New Competencies of

TESDA in Electrical
Installation and Maintenance

By : Gamaliel F. Itao, P.E.E,M.Entr.

President/GM, Industrial Controls Corporation
and Mechatronics Technologies Corporation
ELECTRICAL INSTALLATION AND
MAINTENANCE NC II
ELECTRICAL and ELECTRONICS Sector
 UNIT OF COMPETENCIES( EIM NC II)
Existing TR
Core Competencies
•  Prepare electrical power and hydraulic tools
•  Perform roughing-in activities for
communication and distribution systems
•  Install wiring devices for floor and ground
fault current interrupting outlets
•  Install electrical protection system for
lighting and grounding
•  Install electrical lighting systems on
auxiliary outlets and lighting fixtures
Amended TR
•  Perform roughing-in activities, wiring
and cabling works for single-phase
distribution, power, lighting and
auxiliary systems
•  Install wiring devices of floor and wall
mounted outlets, lighting fixtures/
switches, and auxiliary outlets
•  Install electrical protective devices for
distribution, power, lighting, auxiliary,
lightning protection and grounding
systems
Qualifica(on Descrip(ons
Existing TR Amended TR
§  Electrical Installation and
Maintenance NC II §  No Amendments
§  The ELECTRICAL INSTALLATION
& MAINTENANCE NC II
Qualification consists of competencies
that a person must achieve to enable
him/her to install and maintain
electrical wiring, lighting and related
equipment and systems where the
voltage does not exceed 600 volts in
residential houses/buildings.
UNIT OF COMPETENCIES
Existing TR Amended TR

Basic Competencies
•  Participate in workplace communication •  No Amendments
•  Work in a team environment
•  Practice career professionalism
•  Practice occupational health and safety
procedures
Common Competencies
•  Prepare construction materials and tools •  Unit codes amended

•  Observe procedures, specifications and

manuals of instruction
•  Interpret technical drawings and plans

•  Perform mensurations and calculations

•  Maintain tools and equipment

 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance NC II:

Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM QTY ITEM QTY ITEM QTY ITEM
5 50 5 25
5 pcs. Spirit level Power drill RSC 5 pcs. Spirit level Electric drill RSC/IMC
units pcs. units pcs.
5 Portable 50 5
5 pcs. Hack saw IMC 5 pcs. Hack saw Portable grinder 5 pcs. Entrance cap
units grinder pcs. units
1 50 5 50 Locknut &
5 pcs. Pipe cutter Power saw EMT 5 pcs. Pipe cutter Multi-tester
unit pcs. units pairs bushing
5 Fire alarm Fire alarm Ground Fault
5 pcs. Plumb bob 5 pcs. Entrance cap Pipe system (5units Current
units system 5 pcs. 1 set 5 pcs.
5 Pipe-in Music/ 125 reamer detector, 1 interrupting
5 pcs. Pipe reamer Locknut control panel) device (GFCI)
units Paging pcs.
Pipe 5 Security 125 Pipe 100 3/16’ x 1” Metal
5 pcs. Bushing 5 pcs. 3 sets Motion sensors
threader units equipment pcs. threader pcs. Screw
5 250 Security
5 pcs. Pipe bender CCTV Metal strap Pipe 50 Conduit strap/
units pcs. 5 pcs. 1 set equipment Access
bender pcs. clamp
Control
5 10
5 pcs. Bolt cutter MATV Master Floor outlet Wiring boards,
units pcs. CCTV (4
5 pcs. Bolt cutter 1 set 5 sets ¾ ft. x 4 ft. x 8
Jack 5 Car park cameras, 1 DVR)
5 pcs. 5 pcs. Ground fault ft.
hammer set units ramp detector
Ball 5 10
5 pcs. Clamp-on meter Floor outlet
hammer units pcs.
25 Electrician Insulation 25
1 unit Working gloves
pcs. Pliers Resistance Tester pcs.
 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC II:

Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS TOOLS EQUIPMENT MATERIALS
QTY ITEM QTY ITEM QTY ITEM QTY ITEM QTY ITEM QTY ITEM
Current Earth
25 Electrician 10 Screwdrivers 1
Multi-tester 5 pcs. interrupting 25 pcs. resistance 10 pairs Safety shoes
pcs. Pliers units set unit
outlet tester
25 Screwdrivers 5 Mega- 25 Working 1 Labeling
5 pcs. Box Wrench 10 pcs. Hard hat
pcs. set units ohmmeter pcs. gloves unit machine
Fire
25 5 Clamp 25 1
Wrench box Safety shoes 5 pcs. Wire splicer extinguisher 10 pcs. Safety goggles
pcs. units ammeter pcs. unit
KGS ABC
Proper 1 LCD Wire AWG #12,
25 5 25 5 pcs. Wire stripper 5 boxes
Wire splicer Megger working unit Projector (3.5mm2)
pcs. units pcs.
clothes Electrician Wire AWG #14
5 pcs.     5 boxes
25 5 High potential 25 knife (2.0mm2)
Wire stripper Hard hat
pcs. units tester pcs. 10 pcs. Tools holster     5 rolls Electrical tape
Earth Push-pull 0-5
25 Electrician 5 25 Safety 5 pcs.     1 box Wood screw ½” x 8
resistance mtrs
pcs. knife units pcs. goggles
tester Claw Receptacle surface
5 pcs.     25 pcs.
25 5 Labeling 5 Wire AWG hammer type
Tools holster Receptacle flush
pcs. units machine boxes #12 5 pcs. Prick punch     25 pcs.
type
Fire
Push-pull 0-5 1 5 Wire AWG Heat gun Incandescent bulb
5 pcs. extinguisher 5 pcs.     25 pcs.
mtrs unit boxes #14 1200 watts 50 w/ 250V AC
KGS ABC
Convenient outlet
Claw 1 Electrical
5 pcs. OHP 5 rolls c.o. (grounding
hammer unit tape Heavy-duty
5 pcs.     25 sets type,/flush type) 2
Ballpeen 5 Wood screw soldering iron
5 pcs. Industrial Fan 1 box gang w/ plate and
hammer units ½” x 8 cover
 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training in Electrical Installation and Maintenance NC II:

Existing TR Amended TR
TOOLS EQUIPMENT MATERIALS Flat file PVC square box, 4
QTY ITEM QTY ITEM QTY ITEM 5 pcs. TOOLS    
EQUIPMENT 10 pcs. MATERIALS
smooth 8” x4
Prick Circular loom (mica
5 pcs. 50 m 5
QTY ITEM QTY 25 flexibleITEM
conduit
punch tubing 3/8”) #16 G.I wire     ITEM QTY
Kgs. mtrs ½”, ¾
Heat gun
5 pcs. 1200 25 pcs. Receptacle surface type Whiteboard 4
1 pc.     10 pcs. PVC conduit ½, ¾
watts x8x¾
Heavy- Whiteboard 4
duty x 4 x ¾ with 25
5 pcs. soldering 25 pcs. Receptacle flush type 1 pc.     Junction box PVC
movable pcs.
iron 1000 stand
watts
Flat file Whiteboard
Incandescent bulb 50 w/ 1 box marker, 25
5 pcs. smooth 25 pcs.     Utility box
250V AC pcs.
8” assorted color
Convenient outlet C.O. Connectors PVC,
1 box Push pin     50 pcs
25 sets (flush type) 2 gang w/ ½
plate and cover Pencil Connectors PVC,
1 pc.     50 pcs
PVC square box sharpener ¾
10 pcs
4x4 25 Pencil with Connectors RSC,
    50 pcs
100 pcs PVC clamp ½ pcs. eraser ¾
100 pcs PVC clamp ¾ 2 kgs Rags     20 pcs. Elbow PVC ½
50 Assorted condulet
Cleaning
50 mtrs Corrugated PVC ½”, ¾ 5 ltrs     20 pcs. Elbow PVC ¾
agent liquid
 3.5 TRAINING FACILITIES

Existing TR Amended TR

Based on class size of 25 students/trainees the space requirements for the teaching/learning and
circulation areas are as follows:
        TEACHING/ SIZE IN AREA IN QTY TOTAL
SPACE SIZE IN AREA IN TOTAL LEARNING METERS SQ. AREA IN
AREAS METERS SQ.
REQUIREMENTS METERS SQ. AREA IN
METERS
METERS SQ.
METERS Lecture Area 5x8 40 1 40
  Laboratory 5x8 40 1 40
•  Student/Trainee 2.50 x 2.50 6.25   Area
Working Space per student/ per student 156.25 Learning 4x5 20 1 20
trainee Resource Area
•  Contextual       Tool Room / 4x5 20 1 20
Learning 4x5 20 20 Storage Area
Laboratory Wash ,Toilet & 1x2 2 2 4
Locker Room
•  L e a r n i n g      
Resource 4x5 20 20
Sub-Total 124
Center
Facilities / ** Area requirement is equivalent to
•  Facilities/       30% of the total teaching/learning
Equipment /
Equipment/ 10 x 6 60 60 areas  38
Circulation area Circulation**

       
TOTAL AREA 256.25 TOTAL AREA 162
 SECTION 4: NATIONAL CERTIFICATION AND CERTIFICATION
ASSESSMENTS
Existing TR
4.3 Accumulation and submission of all COCs acquired
for the relevant units of competency comprising a
qualification, an individual shall be issued the
corresponding National Certificate.
4.4 Assessment shall focus on the core units of
competency. The basic and common units shall be
integrated or assessed concurrently with the core
units.
4.5 The following are qualified to apply for assessment
and certification:
—  Graduate of formal, non-formal, and informal
including enterprise-based training programs.
—  Experienced workers (wage employed or self
employed)
4.6 The guidelines on assessment and certification are
discussed in detail in the “Procedures Manual on
Assessment and Certification” and “Guidelines on
the Implementation of the Philippine TVET
Qualification and Certification System (PTQCS)”.
Amended TR
4.5 For those holders of existing National Certificate
(NC) of individuals in Electrical Installation and
Maintenance NC II, automatic conversion will be
implemented.
4.6 Clustering of competencies is not applicable.
4.7 Individuals who already possess Certificate of
Competency (COC) in Electrical Installation &
Maintenance NC II are advised to take the
assessment for this amended TR on or before the
expiration of their COCs.
4.8 The guidelines on assessment and certification are
discussed in detail in the “Procedures Manual on
Assessment and Certification” and “Guidelines on
the Implementation of the Philippine TVET
Competency Assessment and Certification System
(PTCACS)”.
¢  Task: ROUGHING-IN ACTIVITIES
¢  Layout the wiring booth for specific location of the panel, boxes
(utility box -UB)
¢  Octagonal (box- OB) and fittings.

¢  Apply the types of bend necessary for the test package.

¢  Mount and install the conduit with conduit strap.

 LIST OF MATERIALS, TOOLS & EQUIPMENT (PER CANDIDATE)

NAME SPECIFICATION QUANTITY

1 Octagonal Box 4” x 4” Dip type PVC 7 pcs.
2 Utility Box 2” x 4” Dip type PVC 4 pcs.
3 Square Box 6‘ x 6“ 1 pc.
16“ x 12“ x 6“ w/ one 60 AT MCB and 4
4 Panel Board branches 1set.
(2-15AT & 2-20AT
5 Conduit ½” diameter (8’) PVC 3pcs
6 Conduit Strap ½” diameter two hole 16pcs
7 Metal Screw 3/16“ x 1 “ 50 pcs.
8 Cable wire #3.5 mm², THW Stranded Cu. wire 6m
9 Cable wire #2.0 mm², THW Stranded Cu. wire 20m
10 Lock nut and bushing ½” diameter PVC 24 pcs.
11 Straight Connector ½” diameter PVC 24 pcs
12 PVC Cement Natural 1 pint
13 Tape Electrical (Friction) Tape 2 roll
Hand Tools
14 Heat gun 100 w, 230 V 1 pc
15 Pliers Standard 1 pair
16 Screwdrivers Standard (+,-) 2 pcs
17 Hacksaw Standard 1 pc
18 Electrician knife Standard 1 pc
QUALIFICATION:
ELECTRICAL INSTALLATION & MAINTENANCE
UNITS OF COMPETENCY: Install wiring devices of floor
and wall mounted outlets, lighting fixtures/switches and
auxiliary outlets

Instructions:
¢  Prepare the materials, devices and auxiliary device for the
installation
¢  Install the circuit home run for convenience outlet.
¢  Set the CCTV monitor/recorder in accordance with the
requirement.
¢  Install the CCTV Camera based on the required location.
¢  Perform testing and commissioning activities.
 LIST OF MATERIALS, TOOLS & EQUIPMENT

NAME SPECIFICATION QUANTITY

Utility Box 2” x 4” Deep type PVC 2 pcs.
16“ x 12“ x 6“ w/ one 60 AT MCB and 4 branches
Panel Board 1 set
(2-15AT & 2-20AT
Cable wire #3.5 mm², THW Stranded Cu. wire 5M
Metal Screw 3/16“ x 1 “ 30 pcs.
Conduit Strap ½” diameter two hole 10 pcs.
Conduit ½” diameter (8’) PVC 2 pcs.
CCTV AND AUXILLIARIES
Z-D V800C (Vandal Proof Day and Night View Indoor
Camera 2 units
Camera)
ATTN 8-Channel NVR (OPS-HD 7208PN) HD NVR
Recorder 1 unit
RECORDER
Monitor AOC 18.5 Wide LED Monitor 1 unit
Adapter AC/DC CCTV Adapter 12 v/5A 1unit
Power Splitter CCTV 8 port DC Power Splitter 1 unit

Hand Tools
Pliers Standard 1 pair
Screwdrivers Standard (+, -) 2 pcs.
Hack saw Standard 1 pc.
Electrician Knives Standard 1 pc.
Heat gun 100 w, 230 V 1 pc.
INSTRUMENTS
Multi-tester Analog type, tester 1 unit
Insulation Tester Analog type Insulation tester 1 unit
DEMONSTRATION

¢ SAMPLE TASK PACKAGE:

¢ Prepare the materials and tools as per job requirement
¢ Install the protective device feeding the Fire Alarm System in the panel
board,
¢ Terminate the entire circuit home run base on the load scheduling.
¢ Install all the necessary fittings such as Utility Boxes, Square Box/Pull
Box, Octagonal Boxes and Fire Alarm Control Panel.
¢ Set and Install Manual Pull Station, Fire Alarm Bell, and the
Conventional Smoke Detector..
¢ Perform testing and commissioning activities.
INSTALLATION SETUP
(SET B)
 LIST OF MATERIALS, TOOLS & EQUIPMENT

NAME SPECIFICATION QUANTITY

Pull Box 4” x 4” SQUARE BOX 2 pcs
Box 4“ x 4“ Octagonal PVC Box 3 pcs
Cable wire #2.0 mm², THW Stranded Cu. wire 5M
Metal Screw 3/16“ x 1 “ 24 pcs.
Conduit Strap ½” diameter two hole 10 pcs.
Conduit 3/4” diameter (8’) PVC 2 pcs.
FIRE ALARM SYSTEM AND AUXILLIARIES
Fire Alarm System
8” x 10” x 6” Panel Enclosure 1 pc
Panel
Smoke Detector Standard 2 unit
Fire Alarm Bell Standard 1 unit
Manual Pull Station
Standard 1unit
Switch
Hand Tools
Pliers Standard 1 pair
Screwdrivers Standard (+, -) 2 pcs.
Hack saw Standard 1 pc.
Electrician Knives Standard 1 pc.
Heat gun 100 w, 230 V 1 pc.
Screw Driver Jeweller Screw Driver (Assorted Size) 1 set
Wire Stripper Automatic Wire Stripper (Standard) 1 pair
Tape Electrical (friction) Tape 1 roll
INSTRUMENTS
Multi-tester Analog type, tester 1 unit
Sample Test Package
1 Door Access Control System

ML DC

GOING IN GOING OUT

Exit Button
BRC
EBG
EBG

EB EBG

ML - Magnetic Lock
EB - Exit Button
BRC – Biometric Reader and Controller EBG – Emergency Break Glass
DC - Door Contact
 EIM NCII Sample Test Package
1 Door Access Control System
Conduit Layout UB1
90deg bend
UB1 – PVC Utility Box for ML
GOING IN UB2 – PVC Utility Box for BRC
A1 PVC ¾”
UB3 – PVC Utility Box for EBG
UB4 – PVC Utility Box for EB
A1 – 300x300x200mm Box for
20A Circuit Breaker,
300mm Power Supply Module and
12VDC Battery

RSC ¾” UB2 UB3 UB4

90deg bend

300mm
Industrial
Socket (F)
ELECTRICAL INSTALLATION AND
MAINTENANCE NC III
ELECTRICAL and ELECTRONICS Sector
 UNIT OF COMPETENCIES
Existing TR Amended TR

Core Competencies
•  Prepare electrical and hydraulic tools
•  Perform roughing-in and wiring for activities for bus
and underfloor ducts
•  Perform installation of wiring devices for floor and
ground fault current interrupting outlets

•  Perform installation of standard electrical protection

system for lightning and grounding

•  Perform installation of electrical lighting systems,

auxiliary outlets and lighting fixtures
•  Perform roughing-in and wiring activities for three-
phase distribution system for power, lighting and motor
•  Perform installation of data measurement and
control panel
control system on electrical and auxiliary
•  Perform installation of data measurement and control
equipment
system on electrical and auxiliary equipment
•  Assemble and install electrical lighting and
•  Install, assemble, test and maintain motor control
motor control systems
system
•  Perform maintenance and troubleshooting
works
 UNIT OF COMPETENCIES
Existing TR Amended TR

Basic Competencies
•  Lead workplace communication •  No Amendments
•  Lead several small working teams
•  Develop and practice negotiating skills with team
members
•  Guide effective solutions to problems arising from work
activities
•  Check and develop the use mathematical concepts and
techniques
•  Use relevant technologies applicable to assigned work
Common Competencies
•  Prepare construction materials and tools •  Prepare construction materials and tools
•  Ensure compliance with standard procedures, •  Observe procedures, specifications and manuals of
specifications and manuals of instruction instruction
•  Interpret and follow technical drawings and plans •  Interpret technical drawings and plans

•  Supervise mensurations and related computations •  Perform mensurations and calculations

•  Supervise proper use and maintenance of tools and •  Maintain tools and equipment
equipment
Note: Other unit titles are rephrased
ELECTRICAL INSTALLATION AND MAINTENANCE NC III
Existing TR Amended TR

¢  A person who has achieved this qualification §  A person who has achieved this qualification
is competent to be: is competent to be:

¢ Assistant Supervising Technician §  Industrial Electrician

¢ Assistant Electrical Supervisor §  Electrical Lead man

¢ Assistant Electrical Foreman §  Electrical Foreman

¢ Electrical Leadman
SECTION 3: TRAINING STANDARDS
Existing TR Amended TR

3.1 Curriculum Design: 3.1 Curriculum Design:

   
Course Title: ELECTRICAL INSTALLATION AND Course Title: ELECTRICAL INSTALLATION AND
MAINTENANCE MAINTENANCE
NC Level : NC III
NC Level : NC III
Nominal Training Hours: 32 Hours (Basic
Nominal Training Hours: 20 Hours (Basic Competencies) Competencies)
+ 32 Hours (Common Competencies) + 32 Hours (Common Competencies)
344 Hours (Core Competencies) 96 Hours (Core Competencies)
---------------------------------------
---------------------------------------
160 Hours - TOTAL
396 Hours - TOTAL
 
  Course Description:
Course Description:
§ This course is designed to develop & enhance the
This course is designed to equip individual with operational knowledge, skills, & attitudes of an electrical, mechatronics
skills required for Electrical Installation & Maintenance III and automation technician, in accordance with industry
with learning outcomes, methodology and assessment standards. It covers the basic & common competencies in
approach as listed herein. Trainees who have completed training in addition to the core competencies as enumerated in Section
or are holders of Electrical Installation & Maintenance NC II may 1 of this training regulations.
forego training in core units of competency (1) to (5).
 3.2 TRAINING DELIVERY
Existing TR
¢  Supervised industry training or on-the-job
training is an approach in training designed to
enhance the knowledge and skills of the trainee
through actual experience in the workplace to
acquire a specific competencies prescribed in the
training regulations.
¢  Distance learning is a formal education process in
which majority of the instruction occurs when the
students and instructors are not in the same
place. Distance learning may employ
correspondence study, or audio, video or computer
technologies.
Amended TR
§  The traditional classroom-based or in-center
instruction may be enhanced through use of learner-
centered methods as well as laboratory or field-work
components.
2.2 Enterprise-Based:
§  Formal Apprenticeship – Training within
employment involving a contract between an apprentice
and an enterprise on an approved apprenticeable
occupation.
§  Enterprise-based Training- where training is
implemented within the company in accordance with
the requirements of the specific company. Specific
guidelines on this mode shall be issued by the TESDA
Secretariat.
3.3 TRAINEE ENTRY REQUIREMENTS
Existing TR
To qualify as trainee for Electrical Installation &
Maintenance NC III, a candidate must be:
¢  a holder of Electrical Installation & Maintenance
NC II or equivalent experience and training
¢  able communicate both orally and in writing
¢  physically and mentally fit
¢  with good moral character
¢  can perform basic mathematical computation
This list does not include specific institutional requirements
such as educational attainment, appropriate work
experience, and others that may be required of the trainees
by the school or training center delivering the TVET
program.
Amended TR
The trainees who wish to enter the course should
possess the following requirement/s:
§  Must be a holder and/or have undergone
training in Electrical Installation &
Maintenance NC II or Mechatronics
Servicing NC II
This list does not include specific institutional
requirements such as educational attainment,
appropriate work experience, and others that may
be required of the trainees by the school or
training center delivering the TVET program.
 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC III:

Existing TR Amended TR

TOOLS MATERIALS TOOLS/INSTRUMENT MATERIALS

Qty. Description Qty. Description
Qty. Description Qty. Description
5 pcs. Crimping tools 5 pcs. Circuit breakers/Fuses
5 units Measuring tools (e.g. 5 pcs. Circuit breakers/Fuses
(Din rail type)
Pull-push meter) (Din rail type)
    5 pcs. PLC materials
5 pcs. Pliers 5 pcs. Relays (Din rail type) 5 pcs. Crimping tools 15 pcs. Controller/Contactors
5 sets Screw drivers 5 pcs. Timers (Din rail type) 5 pcs. Pliers 10 pcs. Relays (Din rail type)
5 sets Wrenches (box & 5 pcs. Terminal Blocks/Lugs 5 sets Screw drivers 5 pcs. Timers (Din rail type)
open) (Din rail type) 5 sets Wrenches (box & 5 pcs. Terminal Blocks/Lugs
5 pcs. Wire splicers/ 5 pcs. Pilot lamps open) (Din rail type)
strippers 5 pcs. Wire splicers/ 15 pcs./ Pilot lamps (red, green,
5 pcs. Measuring tools (e.g. 5 pcs. Actuators strippers color yellow)
  Pull-push meter) 20 pcs. Push buttons (panel 5 pcs. Multi-Tester/VOM 5 pcs. Actuators/solenoids
  type) 5 units Insulation Tester 5 pcs. NO Push buttons (panel
type)
20 pcs. Selector Switches (panel 5 pcs. NC Push buttons (panel
type) 5 pcs. Spirit level
type)
5 lengths Cable duct 5 pcs. Selector Switches (panel
5 pcs. Hack saw
4 lengths Din rail type)
5 pcs. Pipe cutter 5 lengths Cable duct
3 packs Wire Strap 5 pcs. Pipe reamer 4 lengths Din rail
20 pcs. Wire Markers 5 pcs. Pipe threader 3 packs Wire Strap
5 pack Cable Tie 5 pcs. Pipe bender 5 pcs. Wire Markers
20 meters Cable (Royal cord) 5 pcs. Bolt cutter 5 pack Cable Tie
 3.4 LIST OF TOOLS, EQUIPMENT AND MATERIALS

Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC III:

Existing TR Amended TR

EQUIPMENT MATERIALS TOOLS/INSTRUMENT MATERIALS

Qty. Description Qty. Description Qty. Description Qty. Description
5 units Power supply 10 pcs. Glands/Grommet 5 pcs. Ball hammer 20 meters Cable (Royal cord)
  - Automatic Voltage 2 boxes Conductors 5 pairs Electrician Pliers 10 pcs. Glands/Grommet
Regulator (AVR) 5 pcs. Box Wrench 2 boxes Conductors
5 pcs. Wire splicer 5 rolls Insulators
  - Un-interruptible 5 rolls Insulators 5 pcs. Wire stripper 5 pcs. Proper working clothes
power supply (UPS) 300 m TF (75m or 150m per box)
5 pcs. Electrician knife or automotive wires,
5 units Generators and 20 pcs. Proper working clothes
(30m)
motors
5 pcs. Tools holster 5 sets Wiring boards, ¾’x4’x8’
5 units Transformer Forms/Manuals
5 pcs. Push-pull 0-5 mtrs 25 pcs. RSC/IMC
5 units Capacitors PLC plan and 5 pcs. Claw hammer 5 pcs. Entrance cap
specification
5 units Multi-tester 50 Pairs. Locknut & bushing
5 units Inverters/Rectifiers Requisition form(s)
100 pcs. 3/16’ x 1” Metal Screw
As required

EQUIPMENT
5 units Controllers Industry/Institution 3 units Motors, 3-phase, 220
Quality Manual 50 pcs. Conduit strap/clamp
volts
10 sets - Motor controls User’s guide 5 units Electric drill 5 boxes Wire AWG #12, (3.5mm2)
 1 set - Electro-mechanical Drawings/diagrams 5 units Portable grinder 5 boxes Wire AWG #14(2.0mm2)
controllers (e.g. 2 units Automatic Voltage
Solenoid) Regulator (AVR) 5 rolls Electrical tape
1 set - Electro-Pneumatic 3 units Clamp-on meter 5 Kgs. #16 G.I wire
controller
Insulation resistance
5 pcs. Pressure gauge 1 unit 1 pc. Whiteboard 4’ x 8’ x ¾’
tester
 Recommended list of tools, equipment and materials for the training of 25 trainees for Electrical Installation & Maintenance
NC III:

Existing TR Amended TR
EQUIPMENT EQUIPMENT MATERIALS
Qty. Description Qty. Description Qty. Description
5 pcs. Pressure Analyzer/     Whiteboard 4 x 4 x ¾ with
1 unit Earth resistance tester 1 pc.
Gauge manifold movable stand
Whiteboard marker,
1 unit Labeling machine 1 box
5 pcs. Leak tester assorted color
10 units Micro PLC   Fire extinguisher KGS Whiteboard eraser
1 unit 2 pcs.
25 lic. PLC Simulator   ABC magnetic
Software 1 unit LCD Projector 1 box Push pin
PPEs 1 pc. Pencil sharpener
Qty. Description 3 boxes Pencil with eraser
25 pcs. Working gloves 2 kgs Rags
10 pairs Safety shoes 5 ltrs Cleaning agent liquid
10 pcs. Hard hat 1 unit First aid kit
10 pcs. Safety goggles 2 reams Bond paper
  Forms/Manuals
Qty. Description
Motor Controller and
specification

As required
    Requisition form(s)
Industry/Institution
   
Quality Manual
    User’s guide
    Drawings/diagrams
 3.5 TRAINING FACILITIES

Existing TR Amended TR
Based on class size of 25 students/trainees the space requirements for the teaching/learning and circulation
areas are as follows: TEACHING/ SIZE IN AREA IN QTY TOTAL
LEARNING METERS SQ. AREA IN
        AREAS METERS SQ.
SPACE SIZE IN AREA IN TOTAL METERS
REQUIREMENTS METERS SQ. AREA IN
METERS SQ. Lecture Area/ 5x8 40 1 40
METERS
Laboratory 5x8 40 1 40
 
Area
•  Student/Trainee 2.50 x 2.50 6.25  
Working Space per student/ per student 156.25 Learning 4x5 20 1 20
trainee Resource Area

•  Contextual       Tool Room / 4x5 20 1 20

Learning 4x5 20 20 Storage Area
Laboratory
Wash ,Toilet & 1x2 2 2 4
•  L e a r n i n g       Locker Room
Resource 4x5 20 20
Center
•  Facilities/       Sub-Total 124
Equipment/ 10 x 6 60 60 Facilities / ** Area requirement is equivalent
Circulation area to 30% of the total teaching/
Equipment / learning areas 
Circulation** 38
       
TOTAL AREA 256.25

TOTAL AREA 162

 3.6 TRAINER’S QUALIFICATIONS

Existing TR Amended TR

ELECTRICAL INSTALLATION & MAINTENANCE NC Electrical Installation and Maintenance NC

III
III
 
The trainer who will handle the course must have the
The trainer who will handle the course must have
following qualifications:
—  Be a graduate of BS in Industrial Education, Major in
the following qualifications:
Electrical Technology or its equivalent
—  Must have undergone training on Training Methodology
§  a holder of NTTC I in Electrical Installation
III
& Maintenance NC III or higher
—  He must be a holder of at least Electrical Installation &
Maintenance NC IV §  Have at least three (3) years relevant job/
—  Good moral character industry or teaching experience
—  Must be computer literate
—  Must be physically and mentally fit
—  Minimum of three (3) years relevant job/industry
experience*
 
*Optional. Only when required by the hiring institution
Reference: TESDA Board Resolution No. 2004-03
 
3.7 INSTITUTIONAL ASSESSMENT

Existing TR Amended TR

Institutional assessment is undertaken by Institutional assessment is undertaken by

trainees to determine their achievement of units of trainees to determine their achievement of units of
competency. A certificate of achievement is issued competency. A certificate of achievement is issued for
for each unit of competency. each unit of competency.

The result of the institutional assessment

may be considered as evidence for the assessment for
national certification. As a matter of policy, graduates
of programs registered with TESDA under this
training regulation are required to undergo mandatory
national competency assessment upon completion of
the program.
UNITS OF COMPETENCY:
¢  INSTALL, ASSEMBLE, TEST AND MAINTAIN MOTOR CONTROL
SYSTEMS

Task:
¢  Prepare and select the materials, tools and equipment,

¢  Select appropriate motor and control component sizes and ratings

¢  Inspect motor and motor control components

¢  Wire a control circuit for a wye-delta reduced voltage starter

¢  Wire a power circuit for a wye-delta reduced voltage starter

¢  Perform test run on the motor

POWER CIRCUIT
CONTROL CIRCUIT
ELECTRICAL INSTALLATION AND
MAINTENANCE NC IV
ELECTRICAL and ELECTRONICS Sector
NC IV COMPETENCIES
ELECTRICAL INSTALLATION AND MAINTENANCE
1.  Supervise/Monitor Installation and Maintenance of electrical
system , auxiliary including control , Lighting and Power and
protection equipment/System ;
2.  Perform commissioning of electrical equipment /system;
3.  Perform programming and installation of Basic PLC System.
PROGRAMMABLE LOGIC CONTROLLERS
•  Defined by NEMA as a digital electronic apparatus with a
programmable memory for storing instructions to implement
specific functions (logic, sequencing, timing, counting, and
arithmetic) to control machines and processes.
• Considered as the first industrial-based computer
ADVANTAGES OF USING PLC

Shorter Project A Wide Range of Control Operations

Implementation

Easier Modification Without Cost Easy Maintenance

Penalty

Project Cost Can be Accurately High Reliability

Calculated

Shorter Training Time Required Standardization of Controller

Hardware

Design Easily Change Using Able to Withstand Harsh Plant

Software Environment
FUNCTIONS OF PLC
Conventional Relay Logic Replacer

Sequence Control Timer and Counter Functions

Auto / Semi / Manual Control of Machines

and Processes

Arithmetic Operations

Analog Control (Temperature, Pressure,

Sophisticated Control etc.)

PID (Proportional Integral Derivation)

Stepper / Servo Motor Control

 CONTROL SYSTEM

I. OPEN LOOP SYSTEM

INPUT LOGIC OUTPUT

- Pushbuttons - Relays - Motors

- Limit Switches - Timers - Solenoid valves
- Level Switches
- Counters - Lamps
- Flow Switches

PLC
BASIC CONTROL SYSTEM

Closed Loop System

Final Control Process

Error Controller
Element Variable
+ Temperature
Set value Flow
_

Transmitter
Process Variable
Primary
Element / Transducer
 A TYPICAL CONTROL SYSTEM (ELECTROMECHANICAL)
INPUT DEVICES CONTROLLER OUTPUT DEVICES
RELAY
PUSHBUTTON MOTOR
COIL

LATCHING COIL SOLENOID

LIMIT SWITCH

LED DISPLAY
THUMB TIMER COIL
WHEEL 8 8
SWITCH
8 8 8
CLOCK
HEATER
LEVEL SWITCH COUNTER HEATER

CNT
LAMP
RESET
FLOW SWITCH
ELECTRONIC CARDS
STEPS IN PLC PROGRAMMING

Draw the Schematic Diagram

Draw Control Diagram

Develop PLC Ladder Diagram

I/O Assignment

Convert to Mnemonic (Boolean)

PLC Layout
HARDWARE COMPONENTS

Central Processing Unit (CPU)

Power Supply

Input Module

Output Module

Peripheral Device
SOFTWARE COMPONENTS
1. Ladder Diagram Language – a symbolic instruction type language

2. Boolean Language- Basic level language that composed of three (3) Boolean
logic operation: AND, OR, NOT
3. Functional Blocks Language – high level instructions that permit
the user to program more complex functions using the ladder
diagram format

4. English Statement Language – considered derivative of computer language

such as BASIC.
6 DESIGN STEPS IN PLC BASED SYSTEM
STEP I. SCHEMATIC OR POWER DIAGRAM

Exercise 1 FORWARD/ REVERSE SCHEMATIC DIGRAM OF 3-PHASE MOTOR

M
STEP II.CONTROL DIAGRAM (RELAY DIAGRAM) OF EXERCISE 1
PB FORWARD
PB STOP

FWD

REV
FWD

REV

FWD

REV
 STEP III. INPUT/OUTPUT ASSIGNMENT OF EXERCISE 1
PB FWD –1 FWD-10001
PB REV - 2 REV-10002

PB STOP- 3

STEP IV. PLC DIGRAM

1 3 10002
100
01

10001
2 3 10001
100
02

10002
 STEP V. (BOOLEAN/MNEMONIC STATEMENTS) OF EXERCISE 1

ADDRESS/STEP INSTRUCTION DATA

0 LD 1
1 OR 10001
2 ANDN 3
3 ANDN 10002
4 OUT 10001
5 LD 2
6 OR 10002
7 ANDN 3
8 ANDN 10001
9 OUT 10002
10 END
STEP VI. PLC LAY-OUT

INPUT MODULE OUTPUT MODULE

FWD
1
CENTRAL
2 PROCESSING UNIT REV
3 L1 L2
¢  THANK YOU

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