10296A IC Mammolux v5.0 Service Manual

ImageChecker™ M5000
Mammolux Service Manual

MODEL 680-IIB
MODEL 1360-IIB
PN 10296 Rev A
Manual History:
Date Rev Description
8/03 A Initial release.
9/03 A Update authorized European representative (DCO 135).
© 2003, R2 Technology, Inc. All rights reserved.

Reproduction of this document without prior written approval is prohibited.
R2 Technology reserves the right to revise this manual.
ImageChecker, OmniCAD, CheckMate, PeerView, SuperCheck, and

the R2 Logo are trademarks of R2 Technology, Inc.
Microsoft and Windows are registered trademarks of Microsoft Corporation.
Authorized European representative: TriVirix International,

Millennium Way, Springvale Industrial Park, Belfast BT12 7AL
Ireland, Telephone: +44 (0) 2890.960900
R2 Technology, Inc.
1195 West Fremont Avenue
Sunnyvale, CA 94087 USA
www.r2tech.com
ii ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Service Policies and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 Understanding the Field Service Engineer’s Role . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 On-Site Service Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.3 Understanding Service Call Handling and Escalation. . . . . . . . . . . . . . . . . . . . . . 2
1.2.4 Before You Leave the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.1 Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.3 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.4 Precautions and Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Operational Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.1 Overview of the ImageChecker M5000 System . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2 Process Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.3 Startup and Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.4 Clear Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 SPS Display and Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 SPS Display after Switching On the Unit Control . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.2 Work Screen (indicating the actual belt frame no.). . . . . . . . . . . . . . . . . . . . . . . 18
2.4.3 Test LED-Grabber (test value for the Display PC ) . . . . . . . . . . . . . . . . . . . . . . 19
2.4.4 Manual Mode (belt movement for service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.5 Change the time-rate of the automatic light switch-off . . . . . . . . . . . . . . . . . . . . 21
2.4.6 Programming Mode (for software update) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3 Installing the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1 Site Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A iii

Contents
3.1.1 Required Tools and Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.2 Positioning the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.3 Cabling the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2 Unpackaging the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.1 Checking for Transport Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3 Installing the Display Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3.1 Installing the Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . 35
3.4 Configuring the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5 Validating the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.1 Forms and Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.2 Repair Time Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.3 Semiannual Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.4 Annual Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.5 List of Maintenance Work and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.1 Cleaning the Minimonitor Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.2 Manually Cranking the Film Carrier Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.3 Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3 Software Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.3.1 Configuring a Motorized Viewer (New Installation) . . . . . . . . . . . . . . . . . . . . . 47
4.3.2 Configuring a Motorized Viewer (Field Replacement Upgrade) . . . . . . . . . . . . 54
4.3.3 Software Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.4 Calibration/Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.4.1 Calibrating the Belt Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.4.2 Adjustment of the Actual-Value Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.4.3 Calibrating the Shutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5 Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.1 Replacing the Fluorescent Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.2 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2.1 Changing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.3 Master Board CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.3.1 Hints for Replacing the Master Board CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.4 Shutter Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4.1 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4.2 Overload Protection for the Belt Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4.3 Error Messages on Shutter Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
iv ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

Contents
5.4.4 Speed Regulator Board Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.1 Troubleshooting a Closed Display Unit (connected to power supply) . . . . . . . . . . . . 79
6.2 Troubleshooting an Open Display Unit (connected to power supply) . . . . . . . . . . . . 80
6.3 Troubleshooting an Open Display Unit (not connected to power supply) . . . . . . . . . 83
6.4 Retrieving Films . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.4.1 Removing a Stuck Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.4.2 Retrieving Films Dropped Into the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . 87
7 Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.1 Wire Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.2 Wire Connections of the Stored-Program-Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.2.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.2.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.2.3 Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8 Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
8.1 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.2 Field Replaceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.2.1 Estimate of Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.2.2 Stockpiling spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.2.3 Electronic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.2.4 List of Mechanical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.2.5 Supplementary List of Mechanical Components . . . . . . . . . . . . . . . . . . . . . . . 100
ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A v

vi ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A
1 Introduction
This manual describes installation, configuration, maintenance, servicing, and
troubleshooting procedures for the ImageChecker® Mammolux Display Unit. Part 1
includes:
• 1.1: Intended Use
• 1.2: Service Policies and Procedures
• 1.3: How to Use this Manual
• 1.4: Safety Information
1.1 Intended Use

This service manual is written solely for use by Field Service Engineers from R2
Technology and R2 Technology’s service partners. Only individuals trained and
certified by R2 Technology to repair, maintain, and install R2 Technology products
are qualified to perform the procedures described in this manual.
Before servicing the system, be sure to observe all safety precautions provided in
section 1.4, ‘Safety Information’. Also, consult with clinic personnel to determine
whether procedures given in the operator’s manual have been followed correctly.
Be sure to read and understand each procedure before you perform it. If you have
questions about a procedure or if there is something you do not understand, please
contact an R2 Technology Service Representative.
1.2 Service Policies and Procedures

This section describes R2 Technology’s service policies.
1.2.1 Understanding the Field Service Engineer’s Role

Your primary role as a Field Service Engineer is to install and configure the
Mammolux Display Unit, perform routine preventive maintenance and servicing, and
address system problems when the customer requires on-site support.
On-site support is usually required when the problem cannot be resolved by operator
intervention and when an R2 Technology Service Representative cannot resolve the
problem remotely.
When performing an on-site service call, you may contact an R2 Technology Service
Representative at any time for assistance.
1.2.2 On-Site Service Protocol

Field Service Engineers work closely with R2 Technology Service Representatives,
who have the advantage of accessing systems directly from the factory by way of the
system’s internal modem. In this way, they can recognize and diagnose complicated
software or faulty hardware components, and direct you, the local Field Service
Engineer, in the best course of action to repair the system.
ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 1

1 Introduction
1.2.3 Understanding Service Call Handling and Escalation

The R2 Technology Clinical Interface technician who receives the incoming service
calls at R2 Technology determines the severity of the problem. If the problem cannot
be resolved immediately through simple operator intervention, the following takes
place:
1 An R2 Technology Service Representative is notified of the service issue.
2 The R2 Technology Service Representative analyzes the problem over the modem. If
the problem can be repaired through the modem connection, the R2 Technology
Service Representative does so at that time.
3 If the Service Representative cannot resolve the problem from the factory, the local
Field Service Engineer (i.e., you) is dispatched to the site.
4 The R2 Technology Service Representative interacts with the Field Service Engineer
to resolve the problem, shipping any required replacement parts, if necessary.
5 If the local Field Service Engineer is not able to diagnose the problem, an R2
Technology Service Representative is dispatched to the site.
6 The local Field Service Engineer completes and returns the correct service forms to
R2 Technology.
1.2.4 Before You Leave the Site

Before you leave the site, be sure that the system is running correctly by running the
verification procedures. For step-by-step instructions on running these tests, see
section 3.5, ‘Validating the Installation’.
Finally, complete a Field Service Report. Have the customer representative sign it
and send a copy to R2 Technology Technical Support.
2 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

1.3 How to Use this Manual
1.3 How to Use this Manual

This manual describes safe and proper servicing of the system. Read this manual
carefully to streamline the on-site visit. Also, if a problem occurs or if something is
unclear during the visit, please refer to this manual.
This manual is organized as follows:
• Part 1, Introduction, describes the purpose of the manual, its intended audience,
and how it is organized. It also describes R2 Technology’s service policies and
procedures, and provides basic safety information.
• Part 2, Device Description, describes the principal components, and provides
background information and the system specifications.
• Part 3, Installing the Display Unit, provides instructions for site planning,
unpacking, setting up, and configuring the display unit, and verifying the
installation.
• Part 4, Maintenance Procedures, provides a schedule and procedures needed to
maintain the display unit on a periodic basis.
• Part 5, Replacement Procedures, explains how to replace hardware modules.
• Part 6, Troubleshooting Procedures, provides instructions for diagnosing and
solving common problems.
• Part 7, Schematic Diagrams, shows how the Display Unit is built and cabled
together. This information is especially useful when installing the Display Unit or
replacing parts during a service call.
• Part 8, Appendices, provides a glossary, spare parts list, and the index.
If you are viewing an electronic version of this manual, you can move quickly to
other sections of the document by clicking on the cross-references.

1 Introduction
1.4 Safety Information

When operated properly in a safe environment according to the instructions in this
manual, there are no known hazards associated with the Mammolux Display Unit.
However, proper use requires an understanding of routine situations that are
potentially dangerous and can result in serious injury.
All users should be familiar with the guidelines in this section before working with
the display unit.
1.4.1 Conventions Used in this Manual

This manual uses the following conventions to provide technical and safety
information of special interest.
 Note: Background information provided to clarify a particular step or procedure.
 Caution: An instruction that, if not followed, can result in damage to the system.
 Important! An instruction provided to ensure correct results and optimal performance.
 Warning! An instruction that, if not followed, can result in a hazardous condition.
In this section, all precautionary information is given in a normal typeface.
1.4.2 General Precautions

Before working with the system, be sure to read and understand the following
precautions.
Intended use. Review this manual thoroughly prior to servicing the equipment. Do
not use the instrument in a way other than specified in this manual. Failure to do so
may cause injury or equipment damage.
Training and certification. Only individuals trained and certified by R2 Technology
to repair, maintain, and install R2 Technology products are qualified to perform the
procedures described in this manual.
Shutdown. To prevent loss of data or damage to the display unit, always shut the
instrument down according to the shutdown procedures recommended in this manual.
Environment. Operate and store the instrument in an environment that meets the
Environmental Specifications for the system (see section 2.5, ‘Specifications’).
Failure to do so may cause system malfunction or damage.
1.4.3 Electrical Safety

Observe the following warnings to reduce the possibility of electrical shock or fire:
Electrical grounding. Never use a two-prong plug or extension cord to connect
primary power to the system. Use of a two-prong adapter disconnects the utility
ground, creating a severe shock hazard. Always connect each grounding type (3-
core) power cord directly to a three-prong receptacle with a functional ground.
Power rating. Be sure the display unit is connected to a power receptacle that
provides voltage and current within the specified rating. Use of an incompatible
power receptacle can produce electrical shock and fire hazards.
Replacement fuses. Use replacement fuses with the required current rating and
specification. Improper fuses or short-circuiting the fuse holders can cause fire or

damage the instrument. When replacing a fuse, always shut the display unit down
properly, turn OFF the power switch, and unplug the power cord from the AC outlet.
Electrostatic discharge (ESD). A wrist strap is recommended when servicing the
electronics. If a wrist strap is not available, be sure to touch a ground point in the
system, for example, the card cage.
Internal voltages. Only trained personnel should remove instrument covers and work
with internal components. Be aware that the display unit incorporates parts that can
cause electrical shock as well as other hazardous parts which, if touched, may cause
death or serious injury. Before removing any cover, always remove watches and
jewelry, shut down the display unit according to the shutdown procedures in this
manual, and disconnect the power cord.
Cables. Always turn OFF the power switch before connecting or disconnecting
cables.
• When connecting a cable, be sure to insert each connector securely. Insert the
power cord securely into the AC outlet. Do not touch the exposed metal prongs of
the plug to metal surfaces.
• When disconnecting a cable, always grasp the plug or connector, not the cord.
• Do not place anything heavy on the cables, step on them, pull them, bend them or
bundle them. Never cut or attempt to modify the cables.
Spilled liquids. Avoid spilling liquids on the display unit. Fluid spilled into internal
components creates a potential shock hazard. Unplug the display unit if there is a
fluid spill in or on the instrument. Wipe up all spills immediately. Do not operate the
display unit if internal components have been exposed to liquid.
Cleaning. Before cleaning the display unit, be sure to turn OFF the power switch and
unplug the power cable from the AC outlet. Never use alcohol, benzene, thinner, or
other flammable cleaning agents. Never handle components with wet hands.
Radio frequency emissions: This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed in accordance with the procedures in this manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at the user’s own expense.

1 Introduction
1.4.4 Precautions and Important Notes

Adhere to the following warnings and important notes regarding installing and
servicing the Mammolux Display Unit:
 Important! Use only bar code labels and separator sheets provided by R2
Technology Inc. and adhere to recommended bar coding protocols. Bar code label
placement is critical.
 Warning! Danger! In some cases, you must keep the Display Unit connected to line
voltage while the unit is opened. To avoid electric shock, do not touch live parts.
 Warning! Observe all safety measures for yourself and others around you. If the
Display Unit has to be disconnected completely from the power supply, unplug the main
plug. Ensure that the unit cannot be reconnected to the power supply by a third party
(remove fuses).
 Warning! To avoid electric shock, after finishing servicing work and repairs, be sure
to reattach all the panels to the Display Unit and reconnect all the protective ground
conductors.
 Warning! Barcode Reader is a Class II Laser/LED product – Do not stare into beam.
 Warning! Ensure that nobody gets under the Display Unit and that no-one gets their
feet caught under the rollers.
 Warning! Some procedures require two people. Be sure to adhere to the warnings on
using two people that appear in this manual.
 Warning! During transport, do not tilt the Display Unit more than 10 degrees to the
front or rear side to avoid the Display Unit tipping over. Pay attention to the weight of the
Display Unit. The equipment may tip if moved up or down ramps exceeding 10 degrees.
With the system in a cart, be sure to push it backwards, from the front.
 Warning! During installation, when opening the cases, support the side panels to
prevent them from falling down and injuring someone.
 Warning! When standing on a ladder and leaning against the Display Unit to perform
maintenance work or to clean it, be sure to lock the rollers of the Display Unit.
 Caution: If regular maintenance or repair work on the Display Unit is not carried out in
accordance with this Service Manual, the manufacturer’s warranty is voided.
 Attention: Before disconnecting the film viewer from the power supply, ensure that
first all the data of the R2 System will be saved. For further information, consult the user
instructions.
 Warning! After finishing servicing work and repairs reattach all the panelings to the
unit and reconnect all the earth conductors. If this note is ignored, there is the risk of an
electric shock!
 Warning! If the switch panel has to be opened, first you have to loosen the cable
trees entering into the switch panel. Each of these cable trees is secured with cable strips
behind the lateral panelings. When closing the switch panel, these cable trees have to be
pulled out again and secured with cable strips. Cables may not get in touch with moving
parts, e.g., the belt.
 Important: The service technician has to send a written report to the user about all
work performed on the unit.
 Important! If the Mammolux Display Unitis set to Multi-User mode (message ‘P’ will
appear on the LED display of the switch panel after switching on the film viewer), then the
service technician has to ask the supervisor / administrator for at least one user code for
operating the film viewer.

 Important! The Mammolux Display Unit contains an R2 ImageChecker Display

computer. This computer needs time for start up when the Mammolux Display Unit is
switched on by turning on the On/Off switch ‘Main-Power’. In the other case, before
turning off the complete film viewer, you have first to shut down the computer and wait a
short moment before shut off power.
 Warning! Exercise caution to avoid pinching or injuring body parts when installing the
equipment.
 Warning! Remove all potentially obstructive jewelry and clothing before loading films
in the Processor or Display Unit to prevent injury due to moving parts or damage to the
system.
 Warning! The symbol next to the power connector indicates potential shock hazard.
Ensure that the system is connected to a power receptacle that is properly grounded and
provides voltage and current within the specifications of the System to prevent the
possibility of electrical shock or fire hazard.
 Warning! Do not place liquid containers on the device. In the event of a spill, shut
down power to all components prior to cleaning to prevent the possibility of electrical
shock. Do not operate the device if internal components are exposed to liquid.
 Warning! Shut down power to all components prior to cleaning to prevent the
possibility of electrical shock.
 Caution: Disconnect power cord before moving or servicing.
 Important! Perform the installation in conformance with local building and electrical
codes.
 Important! Ensure that you install a separate and tested supply line for the Display
Unit.

1 Introduction

2 Device Description
This section describes the principal components of the Mammolux Display Unit, and
provides background information and the system specifications. Part 2 includes the
following sections:
• 2.1: Models
• 2.2: System Components
• 2.3: Operational Overview
• 2.4: SPS Display and Button Functions
• 2.5: Specifications
Mammolux Display Unit, Model 680

2.1 Models
The Mammolux Display Unit is available in two models. Model 1360 is larger and
can hold more films than its counterpart, Model 680. The table below compares the
capacities of the two models:
Number of Films
Film Size (cm) Model 680 Model 1360
18 × 24 680 1360
24 × 30 680 1020
35 × 43 170 340
Although there are other differences between two models, the servicing procedures
differ only slightly. Where appropriate, this manual highlights those differences.
You can also compare the technical specifications of the two models, which lists the
differences in size, weight, power consumption, etc. (see section 2.5,
‘Specifications’).

2.2 System Components

The Mammolux Display Unit includes the following components:
• Belts, motors, computer
• Lights, control circuits for brightness and timing
• Shutters, motors, computer
• Monitors, controllers, power supplies, Tiger/LED-grabber boards
• Computer, hard-drive, video (four-eyes board), network connection, serial
communication, keyboard
• User interface – control panel, barcode reader, power switches
• Electrical, power supplies, fuses, UPS
• Covers
Display Unit Components
The major components of the Mammolux Display Unit are described below. For
more information, refer to the User Manual.
Viewing Area: Illuminated area to view mammogram films. By using the motorized
shutters, the size and position of this viewing area can be adjusted as desired.
Film Viewing Belt: A moving Belt with Belt Frame locations, numbered 1 to 85, that
holds mammograms. The Belt moves in a vertical (from bottom to top) direction.
Motorized Shutters: Use to reduce extraneous light surrounding the films. There are
four shutters (each can be controlled individually): top, bottom, left, right. Shutters
can be preset to automatically adjust to a specific viewing format ( e.g., 18 × 24 cm).
Mammolux Switch: Controls power to the Display Unit only.

Socket: Electrical outlet (if needed).

Bar Code Reader: Use to read the R2 ID number for each case and to read bar codes
from the Bar Code Book.
ImageChecker Displays: Mini monitors that display the digital ImageChecker
Images.
Operator Controls: Main controls for operating the Display Unit.
Console: Contains the operator controls for the Display Unit.
Main Power Button: Controls power to the entire Display Unit (computer and
Display Unit).
Film Retaining Band: An elasticized band that keeps films in place at the hanging
area.
Film Hanging Frame: Hang current or prior films here.
Film Holder: The Film Holder keeps films in place for viewing. Current films are
usually inserted into the lower part of the Film Holder (Current Films Hanging Area);
prior films are usually inserted into the upper part of the Film Holder (Prior Films
Hanging Area).

2.2.1 Component Locations

Front View
Rear View
*According to unit type, see section 8.2, ‘Field Replaceable Parts’.

Left Side View

** Not visible here, behind power supply unit E14

Right Side View

2.3 Operational Overview

The Mammolux 680-Display Unit is part of the ImageChecker M5000 System, which
is comprised of at least one Processor Unit and at least one Display Unit. The
ImageChecker M5000 display equipment has been incorporated into the Display
Unit.
2.3.1 Overview of the ImageChecker M5000 System

The ImageChecker M5000 System is a computer-based system intended to identify
and mark ‘regions of interest’ (ROIs) on routine screening mammograms to bring
them to the attention of the radiologist after the initial reading has been completed.
Thus, the System assists the radiologist in minimizing observational oversights by
identifying areas on the original mammogram that may warrant a second review.
The System digitizes a mammogram which is then analyzed by proprietary signal
processing algorithms which highlight ROIs with the following characteristics:
• Clusters of bright spots (i.e., regions suggestive of microcalcification clusters).
• Dense regions with radiating lines (i.e., regions suggestive of masses or
architectural distortions).
The ImageChecker M5000 System marks particular ROIs because of their physical
characteristics. That is, the marked ROIs are associated with a visually perceptible
structure that has some of the generally accepted geometric characteristics of
microcalcifications or masses. The marked areas may be something other than an
actual abnormality, but these are recognized as such by the radiologist upon review
of the original mammogram.
Importantly, the ImageChecker M5000 System is not a diagnostic device, as only the
original mammograms may be used for interpretation by the radiologist. By design,
the device produces only low-resolution images on its monitors to preclude their use
for diagnostic interpretation. The device design and mode of operation are consistent
with current standard mammography clinical practices, as governed by the
requirements of the Mammography Quality Standards Act (MQSA) of 1992. Users
are cautioned to always comply with the Mammography Quality Standards Act of
1992 (MQSA) for the United States, or the appropriate national standards when
implementing the ImageChecker M5000 System in clinical protocols.
2.3.2 Process Overview

Mammograms are loaded into the Processor Unit where they are scanned and
converted into digital images. The digital images are analyzed, and this information
is then sent to the Display Unit. The information is stored in the Display Unit, along
with bar coded identification for each case.
After the mammograms have been scanned by the Processor Unit, they are hung on
the Mammolux 680-Display Unit for the radiologist’s review. The Display Unit has a
built-in light box and ImageChecker Displays (mini monitors).
At the time of viewing, the original mammograms are displayed in the conventional
manner on the Display Unit’s built-in light box, without any obstruction or marking.
The radiologist reviews these mammograms according to the standard requirements
of the particular country. For example, in the U.S., as described in the Mammography

2.3 Operational Overview
Quality Standards Act of 1992 (MQSA) Standard and the American College of
Radiology’s Breast Imaging Reporting And Data System (ACR BI-RADS™)
procedures.
After making an initial interpretation from the original mammograms, the radiologist
activates the ImageChecker Displays (minimonitors), located directly beneath the
built-in light box on the Display Unit, which display ImageChecker Images of the
mammograms. These Images have markers indicating regions of interest (ROI). The
radiologist is thus provided with a simultaneous display of the original mammograms
and the ImageChecker Images with ROIs highlighted. Regions of interest are
identified by the ImageChecker signal processing methods, which utilize
standardized clinical characteristics of microcalcifications and masses (see the
Algorithm Description for a detailed explanation).
2.3.3 Startup and Shutdown

For instructions on shutting down or starting up the viewer, see the Mammolux
User’s Manual.
In some cases of servicing or repairs it is necessary to turn off and turn on the
complete film viewer several times in short time intervals. In those cases only
concerning the belt system of the film viewer we recommend the following
measurement: After the Display computer has been shut down and the film viewer
has been switched off, then unplug the power cable only at the Display computer or
unplug the supply cable from the UPS at the chassis mount 230V input plug.
With the Display computer disconnected, the Mammolux Display Unit may be turned
on and off without waiting periods.
After servicing, and before setting the film viewer into service, reconnect the supply
cable to the Display computer while the film viewer is switched off.
2.3.4 Clear Key

The service documentation and wiring diagrams specify key combinations for extra
functions of the unit. These key combinations include the clear key ‘C’, which must
be actuated together with other keys (for example, <key ‘C’> + <key> + <key>). The
keys of each key combination have to be depressed simultaneously. In order to make
input easier, we recommend the following procedure:
1 First, actuate the clear key ‘C’ with the left hand and keep this key depressed.
2 Now press the other keys simultaneously with the right hand.
3 Then release all keys again simultaneously.

2.4 SPS Display and Button Functions

The SPS is provided with a display and with control buttons as shown in figure C-13.
In the menu on the SPS display you can call up work parameters and select service
functions. With the five buttons you can move through the menu and select the
desired menu items.
2.4.1 SPS Display after Switching On the Unit Control

After switching on the unit control the following menu will appear in the SPS
display. In the lower right corner of the SPS display the actual SPS software version
will be indicated. To select a service function proceed as described in the following.
With Button 1 and Button 2 move the cursor up and down to the desired menu item.
Then enter Button 4 to select the desired menu item.
==> WORK PARAMETER

TEST LED-GRABBER
SUB MENUE
V2030127
2.4.2 Work Screen (indicating the actual belt frame no.)

When the cursor is standing at menu item Work Parameter and you press Button 4,
then the menu ‘Work screen’ will appear in the SPS display. Two internal SPS values
will be indicated: Count-No and Frame No.
Frame No indicates the internal number of the actual belt position. In the SPS
program the frame numbers begin with 0. So the value Frame No indicates the actual
belt position minus 1.

Count No indicates the counted holes of the film carrier belt between the actual belt
position and the position 01 as the SPS gets the signals from the photo switches. The
value of Count No is the Frame No multiplied by 2. If the film holder of the belt is at
the top position (in case of film format 35 x 43 cm) then the value of Count No is
additional added by 1.
Below Frame No. an additional value is indicated which will be changed after
manually cranking the belt.
Example: Display message after actuating Button 4 on belt position 01:
WORKSCREEN
COUNT No: 0
FRAME No: 0
2
Example: Display message after actuating Button 4 on belt position 10:
WORKSCREEN
COUNT No: 18
FRAME No: 9
2
To go back and exit the menu ‘Work screen’ enter ESC (Button 3).
2.4.3 Test LED-Grabber (test value for the Display PC )

With the function Test LED-Grabber you can check the send-out belt frame no. the
SPS sends to the Display PC and you can check whether the Display PC read the
correct belt position. During this test the belt will not be moved.
To select this test mode first move the cursor to the menu item Test LED-Grabber
and enter Button 4.
WORK PARAMETER
==> TEST LED-GRABBER
SUB MENUE
V2030127
The SPS display shows this message:
TEST LED-GRABBER
VALUE: 0
To change the value to the desired belt frame no. you have to press and hold down
the Button 5 and then you can change the value step by step actuating the Button 1
for count down and Button 2 for count up between value 0 and 85.
To go back and exit this test mode enter ESC (Button 3).

2.4.4 Manual Mode (belt movement for service)

For service works you can drive the film carrier belt manually (without belt
positioning) using the foot switch or the belt travel keys (Arrow keys) on the switch
panel.
To get into the Manual Mode first move cursor to the menu item Sub Menue and
enter with Button 4.
WORKPARAMETER
TEST LED-GRABBER
==> SUBMENUE
V2030127
The following message will appear in the SPS display:
SUB MENUE
==> PARAMETER
SERVICE
Move the cursor to menu item Service and enter with Button 4.
SUB MENUE
PARAMETER
==> SERVICE
Now the Manual Mode appears in the SPS display:
!!! MANUAL - MODE

KEY UP FORWARD
KEY DOWN BACKWARD
STATUS: OFF
To move the belt you have to press the foot switch or one of the travel keys on the
switch panel. The film carrier belt will move now as long as you hold down the key
depressed. In the bottom line of the SPS display behind Status you can read the
selected direction of belt movement. When the key will be held depressed longer
than 10 seconds the belt will run with higher speed.
Example: Display indicates belt drive backward to the beginning of belt:
!!! MANUAL - MODE

KEY UP FORWARD
KEY DOWN BACKWARD
STATUS:BACKWARD
Example: Display indicates belt drive forward to the end of belt:
!!! MANUAL - MODE

KEY UP FORWARD
KEY DOWN BACKWARD
STATUS:FORWARD
To exit the Manual Mode enter ESC (Button 3).

Continuous Belt Run during Manual Mode

In the Manual Mode you also can start the belt to run continuously between both
ends. Therefore actuate Button 3 and Button 5 simultaneously. The status message in
the bottom line will change to Continues.
!!! MANUAL - MODE

KEY UP FORWARD
KEYDOWN BACKWARD
STATUS:CONTINUES
Normally the belt will start now into direction to position 01. But if the last belt run
was started by travel key Key Up the belt will now start into direction to belt end.
To exit the continuous belt run enter ESC (Button 3). The status of the Manual Mode
will go back to status OFF.
Reference Run during Manual Mode

In case the reference run of the belt is carried out, the status in the Manual Mode is
set to status Locked. At this status a manually belt drive is not possible and the
reference run of the belt will not be interrupted.
!!! MANUAL - MODE

KEY UP FORWARD
KEYDOWN BACKWARD
STATUS:LOCKED
2.4.5 Change the time-rate of the automatic light switch-off

The time rate for the automatic light switch-off is preset to 30 minutes by the
manufacturer. But you can also change this time rate by changing the settings in the
menu of the SPS display as described as follows:
The SPS display must first show the following start menu. Then move the cursor to
the menu item Sub Menue and enter with Button 4.
WORK PARAMETER
TEST LED-GRABBER
==> SUB MENUE
V2030127
The following message will appear in the SPS display:
SUB MENUE
==> PARAMETER
SERVICE
Move the cursor to menu item Parameter and enter with Button 4. After this the
following message will appear:
WORK PARAMETER
LIGHT OFF TIME 30

Now you can change the value of the time rate to your desired value in a range
between 0 and 120 minutes. For changing the setting you have to press and hold
down the Button 5 and then you can change the value step by step actuating the
Button 1 for count down and Button 2 for count up between value 0 and 120.
When the value for the time rate is set to 0 minutes then the illumination of the
viewing area will keep switched-on and will not be switched-off automatically.
To go back and exit this setting mode enter ESC (Button 3).
2.4.6 Programming Mode (for software update)

If you have to carry out any software update to the Master board CPU or the Shutter
control board and you want to use the SUB-D connector in the front of the unit, then
you have first to set the SPS into the Programming Mode.
To do this enter press key combination <Clear key> + <7> + <0> simultaneously on
the switch panel.
In case the switch panel is disconnected or does not work then you have to activate
the Programming Mode by using the Control buttons on the SPS. In this case the SPS
display must first show the following start menu.
==> WORK PARAMETER

TEST LED-GRABBER
SUBMENUE
V2030127
Then for activating the Programming Mode with the SPS control buttons you have to
press Button 1 and Button 5 simultaneously.
In the Programming Mode the SPS display shows the following message:
COPY MODE
DISPLAY PROGRAMMING
SWITCH OFF
After the completion of software update you will exit the Programming Mode by
switching the film viewer off and on again.

2.5 Specifications
2.5 Specifications
Facility Requirements
Power 120 VAC, 50/60 Hz, 1300 VA
Voltage Rating USA: 120 VAC, 60 Hz
Other countries: The rated mains voltage and
frequency are shown on the device nameplate.
Ethernet (Category 5) 10/100 Base-T
Temperature Operation: 15–30 °C (59–86 °F)
Nonoperation: 0–35 °C (32–96 °F)
Relative Humidity, Noncondensing Operation: 55–75%
Nonoperation: 15–75%
Altitude Operation: ≤3,048 m
Nonoperation: ≤15,240 m
Other Electrical Model 680 Model 1360
Max. Power Input 690 W 715 W
(approximate, without outlets)
Max. Power Output 120 V: 1200 W, 10.0 A 120 V: 1285 W, 10.7 A
(approximate, with outlets) 230 V: 1690 W, 07.1 A 230 V: 1785 W, 07.9 A
Max. Outlet Power Output USA: 2A, 240 VA
UK: 2A, 460 VA
Voltage Fluctuations –15 to +10%
Protection Protection System IP20 and Class 1
Battery Life Approx. 1.5 years (at 25 °C)
Size and Weight Model 680 Model 1360
Dimensions (H × D × W) 64.5 x 46 x 54 in 64.5 x 46 x 74 in
(including table top) (164 × 117 × 137 cm) (164 × 117 × 188 cm)
Weight (approximate) 794 lb (360 kg) 959 lb (435 kg)

Viewing Performance Model 680 Model 1360

Viewing Area Formats
18 × 24 cm 8 films 16 films
Maximum Viewing Area 96 × 60 cm 145 × 60 cm
Maximum Luminous Density 7000 cd/m2 7700 cd/m2
(approximate)
Fluorescent Lamp Type LT 36 W-1/010 TL-D 58 W
Fluorescent Lamps 10 at 36 W 8 at 58 W
(number and power)
Number of Four-Film Cases Up to 85 × 4 × 2 Up to 85 × 4 × 4
× 4 (four-film) × 2 (currents & priors)
Film Size 18 × 24, 24 × 30, or 35 × 43 cm
Film Viewing Luminance (maximum) >7,000 Nits
CAD Stored Output Queuing At least 1,000 four-film cases
Number of Belt Segments 85
Travelling Time for 1 Segment Approx. 3–5 seconds
Travelling Time for 2 Segments Approx. 5–7 seconds
Travelling Time Start to End Approx. 135 seconds
Monitor Resolution 2 × 640 × 480 monochrome
CAD Output Resolution 310 × 480 (1/2 VGA) per film
Barcode Standard Code 128C
Compliance Standards
Safety UL, CSA, CE, JIS-1001
EMC USA: FCC Part 15 Class A
Canada: DOC Regulations CRC, c. 1274;
ICES-003
Europe: CE

3 Installing the Display Unit
Caution: The system must be installed only by technically qualified service personnel
authorized by R2 Technology. Installation by unauthorized personnel can void the system
warranty.
Part 3 describes how to install and configure the Display Unit and includes the
following sections:
• 3.1: Site Planning
• 3.2: Unpackaging the Display Unit
• 3.3: Installing the Display Unit
• 3.4: Configuring the Software
• 3.5: Validating the Installation
3.1 Site Planning

Three documents are critical for a successful installation:
• Mammolux Preinstallation Site Planning Worksheet
• Mammolux Preinstallation Site Planning Document
• Mammolux Installation Completion Form
The process begins when Contracts Administration informs Field Service of an
installation. Field Service faxes the Preinstallation Site Planning Worksheet to the
customer and contacts the customer by phone to verify each point of the worksheet.
Before shipping a system to a customer facility, a Field Service Engineer works with
personnel at the customer site and uses the Preinstallation Site Planning Document to
identify problems that might impede installation. The document covers information
about the physical plant (elevators, stairs, aisle widths, turning radii, transportation
requirements, correct shipping information, and lifting assistance) to be supplied by
the customer.
The Installation Completion Form is completed by the Field Service Engineer after
the newly installed system has passed its verification tests. For further information,
see section 3.5, ‘Validating the Installation’.
3.1.1 Required Tools and Materials

In addition to this manual and a standard hand tool set, you will need:
• Laptop computer
• R2 service password for access to the Service Tool Utilities. The password is
provided to everyone who completes R2 Technology’s factory service training.
• Installation Completion Form and completed Preinstallation Site Plan

3.1.2 Positioning the Equipment

Recommended distances between the units are shown below. Units may be
positioned within six inches (15 cm) of the wall during operation.
See Note 1 See Note 1
12" 12"
24" 24" 30CM 30CM
60CM 60CM
Minimum area required for service

48x96 inches Minimum area
122x244cm required for
service
48x48 inches
122x122 cm
R2 Display Unit R2 Processor Unit

38x52x62.5 inches 37x22x47.5 inches
96x132x159 cm 94x56x116 cm
Recommended Clearances

3.1 Site Planning
3.1.3 Cabling the Components

Cabling the components occurs via a CAT 5 RJ-45 connection. Plenum rated signal
cables (that is, signal cables that can go into the ceiling without needing conduits) are
required between the Processor Unit(s), Display Unit, and optional Printer. R2
provides these cables for the customer’s facility personnel to install if cabling is
routed between rooms. This cabling occurs prior to your installation of the system.
Cabling may be between one Display Unit and one Processor Unit or between
multiple Display and Processor Units, such as one Processor Unit connected to two
Display Units, or a remote station setup by phone link. Two possibilities are shown
here. The first shows standard cabling schematic between a single Display Unit,
Processor Unit, and Printer.
The following diagram shows how cabling would run between one Display Unit, two
Processor Units, and a Printer.
U.S.A.120vac U.S.A.120vac Analog Phone Line U.S.A.120vac

See Note 1 See Note 1 See Note 2 See Note 1
Ethernet Signal Cable Ethernet Signal Cable
See Note 3 See Note 3
R2 Display Unit R2 Processor Unit Printer

(Optional)
Standard Cabling
 Note the following:

1. Computer grade dedicated power with hospital-grade ground. For power requirements,
see the Preinstallation Site Planning Document.
2. Dedicated 24-hour phone line for R2 Technical Support (RJ-11 connector).
3. Class 5 Plenum rated twisted pair Ethernet cable (RJ-45 connector), maximum
distance 150 feet (45 meters).

System Cabling with Optional 2nd

Processor Unit
U.S.A.120vac U.S.A.120vac Analog Phone Line U.S.A.120vac U.S.A.120vac

See Note 2 See Note 2 See Note 3 See Note 2 See Note 2
Ethernet Signal Cable Ethernet Signal Cable Ethernet Signal Cable
See Note 4 See Note 4 See Note 4
R2 Display Unit R2 Processor Unit R2 Processor Unit Printer

(#2 Optional) (Optional)
Cabling between Multiple Devices
 Note the following:

1. Units may be positioned within six inches (15 cm) of the wall during operation.
2. Computer grade dedicated power with hospital-grade ground. For power requirements,
see the Preinstallation Site Planning Document.
3. Dedicated 24-hour phone line for R2 Technical Support (RJ-11 connector).
4. Class 5 Plenum rated twisted pair Ethernet cable (RJ-45 connector), maximum
distance 150 feet (45 meters).

3.2 Unpackaging the Display Unit

The Display Unit components are shipped in crates and boxes. Remove all
components from their shipping cartons. Use the packing list to verify that all
components are present. Discard shipping materials unless directed otherwise by
clinic staff.
 Caution: The manufacturer is not liable for damages (damages to the belt) caused by
incorrect installation of the Display Unit or by installing the equipment at a site that is
uneven or not horizontal.
 Warning! During transport, do not tilt the Display Unit more than 10 degrees to the
front or rear side. Pay attention to the weight of the unit. Otherwise the unit is likely to tip
over, which may cause injury.
 Warning! The Display Unit is very heavy. Two people are required during portions of
the unloading, unpacking, and installation of the Display Unit, as per inscribed warnings.
 Warning! Ensure that no one’s feet get caught underneath the Display Unit.
The Display Unit is shipped inside a crate, as shown below. Unpacking requires
creating a ramp using the front door of the crate, and rolling down the Display Unit.
To unpackage the Display Unit:

1 First, orient Display Unit crate to allow 12 feet (4 meters) of free space in front of it.
2 Use a screwdriver to lever the six clips off the sides of the crate.

3 Open the front door. Use this door to create a ramp at the base of the crate. The door
should fit securely inside the bottom of the crate (over the pegs provided) to form a
ramp. See the next photos.
 Warning! The equipment may tip if moved up or down ramps exceeding 10 degrees.
4 Before rolling the Display Unit down the ramp, unlock the wheels. Push the lever
down on the wheels to unlock.

5 Remove the white foam packaging blocks around the Display Unit. Set them aside
(see next photos).
6 With the help of another person, gently ease the unit down the ramp you’ve created,
as shown below:
 Warning! The Display Unit weighs about 600 lbs. (273 kg) and is delicate. Take care
when rolling the unit down the ramp.
 Warning! Do not tilt the Display Unit more than 10° to the front or rear side!
7 Remove the plastic bag around the Display Unit (dispose of the bag).

8 Unlock and pull down the table top of the Display Unit. Pull the two black levers out
at the side of the tabletop and lift the whole tabletop up (shown below). This is easier
to do with two people.
9 Move the Display Unit and its accessories to the installation site. The accessories are:
the keyboard and an envelope containing a magnifying glass and manuals.
10 Dispose of or recycle all packaging material (foam blocks, clips, the crate itself).
Do not send the crates back to R2 Technology.
3.2.1 Checking for Transport Damage

After the Display Unit has been delivered, and before proceeding with installation,
check each individual component unit for transport damages. You should perform
this check as an overview upon receipt of each unit. Be sure to inspect the inside of
each unit as well (after detaching the unit’s outer panels).
If you detect any damage, take these steps:
1 Record the damages in writing or take photographs.
2 Send a damage report to the carrier.
3 Inform R2 Technology or your local distributor.
If no damage is found, proceed with the installation (next section).

3.3 Installing the Display Unit
3.3 Installing the Display Unit

The Mammolux XL model (1360) is about 30 percent larger than the 680 DU model.
Otherwise the two Mammolux Display Units are the same. Installation is the same in
these cases.
 Warning! Some installation procedures require two people. Be sure to adhere to the
warnings in this manual indicating when two people are needed.
 Warning! Exercise caution to avoid pinching or injuring body parts when installing the
equipment.
 Important! Perform the installation in conformance with local building and electrical
codes.
 Important! FCC Notification: This equipment generates, uses, and can radiate radio
frequency energy, and if not installed in accordance with the installation instructions, can
cause interference with radio communications.
 Warning! During installation, be sure that barcode reader cover will clear all hall and
door openings to final destination. If not, temporarily remove barcode reader and its
cover.
To install the Mammolux Display Unit:

1 Place the Display Unit in the right position.
2 Immobilize the unit by actuating the locking levers of the front rollers.
3 Unpack the accessories.
4 Note that each panel has a ground connection. Remove this connection,
5 Using a screwdriver, remove a side panel of the Display Unit.
6 Disconnect protective ground conductors from the side panels.

7 Remove the red transport locks T on the left and the right side by loosening the fixing
screws B.
8 Reconnect the protective ground conductors to the side panels.

9 Replace side panel and tighten using the screwdriver.
10 Mount the table top to the Display Unit. To do this, pull out the screw at each side of
the table top at the same time (you may need another person to help with this) and lift
the table top up. Once the table top is in place, push screws back in to secure the table
top to the unit.
11 Plug the Main plug into the outlet.

 Note: Wiring connections (including a list of the inputs and outputs on the Mammolux
DU) are shown in a series of schematics later in this Manual. Please refer to these
diagrams as appropriate when hooking the Display Unit up to the other ImageChecker
System components.

3.4 Configuring the Software
3.3.1 Installing the Uninterruptible Power Supply (UPS)

Various UPS units are available to protect the system from incorrect power and
transients. The particular UPS unit, like a PowerVar UPS, is shipped along with the
other components of the system. To install the UPS, refer to the installation or user
manual shipped along with the unit.
For information regarding explanation, operating instructions, troubleshooting, and
parts replacement, refer to the documentation included with the UPS or the
ImageChecker System Service Manual.
 Warning! Do not plug any laser printers into the regulators. The inrush current is
excessive and will cause erratic operation and premature failure of the units.
3.4 Configuring the Software

In order for the Display Unit and the Processor Unit to talk to each other, you must
configure the R2 software with the correct numeric addresses of the devices. Refer to
the ImageChecker M5000-CL System Service Manual for complete instructions on
configuring the software.
 Note: At every 20th restart, the system takes much longer to boot up. This is because
the device will do a file system consistency check at this time. If the tests all pass, the
system continues to boot up normally. The file consistency check is also performed if the
system has lost power without being shut down properly.
3.5 Validating the Installation

Complete all the verification procedures as specified in the ImageChecker System
Installation Guide.
Fill out the Installation Completion Form and send the completed form to R2
Technology.


4 Maintenance Procedures
Part 4 includes the following preventive maintenance procedures and instructions:
• 4.1: Preventive Maintenance
• 4.2: Cleaning Procedures
• 4.3: Software Configuration
• 4.4: Calibration/Alignment Procedures
4.1 Preventive Maintenance

There are two sets of general maintenance routines that you must perform on a
regular basis, as follows:
• Semiannual Maintenance (i.e., every six months)
• Annual Maintenance (additional procedures performed once a year)
This section describes the recommended Preventive Maintenance (PM) measures for
the Mammolux Display Unit to be carried out by trained R2 Service personnel.
 Important: If regular maintenance or repair work on the Display Unit is not carried out
in accordance with this Service Manual, the manufacturer’s warranty is voided.
4.1.1 Forms and Checklists

R2 Technology provides a form, the Recommended Preventive Maintenance
Inspection Schedule, that lists the current recommended procedures. Always follow
the PM Checklist, and when done with the service call, send the completed form back
to R2 Technology.
The Preventive Maintenance Schedule form includes a Site Information worksheet
and a schedule for the regular PM Tests and Inspection operations to be performed on
the Mammolux Display Unit. You will mostly just refer to this schedule, but you may
use it as directed by R2 Technical Support.
4.1.2 Repair Time Requirements

These estimates can be used by the dealer when preparing maintenance contracts:
• Frequency: Averages about 2–3 times a year (based on a 10-year period).
• Semiannual Maintenance Time: About 2 hours (without counting travel time or
time for repairs).
• Annual Maintenance Time: About 6 hours (without counting travel time or time
for repairs).

4.1.3 Semiannual Preventive Maintenance

Perform the semiannual PM procedures every six months. The following is a listing
of the semiannual PM procedures from the PM checklist.
Viewer Exterior
Clean minimonitor screens
Check CRT brightness range and adjust if necessary
Check for CRT burn in and report to R2 Technology if found
Test barcode reader and adjust if necessary
Viewer Interior
Remove dropped films
Vacuum viewer’s interior
Check internal cables for tightness and fraying. Replace any cables that appear to be
damaged.
Clean frame sensors (two transmitters, two receivers)
Check bulbs brightness and replace bulbs if needed
Check belt and belt chain for sagging and adjust, if needed
Conduct general visual inspection
R2 Computer
Clean the PC fan filters
Check internal and external cables for tightness and fraying. Replace any cables that
appear to be damaged.
4.1.4 Annual Preventive Maintenance

Perform the annual PM procedures once a year. The following is a listing of the
annual PM procedures from the PM checklist.
Viewer Exterior
Check wheel brakes for security
Clean belts if necessary, and check for damage
Clean exterior surfaces
Viewer Interior
Perform full minimonitor alignment tests and adjust if needed
Check drums bearings and spark discharge

4.1.5 List of Maintenance Work and Repairs

For maintenance carry out the following points step by step.
On closed unit. (Unit is connected to power supply!)
1 Is the floor of the installation site even and horizontal?
Use spirit level and make a visual inspection.
If necessary, choose another installation site.
2 Are the brakes of the front rollers secure and operative?
Actuate brakes and check for proper functioning.
Lock brakes. Replace rollers if defective.
3 Is the exterior of the unit damaged?
Carry out visual check.
In case of severe damages replace damaged parts.
4 The chassis mount power plug is fix and the power cord is correct?
Carry out visual check and check the seat of the power plug. The power cord may not
show any damages.
In case of damage replace damaged parts.
5 Do all the unit functions operate perfectly?
Check all functions in compliance with the operating instructions.
In case of malfunctions:
Locate the defects later, when the unit is opened, by using the wiring diagrams and
the service documents. If necessary, replace defective parts.
6 The illumination and the brightness regulation work properly?
Measure the luminous density cd/m2 in center of viewing area. (At full brightness,
approx. 6.800 cd/m2 for Mammolux is good, approx. 7.400 cd/m2 for Mammolux
XL).
If the luminous density is not sufficient, fit unit with new fluorescent lamps. If the
brightness regulation is defective: Replace the HF governor or the rotary control.
7 Are main belt and the film holders in good condition?
Move the belt field by field and carry out visual inspection. Check every holder by
loading with a film.
If the main belt or the film holders are damaged, so that a proper use is no longer
possible, replace the main belt.
On opened unit. (Unit is connected to power supply!)
The following procedures may only be performed by trained and authorized service
staff. All the safety measures required for the protection of the service staff and other
persons have to be observed.
For the next procedures the unit has to be opened now. Proceed as follows:
• Run the belt to the revision fields at the end of the belt and stop the belt by turning
off the On/Off switch ‘Viewer’.

• Disconnect the unit from power supply. (Disconnect mains plug, remove fuses.)
• Remove all external panelings. Attention: Disconnect earth conductors inside
the panels.
8 Are mechanical damages visible in the inside of the unit?
Carry out visual inspection.
Replace defective components.
9 Is the unit provided with the all-purpose tool for the emergency transport device?
Check it and ask the staff.
If no all-purpose tool can be found, provide the customer with a new tool.
10 Are all the screwed connections still secure?
Check, whether seals are broken.
If loosen screw connections have been found, retighten them. Make sure that the
correct component position will be observed.
11 Is the chain tight enough?
Visual inspection. Chain K (Fig. C-19) must not sag below the lower chain wheel.
The chain K may be tightened via the adjustment devices V at the left and right side
of the lower drum. The dimensions A and B must be equal. (See control dimensions.)
Caution: The main belt is prestressed. But the chain must not be opened. The prestress
contains danger of injuring!
12 Do all drums move freely? All bearings run quietly? Can any spark discharge be
heard?
Perform visual and audial inspection.
Therefore reconnect the unit to the power supply, switch on the unit and let the belt
run.
Caution: Observe measures of precaution! Components under voltage!
Do the drums not run freely, find the cause. If necessary replace the drums. If spark
discharges can be heard, the antistatic brushes have to be proved exactly at measure
point 15.

13 Are the initiators S6 and S7 operative?

Check the air gap and the functioning. The air gap between the initiators (Part A, Fig.
C-14) and the boundary belt of the main belt B should be approx. 1 mm.
For the function check hold a metal film (approx. 0,5 mm thick) under the initiator
with the unit switched on. If the LED lights up the initiator is working properly. If
the initiator is defective, the belt will run towards the limit switch of the next end of
the belt and the belt motor will be turned off there.
If necessary readjust the initiators or replace them if they are defective.
14 Are limit switches S2 and S3 operative?
Check functioning during movement. Actuate limit switch S2, if the belt moves
towards the beginning of belt, or actuate limit switch S3, if the belt moves towards
the end of belt. The belt must stop as long as the limit switch is kept depressed.
If a limit switch does not work, find the cause of trouble and if necessary replace the
defective limit switch.
On opened unit. (Unit is disconnected from power supply!)
For the following procedures the unit has to be disconnected from power supply
again. Disconnect mains plug!
15 Are the antistatic brushes still operative?
Check, whether the brushes are connected to protective earth. Check their position
and the length of the fibres. Unworn, the fibres have a length of max. 15 mm. (See
Fig. C-15.
If necessary readjust the positions of the brushes or change the brushes.

16 Are there dirt accumulations in the unit or in the light boxes?

Carry out visual inspection. If panes are dirty, remove the dirty panes (see section
5.1, ‘Replacing the Fluorescent Lamps’. Clean the panes with an antistatic agent.
Remove dirt or dust in the unit with a vacuum cleaner.
17 Do the photo switches S8 and S9 operate properly?
Perform visual inspection. Check the position of the photo switch to the belt.
The ideal position for emitter and receiver of the photo switches is the center of the
punch in the left, respectively the right, border of the main belt (see Fig. C-16). A
proper function is even possible, if the emitter and the receiver can operate with half
the area through the punch.
If necessary correct the position of emitter and receiver of the photo switch. If the
emitter and the receiver are dirty, clean them by using a soft cloth.
18 Is the film securing belt tight enough?
Carry out visual inspection and measure. (See Fig. C-17.)
The film securing belt must run in stressfree with the main belt A. According to the
sketch the setting of each film securing belt has to be checked.
Setting I: approx. 0.5 cm very good
Setting II: approx. 0.5–2.5 cm good
Setting III: > 2.5 cm bad ( –> readjust)
In case of improper setting readjust the film securing belt as follows:
a Bring the lower belt drum in the position shown in Fig. C-17, so that the fixing
strip B becomes visible.
b Erect the arrow hooks C of the improperly set film securing belts.
c Loosen the adhesive strips D.

d Detach the belts E from the hooks carefully.

e Tighten the belts E approx. 2–3 cm (the belt itself must remain stressfree) and
reattach belts to the hooks C.
f Press down the hooks and fasten the belts to the drum again with adhesive strips.
g Use the all-purpose tool to wind the main belt around the lower drum until the
revision fields appear in front of the viewing area.
h Later, after running the belt 3–4 times between both belt ends, check the setting of
the film securing belts once more. If necessary readjust them again.
Note: After manually cranking the belt the reference run has to be done. If the reference
run does not start automatically, the reference run has to be done manually (see section
4.2.3, ‘Reference Run’).
At the end of the maintenance work and repairs, reattach all the panelings.
Caution: Do not forget to reconnect the earth conductors inside the panelings!
Put the film viewer into service again. Reconnect the unit to the power supply.
Control Dimensions
A = B = approx. 219 mm ± 2 mm
C = D = approx. 592 mm ± 2 mm
E = F = 213 mm
G = H = 213 mm

4.2 Cleaning Procedures

4.2.1 Cleaning the Minimonitor Screens
Perform this maintenance routine every six months.
To clean the glass on the minimonitors:

Clean the glass on the monitor with a non-abrasive, glass cleaner. You should use a
cleanser made with ammoniated water, like Windex®.
 Caution: Do not use acetone – this is a solvent that dissolves the coating on the
screen’s glass.
4.2.2 Manually Cranking the Film Carrier Belt

In some cases, the film carrier belt has to be cranked manually. Before cranking you
have to loosen the clutch at the belt motor. For both working steps you need the all-
purpose tool.
1 Obtain the all-purpose tool.
Open the left side paneling and disconnect the earth conductor inside the
paneling. You will find now the all-purpose tool in the inside of the frame work
fixed on the bottom beam (see Figure C-10).
Attention! After the use of the all-purpose tool please reattach the tool back to the frame
work and secure with the fixing strips. Be sure the tool is fixed in the correct position as
shown in the figure. The adapter side of the tool must be placed into the hole of the fame
work.
2 Loosen the clutch at the belt motor.
Before cranking the film carrier belt you must loosen the clutch of the belt motor.
Therefore take the all-purpose tool and stick the lever of the tool onto one tooth of
the clutch nut as shown in the figure. Now loosen the clutch by turning the clutch nut
about 180° clockwise.
Later, after cranking the belt, retighten the clutch by turning back the clutch nut about
180° counterclockwise.

4.2 Cleaning Procedures
3 Crank the film carrier belt.

After loosen the clutch of the belt motor you can crank the film carrier belt with the
help of the all-purpose tool.
Open the right side paneling and disconnect the earth conductor inside the
paneling. Then insert the adapter side of the all-purpose tool into the emergency
transport device at the upper belt drum (see Figure C-12) and crank the film carrier
belt with the all-purpose tool.

4.2.3 Reference Run

If the unit will be switched off, while the belt is still running, and after then the unit
will be switched on again, a reference run has to be done. Because the unit has to get
back its start position. If the belt is standing and a difference between the number of
the actual visible field segment and the number shown on the display is kept, then the
reference run also has to be done.
In order to get the reference run started, you have to press the key combination [C] +
[2] + [7]. (First press and hold the Clear key [C], then press [2] and [7]
simultaneously with the other hand. Then release the keys.) The unit will now run
further to the beginning of the belt and after then the unit will return to position 01
and will stop there.
In some cases the unit starts with the reference run automatically, for example, if the
unit will be switched on again after the belt has been cranked manually, or after the
unit has lost all position data in case of an empty battery.

4.3 Software Configuration

4.3.1 Configuring a Motorized Viewer (New Installation)
This procedure is used for a new installation of an M5000 motorized viewer
computer. This procedure assumes that the computer has been partially configured by
R2 Technology manufacturing. For field replacement instructions, see section 4.3.2,
‘Configuring a Motorized Viewer (Field Replacement Upgrade)’.
Before You Start

You will need a floppy disk containing the Site Network Configuration data, saved
from a Processor Unit.
1 Log in as r2service. The system displays the Service Login menu.
----------------------------------
R2 Technology, Inc Service Login
----------------------------------
Options:
1] Local Configuration (r2cfg)
2] Access scanner (minicom)
3] Save cases to Compact Disc (r2cd)
4] Update preventative maintenance timestamp (service pm)
5] Manage licenses
6] Install software from CD (r2cdinstall)
7] View logs and run diagnostics
8] Configure pointing device
9] Reboot System
A] Shutdown System
Q] Quit (logout)
Enter choice:
2 Restore site network configuration settings.

a From the Service Login menu, press [1], [Enter] to select Local Configuration.
The Display Unit Configuration Options menu appears.
----- R2 Technology Display Unit Configuration Options -----
h) Hostname change
n) Network changes (not req’d)
0) New system (configure everything)

1) Hardware Configuration
2) Options (Printer, Viewing)
3) Site (including markers)
4) Processing Unit list
5) Date/Time
<?> to list unconfigured parameters

<ENTER> to exit
What would you like to configure? 0
b Press [n], [Enter] to select Network changes.

The Site Network Configuration Tool menu appears.
------------------------------------------------------------
R2 Technology Site Network Configuration Tool
Options:
0 - Disable SiteNet
1 - Enter IP data to create a SiteNet.ini file
2 - Save SiteNet.ini to floppy (archive)
3 - Copy SiteNet.ini file from floppy (restore)
4 - Use SiteNet.ini file to configure this machine
5 - Test Network for slb_hosts
6 - exit
...
enter option [0,1,2,3,4,5 or 6] >
c Insert the floppy disk with the processing unit network configuration.
d Press [3], [Enter] to recover the site network configuration from the floppy.
e Press [4], [Enter] to apply the configuration.
 Note: If the processing unit is on-line, press [5], [Enter] to perform a network test.
f Press [6], [Enter] to return to the display unit Configuration Options menu.
h) Hostname change
n) Network changes (not reqÆd)

5) Date/Time

<ENTER> to exit

3 Set Printer, Viewing Options.

a Press [2], [Enter] to continue to Configuring Options. (Most sites do not use a
printer with the display unit.)
----- Configuring Options -----
Print Archive
----- -------
0) No No
1) Yes No
2) No Yes
3) Yes Yes
Select a configuration [0]: 3
b Press [1], [Enter]. The system displays: ‘Print viewing order will be equal to
Display viewing order.’ Press Enter to continue. The system displays:
----- Configuring DU Viewing -----
At most sites the DU starts with slot programming locked.
y) Yes
n) No
Should the DU start-up locked [y]? <Enter>
c Type [Y] or [N] and press [Enter] to continue to the next screen:
 Note: The default answers for DU viewing, Display Order, and Accessories are shown
in steps c–e, but you should consult with the customer to confirm their preferences.
----- Configuring Display and Print Viewing Order -----
Do you want the images to appear:
1) RCC LCC RMLO LMLO

2) LCC RCC LMLO RMLO
3) RMLO LMLO RCC LCC
4) LMLO RMLO LCC RCC
Which hanging order [1]? <Enter>
d Configure Display and Print viewing order by typing [1], [2], [3], or [4] and
pressing [Enter]. The software displays:
----- Configuring DU Accessories -----
What accessories do you want to have displayed?
0) None
1) Lock, Keep
2) Date, Time
3) Lock, Keep, Date, Time
Which accessories [1]? <Enter>

e Configure DU Accessories by typing [0], [1], [2], or [3] and pressing [Enter].
When you finish, the Configuration Options menu appears.
h) Hostname change

5) Date/Time

<ENTER> to exit
4 Review processing unit list.

a From the Configuration Options menu, press [4], [Enter]. The Configuring
Processing Units Menu appears.
----- Configuring Processor Hosts -----
[pu2du]
slb_hosts = puoliver
Choose from the following options:
... Type a host name to add/remove

<$> Save
<!> Cancel
Take what action? $
b Correct any incorrect entries in this menu by adding or removing the processing
unit(s) defined in the Site Network Configuration from the list of sources accepted
by the DU. When you finish, the Configuration Options menu appears.
h) Hostname change

5) Date/Time

<ENTER> to exit

5 Configure date and time.

a From the Configuration Options menu, press [5], [Enter] to begin configuring the
timezone, date and time.
b Specify the timezone configuration at this screen:

• Press [±] once to begin selecting the time zone.
• Use [°] and [±] keys to scroll through the list of regions and highlight the
appropriate time zone.
• When the correct region is highlighted, press [F12] to save this selection and
exit the Timezone configuration screen.
----- Configuring Date -----
Will set date to: 2001-12-05
Enter the correct date in the form yyyy-mm-dd:
... Type date (e.g. 2000-01-06)

<!> Cancel
<$> Save
Enter the current date:
c If the date is not correct, set the date and press [$], [Enter] to save.
d If the time is incorrect, set the time. Press [$], [Enter] to save. The Display Unit
Configuration Options Menu appears.

e When done, press [Enter]. The following screen appears:
+-----------------------------------------------------------+
| OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK- |
| -OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK |
| K-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-OK-O |
+-----------------------------------------------------------+
All required fields configured
+-----------------------------------------------------------+
+-----------------------------------------------------------+
The R2 Technology Service Login screen appears:
----------------------------------
----------------------------------
Options:
5] Manage licenses
9] Reboot System
A] Shutdown System
Q] Quit (logout)
Enter choice:
6 Configure licenses.
a Press [5], [Enter] to configure the licenses.
----------------------------------
License Management
----------------------------------
Options:
1] Get ethernet address (getether)
2] View license
3] Test license (testlic)
4] Set license (setlic)
Q] Quit (to main menu)
Enter choice:
b Press [3], [Enter] to test the license. If the license passes, press [Q], [Enter] and
continue to step f.
c Otherwise, press [1], [Enter] to get the ethernet address and provide it to R2
service.
d R2 service provides a license. Press [4], [Enter] to set the license.
Note: The ethernet address and license use lowercase characters.
e Test the license to verify that it passes by typing [3] and pressing [Enter].

f Press [Q], [Enter] to return to the Service Login menu.

7 Reboot system. After the system has rebooted, the system should display the R2 logo
along with a progress bar while the operating system leads. When the operating
system completes loading, the screens flicker a few times, turn grey for a moment,
then change to black with the R2 logo for three seconds. The logo disappears and the
system is ready.
If the customer has purchased the SuperCheck feature, call R2 Service at this time to
have it enabled. The processing unit and motorized viewer must already be connected
on a network and the processing unit must be equipped with an analog phone line for
R2 Service to enable the SuperCheck markers.
Note: If the screens do not blank after three seconds and the R2 logo stays on the screen
(with no progress bar present), this condition indicates an invalid frame is set on the
Motorized Viewer. Set the Motorized Viewer to frame 01. If the condition persists, contact
R2 service for instructions on troubleshooting the LED frame grabber.

4.3.2 Configuring a Motorized Viewer (Field Replacement Upgrade)

This procedure is used for a field replacement computer or hard drive an M1000-MV
Motorized Viewer computer. For a new installation, see section 4.3.1, ‘Configuring a
Motorized Viewer (New Installation)’.
Before You Start

You will need a floppy disk containing the Site Network Configuration data, saved
from the original Processor Unit.
Note that the information and parameters shown in the sample menus provided will
not exactly match your configuration. You will enter the appropriate information for
your system. Where a step instructs you to enter information that is in bold type,
enter exactly that information, regardless of whether it matches the sample menu.
The Service Engineer needs to follow these steps to install the Motorized Viewer
with an unconfigured hard drive.
1 Set hostname and IP address.
a Log in as ‘root’.
 Caution: Type the commands carefully! Pay special attention to the double greater
than (>>) signs, which must not have any spaces between them; the echo command
appends data to the end of the file. Mistyping these commands can destroy the file!
b Set the hostname and IP address in the /etc/hosts file by executing this command,
with the hostname and IP address substituting as appropriate (with no
parentheses):
# cp /etc/hosts /etc/hosts.r2backup
# echo ‘(ipaddress) (hostname).r2mfg (hostname)’ >> /etc/hosts

Here is an example:
# echo ‘192.168.5.5 du00500.r2mfg pu00500’ >> /etc/hosts
c Log out.
2 Log in as r2service. The Service Login menu appears.
----------------------------------
----------------------------------
Options:
5] Manage licenses
9] Reboot System
A] Shutdown System
Q] Quit (logout)
Enter choice:

3 Configure hostname.
a From the Service Login menu, press [1], [Enter] to select Local Configuration.
The Display Unit Configuration Options menu appears.
h) Hostname change

5) Date/Time

<ENTER> to exit
b Press [h], [Enter] to enter the Hostname. When finished, return to the Display Unit
Configuration Options menu.
4 Restore site network configuration settings.
a From the Configuration Options menu, Press [n], [Enter] to select Network
changes. The Site Network Configuration Tool menu appears.
------------------------------------------------------------
R2 Technology Site Network Configuration Tool
Options:
0 - Disable SiteNet
1 - Enter IP data to create a SiteNet.ini file
2 - Save SiteNet.ini to floppy (archive)
3 - Copy SiteNet.ini file from floppy (restore)
4 - Use SiteNet.ini file to configure this machine
5 - Test Network for slb_hosts
6 - exit
...
enter option [0,1,2,3,4,5 or 6] >
b Press [3], [Enter] to recover the site network configuration from the floppy.
c Press [4], [Enter] to apply the configuration.
 Note: If the processing unit is on-line, press [5], [Enter] to perform a network test.
d Press [6], [Enter] to return to the display unit Configuration Options menu.

5 Begin configuring hardware. Press [0], [Enter] to begin hardware and software
configuration. You’ll go to the Configuring Hardware menu:
----- Configuring Hardware -----
1) Set System Serial Number

2) Set/Reset Screen Configuration
3) Configure Uninteruptible Power Supply
4) Reconfigure Scanner
<ENTER> Continue
a Set system serial number by typing [1] and pressing [Enter]. The software
displays:
----- Configuring System Serial Number -----
The system serial number is a 4 digit value,

preceded by the letter(s) CL.
What is the system S/N (enter the 4 digits only)? 5555
Enter the serial number from the R2 label on the side of the machine. When you
finish, the Configuring Hardware menu appears.
b Configure the UPS by typing [3] and pressing [Enter]. The software displays:
----- Configuring UPS -----
Note: Machines without a UPS must turn off this feature

even if the UPS is removed temporarily.
----- Configuring UPS -----
1) Powervar UPS
2) APC UPS
Which UPS? 1
When you finish, the Configuring Hardware menu appears.

c Configure the viewer by typing [4] and pressing [Enter].
 Note: An error in the software sets the Mammolux unit to a maximum of 80
frames. If you are installing a Mammolux unit, please select 1 and be certain to follow
the correction step later in this procedure.
----- Select Viewer -----
1) Mammolux Planilux, with 80 frames

2) RadX 604, with 60 frames
Select a configuration: 5
 Note: The menu above includes equipment that is no longer available.

Select the model of viewer being installed. When you finish, the Configuring
Hardware menu appears.
----- Configuring Hardware -----
1) Set System Serial Number

2) Set/Reset Screen Configuration
3) Configure Uninteruptible Power Supply
4) Reconfigure Scanner
<ENTER> Continue
6 Set Printer, Viewing Options.

a Press [Enter] to continue to Configuring Options. (Most sites do not use a printer
with the display unit.)
----- Configuring Options -----
Print Archive
----- -------
0) No No
1) Yes No
2) No Yes
3) Yes Yes
Select a configuration [0]: 3
b Press [1], [Enter]. The system displays: ‘Print viewing order will be equal to
Display viewing order.’ Press Enter to continue. The system displays:
----- Configuring DU Viewing -----
At most sites the DU starts with slot programming locked.
y) Yes
n) No
Should the DU start-up locked [y]? <Enter>
c Type [Y] or [N] and press [Enter] to continue to the next screen:
 Note: The default answers for DU viewing, Display Order, and Accessories are shown
in steps c–e, but you should consult with the customer to confirm their preferences.
----- Configuring Display and Print Viewing Order -----
Do you want the images to appear:
1) RCC LCC RMLO LMLO

2) LCC RCC LMLO RMLO
3) RMLO LMLO RCC LCC
4) LMLO RMLO LCC RCC
Which hanging order [1]? <Enter>
d Configure Display and Print viewing order by typing [1], [2], [3], or [4] and
pressing [Enter]. The software displays:

----- Configuring DU Accessories -----
What accessories do you want to have displayed?
0) None
1) Lock, Keep
2) Date, Time
3) Lock, Keep, Date, Time
Which accessories [1]? <Enter>
e Configure DU Accessories by typing [0], [1], [2], or [3] and pressing [Enter].
h) Hostname change

5) Date/Time

<ENTER> to exit
7 Configure site location by typing [3] and pressing [Enter]. Selecting the site location
sets the thresholds to a set of default values.
Note: Always select US.
----- Configuring the Site -----
1) US
2) Europe
3) Other
Warning!! This will reset thresholds to default values!!

Where is this system? 1

When you finish, the system displays the Configuring SuperCheck screen.
----- Configuring SuperCheck: PASSWORD
Only qualified R2 personnel are allowed to configure SuperCheck.

You must enter a password to continue.
Please enter the password [Enter to abort]: #######
8 Configure SuperCheck. If the site uses SuperCheck:

a Enter the SuperCheck password; otherwise, press Enter and go to the next step.
b Type [Y] or [N] and press [Enter] to enable or disable SuperCheck
Microcalcifications.
----- Configuring SuperCheck: Microcalcifications -----
You may enable SuperCheck markers for Calcs.
y) Yes
n) No
Should the Calc SuperCheck markers be enabled [n]? <Enter>
c Type [Y] or [N] and press [Enter] to enable or disable SuperCheck Masses.
----- Configuring SuperCheck: Masses -----
You may enable SuperCheck markers for Masses.
y) Yes
n) No
Should the Mass SuperCheck markers be enabled [n]? <Enter>

When you finish, the Clinic Identification screen appears:
----- Identify the Clinic -----
[clinic]
---> name = <Not defined>
address =
city =
state =
zip =
country =
phone =
fax =
email =
url =
... Type in the clinic name

<-> Previous line (up)
<Enter> Proceed to next line
<!> Cancel changes
<$> Save changes
Enter command or the updated name: $
9 Enter clinic information. Type the data and press [Enter] to populate each field; press
[Enter] again to go to the next field. Press [$], [Enter] to save and return to the
Configuration Options menu.
Note: Fill out the Customer site information only if the customer has a printer.
10 Review processing unit list.
a From the Configuration Options menu, press [4], [Enter]. The Configuring
Processing Units Menu appears.
----- Configuring Processor Hosts -----
[pu2du]
slb_hosts = puoliver
... Type a host name to add/remove

<$> Save
<!> Cancel
Take what action? $
b Correct any incorrect entries in this menu by adding or removing the processing
unit(s) defined in the Site Network Configuration from the list of sources accepted
by the DU.

h) Hostname change

5) Date/Time

<ENTER> to exit
11 Configure date and time.

a From the Configuration Options menu, press [5], [Enter] to begin configuring the
timezone, date and time.
b Specify the timezone configuration at this screen:

• Press [±] once to begin selecting the time zone.
• Use [°] and [±] keys to scroll through the list of regions and highlight the
appropriate time zone.
• When the correct region is highlighted, press [F12] to save this selection and
exit the Timezone configuration screen.

----- Configuring Date -----
Will set date to: 2001-12-05
Enter the correct date in the form yyyy-mm-dd:
... Type date (e.g. 2000-01-06)

<!> Cancel
<$> Save
Enter the current date:
c If the date is not correct, set the date and press [$], [Enter] to save.
d If the time is incorrect, set the time. Press [$], [Enter] to save. The Display Unit
Configuration Options Menu appears.
e When done, press [Enter]. The following screen appears:
+-----------------------------------------------------------+
+-----------------------------------------------------------+
All required fields configured
+-----------------------------------------------------------+
+-----------------------------------------------------------+
The R2 Technology Service Login screen appears:
----------------------------------
----------------------------------
Options:
5] Manage licenses
9] Reboot System
A] Shutdown System
Q] Quit (logout)
Enter choice:

12 Configure licenses.
a Press [5], [Enter] to configure the licenses.
----------------------------------
License Management
----------------------------------
Options:
1] Get ethernet address (getether)
2] View license
3] Test license (testlic)
4] Set license (setlic)
Q] Quit (to main menu)
Enter choice:
b Press [3] , [Enter] to test the license. If the license passes, press [Q] , [Enter] and
continue to step f.
c Otherwise, press [1], [Enter] to get the ethernet address and provide it to R2
service.
d R2 service provides a license. Press [4], [Enter] to set the license.
Note: The ethernet address and license use lowercase characters.
e Test the license to verify that it passes by typing [3] and pressing [Enter].
f Press [Q], [Enter] to return to the Service Login menu.
13 Reboot system. Choose one:
• If installing a RADX, press [A], [Enter] to reboot the computer now. This
procedure is finished.
• If installing a Mammolux, press [Q], [Enter] to log out and continue by logging in
as root:
login: root
password: ******
At the command prompt, enter:
# /usr/r2/bin/iniedit -a /usr/r2/keep/r2hardware host viewer Planilux,85
Reboot the system by entering:
# reboot

4.3.3 Software Programming

In the front side of the Mammolux Display Unit you will find a SubD socket located
in the left black side cover aside the viewing area (see figure).
In case of software updates to the SPS program, the Master board CPU software or
the Shutter control software you can connect the programmer cable to this SubD
socket. But before programming over this SubD connection the SPS control must be
set into the ‘Programming Mode’.
Therefore press key combination [C] + [7] + [0] simultaneously on the control panel.
Also see section 2.4.5, ‘Change the time-rate of the automatic light switch-off’.
Important! Do not stop or interrupt the programming process when updating the software
of the Master board CPU or the shutter control! Otherwise you will damage the Master
board CPU.
Important!: After any software update please note the release number of the new
software version in the technical documentation of the Mammolux Display Unit.

4.4 Calibration/Alignment Procedures

The following calibration procedures should be carried out to ensure correct
functioning of the Stored Program Control (SPC) with the other electronic and
mechanical components of the Mammolux 680 Display Unit. These adjustments must
follow the sequence of steps specified in the wiring diagrams.
In the following, types of calibrations and adjustments are listed, which absolutely
have to be carried out in order to ensure a perfect functioning of the stored-program-
control with all the other electronic and mechanical components.
4.4.1 Calibrating the Belt Positions

Calibration always starts at the beginning of the belt (position 00) and continues
towards the end of the belt. The exact calibration run is described in the wiring
diagrams. During calibration, the SPC reads all the values of the belt positions from
the actual-value potentiometer and stores the belt position values. These values are
used for every belt movement. The SPC battery preserves the belt position values in
case of power outages.
Calibrating the belt positions is necessary in the following situations:
• If the Display Unit is turned off and the battery is defective
• After changing the belt
• After changing the belt motor
• If the actual-value potentiometer for the belt positioning or its connection with the
belt drum has been changed, or
• After changing the SPC.
To calibrate the belt positions (Model 680):

 Note: Older Mammolux units are provided with a service switch for calibrating the
actual value potentiometer. The calibration procedure differs depending upon the SPS
software version.
1 Turn the service switch to OFF.
2 Drive the belt to position 00.
3 Turn the service switch to ON.
4 Push the foot switch downwards.
5 Immediately after reaching the reference switch S7, the calibration run begins
automatically.
During the calibration run, no other actions are allowed. To succeed, the entire
calibration run must proceed without any break. Calibration ends after the belt moves
beyond position 84 directly to the end of the belt and the belt has reached the safety
limit switch S3. The belt stops there.
6 Turn the service switch to OFF. The belt moves automatically back to position 84.
 Note: Older Mammolux units are provided with a service switch for calibrating the
actual value potentiometer. The calibration procedure differs depending upon the SPS
software version.

4.4.2 Adjustment of the Actual-Value Potentiometer

The actual-value potentiometer P1 allocated to the belt motor has only control
function and delivers an analog value to the SPS that represents the approximate belt
position. After replacement work to the belt motor or the film carrier belt this actual-
value potentiometer has to be new adjusted according to the following steps.
1 Move the belt into position 01 (film holder in the center of the viewing area). If
necessary, move the belt by manually cranking. For information about manually
cranking the belt see section 4.2.2, ‘Manually Cranking the Film Carrier Belt
2 ’.
3 Disconnect the unit from the power supply.
4 Remove the retaining screw and the connecting toothed wheel.
5 Rotate the actual-value potentiometer at the lower toothed wheel clockwise until the
end stop is positively reached.
6 Rotate the actual-value potentiometer counterclockwise through ½ turn.
7 Mount the connecting toothed wheel and secure with the retaining screw M4 × 12.
8 After switching on the unit again, the unit normally starts a reference run. If not, you
have to drive the belt into the reference area 01 (see section 4.2.3, ‘Reference Run’).

Reference Run for the Belt Positions

After switching on, the film viewer needs its start position. Therefore, if the unit has
no position stored, the unit starts automatically with the reference run in direction to
the beginning of the belt and stops at position 01. If the reference run does not start
automatically, the reference run has to be done manually (see section 4.2.3,
‘Reference Run’). The storage of the actual belt postion is secured by the battery in
the SPS.
The reference run of the belt is necessary for example in the following events:
• If the unit is turned off and the battery is defective
• After changing the belt
• After changing the fluorescent lamps
• After cranking the belt manually
• If the actual-value potentiometer P1 or its connection with the belt drum has been
changed
• After changing the SPS
4.4.3 Calibrating the Shutters

The calibration process adjusts the movement of the shutters. Calibrating the shutter
carrier is necessary after changing components for the movement of the shutters,
replacement of the Master board CPU, or in the event of incorrect adjustment of the
shutter potentiometers.
Shutter calibration is critical to ensure that the four shutters are limited in their range
of movement, and protected from collision.
Calibration Procedure
Actuate the calibration mode for the shutters by pressing the key combination [Clear]
+ [6] + [8] simultaneously. A flashing ‘99’ appears on the LED display of the switch
panel. The shutters are moved now automatically by the calibration program.
At first reference window 1 will be set in the left upper corner of the viewing area.
Then reference window 2 will be set in the right lower corner of the viewing area.
After this all the four shutters will be opened again automatically.
The calibration will be finished, when the LED in key ‘Func’ stops flashing and the
display shows the belt segment number again.

Now the calibration of the shutters has been done.

Important Note: After the calibration of the shutters the stored formats are all cleared. So
the user has to carry out the format storage of the memory keys as described in the
operating instructions.
Mounting Hints for Shutter Carrier Potentiometers P3–P6

If you have replaced a shutter motor assy or a potentiometer of the shutter system
then check first the correct potentiometer setting before calibrating the shutter
system. With the shutters completely opened, the centre-tap (measuring point 2) of
the potentiometers P3 to P6 should be of the values listed in the following table. For
the measuring the potentiometers must be disconnected from the shutters control
board.
Potentiometer Resistances
Mammolux Mammolux XL
P3: 0,5 kOhm P3: 4,0 kOhm

5 Replacement Procedures
Part 5 includes the following procedures:
• 5.1: Replacing the Fluorescent Lamps
• 5.2: Replacing the Battery
• 5.3: Master Board CPU
• 5.4: Shutter Controller
5.1 Replacing the Fluorescent Lamps

The following procedure describes how to change the fluorescent lamps. Where there
are changes to this procedure applicable to the Mammolux 1360 unit, these notations
are given in parentheses next to the appropriate step.
1 Open all shutters.
2 Press the Up and Down Arrows on the Operator Panel to move the belt to the
revision fields (A) at the end of the belt. The revision fields are the far areas outside
the lighted film viewing area. When you reach the revision fields, stop the belt by
switching the Main Switch OFF.
3 Unplug the mains plug of the Display Unit to disconnect it from the power supply.
4 Remove the right side panel (affixed with socket pins at the bottom) and disconnect
the protective ground conductor. The paneling is affixed with socket pins at the
bottom. (Mammolux XL: Also, remove the left side paneling.)
5 Unscrew the safety clip (B in figure on next page) from pane C on the right side.
(Mammolux XL: This pane is on the left side.)

6 Pull out pane C towards the right side and set it aside. (Mammolux XL: This pane is
on the left side.)
7 If necessary, manually crank the revision fields into the correct position. In this case,
move the belt by using the ratchet in the emergency transport device.
8 Loosen the two wing nuts (G in figure on next page) on the right side of shutter
carrier F. (Mammolux XL: The wings are on the left side.)
9 Slide the lever with the wing nuts back into the shutter carrier and secure with the
wing nuts.
10 Place your left hand through right revision field A and push pane D backwards until
the pane comes to rest at slot H. (Mammolux XL: Do this with your right hand
through the left revision field.)
11 Slide pane D through slot H towards the left side, and set the pane down.
 Warning! Allow the old fluorescent lamps to cool before changing them.
 Important! To guarantee homogeneous illumination of the viewing area, be sure to
change all fluorescent lamps at the same time.
12 Remove the old fluorescent lamps.
13 Slide the replacement fluorescent lamps through holes E at the right side of the
shutter carrier and replace the old lamps with the new ones. (Mammolux XL: Use
hole I at right side of the shutter carrier.)
14 Restore the Display Unit by putting it back together in the reverse order
 Note: When reinserting pane C, take care that the edges of the pane do not get hung
up on the edge of the belt (you might slide a foil between the belt and the pane). Also,
ensure that the upper and lower edges of the pane are lying in the U-beams.

5.2 Replacing the Battery
 Warning! Remove the ratchet!

 Warning! Restore all protective ground conductors!
15 Dispose of the old fluorescent lamps in an environmentally conscious fashion. Do not
throw them in the rubbish bin.

The SPC contains a lithium battery that stores the values of the belt positions on the
Mammolux Display Unit. At the end of the battery’s lifetime (about 1.5 years at 25
°C), you must replace the battery with another original battery (the whole lithium
battery module needs replacement). The battery’s lifetime is defined as the time
duration in which the battery is ready to store belt position values while the supply
voltage for the SPC has been switched off.
If the battery is dying, and the Mammolux Display Unit is switched off, the stored
belt position values could be lost. In this case, the Display Unit would have to be
recalibrated (see section 4.4, ‘Calibration/Alignment Procedures’). To prevent
memory loss and the need for recalibration, be sure to change the battery early before
the anticipated end-of-lifetime.
Important: If you have not had to change the battery beforehand, you should be sure
to change it in any case after two years.
You will change the battery with the Display Unit switched on. When changing the
battery, observe the following:
• To avoid data loss, replace the battery only when the supply voltage is switched
on.
• Never short-circuit the battery or attempt to recharge it (danger of overheating or
explosion).
• Dispose of the battery in an environmentally-conscious fashion. Do not throw it in
the rubbish bin.
5.2.1 Changing the Battery

The SPS contains a lithium battery for securing the stored position values.
At the end of the battery´s lifetime the battery must be replaced by an original
battery. The battery´s lifetime means the time duration, where the battery is ready for
securing the stored values, while the supply voltage for the SPS has been switched
off. If the battery´s lifetime is ending, while the film viewer is switched off, so all the
stored position values get lost. Then the reference run has to be done. If the reference
run does not start automatically, the reference has to be done manually (see section
4.2.3, ‘Reference Run’).
In order to prevent this and the expenditure of time for the reference run and
adjustment works, the battery has to be changed early before the end of its lifetime.
• Therefore replace the battery every two years.
With respect to the battery, the unit must not be exposed to deep temperatures for the
duration of transport and storage.
Caution: Observe the following:

• Replace battery when the supply voltage is switched off (the data will be secured
without battery for further 3 days by a gold cap).
• Never short-circuit the battery or recharge it! Danger of overheating or explosion!
• Dispose the battery in an environmental conscious manner. Do not dispose with the
household rubbish!
For changing the battery proceed as follows:
1 If the film viewer is switched on then first shut down the R2 System (Display
computer) as described in the operating instructions, after this turn off the On/Off
switch ‘Main-Power’.
2 Open the upper rear side paneling and disconnect the earth conductor inside the
paneling. (Attention: Paneling is fixed with socket pins at the bottom.)
3 Locate the SPS and unplug the outer terminals at the SPS (terminals X1, X4, X5 and
X8) and unplug the cables to Display button and R2 Display PC
4 At the outer ends, where the terminals has been removed in the step before, try now
to loosen and then remove the blue cover from the SPS. But do not use any sharp
tool, in order to prevent damages to the SPS.
5 Now locate the battery. There you will find a thread around the battery as a help for
removing the battery. Draw the ends of this thread together and pull out the battery
together with the thread. Do not use any sharp tool for battery remove.
6 Put the thread back into the SPS in the same position as before removing. And insert
the new battery.

7 Reattach the blue cover to the SPS and reconnect the unplugged terminals at the outer
ends of the SPS.
8 Reattach the rear side paneling and reconnect the earth conductor inside the
paneling.
9 Put film viewer into service again.

5.3 Master Board CPU

5.3.1 Hints for Replacing the Master Board CPU
Attention to the Shutter System
If you have to replace the master board CPU of the switch panel or if you replace the
complete switch panel, then after the replacement you must also calibrate the shutters
to ensure proper functioning.
Attention! This film viewer has the feature of automatic Shutter-by-frame storage. If the
film viewer normally is switched on (and in case of a unit set to Multi-user mode a correct
user code has been entered), the belt and the shutters will be moved to the last stored
position, if necessary.
In case of the replacement of the master board CPU or the complete switch panel, it may
be possible that old belt and shutter positions are still kept stored to the master board
CPU, e.g., a board that has been already used in another film viewer before. In this case,
switching on the film viewer again after the replacement of the board would probably start
the belt and the shutters to any undefined position.
This may cause damaging of the shutter system!
In order to prevent this damage you have to proceed step by step as follows:
a Unplug the cables to the shutter motors before switching on the film viewer again
after the replacement work.
b Then start up the film viewer. In case of a unit set to Multi-user mode also a
correct user code has to be entered using the numerical keys. If the belt moves
please wait until the belt stops and keeps standing.
c Now press the key combination <Clear key> + <6> + <Store> in order to delete
all stored Shutter-by-frame positions for the actual user.
d Then shut down the film viewer.
e Reconnect the shutter cables to the shutter control board.
f After this, switch on the film viewer again. In case of a unit set to Multi-user
mode also insert a correct user code.
g Calibrate the shutters (see section 4.4.3, ‘Calibrating the Shutters’).

5.4 Shutter Controller

Setting the Maximum Number of Belt Segments
If you have replaced the Master board CPU of the switch panel or replaced the
complete switch panel, then after replacement you have to set the master board to the
maximum number of belt segments. This will ensure that the user may only insert
correct segment numbers to the numerical keys.
For setting press key combination [C] + [6] + [7] simultaneously. The LED display
starts flashing. Now insert the number sequence 8 5 (= belt segment 85 for
Mammolux). Finally the Clear key has to be actuated.
5.4.1 DIP Switch Settings

The master board CPU (MB) and the shutter board control (SB) contain DIP switches
that have to be set to correct positions for a proper functioning of the Mammolux
Display Unit.
Master Board CPU

DIP Switch
Unit Model 1 2 3 4
Mammolux ON ON ON ON
Mammolux XL ON ON OFF ON
Shutter Control Board

DIP Switch
Unit Model 1 2 3 4
Mammolux OFF OFF OFF OFF
Mammolux XL ON OFF OFF OFF
5.4.2 Overload Protection for the Belt Motor

In case of overload of the belt motor the speed regulator will reduce the motor current
to the value of current limiting (adjusted by DIP switch setting). In case of overload
the red LED ‘Overload’ will light (see section 5.4.4, ‘Speed Regulator Board
Components’).
After 10 seconds of overload the speed regulator shuts up the belt motor. In order to
reset the speed regulator, the film viewer has to be shut down and turn on again.

5.4.3 Error Messages on Shutter Control Board

On the shutter control board (SB) you can find five red LEDs indicating different
malfunctions that may occur on the shutter system.
The LED in the right upper corner (LED 5 in Fig. C-6) comes up for a short moment
after turning on the power until the board has received the calibration data from the
Master board CPU.
The other LEDs are indicators for the shutter motors. To each shutter motor one LED
is allocated. See figure.
The LEDs for the shutter motors indicate the following error cases:
Case Malfunction Message
1 Potentiometer defective: for each second:
> not or wrong connected 1 flash pulse of 50 ms length
> or line break
2 Motor does not run: for each second:
> Motor defective 2 flash pulses of 50 ms length
> or potentiometer does not turn
while the motor runs
3 Overload current: for each second:
> Short-circuit of motor line 3 flash pulses of 50 ms length
> Overload
How to cancel the errors:
The error message of error case 1 does not need to be canceled. After the correct
connection of the potentiometer the error message will disappear.
The error messages of the cases 2 and 3 will be canceled after repairs have been
done and the motor has been started anew.

5.4.4 Speed Regulator Board Components
Position Component
1 LED ‘Speed regulator switched on’
2 DIP switches for adjustment of the current limiting:
DIP switches 1 to 4 for the belt motor
DIP switches 5 to 8 have no function here
3 Microprocessor with regulator program
4 LED ‘Overload’
5 Fuse 2 A T (slow-blow)
6 LED ‘Enabling signal for speed regulator’
7 LED ‘Belt drive in direction to the beginning of the belt’
8 LED ‘Belt drive in direction to the end of the belt’
9 LED has no function here
10 LED has no function here
11 Relay ‘Belt drive in direction to the beginning of the belt’
12 Relay ‘Belt drive in direction to the end of the belt’
13 Relay has no function here
14 Relay has no function here


6 Troubleshooting Procedures
Part 6 covers the following troubleshooting topics:
• 6.1: Troubleshooting a Closed Display Unit
(connected to power supply)
• 6.2: Troubleshooting an Open Display Unit
• 6.3: Troubleshooting an Open Display Unit
(not connected to power supply)
6.1 Troubleshooting a Closed Display Unit

Perform a maintenance check and repair for the following items on a closed Display
Unit that is connected to a power supply.
The floor seems uneven.

1 Ensure that the floor of the installation site is even and horizontal. Use a spirit
level to perform a visual inspection.
2 If necessary, choose another site for the Display Unit.
The brakes are acting up.

1 Actuate the brakes and check for proper functioning.
2 Lock the brakes. Replace the rollers if they are defective.
The exterior of the Display Unit shows some damage.

1 Perform a visual inspection of the Display Unit.
2 Replace any parts that show severe damage.
Some functions do not operate properly.

1 Check that all functions are in compliance with proper operating instructions (see the
Mammolux Display Unit User’s Manual).
2 Note any noncompliant functions. Later, when the Display Unit is opened, locate the
defective parts by referencing the wiring diagrams and parts lists (see Part 7,
‘Schematic Diagrams’, and section 8.2, ‘Field Replaceable Parts’.
3 If necessary, replace defective parts.
Illumination seems dim.

1 Ensure that illumination and brightness regulator work properly.
2 Measure the luminous density cd/m2 in the center of the viewing area. At full
brightness, you should have a measurement of approx. 6.800 cd/m2 . Mammolux XL:
This measurement should be approx. 7.400 cd/m2 .

• If the luminous density falls short, replace the fluorescent lamps (see section 5.1,
‘Replacing the Fluorescent Lamps’.
• If the brightness regulator is defective, replace the HF governor or the rotary
control.
There is no ratchet for the emergency transport device.

1 Ask the staff if they might know where the ratchet is.
2 If no ratchet can be found, provide the customer with a new ratchet.
The main belt and film holders are not in good repair.
1 Move the belt field by field, and perform a visual inspection. Check every holder by
loading it with a film.
2 If the main belt or a film holder is damaged (preventing proper use), replace the main
belt.
6.2 Troubleshooting an Open Display Unit

Perform a maintenance check and repair for the following items on an open Display
Unit that is connected to a power supply.
 Warning! Observe all safety measures for yourself and others around you.
For these procedures, you must open the Display Unit.
First, proceed as follows:

1 Run the belt to the revision fields at the end of the belt, and stop the belt by switching
the Main Switch OFF.
2 Disconnect the Display Unit from the power supply. (Unplug the mains plug and
remove fuses.)
3 Remove all external panels.
4 Disconnect the protective ground conductors inside the panels.
Now, go on to troubleshooting.
The inside of the Display Unit shows some mechanical damage.

1 Perform a visual inspection of the Display Unit.
2 Replace any defective components.
Screw connections may not be secure.

1 Check whether any seals are broken.
2 If you find any loose screw connections, tighten them. Make sure you replace the
loose component in the correct location.

6.2 Troubleshooting an Open Display Unit (connected to power supply)
The chain seems loose.

1 Perform a visual inspection of the chain. (See figure on the next page.) Chain K must
not sag below the lower chain wheel.
2 Tighten chain K using adjustment devices V at the left and right side of the lower
drum. Control dimensions A and B must be equal.
 Warning! The main belt is prestressed. But do not open the chain! Prestressing
presents the danger of injury.
A = B = approx. 219 ± 2 mm
C = D = approx. 592 ± 2 mm
E = F = 213 mm
G = H = 213 mm
The drums do not move freely, the bearings run noisily, or a spark discharge can be
heard.
1 Perform a visual and auditory inspection. Reconnect the Display Unit to the power
supply, switch it on, and let the belt run.
 Warning! The components are under voltage, so observe all safety measures for
yourself and others around you.
2 If the drums do not run freely, try to locate the problem. If you cannot fix the
movement, replace the drums.
3 If there are any spark discharges, replace the antistatic brushes at test point 14.

Initiators S6 and S7 are inoperative.

1 Check the air gap and function of these initiators. The air gap between the initiators
and the boundary belt of main belt B should be approx.1 mm long.
2 For the function check, hold a metal film (of approx. 1.5 mm thickness) under the
initiator with the Display Unit switched on. If the LED lights up, then the initiator is
working properly. If the initiator is defective, the belt will run towards the limit
switch of the next end of the belt, and the belt motor will turn off at that end.
3 If necessary, readjust the initiators or replace them if they are defective.
Limit switches S2 and S3 are inoperative.

1 Check the function of these limit switches during belt movement. Actuate limit
switch S2 if the belt moves towards the beginning of the belt or limit switch S3 if the
belt moves towards the end of the belt. The belt must stop as long as the limit switch
is being depressed.
2 If the limit switch does not work, try to locate the problem. If you cannot fix it,
replace the defective limit switch.

6.3 Troubleshooting an Open Display Unit (not connected to power supply)
6.3 Troubleshooting an Open Display Unit (not connected to power

supply)
Perform a maintenance check and repair for the following items on an open Display
Unit that is disconnected from a power supply.
For these procedures, the Display Unit must be disconnected from the power supply
again.
 Warning! Unplug the mains plug!
The antistatic brushes are inoperative.
1 Check whether the brushes are connected to protective grounding. Check the position
of these brushes and the length of the fibres. Unworn, the fibres should have a
maximum length of 15 mm.
2 If necessary, readjust the position of the brushes or replace the antistatic brushes.
Dirt has accumulated in the Display Unit or in the light boxes.

1 Perform a visual inspection.
2 If any panes are dirty, remove the dirty panes as described in Section 5.2, "Changing
the Fluorescent Lamps." Clean these panes with an antistatic cleanser.
3 Remove dirt or dust in the Display Unit with a vacuum cleaner.
Photo switches S8 and S9 do not operate properly.

1 Perform a visual inspection. Check the position of the photo switch to the belt, as
below.

The ideal position for the emitter and receiver of the photo switch is the center of the
punch in the right border of the main belt. Proper functioning can be assured even if
the emitter and the receiver operate within half the area through the punch.
2 If necessary, correct the position of the emitter and receiver of the photo switch.
3 If the emitter and receiver are dirty, clean them using a soft cloth.
The film securing belt seems loose.

1 Check the belt, and measure as below:
The film securing belt must run stress-free with main belt A. Check the setting of
each film securing belt:
• Setting 1: Approx. 0.5 cm Very good
• Setting II: Approx. 0.5–2.5 cm Good
• Setting III: > 2.5 cm Bad (needs readjusting)
If the setting is off, readjust the film securing belt as follows.
2 Bring the lower belt drum into the position shown in the figure above so that fixing
strip B becomes visible.
3 Raise arrow hooks C of the improperly set film securing belt.
4 Loosen adhesive strips D.
5 Carefully detach belt E from the hooks.
6 Tighten belt E approx. 2–3 cm (the belt itself must remain stress-free) and reattach
the belt to hooks C.
7 Press down on the hooks and fasten the belt to the drum again using the adhesive
strips.

6.3 Troubleshooting an Open Display Unit (not connected to power supply)
8 Use the ratchet to wind the main belt around the lower drum until the revision fields
appear in front of the viewing area.
9 Later, after running the belt 3 to 4 times between both belt ends, check the setting of
the film securing belt once more. If necessary, readjust them.
After completing all maintenance and repair work, be sure to:
• Reattach all panels.
• Reconnect the protective ground conductors inside the panels.
• Reconnect the Display Unit to the power supply.
• Turn on the film Display Unit.

6.4 Retrieving Films

6.4.1 Removing a Stuck Film
There may be situations where you need to remove films stuck in the Display Unit
during a power failure. Proceed as follows.
1 Turn the Main Switch OFF on the left side of the Display Unit (A in the figure
below), and unplug the mains plug from the power supply.
2 Use a screwdriver to open the quick-release locks of the right side panel.
3 Tilt the panel and lift it out of the Display Unit (paying attention to the socket pins at
the bottom). Disconnect the protective ground conductors from the panel.
4 Insert the ratchet into the emergency transport device (B), as below:
5 Crank the field segments with the needed films in front of the viewing area.
6 Remove the films from the belt.
 Warning! Remove the ratchet again after retrieving the film. Don’t forget to do this,
otherwise the ratchet could be ejected during the next belt movement. Danger of injury!
7 Reattach the panels, and reconnect the protective ground conductors.
 Warning! Watch your hands and fingers when refitting the panels. Danger of injury!
8 Plug in the mains plug, and turn the Main Switch ON.

6.4 Retrieving Films
6.4.2 Retrieving Films Dropped Into the Display Unit

Films dropped down into the Display Unit collect at the level of the revision fields at
the end of the belt. To remove these films, proceed as follows.
1 Drive the belt to the revision fields at the end of the belt by actuating the Upward
Arrow on the Operator Panel ().
2 Remove the lower panel.
3 Remove the films.
4 Reattach the panels, and reconnect the protective ground conductors.
 Warning! Watch your hands and fingers when refitting the panels. Danger of injury!


7 Schematic Diagrams
7.1 Wire Colors
The following abbreviations are used in the wiring diagrams provided in this section.
Abbrev. German English
bl blau blue
br braun brown
ge gelb yellow
gn grün green
gn/ge grüngelb green and yellow
gr grau gray
or orange orange
rs rosa pink
rt rot red
sw schwarz black
vio violett violet
ws weiß white
7.2 Wire Connections of the Stored-Program-Control
7.2.1 Inputs
Position Terminal Allocation
Digital Ground SPS X2-1 Not used
Counter 1 SPS X2-2 Not used
Counter 2 SPS X2-3 Not used
Digital Ground SPS X2-4 Ground for sensors
Digital input 1 SPS X2-5 Photo switch ‘Position top’
Digital input 2 SPS X2-6 Contact beginning of belt, inductive switch
Digital input 3 SPS X2-7 Contact end of belt, inductive switch
Digital input 4 SPS X2-8 Photo switch ‘Position top’
Digital input 5 SPS X2-9 Not used

Digital input 6 SPS X2-10 Foot switch downwards

Digital input 7 SPS X2-11 Foot switch upwards
Analog Ground SPS X3-5 Not used
Analog input 11 SPS X3-6 Not used
Analog Ground SPS X3-10 Not used
Analog Ground SPS X4-1 Ground for actual-value potentiometer P1
Analog input 1 SPS X4-2 Value coming from actual-value potentiometer P1
10V Ref. Voltage SPS X4-12 10V Cal. for actual-value potentiometer P1

7.2 Wire Connections of the Stored-Program-Control
7.2.2 Outputs
Analog output 1 SPS X6-11 Value for motor speed of belt motor
Analog output 2 SPS X6-10 Not used
Analog Ground SPS X6-7 Ground for analog value to speed regulator
+ 24V DC SPS X6-6 for transistor outputs comes from power supply T1
Transistor output 1 SPS X6-5 Enabling signal for speed regulator
Transistor output 2 SPS X6-4 Motor: belt downwards
Transistor output 3 SPS X6-3 Motor: belt upwards
Transistor output 4 SPS X6-2 Illumination
0 V DC SPS X6-1 Not used
Relay output 1 SPS X5-12 Brightness reduce: (+)-cable to the HF governor
Relay output 2 SPS X5-11 Not used
Root 1–2 SPS X5-10 Brightness reduce: (-)-cable to the HF governor
Root 3–4 SPS X5-7 Not used

7.2.3 Serial Ports

COM0-RXD SPS X8-3 Connection to switch panel
COM0-TXD SPS X8-2 (Master board CPU)
COM0-GND SPS X8-1
COM1-RTS SPS X7-10 Connection for programmer interface;
COM1-CT Server SPS X7-9 goes to SubD terminal in front side
COM2-RXD SPS X7-3 of the film viewer.
COM2-TXD SPS X7-2
COM2-GND SPS X7-1

8 Appendices
The appendices include the following sections:
• 8.1: Glossary
• 8.2: Field Replaceable Parts

8 Appendices
8.1 Glossary
Actionable Lesion: A lesion that a radiologist would consider suspicious enough to
warrant further evaluation, including imaging or biopsy for the patient.
AE: Application Entity
AP View: A radiological projection from the front of the patient (anterior) to the back
of the patient (posterior)
CAD: Computer Aided (or assisted) Detection
CAD Finding: A POI in a radiological study that is found by the CAD server and
presented to the Study Reporter by the LungCheck workstation.
CFR: Code of Federal Regulations
Concurrent Read: In CAD radiological systems, the process of reviewing the images
and the CAD findings concurrently.
Corba: A messaging protocol used to send control messages between devices.
CT: Computerized tomography.
DICOM: Digital Imaging and Communications in Medicine – a standard protocol for
the exchange of imaging information.
DICOM General Purpose Worklist: The DICOM services and data model associated
with providing users (devices like the processing unit) with a list of tasks to be
performed (like performing CAD processing on a given case).
Finding: A conspicuous POI in a radiological study that warrants noting in a
radiological report.
HU: Hounsfield Unit. The unit of measure used to represent the intensity of voxels
generated by CT scanners. The scale specifies intensities based on water being
assigned a value of 0, air a value of –1000, and bone a value of +1000. This is also
known as ‘CT Number’.
Marker: A graphic used to mark the location and properties of a finding.
PACS: Picture Archiving Communications System. A device used to store DICOM
images.
POI: A point of interest in a radiological study.
Selected Finding: This is a finding that has been selected by the end user. Such
findings are visually distinguished from others by the marker used to indicate their
location.
Stacked Display: Display two-dimensional views, one at a time under user control, in
a single viewport.
VPN: Virtual Private Network

8.2 Field Replaceable Parts

This section lists the field replaceable parts for the Mammolux Display Unit.
• Module vs. component parts, frequent failures
• Organize by part numbers, alphabetic, subsystem
The table provides you with the part number and a brief description of each part.
Part Number Description
300-00-015-04 Mammolux 680 Display Unit
360-00-054 Mammolux 680 Display Unit Shipping Kit
320-00-021-01 Bar Code Book
10534 Manual, Using, Mammolux, ImageChecker M5000 DM
10296 Manual, Service, Mammolux, ImageChecker M5000 DM
8.2.1 Estimate of Spare Parts

Spare and wearing parts should be replaced over a period of 10 years (depending on
frequency of use). When ordering the needed spare parts, note the model type.
Film securing belt 1 set
Film carrier belt 1 pc.
Lower main belt drum with spring 1 pc.
Deflection drum for film securing belt, Ø 50 mm 1 pc.
Deflection drum for film securing belt, Ø 25 mm 1 pc.
Acrylic glass pane 1 pc.
Bearings for main belt drums 4 pcs.
Main switch 1–2 pcs.
Control panel 1 pc.
Lithium battery module* 5 pcs.
Fine-wire fuses of each type 10 pcs.
Fluorescent lamps 5 sets
HF ballasts 2 pcs.
HF governor 1–2 pcs.
Mains filter (not in units for 120V mains supply) 1 pc.
Light relay 2–3 pcs.
Photo switch 1 pc.
Initiator 2 pcs.
Various small parts package
*Storable for maximum 5 yrs @ room temperature
8.2.2 Stockpiling Spare Parts

When stockpiling spare parts, pay attention to model type.

8 Appendices
At the installation site: Keep the following spare parts available at the installation
site, accessible to trained and authorized service technicians only:
Fluorescent lamps 10 pcs.
Lithium battery module 1 pc.
Fine-wire fuses of each type used 5 pcs.
Limit switch 1 pc.
Main switch 1 pc.
Initiator 1 pc.
Photo switch 1 pc.
Mains filter (not in units for 120V mains supply) 1 pc.
Light relay 1 pc.
*Storable for maximum 5 yrs @ room temperature
At the service dealer: If the dealer has to service more than one Display Unit, then
the dealer should keep a minimum of the following spare parts available. Again,
stockpiling depends on the model type.
Fluorescent lamps of each type used 1 set
Fine-wire fuses of each type used 10 pcs.
Limit switch 2 pcs.
Main switch 2 pcs.
Initiator 4 pcs.
Photo switch 2 pcs.
Mains filter (not in units for 120V mains supply) 2 pcs.
Relays of each type used 3 pcs.
The following tables show the spare and wearing parts of the Mammolux Display
Unit, divided by electronic or mechanical components. The part number given is the
manufacturer’s part number, to be quoted when ordering that spare part from your
distributor. Following these tables are a set of diagrams that show where the main
components are located.

8.2.3 Electronic Components

Most of the following electronic components are marked on the unit. (Also see the
wiring diagrams.) If the part number of any part listed here is missing, ask the
manufacturer for this part number.
Note: 3.1 Manual has older versions of these tables.
Electronics Mounting Plate

No. Description Marking Part No.
1 Speed regulator, ser 9806_2 DR R 019-0055-000006
2 PC of R2 system E10
3 Fuse, mains input of unit,
for 220–240V mains supply: T 6.3 A / 250V UL Recogn. F1 —
for 120V mains supply: T 8 A / 250V UL Recogn. F1 R 019-0031-020206
4 Fuse, mains input of unit,
for 220–240V mains supply: T 6.3 A / 250V UL Recogn. F2 —
for 120V mains supply: T 8 A / 250V UL Recogn. F2 R 019-0031-020206
5 Fuse, output to speed regulator, F 2.5 A / 250V UL Rec. F3 R 019-0031-020001
6 Fuse, output to power supply T1, T 1 A / 250V UL Recogn. F4 R 019-0031-020202
7 Fuse, output to illumination, T 2 A / 250V UL Recognized F5 R 019-0031-020204
8 Fuse, mains input of outlets, T 4 A / 250V UL Recognized F6 R 019-0031-020207
9 Fuse, mains input of outlets, T 4 A / 250V UL Recognized F7 R 019-0031-020207
10 Fuse, power supply T1 output 24V, T 1 A / 250V UL Rec. F9 R 019-0031-020202
11 Fuse, power supply output 12V, T 630mA / 250V UL Rec. F10 R 019-0031-020201
12 Fuse, power supply T1 input, T 1.6 A / 250V UL Recogn. F11 R 019-0031-020203
13 Fuse, shutter control SB, T 8 A / 250V UL Recognized F12 R 019-0031-020206
14 Fuse, on speed regulator DR, T 2 A / 250V UL Recognized F13 R 019-0031-020204
15 Fuse, output for film viewer, T 4 A / 250V UL Recognized F15 R 019-0031-020207
16 Fuse, output for film viewer, T 4 A / 250V UL Recognized F16 R 019-0031-020207
17 Fuse, output for monitors, T 1.25 A / 250V UL Recognized F17 R 019-0031-020208
18 Fuse, output for monitors, T 1.25 A / 250V UL Recognized F18 R 019-0031-020208
19 Fuse, output for UPS, T 1.25 A / 250V UL Recognized F19 R 019-0031-020208
20 Fuse, output for UPS, T 1.25 A / 250V UL Recognized F20 R 019-0031-020208
21 Relay light control, R1542 / 1SAR213100 24VDC K1 R 019-0101-000016
22 Relay for shutter control, R1561 / 1SAR231100 24 VDC K10 R 019-0101-000001
23 Shutter control card, type ser0226_1 SB R 019-0102-000230
24 SPS SABO, PLM 231, BSM.231.21 with battery SPS R 019-0094-000100
25 Power supply unit 230V / 12-24V, ROT 22, shorten T1 R 002-2102-000002
26 Transform. ST 1.6 prim. 120/ ... /240V±15V, sec. 230/24V T40F T4 R 019-0007-000014

8 Appendices
Framework
27 Power supply cord E1 on demand
28 Power supply for mini monitors of R2 system E14 from R2
29 Gear motor, PM53/K 11.301.1 SO (70:1), MAMMO M1 R 019-0056-000109
30 Potentiometer, AL1910 M 5k& ± 5% lin. ± 0.25%, 10 turns P1 R 019-0072-000012
31 On/Off switch ‘Viewer’ / Dreefs WI 26 green S1 R 019-0026-000001
32 Limit switch Z-15 GQB / Omron S2, S3 R 019-0026-000002
33 Initiator KIN-M12PS/008-KLS12E, Bernstein S6, S7 R 019-0081-000006
34 Photo switch (receiver) OR-12-EE-DHTP, Bernstein S8, S9 R 019-0026-000509
Photo switch (transmitter) OR-12-SE-DOOS, Bernstein S8, S9 R 019-0026-000510
35 Power plug, chassis mount 16A 250V AC X0 R 019-0018-000081
36 Socket X1-L on demand
37 Socket X1-R on demand
38 Socket for foot switch, Bürklin 70 F 891 X12 R 019-0018-000010
39 Mains filter, NKL F-LCR62 250V 10A ** Z1 R 019-0041-000006
** not in units for 120V mains supply
Switch Panel
40 Rotary potentiometer with switch, 47k& E5 R 019-0072-000014
(with angular pins, for mounting on Master board CPU)
41 Barcode Reader E13 from R2
42 Left monitor of R2 system E16 from R2
43 Right monitor of R2 system E17 from R2
44 Extension board, type ser0116_0M, shutter functions EB1 R 019-0102-000351
(with buttons ‘SINGLE’, ‘SPOT’, ‘Store’ and ‘Recall’)
45 Master board, foil type ser0115_0, belt functions MB R 019-0102-000220
46 Master board, CPU type ser0113_1, inclusive Pot (E5) MB R 019-0102-000240
47 Left potentiometer of R2 system P10 from R2
48 Right potentiometer of R2 system P11 from R2
49 On/Off switch ‘Main-Power’ S11 R 007-1227-200101
50 Display button of R2 system S12 from R2
51 Joystick, JV4 S14 R 019-0026-000200

Shutter Carrier Mammolux

52 Lamp holder for fluorescent lamp 36W 1m E2 R 019-0016-047106
53 Fluorescent lamp 36W 1m, daylight L1-L10 R 019-0001-360970
54 Motor for lower shutter (spindle), Mammolux, assy M3 R 002-0104-000401
55 Motor for right shutter (spindle), Mammolux, assy M4 R 002-0104-000101
56 Motor for left shutter (spindle), Mammolux, assy M5 R 002-0104-000201
57 Motor for upper shutter (spindle), Mammolux, assy M6 R 002-0104-000301
58 HF governor, Mammolux, (R3=68k&) N1 R 002-2103-000004
59 Potentiometer, AL1910 M 5k& ± 5% lin. ± 0.25%, 10 turns P3-P6 R 019-0072-000012
60 Fluorescent lamp ballast Philips HF-R 236 VG1-VG5 R 019-0006-010236
Shutter Carrier Mammolux XL

61 Lamp holder for fluorescent lamp 58W / narrow with spring E4 R 019-0016-047506
62 Fluorescent lamp 58W, daylight L1-L8 R 019-0001-581500
63 Motor for lower shutter (belt), Mammolux XL, assy M3 R 007-1221-300002
64 Motor for right shutter (belt), Mammolux XL, assy M4 R 007-1221-300102
65 Motor for left shutter (belt), Mammolux XL, assy M5 R 007-1221-300202
66 Motor for upper shutter (belt), Mammolux XL, assy M6 R 007-1221-300303
67 HF governor, Mammolux, (R3=68k&) N1 R 002-2103-000004
68 Potentiometer, AL1910 M 5k& ± 5% lin. ± 0.25%, P3, P6 R 011-1104-007402
10 turns with shortened shaft
69 Fluorescent lamp ballast Philips HF-R 258 VG1-VG4 R 019-0006-010258
Miscellaneous
70 Foot switch, completely mounted, ROTO S4 + S5 R 003-2120-100001
71 Angle plug for foot switch R 019-0022-000109
72 Battery for SPS Sabo R 019-0088-000030
73 Socket for keyboard R2-system, USB X03 from R2
74 Ethernet socket for scanner R2-system, RJ45, 8-pole X04 from R2
8.2.4 List of Mechanical Components

1 Unit roller without brake, Mammolux MP3 R 016-1002-000009
2 Unit roller with brake, Mammolux MP4 R 016-1002-000010
3 Film securing belt, white (delivered in rolls)
For Mammolux, set of 5 rolls à 65m: MP5 R 001-2111-270001
For Mammolux XL, set of 8 rolls à 65m: MP5 R 001-2111-280001
4 All-purpose tool (Hand crank) MP13 R 001-2101-608001
5 Pedestal bearing for drum Ø 225 mm, P 30 WM, complete MP16 R 007-1221-101401
6 Bearing for drum Ø 160 mm MP26 R 015-0100-000009

8 Appendices
8.2.5 Supplementary List of Mechanical Components

Mammolux
7 Antistatic brush, top with clip, Mammolux, R2 MP1 R 007-1227-100102
8 Antistatic brush, bottom with clip, Mammolux, R2 MP2 R 007-1227-100102
9 Film carrier belt R2 (complete with drum and securing belt) MP6 on demand
10 Table top MP10 on demand
11 Drum, bottom, Ø 225 mm with spring MP14 R 007-1227-106701
12 Drum, top, Ø 225 mm, GEN-II-B MP15 R 007-1227-106802
13 Deflection drum Ø 160 mm, top with washers MP17 R 001-2111-200102
14 Deflection drum Ø 160 mm, bottom with washers MP18 R 001-2111-200102
15 Deflection drum Ø 50 mm, l = 1085 mm MP19 R 001-2111-200402
16 Deflection drum Ø 50 mm, l = 1044 mm MP19a R 001-2111-201001
17 Deflection drum Ø 25 mm MP20 R 001-2111-200502
18 Fixing strip for film securing belt, Mammolux MP21 R 007-1227-106501
19 Acrylic glass pane, clear, Mammolux MP23 R 007-1227-106591
20 Acrylic glass pane, white, for shutter carrier, Mammolux MP25 R 012-0010-000009
Mammolux XL
21 Antistatic brush, top with clip, Mammolux XL, R2 MP1 R 007-1227-101402
22 Antistatic brush, bottom with clip, Mammolux XL, R2 MP2 R 007-1227-101402
23 Film carrier belt R2 (complete with drum and securing belt) MP6 on demand
24 Table top MP10 on demand
25 Drum, bottom, Ø 225 mm with spring MP14 R 007-1221-101501
26 Drum, top, Ø 225 mm, GEN-II-B MP15 R 007-1221-101602
27 Deflection drum Ø 160 mm, top with washers, M 1360 MP17 R 001-2111-400102
28 Deflection drum Ø 160 mm, bottom with washers, M 1360 MP18 R 001-2111-400102
29 Deflection drum Ø 50 mm, M 1360, l = 1575 mm MP19 R 001-2111-400402
30 Deflection drum Ø 50 mm, M 1360, l = 1534 mm MP19a R 001-2111-400701
31 Deflection drum Ø 25 mm, M 1360 MP20 R 001-2111-400501
32 Fixing strip for film securing belt, Mammolux XL MP21 R 007-1221-101701
33 Acrylic glass pane, clear, Mammolux XL MP23 R 007-1227-106601
34 Acrylic glass pane, white, for shutter carrier, Mammolux XL MP25 R 012-0001-000018


R2 Technology, Inc.
1195 West Fremont Avenue
Sunnyvale, CA 94087 USA
www.r2tech.com
For support in North America,

South America, & Asia, contact:
Toll Free: 866.CHECKED
Telephone: 408.481.5600
Fax: 408.481.5607
Email: techsupport@r2tech.com
For support in Europe, contact:

Patrik Lindberg
Toll Free: +800.1111.7227
Telephone: +46.247.13610
Cell: +46.70.355.7227
Fax: +46.70.244.9274
Email: plindberg@r2tech.com

10296A IC Mammolux v5.0 Service Manual

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

10296A IC Mammolux v5.0 Service Manual

Caricato da

Copyright:

Formati disponibili

ImageChecker™ M5000

Mammolux Service Manual

© 2003, R2 Technology, Inc. All rights reserved.

ImageChecker, OmniCAD, CheckMate, PeerView, SuperCheck, and

Microsoft and Windows are registered trademarks of Microsoft Corporation.

Authorized European representative: TriVirix International,

ii ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

3 Installing the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A iii

3.1.1 Required Tools and Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

iv ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

5.4.4 Speed Regulator Board Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A v

1.1 Intended Use

1.2 Service Policies and Procedures

1.2.1 Understanding the Field Service Engineer’s Role

1.2.2 On-Site Service Protocol

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 1

1.2.3 Understanding Service Call Handling and Escalation

1.2.4 Before You Leave the Site

2 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

1.3 How to Use this Manual

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 3

1.4 Safety Information

1.4.1 Conventions Used in this Manual

1.4.2 General Precautions

1.4.3 Electrical Safety

4 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 5

1.4.4 Precautions and Important Notes

6 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

 Important! The Mammolux Display Unit contains an R2 ImageChecker Display

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 7

8 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

Mammolux Display Unit, Model 680

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 9

10 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

2.2 System Components

Display Unit Components

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 11

Socket: Electrical outlet (if needed).

12 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

2.2.1 Component Locations

*According to unit type, see section 8.2, ‘Field Replaceable Parts’.

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 13

Left Side View

*According to unit type, see section 8.2, ‘Field Replaceable Parts’.

14 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

Right Side View

*According to unit type, see section 8.2, ‘Field Replaceable Parts’.

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 15

2.3 Operational Overview

2.3.1 Overview of the ImageChecker M5000 System

2.3.2 Process Overview

16 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

2.3.3 Startup and Shutdown

2.3.4 Clear Key

ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A 17

2.4 SPS Display and Button Functions

2.4.1 SPS Display after Switching On the Unit Control

==> WORK PARAMETER

2.4.2 Work Screen (indicating the actual belt frame no.)

18 ImageChecker M5000 Mammolux Service Manual – PN 10296 Rev A

Example: Display message after actuating Button 4 on belt position 10: