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o l a r kiln is a cos t-e ffec t ive way to dr y g ree n hum idity. H arnessin g the free ene rgy of th e sun , th e solar
lu m b e r. Tod ay, m an y ban dsaw o pe ra t o rs cu t kiln o perat es on th e n atu ral cycle of warm days and cooler
lu m be r from tr e e s th at g row in ab u n d ance in n ig h ts to ge n tly d r y wood and prevent in terna l st resses
much of America , and a solar kiln can not only finish the that can r u in lu mber dried by ot her m ethods.
d r yin g cycle m ore qui ck ly th an air drying but also avoid T he kiln presented her e is sim ple to bui ld , an d its o n ly
d efects cause d by exp osUl'e to wea the r, m old , an d bugs, ope rat in g cos t is for e lec tr icity to run th e fan. T hese fac-
The kiln d ries lum ber by co ntro lling temper ature an d tors m ake th is kiln pract ical for the ge neral wo odwo rker,
90 WoodcnBoat 182
Far left-Metal brackets
secure the t o p glass panels,
which exp and and cont ract
-: I
with heating a nd cooling , t o
the rafters. Soffit-vent cov ers
at the front and back walls
can be removed or adjusted
when ventilation is needed.
and the structu re co u ld easily be length ened- an d per- of 6 % to 8 % with m inima l o pera to r m an agement.
ha ps a secon d fan ad de d at th e o p posite en d-to h andl e H o wever, for boatbu ild in g it is im portant to m on itor
th e lo ng boards a n d timb ers needed by the boat b ui ld er, m ois tu re co ntent to kee p it from going be low the desir-
a ble ra nge o f 15% to 18 %.
How It Works
Evaporatio n fro m th e su rface of wood occu rs when su r- Building the So lar Kiln
rou nd ing air absorbs the water, The capac ity of air to hold T he kiln shown here has a ca pacity of 1,000 to 1,500 bd
wat er is d ep e ndent o n te mperatllre , T hi s is exp ressed in ft of lumber, which is abou t o ne to n , or abo ut two to three
the te rm "relative hu m idi ty," where hu midity is the degr ee good-sized p ick up truck loads of ha rdw ood boards. T he
of saturati o n in a given volume of air, co m pa re d to th e ki ln is b ui lt wid e e no ugh to h ol d a 4 ' stac k a n d long
amo unt it ca n hold at any given tem p e ratu re , Wh en tem- eno ug h to fit th e longest lo gs we a re likely to have sawn ,
peratures fall, m oi stu re from saturated air precipitat es. wh ich is usually 16 ', You can adapt th e size to sui t specific
Wh en te mp er at u r es ri se , the a ir ca n hold in cr e ased cu tt in g needs, an d boatb uild ers would p rob abl y need a
a m o u nt s o f m oi sture , A tempe r ature in c re ase fro m longer kiln .
0
70 to 1200-which is th e ra nge in whi ch the so lar kiln The co nstructio n uses sta nda rd 2x4s, Y., " plywood sides,
works- in crease s the a irs m oi stu r e-h o ldi n g ca p ac ity a Y." plywood fla m', and 4x4s and ca p blocks o r sho rt pOSLs
tenfold. T he amb ien t ai r o n a hot , st icky day in summer for a foundat ion . T he so u th wall a nd ro of are mad e from
at 100% relati ve h u mi d ity, wh ich offers little ca p acity for recycled tempered glass of th e kind used in slid ing pati o
d r yin g , becomes desert-dry ai r o f 10% relati ve humid ity doors. Because th ese ther mopa ne uni ts have a nast)' habi t
0
when the su n heat s it to 120 in sid e the kiln . of develo p in g air leaks in the sea ls, whi ch fogs the g lass,
Another operati n g prin cip le is the da ily warming a nd used glass is readily availab le fro m co m pa nies that work
coo ling cycle, in whi ch th e sun 's ene rgy shu ts o ff at n ight. in th e replace ment b usiness. T he co n d it io n o f the sea l
T h is is key to the trouble-free o pera tio n of th e solar kiln , d o es no t affec t the kiln , beca use we use single-laye r glass.
T he da nger in herent in st a n d ard hot-air dryers is fiber We d o n ' t n e e d t h e n ightt im e in sul a tin g qu ali t ie s o f
stress ca use d by shrin kin g of th e wo od 's su r face be fo re d ouble-pane glass b eca use th e kiln sh u ts d own an )'way,
its core ca n d r y. Su ch stress no t o n ly warps lu mber b ut an d during the day the seco n d pane wo u ld block 10% of
also ca uses "case h ardening," whi ch is what we encounter the su n lig h t. To se pa ra te th e o ld th er m opan e s, run a
when o u r saw blades b ind when we ' re sawing a board. In util ity knife a ro un d th e edge be twe en th e glass an d th e
th e sola r kiln , board s h ave a chance to "normalize " eve rv seal. Don 't scra pe what re mains of th e rubber sea l off th e
d ay-what I like to th ink of as smoo thi ng o u t the d iffel:- glass; leavin g it th ere will make fo r a be tte r in sta llation .
ences in m oi stu re level s th roughout the wood. Beca us e Before p lan ni ng a str ucture , you must first obtain the
of th is d aily cycle , wood int ended for so me furn itu re an d recycled tem pered g lass. T he size of th e panes will det er-
ca bin joi ne r y will en d at th eir desired m o isture co ntent m in e th e spaci ng of studs and rafters as well as th e exact
92 Wo o r!CIlBO<1l 182
WOOD TECHNOLOGY ~
Boat Planking-
Too Wet or Too Dry?
by Rich ard Jagels
Me (%) = weig h t of wood co nt ain ing
A ll wood co ntains va rying amounts
of water. So me of thi s is in liquid
o r vapm' for m in ce ll ca vit ie s
water - 0 0 weigh t / OD weight x lOa,
th e substance tha t co m poses ce ll walls
of wo od is heavi er th a n wat er (sp e-
cific g ra vity 1.5 versus 1.0 for water) ,
(lumen s) ; this typ e is d ispl aced an d Green Woo d woo d ca n h ave a m o isture co n te n t
is known as "free water." Wat er in cell "Gree n wood " is a term that describes be low Mm ax a nd still sin k in water.
wall s, o n th e o t he r h and , is wea kly wo o d th at h as wa ter-sa turate d ce ll Various woods h ave varyin g abi li-
held by che m ica l bonds to ce llu lose ; wa lls an d also co nta ins free water in ties for a bsorbi ng m oi sture wh en in
termed "b o u n d wa te r," th is typ e is th e ce ll lu me n s. If bot h th e ce ll wall s d ir ect wa te r co n tact. Ad iro n d ack
m ore d iffi cu lt th an fr e e wa te r to a n d lu m e n s a r e co m p lete ly fill ed g u id eboat builders often a rg ue d the
rem ove. If wo od is d r ied in an oven with water, g reen woo d h as reached m e ri ts of pl ankin g th ei r boats with
at a bo u t 215°F (102 °C) , a te mpera- m aximum m oisture co ntent (Mmax) . n ati ve ce dar o r pine, T he advantages
ture j u st b arel y a b ove the bo ili n g T hi s m aximu m is rare ly a ttained in o f cedar were revealed in the newly
p o int of water, all Iree wat er an d just th e living tr ee , altho ug h the sa pwood co n structed boat, wh ich weighed less
ab o u t a ll bo un d water will b e o f so me tall co n ifers suc h as redw ood than a boat p lanked with pine . At a
remove d . T h e we igh t of oven-d r ie d and "Vestern red ceda r m ay co me ver y n omin al m oi sture co n te n t o f 16 % ,
( 0 0) wo o d b ecomes th e r eferen ce cl o se , Mm ax can range fro m 267% ce dar we igh s abo u t 21 Ibs per cu b ic
p o int fo r d et erm ining the m oi st u re for a wood th at has a specific g ra vity foo t, whi le pine is closer to 25 Ibs. No t
co nt e nt o f woo d that co nta in s vary- o f 0.30 to as little as 44% fo r a wood a h u ge differen ce , but weig h t was a
ing amou nts of free and bound water: with a spe cific gravi ty o f O.90. Because cr itica l facto r in a bo at th at had to be
-.. --
I :.l7i"fiT::Ji ilJ
-..
-
l'"H:I:lIR'I'IIll't"' L!,li1l'1'!llI •..,
Breaking strength
(modulus of rupture) Lower Higher
Stiffness
(modulus of elasticity) Lower Higher
Toughness
(rapidly applied load) Often higher Often lower
* For this table, green wood has an MC above FSP (usually 30%); dry wood has an MC generally below 20%.
ca rrie d on so me onc 's sho u lde rs over fibe r satu ra tio n po int. Wh at ex ac tly more sta b le plan king-o r deck ing.
lo n g po rt agcs betwe en lak es in th e is the fiber saturatio n point (FSP)? By To pu t some numbers to th e co nce p t,
Ad irondacks. de fin itio n , it is g recn wo od th at h as if th e moi sture co ntent of planking
As the seaso n p ro gressed , however, fully saturated cel l walls, bu t no water in a boat ra nges fro m 16% to 40%, a
p in e-p lanked b o a ts began to sho w in the ce ll lu me ns. Wo o d technol o- wood like teak would sh rin k an d swell
th eir su perio rity. T h e ce da r bo a ts g ists like th is co nce p tua l, a ltho ug h o n ly be twe en 16% a n d a bout 2 1%
a bso r be d m a rc wate r a n d after sev- somewhat a rt ific ia l, sta te becau se wh ile a wo od like oa k may shr in k and
e ra l week s becam e heavier than the wo od begins to sh rin k an d stre ngth swell between 16% an d 30%.
bo a ts pl an ke d with pine . To d ay, o f p ro perti es cha nge bel ow FSP wh ile
co urse, we ca n sea l strip-b ui lt boats st re ng th a n d dimension al cha nges Me and Strength
to exclu de wat er- b u t not wit ho ut rem ain un ch an ged ab ove it. Although Wo od technol o gists o fte n make th e
ad d ing so me wcight with the cpoxy- p recisely determin ing FSP is di fficult all-en co m passing sta te me nt that d r y
a nd-fi be rg lass sheath ing. (and wood rarely has a uniform mo is- wood is stro nge r th an green wood. In
So how m uch wat er is d esirable in tu re co n te nt t hro ug ho u t), we ca n ter ms of stiffness an d breaking
trad iti on al boat p la n king , especially detect whether we are above or below streng th under a static load , the sta te-
bel ow th e wat c rl in e ? T he a nswer FSP by how prop ert ies cha nge, or don' t men t is tr ue. But so me o the r streng th
depe nds o n th e typ e o f b o a t an d cha nge. In the ta ble, o nly weigh t and, properti es m ay be as high or high er
whet her it will be o n a mo orin g all to so me d eg re e , d ecay resis ta n ce in gree n wood. Tough ness-strengt h
seaso n or in and ou t of the water. T he cha nge above FSP, Decay resistan ce ofa bea m when a load is applied very
fo llowing d iscussion app lies mo st is low at FSP, but as water re places air, ra p id ly- is o fte n h ig h e r fo r g ree n
cogc nt ly to a ca u lke d -sea m b o at, less oxygen is available for fu nga l res- woo d . Similarly, altho ug h d r y wo od
bu t a lso has re levan ce fo r la pst ra ke pira ti on unti l fin a lly at Mm ax no may require a greater force to achieve
co ns tr uc tio n as well as for deckin g. gaseous oxygcn is availab le. fa ilure u nde r a sta t ic lo a d . m ore
At wh a t m o isture co n te nt is FSP wo rk (fo rce through d ista n ce ) may
Fiber Saturation Point reach ed ? T he ge ne ra l an swer is about be ex pe n de d br eak ing a co mparable
T he table lists some contrasting prop- 30%, But in some wood s, suc h as teak, g reen-wood beam . Wh at th ese da ta
ert ies for green a nd d r y wood . Man y FSP ca n be as low as 18%-22%. Sin ce sho w is that g reen wo od ben d s more
o f th e se p ro p ert ies beco me m o re d imensio n al an d stre ngt h p ro pert ies befo re b rea kin g , a bsorb in g co ns id-
d ivergent as the d iffe ren ces in mois- va ry wi th moi stu re co nte n t, wo o d s erable ene rgy in the process. For some
ture co ntent becom e greater below the th at h ave a lowe r FSP will p ro d u ce species, tou ghn ess of green wood can
WOO D T E C H N O LO G Y
be dram ati cally hi gh er than for dry bui ld er h as wh en choosing a p p ro - abso r ptio n to a co nside ra ble exte nt.
wood . Southern yellow pines arc goo d priate planking is how mu ch the To summarize an d co me ba ck to
examples. An avcragc of three species wood will shrink or swe ll with chang- the question of how much moisture
shows that to ug h ness of green wood ing m oisture co ntent. Wh atever th c is desirabl e in bo at pl ankin g, a sim-
is almos t twice as high as wood at 12% cho ice of wood, quarter-sawn boards pl e a nswe r is th at for a sma ll boat
moi sture co ntent. On the o the r hand, will be more dimensi on all y sta b le where wei ght is im po rta nt, usu all y
Dou glas-fir sho ws littl e di fferen ce in th an nat-sawn . But even quarter-sawn meaning a bo at th at is in and out of
to ug h ness re g ardl ess o f m oi sture woo d va r ies co ns ide ra bly betw e en th e water, a low moisture co ntent of,
co nte nt. spec ies . In ge ne l"al, a species that say, 12% to 16% is desirable, while for
The pmperty o f "tensio n pcrpcn - p rodu ces co p io us extrac tives in th c a bo at tha t is larger an d stays in th e
di cular to th e g ra in" is o f inter est for hea rt wood will be more dimension- wate r for the season, a h igher m o is-
planking th at is fastened in such a way ally sta ble, assu m ing th at o n ly heart- turc co nte nt (20% to 30%) is gc nc r-
th at sh rin kage or movem ent aga inst wo od , and no sa p wood , is c ho se n . ally appro priate. Above 30% moisture
fram ing can induce stresses across the The reason for th is is that the extr ac- co nte nt, few advantages accrue. The
grain. Green wood may be more resis- tives fill so me of the voi ds in th e ce ll o n ly excep tio n is in creased d e cay
tant to splitt ing under these stresses, wall that mi g ht otherwise be occ u- resistan ce , but th e sacrifice in terms
althou gh in som e cases no d ifferen ces pi ed by wat er. T h erefore , th ese of in creased weight is likely not very
ar e seen an d in other cases dry wood wo ods re ach fiber satu rat ion at a acceptab le. For example, ' ''estern red
is stronger, Amo ng th re e species of lower moisture co ntent. And as p re- ce d a r a t Mm ax wo uld have a mois-
wh ite oak, for exa m ple, stre ng th in vio usly no ted , th is pro du ces more tu re co ntent of more tha n 250 %-
ten sion per pend icu lar to the grain is stable wo od u nder varying mo isture qu ite a lo t of ex tra water to h a u l
hi g her in g ree n woo d of b u r oak co ndit io ns. a ro u nd . Rcga rd less o f boat size , a
( Q uercu s macroca rpui , lower in gre en U nfortu n a te ly, the p rescn ce of woo d wit h h igh ex trac t ive co nte nt
wood of overcup oak ( Q uercus lyrata) , he ar two od ex trac tives d o es not sho uld bo th ret ard decay an d mi n i-
and essent ially the same fOI"green and precl ude a woo d from abso r bing mize move me nt wit h mo istu re con-
d ry wood at 12% moisture co nte nt of large qu an ti ties of water above FSP, tent cha nges. ~
po st oak ( Q uercus stella ta ) . Go figur e ! as in the ca se of ce d a r, and , th ere- IJl: Richa rd J agels is a professor offo rest
fo re , ad d ing co n sid e ra ble wei ght. biot ogy at the University of Mai ne, Oron o.
Shrinking and Swelling Effe ctive se al ers, including tun g Please send correspondence to D,;Ja geL, to the
One o f th e bi gg est co n cern s a bo at- o r linse e d oi l, ca n reduce wat er care of Wooden Boat.