 Leg Extension www.tuffstuffitness.com 3


Carefully read ALL Danger, Warning & Caution labels posted on the machine
97
103
98

96 105 107

92

106

94

95

101

106

90
91 149 109
143

150

108

Stack them
4 www.tuffstuffitness.com BA-707 Leg Extension
Carefully read ALL Danger, Warning & Caution labels posted on the machine

139

99
104

100

102

93

BA-707 Leg Extension www.tuffstuffitness.com 5


Carefully read ALL Danger, Warning & Caution labels posted on the machine
99 101 102 100

104

95

92
109 139

96

107 93
90
91

6 www.tuffstuffitness.com BA-707 Leg Extension


Carefully read ALL Danger, Warning & Caution labels posted on the machine
94 143 97 103

106 105
108

150

149

98

66
It is extremely important that the Facility Sign shown to the left
be installed in plain view of the unit.

You should have received it along with this Owners Manual. If


you did not receive this Facility Sign with your order, you can
obtain one at no cost to you from TuffStuff Fitness by contacting
our service department at:

1 (888) 884-8275
service@tuffstuff.net
service1@tuffstuff.net

BA-707 Leg Extension www.tuffstuffitness.com 7


Anchoring
Holes on shoes are provided for anchoring the unit to the floor. (See anchoring hole locations below)

8 www.tuffstuffitness.com BA-707 Leg Extension


Important Safety Instructions
It is the responsibility of the facility owner and/or owner of the equipment to review the Owner’s Manual with their facility
personnel and understand all Danger, Warning and Caution labels affixed on the machine. It is the responsibility of the floor
personnel to instruct users on proper operation of the equipment and review all danger, warning and caution labels.

SERIOUS INJURY OR DEATH CAN OCCUR 5. Provide an adequate safety perimeter between the machine,
IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: walls and other equipment to ensure that the facility has proper
clearance for usage and training.
1. Obtain a medical exam before beginning any exercise program.
6. Post and disclose all safety, rules and regulations on a bulletin
2. Read and understand Owner’s Manual and all Danger, Warning
board easily accessible to users.
and Caution labels before using this equipment. If you still need
7. Perform regular maintenance (see Inspection Label). Pay special
help, seek assistance from floor personnel.
attention to areas most susceptible to wear and tear, including but
3. Inspect the equipment before each use for wear and tear, loose
not limited to cables, pulleys and rubber grips.
fittings, worn or frayed cables and frame welds. DO NOT USE if it
8. Do not lean against or pull on the framework, weight stack or
appears to be inoperable or damaged.
any component at all times.
4. Stop exercising if you feel faint or dizzy. Consult a physician if you
9. Children must not be allowed near the equipment. Teenager must
are experiencing pain.
be supervised.
5. Use this equipment only for the intended use.
6. Keep body, clothing and hair clear from all moving parts. Do not 10. Replace immediately all parts at first sign of wear or damage. If
attempt to free any jammed parts by yourself. unable to replace worn or damaged components/parts, remove
7. Always warm-up before and cool-down after weight training. machine from service until the repair is made.
Warm-up for 10-15 minutes with stretching and cardiovascular 11. Use only genuine TuffStuff replacement parts. Failure to do so will
exercises. Cool-down should include light stretching exercises for void warranty and could result in serious injury or death to the users.
5-15 minutes. 12. Do not remove any decals affixed to the machine. Replace if
8. Never hold your breath – will limit the flow of oxygen to your brain damaged.
and may cause dizziness. The most often used breathing pattern is 13. Do not alter or modify the original manufacturer’s weight stack
inhaling during least resistance and exhaling during maximum with any add-on incremental weights, weight plates or
resistance. dumbbells except those with standard factory installed option.
9. Do not use accessories or accessory attachments that are not 14. Maintain a service contract with a TFI Authorized Dealer or a
recommended by TFI. Professional Service Company approved by TFI. Keep a service
10. Make sure selector pin is completely inserted. Use only the selector log of all maintenance and repair activities. NOTICE: It is the sole
pin provided by the manufacturer. responsibility of the owner or facility operator to ensure that regular
11. Never pin the weights in an elevated position. Do not use the maintenance is performed.
machine if found in this condition.

Facility Safety Guidelines and Practices


1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment. DANGER: indicates an imminently hazardous situation which, if not
2. Equipment to be installed by TFI Authorized Dealer or avoided, will result in death or serious injury.
Professional Service Company approved by TFI.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Anchoring of equipment must be completed at time of WARNING: indicates a potentially hazardous situation which, if not
installation and inspected prior to use. Failure to anchor the avoided, will result in death or serious injury.
machine to the floor could cause the machine to tip or fall over
due to incorrect usage and misuse, and could result in serious
injury or death.
CAUTION: indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

BA-707 Leg Extension www.tuffstuffitness.com 9


Registration, Service & Assembly
Thank you for purchasing the BA-707 Leg Extension. This machine is part of the TuffStuff line of quality strength training
equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.

Registration Allow ample space around the machine for safe unrestricted use and
To avoid unnecessary delays on warranty parts and to insure that a easier access.
permanent record of your purchase is on file with our company, be Insert all bolts in the same direction. For aesthetic appearance, insert all
sure to register online at http://www.tuffstuffitness.com or mail to bolts in the same direction unless specified (in text or illustration) to do
address shown below within 10 days of purchase. otherwise.
Leave room for adjustments. Do not fully tighten fasteners until
Obtaining Service instructed in the assembly steps to do so (to prevent any difficulty with
Please use this Owner’s Manual as your guide to all parts included in alignment of parts during the assembly process). When not instructed,
your shipment. When ordering parts, you must specify the part number tighten fasteners such as bolts, nuts and screws so the unit is stable, but
and description from this owner’s manual. Use only genuine TuffStuff leave room for adjustments.
replacement parts when servicing the equipment. Failure to do
so will void warranty and could result in serious injury or death.
Assembly Tips
For information about product operation or service: Read all “Notes” on each page before beginning each step.
Phone: 909-629-1600 Toll Free 888-884-8275
While you may be able to assemble the BA-707 using the illustrations
Fax: 909-629-4967
only, IMPORTANT safety notes and other tips are included in the text.
E-mail: service@tuffstuff.net or service1@tuffstuff.net
Hours: M–F 8:00 – 4:30 PST Some pieces may have extra holes that you will not use. Use only those
Or write to: TuffStuff Fitness International, Inc. holes indicated in the instructions and illustration.
Customer Service NOTE: With so many assembled parts, proper alignment and
13971 Norton Avenue, Chino, CA 91710 adjustment is critical. While tightening the nuts and bolts,
Retain this Owner’s Manual for future reference when ordering be sure to leave room for final adjustments.
service or parts. To assist you better, please be prepared to
CAUTION: Obtain assistance from TFI if you have difficulty
provide the following information:
assembling the BA-707. Please do not attempt to
1. Model Number 2. Place of Purchase
complete the assembly as this could result in equipment
3. Serial Number 4. Part # and Description
failure and serious injuries to the users.
Required Tools
The basic tools that you will need to assemble the BA-707 but are not Symbols & Description
limited to:
• 3/4”, 9/16”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 3/4”, 9/16”, 1/2” sockets
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease
• Windex or household glass cleaner

Assembly Requirements Loosely Tighten Loosely Tighten


Follow these installation requirements when assembling the Loosely tighten all hardware in this step. DO NOT Fully
BA-707. Use the overhead view on the Content Page to layout your floor
plan before assembling. 70% Tighten. Some component(s) may need pre-assembly
and or alignment during the assembly process.

Set up the BA-707 on a clean, solid, flat surface. A smooth, flat surface Fully Tighten Fully Tighten
under the machine helps keep it level. Wrench tighten all hardware in this step.
100%
10 www.tuffstuffitness.com BA-707 Leg Extension
Inspection/Maintenance
Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including
but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a
Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded
from our website www.tuffstuffitness.com

INSPECTION / MAINTENANCE RECORDS


DATE REPLACEMENT REPAIRS INSPECTED BY

WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY

BA-707 Leg Extension www.tuffstuffitness.com 11


Cable Inspection
WARNING:
THE FOLLOWING CONDITIONS MAY INDICATE A WORN CABLE. REPLACE IMMEDIATELY.

“NECKING”, STRETCHED CABLE COVERING A CRACK IN THE CABLE COVER

A TEAR IN THE CABLE COVER A BREAK ON THE CABLE

CABLE END SLIPPING OUT

IMPORTANT NOTE:
DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE
PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
12 www.tuffstuffitness.com BA-707 Leg Extension
Step 1
Step 1 Assembly List
Item # Description Qty.
2 BOTTOM CROSS BRACE 1
27 SIDE FRAME 1 WARNING:
*32 WEIGHT STACK FRAME 1
53 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 5 1/4 2
1. It is strongly recommended
74
77
FLAT WASHER SAE Z/P 1/2”
FLAT WASHER Z/P 1/2 X 1 3/4 X 3/16
6
2
that two or more persons
80 HEX HEAD CAP SCREW Z/P 1/2-13 X 3 1/4 2 participate in the assembly
112 NYLON INSERT LOCK NUT Z/P 1/2-13 2
113 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1/4 2 of this unit.
133 SPLIT LOCK WASHER Z/P 1/2” 4

Note:
1. Run guide wire through hole in frame as shown.

*32 113

133 Make sure not to pull out completely.

74
112 74 80
133
53
113
133

74
77

74
2

Loosely Tighten
*27
70%
Loosely Tighten
Loosely tighten all hardware in this step.
BA-707 Leg Extension www.tuffstuffitness.com 13
Step 2
Step 2 Assembly List
Item # Description Qty.
*12 MAIN FRAME 1
74 FLAT WASHER SAE Z/P 1/2” 2
75 FLAT WASHER SAE Z/P 3/8” 4
82 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 1/4 4
113 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1/4 2
133 SPLIT LOCK WASHER Z/P 1/2” 2
134 SPLIT LOCK WASHER Z/P 3/8” 4

82
134
75

*12

74
133 Loosely Tighten
113
70%
Loosely Tighten
Loosely tighten all hardware in this step.
14 www.tuffstuffitness.com BA-707 Leg Extension
Step 3
Step 3 Assembly List
Item # Description Qty.
16 PIVOT AXLE 1 RD SS X 8 1
*21 SELECTOR BRACKET 1
41 ALUMINUM ROUND COVER PLATE, 2 1/2 2
69 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 2

69
41
*21

16
Fully Tighten
41
100% 69

Fully Tighten
Wrench tighten all hardware in this step.
BA-707 Leg Extension www.tuffstuffitness.com 15
Step 4
Step 4 Assembly List
Item # Description Qty.
*13 PIVOT ARM 1
14 PIVOT AXLE 1 RD SS X 11 21/32 1
41 ALUMINUM ROUND COVER PLATE, 2 1/2 1
69 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1

69
41

14
*13

Fully Tighten

100%
Fully Tighten
Wrench tighten all hardware in this step.
16 www.tuffstuffitness.com BA-707 Leg Extension
Step 5
Steps 5 Assembly List
Item # Description Qty.
*17 PIVOT CROSS BRACE 1
48 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1
51 ALUMINUM ROUND AXLE END CAP, 2 1/2 1
133 SPLIT LOCK WASHER Z/P 1/2” 1

*17

51
133
48

Fully Tighten

100%
Fully Tighten
Wrench tighten all hardware in this step.
BA-707 Leg Extension www.tuffstuffitness.com 17
Step 6
Step 6 Assembly List
Item # Description Qty. 81 134 75
15 PIVOT AXLE 1 RD SS X 4 5/8 1
*19 SEAT FRAME 1
41 ALUMINUM ROUND COVER PLATE, 2 1/2 2
69 FLAT HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 2
75 FLAT WASHER SAE Z/P 3/8” 3
81 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 3
134 SPLIT LOCK WASHER Z/P 3/8” 3

75
81 134

Complete installation of pivot cross brace


after installing the seat frame

*19

69
41

Fully Tighten

100% 15
41
Fully Tighten 69
Wrench tighten all hardware in this and
previous loosely tighten steps.
18 www.tuffstuffitness.com BA-707 Leg Extension
Step 7
Steps 7 Assembly List
Item # Description Qty.
*18 RELEASE HANDLE 1
64 HEX HEAD CAP SCREW GR-5 Z/P 5/16-18 X 3/4 1
76 FLAT WASHER USS Z/P 5/16” 1
116 NYLON STEM BUTTON .720” X .187” 1
125 RELEASE CABLE 1
130 SLOTTED BARREL, JAGWIRE 10MM ADJUSTING, ALLOY, SILVER/BLACK 1
135 SPLIT LOCK WASHER Z/P 5/16” 1
146 SHOULDER BOLT SOCKET ALLOY STEEL 1/4 X1/4 X10-32 1
147 SPLIT LOCK WASHER Z/P 1/4 1

76 135

*18

64
Make sure loop is
on outter side

*18

Insert handle
125

147
146

1. Insert release cable and make 116


151
sure shoulder bolt is in the
hole of the cable end. 130
Adjust here
Fully Tighten 2. Line up slots on items #130 and 3. Test back pad adjustment. If
#151 and insert cable sleeve into plunger is scratching as you adjust,
100% barrel. Turn handle upward to gain turn item #130 in couter-clock wise
Fully Tighten cable lentgh and insert cable in the until there is no scratching noise.
Wrench tighten all hardware in this step. slots as you push the handle in. Lock in place with nut #151.
BA-707 Leg Extension www.tuffstuffitness.com 19
Step 8
Steps 8 Assembly List
Item # Description Qty.
*6 HANDLES 1
30 SWIVEL FOOT ROLL TUBE 1
40 ALUMINUM ROUND AXLE END CAP, 2 1/2 1
48 BUTTON HEAD SOCKET CAP SCREW Z/P 1/2-13 X 1 1
61 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 3/4 2
75 FLAT WASHER SAE Z/P 3/8” 2
133 SPLIT LOCK WASHER Z/P 1/2” 1
134 SPLIT LOCK WASHER Z/P 3/8” 2

61
*6 134
75

48
133
40

*30

Fully Tighten

100%
Fully Tighten
Wrench tighten all hardware in this step.
20 www.tuffstuffitness.com BA-707 Leg Extension
Step 9
Steps 9 Assembly List
Item # Description Qty.
10 GUIDE ROD 3/4 X 47 3/4 2
11 MAGNETIC SELECTOR PIN W/COIL 3/8 X 5 GOLD KNOB 1
63 HEX HEAD CAP SCREW Z/P 3/8-16 X 3 2
75 FLAT WASHER SAE Z/P 3/8” 2
*84 10 LB STEEL WEIGHT PLATE EA 19
127 RUBBER DONUT 3/4 RD ID X 2 1/2 RD OD X 3 2
134 SPLIT LOCK WASHER Z/P 3/8” 2
*144 10 LB TOP PLATE 3/4 WTS EA 1
*144
63

75 134

11

10

*84

127

Fully Tighten

100%
Fully Tighten
Wrench tighten all hardware in this step.
BA-707 Leg Extension www.tuffstuffitness.com 21
Step 10 Cable Routing
Note:
1. Tie guide wire to cable end and pull it out as indicated below.
2. Make sure cable runs on the pulleys.
3. Adjust cable tension on top plate bolt #132.

SEE FIG B
F

*3

SEE FIG A

C
E

Fully Tighten
D
100% PULL CABLE HERE TIE CABLE HERE
Fully Tighten
Wrench tighten all hardware in this step.
22 www.tuffstuffitness.com BA-707 Leg Extension
Step 10 Assembly List
Item # Description Qty.
3 CABLE 1
*21 SELECTOR BRACKET 1
45 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 1
46 BLACK NYLON PULLEY 3/8 X 1 X 4 1/2 1
49 SHOULDER BOLT Z/P 3/8 X 1 1/8 1
55 NYLON INSERT LOCK NUT Z/P 5/16-18 1
57 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 3/4 1
67 FINISHED HEX NUT Z/P 1/2-13 1
75 FLAT WASHER SAE Z/P 3/8” 4
76 FLAT WASHER USS Z/P 5/16” 1
83 HEX HEAD CAP SCREW Z/P 3/8-16 X 1 3/4 1
114 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 2
126 ROD END 1/2-13 1
132 SPLIT HEX TAP BOLT B/O 1/2-13 X 3 1/2 1
133 SPLIT LOCK WASHER Z/P 1/2” 2
*144 10 LB TOP PLATE 3/4 WTS EA 1

A B 132
*21
76 67
55 133

3 49 *3
*144

126
133

Assemble pulleys after routing the cable


C D 57
75

45

114
75
75 75
83 46 114

BA-707 Leg Extension www.tuffstuffitness.com 23


Step 11
Step 11 Assembly List
Item # Description Qty.
97 LABEL-BIO-ARC CIRCULAR WEIGHT STACK NUMBERS 1

Weight stack label and lubrication instructions


1. Wipe front surface of weight stack with rubbing alcohol and wipe dry.
2. Peel off back sheet (adhesive side) from label (#97) and make sure that the label remains
attached to the application tape.
3. Line up left edge of label sheet with outside edge of weight holes.
4. Make sure label is straight and slowly press into place.
5. Gently remove application tape and rub each label firmly against the weight stack.
6. Allow labels to stand for 2 days to allow adhesive to cure fully.
7. Open the lube package provided and apply a thin film of lubricant around the first 3 inches
of the guide rods above the top plate.
8. After the cables are installed, do a set of reps to spread the lubricant thoroughly.

97

24 www.tuffstuffitness.com BA-707 Leg Extension


Step 12
Step 12 Assembly List
Item # Description Qty.
*25 SHIELD, FRONT 1
*26 SHIELD, REAR 1
70 FLAT HEAD SOCKET CAP SCREW Z/P 1/4-20 X 3/4 2
*140 TOP PLASTIC COVER, WEIGHT STACK FRAME 1

70

*140

*25
26

Fully Tighten

100%
Fully Tighten
Wrench tighten all hardware in this step.
BA-707 Leg Extension www.tuffstuffitness.com 25
Step 13
Step 13 Assembly List
Item # Description Qty.
*5 FOOT ROLL 1 X 5 1/2 X 18 1/2 1
20 SEAT PAD 1
31 STANDARD PAD 1
36 ALUMINUM CAP WASHER 2 1/2” 1
56 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 1/4 6
62 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 4 1/2 1
71 FLAT HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 1
75 FLAT WASHER SAE Z/P 3/8” 7

31

20

75

56

56
75
75
62

Fully Tighten *5

100%
Fully Tighten 36 71
Wrench tighten all hardware in this step.
26 www.tuffstuffitness.com BA-707 Leg Extension
Parts List
BA-707_REV1
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE BA-707
Parts List

Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
1 BEARINGȱHOUSINGȱ7ȈȱCARRIAGE 0 UP8903 2 65 EDGEȱPROTECTORȱCHROMEȱ18ȱGAȱ(68ȱ1/2Ȉ) BNH1836 1
2 BOTTOMȱCROSSȱBRACE 0 UP8937 1 66 FACILITYȱSIGNȱBEȱALERT!ȱTHEȱFITNESSȱEQUIPMENT... BNH3138 1
3 CABLEȱ(136ȱ1/2Ȉ) 1 UP8968 1 67 FINISHEDȱHEXȱNUTȱZ/Pȱ1/2Ȭ13 BNH0206 1
4 CARRIAGE 0 UP8969 1 68 FLANGEDȱBUSHING,ȱWEIGHTȱPLATES BNH3520 38
5 FOOTȱROLLȱ1ȱXȱ5ȱ1/2ȱXȱ18ȱ1/2 0 UP7738 1 69 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3557 5
6 HANDLES 0 UP8970 1 70 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/4Ȭ20ȱXȱ3/4 BNH3834 2
7 LINEARȱGUIDEȱRODȱ1/2ȱXȱ14ȱ1/2 0 UP6356 1 71 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH3315 1
8 LINEARȱSHAFTȱ1ȱRDȱXȱ18ȱ3/8 0 UP8971 2 72 FLATȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ5/16Ȭ18ȱXȱ1 BNH3747 1
9 LINEARȱSHAFTȱCOVER 0 UP8972 2 73 FLATȱWASHERȱSAEȱZ/Pȱ#12ȱ(1/4Ȉ) BNH2982 8
10 GUIDEȱRODȱ3/4ȱXȱ47ȱ3/4 0 UP8762 2 74 FLATȱWASHERȱSAEȱZ/Pȱ1/2Ȉ BNH2031 12
11 MAGNETICȱSELECTORȱPINȱW/COILȱ3/8ȱXȱ5ȱGOLDȱKNOB 1 UP2209 1 75 FLATȱWASHERȱSAEȱZ/Pȱ3/8Ȉ BNH2030 40
12 MAINȱFRAMEȱ 0 UP8974 1 76 FLATȱWASHERȱUSSȱZ/Pȱ5/16Ȉ BNH2071 2
13 PIVOTȱARM 0 UP8975 1 77 FLATȱWASHERȱZ/Pȱ1/2ȱXȱ1ȱ3/4ȱXȱ3/16 BNH2806 2
14 PIVOTȱAXLEȱ1ȱRDȱSSȱXȱ11ȱ21/32 0 UP8966 1 78 GASȱSHOCKȱHIGHȱPRESSUREȱSLȬ3Ȭ20Ȭ1ȱ(20ȈȱCTR) BNH0752 1
15 PIVOTȱAXLEȱ1ȱRDȱSSȱXȱ4ȱ5/8 0 UP8933 1 79 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1/2ȱ(SPLIT) BNH3771 1
16 PIVOTȱAXLEȱ1ȱRDȱSSȱXȱ8 0 UP8967 1 80 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/4 BNH4199 2
17 PIVOTȱCROSSȱBRACE 0 UP8976 1 81 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2037 7
18 RELEASEȱHANDLE 1 UP8977 1 82 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2038 4
19 SEATȱFRAME 0 UP8978 1 83 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2040 2
20 SEATȱPAD 0 UP8960 1 84 10ȱLBȱSTEELȱWEIGHTȱPLATEȱEA BNH3525 19
21 SELECTORȱBRACKET 1 UP8979 1 85 HEXȱKEYȱALLOYȱ5/16Ȉ BNH0374 1
22 SELECTORȱPLATE 0 UP8984 1 86 HEXȱKEYȱALLOYȱ5/32Ȉ BNH0373 1
23 SELECTORȱTUBE 0 UP8954 1 87 HEXȱKEYȱALLOYȱ7/32Ȉ BNH0575 1
24 SELECTORȱTUBEȱHOUSING 0 UP8950 1 88 HEXȱKEYȱLONGȱARMȱALLOYȱ3/16Ȉ BNH0371 1
25 SHIELD,ȱFRONT 0 UP8918 1 89 INTERNALȱRETAININGȱRINGȱ1ȱ9/16Ȉȱ BNH0095 4
26 SHIELD,ȱREAR 0 UP8917 1 90 LABELȱCAUTIONȱCHECKȱPULLȬPINȱISȱFULLY...ȱ1ȱ1/2ȱXȱ1ȱ3/8 BNH2912 1
27 SIDEȱFRAME 0 UP8980 1 91 LABELȱDANGERȱCHECKȱRETAININGȱNUT...ȱ1.5ȱXȱ1 BNH3146 1
28 SPACERȱ5/8ȱRDȱXȱ1ȱ7/8 0 UP6638 2 92 LABELȱDANGERȱUSEȱTHISȱEQUIP.ȱONLYȱ(COMM.ȱLINE)ȱ1.5ȱXȱ2.375 BNH3088 1
29 SPACERȱ5/8ȱXȱ1ȱ3/16 0 UP5248 2 93 LABELȱȬȱSERIALȱNUMBERȱȬȱCLASSȱS BNH5186 2
30 SWIVELȱFOOTȱROLLȱTUBEȱ 0 UP8982 1 94 LABELȬTFIȱTUFFSTUFFȱFITNESSȱINTERNATIONAL BNH1058 1
31 STANDARDȱPAD 0 UP8769 1 95 LABELȱWARNINGȱANCHORȱBOLT,ȱ2ȱXȱ1ȱ1/4Ȉ BNH3089 1
32 WEIGHTȱSTACKȱFRAME 0 UP8983 1 96 LABELȱWARNINGȱKEEPȱBODY,ȱHANDS,ȱ1ȱ1/2ȱXȱ2ȱ1/4 BNH2908 1
33 7/8ȱRD.ȱXȱ.125ȱXȱ2ȱSPACERȱTUBE 0 UP9073 1 97 LABELȬBIOȬARCȱCIRCULARȱWEIGHTȱSTACKȱNUMBERSȱ BNH3802 1
34 PULLEYȱCOVERȱPLATEȱ4ȱ1/2ȱ 0 UP9076 2 98 LABELȬBIOARCȱEXERCISEȱCHART BNH3785 1
35 ALUMINUMȱCAPȱ1.040ȈȱRDȱ(026Ȭ01M0937) BNH3082 2 99 LABELȬBIOȬARCȱINSPECTIONS BNH3799 1
36 ALUMINUMȱCAPȱWASHERȱ2ȱ1/2Ȉ BNH3078 1 100 LABELȬBIOȬARCȱSCHEDULE BNH3801 1
37 ALUMINUMȱFOOTȱROLLȱCAPȱ2ȈȱID BNH3077 2 101 LABELȬBIOȬARCȱWARNINGȱSERIOUSȱINJURY… BNH3798 1
38 ALUMINUMȱINSERTȱCAPȱ2ȱRDȱWITHȱOȬRINGS BNH2695 1 102 LABELȬBIOȬARCȱWARRANTY BNH3800 1
39 ALUMINUMȱINSERTȱCAPȱELLIPTICALȱ100MMȱXȱ50MM BNH2398 1 103 LABELȬBIOȬARCȱWEIGHTȱGUIDEȱ BNH3809 1
40 ALUMINUMȱROUNDȱAXLEȱENDȱCAP,ȱ2ȱ1/2 BNH2581 2 104 LABELȬDANGERȱDOȱNOTȱLEANȱAGAINST,ȱ1.75X2.375 BNH3145 1
41 ALUMINUMȱROUNDȱCOVERȱPLATE,ȱ2ȱ1/2 BNH2583 5 105 LABELȬIMPORTANTȱADJUSTȱCABLEȱTENSIONȱHERE BNH2924 1
42 ALUMINUMȱROUNDȱENDȱCAP,ȱ2ȱ1/2ȱ BNH2582 1 106 LABELȬIMPORTANTȱFORȱSMOOTHȱPERFORMANCE...ȱ1.5ȱXȱ1.250 BNH2925 2
43 BALLȱBEARINGȱ#Wȱ516,ȱ(1641Ȭ2RSȬNR(SP) BNH0628 10 107 LABELȬORIGINALȱDESIGNȱUSA BNH3184 1
44 BLACKȱDELRINGȱSTOPPERȱ1/2Ȉ BNH3759 2 108 LABELȬPATENTȱPENDING BNH3815 1
45 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ3ȱ1/2 BNH3514 1 109 LABELȬWARNINGȱKEEPȱBODY,ȱHANDS...ȱ1ȱ1/2ȱXȱ2ȱ5/8 BNH2909 1
46 BLACKȱNYLONȱPULLEYȱ3/8ȱXȱ1ȱXȱ4ȱ1/2 BNH3515 4 110 LINEARȱBEARINGȱSUPERȱSMARTȱSS6U8 BNH0070 2
47 BRONZEȱBUSHINGȱSAEȱ841ȱ(302033)ȱ.502X.628ȱXȱ1/2ȱXȱ7/8ȱXȱ1/8Ȉ BNH0528 2 111 LINEARȱBEARINGȱSUPERȱSMARTȱSSU16ȬRP BNH0770 4
48 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ1 BNH3816 2 112 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ1/2Ȭ13 BNH2029 2
49 SHOULDERȱBOLTȱZ/Pȱ3/8ȱXȱ1ȱ1/8 BNH2498 1 113 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ1/2Ȭ13ȱXȱ1ȱ1/4 BNH3825 2
50 INTERNALȱRETAININGȱRINGȱ7/8Ȉ BNH3838 1 114 NYLONȱINSERTȱTHINȱPATTERNȱLOCKȱNUTȱZ/Pȱ3/8Ȭ16 BNH2026 8
51 ALUMINUMȱROUNDȱAXLEȱENDȱCAP,ȱ2ȱ1/2ȱ(YELLOWȱANODIZED BNH3820 1 115 NYLONȱSPACERȱ3/8ȱXȱ7/8ȱXȱ3/8 BNH0392 2
52 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ3/4 BNH3827 3 116 NYLONȱSTEMȱBUTTONȱ.720ȈȱXȱ.187Ȉ BNH0533 1
53 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/2Ȭ13ȱXȱ5ȱ1/4 BNH2419 2 117 NYLONȱBUSHINGȱ25/32ȱIDȱXȱ1ȱ1/16ȱODȱXȱ29/32 BNH0532 4
54 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ1/4Ȭ20ȱXȱ1/2 BNH3339 8 118 OVALȱTUBEȱINSERTȱ(PS2ȬINS0001)ȱ BNH2558 2
55 NYLONȱINSERTȱLOCKȱNUTȱZ/Pȱ5/16Ȭ18 BNH2856 1 119 PLASTICȱINSERTȱCAPȱ(50MMȱXȱ100MM)ȱRECTANGULARȱDOME BNH3548 3
56 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ1/4 BNH2034 8 120 PLASTICȱINSERTȱCAPȱ1ȱ1/4ȈȱRDȱ11ȱGA BNH0573 2
57 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH2426 1 121 PLUNGERȱ1/2ȱXȱ1ȱ1/8 1 BNH3755 1
58 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ2ȱ1/4 BNH3818 2 122 PULLȱPINȱ1/2ȱXȱ2ȱ3/4ȱSHORTȱNOSEȱ(YELLOWȱKNOB) BNH0640 1
59 RUBBERȱDONUTȱ1ȱXȱ2ȱ1/2 BNH0062 2 123 PULLȱPINȱLIGHTȱSPRINGȱ17/32ȱXȱ1ȱ1/2ȱKȬ105 BNH0503 1
60 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3ȱ3/4 BNH3336 1 124 PULLȱPINȱNUTȱ25/64ȱXȱ3/4Ȭ10ȱKȬ103ȱ(USEȱBNH0181) BNH3826 1
61 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3/4 BNH3341 2 125 RELEASEȱCABLEȱWITHOUTȱSPRING BNH3851 1
62 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ4ȱ1/2 BNH2437 2 126 RODȱENDȱ1/2Ȭ13 BNH3840 1
63 HEXȱHEADȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ3 BNH2046 2 127 RUBBERȱDONUTȱ3/4ȱRDȱIDȱXȱ2ȱ1/2ȱRDȱODȱXȱ3 BNH3797 2
64 HEXȱHEADȱCAPȱSCREWȱGRȬ5ȱZ/Pȱ5/16Ȭ18ȱXȱ3/4 BNH2049 1 128 RUBBERȱGRIPȱ1ȱIDȱXȱ.125ȱXȱ8 BNH0966 2

BA-707 Leg Extension www.tuffstuffitness.com 27


Parts List Continued
Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
129 RUBBERȱSHOEȱFORȱ1/4ȱXȱØȱ5ȱ3/8ȱPLATE BNH4361 5 141 YELLOWȱGRIPȱ1/2ȱXȱ4ȱ(PVC) BNH3059 2
130 METALȱSLOTTEDȱBARREL,ȱJAGWIREȱ10MMȱADJUSTING BNH3869 1 142 FLATȱHEADȱSOCKETȱCAPȱSCREWȱȱZINCȱPLATEDȱ3/8Ȭ16ȱXȱ1ȱ3/4 BNH4302 2
131 SOCKETȱSETȱSCREWȱZ/Pȱ10Ȭ32ȱXȱ1/8 BNH2088 2 143 LABELȱBIOȬARCȱTECHNOLOGYȱSG,ȱMATTEȱLAMINATE BNH3778 1
132 SPLITȱBOLTȱȱZ/Pȱ1/2Ȭ13ȱXȱ3ȱ1/2ȱ(RNDȱCUT) BNH2183 1 144 10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19Xȱ3/4ȱWTSȱASM BNH3535 1
133 SPLITȱLOCKȱWASHERȱZ/Pȱ1/2Ȉ BNH0572 20 145 BUTTONȱHEADȱSOCKETȱCAPȱSCREWȱZ/Pȱ3/8Ȭ16ȱXȱ1 BNH2033 2
134 SPLITȱLOCKȱWASHERȱZ/Pȱ3/8Ȉ BNH2520 17 146 SHOULDERȱBOLTȱSOCKETȱALLOYȱSTEELȱ1/4ȱX1/4ȱX10Ȭ32 BNH4408 1
135 SPLITȱLOCKȱWASHERȱZ/Pȱ5/16Ȉ BNH2070 1 147 SPLITȱLOCKȱWASHERȱZ/Pȱ1/4 BNH3337 1
136 SUPERȱLUBEȱTEFLONȱLUBRICANTȱ82340 BNH0704 1 148 SOCKETȱSETȱSCREWȱALLOYȱ1/4Ȭ20ȱXȱ3/8 BNH0772 1
137 TEXTUREDȱRUBBERȱMATȱLEFT BNH3812 1 149 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201720316780.X BNH3855 1
138 TEXTUREDȱRUBBERȱMATȱRIGHT BNH3813 1 150 LABELȱȈU.S.ȱPAT.ȱNO.ȱZLȱ201621077889.4 BNH3856 1
139 TFIȱEMBLEMȱ4ȱHIGHȱXȱ4.23ȱWIDEȱBLUEȱANDȱCHROME BNH4305 1 151 METALȱSLOTEDȱBARRELȱNUT BNH3870 1
140 TOPȱPLASTICȱCOVER,ȱWEIGHTȱSTACKȱFRAMEȱ BNH4362 1

PRE ASSEMBLED COMPONENTS


Item No. Description Rev. Part No. Qty. Item No. Description Rev. Part No. Qty.
*4 CARRIAGE 0 UP8969X1 1 *21 SELECTORȱBRACKET 0 UP8979X1 1
*5 FOOTȱROLLȱ1ȱXȱ5ȱ1/2ȱXȱ18ȱ1/2 0 UP7738X1 1 *25 SHIELD,ȱFRONT 0 UP8918X7 1
*6 HANDLES 0 UP8970X1 1 *27 SIDEȱFRAME 0 UP8980X1 1
*9 LINEARȱSHAFTȱCOVER 0 UP8972X1 1 *30 SWIVELȱFOOTȱROLLȱTUBEȱ 0 UP8982X1 1
*12 MAINȱFRAMEȱ 1 UP8974X1 1 *32 WEIGHTȱSTACKȱFRAME 0 UP8983X1 1
*13 PIVOTȱARM 0 UP8975X1 1 *34 10ȱLBȱTOPȱPLATEȱW/ADJȱSLTRȱBARȱ19Xȱ3/4ȱWTSȱASM BNH3535X1 1
*17 PIVOTȱCROSSȱBRACE 0 UP8976X1 1 *84 10ȱLBȱSTEELȱWEIGHTȱPLATEȱEAȱ(FLANGEDȱBUSHINGS) BNH3532 19
*18 RELEASEȱHANDLE 1 UP8977X1 1 *139 TOPȱPLASTICȱCOVER,ȱWEIGHTȱSTACKȱFRAMEȱ BNH4362X7 1
*19 SEATȱFRAME 0 UP8978X1 1

Pre Assembled Components 1 134 89


81
*12 UP8974X1
111 75 111
89 134
4 81
1
75 120
73
9

119
54
73 120
8
59
54 119
12 54
73
75
134 73
59 73

81
129
*9
119

54
28 www.tuffstuffitness.com BA-707 Leg Extension
Pre Assembled Components
*19 UP8978X1 110 33 110 114 75 28 24
118
39
7 28
115 50
75
114 121
75 78 118 131
29 148 62
72 52
74 123
79
23 29 124
115
75 133
60
74 3
52
43 19
74
133
43 52

Make sure loop is


on this position

*21 UP8979X1 *13 UP8975X1


44 43 141 122
142
22
75 131
114
21 43
43

13

43

47 116
*17 UP8976X1 *18 UP8977X1
17
43
18 141

43
47

BA-707 Leg Extension www.tuffstuffitness.com 29


Pre Assembled Components
*30 UP8982X1 *6 UP8970X1

42

38 30 128 6
35
75
145

*27 UP8980X1 *144 BNH3535X1 117

44 34
117

43
27

58
34
134
43
75
34
*84 BNH3532
46
68

129 84

30 www.tuffstuffitness.com BA-707 Leg Extension


Pre Assembled Components
*32 UP8983X1 *140 BNH4362X7
83 46
75

75
114 137
138
139

140
32

*25 UP8918X7
25

129

65

*5 UP7738X1

37
37

BA-707 Leg Extension www.tuffstuffitness.com 31


COMMERCIAL WARRANTY
TEN (10) YEARS: Frames, welds, linear shafts and weight plates.
FIVE (5) YEARS: Pivot bearings, pulleys, bushings, gas shocks and guide rods.
THREE (3) YEARS: TrakHandles
ONE (1) YEAR: Linear bearings and pull-pin components.
SIX (6) MONTHS: Upholstery, cables, finish and rubber grips.
All other parts not mentioned, one (1) year from the date of purchase to the original purchaser.

CONTACT INFORMATION:
TUFFSTUFF FITNESS INTERNATIONAL INC. CUSTOMER SERVICE
13971 Norton Avenue, Chino, CA 91710, USA. Manuel Aguillar: service@tuffstuff.net
Ph 909-629-1600 Fx 909-629-4967 Erik Lopez: service1@tuffstuff.net
info@tuffstuff.net or call 1-888-884-8275
www.tuffstuffitness.com

This warranty applies only in the United States to the products manufactured or distributed by TuffStuff Fitness International Inc. under the TUFFSTUFF
brand name, BIO-ARC. TuffStuff warrants to the original purchaser that TuffStuff equipment will be free from defects in material and workmanship.
All warranty periods begin to run from the date of purchase to the original purchaser. The warranty and remedies set forth herein are conditioned
upon proper storage, installation, use and maintenance and conformance with any recommendations of TuffStuff. This warranty does not cover products
not manufactured by TuffStuff, products that are altered, or the use of replacement parts other than TuffStuff genuine replacement parts.
The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility
in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and
insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE SOLE LIABILITY
OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW
OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
OR FITNESS. TUFFSTUFF SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES,
DAMAGES, OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY HERE-
UNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF WARRANTED DEFECTIVE PARTS.
This written warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and
no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of
action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative
of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.
This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state.

SERIAL #
Write your Serial number here for future reference Purchase Date

BIO-ARC_rev9.25.2017

Potrebbero piacerti anche