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RESEARCH ARTICLE

Assessment of the yeast species composition of cocoa bean


fermentations in different cocoa-producing regions using
denaturing gradient gel electrophoresis
Zoi Papalexandratou & Luc De Vuyst
Research Group of Industrial Microbiology and Food Biotechnology (IMDO), Faculty of Sciences and Bio-engineering Sciences, Vrije Universiteit
Brussel, Brussels, Belgium

Correspondence: Luc De Vuyst, Research Abstract


Group of Industrial Microbiology and Food
Biotechnology (IMDO), Vrije Universiteit The yeast species composition of 12 cocoa bean fermentations carried out in
Brussel (VUB), Pleinlaan 2, B-1050 Brussels, Brazil, Ecuador, Ivory Coast and Malaysia was investigated culture-indepen-
Belgium. Tel.: + 32 2 6293245; dently. Denaturing gradient gel electrophoresis of 26S rRNA gene fragments,
fax: + 32 2 6292720; obtained through polymerase chain reaction with universal eukaryotic primers,
e-mail: ldvuyst@vub.ac.be
was carried out with two different commercial apparatus (the DCode and CBS
systems). In general, this molecular method allowed a rapid monitoring of the
Received 10 January 2011; revised 8 July
2011; accepted 21 July 2011.
yeast species prevailing during fermentation. Under similar and optimal dena-
Final version published online 30 August turing gradient gel electrophoresis conditions, the CBS system allowed a better
2011. separated band pattern than the DCode system and an unambiguous detection
of the prevailing species present in the fermentation samples. The most fre-
DOI: 10.1111/j.1567-1364.2011.00747.x quent yeast species were Hanseniaspora sp., followed by Pichia kudriavzevii and
Saccharomyces cerevisiae, independent of the origin of the cocoa. This indicates
Editor: Cletus Kurtzman a restricted yeast species composition of the cocoa bean fermentation process.
Exceptionally, the Ivorian cocoa bean box fermentation samples showed a
Keywords
wider yeast species composition, with Hyphopichia burtonii and Meyerozyma
DGGE; yeast; cocoa bean fermentation.
caribbica among the main representatives. Yeasts were not detected in the sam-
ples when the temperature inside the fermenting cocoa pulp-bean mass reached
values higher than 45 °C or under early acetic acid production conditions.

Papalexandratou et al., 2011). In general, the sterile carbo-


Introduction
YEAST RESEARCH

hydrate-rich cocoa pulp that surrounds the cocoa beans in


Fermented, dry cocoa beans are the basic raw material for the fruit pods is rapidly contaminated by microorganisms
chocolate production (Beckett, 2009). The raw cocoa present in the environment after opening of the pods
originates as seeds in fruit pods of the tree, Theobroma (Nielsen et al., 2005, 2007; Camu et al., 2007, 2008b). Fer-
cacao L., and has to undergo a natural fermentation and mentation methods depend on the cocoa-producing region
drying process to develop essential colour and flavour and include heaps (Ghana, Ivory Coast), trays (Ghana,
precursors (Schwan & Wheals, 2004; De Vuyst et al., Ivory Coast), boxes (Brazil, Malaysia), baskets (Ivory
2010). The latter compounds are transformed during Coast) and platforms (Ecuador) (Wood & Lass, 2001).
cocoa bean roasting and chocolate manufacturing into During fermentation, microbial successions occur as
the final characteristic chocolate flavour (Afoakwa et al., the microenvironment (temperature, pH, oxygen avail-
2008; Camu et al., 2008a; Beckett, 2009). The fermenta- ability) changes (Schwan & Wheals, 2004; De Vuyst et al.,
tion step plays an important role for the final quality of 2010). The main microbial groups that occur during a
the cocoa beans and, consequently, for chocolate pro- cocoa bean fermentation process are yeasts, lactic acid
duced thereof. As it remains a spontaneous process, bacteria (LAB) and acetic acid bacteria (AAB). Yeasts are
cocoa bean fermentation is affected by the surrounding mainly responsible for ethanol production out of glucose
environment and local fermentation practices (Camu (from sucrose) during the early stages of the fermenta-
et al., 2007; Thompson et al., 2007; De Vuyst et al., 2010; tion, when the cocoa pulp-bean mass is anaerobic with

ª 2011 Federation of European Microbiological Societies FEMS Yeast Res 11 (2011) 564–574
Published by Blackwell Publishing Ltd. All rights reserved
26S rRNA gene-PCR-DGGE of cocoa bean fermentations 565

low pH and temperature (Ardhana & Fleet, 2003; Camu fail to produce colonies on selected agar media. Hence, a
et al., 2007, 2008b). Also, yeasts are the major contribu- more accurate representation of the composition of yeast
tors to pectinolysis for pulp removal, enabling air ingress species in food fermentation ecosystems may be obtained
in the cocoa pulp-bean mass (Schwan et al., 1995; (Giraffa, 2004). However, a few drawbacks of this tech-
Schwan & Wheals, 2004). LAB produce mainly lactic acid nique have been reported. One drawback of several yeast
and/or mannitol out of citric acid and/or fructose under studies using DGGE is the multiple banding patterns dis-
micro-aerophilic conditions, enabling a slight pH increase played by single strains (Mills et al., 2002; Masoud et al.,
of the fermenting cocoa pulp-bean mass (Camu et al., 2004; Prakitchaiwattana et al., 2004; Garofalo et al., 2008;
2007, 2008b). AAB appear at the later stage of fermenta- Ongol & Asano, 2009). Also, some studies mention the
tion, when more oxygen penetrates the fermenting cocoa presence of single-stranded DNA (ssDNA) artefacts in the
pulp-bean mass, and they mainly oxidize the ethanol pro- DGGE patterns, although the actual reason of their
duced by yeasts into acetic acid (Camu et al., 2007, appearance has not been defined (Cocolin et al., 2000;
2008b). Masoud et al., 2004). One study has reported on the
The most frequently isolated yeast species are Saccharo- influence of the DGGE apparatus on the bacterial and
myces cerevisiae, Hanseniaspora guilliermondii (anamorph yeast species composition of the ecosystem studied
Kloeckera apis), Hanseniaspora opuntiae, Pichia fermen- (Ascher et al., 2010).
tans, Pichia kluyveri, Pichia kudriavzevii (formerly Issat- The aim of the present study was to rapidly monitor
chenkia orientalis, anamorph Candida krusei), Pichia the species composition of yeasts involved in traditional
membranifaciens and Wickerhamomyces anomalus (for- spontaneous cocoa bean fermentations carried out in dif-
merly Pichia anomala) (Schwan et al., 1995; Ardhana & ferent cocoa-producing regions, namely Brazil, Ecuador,
Fleet, 2003; Schwan & Wheals, 2004; Jespersen et al., Ivory Coast and Malaysia, through 26S rRNA gene-PCR-
2005; Nielsen et al., 2005, 2007; Lagunes-Gálvez et al., DGGE, with a focus on the impact of the different origins
2007; Leal et al., 2008; Daniel et al., 2009). Based on a of the cocoa and methods of fermentation (in particular
combination of molecular analyses and morphological heap, box and platform).
and physiological data, Daniel et al. (2009) have identi-
fied P. kudriavzevii, S. cerevisiae and H. opuntiae as the
Materials and methods
main yeast species involved in Ghanaian cocoa bean heap
fermentations, confirming data from earlier studies
Samples
(Jespersen et al., 2005; Nielsen et al., 2005, 2007). Fur-
thermore, they have reported on several species that were Fermentation samples were available from 12 field experi-
not found in cocoa bean fermentation before, such as ments set up in Ivory Coast (main crop of 2006; one
Candida carpophila, Candida orthopsilosis, Kodamaea farm; heap and box), Brazil [main crop of 2006 (two
ohmeri, Meyerozyma caribbica and Saccharomycodes ludwi- farms; box) and main crop of 2007 (two farms; box)],
gii (Daniel et al., 2009). Also, the new species Candida Ecuador (main crop of 2008; two farms; box and plat-
halmiae and Candida awuaii have been reported recently form) and Malaysia (main crop of 2010; one farm, two
(Nielsen et al., 2010). plantations; box). During fermentation, samples of 500 g
Most of the studies dealing with yeast identification are were taken every 6–12 h (and after mixing in the case of
based on phenotypic characterization (Carr et al., 1979; box fermentations) from the same depth, but in different
Ardhana & Fleet, 2003), followed by molecular identifica- points of the fermenting cocoa pulp-bean mass (c. 40 cm
tion of the picked up isolates, often based on sequencing from the upper surface). Freshly taken samples were
of the D1/D2 domain of the 26S rRNA gene (Jespersen transported to the laboratory for immediate plating on
et al., 2005; Nielsen et al., 2005; Daniel et al., 2009). PCR malt extract agar (MEA; Oxoid, Basingstoke, UK) supple-
denaturing gradient gel electrophoresis (PCR-DGGE) has mented with 100 mg g 1 oxytetracycline for yeast enu-
been proven to be an easy tool for monitoring the total meration. Then, all fermentation samples were
yeast species composition in, for instance, cocoa bean temporarily stored at 20 °C before transport on dry ice
(Nielsen et al., 2007), wine (Cocolin et al., 2000; Stringini to Belgium for further culture-independent analysis. Yeast
et al., 2009) and sourdough (Meroth et al., 2003) fermen- counts were obtained after incubation of the agar media
tation samples. Using universal eukaryotic primers, the at 37 °C for 1–3 days. This incubation temperature was
D1/D2 domain of the 26S rRNA gene is usually targeted, selected because of the high temperature inside the fer-
but other regions such as the 18S rRNA gene may be menting cocoa pulp-bean mass, where the samples were
used as well (Beh et al., 2006). It has been shown that withdrawn from.
this kind of molecular approach overcomes the limita- Fermentation method, duration of fermentation, mix-
tions of culture methods and reveals species that might ing/spreading points during fermentation, initial and final

FEMS Yeast Res 11 (2011) 564–574 ª 2011 Federation of European Microbiological Societies
Published by Blackwell Publishing Ltd. All rights reserved
566 Z. Papalexandratou & L. De Vuyst

values of pH of and temperature inside the fermenting EDTA, pH 8.0); VWR International, Darmstadt,
cocoa pulp-bean mass and initial and maximum yeast Germany] were added for cell lysis, and the suspension was
counts are summarized in Table 1. incubated at 37 °C for 1 h. After the addition of 40 lL
preheated (37 °C) 20% (w/v) sodium dodecyl sulphate in
TE buffer and a pinch of glass beads with a diameter of
DNA extraction
150–212 lm (Sigma-Aldrich), cells were vortexed for 60 s
DNA was directly extracted from the fermentation sam- and incubated at 37 °C for 10 min, followed by a 10-min
ples, as described previously (Camu et al., 2007). The ori- incubation at 65 °C. One-hundred microlitres of TE buffer
ginal protocol was as follows. Twenty grams of frozen were added, and the lysate was extracted with 1 volume of
cocoa beans plus pulp samples were washed twice with phenol–chloroform–isoamyl alcohol (49 : 49 : 1) (Sigma-
70 mL of saline solution [0.85% (w/v) NaCl]. The com- Aldrich) for 30 s. Phases were separated by microcentrifu-
bined fluid (±120 mL) was removed by decanting and gation (18 900 g for 5 min at 4 °C) using Phase Lock Gel
subsequently centrifuged at 170 g at 4 °C for 5 min to tubes (Eppendorf AG, Hamburg, Germany). To get rid of
remove large particles. The supernatant was filtered cocoa pulp compounds potentially inhibiting PCR, such as
through a coffee filter and the filtrate was centrifuged at polysaccharides, proteins, enzymes and polyphenols, a Nu-
8000 g at 4 °C for 20 min to pellet the cells, which were cleoSpin column (Macherey Nagel GmbH, Düren,
subsequently frozen at 20 °C overnight. The thawed pel- Germany) was used for further purification of the DNA-
let was washed in 1 mL of TES buffer [6.7% (w/v) containing aqueous phase, following the manufacturer’s
sucrose, 50 mM Tris–HCl, pH 8.0, 1 mM EDTA] and instructions. The final DNA samples (50 ng lL 1) were
resuspended in 300 lL of STET buffer [8% (w/v) sucrose, stored at 20 °C until further use.
5% (w/v) Triton X-100, 50 mM Tris–HCl, pH 8.0, For a few samples, an extra enzymatic treatment with
50 mM EDTA]. Seventy-five microlitres of lysis buffer lyticase (20 mg g 1; Sigma-Aldrich) and lysing enzymes
[TES containing 1330 U mL 1 of mutanolysin (Sigma- from Trichoderma harzianum (40 mg g 1; Sigma-
Aldrich, St. Louis, MO) and 100 mg mL 1 of lysozyme Aldrich) was performed for cell lysis to optimize the
(Sigma-Aldrich)] and 100 lL of a solution of proteinase K DNA extraction of yeasts (Meroth et al., 2003). How-
[2.5 mg mL 1 of TE buffer (10 mM Tris–HCl; 1 mM ever, as no different DGGE patterns were found, most

Table 1. Cocoa bean fermentations from which samples were available. The origin, fermentation practices and changes in physical parameters
and yeast counts during fermentation are given

Fermentation parameter T (°C) pH Yeast counts (CFU g 1)

Origin of the cocoa bean fermentation Duration (h) Mixing/spreading point (h) Ti Tf pHi pHf (CFU g 1)i (CFU g 1)max; h

Ivory Coast (main crop 2006; 1 farm)


Heap (H) 150 – 24.0 39.6 N/A N/A N/A N/A
Box (B) 150 24; 48 24.0 43.3 N/A N/A N/A N/A
Brazil (main crop 2006; 2 farms)*
Box (F1) 144 – 26.9 42.2 2.6 3.8 N/A N/A
Box (F2) 144 – 30.4 48.2 2.8 4.6 N/A N/A
Brazil (main crop 2007; 2 farms)†
Box (B1) 144 54; 76; 96; 120 25.6 48.5 3.5 4.3 7.09 7.16; 12
Box (B2) 144 48; 72; 96; 120 25.6 47.6 3.4 4.3 5.48 7.22; 12
Ecuador (main crop 2008; 2 farms)
Platform (P1; cocoa from farm 1) 96 50; 72 (spreading for 3 h) 25.9 46.3 3.9 4.5 4.85 7.88; 72
Box (I1; cocoa from farm 1) 96 24; 72 28.7 46.5 3.7 4.2 5.53 7.77; 36
Platform (P2; cocoa from farm 2) 96 54; 72 (spreading for 3 h) 26.6 49.0 3.4 3.7 3.70 7.77; 24
Box (I2; cocoa from farm 2) 96 24; 72 25.7 47.9 3.7 4.1 4.28 7.65; 42
Malaysia (main crop 2010; 2 plantations)
Box (M1) 120 48; 96 28.5 43.9 3.9 4.4 6.28 7.73; 12
Box (M2) 120 48; 96 31.8 42.7 3.9 4.2 5.29 7.24; 36

For each fermentation, the following parameters are listed: temperature (T) [initial (Ti) and final (Tf) temperature] and pH [initial (pHi) and final
(pHf) pH value] inside the fermenting cocoa pulp-bean mass. Yeast counts [colony forming units (CFU) g 1] were obtained by plating on malt
extract agar supplemented with 100 mg g 1 oxytetracycline (37 °C; 1–3 days): at the beginning (CFU g 1)i of the fermentation and at their max-
imum (CFU g 1)max during the fermentation. N/A, not available.
*Cocoa bean fermentations carried out without separation of healthy and infected pods and no regular mixing.

Cocoa bean fermentations carried out with organic cocoa.

ª 2011 Federation of European Microbiological Societies FEMS Yeast Res 11 (2011) 564–574
Published by Blackwell Publishing Ltd. All rights reserved
26S rRNA gene-PCR-DGGE of cocoa bean fermentations 567

experiments were carried out according to the original and community dynamics of all fermentation samples
protocol. were analysed. For numerical analysis of DGGE band pat-
To extract DNA from yeast cultures to construct an terns, the band-based Dice coefficient was used to dis-
identification ladder, the protocol of Gevers et al. (2001) criminate among them concerning the influence of
was used with minor modifications (Camu et al., 2007). mixing, duration of the fermentation or fermentation
Briefly, total genomic DNA was extracted from stock method.
cultures that were propagated twice in YG medium (glu-
cose, 20 g L 1; yeast extract, 5 g L 1) following the phe-
DGGE band sequencing
nol–chloroform–isoamyl alcohol method. The enzymatic
treatment for the DNA extraction consisted of a final DGGE bands of interest were excised from the gels with a
concentration of 5 U lL 1 of lysozyme (VWR Interna- sterile blade, mixed with 40 lL of sterile water and put at
tional) and 0.8 U lL 1 of mutanolysine (Sigma-Aldrich), 4 °C for 24 h to let the DNA diffuse out of the bands.
suspended in TES buffer. The final DNA samples were Then, the bands were vigorously vortexed for 15–20 min
diluted in TE buffer to a concentration of 50 ng lL 1 and microcentrifuged (1000 g) for 15 s to collect the
and stored at 20 °C until further use. aqueous DNA solution. Three microlitres of this solution
were used for a PCR assay with the same primers as men-
tioned above, excluding the GC-clamp, under the same
26S rRNA gene-PCR-DGGE
PCR conditions. The PCR products were purified using
The yeast 26S rRNA gene fragment (250 bp) was ampli- the Wizard Plus SV Minipreps DNA Purification System
fied using the eukaryotic universal primers NL1 (5′-GCA (Promega, Madison, WI) and sequenced in a commercial
TAT CAA TAA GCG GAG GAA AAG-3′), containing a facility (VIB, Antwerp, Belgium). Searches in the GenBank
GC-clamp (5′-CGC CCG CCG CGC GCG GCG GGC database were performed with the BLAST (Basic Local
GGG GCG GGG-3′) at the 5′ end and LS2 (5′-ATT CCC Alignment Search Tool) program to determine the closest
AAA CAA CTC GAC TC-3′) (Cocolin et al., 2000; Niel- known relatives of the partial 26S rRNA gene sequences
sen et al., 2007). The PCR mixture and conditions were (http://www.ncbi.nlm.nih.gov/BLAST). Accession numbers
as reported by Vasilopoulos et al. (2008) and Nielsen are indicated in parentheses at the appropriate places.
et al. (2007), respectively. To optimize the monitoring of
yeast species through 26S rRNA gene-PCR-DGGE, two
Results
commercial DGGE apparatus were used: the DCode sys-
tem (gels of 16 cm 9 16 cm 9 0.1 cm; Bio-Rad, Hercu-
Comparison of two commercial DGGE systems
les, CA) and the CBS Scientific system (gels of
for yeast species composition monitoring of
17.7 cm 9 22 cm 9 0.1 cm; CBS Scientific Company,
cocoa bean fermentation samples
San Diego, CA). For both systems, electrophoresis of the
PCR amplicons was carried out in 1.09 TAE buffer
Reference yeast strains
(40 mM Tris-acetate, 1 mM EDTA, pH 8.0) at 70 V for
16 h at a constant temperature of 60 °C. For the separa- The PCR amplicons of DNA from the Ecuadorian cocoa
tion of the PCR amplicons, an optimization of the dena- reference yeast strains migrated differently in the poly-
turing gradients (25–60%, 35–70% and 35–60%) was acrylamide gels of the two commercial systems and their
performed. A 35–60% denaturing gradient was optimal overall patterns differed at species level (Fig. 1). The
(data not shown). A reference ladder was included in all DCode system gave multiple banding patterns for almost
gels for normalization of the gels for numerical analysis all strains tested (Fig. 1a). All S. cerevisiae strains gave the
with BIONUMERICS version 5.1 software (Applied Maths, same pattern, composed of three bands with the DCode
Sint-Martens-Latem, Belgium) as well as for preliminary DGGE system, which showed 100% identity with S. cere-
identification of DGGE bands in the lanes of the fermen- visiae strain SS1-1 (HM123752) after BLAST analysis
tation samples. This ladder was constructed by running (Fig. 1a). A better separation of the bands and a distinct
PCR amplicons from DNA of several yeast strains on DGGE image were obtained with the CBS system; in
DGGE gels of the DCode DGGE system. All these yeasts addition, no multiple banding patterns occurred, except
were isolates from the Ecuadorian cocoa bean fermenta- for P. kudriavzevii (Fig. 1b). Therefore, the final selection
tion samples and were identified previously through a of strains per species for the construction of an identifica-
multi-gene sequencing approach, including D1/D2 LSU, tion ladder was based on their migration in gels of the
ITS and ACT1 gene sequencing. The accession numbers CBS DGGE system (Fig. 1b), which were (according to
are given below. Using this ladder, in combination with the direction of electrophoresis): H. opuntiae Y120
DGGE band sequencing, the yeast species composition (FR870033), Candida tropicalis Y49 (FR870028), Torulaspora

FEMS Yeast Res 11 (2011) 564–574 ª 2011 Federation of European Microbiological Societies
Published by Blackwell Publishing Ltd. All rights reserved
568 Z. Papalexandratou & L. De Vuyst

delbrueckii Y7 (FR870025), Kluyveromyces marxianus Y40 band was not visible in the gel of the CBS System, indi-
(FR870027), S. cerevisiae D652 (representative GenBank cating differences in gradient formation between the two
accession number HM123752) and P. kudriavzevii D695 DGGE systems.
(representative GenBank accession number HM191632).
However, concerning Hanseniaspora, no distinction could
Fermentation samples
be made between the species H. opuntiae, H. guilliermon-
dii and Hanseniaspora uvarum, as these three species Both DGGE systems allowed fast monitoring of the yeast
yielded the same DGGE band because there are no differ- species composition of the cocoa bean fermentation sam-
ences in the nucleotide sequences of the corresponding ples studied. However, an important difference in
26S rRNA gene fragments. Although the two DNA bands detected yeast species between the two systems was found,
of P. kudriavzevii were close to each other, they did not as illustrated for the Ivorian cocoa bean box fermentation
interfere with bands of other yeast strains in the ladder. samples (Fig. 2). As mentioned above, a fuzzy band was
Also, an intense band was present in almost all DCode formed in the lower part of the DCode system gels in all
DGGE patterns in the lower part of the gels, interfering samples, making accurate detection and successful
with the detection of species migrating almost at the same sequencing of co-migrating yeast DNA bands difficult or
height of this band, such as P. kudriavzevii (Fig. 1a). This impossible, in particular, those corresponding to S. cerevi-
siae and P. kudriavzevii.
(a) 1 2 3 4 5 6 7 8 9 10 11 12 (b) 1 6 10 9 11 3

Yeast species composition of cocoa bean


fermentation samples
Comparing the semi-quantitative PCR-DGGE data with
culture-dependent data (Table 2), Hanseniaspora sp.
(100% identity with H. opuntiae, H. uvarum and H. guil-
liermondii) was prevailing in all fermentation samples,
independent of their origin and fermentation method
(Fig. 3). Based on the presence of DGGE bands corre-
Fig. 1. DGGE patterns of identified cocoa yeast strains obtained with sponding with P. kudriavzevii and/or S. cerevisiae, these
the DCode DGGE system (a). Strains selected for the ladder (L)
yeast species were the second most common ones found
construction, optimized using the CBS Scientific DGGE system (b).
The lanes represent: (1) Pichia kudriavzevii D695 (representative
in several fermentation samples of most fermentations
GenBank accession number HM191632); (2) Pichia kudriavzevii D642 (Fig. 3). This indicated a restricted yeast species composi-
(representative GenBank accession number HM191632); (3) Saccharomyces tion involved in the cocoa bean fermentation processes
cerevisiae D652 (representative GenBank accession number HM123752); (Fig. 3). An exception was the Ivorian box fermentation
(4) Saccharomyces cerevisiae D650 (representative GenBank accession that showed a wider yeast species composition, with
number HM123752); (5) Saccharomyces cerevisiae D534 (representative Hyphopichia burtonii and Meyerozyma caribbica among
GenBank accession number HM123752); (6) Torulaspora delbrueckii Y7
the main representatives (Fig. 3a).
(FR870025); (7) Candida sorborivorans-like Y54 (FR870030); (8) Pichia
kluyveri Y57 (FR870031); (9) Kluyveromyces marxianus Y40
Pichia kudriavzevii was present at the beginning of the
(FR870037); (10) Candida tropicalis Y49 (FR870028); (11) Ivorian heap fermentation and was succeeded by Hanse-
Hanseniaspora opuntiae Y120 (FR870033); and (12) Rhodotorula niaspora sp. after 48 h of fermentation (Fig. 3a). In the
minuta Y50 (FR870029). case of the two Brazilian cocoa bean box fermentations

L 0 6 24 30 48 54 72 78 L L 0 6 24 30 48 54 72 78 L
(a) (b)

Fig. 2. Yeast DGGE patterns of the Ivorian cocoa bean box fermentation samples using the DCode DGGE system (a) and the CBS Scientific
DGGE system (b). The lane numbers represent the time (h) of sampling during fermentation. Lane L represents the ladder of the reference yeast
strains.

ª 2011 Federation of European Microbiological Societies FEMS Yeast Res 11 (2011) 564–574
Published by Blackwell Publishing Ltd. All rights reserved
26S rRNA gene-PCR-DGGE of cocoa bean fermentations 569

Table 2. Overall results of the yeast species detected in each sample, including culture-dependent data from previous studies

Cocoa-producing region Culture-dependent analysis Culture-independent analysis Reference

Ivory Coast Not available Hanseniaspora sp. This study


Hyphopichia burtonii Meyerozyma caribbica
Pichia kudriavzevii
Pichia veronae/fabianni
Saccharomyces cerevisiae
Brazil Not available Candida jaroonii/friedrichii This study
Hanseniaspora sp.
Hanseniaspora vineae
Pichia kudriavzevii
Saccharomyces cerevisiae
Wickerhamomyces anomalus
Ecuador Candida sorbosivorans-like – This study; Z. Papalexandratou,
Candida tropicalis – G. Falony, E. Romanens, J.C. Jimenez,
– Debaryomyces sp./Candida sp. F. Amores, H.M. Daniel, L. De Vuyst,
Hanseniaspora opuntiae Hanseniaspora sp. unpublished results
– Issatchenkia tericola
Kluyveromyces marxianus –
Pichia kluyveri –
Pichia kudriavzevii Pichia kudriavzevii
Pichia manshurica –
Rhodotorula minuta –
Saccharomyces cerevisiae –
Torulaspora delbrueckii –
Malaysia Not available Hanseniaspora sp. This study
Pichia kudriavzevii
Saccharomyces cerevisiae
Torulaspora delbrueckii

(F1 and F2), Hanseniaspora sp. was present in parallel Based on numerical analysis of all DGGE band pat-
with P. kudriavzevii during the first 36 and 54 h of terns, no significant influence of fermentation practices,
fermentations F1 and F2 respectively (Fig. 3b). However, such as mixing of the fermenting cocoa pulp-bean mass
P. kudriavzevii was absent in the two Brazilian cocoa bean or duration of the fermentation or fermentation methods
box fermentations (B1 and B2) (Fig. 3c). In Ecuador, all (heap, box, platform) on the yeast species composition
box and platform fermentations showed the same yeast was seen (Fig. 4). However, yeasts were only detected for
species composition; Hanseniaspora sp. and P. kudriavzevii a short time in the case of fermentations characterized by
were both present, although the latter species appeared, practices such as no separation of healthy and infected
in some cases, as a band of low intensity (Fig. 3d and e). pods, no mixing of the fermenting cocoa pulp-bean mass
During the Malaysian box fermentations, S. cerevisiae was or spreading of the fermenting beans during fermentation
present during the whole fermentation process, together (Fig. 3b and d), indicating atypical processing.
with Hanseniaspora sp. (Fig. 3f).
A few single bands were detected during the first hours
Discussion
of some fermentation, such as those corresponding with
Wickerhamomyces anomalus, Debaryomyces sp. (100% During the last decade, the culture-independent PCR-
identity with Debaryomyces hansenii, Debaryomyces nepal- DGGE method has been used frequently to monitor the
ensis and Debaryomyces mycophilus), Candida jaroonii/frie- microbial species composition and community dynamics
drichii and Hanseniaspora vineae, perhaps accidental during food fermentation processes; however, its detec-
contaminants from the environment (Fig. 3c and d). tion limit is rather high (103–104 CFU g 1, depending on
Although all fermentations lasted for 4–6 days, yeast the species and/or strain) and data are semi-quantitative
bands were not always found at the end of fermentation. (Ercolini, 2004; Giraffa, 2004). In the present study, 26S
In contrast, in the case of the Malaysian box fermenta- rRNA gene-PCR-DGGE was used for monitoring the
tions, yeasts were detected during the whole fermentation yeast community dynamics and species composition dur-
process; in particular, Hanseniaspora sp. was still found ing cocoa bean fermentations carried out in several
after 4 days of fermentation (Fig. 3f). cocoa-producing regions. In general, DGGE allowed a fast

FEMS Yeast Res 11 (2011) 564–574 ª 2011 Federation of European Microbiological Societies
Published by Blackwell Publishing Ltd. All rights reserved
570 Z. Papalexandratou & L. De Vuyst

(a) Ivorian box (B) fermentation Ivorian heap (H) fermentation Ecuadorian platform (P1) fermentation Ecuadorian platform (P2) fermentation
(d)
L 0 6 24 30 48 54 72 78 L 0 6 24 30 48 54 72 78 96 L 0 6 12 18 24 30 36 L 0 6 12 18 24 30 36
i i i i i i

iii vi
iv
v

ix x

xi xi xi xi

Brazilian box (F1) fermentation Brazilian box (F2) fermentation


(b) Ecuadorian box (I1) fermentation Ecuadorian box (I2) fermentation
L 0 6 12 24 30 36 L 0 6 12 24 30 36 42 48 54
i i
(e) L 0 6 12 24 24.5 30 36 48 L 0 6 12 24 24.5 30 36 48
i

xi xi
xi xi

(c) Brazilian box (B1) fermentation Brazilian box (B2) fermentation


L 0 6 12 24 30 36 48 54 60 72 L 0 6 12 24 30 36 48 54 60 72 (f) Malaysian box (M1) fermentation Malaysian box (M2) fermentation
i i L 0 6 12 24 30 36 L 48 48.5 54 60 72 84 84.5 L 96 120 L 0 6 12 24 30 36 L 48 48.5 54 60 72 84 84.5 L 96 120

i i i
ii

vii viii

ix ix ix ix

xi xi

Fig. 3. Yeast DGGE patterns of cocoa bean fermentation samples obtained with the CBS Scientific DGGE system. (a) Ivorian box and heap
fermentations carried out in 2006; (b) Brazilian box fermentations carried out in 2006; (c) Brazilian box fermentations carried out in 2007; (d)
Ecuadorian platform fermentations carried out in 2008; (e) Ecuadorian box fermentations carried out in 2008; (f) Malaysian box fermentations
carried out in 2010. The lane numbers represent the time (h) of sampling during fermentation. Lane L represents the ladder of the reference
yeast strains. The closest relatives of the fragments sequenced (% of identical nucleotides compared with sequences retrieved from the GenBank
database and representative Accession No. between parentheses) were: (i) Hanseniaspora opuntiae/uvarum/guilliermondii (100%; FM180549,
AB438210); (ii) Wickerhamomyces anomalus (100%; FJ515235); (iii) Hyphopichia burtonii (100%; GQ222349); (iv) Pichia veronae/fabianni
(100%; AB436465, EF550321); (v) Meyerozyma caribbica (100%; AB557838); (vi) Debaryomyces sp./Candida sp. (100%; FJ432624, AY520416);
(vii) Candida jaroonii/friedrichii (100%; AB292057); (viii) Hanseniaspora vineae (100%; HM191667); (ix) Saccharomyces cerevisiae (100%;
HM123752); (x) Issatchenkia terricola (100%; EF550233); and (xi) Pichia kudriavzevii (100%; HM191632).

detection of the main yeast species involved in the pro- could be eliminated by extension of the final elongation
cess, representing at least 90% of the total yeast commu- step of the PCR assays (Janse et al., 2004). Finally, the
nities, as has been seen for detailed studies on the presence of a fuzzy band in the lower part of the DCode
bacterial species composition revealed by plating, PCR- gels, which affects accurate sequencing of excised DGGE
DGGE and rDNA libraries (Garcia-Armisen et al., 2010). bands, has been ascribed to ssDNA artefacts that are not
However, the technique was not free of drawbacks, influenced differentially by the gradient (Heuer et al.,
mainly in the case of the DCode apparatus, as sometimes 1997; Cocolin et al., 2000). Most of these drawbacks were
multiple banding patterns were formed for a single spe- overcome when using the CBS apparatus, allowing a bet-
cies. The reasons for this appearance are not well under- ter separation of the yeast bands in the reference ladder
stood. In general, it may reflect artefacts of the PCR as well as distinct yeast DGGE patterns for all cocoa bean
assays using primers with GC clamps and DNA denatur- fermentations studied. Comparison of the two apparatus
ation kinetics during electrophoresis (Beh et al., 2006; revealed few differences in gradient formation, perhaps
Rettedal et al., 2010). Also, multiple bands could arise because of the different dimensions of the gels. The fact
from nucleotide variations among multiple rDNA copies that the DGGE apparatus can affect DGGE-based yeast
within a single strain or could indicate the presence of and bacterial community structure analysis has already
different strains within a species (Beh et al., 2006). Arte- been reported, in the case of soil samples (Ascher et al.,
facts of double bands of PCR amplicons of several species 2010).

ª 2011 Federation of European Microbiological Societies FEMS Yeast Res 11 (2011) 564–574
Published by Blackwell Publishing Ltd. All rights reserved
26S rRNA gene-PCR-DGGE of cocoa bean fermentations 571

100
20

30

40

50

60
10

70

80

90
Brazil B1 S3 (24 h)
IC Box S7 (78 h)
IC Box S5 (54 h)
IC Box S0 (0 h)
IC Box S3 (30 h)
IC Box S2 (24 h)
IC Box S1 (6 h)
IC Box S4 (48 h)
Ecuador I1 S1 (6 h)
Ecuador I1 S2 (12 h)
Ecuador P1 S1 (6 h)
Ecuador P1 S2 (12 h)
Ecuador P1 S3 (18 h)
Ecuador P1 S4 (24 h)
Ecuador P1 S5 (30 h)
Brazil F2 S0 (0 h)
Malaysia M1 S5 (36 h)
Brazil B2 S7 (54 h)
Ecuador I1 S5 (30 h)
Ecuador I1 S6 (36 h)
Ecuador I1 S7 (48h)
IC Heap S4 (48 h)
IC Box S6 (72 h)
IC Heap S6 (72 h)
Brazil B1 S5 (36 h)
Brazil B1 S7 (54 h)
Malaysia M1 S4 (30 h)
Malaysia M1 S6b (48.5 h)
Malaysia M1 S8 (60 h)
Malaysia M1 S9 (72 h)
Malaysia M1 S10a (84 h)
Malaysia M1 S10b (84.5 h)
Malaysia M1 S11 (96 h)
Malaysia M1 S12 (120 h)
Malaysia M2 S2 (12 h)
Malaysia M2 S3 (24 h)
Malaysia M2 S4 (30 h)
Malaysia M2 S5 (36 h)
Malaysia M2 S6 (48 h)
Malaysia M2 S8 (60 h)
Malaysia M2 S9 (72 h)
Malaysia M2 S1 (6 h)
Brazil B2 S6 (48 h)
Malaysia M1 S1 (6 h)
Malaysia M1 S3 (24 h)
Malaysia M2 S11 (96 h)
Malaysia M2 S12 (120 h)
Malaysia M1 S2 (12 h)
Malaysia M2 S10b (84.5 h)
Malaysia M1 S0 (0 h)
Malaysia M2 S6b (48.5 h)
Malaysia M2 S10 (84 h)
Malaysia M1 S7 (54 h)
Malaysia M2 S7 (54 h)
Malaysia M2 S0 (0 h)
Ecuador P2 S3 (18 h)
Ecuador P2 S4 (24 h)
IC Heap S5 (54 h)
Ecuador P1 S6 (36 h)
IC Heap S1 (6 h)
Brazil F1 S5 (36 h)
IC Heap S0 (0 h)
Brazil F2 S1 (6 h)
Brazil F2 S2 (12 h)
Brazil F2 S3 (24 h)
Brazil F2 S4 (30 h)
Ecuador I1 S0 (0 h)
Ecuador I1 S4 (24 h)
Ecuador I1 S4b (24.5 h)
Ecuador P2 S5 (30 h)
Ecuador P2 S6 (36 h)
IC Heap S3 (30 h)
IC Heap S2 (24 h)
Ecuador P2 S1 (6 h)
Ecuador P2 S2 (12 h)
Brazil F1 S0 (0 h)
Brazil F1 S2 (12 h)
Brazil F1 S3 (24 h)
Brazil F1 S4 (30 h)
Brazil F2 S5 (36 h)
Ecuador I2 S4 (24 h)
Ecuador I2 S4b (24.5 h)
Brazil F1 S1 (6 h)
Brazil B1 S1 (6 h)
Brazil B1 S2 (12 h)
Brazil B1 S4 (30 h)
Brazil B2 S3 (24 h)
Brazil B2 S4 (30 h)
Brazil B2 S5 (36 h)
Ecuador I2 S5 (30 h)
Ecuador I2 S6 (36 h)
Ecuador I2 S7 (48 h)
Brazil B1 S0 (0 h)
Brazil B2 S0 (0 h)
Brazil B2 S1 (6 h)
Brazil B2 S2 (12 h)
Brazil B1 S6 (48 h)
IC Heap S7 (78 h)
Ecuador P2 S0 (0 h)
Ecuador I2 S0 (0 h)
Ecuador I2 S1 (6 h)
Ecuador I2 S2 (12 h)

Fig. 4. Dendrogram derived from the cluster analysis of the 26S rRNA gene-PCR-DGGE patterns of the yeast communities associated with cocoa
bean fermentation samples from Ivory Coast, Brazil, Ecuador and Malaysia, based on the Dice coefficient of similarity (weighted) and obtained
with the UPGMA clustering algorithm.

FEMS Yeast Res 11 (2011) 564–574 ª 2011 Federation of European Microbiological Societies
Published by Blackwell Publishing Ltd. All rights reserved
572 Z. Papalexandratou & L. De Vuyst

Concerning yeast species composition, Hanseniaspora originally isolated from murcha, a natural starter culture
sp. was the predominating yeast species in all fermenta- for the production of chunga/jand, a fermented liquor
tions of the present study. For the Brazilian box fermen- from Nepal, and appears to possess amylolytic activity
tations (B1 and B2), carried out with organic cocoa (Takeuchi et al., 2006). It has been isolated from tempeh,
under optimal fermentation practices such as selection of a fermented soy product as well (Aldsworth et al., 2009).
healthy pods solely, use of washed equipment and regular Pichia kudriavzevii, S. cerevisiae and H. opuntiae repre-
mixing during fermentation (Garcia-Armisen et al., 2010; sent the main yeast species of seven Ghanaian cocoa bean
Papalexandratou et al., 2011), Hanseniaspora sp. was the heap fermentations, as revealed through M13-PCR finger-
only species present throughout the fermentation process, printing of yeast isolates and multiple locus gene sequenc-
thus suggesting its possible importance for the success of ing in the study of Daniel et al. (2009). Application of 26S
the fermentation. Distinction between Hanseniaspora rRNA gene-PCR-DGGE on Ghanaian heap and tray fer-
opuntiae, H. uvarum and H. guilliermondii is only possi- mentation samples with the DCode apparatus has revealed
ble by multi-gene sequence analysis (Cadez et al., 2003, similar results in the study of Nielsen et al. (2007),
2006; Daniel et al., 2009). However, the results of the whereby H. guilliermondii was the prevalent band followed
culture-dependent study of Daniel et al. (2009) that used by P. membranifaciens and P. kudriavzevii. Although
accurate molecular identifications suggests that H. opunti- H. guilliermondii and P. membranifaciens were not found
ae is the predominant species during cocoa bean fermen- during the present study, the former species in the study
tation (Daniel et al., 2009). In the study of Nielsen et al. of Nielsen et al. (2007) should have been identified as
(2007), 247 yeast isolates were analysed revealing the H. opuntiae (Daniel et al., 2009), based on the elongation
dominance of H. guilliermondii and P. membranifaciens. factor-1a and ACT1 gene sequences (Cadez et al., 2003,
In the study of Daniel et al. (2009), H. opuntiae prevails 2006). The absence of P. membranifaciens may be ascribed
during the initial phase of Ghanaian cocoa bean heap to the dominance of H. opuntiae, as substrate competition
fermentations, based on the analysis of 90 isolates from between these species has been reported (Jespersen et al.,
seven fermentation heaps. The ethanol tolerance up to 2005). Finally, high counts of the species P. kudriavzevii
5–10% (v/v) of H. opuntiae explains its dominance have been found on the surface of pods infected with
during cocoa bean fermentation, wherein ethanol never black pod disease (Jespersen et al., 2005).
exceeds 2.5% (v/v) (Camu et al., 2007, 2008a, b; Daniel Concerning yeast community dynamics, no specific
et al., 2009). Originally, H. opuntiae was isolated from temporal distribution was recognized for H. opuntiae,
Opuntia ficus-indica rot in Hawaii (Cadez et al., 2003). P. kudriavzevii or S. cerevisiae, as all species could be found
During the present study and based on the samples at the beginning, in the middle or at the end of the cocoa
analysed, P. kudriavzevii and/or S. cerevisiae were the sec- bean fermentation processes, reflecting their adaptation to
ond most common yeast species found for most fermen- the cocoa pulp-bean mass ecosystem. Rarely encountered
tations. The former species was less prevalent during the species, such as Debaryomyces sp., H. vineae, C. jaroonii/
Ecuadorian cocoa bean fermentations, whereas the latter friedrichii and W. anomalus, only occurred during the ini-
species prevailed during the Malaysian box fermentations. tial phase of the fermentation, perhaps because of their
In general, the most frequently isolated cocoa yeast spe- low ethanol tolerance. However, Hanseniaspora seems to
cies is S. cerevisiae (Schwan & Wheals, 2004; De Vuyst be more acid- and heat-tolerant, as it could still be found
et al., 2010). Pichia kudriavzevii has been reported as an after 4 days of fermentation, as seen in the Malaysian box
acid- and ethanol-tolerant yeast species (Okuma et al., fermentations (Fig. 3f), when AAB have already produced
1986; Daniel et al., 2009). It ferments reducing carbohy- high amounts of acetic acid. In general, yeasts were not
drates at a slower rate than S. cerevisiae, but it is able to detected in the case of a fermentation temperature above
use malic acid efficiently, in contrast to S. cerevisiae (Kim 45 °C or at high acidity. This was for instance the case
et al., 2008). Although P. kudriavzevii partially reduces for the Brazilian box F1 fermentation, wherein AAB dom-
citric acid, cocoa-originating H. opuntiae and S. cerevisiae inated the fermentation and produced high amounts of
isolates do not assimilate citric acid, indicating a possible acetic acid early into the fermentation (Garcia-Armisen
(minor) role of P. kudriavzevii in citric acid conversion et al., 2010; Papalexandratou et al., 2011).
besides LAB (Camu et al., 2007, 2008a, b; Daniel et al., In conclusion, a restricted yeast species composition
2009). Meyerozyma caribbica and H. burtonii represented was found for different cocoa bean fermentations in dif-
the main yeast species involved in the Ivorian box fer- ferent cocoa-producing regions, with H. opuntiae being
mentations and the latter had not been yet documented the prevailing species based on the presence of DGGE
from cocoa bean fermentations before. Meyerozyma bands, followed by P. kudriavzevii and S. cerevisiae. These
caribbica was originally isolated from sugar cane in Cuba yeast communities could rapidly be monitored by 26S
(Vaughan-Martini et al., 2005). Hyphopichia burtonii was rRNA gene-PCR-DGGE, not only with respect to their

ª 2011 Federation of European Microbiological Societies FEMS Yeast Res 11 (2011) 564–574
Published by Blackwell Publishing Ltd. All rights reserved
26S rRNA gene-PCR-DGGE of cocoa bean fermentations 573

identities but also concerning their temporal dynamics. Ardhana MM & Fleet G (2003) The microbial ecology of
The latter is much more difficult to perform culture- cocoa bean fermentations in Indonesia. Int J Food Microbiol
dependently, unless hundreds of isolates are identified, 86: 87–99.
which is labour-intensive and time-consuming (usually Ascher J, Ceccherini MT, Chroňáková A, Jirout J, Borgogni F,
several weeks to months, depending on the number of Elhottová D, Šimek M & Pietramellara G (2010)
isolates). The culture-independent analysis reported in the Evaluation of the denaturing gradient gel electrophoresis
apparatus as a parameter influencing soil microbial
present study was performed on samples from different
community fingerprinting. World J Microbiol Biotechnol 26:
origins, a comparison that was done for the first time
1721–1726.
and contributed to the novelty of this study, and the Beckett ST (2009) Industrial Chocolate Manufacture and Use,
results could be obtained within 2 weeks based on frozen 4th edn. John Wiley & Sons, Ltd, Chichester.
samples. Moreover, they confirmed that all yeast species Beh AL, Fleet GH, Prakitchaiwattana C & Heard GM (2006)
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CBS Scientific DGGE system appeared to be more reliable in foods and beverages. Advances in Mycology (Hocking AD,
to monitor the yeast community dynamics and species Pitt JI, Samson RA & Thrane U, eds), pp. 69–106. Springer,
composition than the DCode apparatus, as a better band New York.
separation occurred for PCR amplicons with a high GC Cadez N, Poot GA, Raspor P & Smith MT (2003)
content. The detection of a few prevalent yeast species in Hanseniaspora meyeri sp. nov., Hanseniaspora clermontiae sp.
all fermentations worldwide will be useful for the devel- nov. and Hanseniaspora opuntiae sp. nov., novel apiculate
opment of an ideal yeast starter culture in combination yeast species. Int J Syst Evol Microbiol 53: 1671–1680.
with a bacterial cocktail to allow the control of cocoa Cadez N, Raspor P & Smith MT (2006) Phylogenetic
bean fermentation processes in the near future. placement of Hanseniaspora–Kloeckera species using
multigene sequence analysis with taxonomic implications:
descriptions of Hanseniaspora pseudoguilliermondii sp. nov.
Acnkowledgements and Hanseniaspora occidentalis var. critica var. nov. Int J Syst
Evol Microbiol 56: 1157–1165.
This research was funded by the Research Council of the Camu N, De Winter T, Verbrugghe K, Cleenwerck I,
Vrije Universiteit Brussel, the Federal Research Policy Vandamme P, Takrama JS, Vancanneyt M & De Vuyst L
(Contract C3/00/17), the Fund for Scientific Research- (2007) Dynamics and biodiversity of populations of lactic
Flanders, the Flemish Institute for the Encouragement of acid bacteria and acetic acid bacteria involved in
Scientific and Technological Research in the Industry and spontaneous heap fermentations of cocoa beans in Ghana.
Barry Callebaut N.V. In particular, we acknowledge the Appl Environ Microbiol 73: 1809–1824.
help of Barry Callebaut Belgium (Nicholas Camu and Camu N, De Winter T, Addo SK, Takrama JS, Bernaert H &
Herwig Bernaert). The cooperation of the local farmers of De Vuyst L (2008a) Fermentation of cocoa beans: influence
the ‘Hawaii’ and ‘Leao De Ouro’ plantations (Rodovia of microbial activities and polyphenol concentrations on the
Ilhéus/Uruçuca, Bahia, Brazil) is highly appreciated. We flavour of chocolate. J Sci Food Agric 88: 2288–2297.
thank the Centre National de Recherche Agronomique Camu N, González Á, De Winter T, Van Schoor A, De Bruyne
(Abidjan, Ivory Coast) for their cooperation. The experi- K, Vandamme P, Takrama JS, Addo SK & De Vuyst L (2008b)
Influence of turning and environmental contamination on
ments in Ecuador were carried out in collaboration with
the dynamics of populations of lactic acid and acetic acid
the Estación Experimental Tropical Pichilingue, Instituto
bacteria involved in spontaneous cocoa bean heap
Nacional Autónomo de Investigaciones Agropecuarias fermentation in Ghana. Appl Environ Microbiol 74: 86–98.
(INIAP) (Quevedo, Los Rios, Ecuador). The help of the Carr JG, Davies PA & Dougan J (1979) Cocoa Fermentation in
family Ong for the accomplishment of the Malaysian fer- Ghana and Malaysia I. Natural Resources Institute,
mentations (Triang, Pahang) is highly appreciated. Frédé- Chatham/London.
ric Ravyts is thanked for the help to optimize the DGGE Cocolin L, Bisson LF & Mills DA (2000) Direct profiling of
gradients. the yeast dynamics in wine fermentations. FEMS Microbiol
Lett 189: 81–87.
Daniel HM, Vrancken G, Takrama JF, Camu N, De Vos P &
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Published by Blackwell Publishing Ltd. All rights reserved

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