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MTS,
Mechanical, Thermal
Switch Unit
3626-011800(ex) en
ATTENTION!
Please be sure to read this manual prior to installation and commissioning
and keep it for further use!
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
Contents
1 Preface ...............................................................................................................3
1.1 General information ............................................................................................3
1.2 Proper use ..........................................................................................................4
2 Safety .................................................................................................................5
2.1 Notes and symbols .............................................................................................5
2.2 General information as to hazards .....................................................................6
2.3 Staff qualification ................................................................................................7
2.4 Product observation. ...........................................................................................7
6 Installation .......................................................................................................13
6.1 As delivered condition, scope of supply ...........................................................13
6.2 Installation of switching element and switch .....................................................14
6.3 Connection .......................................................................................................17
6.3.1 Connection of flush-type switch EExM 61 D (additional notes) .......................17
7 Maintenance ....................................................................................................18
8 Troubleshooting .............................................................................................19
9 Queries, Orders placed for Service Engineers and Spare Parts ...............20
12 Index ................................................................................................................27
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
2007-01 / Rev. 5. Printed in Germany.
2
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
1 Preface
The mechanical thermal switch unit is manufactured to the latest design standards
and approved safety regulations. Nevertheless, the user's or third parties' life may be
endangered or the unit and other material assets impaired in case of improper hand-
ling or use.
Spare parts:
Spare parts must comply with the requirements determined by Voith. This is guaran-
teed in case of original spare parts, as these are subject to regular quality control ac-
cording to DIN ISO 9001 / EN 29001.
Installation and/or use of non-original spare parts may negatively change the mecha-
nical properties of the Voith Turbo coupling and thus have an adverse impact on the
safety.
Voith is not liable for damages resulting from use of non-original spare parts.
This manual was issued with utmost care, However, in case you should need any
further information, please contact:
Voith Turbo GmbH & Co. KG Voith Turbo GmbH & Co. KG
Start-up Components Anfahrkomponenten
P.O. Box 1555 Postfach 1555
74555 Crailsheim 74555 Crailsheim
GERMANY GERMANY
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
© 2007.
This manual is protected by copyright.
Voith Turbo reserves the right for modifications.
3
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
Proper use also includes observing the installation and operating manual.
The manufacturer is not liable for damages resulting from improper use and the risk is
to be borne solely by the user.
4
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
2 Safety
Marking with the Ex-symbol ( ) indicates possible hazards which have to be ob-
served only if applied in explosion hazardous areas.
2007-01 / Rev. 5. Printed in Germany.
5
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
WARNING!
– For all work performed on the mechanical thermal switch unit please observe
the local regulations for prevention of accidents as well as the regulations
for installation of electrical equipment!
– For the use of mechanical thermal switch unit in hazardous areas (switch
type EExM 61 D) observe the local regulations applicable to electrical equip-
ment in hazardous areas! Modifications on the switch including connecting
cable are not permitted.
DANGER!
6
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
– Make sure the sprayed operating fluid cannot come into contact with people!
Risk of burns!
– Make sure that spraying operating fluid cannot get into contact with hot
machine parts, heaters, sparks or open flames! There is a risk of fire!
– Immediately remove leaked off oil in order to avoid any risks (e.g. risk of
skidding, fire hazard)!
The staff in charge of any work on the mechanical thermal switch unit must
– be reliable,
– have the legal minimum age,
– be trained, instructed and authorized for the intended work.
– at use in potentially explosive atmosphere observe EN 1127-1 Annex A and EN
1127-1 Section 7. Only use tools admissible in potentially explosive areas. Avoid
sparking.
We are under legal obligation to observe our products, even after shipment.
Please therefore inform us about anything that might be of interest to us. For example: You will find
– changed operating data, our address
on page 3
– experience gained with the unit,
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
– recurring problems,
– problems experienced with this installation and operating manual.
2007-01 / Rev. 5. Printed in Germany.
7
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
3 Applications,
Characteristics of MTS
The mechanical thermal switch unit (short: MTS) is a monitoring system for Voith
turbo couplings.
– If the overtemperature is detected in time, the loss of coupling fill through the fusib-
le plugs can be avoided. Downtimes are reduced.
EX PROTECTION!
The thermal switching element MTS is used in potentially explosive areas to
monitor the temperature. The signals indicate pre-alarm. The MTS does not limit
the maximum surface temperature.
8
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
4 Function of MTS
– switching element
– switch
turbo coupling
switching element
switch
bracket
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
2007-01 / Rev. 5. Printed in Germany.
Fig. 1
9
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
– The switching element is inserted into the turbo coupling outer wheel instead of a
blind screw, thus providing a thermal contact between switching element and ope-
rating fluid.
– In exceptional cases, when the space is restricted, it is permitted to install the swit-
ching element in the coupling shell. Please consult Voith Turbo.
– A spring-loaded pin and a chamber filled with solder is integrated in the switching
element. The response temperature of switching element corresponds to the res-
ponse temperature of solder.
– Below the response temperature the solder keeps the pin in its original position.
When the response temperature is reached, the solder releases the pin and a
compression spring presses the pin outside.
– Dependent on the space available, the switch is installed parallel or in radial posi-
tion to the turbo coupling axis. The switch is provided with a pivotable switching fin-
ger.
– The pin of released switching element actuates the switching finger during coupling
rotation causing the switch to switch over.
ATTENTION!
In the event of inner wheel drive and a blocked driven machine the function of
MTS is no longer guaranteed!
10
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
5 Technical Data
M18 x 1,5
M10
M24 x 1,5
~ 4,5
~ 8,5 ~ 10,5
~ 16,5 ~ 24,5 ~ 25
~ 37,5 ~ 33 ~ 57,5
Fig. 2
The following switching elements are available for the different coupling sizes:
Response temperature 140°C 110 / 125 / 140 / 160°C 110 / 125 / 140 / 160°C
Suitable for coupling sizes… 154…274 366…650 750…1330
Peripheral speed max. 50,5 ms-1 max. 72 ms-1 max. 72 ms-1
Wrench size across flats 16 27 32
Tightening torque 22 Nm 60 Nm 144 Nm
Note!
– The switching element is marked on the housing with article number and res-
ponse temperature.
– The response temperature of switching element is determined in connection
with the coupling design.
– The response temperature can, additionally, be recognized from a color co-
ding:
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
110°C yellow
125°C brown
140°C red
160°C green
11
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
5.2 Switch
switching finger
39
21
10
11
85 54,5
21
40
52
Only for flush-
type switch
EExM 61 D 5
5,3
4
nameplate
Fig. 3
Flush-type switch,
EM 61 D 1Ö/1S EExM 61 D
type
Switching capacity 400 V AC, 6 A 250 V AC - 5 A (AC 15)
230 V DC, 0.25 A 230 V DC - 0.16 A (DC 13)
24 V DC, 4.5 A
Minimum load 24 V, 20 mA 20 V, 100 mA
Permissible ambient
-40°C…+80°C -20°C…+60°C
temperature
Degree of protection to
IP65 IP65
DIN EN 60529
Short circuit protection 16 A gL/gG D-fuse 5 A (slow blow)
Certificates / CSA - LR 85005 - 6 II 2G EEx d IIC T6
Type of protection UL- File E 57648 A 300 P 300 (PTB 03 ATEX 1067 X).
Project 98 ME 41537 A 300 P 300
II 2D IP65 T 80˚C
(PTB 03 ATEX 1067 X).
Connection cable entry: M20 x 1.5 4- core PVC cable
(a cable gland for a cable diameter H05 VV-F 0.75mm²
of 5…13mm and two plugs) length: 5m
BU: blue Wiring diagram PE
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
22 14 2 (BN) 4 (BK)
12
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
Applications:
The flush-type switch of series EEx M 61 D complies with the European standards for
explosion protection EN 50014 and EN 50018 / EN 50281 and is therefore designed
for the explosive areas of zone 1 and 2 as well as zone 21 and 22 as per DIN EN
60079-14 and DIN EN 50281-1-2.
Design / Function:
The flush-type switch EExM 61 D contains one explosion-proof switching element of
type EEx 12.
The flush-type switch is made with fixed cast-in cable
The switching element includes a single-pole-double-throw switch (SPDT-switch)
(jacket colour: blue, brown and black).
6 Installation
DANGER!
– On installation please observe that all components are potential-free!
– Observe, in particular, chapter 2 (Safety)!
ATTENTION!
– The use of a MTS is no substitute for fusible plugs!
Note!
Standard combinations of switching element and fusible plugs:
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
Response temperatures
160°C 180°C
140°C 160°C, (180°C)
125°C 160°C
110°C 140°C
13
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
Instead of a blind screw, insert the switching element with seal ring into the turbo
coupling outer wheel.
1)
In case of an input side connecting coupling type ERK and sizes 206 and 274 previously
screw in the intermediate piece.
Note!
In exceptional cases, when the space is restricted, it is permitted to install the swit-
ching element in the coupling shell! Please consult Voith Turbo.
øF
a
a H
H
Axial Installation
Radial Installation
øF
øF
a
5+2
H
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
a
H
2007-01 / Rev. 5. Printed in Germany.
Fig. 4
1)
Intermediate piece required for connecting coupling Type ERK and sizes 206 and 274 only.
14
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
15
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
ATTENTION!
– Never install the switch with lateral or angular offset!
– Correct switching function is not guaranteed in case of faulty alignment!
Fig. 5
Install the switch on the pitch circle diameter of switching element, on a bracket,
parallel or radial to the turbo coupling axis.
Fig. 4, Set the distance between switching finger and switching element to installation dis-
page 14 tance a!
16
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
6.3 Connection
Note!
– Wiring of MTS is not our scope of supply!
– If switching element and fusible plugs are installed in the same outer part,
we basically recommend to switch off the drive on response of MTS!
– The electrical connection may only be carried out by an authorized person.
– We recommend to design the switch connection so that overtemperature and
cable break are treated equally.
Connect the switch, observe the switching capacity. Protect the connecting cables Chapter 5.2,
against damage due to environmental influence! page 12
The connection cable has to be fixed and laid in a way that it is protected against
mechanical damages.
For proper functioning, the switch is to be attached so that the travel necessary to
switch is safely being reached.
Please ensure that, even in case of failure, the safety switch cannot be moved from its
position. Under no circumstances must the switch be actuated beyond its internal me-
chanical stop, as this would cause serious damage to the switch. The switch housing
must not be used as an end stop. The switch can be mounted in any desired
positions.
*) Switch = flush-type switch + housing + switching stud (see Figure 3, page 12)
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
2007-01 / Rev. 5. Printed in Germany.
17
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
7 Maintenance
DANGER!
Please observe, in particular, chapter 2 (Safety) when working on the MTS!
Maintenance schedule:
ATTENTION!
Danger on account of “release“ of engine. Prevent engine start by disconnec-
ting the connection lines!
18
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
8 Troubleshooting
DANGER!
Please observe, in particular, chapter 2 (Safety) when working on the MTS!
Operating fluid is lost Response temperatures of Please consult Voith Chapter 6.1,
through the fusible switching element and Turbo 1). page 13
plugs during fusible plugs do not match.
operation, the MTS
switching element did The switching finger was Put the switching finger in Chapter 6.2,
not respond. not in the correct position. the correct position. page 14
The switch is not properly Check the wiring, correct it, Chapter 6.3,
connected. if necessary. page 17
Please consult Voith Turbo 1), in the event of a malfunction which is not
included in this table.
1)
Chapter 9, page 20
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
2007-01 / Rev. 5. Printed in Germany.
19
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
In the event of
– queries
– orders placed for service engineers
– spare parts orders
we need the serial No. and type designation of turbo coupling on which the MTS is
used.
serial No. /
serial No. / type designation
type designation
Fig. 6 Fig. 7
Please contact:
Voith Turbo GmbH & Co. KG Voith Turbo GmbH & Co. KG
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
GERMANY GERMANY
Phone: +49 7951 32-0 Telefon: +49 7951 32-0
Fax: +49 7951 32-480 Telefax: +49 7951 32-480
E-Mail: startup.components@voith.com E-Mail: anfahrkomponenten@voith.com
WWW: www.startup-components.com WWW: www.anfahrkomponenten.com
20
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
ATTENTION!
A professional repair can only be guaranteed by the manufacturer!
10.1 Switch
21
Mechanical, Thermal Switch Unit
MTS,
22
11 Representatives
Voith Turbo GmbH & Co. KG
24
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
25
MTS,
Mechanical, Thermal Switch Unit Voith Turbo GmbH & Co. KG | Installation and Operating Manual
Vietnam: Macau:
See Singapuore (VTSG) See Hongkong (VTEA)
Phillippines:
See Hongkong (VTEA)
Taiwan (VTTI):
Voith Turbo Ltd.
Taiwan Branch
No. 3 Lane 241,
Chin Fuh Street
Chyan Jen district.
Kaohsiung
Taiwan
Phone: 00886-7-813 0450
Fax: 00886-7-813 0448
E-Mail: eavkaotc
@ms34.hinet.net
Subject to modification due to technical development.
Installation and Operating Manual, 3626-011800 en.
2007-01 / Rev. 5. Printed in Germany.
26
MTS,
Voith Turbo GmbH & Co. KG | Installation and Operating Manual Mechanical, Thermal Switch Unit
12 Index
27
Voith Turbo GmbH & Co. KG
Startup Components
P.O. Box 1555
74555 Crailsheim
GERMANY
Phone: +49 7951 32-0
Fax: +49 7951 32-480
E-mail:
startup.components@voith.com
WWW:
www.startup-components.com
28
Inductive sensors
IG0012
IGA2008-ABOA
Metal thread M18 x 1
Cable
Core colours
BN brown
BU blue