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Business

Presentation

Engineering solutions for disposal of ‘end-of-life’ plastic/tyre


waste by manufacturing fuels, lubricants & petrochemicals.
Agile Process has 10+
About Us years of expertise in
manufacturing fuels and
petrochemicals from
plastic & tire waste.
We have experience of
establishing over 25
Pyrolysis plants in India,
Kenya, Indonesia, UK etc.
We have our own
pyrolysis research facility
as well as machinery
design & manufacturing
facility.
What is Pyrolysis?

● Pyro = heat. Lysis = break


down.
● Pyrolysis is the process of
breaking down large
polymer molecules into
smaller oil / lubricant, gas
and carbon molecules using
heat.
● Pyrolysis is also known as
depolymerization, thermal
cracking, cracking, and
thermolysis.
Pyrolysis is an internationally recognized
disposal process for non-recyclable plastic
and tire waste.

When conventional recycling of plastic waste is not possible, such


plastic waste is called end-of-life plastic waste. Sich plastic waste
can be recycled chemically by production of basic chemicals and
fuels by process of depolymerisation (pyrolysis).
Pro
duc
ts

s
&

vice
Ser
Our range of products and services:
1. Pyrolysis Project Feasibility Study
2. Pilot Pyrolysis Plant
3. Large Scale Pyrolysis Plant
4. Fractional Distillation Plant
5. Plastic to Base Oil and Lubricant Plant
6. Technology Licensing
7. Consulting Services
Products & Services:
1) Pyrolysis
Project
Feasibility
Study
Pilot project feasibility
studies evaluate yields
of fuels, lubricants and
petrochemicals from
polymer waste as well
as identify any major
roadblocks for a pilot
and full-scale plant
Products and Services:
1) Pyrolysis Project
Feasibility Study

Activities Benefits

Testing of raw material and ★ Evaluate the yield and quality of end
derived end products (oil & products
carbon) in laboratory as well ★ Identify ideal process conditions like
as pilot plant environments catalyst and reaction time, reaction
temperature, etc.
★ Calculate mass & energy balance

Business case development ★ Provide an overview of business benefits of


setting up a pyrolysis plant as well as
identify any "make or break" issues with the
raw materials, process or end-products
Products & Services:
2) Pilot
Pyrolysis Plant
We design and fabricate
pilot plants, demonstration
plants, small scale
commercial plants and
modular process plants.

We manufacture and
supply the following pilot
plants:

★ Continuous type
pyrolysis plant
★ Distillation plant
★ Plastic to lubricant
plant
★ Batch type pyrolysis
plant
Products and Services:
2) Pilot Pyrolysis Plant

Activities Benefits

Design, Manufacture, Supply, ★ Validate yield and quality of end products


Install & Commission Pilot like fuels, lubricants and petrochemicals
Plants. ★ Identify ideal process conditions and
calculate the processing cost
★ Calculate mass and energy balance
★ Check commercial benefits from other
technologies including fractional distillation,
plastic to lubricant and manufacturing of
high value petrochemicals
★ Identify and predict the key operations and
maintenance issues
Products & Services:
3) Large Scale
Pyrolysis Plant
We manufacture, supply,
install, commission,
operate and maintain state
of the art continuous type
pyrolysis plants.

Our dedicated team of


product development
engineers focuses on
improving technology and
machinery design by 20 to
30% every year.
Products and Services:
3) Large Scale Pyrolysis Plant
Design, Manufacture, Supply, Install &
Commission Large Scale Pyrolysis Plant.

Feature Benefits
(1) Automated plant ★ Raw material flexibility - can process both tire and
that consistently variety of plastic waste.
maintains reaction ★ Manufacture high quality fuels and petrochemicals.
temperatures ★ Higher oil yield without use of catalyst
★ Reduced manpower requirement, increased efficiency

(2) Automated carbon ★ No manual handling of carbon


cooling and discharge ★ Efficient carbon cooling system to cool down carbon
power from 450 Deg C to room temp for safe bagging
★ No carbon spillage in nearby area

(3) Scrubber and ★ Environment friendliness


effluent treatment ★ No hazardous gaseous or liquid discharge
Products and Services:
3) Large Scale Pyrolysis Plant
Design, Manufacture, Supply, Install &
Commission Large Scale Pyrolysis Plant.

Feature Benefits
(4) Waste heat ★ Higher energy efficiency & throughput
recovery system ★ No losses in terms of waste heat
installed

(5) Advanced ★ Yield superior quality of fuel oils and base oils
Fractional
Condensation

(6) Remote SCADA ★ Plant can be operated from a central control room from
enabled our office, hence reduces the manpower requirement

(7) Automated vapor ★ Reduced maintenance downtime, no need to manually


line cleaning clean the vapor line
mechanism
Products and Services:
3) Large Scale Pyrolysis Plant
Design, Manufacture, Supply, Install &
Commission Large Scale Pyrolysis Plant.

Feature Benefits
(8) Automatic safety features: ★ Zero accident history
- Pressure release ★ Zero accident risk
- Emergency shutdown ★ Continuous plants far safer as
- Reactor temperature control compared to batch-type plants

(9) Robust reactor made from high ★ Longer plant life of upto 5 to 10 years
quality stainless steel 304 or 316L (upto 10 years for 316L type)

(10) After Sales Support: ★ Eliminate downtime due to lack of


- 1 year Spares + additional supply trained manpower / spares / catalyst
- Trained manpower available
- Sourcing of catalyst
Products and Services:
3) Large Scale Pyrolysis Plant
Design, Manufacture, Supply, Install &
Commission Large Scale Pyrolysis Plant.

Feature Benefits
(11) Reactor heated ★ Long reactor life due to temperatures within service
by hot air instead of temperature limits of the metal
direct firing ★ Better control over process conditions

(12) Automated gas ★ No discharge of hydrocarbon gases in environment


handling system ★ Worry free reuse of hydrocarbon gases as a fuel for
heating reactor
★ No need for flaring
Products and Services:
3) Large Scale Pyrolysis Plant
Design, Manufacture, Supply, Install &
Commission Large Scale Pyrolysis Plant.

Online video Link:


http://pyrolysisplant.com/photos-videos/
Products and Services:
Plastic Pyrolysis: Input Output Ratio

Raw Material Processing End Products

Waste Plastic: 12,000kg Pyrolysis Reaction in Pyrolysis Oil & Lubricants:


(Post Consumer Plastic presence of catalyst & in 7,000 to 11,000kg
Waste, Carry Bags, absence of oxygen at Oil is used as a fuel in industrial
Laminates, Packaging reaction temperature of burners and electricity generators.
Waste, Paper Mill Waste 350 to 450oC. Lubricants have wide industrial
application.
Plastic, Municipal Solid
Waste Segregated Hydrocarbon gas produced
Carbon Black:
Plastic) in processed is used to
achieve reaction
(Used as replacement to Coal)
temperature.
Products and Services:
Waste Oil Pyrolysis: Input Output Ratio

Raw Material Processing End Products

Used/Waste Oil/wax: Pyrolysis Reaction in Pyrolysis Oil & Lubricants:


12,000kg presence of catalyst & in 8,000 to 10,500kg
(Waste Engine Oil, Waste absence of oxygen at Oil is used as a fuel in industrial
Lube Oil, Crude oil sludge, reaction temperature of burners and electricity generators.
Used oil, waste 350 to 450oC. Lubricants have wide industrial
application.
cooking/vegetable oil,
Automotive waste oils, Hydrocarbon gas produced
Carbon Black:
tallow, waste animal fat in processed is used to
achieve reaction
(Used as replacement to Coal)
etc)
temperature.
Products and Services:
Tyre Pyrolysis: Input Output Ratio

Raw Material Processing End Products

Waste Tires: 12,000kg Pyrolysis Reaction in Pyrolysis Oil & Lubricants:


(Nylon & Radial Tires of presence of catalyst & in 5,000 to 8,000kg
all sizes, rubber) absence of oxygen at Oil is used as a fuel in industrial
reaction temperature of burners and electricity generators.
350 to 450oC. Lubricants have wide industrial
application.
Hydrocarbon gas produced
Carbon Black:
in processed is used to
achieve reaction
(Used as replacement to Coal)
temperature.
Products & Services:
4) Fractional
Distillation
Plant
We supply advanced
fractional distillation
plants to convert
pyrolysis oil into purified
fractions.
Products & Services:
End of Life
5) Plastics to Waste Plastic
Base Oil &
Lubricant Plant
We offer technology to
★ Base Oils
manufacture high value ★ Lubricating Grease
lubricant grease from ○ Lithium Grease
plastic waste ○ Calcium Grease
○ Complex Grease, etc
With more than 25 installations, we have over a
Products & Services:
decade of expertise in plastic and tire pyrolysis.
6) Technology
We offer the following patented technologies on
Licensing exclusive or non-exclusive license basis:

1) Continuous Pyrolysis Reactor


2) Fractional Distillation of Pyrolysis Oil
3) Polymer waste to base oil
4) Polymer waste to lubricants
5) Fractional Condensation of Pyrolysis Vapor
6) Air-lock feeding system
7) Carbon cooling System
Why re-invent the
8) Pyrolysis gas handling system
wheel? Let us provide
9) Catalyst
you the solutions we
have invented in the Our interest is to create a win-win situation and
field of polymer promote disposal of end of life plastic through
pyrolysis. technology transfer.
Products & Services:
6) Technology Licensing
10+ years of technology developments in polymer pyrolysis
Products & Services:
We provide the following consulting services
7) Consulting in the field of pyrolysis:
Services
1. Project consulting for plastic waste
management
2. Pyrolysis plant vendor selection
3. Problem solving for existing and proposed
pyrolysis plants
4. Catalyst development for specific raw
materials
Our 10+ years of 5. Research projects to overcome specific
engineering expertise in technical challenges
field of polymer 6. Plant life audit and safety audit for
pyrolysis enables us to existing pyrolysis plants
provide a variety of 7. Environmental compliance, safety and
consulting services. efficiency of existing pyrolysis plants
Globally patented technology
Our Customer Engagement Model
www.a-process.com
sales@a-process.com
Phone, Whatsapp, Skype: (9am to 9pm Indian time)

+91 99306 55477 & +91 99302 05577

Agile Process Chemicals LLP


J-103, 1st Floor, Tower No. 7, Railway Station
Complex, Sector 11, C.B.D. Belapur, Navi Mumbai,
Maharashtra State, India. PIN: 400 614.
Safe Harbor
This presentation is not, and nothing in it should be construed as, an offer, invitation or recommendation in respect of the
Company’s credit facilities or any of the Company’s securities, or an offer, invitation or recommendation to sell, or a
solicitation of an offer to buy, the facilities or any of the Company’s securities in any jurisdiction. Neither this presentation nor
anything in it shall form the basis of any contract or commitment. This presentation is not intended to be relied upon as
advice to investors or potential investors and does not take into account the investment objectives, financial situation or
needs of any investor. All investors should consider such factors in consultation with a professional advisor of their choosing
when deciding if an investment is appropriate. The Company has prepared this presentation based on information available
to it, including information derived from public sources that have not been independently verified. No representation or
warranty, express or implied, is provided in relation to the fairness, accuracy, correctness, completeness or reliability of the
information, opinions or conclusions expressed herein. These projections should not be considered a comprehensive
representation of the Company’s cash generation performance. The financial information included in this presentation is
preliminary, unaudited and subject to revision. All forward–looking statements attributable to the Company or persons acting
on its behalf apply only as of the date of this document, and are expressly qualified in their entirety by the cautionary
statements included elsewhere in this document. The financial projections are preliminary and subject to change; the
Company undertakes no obligation to update or revise these forward–looking statements to reflect events or circumstances
that arise after the date made or to reflect the occurrence of unanticipated events. Inevitably, some assumptions will not
materialize, and unanticipated events and circumstances may affect the ultimate financial results. Projections are inherently
subject to substantial and numerous uncertainties and to a wide variety of significant business, economic and competitive
risks, and the assumptions underlying the projections may be inaccurate in any material respect. Therefore, the actual results
achieved may vary significantly from the forecasts, and the variations may be raw material & local factors.