Process Optimization system for KILN systems

Operating Parameters
Available for Normal opn
Position
Kiln Control Y/N Min Max Avg
PH - O2
PH - Temp
Trends of these parameters for a day of normal

PH - pressure
Calciner Temp
Kiln I/L - O2
Kiln I/L - Temp
Kiln I/L - Nox
Kiln I/L - pressure
Kiln Amps
operation

BZTemp

TATemp
SATemp

Feeder / control Least Maximum

Op Set pt
Control unit Count value
Kfeed rate tph
PH - Speed rpm / %
Calciner Coal Feed tph
Kiln Coal Feed tph
AFR Feed tph
Kiln Speed rpm

Cooler Control
Under-Grate pressures
Trends of these

Exh Gas Temp

parameters

Clinker Temp
Grate Plate Temps
Grate Amps
Grate Speed
Cooling Fans' speed/damper

PIDs' Performances: Trends ( UGP, PCT,.. )

Any Process/Quality Problems: Coating Problem, ....

Mechanical Problems / Limitations: Fans, Cooler , Kiln Speed, etc

Dimensions - Kiln (Dia, L), Cooler (grate Area) & Calciner (Vol)

Quality - Kiln Feed, Clinker, Coal as fired