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Activity Valves Pumps Flow Controllers

Receiving Material Handling


Receive each component once per run 3% 19% 78%
Handle each component once per run 3% 19% 78%
Packaging and Shipping
One packing order per shipment 3% 23% 73%
Engineering
Estimated engineering work order %age (subj) 20% 30% 50%
Maitenence
Machine-hour basis 35% 58% 7%

Overheads Valves Pumps Flow Controllers


Handling 200000
6000 38000 156000
Receiving 20000
600 3800 15600
Packaging and Shipping 60000
1800 13800 43800
Engineering 100000
20000 30000 50000
Maintenance+Depreciation 300000
105000 174000 21000
Total Overheads 133400 259600 286400

Total Units Produced 7500 12500 4000


Direct Materia / unit 16 20 22
Total Direct Material Cost 120000 250000 88000
Direct Labour / Unit 4.02 8.05 6.88
Total Labour Cost (Direct+Set up) 30150 100625 27520
Total Product Cost 283550 610225 401920
Per Unit total product Cost 37.81 48.82 100.48
Flow
Heads Valves Pumps Controllers
Currect SP 57.78 81.26 97.07 115.56
Manufacturing Cost as per transactional method 37.81 48.82 100.48
Standard Unit Cost (Direct Labour Method 37.56 63.12 56.5
Revised Unit Cost (Machine Hour Method) 49 58.95 47.96
Gross Margins @ transactoinal costing 35% 40% -4%
Target Price as per transactional costing (Margin@35%) 51.04 65.90 135.65
Revenue %age 21% 55% 24%

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