INTERACTIVE SCHEMATIC

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 SENR9056-03
July 2011

631E Series II Wheel Tractor - Scraper

633E Series II Wheel Tractor - Scraper
Electrical System
Tractor: 631E Scraper: 633E Scraper:
1AB1640-UP 1BB1540-UP 1EB310-UP
1NB1390-UP 6PC1210-UP
2PS1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm (Sc) - Action D-6 A Solenoid (Tr) - Start Aid A-5 23
Alarm (Sc) - Action (Master) D-6 A Solenoid (Tr) - Upshift A-7 11
Alarm (Tr) - Action D-6 A Solenoid - Air Conditioner Clutch B-5 21
Alarm - Backup C-12 19 Solenoid - Apron E-10 34
Alternator (Tr) B-5 21 Solenoid - Auger Forward A-8 35
Battery (Tr) A-6 23 Solenoid - Auger Reverse A-8 35
Breaker (Tr) - Alternator (80 AMP) E-8 D Solenoid - Bail B-7 11
Breaker (Tr) - Key (10 AMP) E-8 D Solenoid - Cushion Hitch B-8 36
Breaker - Blower Motor (15 AMP) E-7 D Solenoid - Cylinder Head (1,3,5,7) F-3 15
Breaker - Engine Control (15AMP) E-7 D Solenoid - Cylinder Head (2,4,6,8) E-3 15
Breaker - Head Lamp (15 AMP) E-7 D Solenoid - Differential Lock E-11 C
Breaker - Panel Dome, Stop and Tail Lamp (10 AMP) E-7 D Solenoid - Forward Horn E-11 C
Control - Engine ECM C-3 24 Starter (Tr) B-6 37
Control - EPTC II F-12 6 Switch (Tr) - Conv Retr A-6 38
Control - Interface Relay (Auger) D-10 C Switch (Tr) - Disconnect A-6 23
Control - Interface Relay (Bail) F-9 C Switch (Tr) - Key Start E-7 B
Control - Interface Relay (Cush) F-9 C Switch (Tr) - Operator Monitor Test D-6 A
Control - Interface Relay (Elev) C-11 C Switch (Tr) - Start Aid F-7 A
Control - Stop/Tail Lamp B-11 25 Switch (Tr) - Transmission A-7 A
Dryer - Air A-5 26 Switch - Air E-11 A
Flasher F-8 C Switch - Apron F-11 B
Fuses D-7 D Switch - Auger Forward E-10 B
Gauge (Tr) - Conv Retr Temp D-9 B Switch - Auger Reverse A-8 B
Gauge (Tr) - CoolantTemperature D-9 B Switch - Backup Alarm F-9 B
Gauge - Air Pressure D-9 B Switch - Bail F-11 A
Horn - Overspeed C-8 A Switch - Blower E-6 B
Indicator Assembly C-4 A Switch - Brake Service D-12 A
Lamp (Sc) - Action (Master) E-6 A Switch - Charge Pump Filter A-7 35
Lamp (Tr) - Action (Master) E-6 A Switch - Coolant Filter Indicator A-8 35
Meter (Tr) - Service E-9 D Switch - CoolantFlow F-1 40
Monitor (Tr) - Operator E-6 A Switch - Cushion Hitch F-11 A
Motor - Blower F-4 C Switch - Differential Lock E-11 40
Motor - Blower F-5 C Switch - Dome Lamp F-8 A
Motor - Fuel Pump C-9 27 Switch - Door Dome Lamp F-7 A
Motor - Washer Front D-11 21 Switch - Engine Diagnostics D-4 A
Motor - Washer Rear D-11 21 Switch - Engine Oil B-5 24
Motor - Wiper Front F-5 C Switch - Engine Oil (Cush/Bail) B-5 31
Motor - Wiper Rear F-8 C Switch - Flood Lamp E-6 A
Radio - Power E-6 C Switch - Ground Level Shutdown A-5 42
Receptacle (Tr) - Aux Start A-6 23 Switch - Head Lamp Dimmer E-12 C
Relay - Main E-8 6 Switch - Hold F-11 B
Relay - Overspeed F-10 A Switch - Horn Forward F-7 A
Relay - Start Aid E-9 C Switch - Motor Case Drain Filter A-8 B
Relay - Test Switch F-10 A Switch - Neutral/Run F-7 B
Relay (Tr) - Start E-8 6 Switch - Overspeed Test E-9 B
Resistor - Blower Speed E-4 C Switch - Panel Dimmer F-6 A
Resistor - Panel Dimmer F-6 A Switch - Parking Brake A-7 B
Resistor - Starter Diagnostic Connector B-6 C Switch - Pump Case Drain Filter A-7 35
Sender - Coolant B-6 24 Switch - Refrigerant E-4 43
Sender (Tr) - Conv Retr B-6 29 Switch - Retarder Brake D-12 B
Sensor - Atmospheric Pressure E-2 24 Switch - R unning Lamp F-6 A
Sensor - Backup Cam S/T F-2 24 Switch - Service Clear D-12 6
Sensor - Coolant Temperature F-2 24 Switch - Service Set D-12 6
Sensor - Elevator Position Handle C-11 C Switch - Shift Lever E-9 B
Sensor - Engine Oil Pressure E-2 24 Switch - Side Flood Lamp F-7 A
Sensor - Engine Oil Temperature E-2 24 Switch - Slip Limiter E-10 B
Sensor - Fuel Temperature E-2 24 Switch - Steering A-7 32
Sensor - Primary Cam S/T F-2 24 Switch - Stop Lamp E-11 C
Sensor - Rail Pressure F-2 24 Switch - Thermostat E-4 B
Sensor - Tach A-6 30 Switch - Throttle Lock D-4 B
Sensor - Throttle Lock Brake Pressure B-6 31 Switch - Turn Signal F-8 A
Sensor - Throttle Position C-6 C Switch - Wiper Front F-5 A
Sensor - Transmission Speed A-8 32 Switch - Wiper Rear F-5 A
Sensor - TurboOutlet Pressure F-2 24 Tachometer D-5 A
Solenoid (Tr) - Downshift A-7 11 Valve - Rail Pressure Control F-2 15
Machine locations are repeated for components located close together.
(Sc) = Scraper B Located in the lefthand console.
(Tr) = Tractor C Located in the righthand console.
A Located in the cab. D Located on or near relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 F-11 38
CONN 2 D-11 6
CONN 3 B-10 5
CONN 4 A-11 4
CONN 5 B-10 5
CONN 6 B-10 7
CONN 7 B-10 8
CONN 8 C-10 8
CONN 9 E-10 6
CONN 10 E-10 6
CONN 11 F-10 A
CONN 12 A-8 11
CONN 13 B-8 10
CONN 14 B-8 11
CONN 15 B-8 9
CONN 16 C-8 13
CONN 17 E-8 6
CONN 18 E-7 6
CONN 19 C-7 13
CONN 20 B-7 11
CONN 21 B-7 11
CONN 22 C-6 12
CONN 23 C-6 14
CONN 24 C-6 13
CONN 25 C-5 13
CONN 26 C-5 14
CONN 27 B-5 17
CONN 28 B-4 18
CONN 29 D-4 16
CONN 30 D-4 16
CONN 31 E-4 6
CONN 32 B-2 15
CONN 33 E-1 15
CONN 34 F-1 15
CONN 35 F-1 15
CONN 36 B-5 43
CONN 37 C-12 19
CONN 38 D-9 6
CONN 39 F-8 A
CONN 40 F-7 A
CONN 41 B-6 38
CONN 42 A-7 35
CONN 43 A-7 35
CONN 44 D-9 C
CONN 45 B-8 35
CONN 46 F-7 13
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI

C omponent identifiers (C ID¹) and Module Identifier (MID²) F ailure Mode Identifiers (F MI)¹
E P T C -II T rans mis s ion C ontrol (MID No. 027) F MI No. F ailure Des c ription
C ID C omponent 0 Data valid but above normal operational range.
0168 E lectrical S ys tem V oltage 1 Data valid but below normal operational range.
0190 E ngine S peed 2 Data erratic, intermittent, or incorrect.
0248 C AT Data Link 3 V oltage above normal or s hort ed high.
0269 S ens or P ower S upply 4 V oltage below normal or s horted low.
0571 F orward E levator S olenoid 5 C urrent below normal or open circuit.
0572 R evers e E levator S olenoid 6 C urrent above normal or grounded circuit.
0575 E levator Lever S ens or 7 Mechanical s ys tem not res ponding properly.
0627 S econdary B rake P res s ure S witch 8 Abnormal frequency, puls e width, or period.
0650 Harnes s C ode 9 Abnormal update.
0700 T rans mis s ion G ear S witch 10 Abnormal rate of change.
0701 T rans mis s ion Output S peed S ens or 11 F ailure mode not identifiable.
0702 S hift Lever S witch 12 B ad device or component.
0704 S ervice B rake P sres ure S witch 13 Out of calibration.
0707 Up S hift S olenoid 14 P arameter failures .
0708 Down S hift S olenoid 15 P arameter failures .
0709 Lockup S olen oid 16 P arameter not available.
0773 Hois t Lever P os ition S ens or 17 Module not res ponding.
HE UI A DE M II E C M (MID No. 036) 18 S ens or s upply fau
lt.
C ID C omponent 19 C ondition not met.
0001 C ylinder 1 Injector S olenoid 20 P arameter failures .
0002 C ylinder 2 Injector S olenoid ¹T he F MI is a diagnos tic code that indicates what type of failure
0003 C ylinder 3 Injector S olenoid has occurred.
0004 C ylinder 4 Injector S olenoid
0005 C ylinder 5 Injector S olenoid
0006 C ylinder 6 Injector S olenoid
0007 C ylinder 7 Injector S olenoid
0008 C ylinder 8 Injector S olenoid
0042 R ail C ontrol V alve
0091 T hrottle P osition
0100 E ngine Oil P res s ure
0110 E ngine C oolant T emperature
0164 R ail P res s ure
0168 E lectrical S ys tem V oltage
0174 F uel T emperature
0175 E ngine Oil T emperature
0190 E ngine S peed/T iming S ens or
0248 C AT Data Link C ommunications
0253 P ers onality Module Mis match
0254 Internal E C M F ailure
0261 E ngine T iming C alibration
0262 Analog S ens or P ower S upply
0263 Digital S ens or P ower S upply
0267 E ngine S hutdown
0268 P rogrammable P arameter F ault
0273 T urbo Outlet P res s ur
e
0274 Atmos pheric P res s ure
0281 E ngine Lamp
0282 E ngine Overs peed C ircuit
0284 E MS E ngine On
0285 E MS E ngine C oolant Lamp
0286 E MS Low E ngine Oil P res s ure Lamp
0342 S econdary E ngine S peed/T iming S ens or
0545 S tart Aid R elay
0549 T hrottle Lock S witch
¹ T he C ID is a diagnos tic code that indicates which component is
0561 R ear E ngine T hrottle Lock S olenoid faulty.
0601 B rake Air P res s ure ² T he MID is a diagnos tic code that indicateswhich electronic
0799 E lectronic S ervice T ool S oftware Update control module diagnos ed the fault.
SPECIFICATIONS AND RELATED MANUALS
R elated E lec tric al S ervic e Manuals
T itle F orm Number
Alternator (T r): 100-5047 S E NR 2082
E lectronic Monitoring S ys tem S E NR 2945
E ngine C ontrol S E NR 1037
S tarting and C harging S ys tems S E NR 2947
S tarting Motor (T r): 6V -0890 S E NR 3860
T rans mis s ion C ontrol (T r): 3E -9233 S E NR 9122

Off Mac hine S witc h S pec ific ation

P art No. F unc tion Actuate Deac tuate C ontac t P os ition
45.0 kP a MAX 5 kP a MIN Normally Open
2M-9346 S top Lamp P res s ure
(6.5 psi MAX) (0.5 ps i MIN)
640 kP a 530 ± 40 kP a Normally Open
3E -2033 S econdary B rake Air P res s ure (T rans )
(92.0 ps i) (77.0 ± 6.0 ps i)
80 kP a MAX 55 ± 20 kP a Normally C los ed
3E -2034 B rake S ervice
(11.6 psi MAX) (8.0 ± 2.9 ps i)
362 ± 29 mN 303 mN MIN Normally Open
3E -6428 C oolant F low (C MS )
49.8 mm ID P oint
(1.3 ± 0.1 oz (1.1 oz MIN)
(2.0 in ID P oint)
129.0 ± 3.0°C 118.0°C MIN Normally C los ed
7N-9560 C onverter/R etarder T emp (E MS )
(265 ± 5°F ) (245.0°F MIN)
37.8 ± 2.8°C 26.7°C MIN Normally C los ed
8C -3569 E ngine C oolant T emp (S tart Aid)
(100 ± 5°F ) (80°F MIN)
517.0 ± 35.0 kP a 448.0 ± 35.0 kP a 1-2 Normally Open
8T -9792 P ark B rakeP res s ure (E MS )
(75.0 ± 5.0 ps i (65.0 ± 5.0 ps i) 1-3 Normally C los ed
234 kP a MAX 152 kP a MIN Normally Open
9D-6888 A/C Low P res s ure
(34 psi MAX) (22 ps i MIN)
-1.1 ± 0.8°C 2.2 ± 0.8°C Normally Open
9X-5445 R efrigerant T hermos tat
(30 ± 1.4°F ) (36 ± 1.4°F )
90.0 kP a MAX 70.0 ± 20.0 kP a Normally Open
101-5459 E ngine Oil P res s ure
(13.0 psi MAX) (10.0 ± 3.0 ps i)
93.0 ± 21.0 kP a 70.0 ± 21.0 kP a Normally Open
107-0612 E ngine Oil P res s ure
(13.5 ± 3.0ps i) (10.0 ± 3.0 ps i)
124 ± 14 kP a 82 kP a MIN Normally C los ed
109-0620 P ump C as e Drain F ilter S witch
18 ± 2 ps i 12 ps i MIN
4 grams 1.5 grams Normally Open
109-4215 S teering F low
(0.14 oz) (0.05 oz)

R es is tor, S ender and S olenoid S pec ific ations

P art No. C omponent Des c ription R es is tanc e (Ohms )¹
3T -3123 R es is tor: P anel Dimmer 25.0 ± 0.25
6T -2217 R es is tor: S tarter, Diagnos tic 150.0 ± 7.5
Over-all: 2.0 ± 0.1
9G -1950 R es is tor: B lower Motor S peed
T ap: 1.00 ± 0.05
3E -9257 S ender: C onverter S ender (T r) 33.7 ± 1.0 @ 25.5 ± 5°C
5806-7246 @ 54.4°C
6N-5926 S ender: C oolant
524-586 @ 115.6°C
3E -1906 S olenoid:A/C C lutch 17.6 ± 0.6
3E -5206 S olenoid:B ail 34.2
7N-7259 S olenoid:S tart Aid 6.0
7T -9074 S olenoid:F orward Horn 55.0 ± 6.0
8T -8692 S ole noid:
C us hion Hitch 34.2
Apron
Differential Lock
9X-9482 S olenoid: 68.0
S lip Limiter
T hrottle Lock
105-1500 S olenoid: Injectors 1.55 ± 0.20
Down S hift
144-6292 S olenoid: 32.6 ± 1.6
Up S hift
¹ At room temperature unles s otherwis e noted.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 12 11 10 9 8 7 6 5 4 3 2 1
L39 L39 L39
(6) EPTC-II XMSN YYY YYY 103-RD
C ONTGP-ELEC W (C) CONTROL GP (C/H) L40 L40
CONTROL NOTE J 4 F709-BU 412-BU
202-BK CHASSIS CAB 150-9191 LL 366-PK A520-BU 2 (INTERFACE RELAY) 601-GY
3E-9233 (15) RAIL PRESSURE
EEE GROUND GROUND (B) HOLD SW 8586 148-RD 1 106-9188 602-WH 1 RRR
EEE CONTROL VALVE
LL 157-1357 L25 L25 L25
ID CODE 4 36 202-BK 366-PK 3 (C) REAR 200-BK 2 E798-PK E798-PK 1 REF:100-5632
L39 L26

412-BU
LEVER 1 11 711-BR 708-YL 1 918-OR 148-RD 8 L WIPER XXW CONN 46 L E797-WH E797-WH 2 (REF:9X-8200 FOR
(B) APRON SW 87 30 (A) OVER SPEED L25 L22 (C) FRONT
LEVER 2 12 712-WH 202-BK 12 5 9X-3392 610-OR-14 412-BU CONNECTOR)
157-1358 87a RELAY GND XX L26 L22 WIPER GND
LEVER 3 13 713-OR 717-BR 9 6 H BK 200-BK XX 322-GY 619-GN-14 118-GY 118-GY H BK 200-BK 998-BR
141-PK
L72 L72 3E-5239 MOTOR E L26 L39 (A) FRONT 9X-3392 MOTOR
LEVER 4 714-YL 165-YL 4 4 HHH (A) DOOR DOM 743-PU 614-PU RD W W Y 997-OR RRR A A RRR
14

601-GY
601-GY
601-GY

601-GY
T LAMP SW B B H W WIPER SW
T NOTE A
LEVER 5 15 715-GN 141-PK 5 919-GN
919- 7 GN 1 504-YL 202-BK (A) PANEL GN 1 501-GN 997-OR 412-BU 1 412-BU 1
3T-3133 3T-6655 L31
GND VERIFY 16 716-BU A520-BU 6 103-RD 9 P GY 3 119-PK 609-YL W DIMMER P GY 3 118-GY 998-BR 2 998-BR 2 BK BK
(A) CUSH HITCH/ B+ NOTE B B+

OPERATOR STATION

601-GY
601-GY
601-GY
601-GY
HOLD SW 8 708-YL 366-PK 7 366-PK 10 BR 4 503-BR 614-PU RESISTOR RD 118-GY BR 4 500-BR
BAIL SW 85 86 L40 W 8 9 L24 SOLENOIDS (QTY:8 FOR 3408;12 FOR 3412)
CONN 34 CONN 35
+BATTERY 1 126-PK A553-BU 10 918-OR OR 2 505-BU 3T-3123 502-OR OR 2 502-OR
157-1353 7 105-1500
FRONT GR 1 31 733-BR 176-YL 2 602-WH 602-WH 609-YL 501-GN 997-OR A OR-18 +5V (40) COOLANT FLOW SW
L71 L25 W

200-BK
6 L

1
2
FRONT GR 2 32 734-WH A552-GN 11 (A) DOME 103-RD 103-RD 500-BR 993-BR B YL-18 GROUND (24) RAIL PRESSURE SENSOR 3E-6428
87 30 W W W WP
RR LAMP SW HHH W 5 W 6V-2485

614-PU
FRONT GR 3 33 735-OR A519-GN 8 614-PU E796-GN E796-GN C GN-18 SIGNAL
W
F FRONT GR 4 34 736-YL 366-PK 3
87a W (C) CONTROL GP (BAIL) 8D-2676 BK-18
4
614-PU
21
600-BR
W W
500-BR PANELLAMP (15) CYL HEAD (15) CYL HEAD (15) CYL HEAD (15) CYL HEAD RRR F

CONN 40
F720-GN
CONN 11 12

165-YL
165-YL
165-YL
(A) FORWARD W 3

102-RD-14
(INTERFACE RELAY) W

5
4
2
6
3
1

998-BR
FRONT GR 5 35 737-GN (A) TEST SW A553-BU 2 602-WH WH-18 601-GY 506-PU 7N-5876 MOTOR MOTOR SOL1 SOL3 SOL5 SOL7 998-BR 996-GN A OR-18 +12V
CONN 1 W

601-GY
601-GY
601-GY
601-GY
601-GY
601-GY
W 106-9188 HHH HHH HORN SW W 11 W (24) PRIMARY CAMS/ T SENSOR

202-BK
29 RELAY 148-RD 1 HHH DOME (A) PANEL 601-GY 601-GY BASE 998-BR 998-BR B BK-18 GROUND
3T-2357
126-PK
126-PK
126-PK

10

743-PU
3E-6410

117-YL
1
2
3
4
30 202-BK 3E-5239 366-PK 3 LAMP DIMMER SW 200-BK 9D-8047 999-WH 999-WH C WH-18 SIGNAL
G 3 W (C) BLOWER

102-RD-14

WH/ RD-14
GEAR 1 21 721-BR 148-RD 8 7N-8043 (C) BLOWER RRR
4D-1836

WH/RD-14
L37 2 (A) RUNNING 9G-8693 9G-8697

103-RD
103-RD
GEAR 2 22 722-WH 5 RRR 997-OR A OR-18 +5V

BK-14

BK-14
W W W LAMP SW

OPERATOR STATION
1 (A) REAR (24) COOLANT TEMP SENSOR
GEAR 3 23 723-OR 176-YL 6 119-PK 119-PK A701-GY 1 993-BR B BK-18 GROUND
L70 L69 L35 3T-3826
GEAR 4 724-YL 148-RD 4 W WW WIPER SW F726-YL 2 995-BU 995-BU C WH-18 SIGNAL 102-2240
24
L72 (A) START AID SW (B) NEUT/ RUN SW B B H W
GEAR 5 25 725-GN NOTE B F709-BU 7 3T-6655 A703-BR 3 RRR
(A) TURN
L71 3T-3453 8D-2676

114-RD

103-RD
614-PU
GND VERIFY 26 726-BU 103-RD 9 XXX SIGNAL SW 119-PK 119-PK F726-YL 4 996-GN 996-GN A OR-18 +12V
L23

609-YL
(24) BACKUP CAMS/ T SENSOR

117-YL
202-BK

UP SOL 3 703-BU 366-PK 10 WXXX 537-GN 1 YELLOW 2T-3413 118-GY 505-BU 998-BR B BK-18 GROUND

2
1
L70 (B) BACKUP (A) SIDE FLOOD 3E-6410
RRR

1
2
DOWN SOL 4 704-GY 366-PK 3 605-YL 3 GREEN 103-RD 504-YL F732-PK F732-PK C WH-18 SIGNAL
L69 LAMP SW G 21 G L30 X X
+10V 9 709-OR 366-PK ALARM SW 606-GY 4 RED 102-RD-14 503-BR A705-BU 1 RRR
2
6G-4195 3T-4405 G 54 G L
XMSN SP 10 710-GN 919-GN 1 A541-PU 2 BLUE 117-YL 200-BK-14 F728-BR 2 997-OR A OR-18 +5V
WP W (24) TURBO OUTLET PRESS SENSOR
20 720-PU 918-OR WW 114-RD 200-BK-14 A707-PU 3 993-BR B YL-18 GROUND
NC CONN 39 L37 W W L7 103-6091

507-WH
506-PU
AUG/ ELEV 5 E767-GN A520-BU 321-BR 173-RD +BATTERY 123-WH 123-WH 503-BR 515-GY-14 F728-BR 4 A746-PK A746-PK C GN-18 SIGNAL
C NO L8
AUGERSW 7 E766-GN 141-PK 537-GN LOAD 608-GN 507-WH 515-GY-14 RRR

200-BK-14
W R L30
ELEVSW 28 G718-YL A553-BU 200-BK A541-PU PILOT 308-YL 113-OR 516-GN-14 997-OR A OR-18 +5V
OVER SPEED (B) SHIFT WW W W W
ID CODE 2 17 306-GN NOTE B 202-BK 126-PK 1 176-YL XXX (B) KEY START SW 608-GN 601-GY 517-BU-14 RRR 993-BR B YL-18 GROUND (24) ATMOSPHERIC PRESS SENSOR
LAMP LEVER SW (C) FLASHER
WW

F709-BU
WW W C OFF 103-6093

103-RD
148-RD
ID CODE 1 18 202-BK 202-BK 409-OR 202-BK 202-BK 2 3E-7527 307-O R 9G-7641 200-BK F729-GN 4 A747-GY A747-GY C GN-18 SIGNAL
7N-5876 126-7896 ON

515-GY-14
L73 S (A) FLOOD LAMP SW W L43 X
ID CODE 0 19 202-BK 307-OR 202-BK G718-YL 3 BASE 307-OR 403-GN A708-BR 3 RRR
B ST 8D-2676 PANEL LAMP X
(C) START AID CONN 17 DIAGNOSTIC CONNECTOR
202-BK

ID CODE 3 37 202-BK 202-BK 893-GN 202-BK E767-GN 4 7G-9730 105-RD +BATTERY 1 113-OR 516-GN-14 F729-GN 2 997-OR A OR-18 +5V

918-OR
200-BK
L66 RELAY W 7N-5876 (24) ENGINE OIL PRESS SENSOR
GROUND 2 202-BK 202-BK 892-BR 202-BK 5 ALARM 10 410-WH (C) RESISTOR A706-GY 1 993-BR B YL-18 GROUND
BASE 9D-8047

10
11

13
14
15
16
17

18
19

20
12
L77

GND VERIFY
CONN 10 3 E -5 2 3 9 103-6092

310-PU

310-PU

605-YL
606-GY

7
3
1

5
9
4

6
27 202-BK E793-BU L916-YL 6 124-GN-14 LAMP 11 411-PK 9G-1950 994-GY 994-GY C GN-18 SIGNAL
W (D) BLOWER X

NEUTRAL

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
RETARDER 6 706-BR E794-YL L915-PK 7 124-GN-14 TEST 15 415-GN 515-GY-14 RRR

GROUND
165-YL 8 M W W PP 124-GN-14 MOTOR (C) RADIO (A) OPERATOR 16 201-BK RRR 997-OR A OR-18 +5V

+VS

F720-GN
F708-YL
(34) APRON W BREAKER POWER MONITOR (24) ENGINE OIL TEMP SENSOR

203-BK
101-RD

105-RD
109-RD
304-WH

308-YL

112-PU
307-OR
302-OR

207-BK
START RELAY 1 306-GN C435-GN 9 BK 1 717-BR 2 20 201-BK X F727-BU 4 993-BR B BK-18 GROUND
PP

1
2
L75 SOLENOID L34 L21 X
RELEV SOLE 2 L916-YL C434-YL 10 BK 2 200-BK 1 112-PU-14 6N-8589 9X-7801 ALTERNATOR 3 403-GN 513-OR-14 A704-GN 3 E795-YL E795-YL C WH-18 SIGNAL 106-0735
9X-9482 15 W (B) BLOWER SW

7
2
1

6
9
8
5
4
3
10
L21

601-GY
NEUTRAL EMS 3 409-OR EEE (C) FORWARD WW WW PP 6P-3236 COOL FLOW 12 412-BU (43) REFRIGERANT SW F727-BU 2 RRR
EEE J WW CONN 18

201-BK

200-BK
(B) OVER SPEED WW

200-BK
201-BK
NEUTRAL PMC 4 L915-PK 200-BK 2 HORN 101-RD F709-BU COOL TEMP 6 F705-PK 9D-6888 A702-PU 1 997-OR A OR-18 +5V

200-BK-14
TEST SW (D) PANEL,DOME, (24) FUEL TEMP SENSOR

919-GN
SOLENOID

103-RD

200-BK
START SW 5 307-OR 322-GY 1 ENGINE ON 13 F707-WH NOTE A 993-BR B BK-18

110-GN
GROUND

103-RD
F708-YL
2 0 0 -B K
9D-3721 L47

200-BK
165-YL
7T-9074 STOP & TAIL 102-2240

321-BR
SERVICE 6 K964-PU ENG OIL PR 5 F706-PU 521-YL-14 A751-YL A751-YL C WH-18 SIGNAL

716-BU-18

715-GN-18
126-PK-18

714-YL-18
713-OR-18
712-WH-18
711-BR-18

112-PU-14
CLEAR 7 K965-YL EEE OPERATOR STATION LAMP BREAKER CONV TEMP 7 407-PK
W

202-BK
1 L41 (B) THERMOSTAT SW RRR
SW.GROUND 8 202-BK 200-BK 2 BK (C) DIFF LOCK 9G-9882 14 201-BK
L77 L77 W RED 2 9X-5445
E DATA+ 9 893-GN 324-BU 1 BK SOLENOID
9X-9482 6
(D) KEY 101-RD-14
10 W
103-RD 103-RD
BLK 5
521-YL-14 GROUND 2 201-BK
201-BK
X X
(15) CYL HEAD (15) CYL HEAD (15) CYL HEAD (15) CYL HEAD
NOTE A
F724-PU
E
DATA- 10 892-BR BREAKER 101-RD-14 515-GY-14 18 SOL2 SOL4 SOL6 SOL8 993-BR F723-PK

513-OR-14
10

521-YL-14
522-WH-14
5 L48 L48 W BLU 4 L32
EEE BU 3 W 150-RD 516-GN-14 SUPPLSTER 17 417-GY 993-BR F703-GY
9G-9487 W
4 L35 W GRN 3

201-BK
ENGINE 408-WH 2 RD E766-GN 2 E766-GN-20 200-BK 101-RD-14 150-RD 517-BU-14 NEUTRAL 9 409-OR F701-BR
W OR T
SERVICE NOTE B 3 15 W L37 L4 1
201-BK 201-BK 1 BK K966-PU 6 K966-PU-20 PANEL PANEL 200-BK (D) ENGINE CNTL PARK BK 19 419-YL F704-OR

201-BK
2 W

517-BU-14
201-BK
L35

516-GN-14
CONNECTOR LAMP LAMP L44 CONN 31 L6
EEE K968-GN 5 K968-GN-20 200-BK 112-PU-8 BREAKER AIR PR 8 408-WH F713-OR
9W-1951 NOTE B 1 W W 7N-5876 W W W
7N-5876

103-RD

103-RD
165-YL 4 165-YL-20 101-RD-14 6N-8589 FILTER IND 4 C436-BU 4 522-WH-14 F714-PK
W W W W

200-BK
(A) AIR SW BASE BASE (6) MAIN
201-BK
201-BK

165-YL
165-YL
A 126-PK 202-BK 1 202-BK-20 403-GN 101-RD-10 102-RD-14 W 7 521-YL-14 E799-BR
8T-9792 80 W 15 L32
7G-9730 7G-9730 W RELAY
408-WH

601-GY
601-GY
601-GY
601-GY
601-GY
601-GY
B 202-BK (C) HEAD LAMP LLL (D) SERVICE 3 513-OR-14 F700-BU

601-GY
200-BK
(A) MASTER ACTION

601-GY
200-BK
C DIMMER SW
CONN 9 METER (D) ALT 3T-0376
173-RD (D) HEAD LAMP 2 517-BU-14
L19
F737-YL
LAMP(TRACTOR)
D 893-GN 2H-1855 202-BK 1 6T-7337 BREAKER FUSE BLOCK BREAKER 6 516-GN-14 F702-GN

109-RD-4
109-RD-8
109-RD-8
(B) FORWARD 7N-1996 W
L77 L65
165-YL

(C) STOP 9S-4693 3T-2662

113-OR
150-RD
E 892-BR E767-GN 2 200-BK 202-BK 9G-0747 411-PK 411-PK 515-GY-14 515-GY-14 F722-OR

150-RD
AUGER SW. BASE 1
LAMP SW (B) SLIP W W

113-OR
F EEE E766-GN 3 9G-9955 200-BK ATCH 10A SOLENOIDS 201-BK 200-BK-14 5 200-BK-14 A700-OR

101-RD-4
2M-9346 3T-0304
W CONN 33 L5

101-RD-10
G 611-PU-14 165-YL 4 LIMIT SW 200-BK 9S-0174 10A FUEL PUMP 201-BK W 415-GN X EEE 998-BR
FFF FFF W W RRR
L54

112-PU-10
H E793-BU 610-OR-14 K970-OR 5 106-3838 TURN SIGNALS 201-BK 410-WH 997-OR

200-BK-14
L76 L74 W TIMING CAL CONNECTOR
L33
J

2
1
E794-YL 324-BU K966-PU 6 K968-GN 601-GY 10A REAR WIPER 201-BK (2PIN DT PLUG) 993-BR

200-BK
W RRR

200-BK-14
200-BK 7 (6) START RADIO 415-GN W 200-BK-8 F715-PU

1
2
EEE NOTE B
EEE W W 5 6 W

601-GY
202-BK 165-YL K969-GY 8 202-BK 200-BK RELAY 10A SIDE FLOOD LAMPS (A) OPERATOR MONITOR 1 RD 202-BK F716-WH
(C) CONTROL GP W 4
EEE 125-1302 W
9 K969-GY 10A GAUGES 123-WH TEST SW 7N-8008 201-BK 2 BK 113-OR
(INTERFACE RELAY) (B) COOLANT TEMP

F724-PU
F723-PK
(B) CONVRETR TEMP W

306-GN
(40) DIFF LOCK SW

202-BK

307-OR
EEE 10 304-WH 10A FRONT WIPER 423-PU (A) ACTION ALARM F717-YL
3T-3132 LLL 106-9188 GAUGE (TRACTOR) GAUGE (TRACTOR) W W 2 3 (A) MASTER
(B) AIR PRESS
103-RD

EEE
604-OR

601-GY
200-BK

412-BU
K964-PU 3E-7240 4W-0483 200-BK 304-WH-8 10A OPERATOR MONITOR (TRACTOR) 998-BR F718-BU

200-BK-14
EEE GAUGE W 1 ACTION BASE L20 W 3 2 L2

601-GY

200-BK
200-BK
(6) SERVICE CLEAR SW 200-BK 200-BK 10A TRANSMISSION 9G-9813 F717-YL F719-BR
1W-3306 W LAMP 3T-0304 1
W W W W

101-RD
9D-3721 10A AIR DRYER 423-PU LAMP F718-BU A234-BK
FFF L42 W (SCRAPER) W W W L3

200-BK
200-BK
200-BK
GRD GRD W

204-BK
202-BK 200-BK 2 PK 10A CH/ BAIL 204-BK 8D-1429 F711-GN
W W 7N-1996
1
2
165-YL
165-YL

W L4
200-BK
322-GY
408-WH
201-BK
165-YL
165-YL

L28 (B) THROTTLE LOCK SW

202-BK

101-RD-4
109-RD-4
304-WH-8

200-BK-8
K968-GN 1 GY 10A BACKUP ALARM 204-BK 421-BU F712-GY
W W

102-RD-14

125-OR-14
EEE W SEND SEND W

123-WH
123-WH
4D-1836

123-WH
123-WH
(6) SERVICE SET SW E767-GN 3 BU 10A HORN W 422-YL + - E793-BU
W (A) TACH W
CONN 2 L6

123-WH
114-RD
113-OR
118-GY
117-YL
119-PK

103-RD
608-GN

103-RD

165-YL
9D-3721 W W YW
706-BR

202-BK

EEE 8 WH (D) FUSE FUSE BLOCK 124-2466 E794-YL

IGN IGN
K965-YL 5 RD 3K-8782 (A) ACTION ALARM BK 2 204-BK SIG 200-BK 5 892-BR
L76 LAMP 2S-3747 ABBREV COLOR
EEE L55 LAMP LAMP

200-BK
200-BK
200-BK
200-BK
200-BK
(SCRAPER)

444-BU

441-OR

123-WH
6 BK W W RD 1 422-YL 118-GY 3 893-GN
8D-1429 7X-2058 7X-2058 W
EEE 4 BR 202-BK 9G-9813 500-BR 4 150-RD-14
L46 L45 W
L24 L31
RD RED
(A) SERVICE L30
BK-18 1 K970-OR 7 PU 501-GN 1 150-RD-14

123-WH
BRAKE SW
BK-18 2 W CONN 44 123-WH 502-OR 2
L5
F721-GY
WH WHITE
LLL L7
3E-2034

200-BK
717-BR
200-BK 3 123-WH 125-OR-14 450-YL 6 F720-GN OR ORANGE
601-GY 2
L30 CONN 30 7 F706-PU
1 EEE EEE L41 L27
134-5391 L27 L27 YL YELLOW
702-OR

MOTOR 445-GN 4 441-OR 998-BR F707-WH

NOTE F 2 (21) FRONT L71 L71 M 123-WH 1 444-BU 202-BK 202-BK W HHH 997-OR F705-PK PK PINK
2
1
WASHER CONN 38 L44 L44 L44 L44
717-BR 123-WH 366-PK 503-BR 3 993-BR F725-WH
K969-GY

L74 L47 L23 BK BLACK

103-RD
604-OR

(B) RETARDER 7T-8891 EEE L41 L41 L5

200-BK

506-PU

BK-18 1 200-BK 445-GN 504-YL 7 F737-YL F708-YL

BRAKE SW EEE L75 L48 L34
EEE NOTE B
BK-18 2 202-BK 505-BU 5 F702-GN F709-BU GY GRAY

OPERATOR STATION
L74 L26 L26 L40 L40
200-BK
200-BK

3E-2034 L26 L26

EEE MOTOR 306-GN K970-OR 119-PK 4 F722-OR F710-BR
409-OR
L74
K966-PU
L68 L42
602-WH 2
L8
A700-OR 229-BK-14
PU PURPLE

123-WH
123-WH
123-WH
L63 L75 L28 L28 L21 L21 L32 L4
307-OR C435-GN 200-BK 6 229-BK-14 BR BROWN
D (21) REAR L73 L73 L78 L75 L8 L6 L3 D
507-WH
506-PU

201-BK
893-GN C434-YL 103-RD 103-RD 1
WASHER
892-BR
L46 L46 L46 L22 L22 GN GREEN
NOTE B L34 L34
CONN 29
200-BK
200-BK

7T-8891 L68 L68 L45 L34

E793-BU
(A) ENGINE DIAGNOSTIC SW
BU BLUE
L78 L78 L78 L47 L47 L47
E794-YL L48 ENGINE
L60 L69 9D-3721

150-RD-14
150-RD-14
L69 F720-GN GROUND

F726-YL
A701-GY

A702-PU

A703-BR

A704-GN

A705-BU

A706-GY

F727-BU

F728-BR

A707-PU

A708-BR

F729-GN

F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR

E798-PK
E797-WH

A747-GY

F737-YL

A751-YL
F702-GN
F700-BU

A746-PK

E795-YL
E796-GN

F722-OR

F732-PK
A700-OR

F706-PU

F717-YL
F707-WH
F705-PK
F725-WH

F724-PU
F723-PK
F708-YL

F709-BU
F720-GN

F715-PU
F716-WH

F719-BR
F710-BR

F718-BU

A234-BK
F712-GY
F711-GN
E793-BU
E794-YL

F721-GY
L72 L72 L25 W

994-GY

995-BU
L72

993-BR
999-WH

996-GN

998-BR
997-OR

412-BU

113-OR

892-BR
893-GN
998-BR F721-GY 998-BR SYMBOL DESCRIPTION
L55 L55 L55 L45 L45 L33 L33 W

918-OR

919-GR
103-RD

202-BK

321-BR
200-BK
L54 L54 L54 L43 L43 ARC SUPRRESSOR BLADE, SPADE, RING,

711-BR-18
716-BU-18

715-GN-18
714-YL-18
713-OR-18
712-WH-18

126-PK-18
L66 L66 L66 RRR RRR OR SCREW TERMINAL
106-8704

2
8

3
7

9
6
4

5
16
40
26
34
32
28

22
37
18
31
12

11
17
21
27
33
30

36
10
39

25
13

14

19
29
35
23
20

15
24
L20

31
37
38
13
32
35
29
36
30
39
26
27
22
21
17

34
28
33

25
40

23
14
20
24
15
16
10

19
12
18

11
L70 L70 L70 L26 L28

8
3

2
7

8
3
9
F709-BU 2 CONN
CONN 16 J2
CONN CIRCUIT CONNECTED
A552-GN F709-BU 1
J1

INJECTOR 1
UNUSED
INJECTOR 2
UNUSED
INJECTOR 3
UNUSED
INJECTOR 4
UNUSED
INJECTOR 5
UNUSED
INJECTOR 6
UNUSED

UNUSED
INJECTORCMMON1&3

INJECTOR COMMON 2&4

UNUSED
INJECTOR COMMON 5&7
UNUSED
INJECTOR 7
UNUSED
INJECTOR 8
UNUSED
INJECTOR COMMON 6&8
UNUSED
PWM INPUT 2
PWM3.5A OUTPUT 2
PWM INPUT 3
L.TURBO INLET PRESS
R.TURBO INLET PRESS
3.5 APWMDR & SOL RTN
DEMAND FAN ACTUATOR
RAIL PRESS CTRL VALVE
RAIL PRESS CTRL RTN
TURBO OUTLET PRESS
ATMOSPHERIC PRESS
OIL PRESSURE
FAN DISCHARGE PRESS
COOLANT TEMP
FUEL TEMP
THROTTLE

ENGINE OIL TEMP

RAIL PRESSURE
SPEED/ TIMING
SPARE
SPEED/ TIMING +12V
DIGITAL SENSOR +8V
DIGITAL SENSOR RTN
ANALOG SENSOR +5V
ANALOG SENSOR RTN
BACKUPS/ T SENSOR

EMS:LOW OIL PRESSURE

EMS:ENGINE ON
EMS:HIGH COOLANT TEMP
TL BRAKE PRESSURE
STARTAID RELAY
NOT AVAILABLE
ENGINE OVER SPEED

CHECK ENGINE LAMP

GRDLVL SHUTDWN(NO)
UTDWN(NC)GRDLVL SH
MAIN RELAY ON
THROTTLE LOCK SW-OFF
THROTTLE LOCK SW-ON
UNUSED
J1939SHIELDGROUND
RS232 DATA LINK Rx
RS232 DATA LINK Tx
ATA DATA LINK -(DEV)
ATA DATA LINK +(DEV)
CAT DATA LINK-
CAT DATA LINK+
+BATTERY DIRECT
+BATTERY DIRECT

SPARE/ TDC PROBE-

SPARE/ TDC PROBE+
-BATTERY
-BATTERY
COOLANT FLOW SW

STARAID SW

DIAGNOSTIC ENABLE SW
WW 614-PU
L63 L63 L63 (A) OVER SPEED L47 CIRCUIT NOT CONNECTED
200-BK

6
9
5
4
3
2
1
8

7
10
14
13
12
11
L65 L65 L65 HORN L34
EEE 918-OR F720-GN F710-BR
L60 L60 L60 123-9694 L44 L42 L43 L46 L27 L21 L22 L32 L33 ELECTRICAL CONNECTION
200-BK
L61 L61
200-BK (C) THROTTLE POSITION TO MACHINE STRUCTURE

716-BU
202-BK
715-GN
714-YL
713-OR
919-GN
103-RD

712-WH
711-BR
321-BR
200-BK
126-PK
200-BK W

918-OR
W W
200-BK SENSOR
200-BK 1 126-PK 200-BK
W INTERNAL ELECTRICAL

17

28
30

29
24
14
32
22
23

20
31
33
15
18

21
19
10
25
26
11
13
12
27

34
36

16
37
35

2
3

4
7
9

6
8

1
6

5
1
8

4
9

21
22

23
25

19

11
13
24

10
12
14

18
20
15
16
17
9

6
5

2
4
3

7
EEE

11

18

25
22

20
19
24
21
14
17
16
15

23

12
10
13
3E-7700 CHECK
3 733-BR 200-BK 200-BK CONNECTION TO SURFACE

CONN 19
A A

CONN 24
4 734-WH 200-BK EEE A RD-18 +8V ENGINE OF COMPONENT
L71 126-PK
5 735-OR 200-BK L72 B BK-18 GROUND CONN 25 CONNECTOR

125-OR-14
200-BK-14
302-OR
207-BK
F708-YL

304-WH-8
101-RD-4
109-RD-4
200-BK-8
444-BU
441-OR
366-PK
450-YL

F705-PK
F706-PU
407-PK
201-BK
F707-WH
403-GN
412-BU
F720-GN
610-OR-14
619-GN-14
126-PK 126-PK W

F717-YL

998-BR
L64

150-RD
150-RD
113-OR
F709-BU

F718-BU

F710-BR
A552-GN

F721-GY
507-WH
506-PU
200-BK

516-GN-14
521-YL-14
515-GY-14
517-BU-14
6 736-YL C WH-18 SIGNAL 201-BK

614-PU
605-YL
606-GY

310-PU
A520-BU

A553-BU

C436-BU

A552-GN
L64 126-PK ATCH WIRE, CABLE &

918-OR
919-GN

322-GY

419-YL
366-PK

141-PK

176-YL
165-YL
201-BK

202-BK
202-BK
609-YL

122-BU

417-GY
203-BK

408-WH

409-OR
445-GN
422-YL

423-PU
204-BK

608-GN
121-RD
103-RD

306-GN
307-OR
743-PU

421-BU

200-BK

126-PK
7 737-GN 200-BK 614-PU (A) INDICATOR AS.

998-BR
R
126-PK L12
123-6381 COMPONENT

A700-OR
13 743-PU 605-YL
126-PK L82
17 200-BK 2 606-GY CONN 23
(C) ELEVATOR HANDLE L79 (24) HEUI (ADEMII) ECM #L CIRCUIT GROUPING
2 202-BK 323-WH 1 MOTOR F702-GN 1 F720-GN
POSITION (C) CONTROL GP L69 L69 L60 L15 L14 105-6122 DESIGNATION
SENSOR (INTERFACE RELAY) CONN 8 20
(27) FUEL
998-BR 2 412-BU 412-BU
L68 L16 L9
19 A700-OR 3 F707-WH F720-GN
C 9X-5592 106-9188
18
PUMP
1W-4279
L68
893-GN 4 F706-PU 517-B U-14 1 517-BU-14 F707-WH MACHINE ENGINE ENGINE IDENT PARTNO. CHG LOC NOTE C
L51 L49 A RRR
8 F701-BR 892-BR 5 F705-PK 515-GY-14 2 515-GY-14 F706-PU
L51 L78 L51 L49 HARNESSAS.
9 E799-BR L52 F701-BR 6 521-YL-14 3 521-YL-14 F705-PK 997-OR 997-OR 14
L55 L55 L55 L66 L53 L50 L51 L19 A 145-7041 01 B-2
16 K969-GY E799-BR 7 200-BK-14 516-GN-14 4 516-GN-14 F717-YL 993-BR 993-BR 15
LEFT L89 L11 L11 L96 B 124-4826 03 B-8
200-BK 10 422-YL 997-OR 8 605-YL 200-BK-14 5 200-BK-14 F718-BU 19 F713-OR
GROUND
SIGNAL

TURNLAMP K L89 L78 L78 L83 L9 L9 F 8W-3628 00 A-7

605-YL 11 421-BU 993-BR 9 606-GY 606-GY 6 606-GY 522-WH-14 998-BR 20 F714-PK
G 5T-1632 00 F-7
+V

6V1119 L52 L52 L12

15 423-PU F725-WH 10 614-PU 605-YL 7 605-YL 513-OR-14 113-OR F710-BR F710-BR 21

E793-BU
E794-YL
L13 J 128-3346 01 C-11

893-GN
892-BR
14 445-GN NOTE B EEE A 614-PU 8 614-PU 150-RD F709-BU F7 09-BU 22
L54 L54 L54 K 8X-5579 02 B-11
WH-18
RD-18
BK-18

LEFT 12 204-BK 200-BK-14 9 150-RD 892-BR CAT DATA LINK - 892-BR 6

STOP/ TAIL
K
L66 L66 CONN 26 M 125-3964 05 D-10
639-WH EEE K969-GY 11 200-BK-14 A 10 EEE F710-BR 893-GN CAT DATA LINK + 893-GN 7
LAMP 200-BK
L90 L90
200-BK 604-OR
L60 CONN 22 12 F709-BU 11 F703-GY
L2 L2 N 118-1701 00 B-10
9X-9600 K L63 L70 L70 L70 L50 L12 P 122-5977 00 B-10
8 8 8 200-BK 103-RD E793-BU 9 F721-GY 12 F704-OR NOTE B
L1 R 122-5978 00 B-10
A
B
C

5 604-OR 5 5 604-OR E794-YL 10 F708-YL E794-YL E794-YL 31

E GGG
CONN 37 J 4 614-PU 4 4 614-PU 513-OR-14 7
L18 L10
F715-PU E793-BU E793-BU 32 T 122-6964 01 B-10
E NOTE B
(19) BACKUP
BK-14 2 321-BR-14 1 321-BR 1 1 321-BR
L13
522-WH-14 5 F716-WH F705-PK F705-PK 13 U 131-8194 01 C-11
ALARM
BK/PK-14 1 121-RD-14
L88
2 121-RD 2 2 121-RD 121-RD
L64 L64L82 L82
611-PU-14 1 2 611-PU-14 998-BR F701-BR F701-BR 4 V 120-9288 02 B-7
G718-YL

123-6449 E L67 L54 W 153-3647 01 C-5

126-PK
202-BK

6 605-YL 6 6 605-YL 323-WH 610-OR-14 4 3 619-GN-14 F702-GN 34 F723-PK

9 606-GY 9 9 6 06-GY
L82
201-BK 609-YL 8 609-YL 6 998-BR 35 F724-PU X 8C-4764 01 E-4
3 323-WH 3 3 323-WH 608-GN
L65 L65
201-BK
L53
122-BU 3 5 A700-OR 113-OR 113-OR 26 Y 125-0905 01 D-4
BOWL FLOOD LAMP L51 L51 L11 L11 LL 154-7465 01 F-11
7 200-BK 7 7 200-BK 200-BK 203-BK 2 F708-YL 310-PU 4 893-GN 3 F700-BU
R
10 10 10 608-GN
L82 9X-1439 L64
200-BK 608-GN 323-WH 6 200-BK-14 10
L96 NOTE B 892-BR E799-BR E799-BR 5 NN 124-3092 00 A-8
P
L67 PP 5T-9895 00 E-7
7
4
2

1
5
6
3

11 11 11 608-GN 323-WH NOTE B EEE A 998-BR 8 F701-BR 17 F711-GN

T L13 L10 L17 L1 L1 RR 161-3589 01 F-10
200-BK
323-WH

126-PK 12 12 12 200-BK 121-RD F716-WH 9 E799-BR 18 F712-GY

202-BK P L68
A552-GN F715-PU 1 CCC 997-OR 998-BR 16 A234-BK WW 156-9776 01 C-8
R P CONN 6 NNP EEE
SIDE FLOOD XX 5T-0996 02 F-7
321-BR-14
121-RD-14

G718-YL L915-PK 2 PK (36) CUSHION 200-BK 122-BU 7 609-YL 993-BR 998-BR 40 F722-OR
CONN 5

200-BK-14
CONN 7 HITCH NOTE B L70 CONN 27 A LAMP NOTE B
YY 8W-6011 00 D-9
6 06-GY
614-PU
200-BK
604-OR

605-YL

E767-GN 165-YL 1 GY GN-18 CCC 200-BK F725-WH 998-BR 998-BR 9

606-GY
614-PU

605-YL
L79 SOLENOID L83 L16 9X-1439 AAA 8W-2208 00 B-5

CONN 20
E767-GN 3 BU 608-GN GN-18 L18 A CCC E794-YL F718-BU F718-BU 30
L79 A CCC 117-9731 03 B-5

200-BK-14
L916-YL L916-YL 8 WH 8T-8692 522-WH-14 1 GN E793-BU 36 F719-BR

619-GN-14
EEE 153-3649 01 C-6

1
2
L915-PK 5 RD 513-OR-14 2 GN F715-PU F715-PU 27

302-OR
A519-GN
K970-OR
C434-YL
C435-GN
K966-PU

C436-BU
2
1

L16 A FFF 5T-1561 01 E-11

726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU

704-GY
126-PK

202-BK
720-PU
200-BK
608-GN
201-BK
419-YL
417-GY
ARC

202-BK

201-BK
200-BK
165-YL C435-GN 6 BK CONN 3 (21) A/C CLUTCH CONN 28 F716-WH F716-WH 28

2
1
F725-WH
L15 HHH 125-0904 04 D-4

1
4
3
2
SUPPRESSOR

993-BR
997-OR
C435-GN 4 BR EEE SOLENOID F721-GY F721-GY 39
ARC SUPPRESSOR CONN 14 EEE 105-8827 A L14 3E-1906
ZZZ
LLL 158-0411 00 E-10 ATCH
C434-YL C434-YL 7 PU F706-PU F706-PU 25
EEE
J 105-8827 ARC RRR 164-3353 00 B-2

CONN 41
CCC F707-WH F707-WH 24

125-OR-14
444-BU
441-OR
(24) COOLANT TTT 128-2432 00 A-6 ATCH G
9
1
5
6
4
8
3
7
2

605-YL
EEE

10

10
LOBEAM
10

200-BK
614-PU
1
2
3
4

7
8
9

1
8
7
6
3
5
4
2
9

606-GY
SUPRESSOR

5
6
NOTE G (C) RESISTOR 619-GN-14 F725-WH F725-WH 33

304-WH-8
101-RD-4
WWW SENDER
B 6T-2217 106-8704 HEAD LAMP TTT 124-3093 01 A-6 ATCH H B

C
B
A
200-BK 37 F737-YL
WWW 6N-5926 9X-6874 WWW 125-6059 05 B-8

301-BU
WWW

1
2
2 CCC F720-GN F720-GN 38
(37) STARTER
2
1

BWWW
CONN 21 1 ZZZ F708-YL F708-YL 23 XXX 125-1451 00 F-10
6V-0890
B A A TURN ZZZ 122-6798 00 B-4 ATCH

WH-18
BK-18
OR-18
1 A519-GN 605-YL 1 RD-18 F717-YL F717-YL 29

GN-18

2
1
GN-18
GS A T
2 200-BK 403-GN 200-BK 2 BK-18 LEFT TURN A700-OR A700-OR 8
A AAA PARK LAMP
4 201-BK (11) BAIL A 614-PU 3 WH-18 F702-GN F702-GN 10
CC WIREAS.

SIGNAL
GROUND
+5V
MTRBAT 129-5688
126-PK
202-BK
726-BU
725-GN
724-YL
723-OR

710-GN
722-WH
721-BR

709-OR

703-BU
202-BK
202-BK
704-GY
720-PU

419-YL
201-BK
417-GY
608-GN
200-BK
3 B491-WH SOLENOID 150-RD 150-RD 2

109-RD-4
CONN 13 3E-5206 EE (29) CONVRETR (21) ALTERNATOR PARK 150-RD 150-RD 1 E 9G-6259 02 C-12
CONN 15 CCC
07 B-6
(25) STOP/ TAIL HI BEAM JJ 9F-4337

444-BU
(31) THROTTLE LOCK SENDER 3E-7577 STD
611-PU-14

323-WH
LAMP CONTROL B WWW MOTOR (TRACTOR) 100-5047 ATCH HEAD LAMP CONN 32 KK 6G-5258 03 B-5
BRAKE PRESSURE

207-BK

125-OR
CONN 45 200-BK

200-BK-8
RD-00

RD-00
7X-1670 3E-7259 CCC 9X-7166 KKK 2W-8715 00 B-5
2
1

D
I
J
G
H
F
E
C
B
A
SENSOR ALT
NN V KKK 2W-8662 00 B-5 ATCH
639-WH LEFT 103-6092 + R
PPP A
K970-OR

K966-PU
C434-YL

C435-GN
C436-BU

B491-WH

CONN 36
203-BK
A A

609-YL
202-BK

200-BK

201-BK

640-GN RIGHT BK-00

T
AAA AAA WIRES THAT HAVE BATTERY VOLTAGE
604-OR STOP JJ KKK CALLOUTS
202-BK-18
726-BU-18
725-GN-18
724-YL-18
723-OR-18
722-WH-18
721-BR-18

PPP NNN L14 WHEN THE KEYS WITCH IS OFF. CABLE AS.

122-BU
200-BK
614-PU TAIL
(24) ENGINE OIL SW
126-PK

AA 125-1452 01 A-6
CUTTING 107-0612 WIRES THAT HAVE BATTERY VOLTAGE CC 101-2747 02 A-6

BK-4
200-BK
605-YL

TO
606-YL
604-OR
614-PU

TRANSMISSION
EDGE
200-BK
CCC
Callout Number Component WHEN THE KEY SWITCH IS ON.
CONN 12 (52) VALVE GP - CONTROL EE 103-5697 00 A-6

BK-6
201-BK
419-YL
FRAME (Machine Location from Name
3
4
1
2

200-BK
K WWW FLOOD
STARTING CIRCUIT. BBB 9G-0549 01 A-6

BK-00

2
1
KKK Component LocationsTable)

407-PK
201-BK
LAMP 138-1234 Part Number

608-GN
200-BK
10

T JJ KK NNN 8V-9376 00 A-6

1
2
3
4
5
6
7
8
9

NOTE C
321-BR-14
121-RD-14

V
639-WH
640-GN
604-OR
614-PU

9X-1439 CCC GAUGE CIRCUIT.

10

TTT PPP 2G-4177 00 B-6

9
5
4

1
2
3
6
7
8

WWW HI BEAM
4
3

5
2
1

(31) ENGINE OIL SW 611-PU-14

CONN 4 K YYY 7G-1060 00 F-10

200-BK
200-BK
3 TO ENG HEAD LAMP MONITOR CIRCUIT(EMS).

RD-00

366-PK
WWW 101-5459
1
2

(B) PARKING 200-BK

GROUND
GNDVERIFY
GEAR5
GEAR4
GEAR3
GEAR2
GEAR1

BLOCK 9X-7166
(CUSH/ BAIL)

1
2
BRAKE SW CCC
A PANEL LAMP CIRCUIT.
8T-9792
BK
RD
BU

201-BK

417-GY
WIPER/ WASHER CIRCUIT.
EE EE
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
WWW HEATER AND AIRCONDITIONER CIRCUIT.
407-PK NOTE A:NORMALLY OPEN BEFORE REFRIGERANT CHARGE

BK-00
NOTE :W/O STEERING WWW NOTE B:THE FOLLOWING WIRES MUST BE TWISTED

122-BU
(23) AUX START GROUND CIRCUIT.

2
1
(A) TRANS SW (26) AIR DRYER

BK-00
SWITCH CONN ECT RECEPTACLE ATLEAST 1 TURN/ 25 MILLIMETERS:

1
2
(32) TRANSMISSION 201-BK CCC
(TRACTOR) 2G-2159
SPEED SENSOR PLUG WWWTO F F (30) TACHOMETER (38) CONVRETR SW A A 619-GN-14 LO BEAM ENGINE CONTROL CIRCUIT. 892-BR&893-GN;E793-BU&E794-YL.
118-8471 SENSOR (TRACTOR) T

CONN 43
L90

CONN 42
144-0178 WWW RECEPTACLE WWW (23) DISCONN ECT 7N-9560 HEAD LAMP NOTE C:REQUIRESPLUG131-0462TOJUMPERC436-BU
3E-7886 200-BK TURN SIGNAL CIRCUIT.
EE KK
+V A 709-OR 720-PU SWITCH WH 1 450-YL T CCC 9X-6874 TO201-BK WHEN ATTACHMENT IS NOT INSTALLED.
NNN
SIGNAL C 710-GN
7N-0718
BK 2 200-BK START AID CIRCUIT.
K967-WH

201-BK
417-GY
200-BK

NOTE F:REQUIRES WIRE AS.134-5391 WHEN ATTACHMENT

K967-WH
K966-PU

GROUND B 202-BK 202-BK TO A TRANSMISSION CONTROL CIRCUIT.

B491-WH
201-BK

A FRAME F715-PU
L17 L17
RETARDER IS NOT INSTALLED. A
CCC F716-WH NOTE G:FOR USE WITH ELEVATOR ONLY
L89 TTT WWW F 3 2 ALL DASHED LINES ARE ATTACHMENTS.
639-WH AA F716-WH 998-BR NOTE H:FOR USE WITH AUGER
NN A
1
2

1
2

L90 2 1 1
202-BK
703-BU

202-BK
704-GY

CCC
200-BK 200-BK 203-BK F715-PU CCC
3 (35)
B485-BU
B491-WH
2
1

200-BK TTT (42) GROUND LEVEL 609-YL SIDE FLOOD ZZZ

CHARGE PUMP CCC
TTT

200-BK
310-PU
FILTER SW SHUTDOWN SW LAMP TURN
605-YL

200-BK 200-BK 606-GY 1 RD-18

TRANSMISSION

RD-00
(B) REVERSE (35) REVERSE 4D-1836 9X-1439
201-BK

109-0260 CCC RIGHT TURN

C436-BU

BK-18
BK-18

200-BK

BK-00
WWW WWW 200-BK 2 BK-18
BK-18
BK-18
B485-BU

RD-00
AUGER SW AUGER SOLE TTT (SHOWN IN ENGINE RUN POSITION) PARK LAMP
614-PU 3 WH-18
9D-3721 100-5227
2
1

2
1

RD-00 CCC 129-5688

2
1

NOTE H NOTE H

RD-00
CC CC PARK THIS SCHEMATIC IS FOR THE 631E SERIES II WHEEL TRACTOR - SCRAPER

BK-00

2
1
TTT AA BBB
BK AA BBB NEGPOS RD-00
K970-OR

GN-18
GN-18

GN-18
GN-18

K (B) MOTOR CASE DRAIN

633E SERIES II WHEEL TRACTOR - SCRAPER ELECTRICAL SYSTEM
202-BK

BBB (23) START AID

2
1

606-GY 1 NEGPOS CC BK-18

FILTER SW SOLENOID
RIGHT TURN LAMP
6V-1119
200-BK 109-0260 BK 2 C436-BU
(23) 12V BATTERY
AA BBB NEG POS
7N-7259 BK-18 MEDIA NUMBER: SENR9056-03
BK-00

K NEG POS
RIGHT TTT TTT T TTT (B) PARKING
(32) STEERING SW
(13) 12V BATTERY 3T-5760 SCHEMATIC PART NUMBER: 123-5225, CHANGE: 01
K (35) FILTER INDICATOR (35) PUMP CASE BRAKE SW 3T-5760 (23) 12V BATTERY Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
STOP/ TAIL (35) FORWARD 109-4215
640-GN DRAIN (11) UPSHIFT 3E-2033 3T-5760
AUGERSOLE COOLANT SW (11) DOWNSHIFT (23) 12V BATTERY in neutral and with parking brake set.
LAMP 200-BK 8C-3569 FILTER SW SOLENOID SOLENOID 3T-5760
9X-9600 100-5227
K
109-0260 144-6292 144-6292 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

26 23 17 40 38 15 31 12 36 8 9 35 7 27 5 29 34 42 25
24 19
37
4
21
18
16
B
A 43 6 14 D C 13 30 32 10 11

16 40 A 15 C 14 B 13 36 8 9 7 32 5 27 34
26 4
24
19
21
25
23
42
18
17 29

43 37 6 38 31 D 30 12 10 11 35