LT Transformer Sizing Calculation for RSP Steel Plant.

Sl no Feeder Quanity Unit Load Connected Maximum Total Maximum Remarks

in (kW) Load (kW) Load (kW) Current (A) Current (A) For
Running Calculation

1 A/C & Ventilation O/G 1 150 150 150 261 261

2 Lighting Transformer1,2 2 20 40 40 70 70

3 O/G Spare 1,2,3,4,5,6 6 49 296 207 514 360 Considering 70%

Load
4 DC Battery Charger1,2 2 23 46 23 200 100 As per TS One
Battery Charger
Running & One
Standby

5 UPS 1,2,3 3 8 24 8 42 14 As per TS One

UPS Running
,One Standby &
One Spare
6 Compressor Auxiliaries 4 6.4 25.6 12.8 45 22 As per TS Two
1,2,3,4 Running & Two
Standby
7 Welding Socket 1,2 2 12 24 24 42 42
8 Purchaser Use - - 605 465 - 0
868
Total KVA 624
Load with 10% safe margin : 686
We have considered two numbers 630KVA Transformer i.e.total 1260 KVA. Hence the transformer sizing is
safe.
 LT LOAD LIST

Contract No: P4/292(77)/99001-R/258/11049243 JOB NAME : Central Compressed Air Station (Pakage-77)
Dated 27th July 2011 SAIL -ROURKELA STEEL PLANT
Doc . No: RSP/BSL/19/16/DE/00013, R1 4.2 MTPA CRUDE STEEL EXPANSION

Item Description Phases Volt (V) User Type Load Starter / Fed from Operation KW Rating Power
No Category Feeder SWGR Installed
Type kW

1 A/C & Ventilation O/G 3 415 FU NL SF 415 V LT MCCB co 150 150

2 Lighting Transformer 3 415 FU NL SF 415 V LT MCCB co 40 40
Lighting Transformer-1 3 415 FU NL SF 415 V LT MCCB co 20 20
Lighting Transformer-1 3 415 FU NL SF 415 V LT MCCB co 20 20
3 O/G - Spare 3 415 FU NL SF 415 V LT MCCB io 284 284
Spare-1 3 415 FU NL SF 415 V LT MCCB io 62 62
Spare-2 3 415 FU NL SF 415 V LT MCCB io 62 62
Spare-3 3 415 FU NL SF 415 V LT MCCB io 40 40
Spare-4 3 415 FU NL SF 415 V LT MCCB io 40 40
Spare-5 3 415 FU NL SF 415 V LT MCCB io 40 40
Spare-6 3 415 FU NL SF 415 V LT MCCB io 40 40
4 Compressor Auxilliaries Supply MCC- 3 415 FU NL SF 415 V LT MCC co 25.6 25.6
( Aux oil pump motor etc )
For compressor 1 3 415 FU NL SF 415 V LT MCCB co 6.4 6.4
For compressor 2 3 415 FU NL SF 415 V LT MCCB co 6.4 6.4
For compressor 3 3 415 FU NL SF 415 V LT MCCB co 6.4 6.4
For compressor 4 3 415 FU NL SF 415 V LT MCCB co 6.4 6.4
5 DC Battery Charger 3 415 FU NL SF 415 V LT MCCB co 128 128
Battery Charger-1 3 415 FU NL SF 415 V LT MCCB co 64 64
Battery Charger-2 3 415 FU NL SF 415 V LT MCCB co 64 64
6 UPS 3 415 FU NL SF 415 V LT MCCB co 24 24
UPS-1 3 415 FU NL SF 415 V LT MCCB co 8 8
UPS-2 3 415 FU NL SF 415 V LT MCCB co 8 8
UPS-3 3 415 FU NL SF 415 V LT MCCB co 8 8
7 Welding Socket 1,2 3 415 FU NL SF 415 V LT MCC cs 24 0
8 Purchaser Use 3 415 FU NL SF 415 V LT MCC cs - 0
Total 675.6 651.6
Therefore: Total Connected Load (kW) 675.6
Maximum Demand (kW) 651.6
Terms & Symbols are Used as shown below:
User Type Starter /Feeder Type
FU - Feeder Unit FV- Controlled Full Voltage Feeder Unit
SF - Sub Feeder Unit , Non -Controlled

Load Category Operation Duty

NL - Normal Load CO - Continuous Operation

CS - Continuous Standby
IO - Intermittent Operations
 HT LOAD LIST

Contract No: P4/292(77)/99001-R/258/11049243 JOB NAME : Central Compressed Air Station (Pakage-77)
Dated 27th July 2011 SAIL -ROURKELA STEEL PLANT
4.2 MTPA CRUDE STEEL EXPANSION
Doc . No: RSP/BSL/19/16/DE/00013, R1
Item Description Phases Kilo-Volt User Load Starter / Fed from Operation KW Rating
No (kV) Type Category Feeder SWGR
1 E6 FDR - 1 3 6.6 FU NL SF 1250A,VCB co 3400
2 Drinking water plant 3 6.6 FU NL SF 1250A,VCB co 1360
3 Transformer -6 3 6.6 FU NL SF 1250A,VCB co 340
4 Transformer -7 3 6.6 FU NL SF 1250A,VCB co 340
5 Spare Compressor 3 6.6 FU NL SF 1250A,VCB cs 1600
6 Transf -1 3 6.6 FU NL SF 1250A,VCB co 535.5
7 Oxygen-2 3 6.6 FU NL SF 1250A,VCB co -
8 CRS -1 3 6.6 FU NL SF 1250A,VCB co 2550
9 CRS -2 3 6.6 FU NL SF 1250A,VCB co 2550
10 SMS -1 3 6.6 FU NL SF 1250A,VCB co 1700
11 SMS - 2 3 6.6 FU NL SF 1250A,VCB co 1700
12 Compressor-1 3 6.6 FU NL SF 1250A,VCB io 1600
13 Capacitor Bank -1 3 6.6 FU NL SF 1250A,VCB io -
14 E6 FDR -2 3 6.6 FU NL SF 1250A,VCB io 4
16 Capacitor Bank -1 3 6.6 FU NL SF 1250A,VCB io -
17 LD PUMP 2 3 6.6 FU NL SF 1250A,VCB co 550
18 LD PUM 3 3 6.6 FU NL SF 1250A,VCB co 550
19 Compressor-2 3 6.6 FU NL SF 1250A,VCB co 1600
20 Transf.-2 3 6.6 FU NL SF 1250A,VCB co 535.5
21 ATC -3 3 6.6 FU NL SF 1250A,VCB co 3.2
22 ATC -2 3 6.6 FU NL SF 1250A,VCB co 3.2
23 ATC -1 3 6.6 FU NL SF 1250A,VCB co 3.2
Total 20924.6
Therefore: Total Connected Load (kW) 20924.6
Maximum Demand (kW) 19324.6

Total Connected Load (MVA) 26.2

 Power
Installed
3400
1360
340
340
0
535.5
-
2550
2550
1700
1700
1600
-
4
-
550
550
1600
535.5
3.2
3.2
3.2
19324.6