Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
BRSM
System: QMS ISO 9001 (2008)‐QMSMDD ISO 13485 (2003)
Assessment Report/Checklist
Form 009
CLIENT‐ORGANIZATION (NAME): Iran serum & vaccine Institution
7th Laleh Alley, Senobar Blvd., Janat Abad Industrial City, 55th km
PHYSICAL LOCATION(s): of Imam Reza Road, Tehran, Iran
Stage II Audit Date(s): 14‐15 May 2016
Stage I Audit Date(s): 10 April 2016
NAICS (or NACE) CODE 32.5/20.42/MD0107/ MD0106
EXCLUSIONS: 7.3, 7.5.1.3, 7.5.2.2, 7.5.1.2.3, 7.5.1.2.2, 7.5.4,
8.2.4.2
Assessment objectives: Third party assessment of requirements of QMS ISO 9001
(2008)‐QMSMDD ISO 13485 (2003), is met in companies
management system, as well as legal requirements
ASSESSMENT TEAM INFORMATION
Assessment Team Leader, ATL Farhang Mohajer
Assessor 2 M.R.Khoshgoo
Assessor 3 F. Montajebi (TE)
Assessor 4
Assessor 5
Assessor 6
Note: Adjusting the language within this form to the type of activity and nature of the organization is acceptable.
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 1 of 16
Clause observation
We pursuit to assure that client‐organization adheres to the protection of communities and consumers. This is to follow the intent to the
1 substitution of the word “identify” to the word “determine” as part of the importance to the processes being capable of achieving desired
outputs (including consumer’s well‐being).
2 Scope of activities: ts Including Ultrasound gel and OBL of Condom and Stethoscope &
Manufacturing
BRSM requires that the organization’s legal obligations and regulatory are met. Technical
Legal status supervisor is main responsible for executing and monitoring of these regulations
ok
3
Obligatory applicable standard which
organization has to follow
IMED regulations
4 Quality Management System
sample of organization processes: 'QC', with process indicator/index: 'final
Production PPM', acceptance level/criteria: 'below 1 percent', Owner of the
Process: 'qc manager’ and 'purchase' is input to this process. Output from this
process is used in ‘warehouse’ .next process is 'warehouse', with process
indicator/index: 'defect on inventories', acceptance level/criteria: 'below 1
percent', Owner of the Process: 'warehouse manager’ and 'qc' is input to this
process. Output from this process is used in 'sales and marketing' .next process is
Quality Management 'production', with process indicator/index: 'waste', acceptance level/criteria: 'below
4.1 2 percent', Owner of the Process: 'manufacturing manager’ and 'warehouse' is input Ok
System to this process. Output from this process is used in 'warehouse' .The structure of
The documentation is compatible with standard requirements regarding size and
complexity of organization. the Quality Manual: m42200qm01 is in place, Quality
Objectives: f54100qm01 r01 and Policy: f53100qm01 r01 backed with documented
procedures and work instructions/Sops, control forms and planning records, as well
as Regulatory documents , such as; 'IMED GMP regulation' are in place.
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 2 of 16
Clause observation
Document control is in place ; Document control procedure was reviewed during
assessment with Document ID: p42300qm01, Revision and Date: r01, 22 December
2015 Approved by: MD. It provides a system to review and approve documents for
adequacy prior to issue. It provides a system to review and approve documents for
adequacy prior to issue and re‐approve and update when in use. It provides a
method of revision status identification and prevention of obsolete document to be
used. Method of identification: approved and obsolete seal stamp. , Obsolete
documents are kept in QA Dept... Documents are always available at the point of
4.2.3 Control of Documents access as in Lab., Final product qc form / F75100QC01 R01 was available. All sample OK
reviewed documents are Legible and Readily identifiable. Applicable national or local
regulations were identified. Applicable local and national documents were listed in
Master list F42300QM01 R01. Sample of applicable local and national documents
listed: IMED recall work instruction. External documents were identified. Applicable
external documents were listed in Master list F42300QM01 R01. Sample of external
documents listed: Iso 14971, IMED Codes. The records related to tested medical
device samples are kept for 3 years. Records of sample device tested, observed:
Dotted Condom. tested at: fib 2016
5 Management responsibility
the Top Management, Mr. shirzad has communicated to the organization the
importance of meeting customer as well as statutory and regulatory requirements,
through policy, objectives and providing resources
Management
5.1,2
Commitment/Customer Focus
Quality Policy has been documented, with ID: f53100qm01 r01, Version: 0 OK
Issued: 22 dec 2015 Approved by, MD. Quality policy was communicated to
staff, as staff was asked they were aware of the policy. Staff asked; Ms...
Torkaman. Sample of Policy items: decrease of waste. The policy includes
5.3 Quality Policy commitment to comply with requirements and to maintain the effectiveness
of the quality management system. The policy is reviewed every year, it
provides a framework for objectives
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 3 of 16
Clause observation
Quality Objectives have been documented, with ID: f54100qm01 r01,
Version: 0 Issued: 22 dec 2015 Approved by, MD. Quality objectives are in
line with quality policy. The objectives are SMART. Sample objectives:
increase in customer satisfaction, Time to fulfill the objective: 42614,
Objective indicator: customer satisfaction average, Objective goal: 5%
growth, another sample objectives: decrease in RPN, Time to fulfill the
objective: end of march 16, Objective indicator: RPN average, Objective
goal: decreasing 4 % of RPN
5.4 Quality Objectives OK
based on the evidences that top management is committed, it proves that
top management ensures that the planning of the quality management
system is carried out in order to meet the requirements given in qms
documentation system, as well as the quality objectives, and the integrity of
the quality management system is maintained when changes to the quality
management system are planned and implemented
5.5 Responsibility, Authority and Communication
Top management has defined responsibilities and authorities which are documented
And communicated within the organization. Top management has established the
interrelation of all personnel affecting quality, with independence and authority
necessary to perform their tasks. as seen in O‐Chart:F55100QM01 R01.There is no
5.5.1 Responsibility and Authority
one appointed as Technical Supervisor within organization according to IMED
Regulations it’s a Must. Top Management has appointed Mr.Shafieas Management
representative. some of the main job duties of MR are as follows:, Establish and
Implement processes needed for the QMS and maintained, Report to top NC
management on the performance of the quality management system and any need
5.5.2 Management Representative for improvement, promotion of awareness of regulatory and customer
requirements throughout the organization., Internal communications are mostly;
verbally, Face to Face, In writing, T h e communication is effective and efficient
according to the complications and size of organization.
5.5.3 Internal Communication
5.6 Management review
The latest management review was conducted on 10 march 2016Records of
Management review minute observed, Management review was recorded
5.6.1 Management review in MOM. Participants in the latest Management review session: Mr. shirzad
and Mr. Nejati and Mrs. Torkman and Ms. Haghighimanesh and Mr.
shafie.all inputs to management review were reviewed such as Customer
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 4 of 16
Clause observation
Feedback, product conformity, Status of preventive and corrective actions,
Follow‐up actions from previous management reviews, changes and
5.6.2 Review input
improvements and regulatory updates. following items has been significant OK
outputs of Management review: New filling machine purchasing before June
2016 and hiring 2 more marketing staff before end of march which has been
done. Management Review sessions are held every 6 months.
5.6.3 Review output
6 Resource Management
Training and competence of staff affecting quality is directed by Training
6.1 Provision of Resources
procedure with Document ID of P62200TR01, Version: R01 issued in 22
December 2015, approved by MD. Records of qualifications and competence
6.2 Human Resources
needed for positions affecting quality observed during audit; Job
Identification for R&D F55100QM02 R00. Records of trainings conducted for
positions affecting quality observed during audit; training calendar
F62200TR02 R01. Records of trainings evaluations for training conducted
observed during audit; evaluation training form F62200TR07 R01. The
organization keeps the educational records of staff affecting quality, Type of
6.2.1 responsibilities Record: Copies of origin licenses. The organization keeps the Training records
of staff affecting quality, Type of Record: Training Certificates/training
effectiveness. The organization keeps the Experience and skills records of
Staff affecting quality, Type of Record: Resumes. For sample, following
evidence has been reviewed during HR audit; Name of the staff profile
reviewed, Mr. Nejati, Position: manufacturing manager. Education record
was in place: BS Chemical engineering. Training planned observed during
audit for ISIRI 3572, Planned in 3 august 2016. Name of the staff profile
reviewed, Ms. Torkaman, Position: R&D. Education record was in place: BS OK
Chemical engineering. Training planned observed during audit for Internal
audit of QMS, Planned in 2 march 2016. Records of Training conducted in
2016/05/18, observed during audit for Internal audit of QMS. Records of
Training effectiveness evaluation done in 6 March 2016, observed during
audit for Internal audit of QMS, evaluation result: 88. Name of the staff
COMPETENCE profile reviewed ,Ms.. Torkaman, Position: R&D. Education record was in
AND TRAINING
6.2.2 nplace: BS Chemical engineering. Training planned observed during audit for
GMP, Planned in Jan 2016. Records of Training conducted in 20jan 2016,
Observed during audit for GMP. Records of Training effectiveness evaluation
done in April 2016 observed during audit for GMP, evaluation result: 100.
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 5 of 16
Clause observation
Preventive maintenance of machines affecting quality is directed by
Preventive Maintenance procedure with Document ID of W63000PM01,
Version: R01 issued in 22 dec 2015, approved by MD. Records of Planned
maintenance and services needed for Machines affecting quality observed
during audit; PM PLAN F63000PM04 R01. Records of services and repairs
done for Machines affecting quality observed during audit; REPAIRS SHEET
F63000PM03 R01. Each machine has a record of the history of repairs and
services done for it recorded in repair log. Each machine is identified when
out of work is recorded in Repair tag. Sample of Machines taken as evidence
during audit. Name of the machine/device reviewed: Filler, Machine ID:
FM003. This machine/device is used of Filling gels and shampoo. Planned
6.3 Infra structure Services considered for this machine observed during audit: Verification, OK
Planned intervals: every 1 weeks. Records of repairs done in 21 Jan 2016,
observed during audit: control board. Name of the machine/device
Reviewed: shrink, Machine ID: FS006. This machine/device is used of
packaging 6 condom packs in one package. Planned Services considered for
this machine observed during audit: electric board inspection, Planned
intervals: every 3 Months. Records of repairs done in 10 3 2016, observed
during audit: warmer changed.
Work environment work instruction with Document ID of W64000QM01,
Version: 22 dec 2015 issued in 22 dec 2015, approved by MD, is in place to
set requirements for health, cleanliness and clothing of personnel to prevent
the contact between such personnel and the product which adversely affect
the quality of the product, the measures prevent contamination through;
appearance check ‐ finger test growth. Work environment work instruction
with Document ID of W64000QM01 , Version:R01 issued in 22 dec 2015 ,
Work Environment approved by MD is in place to set requirements for the work environment
6.4 OK
conditions to monitor and control and prevent these work environment
conditions adversely affect the quality of the product, the measures prevent
contamination through; washing ‐ cleaning ‐ CIP ‐ disinfestations as planned
in f64000qm01. NC observed: Mr. Amiri was not aware of W64000QM01
about how shall he disinfect packing machine tray
7 Product Realization
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 6 of 16
Clause observation
The organization has planned and developed the processes needed for
product realization. Planning of product realization is in consistent with the
requirements of the other processes of the quality management system.
In planning product realization, the organization has determined the
following: Quality objectives and requirements for the product; processes,
documents, and resources specific to the product; required verification,
validation, monitoring, inspection and test activities specific to the product
and the criteria for product acceptance which is explained further in the
report. The output of this planning is suitable for the organization’s method
of operations. Risk management procedure is the name of the documented
requirement established for risk management throughout product
realization, With Document code/Version; P71000QM01 R01 approved by
MD, Date;
22 December 2015. Members of the Risk assessment team/committee; Mr.
shafie, Mrs. Torkaman, Ms. Haghighimanesh, Mr. nejati. According to Risk
management procedure, Risk levels have been considered as follows;
7.1 Planning of product realization Intolerable: risk level is: over 60 and Acceptable: risk level is: bellow 60. OK
sample of risks hazards evaluated by organization: , sample 1, Hazard:
condoms being fragile, RPN / Risk Level: 14, Control Method: vacuum pump
control, RPN / Risk Level after control: 7, sample 2, Hazard: condoms being
decay because of packs being TORN, RPN / Risk Level: 48, Control Method:
labeling, warehousing principles, RPN / Risk Level after control: 7, sample 3,
Hazard: sensitivity because of acidity, RPN / Risk Level: 64, Control Method:
SOP, Final production control RPN / Risk
Level after control: 14, sample 5, Hazard: material less than declared
because of filling problems, RPN / Risk Level: 24, Control Method: scaling
RPN / Risk Level after control: 6
The organization has determined requirements specified by the customer,
The organization has determined requirements not stated by the customer
but necessary for specified or intended use, such as Statutory and regulatory
Determination of
requirements related to the product, and any additional requirements
7.2.1 requirements related to the OK
determined by the organization.
product/service
7.2 Customer‐Related Processes
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 7 of 16
Clause observation
The company reviews the product requirements through formal
documented communications with customer. The documented record
observed during assessment for product requirement was; IR01,dated Feb
2016, for customer: Delta pakhsh, sample of requested product
requirements: 6912 relax contra ‐ dozen packs, and also The company
Review of requirements reviews the product requirements through informal communications or
7.2.2 OK
related to the product/service verbally with customer. Customer can select from items presented, Where
product requirements are changed, the organization properly ensures that
relevant documents are amended and that relevant personnel are made
aware of the changed requirements.
7.3 Design and Development
Design and Development Excluded
7.3.1 E
Planning
Design and Development Excluded
7.3.2 E
Inputs
Design and Development Excluded
7.3.3 E
Outputs
Design and development Excluded
7.3.4 E
review
Design and development Excluded
7.3.5 E
verification
Design and development Excluded
7.3.6 E
validation
Control of design and Excluded
7.3.7 E
development changes
7.4 Purchasing
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 8 of 16
Clause observation
The organization has established documented procedure to ensure that
purchased product conforms to specified purchase requirements in; supplier
evaluation procedure and purchasing procedure, with Document ID:
p74100pu02R00/p74100pu01R00, approved by MD, Date; 22 December
2015. The organization evaluates and selects suppliers based on their ability
to supply product in accordance with the organization’s requirements, the
Criteria for selection, evaluation and re‐evaluation has been established ,
The organization evaluates suppliers periodically, every 12 months. ,
Records of suppliers' evaluation were provided in form f74100pu03R00.
7.4.1 Purchasing Process Sample of criteria: distance ‐ price ‐ equipment ‐ Quality ‐ packaging. OK
Supplier’s acceptance criteria; 85 to 100. Sample suppliers evaluation
observed during audit; Part shamim darou, results of evaluation for this
supplier: 94. Sample observed; cartoon Kavir, results of evaluation for this
supplier: 100. Sample observed; Ana simin, results of evaluation for this
supplier: 88.
Purchasing information describing the product to be purchased is in place in
QMS, records of the purchase information is provided in form F74200pu02
7.4.2 Purchasing information R00, sample of purchase data for purchased item: Texapon with following OK
specification; Sodium laury Ether sulphate ramis, 4500 KG, MW 384 ± 1%,
observed...
The organization has established inspection and verifies purchased products
meet specified purchase data requirements, records of the purchase
Verification of purchased
7.4.3 verification and controls are provided in form W74300qc01R00. Purchased OK
product
item Texapon , with 16' batch number, observed as sample for traceability.
7.5 Production and Service Provision
7.5.1 Production and Service Provision
Information that describes the characteristics of the product, are available ,
Documented procedures, documented requirements, work instructions, and
reference materials and reference measurement procedures as necessary
are available, for The implementation of monitoring and measurement
7.5.1.1 General requirements please refer to 7.6 and 8.2. The labeling record provides data on amount OK
manufactured and amount distributed. as for Dotted Condom , amount
manufactured is: 178 cartons , amount distributed is: 48 cartons as factor #
57 in Feb. 2016
7.5.1.2 Control of production and service provision — Specific requirements
FORM‐009_V4_QMS MDD Issued: July 9, 2003 Revised: March 2013 9 of 16
Clause observation
According to production process and the nature of the product, product is
supplied to be used non‐sterile and its cleanliness is of significance in use As
cleaning and contamination control of the product is part of the production
system, organization requires establishing documented requirements for
cleanliness of the product. The organization has established documented
requirements for Cleanliness of product and contamination control in IMED
Cleanliness of product and GMP, with Document ID: W64000QM01, approved by MD, Date; 22
7.5.1.2.1 OK
contamination control December 2015, Sample of product cleanliness and contamination control
requirements; Ensuring Cleaning environment and personnel. The
cleanliness of product is validated by: Lab. , Validation parameters:
Microbiological burden after CIP
7.5.1. 7.5.1.2
Excluded
Installation activities E
Excluded
Servicing activities E
7.5.2 Validation of processes for production and service provision
Excluded
7.5.2.1 General requirements E
Particular requirements for Excluded
7.5.2.2 OK
sterile medical devices
7.5.3 Identification and traceability
The organization has identified the product throughout product realization,
and established documented procedure. Document name: P75300PR01,
Document code/version: r01, Approved by: MD, Dated: 22 December 2015.
The organization identifies products/parts/material by 'Tagging, Marking'.
7.5.3.1 Identification The organization ensures that medical devices returned to the organization OK
are identified and distinguished from conforming product.
7.5.3.2 Traceability
The organization has established documented procedures for traceability, it
defines the extent of product traceability and the records required.
Document name: P75300PR01, Approved by: MD. Organization controls and
records the unique identification of the product. Sample product taken:
'Dotted Condom', Serial number: 51710/04/2016, Date produced: 04/2016.
7.5.3.2.1 General Final product is traceable to following items: Purchased Material, for the NC
sample taken it is tracked to Purchased Material: 51710, NC observed,
traceability for shampoo product for batch 89127363 has not been observed
The organization identifies the product status with respect to monitoring
and measurement requirements. The identification of product status is
7.5.3.3 Status identification maintained throughout whole processes to ensure that only product that OK
has passed the required inspections and tests by authorized staff is
dispatched to customers. Refer to 8.2.4
Excluded
7.5.4 Customer property E
8 Measurement, analysis and improvement
The organization plans and implements the monitoring, measurement,
analysis and improvement processes needed. Which includes; conformity of
the product, conformity and effectiveness of the quality management
8.1 General system, it also includes of use of analytic statistical techniques. Documented OK
procedures for implementation and control of the application of statistical
techniques are in place.
8.2 Monitoring and measurement
The organization uses methods for monitoring and measurement of the
Monitoring and measurement quality management system processes to ensure that processes reach to
8.2.3 OK
of processes planned results.
8.2.4 Monitoring and measurement of product
Clause observation
The Test criteria and quality control is documented in qc, With Document
code: W75100QC01 R01, Approved by: MD, Dated: 22 December 2015. As
sample product QC recorded: 'Condom (tightening)' observed, Taken from
packaging unit. Control criteria: 'ISO 4074 / ISIRI 14768', Method:
'Measurement'. Inspected by: 'Gorji', Date: '4 2016'. Equipment:
‘Micrometer’. device was calibrated. Number of items examined: ‘30’.
Number of items accepted: '4500'. As sample product QC recorded:
'Condom (tightening)' observed, Taken from packaging unit. Control
criteria: 'ISO 4074 / ISIRI 14768', Method: 'lubricant in mg'. Inspected by:
8.2.4.1 General requirements 'Gorji', Date: '4 2016'. Equipment: ‘scale’. device was calibrated. Number of OK
items examined: ‘30’. Number of items accepted: '4500'.As sample product
QC recorded: 'Condom (super pronog)' observed , Taken from semi product
warehouse. Control criteria: 'no damage in package', Method: 'observation'.
Inspected by: 'Keshavarz', Date: '4 2016'. Equipment: ‘observation’. device
was calibrated. Number of items examined: ‘35’. Number of items accepted:
'5100'.
Excluded
Particular requirement for
active implantable medical
8.2.4.2 E
devices and implantable
medical devices
There is a documented procedure to identify, control and prevent
unintended use or delivery of non conforming products. Procedure name:
customer feedback, Procedure code: P72300SA07 R01, Approved by: MD,
Dated: 22 December 2015. Controls and related responsibilities and
authorities for dealing with nonconforming product have been defined in
procedure.Mr. Nejati is authorized to deal with non‐conforming products.
Sample non‐conforming products/records observed: Batch 89127362 of
shampoo. Nature of Non‐conformity of the product is recorded, scaling. The
non‐conforming product observed in: 'filling station'. The non‐conforming
are identified by: separating in pallet. The non‐conforming products are
Control of nonconforming
8.3 properly identified throughout the process. The organization takes actions OK
product
to eliminate the detected nonconformity and re‐verifies the product to be
conforming to requirements. The organization releases the non‐conforming
product if it meets regulatory requirements .The organization takes action
To preclude non‐conforming product's original intended use or application if
it meets regulatory requirements. The non‐conforming products are
properly released by designated person. Released by: re‐verified by Mr.
nejati.
Clause observation
The organization has established documented procedures to determine
collect and analyze appropriate data to demonstrate the suitability,
effectiveness and improvement of its quality management system.
Procedure name: Data analysis, Procedure code: P84000QM01 R01,
Approved by: MD, Dated: 22 December 2015. Records of the results of the
analysis of data observed. Records observed in: data analysis report. Process
name: 'QC', Process index: 'final production PPM', Process criteria: 'below 1
percent', Process outcome/result: '0%'. Process name: 'warehouse', ,
Process index: 'defect on inventories', Process criteria: 'below 1 percent',
Process outcome/result: '0%'. Process name: 'production', , Process index:
8.4 Analysis of data 'waste', Process criteria: 'below 2 percent', Process outcome/result: '5%'. OK
With comparison of characteristics and trends of processes with previous
results the system is proved to be improving. Corrective actions have been
considered for processes not meeting their criteria requirements. Data
regarding, Suppliers, Feedbacks and conformity of products: waste
percentage is higher than criteria because new filling machine, except
machine F03, there was 1% of waste which is in accepted criteria.
8.5 Improvement
The organization has established documented procedures for the issue and
implementation of advisory notices. Procedure name: advisory notice and
complaints, Procedure code: F82100SA01 R01, Approved by: MD, Dated: 22
December 2015. Records of all customer complaint investigations are
8.5.1 General maintained .Records of complaint investigation observed in: f82100sa02 OK
r00. the complaint description: sensation to shampoo model mint in
21/11/1394 (Feb 2016).
The organization has established a documented procedure for Corrective
action. Procedure name: corrective action, Procedure code: P85200QM01
R01, Approved by: MD, Dated: 22 December 2015. Sample corrective action:
training Mr. nejati has been done within a week by consultant. Cause of
nonconformity: lack of knowledge. Action taken was evaluated and it was
8.5.2 Corrective action effective. Sample corrective action: GMP is not as IMED regulations. OK
Corrective action was recorded in: FORM #9406. Cause of nonconformity
: Lack of knowledge. Action taken was evaluated and it was effective.
The organization has established a documented procedure for Preventive
action. Procedure name: preventive action, Procedure code: P85200QM01
8.5.3 Preventive action R01, Approved by: MD, Dated: 22 December 2015. OK
By exception, we indicate the specific Strengths and weakness of the organization in light of the management system, as we perceive and seen through processes in
reference to requirements of the criteria being ascribed as these apply and relate to the assessment plan and planning of the assessment. This aspect relates to
Accreditation Body as it does to the protection of consumers in the client‐organization’s role within their respective supply – chain.
Disclaimers: (1) herein, we reiterate that any suggestion or opinion that the assessment team expresses does not construe to be a contractual requirement. (2) The
degree of certainty in conclusions increases by the competence of the assessment team as well as the attestation within the assessment protocol, values, mission and
vision under which we operate for the protection of consumers, still remains a certain level of uncertainty.
Strength Weakness
GMP communications
action Request Type I Form‐008 – as we indicate and that each of the RA addresses the basic four (4) questions as seen in Form‐008:
action Request Type II Form‐008 – as we indicate and that each of the AR addresses the basic four (4) questions as seen in Form‐008: