Handbook for Stationary AGM-VRLA Batteries

Part 2: Installation, Commissioning and Operation

AGM-Handbook, Part 2 (Edition 8, June 2013) -1-

Industrial Power, Application Engineering Copyright – All Rights Reserved
 Contents

1. Transport, Delivery and Stock Receipt

2. Safety
3. Storage

4. Assembly and Installation

5. Commissioning
6. Operation

AGM-Handbook, Part 2 (Edition 8, June 2013) -2-

Industrial Power, Application Engineering Copyright – All Rights Reserved
 i

7. Recycling, Reprocessing
8. List of References

AGM-Handbook, Part 2 (Edition 8, June 2013) -3-

Industrial Power, Application Engineering Copyright – All Rights Reserved
1. Transport, Delivery and Stock Receipt

AGM-Handbook, Part 2 (Edition 8, June 2013) -4-

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) -5-
Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) -6-
Industrial Power, Application Engineering Copyright – All Rights Reserved
2. Safety

for nominal capacities < 25 Ah only

AGM-Handbook, Part 2 (Edition 8, June 2013) -7-

Industrial Power, Application Engineering Copyright – All Rights Reserved
3. Storage

AGM-Handbook, Part 2 (Edition 8, June 2013) -8-

Industrial Power, Application Engineering Copyright – All Rights Reserved
 100

90

80
10° C
70

60
40° C 20° C
30° C
50

40

30

20

10

0
0 2 4 6 8 10 12 14 16 18 20 22 24
Storage Time [Months]

AGM-Handbook, Part 2 (Edition 8, June 2013) -9-

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 10 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
4. Assembly and Installation

AGM-Handbook, Part 2 (Edition 8, June 2013) - 11 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 12 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
 gas

gas

AGM-Handbook, Part 2 (Edition 8, June 2013) - 13 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 gas
rt

gas

AGM-Handbook, Part 2 (Edition 8, June 2013) - 14 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 vol

gas

gas

gas

gas

AGM-Handbook, Part 2 (Edition 8, June 2013) - 15 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 gas

AGM-Handbook, Part 2 (Edition 8, June 2013) - 16 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 17 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
 M12V45F 1842
M12V35FT 2228
M12V50FT 1659
M12V60FT 1322
M12V90FT 1324
M12V105FT 1107
M12V125FT 930
M12V155FT 750
M6V200 873
A 412/85 F10 786
A 412/120 FT 743

AGM-Handbook, Part 2 (Edition 8, June 2013) - 18 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 19 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 20 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 21 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
 Ok

not Ok, - also FT-

batteries never on
the terminals!

AGM-Handbook, Part 2 (Edition 8, June 2013) - 22 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
5. Commissioning

AGM-Handbook, Part 2 (Edition 8, June 2013) - 23 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
6. Operation

AGM-Handbook, Part 2 (Edition 8, June 2013) - 24 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 Float

Maximum value

Nominal value

Temperature [° C]

Float

Temperature [°C]

AGM-Handbook, Part 2 (Edition 8, June 2013) - 25 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 10
10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 26 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 27 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
 10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 28 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 Battery re-charged to:
100 % = upper curves
90 % = lower curves

0.1 C10
0.2 C10
0.3 C10
0.5 C10

0.1 C10
0.2 C10
0.3 C10
0.5 C10

DOD [% C10]

10

Battery re-charged to:

100 % = upper curves
90 % = lower curves

0.1 C10
0.2 C10

0.1 C10
0.2 C10

DOD [% C10]

10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 29 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 10
10 10

10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 30 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 31 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 • f
f

AGM-Handbook, Part 2 (Edition 8, June 2013) - 32 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 min f

f
min f

min
min

min

min

f
f

min

AGM-Handbook, Part 2 (Edition 8, June 2013) - 33 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 corr.

corr.

3
3

AGM-Handbook, Part 2 (Edition 8, June 2013) - 34 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 100

90

80
IEC 896-2 cycle test: 300 cycles at 60% DOD
70

60

50

40

30

20

10

0
100 200 300 400 500 600 700 800 900 1000
Number of Cycles

AGM-Handbook, Part 2 (Edition 8, June 2013) - 35 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 100

90

80

70 IEC 896-2 cycle test: 400 cycles at 60% DOD

60

50

40

30

20

10

0
200 300 400 500 600 700 800 900 1000 1100 1200 1300
Number of Cycles

AGM-Handbook, Part 2 (Edition 8, June 2013) - 36 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 i

i
i

DOD [% C10]

AGM-Handbook, Part 2 (Edition 8, June 2013) - 37 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 SOC [% C10]

AGM-Handbook, Part 2 (Edition 8, June 2013) - 38 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 0.3 C10

0.1 C10

Guide values !

3 C10

2 C10

1 C10

Temperature [° C]

10

Guide values !
1 P1h

2 P1h

3 P1h

4 P1h

Temperature [° C]

AGM-Handbook, Part 2 (Edition 8, June 2013) - 39 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 40 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
4

0
20 25 30 35 40 45 50
Temperature [° C]

0
20 25 30 35 40 45 50
Temperature [° C]

AGM-Handbook, Part 2 (Edition 8, June 2013) - 41 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
10

0
20 25 30 35 40 45 50
Temperature [° C]

100

90

80

70

60

50

40

30

20

10

0
20 25 30 35 40 45
Temperature [°C]

10

AGM-Handbook, Part 2 (Edition 8, June 2013) - 42 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
 Net PDC [W] PAC [kVA], load

Rectifier Battery Inverter

AGM-Handbook, Part 2 (Edition 8, June 2013) - 43 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 44 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 45 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 46 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
7. Recycling, Reprocessing

8. List of References

AGM-Handbook, Part 2 (Edition 8, June 2013) - 47 -

Industrial Power, Application Engineering Copyright – All Rights Reserved
AGM-Handbook, Part 2 (Edition 8, June 2013) - 48 -
Industrial Power, Application Engineering Copyright – All Rights Reserved
 Distributionscenter Berlin
ELEKTRO.TEC GmbH
Eichborndamm 129-139
D-13403 Berlin
Tel.: +49 (0)30/4111024
Fax: +49 (0)30/4111025
___________________________________________________________
www.elektrotec-berlin.de info@elektrotec-berlin.de
AGM-Handbook, Part 2 (Edition 8, June 2013) - 49 -
Industrial Power, Application Engineering Copyright – All Rights Reserved