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T E C H N I C A L A N D S T R U C T U R A L I N F O R M AT I O N
TA B L E O F CO N T E N T S
CO M F LO R ® CO M P O S I T E F LO O R SYS T E M | TA B L E O F CO N T E N T S
Design Criteria and Technical Data.................................................................................................................................................. 3
COMFLOR® Steel Deck Cross Section................................................................................................................................................ 5
COMFLOR® Steel Deck Section Properties ...................................................................................................................................... 5
COMFLOR® Composite Slab Example .............................................................................................................................................. 6
Use of Deflection Parameter .............................................................................................................................................................. 6
COMFLOR® Composite Slab Load Tables, SI Units ...................................................................................................................... 7
0.96 mm Deck - 10 mm Nominal Rebar .................................................................................................................................... 7
0.96 mm Deck - 15 mm Nominal Rebar .................................................................................................................................... 8
0.96 mm Deck - 20 mm Nominal Rebar .................................................................................................................................... 9
0.96 mm Deck - 25 mm Nominal Rebar .................................................................................................................................. 10
0.96 mm Deck - 30 mm Nominal Rebar .................................................................................................................................. 11
1.21 mm Deck - 10 mm Nominal Rebar .................................................................................................................................. 12
1.21 mm Deck - 15 mm Nominal Rebar .................................................................................................................................. 13
1.21 mm Deck - 20 mm Nominal Rebar .................................................................................................................................. 14
1.21 mm Deck - 25 mm Nominal Rebar .................................................................................................................................. 15
1.21 mm Deck - 30 mm Nominal Rebar .................................................................................................................................. 16
COMFLOR® Composite Slab Load Tables, Imperial Units ........................................................................................................ 17
0.0378 in. Deck - 10 mm Nominal Rebar ................................................................................................................................ 17
0.0378 in. Deck - 15 mm Nominal Rebar ................................................................................................................................ 18
0.0378 in. Deck - 20 mm Nominal Rebar ................................................................................................................................ 19
0.0378 in. Deck - 25 mm Nominal Rebar ................................................................................................................................ 20
0.0378 in. Deck - 30 mm Nominal Rebar ................................................................................................................................ 21
0.0476 in. Deck - 10 mm Nominal Rebar ................................................................................................................................ 22
0.0476 in. Deck - 15 mm Nominal Rebar ................................................................................................................................ 23
0.0476 in. Deck - 20 mm Nominal Rebar ................................................................................................................................ 24
0.0476 in. Deck - 25 mm Nominal Rebar ................................................................................................................................ 25
0.0476 in. Deck - 30 mm Nominal Rebar ................................................................................................................................ 26 1
Construction Guidelines...................................................................................................................................................................... 27
Examples of Construction Applications.......................................................................................................................................... 32
COMFLOR® Sound and Fire Ratings................................................................................................................................................ 36
Typical COMFLOR® Round Service Hole Detail............................................................................................................................ 37
Maximum Round Service Hole Diameters .................................................................................................................................... 37
COMFLOR® Concrete Volume Values for Estimating .................................................................................................................. 38
Reinforcing Bar Information .............................................................................................................................................................. 38
COMFLOR® Steel Deck and Accessories........................................................................................................................................ 39
COMFLOR® Specifications .................................................................................................................................................................. 40
Deflection Due to Slab Weight ........................................................................................................................................................ 42
References Documents........................................................................................................................................................................ 43
SI – Imperial Conversions .................................................................................................................................................................. 43
THE PRODUCT
COMFLOR® is a registered trademark of BMP, and provides a composite slab solution for spans up to 11 m (36 ft). COMFLOR®
is a unique deep deck composite cold formed galvanised steel profile. The COMFLOR® composite slab system is well suited to
spanning between cold formed steel, concrete or masonry loadbearing walls, or between hot rolled steel or concrete beams.
This versatility means that COMFLOR® is an ideal floor system for low, medium and high rise buildings where non-combustible
construction, a thin floor profile, or long clear spans are required.
S CO P E O F T H I S C ATA LO G U E
This catalogue provides technical and structural information for the COMFLOR® composite concrete slab system. All calculations,
whenever applicable, were based on CSA Standard S1361 and CSSBI documents2,3,4. Design load tables are also presented, as
well as various construction applications to assist the designer in detailing common structural assemblies. Additional assistance
regarding the COMFLOR® composite slab system construction method may be obtained by contacting the BMP sales office in
your area.
The structural load tables and technical information contained in this catalogue were prepared by Dr. R.M. Schuster, P.Eng.,
Professor Emeritus of Structural Engineering at the University of Waterloo.
A DVA N TAG E S
COMFLOR® COMPOSITE SL AB
• Unshored spans of up to 5 m (16.4 ft) can be achieved using normal density concrete.
D E S I G N C R I T E R I A A N D T E C H N I C A L DATA
3
M AT E R I A L S
• Steel deck meets the requirements of ASTM A653 Standard Specification of Steel Sheet, Zinc-coated (Galvanized) by the Hot-
dip Process, Structural (Physical) Quality. Guaranteed minimum yield strength is 280 MPa (40.6 ksi) with a minimum zinc
coating mass of 275 g/m2 (G90) total both sides. Steel deck base thickness is 0.96 mm (0.0378 in.) or 1.21 mm (0.0476 in.).
• Reinforcing steel meets the requirements of CAN/CSA G30.18-M19925. Guaranteed minimum yield strength is 400 MPa (58.0 ksi).
The clear distance of each reinforcing bar from the bottom of the steel deck is 40 mm (1.57 in.).
• Concrete is assumed to have a minimum cylinder strength of 30 MPa (4.35 ksi) with a maximum aggregate size of 20 mm
(0.75 in.). Normal density structural concrete is 2400 kg/m3 (150 lb/ft3).
L I M I T S TAT E S D E S I G N ( L S D )
• Strength – Limit states design principles were used in the development of the structural load tables, i.e., the factored
resistance under consideration, φR ≥ the effect of the factored loads. This is in accordance with the National Building Code
of Canada, 19956. Since the self weight of the steel deck and the concrete have already been included in the structural load
tables, the maximum specified load (from the appropriate structural table) shall be:
≥ (LL + 1.25/1.5DL),
where LL - Specified live load
DL - Specified superimposed dead load
1.25 - Dead load factor
1.5 - Live load
• Serviceability – If deflection controls, the maximum specified load (from the
appropriate structural table) shall be:
≥ (LL + DL).
S T R U C T U R A L LOA D TA B L E S
The structural load tables provide maximum specified loads and were established in
accordance with CSSBI 12M-963 and CSSBI S3-20024.
D E S I G N C R I T E R I A A N D T E C H N I C A L DATA
4 At the top of each structural load table, two maximum unshored span
conditions are given. Using this information, one can determine the number
of shores required for any given span condition.
• Load Tables
Both strength and deflection criteria were considered in accordance with CSSBI S3-20024, as follows.
Strength – Flexure was the only criteria considered in the calculations since shear-bond is not a mode of failure. In
accordance with Table 4.1.6.10 of the National Building Code of Canada, 19956, a 9 kN (2023 lb) specified concentrated live
load was included in the strength calculations.
Serviceability – Calculated deflections due to specified superimposed loads (LL + DL) were based on a uniform load with
the maximum deflection limited to L/360. The modular ratio for normal density concrete was taken as 10 and the moment of
inertia is the average of the uncracked and cracked moment of inertias. For use of the deflection parameter, SLDP, see
example on page 5. To determine the deflection due to the slab weight, see page 42.
Use of Load Tables – See example on page 6 for use of structural load tables.
STRUCTURAL TESTING
Structural COMFLOR® composite slab tests were carried out at the University of Salford, England by Prof. D. O’Leary (April, 1993).
Based on these tests, shear-bond was not a mode of failure. Typically, composite slab systems fail in shear-bond. However, since
the COMFLOR® composite slab system also has reinforcing steel, shear-bond is not a governing failure mode.
COMFLOR® STEEL DECK CROSS SECTION
203 mm
72.5º
Side-lap
Washer
56 mm 92.5 mm
SI-UNITS
NORMAL BASE PROFILE PROFILE A g1 Ae2 Sp3 Ix4 5
THICKNESS THICKNESS DEPTH WEIGHT
(mm) (mm) (mm) (kPa) (mm /m)
2
(mm /m)
2
(10 mm /m)
3 3
(10 mm /m)
6 4
IMPERIAL UNITS
NORMAL BASE PROFILE PROFILE Ag1 Ae2 Sp3 Ix4
THICKNESS THICKNESS DEPTH WEIGHT
(in.) (in.) (in.) (psf) (in.2/ft) (in.2/ft) (in.3/ft) (in.4/ft)
0.0394 0.0378 8.00 2.59 0.731 0.300 0.705 3.47
0.0492 0.0476 8.00 3.24 0.921 0.418 1.18 5.24
NOTES:
1
Ag = Gross cross sectional area of profile per unit width.
2
Ae = Effective cross sectional area of profile per unit width.
3
Sp = Effective section modulus of profile per unit width for positive bending.
4
Ix = Effective moment of inertia of profile per unit width.
COMFLOR® COMPOSITE SL AB EXAMPLE
CO M F LO R ® CO M P O S I T E S L A B E X A M P L E | D E F L E C T I O N PA R A M E T E R
Determine the specified live load that can be placed on the COMFLOR® composite slab,
given the following information:
GIVEN:
Steel deck - Base steel design thickness = 1.21 mm; yield strength = 280 MPa
Reinforcing steel - Nominal bar diameter = 15 mm; yield strength = 400 MPa
Concrete - Normal density = 2400 kg/m3
Overall slab depth = 260 mm
Single span length = 5.5 m (one shore required)
Specified superimposed dead load:
a) floor finish = 0.4 kPa
b) partitions = 0.7 kPa
DL = 1.1 kPa
U S E O F LOA D TA B L E :
The maximum specified load in (kPa) from load table shall be: ≥ (LL + 1.25/1.5 DL),
Where
LL = Specified live load
DL = Specified superimposed dead load.
From the load table on page 13, the maximum specified load is 8.15 kPa, therefore,
8.15 ≥ (LL + 1.25/1.5 DL),
and the specified live load is
LL = 8.15 – (1.25/1.5)(1.1) = 7.23 kPa
NOTE: The self-weight of the steel deck, the reinforcing bar and the concrete have already been accounted for in the load tables
for strength requirements only.
EXAMPLES:
Base steel thickness = 0.96 mm Base steel thickness = 0.0378 in.
Nominal bar diameter = 30 mm Nominal bar diameter = 30 mm
Slab depth = 260 mm Slab depth = 10.5 in.
Span length, L, = 6 m Span length, L, = 25ft
From table on page 10, DP = 920 From table on page 20, DP = 731
Assume DC = 360 Assume DC = 360
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
SLAB WEIGHT (kPa) 2.42 2.66 2.89 3.13 3.36 3.60 3.83 4.07
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 4106 3975 3839 3717 3607 3506 3414 3329
2) MAX. UNSHORED SPAN (mm) 3559 3475 3397 3324 3255 3191 3130 3072
Iu x 106 mm4 59.9 67.1 74.9 83.2 92.2 102 112 124
Ic x 106 mm4 24.4 26.7 29.2 31.8 34.5 37.4 40.4 43.6
DEFL. PARAMETER (SLDP) 657 731 811 896 987 1085 1190 1303
DEFL. PARAMETER (SWDP) 2.59 2.54 2.48 2.41 2.34 2.27 2.19 2.11
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.96 mm | NOMINAL REBAR DIAMETER = 15 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.44 2.67 2.91 3.14 3.38 3.61 3.85 4.08
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 4099 3967 3832 3711 3601 3501 3409 3324
2) MAX. UNSHORED SPAN (mm) 3554 3470 3393 3320 3251 3187 3127 3069
Iu x 106 mm4 62.5 70.0 78.1 86.7 96.0 106 117 128
Ic x 106 mm4 28.6 31.4 34.3 37.5 40.7 44.2 47.8 51.6
DEFL. PARAMETER (SLDP) 710 790 876 968 1066 1171 1283 1403
DEFL. PARAMETER (SWDP) 2.50 2.45 2.39 2.32 2.26 2.19 2.11 2.04
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.96 mm | NOMINAL REBAR DIAMETER = 20 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.45 2.68 2.92 3.15 3.39 3.62 3.86 4.09
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 4092 3960 3826 3705 3596 3496 3404 3320
2) MAX. UNSHORED SPAN (mm) 3549 3466 3389 3316 3248 3184 3123 3066
Iu x 106 mm4 64.8 72.6 81.0 89.9 100 110 121 133
Ic x 106 mm4 32.3 35.5 38.9 42.5 46.3 50.3 54.4 58.8
DEFL. PARAMETER (SLDP) 757 843 935 1032 1136 1248 1366 1493
DEFL. PARAMETER (SWDP) 2.42 2.37 2.31 2.25 2.19 2.12 2.05 1.98
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.96 mm | NOMINAL REBAR DIAMETER = 25 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.47 2.71 2.94 3.18 3.41 3.65 3.88 4.12
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 4078 3945 3812 3693 3584 3486 3395 3311
2) MAX. UNSHORED SPAN (mm) 3540 3458 3381 3309 3241 3177 3117 3060
Iu x 106 mm4 69.1 77.5 86.4 95.9 106 117 129 141
Ic x 106 mm4 39.1 43.1 47.4 51.9 56.6 61.5 66.8 72.2
DEFL. PARAMETER (SLDP) 843 940 1043 1152 1268 1392 1524 1664
DEFL. PARAMETER (SWDP) 2.30 2.24 2.19 2.13 2.06 2.00 1.94 1.87
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
SLAB WEIGHT (kPa) 2.50 2.73 2.97 3.20 3.44 3.68 3.91 4.15
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 4064 3929 3798 3680 3573 3475 3385 3302
2) MAX. UNSHORED SPAN (mm) 3531 3449 3373 3301 3234 3171 3111 3054
Iu x 106 mm4 72.9 81.8 91.3 101 112 124 136 149
Ic x 106 mm4 45.1 49.8 54.9 60.2 65.8 71.7 77.9 84.4
DEFL. PARAMETER (SLDP) 920 1026 1140 1260 1387 1523 1667 1820
DEFL. PARAMETER (SWDP) 2.20 2.14 2.09 2.03 1.97 1.91 1.84 1.78
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
SLAB WEIGHT (kPa) 2.45 2.69 2.92 3.16 3.39 3.63 3.87 4.10
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 5284 5122 4974 4838 4712 4596 4488 4387
2) MAX. UNSHORED SPAN (mm) 4585 4478 4377 4284 4196 4113 4035 3962
Iu x 106 mm4 63.3 70.9 78.9 87.6 96.9 107 118 130
Ic x 106 mm4 28.5 31.2 34.1 37.2 40.5 43.9 47.5 51.3
DEFL. PARAMETER (SLDP) 716 796 881 973 1071 1176 1289 1410
DEFL. PARAMETER (SWDP) 2.48 2.43 2.38 2.31 2.25 2.18 2.10 2.03
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 1.21 mm | NOMINAL REBAR DIAMETER = 15 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.47 2.70 2.94 3.17 3.41 3.64 3.88 4.11
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 5275 5114 4966 4831 4706 4590 4482 4382
2) MAX. UNSHORED SPAN (mm) 4579 4472 4372 4279 4191 4109 4031 3958
Iu x 106 mm4 65.9 73.7 82.0 91.0 101 111 122 134
Ic x 106 mm4 32.5 35.7 39.1 42.6 46.4 50.4 54.6 59.0
DEFL. PARAMETER (SLDP) 767 853 944 1042 1147 1258 1378 1506
DEFL. PARAMETER (SWDP) 2.40 2.35 2.30 2.24 2.17 2.10 2.04 1.97
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 1.21 mm | NOMINAL REBAR DIAMETER = 20 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.48 2.71 2.95 3.18 3.42 3.66 3.89 4.13
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 5266 5106 4959 4824 4699 4584 4477 4377
2) MAX. UNSHORED SPAN (mm) 4573 4467 4367 4274 4187 4105 4027 3954
Iu x 106 mm4 68.1 76.2 84.9 94.1 104 115 126 139
Ic x 106 mm4 36.1 39.7 43.5 47.5 51.7 56.2 60.9 65.8
DEFL. PARAMETER (SLDP) 813 904 1000 1104 1215 1333 1459 1593
DEFL. PARAMETER (SWDP) 2.33 2.28 2.23 2.17 2.11 2.04 1.98 1.91
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 1.21 mm | NOMINAL REBAR DIAMETER = 25 mm
NORMAL DENSITY CONCRETE = 2400 kg/m3
SLAB WEIGHT (kPa) 2.50 2.74 2.97 3.21 3.45 3.68 3.92 4.15
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 5248 5089 4944 4810 4687 4572 4466 4366
2) MAX. UNSHORED SPAN (mm) 4561 4456 4357 4265 4178 4096 4019 3946
Iu x 106 mm4 72.3 80.9 90.2 100 111 122 134 147
Ic x 106 mm4 42.7 47.0 51.6 56.5 61.6 67.1 72.8 78.7
DEFL. PARAMETER (SLDP) 896 997 1105 1220 1342 1472 1611 1758
DEFL. PARAMETER (SWDP) 2.22 2.17 2.12 2.06 2.00 1.94 1.88 1.81
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
SLAB WEIGHT (kPa) 2.53 2.76 3.00 3.24 3.47 3.71 3.94 4.18
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | S I - M E T R I C U N I T S
CONCRETE VOLUME (m3/10m2) 0.971 1.07 1.17 1.27 1.37 1.47 1.57 1.67
1) MAX. UNSHORED SPAN (mm) 5230 5073 4929 4796 4674 4560 4455 4356
2) MAX. UNSHORED SPAN (mm) 4549 4445 4347 4255 4169 4088 4011 3939
Iu x 106 mm4 76.0 85.2 95.0 105 116 128 141 155
Ic x 106 mm4 48.4 53.5 58.9 64.5 70.5 76.9 83.5 90.5
DEFL. PARAMETER (SLDP) 970 1081 1199 1324 1458 1599 1750 1910
DEFL. PARAMETER (SWDP) 2.13 2.08 2.03 1.97 1.91 1.85 1.79 1.73
SLAB THICKNESS (mm) 260 270 280 290 300 310 320 330
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
SLAB WEIGHT (psf) 53.9 60.2 66.4 72.7 78.9 85.2 91.4 97.7
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 13.2 12.6 12.1 11.7 11.3 10.9 10.6 10.3
2) MAX. UNSHORED SPAN (ft) 11.5 11.2 10.9 10.6 10.3 10.1 9.9 9.6
Iu (in.4) 47.4 54.5 62.3 70.8 80.3 90.7 102.1 114.7
Ic (in.4) 19.0 21.3 23.7 26.3 29.1 32.0 35.1 38.3
DEFL. PARAMETER (SLDP) 521 595 675 763 858 963 1077 1201
DEFL. PARAMETER (SWDP) 0.870 0.844 0.815 0.784 0.751 0.718 0.684 0.651
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0378 in. | NOMINAL REBAR DIAMETER = 15 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 54.2 60.4 66.7 72.9 79.2 85.4 91.7 97.9
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 13.2 12.6 12.1 11.7 11.3 10.9 10.6 10.3
2) MAX. UNSHORED SPAN (ft) 11.5 11.1 10.8 10.6 10.3 10.1 9.80 9.60
Iu (in.4) 49.4 56.8 64.9 73.7 83.5 94.2 105.90 118.80
Ic (in.4) 22.3 25.0 28.0 31.1 34.4 37.9 41.60 45.40
DEFL. PARAMETER (SLDP) 563 643 729 823 925 1037 1158 1290
DEFL. PARAMETER (SWDP) 0.838 0.813 0.786 0.756 0.725 0.693 0.661 0.630
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0378 in. | NOMINAL REBAR DIAMETER = 20 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 54.4 60.7 66.9 73.2 79.4 85.7 91.9 98.2
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 13.1 12.6 12.1 11.7 11.3 10.9 10.6 10.3
2) MAX. UNSHORED SPAN (ft) 11.5 11.1 10.8 10.6 10.3 10.1 9.80 9.60
Iu (in.4) 51.2 58.9 67.3 76.4 86.4 97.4 109.50 122.70
Ic (in.4) 25.3 28.4 31.7 35.3 39.1 43.1 47.40 51.90
DEFL. PARAMETER (SLDP) 601 685 777 877 986 1104 1232 1371
DEFL. PARAMETER (SWDP) 0.812 0.787 0.761 0.732 0.702 0.672 0.642 0.612
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0378 in. | NOMINAL REBAR DIAMETER = 25 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 55.0 61.2 67.5 73.7 80.0 86.2 92.5 98.7
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 13.1 12.5 12.1 11.6 11.2 10.9 10.6 10.3
2) MAX. UNSHORED SPAN (ft) 11.4 11.1 10.8 10.5 10.3 10.0 9.80 9.60
Iu (in.4) 54.7 62.9 71.8 81.5 92.0 103.6 116.30 130.10
Ic (in.4) 30.6 34.5 38.7 43.2 47.9 53.0 58.30 63.90
DEFL. PARAMETER (SLDP) 669 765 867 979 1099 1230 1371 1523
DEFL. PARAMETER (SWDP) 0.769 0.744 0.719 0.692 0.664 0.636 0.608 0.580
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
To be established 16.0 342 363 384 405 426 446 467 488
by the designer. 16.5 319 338 358 377 396 415 435 454
See notes below. 17.0 298 316 334 351 369 387 405 423
17.5 278 295 312 328 345 361 378 394
18.0 261 276 291 307 322 338 353 368
18.5 244 259 273 287 301 316 330 344
19.0 229 243 256 269 282 296 309 322
19.5 215 228 240 252 265 277 289 302
20.0 202 214 225 237 248 260 271 283
20.5 191 201 212 222 233 244 254 265
21.0 179 189 199 209 219 229 239 249
21.5 169 178 187 197 206 215 224 234
22.0 159 168 177 185 194 202 211 219
22.5 150 158 166 174 182 190 198 206
23.0 142 149 157 164 172 179 186 194
23.5 134 141 148 155 161 168 175 182
24.0 127 133 139 146 152 158 165 171
24.5 120 126 131 137 143 149 155 161
20 25.0 113 119 124 129 135 140 146 151
25.5 107 112 117 122 127 132 137 142
26.0 101 106 110 115 120 124 129 134
26.5 96 100 104 108 113 117 121 126
27.0 90 94 98 102 106 110 114 118
27.5 86 89 93 96 100 104 107 111
28.0 81 84 87 91 94 97 101 104
28.5 76 79 82 85 88 91 94 97
29.0 72 75 78 80 83 86 89 91
29.5 68 71 73 76 78 81 83 85
30.0 65 67 69 71 73 76 78 80
30.5 61 63 65 67 69 71 73 75
31.0 58 59 61 63 64 66 68 70
31.5 54 56 57 59 60 62 63 65
32.0 51 52 54 55 56 58 59 60
32.5 48 49 50 52 53 54 55 56
33.0 45 46 47 48 49 50 51 52
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0378 in. | NOMINAL REBAR DIAMETER = 30 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 55.5 61.8 68.0 74.3 80.5 86.8 93.0 99.3
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 13.1 12.5 12.0 11.6 11.2 10.8 10.5 10.2
2) MAX. UNSHORED SPAN (ft) 11.4 11.1 10.8 10.5 10.3 10.0 9.80 9.60
Iu (in.4) 57.7 66.4 75.9 86.1 97.3 109.4 122.60 137.10
Ic (in.4) 35.4 40.0 45.0 50.3 55.9 61.9 68.30 75.00
DEFL. PARAMETER (SLDP) 731 836 949 1071 1203 1345 1499 1665
DEFL. PARAMETER (SWDP) 0.735 0.710 0.685 0.659 0.633 0.606 0.580 0.553
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
SLAB WEIGHT (psf) 54.6 60.8 67.1 73.3 79.6 85.8 92.1 98.3
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 17.0 16.4 15.8 15.3 14.8 14.4 14.0 13.6
2) MAX. UNSHORED SPAN (ft) 14.8 14.4 14.0 13.6 13.3 13.0 12.7 12.4
Iu (in.4) 50.0 57.4 65.5 74.4 84.2 95.0 107 120
Ic (in.4) 22.2 24.9 27.8 30.8 34.1 37.6 41.4 45.3
DEFL. PARAMETER (SLDP) 567 646 732 827 929 1042 1164 1297
DEFL. PARAMETER (SWDP) 0.834 0.809 0.782 0.753 0.722 0.690 0.658 0.627
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0476 in. | NOMINAL REBAR DIAMETER = 15 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 54.8 61.1 67.3 73.6 79.8 86.1 92.3 98.6
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 17.0 16.3 15.8 15.3 14.8 14.4 14.0 13.6
2) MAX. UNSHORED SPAN (ft) 14.8 14.4 14.0 13.6 13.3 13.0 12.7 12.4
Iu (in.4) 52.0 59.7 68.1 77.3 87.4 98.5 110.7 124.0
Ic (in.4) 25.4 28.5 31.8 35.4 39.2 43.2 47.5 52.1
DEFL. PARAMETER (SLDP) 608 692 784 885 994 1113 1242 1382
DEFL. PARAMETER (SWDP) 0.806 0.782 0.756 0.728 0.698 0.668 0.638 0.608
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0476 in. | NOMINAL REBAR DIAMETER = 20 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 55.1 61.3 67.6 73.8 80.1 86.3 92.6 98.8
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 16.9 16.3 15.7 15.2 14.8 14.4 14.0 13.6
2) MAX. UNSHORED SPAN (ft) 14.8 14.3 14.0 13.6 13.3 13.0 12.7 12.4
Iu (in.4) 53.8 61.7 70.4 79.9 90.3 101.6 114.1 127.7
Ic (in.4) 28.2 31.7 35.4 39.5 43.7 48.3 53.1 58.2
DEFL. PARAMETER (SLDP) 644 734 831 937 1052 1177 1313 1460
DEFL. PARAMETER (SWDP) 0.782 0.759 0.734 0.706 0.678 0.649 0.620 0.591
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
NOTES: 3. “d” next to values in Table indicates deflection controls due to specified
1. The “SLAB WEIGHT” is made up of the self weight of the steel deck, superimposed loads.
the reinforcing bar and the concrete slab, which has been accounted 4. For explanation of deflection parameters SLDP and SWDP, see page 6.
for in the load table for strength requirements only. 5. “SLAB THICKNESS” is measured from top of concrete to bottom
2. Shoring may be required. See maximum unshored span conditions of steel deck.
above to establish the number of shores required. Also, see page 4 6. Iu is the uncracked moment if inertia based on equivalent steel
for explanation of above maximum unshored span conditions. 7. Ic is the cracked moment if inertia based on equivalent steel
BASE STEEL DECK THICKNESS = 0.0476 in. | NOMINAL REBAR DIAMETER = 25 mm
NORMAL DENSITY CONCRETE = 150 lb/ft3
SLAB WEIGHT (psf) 55.6 61.9 68.1 74.4 80.6 86.9 93.1 99.4
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 16.9 16.3 15.7 15.2 14.7 14.3 13.9 13.6
2) MAX. UNSHORED SPAN (ft) 14.7 14.3 13.9 13.6 13.2 12.9 12.7 12.4
Iu (in.4) 57.1 65.6 74.8 84.8 95.7 107.7 120.8 135.0
Ic (in.4) 33.4 37.6 42.2 47.0 52.2 57.8 63.6 69.8
DEFL. PARAMETER (SLDP) 711 810 918 1035 1162 1299 1448 1608
DEFL. PARAMETER (SWDP) 0.769 0.744 0.719 0.692 0.664 0.636 0.608 0.580
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
SLAB WEIGHT (psf) 56.2 62.4 68.7 74.9 81.2 87.4 93.7 99.9
CO M F LO R ® CO M P O S I T E S L A B LOA D TA B L E | I M P E R I A L U N I T S
CONCRETE VOLUME (yd3/100ft2) 1.26 1.42 1.57 1.72 1.88 2.03 2.19 2.34
1) MAX. UNSHORED SPAN (ft) 16.8 16.2 15.7 15.2 14.7 14.3 13.9 13.6
2) MAX. UNSHORED SPAN (ft) 14.7 14.3 13.9 13.5 13.2 12.9 12.6 12.4
Iu (in.4) 60.1 69.1 78.8 89.4 100.8 113.4 127.0 141.8
Ic (in.4) 37.9 42.9 48.2 53.9 59.9 66.4 73.2 80.5
DEFL. PARAMETER (SLDP) 770 879 997 1125 1262 1411 1572 1745
DEFL. PARAMETER (SWDP) 0.735 0.710 0.685 0.659 0.633 0.606 0.580 0.553
SLAB THICKNESS (in.) 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0
D E C K I N G I N S TA L L AT I O N
COMFLOR® PANEL DECKING – shall be positively fastened to the supporting structure to avoid movement during construction
and excessive deflection during placement of concrete. The fastening frequency of main fasteners is 1 per trough at each panel
end at 610 mm (24 in.) on centre along the support structure. The COMFLOR® deck panels shall bear a minimum of 50 mm (2
in.) onto the support structure. When fastening panels to structural steel work, use heavy-duty shotfired pins or self-drilling
fasteners as designed and specified by the engineer of record. For brick, block and concrete, the decking shall be fastened
using adequate masonry fasteners as designed and specified by the engineer of record. In addition to the main fasteners, the
top flanges of the End Closures shall be fastened to the decking, one fastener per module, either centred or 610 mm (24 in.)
on centre. Side-lap Washers shall be fastened at 350 mm (13.8 in.) centres
along the bottom trough, using No. 12 x 25.4 mm (1 in.) self-drilling fasteners or
better. The location of the fasteners is prepunched on the male trough flange,
which overlaps the female trough flange.
NOTE 1: Every side-lap fastener shall include a Side-lap Washer. This washer
is required to properly attach the individual steel deck panels together.
CONSTRUCTION GUIDELINES
NOTE 2: When a suspended ceiling is used, the minimum thread length of the
fastener is 25 mm (1 in.).
The bottom flange of the End Closure shall be fastened to the supporting
structure with 1 fastener per module at 610 mm (24 in.) on centre, or as specified
by the engineer of record.
END CLOSURES – To minimise grout loss at the profile ends during concrete
placement, End Closures are provided to contain the concrete. These closures
are manufactured from 1.52 mm (0.060 in.) galvanised steel, generally 1830
mm (6 ft) long or longer for angle cut installations. End Closures shall be
fastened to the support structure at maximum intervals of 610 mm (24 in.),
using shot-fired pins, self-drilling fasteners or as specified by the engineer of
record. Apart from minimising grout loss during concrete placement, these
End Closures provide strength to prevent web crippling of the steel deck and 27
proper alignment of the decking during construction. When used in
conjunction with hot-rolled steel beams, these End Closures provide concrete
cover to the steel beam for fire resistance.
SIDE-LAP WASHERS – Since the COMFLOR® deck acts in part compositely with
the concrete, Side-lap Washers are important connecting elements. These
washers are prepunched to receive the self-drilling fastener.
RESTRAINT STRAPS – The top of the perimeter edge trim is connected to the decking
with Restraint Straps at approximately 400 mm (16 in.) on centre using either pop
rivets or self-drilling fasteners. The Restraint Strap can be adjusted to suit the pitch and
alignment of the perimeter edge trim.
PENETRATIONS – Penetrations through the floor decking shall be cut after the concrete
has cured. Before placing concrete, any openings shall be boxed out with form work
as specified by the engineer of record. The following guidelines are suggested for isolated
CONSTRUCTION GUIDELINES
openings at right angles to the deck span, or as specified by the engineer of record:
• Up to 300 mm (12 in.) square penetrations centred on the top of the profile of the
deck is acceptable without additional reinforcement, other than the minimum
shrinkage and temperature mesh.
• Up to 425 mm (16.7 in.) width by 1000 mm (39.4 in.) length opening with additional
reinforcement.
• Openings larger than 425 mm (16.7 in.) require structural steel framing as specified
by the engineer of record.
• Close grouping of openings transverse to the profile shall be treated as one
opening, requiring additional reinforcement as specified by the engineer of record.
• After the slab has reached 75% of the required concrete compressive strength, a
nibbler, power saw or coring machine can be used to cut out openings in the top
profile with the approval by the engineer of record.
28
COLUMNS AND COMFLOR® DECKING – The steel deck sheeting can be cut and fitted
to accommodate various column shapes to minimise grout loss. Where no supporting
steel work is provided, steel angle brackets shall be provided to support the steel
decking, as specified by the engineer of record.
RIB REINFORCEMENT AND MESH PLACEMENT – The COMFLOR® design requires that
one steel reinforcing bar be placed in each rib profile. The bar size, as shown in the
load tables, can vary from 10 mm (0.394 in.) to 30 mm (1.18 in.) in diameter. The bars
shall be placed on Rebar Supports which ensure a 40 mm (1.57 in.) spacing from
the bottom flange to the underside of the reinforcing bars. Spacing of the Rebar
Supports shall be in accordance with good practice guidelines, and not exceeding
1220 mm (48 in.) on centre. To ensure both vertical and horizontal stability during
concrete placement, the reinforcing bars shall be tied down periodically through the
Side-lap Washers with 1.21 mm (0.0476 in.) diameter tie wiring. It is recommended
that a minimum standard shrinkage and temperature reinforcing mesh of
152x152xMW18.7xMW18.7 (6x6x6/6) be placed above the top of the steel decking
and positioned towards the top of the slab, or as specified by the engineer of record.
CONCRETE PLACEMENT – Concrete shall be placed in accordance with CAN/CSA
A23.1-947. Before starting concrete placement, the steel decking shall be cleared of
dirt, grease and debris, which could adversely influence the composite slab
performance. Care shall be taken to avoid concrete heaping in any area during
concrete placement. Typical construction live loads have been accounted for in the
load tables. Should additional construction loading be required, approval by the
engineer of record is required.
TEMPORARY SUPPORTS – When the design span exceeds the maximum unshored
span shown in the load tables, the wet concrete weight and construction loads shall
be supported by adding temporary supports (shoring), as designed by the engineer
of record. Where temporary supports are required, it is important that:
• Beams and the support structure have adequate strength to support the
construction loads as designed and specified by the engineer of record.
• Shoring is normally placed at midspan or at other suitable intervals, as required.
CONSTRUCTION GUIDELINES
• Shoring beams shall provide a minimum bearing width of 100 mm (4 in.).
• The shoring structure shall remain in place until the concrete has reached 75% of its
design strength, or as specified by the engineer of record.
HANGER SYSTEM – The geometry of the ribs allows for the suspension of services from
the profile top flange between ribs. Pre-set threaded rod hangers are easily installed
before the concrete is placed. Consult your mechanical and electrical consultants, and
installation contractors for accepted specifications.
29
SERVICE HOLES – Refer to table on page 37 for size and location of round holes
through COMFLOR® ribs. Sleeves shall be fastened in place before concrete
placement. Cut-out of holes shall be done only after the concrete has reached 75% of
its design strength, or as specified by the engineer of record.
CEILING HANGER SYSTEMS – Ceilings can be suspended directly from the bottom of
the steel deck.
I N S TA L L I N G E N D C L O S U R E S
Install with mechanical fasteners to any lateral beam or bearing wall substrate
at minimum 610 mm (24 in.) on centre.
CONSTRUCTION GUIDELINES
I N S TA L L I N G P E R I M E T E R T R I M S
Install Perimeter Trims for concrete containment and alignment. The top edge is
used as a screed guide to achieve the overall required concrete slab depth.
30
P L AC I N G O F CO M F LO R ® D E C K
Install the deck progressively (male to female flange overlap) and fasten at 350 mm
(13.8 in.) on centre with Side-lap Washers and self-drilling fasteners.
TEMPORARY SHORING
Install in accordance with load tables based on maximum unshored span condition.
The engineer of record shall approve shoring requirement and installation.
I N - F L O O R R A D I A N T H E AT I N G
Install flat sheets of wire mesh or other equivalent material, i.e. 10 mm reinforcing
CONSTRUCTION GUIDELINES
bar @ 560 mm (22 in.) on centre commonly used.
PL ACEMENT OF CONCRETE
Place concrete uniformly and screed to top of perimeter trims and avoid
concrete heaping. Cylinder strength shall not be less than 30 MPa (4.35 ksi),
with a maximum aggregate size of 20 mm (0.75 in.).
31
UNDERSIDE VIEW
The installed ribbed ceiling provides suitable substrate for direct finishing;
applying additional fire safety protection; enhanced acoustical treatment and
finishing with a variety of finished ceiling materials.
EXAMPLES OF CONSTRUCTION APPLIC ATIONS
The various examples of construction applications presented herein are illustrative only and
should not be used unless the engineer of record has approved them.
temperature
reinforcement
Perimeter Trim Concrete slab
Shrinkage and
temperature
reinforcement Concrete slab Restraint Strap 57 mm (min.)
COMFLOR®deck 57 mm (min.)
203 mm
Rebar Supports
with rebar at 203 mm
610 mm o.c. 40 mm
End Closure
E N D C LO S U R E D E TA I L S H O R I N G D E TA I L
40 mm
End Closure COMFLOR® deck
40 mm
COMFLOR® deck
Deck and edge trim
Side-lap Washers
Deck and edge trim fastened to steelwork
fastened at
fastened to steelwork 350 mm o.c.
Loadbearing BMP steel stud Loadbearing BMP steel stud
Rib reinforcing at wall or structural support wall or structural support
610 mm o.c.
E N D B E A R I N G D E TA I L P E R I M E T E R B E A R I N G D E TA I L
The various examples of construction applications presented herein are illustrative only and
should not be used unless the engineer of record has approved them.
E X A M P L E S O F CO N S T RU C T I O N A P P L I C AT I O N S
fastener per pitch (typical)
203 mm
203 mm
40 mm
COMFLOR®deck 40 mm
End Closure
End Closure
Deck and End Closures
fastened to bearing using
heavy-duty shot-fired pins or Deck and End Closures
self-drilling fasteners (typical) COMFLOR®deck fastened to bearing using
heavy-duty shot-fired pins or
self-drilling fasteners (typical)
Loadbearing BMP steel stud
wall or structural support 6 mm steel plate
welded to WF beam
WA L L CO N N E C T I O N D E TA I L W I D E F L A N G E B E A M D E TA I L
Beam reinforcing by
engineer of record
Shrinkage and
Beam reinforcing by
engineer of record 33
temperature Perimeter Trim
reinforcement
Shrinkage and
temperature
reinforcement Restraint Strap
203 mm ®
COMFLOR deck
COMFLOR®deck 203 mm cut to suit dimensions
40 mm Inside Trim
Rib reinforcing as 40 mm
End Closure specified by design
Rib reinforcing with
Side-lap Washer Rebar Supports
Deck and End Closures fastened at
fastened to bearing using 350 mm o.c.
heavy-duty shot-fired pins or
self-drilling fasteners (typical)
Loadbearing BMP steel stud
wall or structural support
Loadbearing BMP steel stud
wall or structural support
PA N E L D I R E C T I O N C H A N G E D E TA I L S I D E P E R I M E T E R B E A R I N G D E TA I L
The various examples of construction applications presented herein are illustrative only and
should not be used unless the engineer of record has approved them.
Angle 203 mm
COMFLOR®deck
Rib reinforcing as 135 mm clearance 40 mm
End Closure
specified by design to top of wall
COMFLOR®deck
Temporary shoring
as required by Rib reinforcing as
engineer of record specified by design
End Closure
Cantilever slab varies,
see structural drawings Deck and End Closures Loadbearing BMP steel stud
fastened to support using wall or structural support
Loadbearing BMP steel stud
heavy-duty shot-fired pins or
wall or structural support
self-drilling fasteners (typical)
E N D C A N T I L E V E R D E TA I L CO R R I D O R B E A R I N G D E TA I L
COMFLOR®deck
38 mm 57 mm (min.)
87 mm (min.)
203 mm
40 mm
Furring channel
C O R R I D O R F I N I S H I N G D E TA I L E N D B E A R I N G F I N I S H I N G D E TA I L
The various examples of construction applications presented herein are illustrative only and
should not be used unless the engineer of record has approved them.
610 mm
As specified
E X A M P L E S O F CO N S T RU C T I O N A P P L I C AT I O N S
92.5 mm
425 mm
102 mm
COMFLOR®deck
Furring channel
16 mm 16 mm
305 mm to 330 mm
or as specified
Non-loadbearing
BMP steel stud wall
Plumbing pipe
610 mm
As specified 212.5 mm 212.5 mm
92.5 mm 92.5 mm
35
203 mm
102 mm
40 mm
Furring channel
** **
16 mm 16 mm
6.4 mm
25.4 mm
** Indicates various stud widths 305 mm to 330 mm
or as specified
Non-loadbearing
BMP steel stud wall
S U G G E S T E D C L E A R A N C E N E A R P L U M B I N G S TA C K S
COMFLOR® SOUND AND FIRE RATIN GS
NOTE: Copy of the test report by Kenneth E. Barron, P.Eng. 98-02-10 is available upon request.
WALL – CMP – NON-LOADBEARING STEEL STUD AND TRACK8
2 - 2 1/2 in. x 0.0181 in. Studs, 1 in. airspace
R8 Batt both Cavities
2 Layers, 5/8 in. GWB Type X.............................................................................................................. FSTC 57
36
RO U N D S E RV I C E H O L E D E TA I L | RO U N D S E RV I C E H O L E D I A M E T E R S
2D 2h (min.)
COMFLOR®deck
57 mm
(min.)
20 mm
(N.A.) h
D 203 mm
d
As specified 40 mm
2D 2h (min.)
CL
NOTATIONS:
D = Overall Slab Depth;
d = Rebar diameter;
h = Maximum hole diameter;
Outside third of span Outside third of span
N.A. = Neutral Axis
SI-UNITS
SLAB NOMINAL REBAR DIAMETER
THICKNESS
d = 10 mm d = 15 mm d = 20 mm d = 25 mm d = 30 mm
(mm)
h (mm) h (mm) h (mm) h (mm) h (mm)
260 135 125 120 110 100
270 145 135 130 115 105
280 150 145 135 125 115
290 160 150 145 130 120
300 170 160 150 140 130
310 175 170 160 150 140
320 185 175 170 155 145
330 195 185 175 165 155 37
IMPERIAL UNITS
SLAB NOMINAL REBAR DIAMETER
THICKNESS
d = 10 mm d = 15 mm d = 20 mm d = 25 mm d = 30 mm
(in.)
h (in.) h (in.) h (in.) h (in.) h (in.)
10.5 5.50 5.25 5.00 4.50 4.00
11.0 6.00 5.50 5.25 4.75 4.50
11.5 6.25 6.00 5.75 5.25 4.75
12.0 6.75 6.50 6.00 5.75 5.25
12.5 7.25 6.75 6.50 6.00 5.50
13.0 7.50 7.25 7.00 6.50 6.00
13.5 8.00 7.75 7.25 6.75 6.50
14.0 8.50 8.00 7.75 7.25 6.75
NOTES:
* 20 mm (0.787 in.) of concrete is required above each rebar.
* The clear distance from the bottom of each rebar is 40 mm (1.57 in.) minimum.
* No more than 2 holes shall be placed side by side, with the end distance spacing not less than 2D.
* The spacing between any two holes shall not be less than 2h.
* Hole(s) shall be positioned in the outside thirds of the span, as shown above.
VO LU M E VA LU E S F O R E S T I M AT I N G | R E I N F O RC I N G B A R I N F O R M AT I O N
COMFLOR® STEEL DECK 0.96 0.0378 0.124 kPa 2.59 psf 30 pieces per bundle
(Z275 FINISH) cut to length
203 mm 1.21 0.0476 0.155 kPa 3.24 psf
610 mm
38 mm
PERIMETER TRIMS 1.52 0.060 17.7 kg/pc 39 lb/pc 10 pieces per bundle
(Z275 FINISH) to to
20.4 kg/pc 45 lb/pc 10 ft lengths
203 mm
INSIDE TRIMS 25.4 mm 0.914 0.036 9.1 kg/pc 20 lb/pc 10 pieces per bundle
(Z180 FINISH) 1.22 0.048 11.3 kg/pc 25 lb/pc
D 45∞ 10 ft lengths
CORRIDOR TRIMS 1.52 0.060 13.6 kg/pc 30 lb/pc
(Z180 FINISH)
50 mm
SIDE-LAP WASHERS 1.22 0.048 11.3 kg per 25 lb per 500 pieces per carton
(Z180 FINISH) carton carton
39
REBAR SUPPORTS 0.914 0.036 20.4 kg per 45 lb per 300 pieces per carton
(Z180 FINISH) carton carton
RESTRAINT STRAPS 0.838 0.033 9.1 kg per 20 lb per 100 pieces per carton
(Z180 FINISH) carton carton
PA RT 1 – G E N E R A L :
1.1 SCOPE
These Specifications cover the design, manufacture and use of the COMFLOR® composite floor system.
• Furnish all materials and services for the fabrication of the COMFLOR® composite floor system in accordance with these
Specifications and applicable drawings. COMFLOR® composite floor systems shall be manufactured and marketed by Bailey
Metal Products.
• Fully co-ordinate the COMFLOR® composite floor system with structural, mechanical, electrical and architectural components
of the building.
1.2 CODES
• Design and manufacturing shall be in strict accordance with the COMFLOR® composite floor systems, BMP, using steel
conforming to the requirements of ASTM A653, Standard Specification for Steel Sheet, Zinc-coated (Galvanized) by the Hot
CO M F LO R ® S P E C I F I C AT I O N S
Dip Process and Having Structural Physical Quality. Guaranteed minimum yield strength shall be 280 MPa (40.6 ksi) with a
minimum zinc coating mass of 275 g/m2 (G90) total including both sides. Steel deck base thickness shall be either 0.96 mm
(0.0378 in.) or 1.21 mm (0.0476 in.).
• Reinforcing steel shall meet the requirements of CAN/CSA G30.18-M19925. Guaranteed minimum yield strength shall be 400
MPa (58 ksi). The clear distance of each reinforcing bar from the bottom of the steel deck shall be 40 mm (1.57 in.).
• Concrete shall have a minimum cylinder strength of 30 MPa (4.35 ksi) with a maximum aggregate size of 20 mm (0.75 in.).
Normal density structural concrete used shall be 2400 kg/m3 (150 lb/ft3).
1.3 DESIGN
• Strength – Flexural design shall be by limit states design principles which were used in the development of the structural load tables:
• The factored resistance under consideration, φR ≥ the effect of the factored loads. This is in accordance with the National
Building Code of Canada 19956.
• Since the self-weight of the steel deck, the reinforcing bar and the concrete have been included in the structural load tables,
40 the maximum specified load (from the appropriate structural load table) shall be:
≥ (LL + 1.25/1.5DL),
where:
LL - Specified live load
DL - Specified superimposed dead load
1.25 - Dead load factor
1.5 - Live load factor
• Serviceability – If deflection controls, the maximum specified load (from the appropriate structural load table) shall be:
≥ (LL + DL).
1.6 PRODUCTS
• COMFLOR® steel deck panels are fabricated using Z275 (G90) galvanised steel sheet, of either 0.96 mm (0.0378 in.) or 1.21 mm
(0.0476 in.) in thickness.
• End Closures are fabricated using Z275 (G90) galvanised steel sheet, 1.52 mm (0.060 in.) in thickness.
CO M F LO R ® S P E C I F I C AT I O N S
• Perimeter Trims are fabricated using Z275 (G90) galvanised steel sheet, 1.52 mm (0.060 in.) in thickness.
• Inside Trims are fabricated using Z180 (G60) galvanised steel sheet of either 0.914 mm (0.036 in.) or 1.22 mm (0.048 in.) in
thickness, depending on the COMFLOR® steel deck thickness.
• Corridor Trims are fabricated using Z180 (G60) galvanised steel sheet, 1.52 mm (0.060 in.) in thickness.
• Side-lap Washers are fabricated using Z180 (G60) galvanised steel sheet, 1.22 mm (0.048 in.) in thickness.
• Rebar Supports are fabricated using Z180 (G60) galvanised steel sheet, 0.914 mm (0.036 in.) in thickness.
• Restraint Straps are fabricated using Z180 (G60) galvanised steel sheet, minimum 0.838 mm (0.033 in.) in thickness.
1.7 EXECUTION
• Installation shall be in accordance with the latest Construction Guidelines for the COMFLOR® composite floor system. Care
shall be exercised to avoid damage through careless handling during unloading, storing and erecting. Suitably qualified
personnel shall install COMFLOR® floor components. 41
• End Closures shall be fixed to the support structure prior to the decking being installed, using a minimum of 2 fasteners (such
as shot-fired pins or self-drilling fasteners, and using the following fastener Specifications or equivalency:
In addition to the main structural fastening, the profile top flanges are fixed to the upper flange of the End Closures using
self-drilling fasteners at a frequency of 1 fastener per profile. The following fastener Specification shall be used:
No. 12 x 25.4 mm (1 in.) or better, hexagon washer head, zinc coated or equivalent. The above fasteners shall be
installed using a correctly set screw gun to the data available from the fastener supplier.
• Ensure that current decking drawings are being used. The COMFLOR® deck panels shall be correctly fastened at each end
to the bearing wall substrate with appropriate mechanical fasteners. The COMFLOR® deck panels shall bear a minimum of
50 mm (2 in.) onto the support structure.
• Perimeter Trims shall be fastened to the wall substrate in a true and plumb manner, using the appropriate fastener to suit
the steel or concrete substrate at 350 mm (13.8 in.) intervals in accordance with the data available from the fastener supplier.
• Interior deck panel closures shall be fastened to the COMFLOR® deck panel with a minimum of 50 mm (2 in.) overlap,
fastened together with No. 12 x 25.4 mm (1 in.) or better, hexagon washer head self-drilling screws spaced at 350 mm (13.8
in.) on centre. Panel closures shall be the equivalent thickness of the COMFLOR® deck panel specified. Alternately, the
COMFLOR® panel can be cut longitudinally and overlapped a minimum of 75 mm (3 in.) and fastened together at 300 mm
(12 in.) on centre with 2 fasteners paired 25.4 mm (1 in.) apart.
CO M F LO R ® S P E C I F I C AT I O N S | D E F L E C T I O N D U E TO S L A B W E I G H T
• Side-lap Washers shall be installed at 350 mm (13.8 in.) along the bottom trough of each vault profile using No. 12 x 25.4
mm (1 in.) or better, hexagon washer head self-drilling screws. The fastener location is indicated by pre-punched holes in the
male overlap. The laps shall be correctly connected together as they form a critical part of the flooring system.
• Rebar Supports shall be installed at 1220 mm (4 ft) on centre maximum, to support the reinforcing bars (10 mm to 30 mm,
as specified) in each vault or trough in accordance with Section 1.2 of these Specifications – 40 mm (1.57 in.) clearance.
• Restraint Straps shall be installed 400 mm (16 in.) on centre, one end to the Perimeter Trim return flange and the other end
to the top of the deck panel for concrete pressure restraint during the concrete placement phase of construction.
• Shoring shall be supplied and installed by qualified personnel at the locations specified on the drawings. If in doubt, check
with the supplier’s technical department and the engineer of record. Shoring shall not be removed until the concrete has
reached 75% of its required design strength, or as authorised by the engineer of record. Consult with the engineer of record
to be sure that the shoring meets the local jurisdictional requirements before placing of concrete.
• Concrete shall be placed in accordance with CAN/CSA A23.1-947. Good concrete placement practices shall be carried out
at all times. Refer to concrete practice guidelines before starting concrete placement.
The deflection due to the slab weight can be calculated as follows. The calculation is based on the uncracked moment of inertia
of the section and the deflection parameter, SWDP, can be obtained from the load tables.
42
Listed below are some common conversion factors to assist users with the
information contained in this catalogue.
Concord ON L4K 3Z9 Calgary AB T2A 2L1 Edmonton AB T6B 3G7 Surrey BC V3W 6A2
Ville Mont-Royal QC H4T 1H4
Tel: (905) 738 6738 Tel: (403) 248 3536 Tel: (780) 462 5757 Tel: (604) 590 5100
Tel: (514) 735 3455
(800) 668 2154 (800) 665 2013 (800) 563 1751 (800) 818 2666
(800) 263 3455
Fax: (905) 738 5712 Fax: (403) 248 0288 Fax: (780) 465 3791 Fax: (604) 599 5371
Fax: (514) 735 5052
sales@bmp-group.com · www.bmp-group.com