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h i g h l i g h t s
MA rebar has better high and low cycle fatigue behavior than that of TMT rebar.
Fatigue crack initiates form the transverse rib root and propagate along the same region.
Stress concentration and high stress triaxiality observed at the root of the transverse rib.
a r t i c l e i n f o a b s t r a c t
Article history: High and low cycle fatigue performance of micro-alloyed and TMT rebars are compared through exper-
Received 25 October 2013 imental investigation. Micro-alloyed rebar shows better fatigue performance than TMT rebar. It is exper-
Received in revised form 17 December 2013 imentally observed in both micro-alloyed and TMT rebars that for high and low cycle fatigue, crack
Accepted 19 December 2013
initiates form the transverse rib root and propagate along the same region. From finite element simula-
tion, it is noticed that the stress concentration takes place at the root of the transverse rib and stress tri-
axiality becomes higher in the same region. At the transverse rib root, tensile strain accumulation is
Keywords:
noticed in simulation. The experimental observation is explained with the help of simulation result that
TMT rebar
Micro-alloyed rebar
fatigue crack initiate and propagate along the transverse rib root.
High cycle fatigue Ó 2013 Elsevier Ltd. All rights reserved.
Low cycle fatigue
Seismic resistance
Stress concentration
Stress triaxiality
Transverse rib
1. Introduction generally used in the as rolled condition. These rebars, which are
usually of high carbon content (0.3–0.5 wt.%), possess restricted
Reinforced concrete (RC) structures are widely used in civil weldability, since preheating that is necessary and low-heat-input
engineering works and rebars represent the basic strengthening during welding. On the other hand, work-hardened rebars, which
element of RC structures. Rebars are responsible for carrying, dis- have a lower carbon content (0.06–0.15 wt.%) and about 1 wt.%
tributing and controlling loads and displacements. In recent times Mn, has better weldability than alloyed as-rolled rebars. Work-
global trend in the construction industry is observed towards hardened rebars, however, tend to lose their strength upon expo-
weight reduction by using of high strength, superior ductility and sure to temperatures higher than 300 °C a situation which might
weldabile steel. The use of high strength rebars in concrete struc- often arise during welding or hot bending operations at the con-
tures can greatly minimize the consumption of reinforcing steel struction site [2].
up to a certain extent or improve the strength of reinforced struc- In recent times, thermo mechanical treatment (TMT) has
tures [1]. In the past, technologies for achieving high strength in emerged as a technically attractive route for producing high
steel bars involved either alloying of steel (mainly by carbon addi- strength rebars of lean steel chemistry [3]. TMT rebars has a unique
tion) or work hardening through cold twisting operations. Rein- composite microstructure: a ductile ferrite–pearlite core and a
forcement bars that attain high strength through alloying are tough tempered martensite rim. This composite microstructure is
primarily responsible for the combination of contradictory metal-
⇑ Corresponding author. Tel.: +91 657 2148919/13; fax: +91 657 2271748. lurgical properties of high strength and ductility. However welding
E-mail addresses: paulsurajit@yahoo.co.in, surajit.paul@tatasteel.com (S.K.
of TMT rebar consequences alteration of martensite structure and
Paul). as a result strength reduces. The TMT rebars are produced by three
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.12.061
S.K. Paul et al. / Construction and Building Materials 54 (2014) 170–179 171
stage processes: hot rolling of rebar, quenching through high pres- uniform microstructure (ferrite–pearlite). The HCF and LCF behav-
sure water jets which result in the formation of a rim of martensite ior of TMT and MA rebars are compared in the current work.
on the surface, and in last stage the surface layer is tempered due
to the flow of heat from the core of the bar to the surface, i.e. the 2. Experimental procedure
martensitic rim gets self tempered [4]. Precise control of quenching
process required to control martensite rim thickness and hence The tensile, HCF and LCF experiments are conducted on 500 steel grade TMT
uniform mechanical properties throughout the TMT rebar’s length. and MA steel rebars. Diameter and rib profiles of MA and TMT rebars are exactly
same. Therefore nominal cross-sectional area-based quality index QD as mentioned
On the contrary, micro-alloyed (MA) rebar (lower carbon content
by Apostolopulos and Passialis [16] is exactly same for MA and TMT rebars. The
and strengthening by fine carbides or carbo-nitrides) is produced materials are delivered in the form of ribbed bars of nominal diameter of 8 mm.
by two stage processes: hot rolling of rebar and air cooling. For The chemical compositions of the TMT rebar are 0.2 wt.% C, 0.97 wt.% Mn,
MA rebar, the microstructure throughout the cross section is uni- 0.16 wt.% Si and 0.16 wt.% Cr; and MA rebar are 0.1–0.2 wt.% C, 0.5–1.5 wt.% Mn,
form and simple production process consequences uniform 0.1–0.6 wt.% Si and 0–0.1 wt.% V.
From the rebars, tensile specimens of 300 mm length (200 mm gauge length)
mechanical properties throughout the length of MA rebar. The are cut. Tensile tests are conducted for TMT and MA rebars in a 100 kN servo-
most prominent advantage of MA rebar over the TMT rebar lies hydraulic dynamic testing machine (INSTRON made) with constant strain rate of
in the ductility. The higher ultimate tensile strength to yield stress 0.001/S. Strain during tensile test is measured by a video extensometer. Test setup
ratio in the MA rebar offers better fatigue resistance than the con- for tensile and fatigue testing is shown in Fig. 1. Tensile properties of TMT and MA
rebars are tabulated in Table 1. From the same rebars, specimens of length 300 mm
ventional TMT rebar. However, the addition of micro-alloying ele-
(200 mm gauge length) are also cut for the HCF tests according to the specification
ments may result higher production cost and require controlled BS 4449 [17]. HCF tests are conducted for TMT and MA rebars in a same 100 kN ser-
welding. The TMT and MA rebars have own advantages and disad- vo-hydraulic testing machine with test frequency of 30 Hz. In all HCF experiments,
vantages, those are the outside scope of the present work. In the stress ratio (ratio of minimum and maximum stress during cycling) of 0.2 is main-
present work, fatigue properties of TMT and MA rebars are inves- tained as per the BS 4449 specification [17].
Specimens of length 125 mm (25 mm gauge length) are also cut for the LCF
tigated, which have two different microstructures: TMT rebar has tests. Currently, there is no specification by which LCF tests on reinforcing steel bars
a tough tempered martensite rim on the outer surface and a ductile can be performed. Current specifications for LCF tests (such as [18]) require proper
ferrite–pearlite core, whereas MA rebar has uniform ferrite–pearl- forming of the specimen either to a uniform gauge section or to an hourglass sec-
ite microstructure. tion. However, such forming will alter the ribbed nature of reinforcing bars leading
to misleading test results. To avoid this, the tests are conducted on the rebar spec-
The majority of the civil engineering structures use TMT rebar
imens in as received surface condition. With this gauge length no buckling is ob-
with minimum yield stress of 500 MPa as reinforcement in house- served thus no anti-buckling device is required. In all LCF experiments, strain rate
hold and large structures like stadiums, bridges etc. Earthquakes of 0.001/S is maintained and tests frequencies are altered accordingly. In the same
cause loading on the reinforcing steel in the region of low cycle fa- servo-hydraulic dynamic testing machine LCF tests are also conducted and load–
tigue. Sheng and Gong [5] investigated seismic ruins of Tangshan strain data are stored through an automatic data login system.
Fig. 4. Optical microstructure of (a) TMT rim region (b) TMT core region (c) MA rim region and (d) MA core region.
TMT a
Fig. 5. Vickers micro-hardness of MA and TMT rebars: the distance of profiles are MA b
from the edge to center of the rebars.
Stress amplitude versus number of cycles curve for LCF with dif-
ferent strain amplitudes of TMT and MA rebars are shown in
Fig. 12(a) and (b) respectively. Both the rebars display little cyclic
hardening (i.e. increase of stress amplitude with number of cycles).
Like HCF, fatigue crack also initiate and propagate along the trans-
verse rib root for LCF in both TMT and MA rebars. The cause of fa-
tigue crack initiation and propagation along the transverse rib root
is explained in Section 3.6. Comparison between TMT and MA re-
bar’s strain amplitude versus fatigue life is plotted in Fig. 13. Like
the HCF life, the LCF lives of MA rebar are also higher in compari-
son with TMT rebar. With increase of strain amplitude the differ-
ence of LCF life between MA and TMT rebar becomes close. UTS/
YS ratio (ultimate strength to yield stress ratio) for MA and TMT re-
Fig. 7. Stress range versus number of cycle to failure for MA and TMT rebars (R ratio bars are 1.4 and 1.18 respectively. Reason for elevated LCF lives of
0.2). The horizontal arrow with data at 107 cycles indicates without failure.
MA rebar is higher uniform elongation and higher UTS/YS ratio in
comparison with TMT rebar.
a b
c d
Fig. 9. Fatigue fracture surface of TMT rebar tested at stress range (Dr) 328 MPa and stress ratio (R) 0.2.
a b
c d
Fig. 10. Fatigue fracture surface of MA rebar tested at stress range (Dr) 328 MPa and stress ratio (R) 0.2.
650
a
a 600
500
450
Strain amplitude, %
400 0.5
0.75
350 1.0
1.5 TMT rebar
300
1 10 100 1000 10000
Number of cycles
650
b
b
600
500
450
Strain amplitude, %
400 1.5
1.0
0.75
350 0.5
0.3 MA rebar
300
1 10 100 1000 10000
Fig. 11. Fatigue fracture showing formation of striation for (a) TMT and (b) MA Number of cycles
rebar tested at Dr = 328 MPa.
Fig. 12. Stress amplitude versus number of cycles curve for LCF with different strain
amplitudes (a) TMT rebar and (b) MA rebar.
X
3
1.8
aj þ r0 ¼ r: ð6Þ
j¼1 1.6
The material constants of MA rebar for the cyclic plasticity 1.4
model are tabulated in Table 2.
Strain amplitude, %
0.4
3.7. Finite element simulation results for MA rebar TMT rebar
0.2
MA rebar
Axi-symmetric geometry (Fig. 15) of the MA rebar is assumed in 0.0
the present investigation for simplicity which is also adopted by 100 1000 10000
Zheng and Abel [25]. The meshing of the MA rebars axi-symmetric Number of cycles to failure
geometry is shown in Fig. 15. Elastic finite element analysis con-
Fig. 13. Comparison between LCF life of TMT and MA rebars.
ducted on the same axi-symmetric model with stress amplitude
of 300 MPa (below the yield stress). The stress along loading direc-
tion (S22) and stress triaxiality is depicted in Fig. 16(a) and (b) dur-
ing peak tensile loading. Stress concentration at the root of rib arises for the geometry effect. Stress triaxiality can be defined
transverse rib is clearly noticed. Zheng and Abel [25] also reported as the ratio of mean stress and equivalent stress. High stress triax-
stress concentration due to rib geometry. Due to the presence of iality at the root of transverse rib is noticed. Therefore, it can be
transverse rib the cross sectional area perpendicular to the loading said from the observation that the stress concentration takes
direction alters and stress concentration at the root of transverse place at the root of transverse rib so HCF crack initiated from
S.K. Paul et al. / Construction and Building Materials 54 (2014) 170–179 177
Table 2
Material constants for MA rebar.
E m r0 C1 c1 C2 c2 C3 c3 qps b
(GPa) (MPa) (GPa) (GPa) (GPa) (MPa)
200 0.3 320 100 750 30 215 2.2 0 90 3.5
800
Experimentation
600 Chaboche model
400
200
Stress, MPa
-200
-400
-600 MA rebar
Cycle number 10
-800
-1.0 -0.5 0.0 0.5 1.0
Strain, %
Fig. 14. Comparison between experimental and simulated hysteresis loop for MA
rebar (strain amplitude 1.0%).
the transverse rib root and fatigue crack propagated through the
transverse rib root because stress triaxiality is higher in the trans-
verse rib root region.
Elasto–plastic finite element analysis conducted in the same
axi-symmetric geometry with Chaboche kinematic hardening
model for analysis the cyclic plastic deformation during LCF. Distri- Fig. 16. Elastic finite element analysis with stress amplitude of 300 MPa: at peak
bution of plastic strain in the loading direction (PE22) during first tensile loading (a) stress along loading direction (S22) and (b) stress triaxiality.
Cycle’s tensile peak is shown in Fig. 17. It is clear from Fig. 17 that
the plastic deformation localization occurs at the root of transverse
rib. Stress triaxiality is computed in each integration point and investigation that high plastic deformation localization at the root
plotted in Fig. 18. During peak tensile loading, the stress triaxiality of transverse rib promotes fatigue crack initiation and high stress
at the root of transverse rib is higher. Hence, it can be said from the triaxiality promotes crack growth through this region.
Fig. 17. Distribution of strain in loading direction (PE22) during first cycle’s tensile peak: deformation concentrated at the root of transverse rib.
Fig. 18. Distribution of stress triaxiality during (a) first cycle’s tensile peak: high stress triaxiality at the root of transverse rib and (b) first cycle’s compressive peak.
S.K. Paul et al. / Construction and Building Materials 54 (2014) 170–179 179
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