MODIPALM ENGINEERING SDN BHD Rev 02

PERIODIC CHECKS AND MAINTENANCE

Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: FFB Conditioner : Check Check and replace when necessary : Replace
Interval Term
As
Item Content Yearly recommend
2 mth Every 6 mth Every
Daily Weekly Monthly Every ed by
1,000hrs 3,000hrs
6,000hrs manufactur
er
Bearing and Greasing
Electric motor
Pulley & bush

Lube oil

Pulley & bush

Drive gearbox
V belt

Chain coupling

Spur gear check and lubricate

Spike, ridge rebuild and hard facing

Rotor

Body Oil seal

Bearings and greasing

Open gear lubricant recommended: Gadus S1 OG 1600 from Shell.

MODIPALM ENGINEERING SDN BHD Rev 02
PERIODIC CHECKS AND MAINTENANCE
Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: Vertical Digester : Check Check and replace when necessary : Replace
Interval Term
As
Item Content Yearly recommen
3 mth Every 6 mth Every
Daily Weekly Fortnightly Monthly Every ded by
1,500hrs 3,000hrs
6,000hrs manufactur
er
Gerasing
Electric motor
Pulley and tapper lock bush

Lube oil

Pulley and tapper lock bush

V belt
Drive gearbox
Coupling

Coupling bolt & nut

Coupling rubber bush

Greasing

Oil seal
Bearing housing
Bearing

Bearing housing

Greasing on shaft holder

Liner

Long arm

Short arm

V' block

Body Expeller arm

Arm bolt & nut

Shaft holder

Shaft holder bush

Bottom plate
MODIPALM ENGINEERING SDN BHD Rev 02
PERIODIC CHECKS AND MAINTENANCE
Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: King Cracker : Check Check and replace when necessary : Replace
Interval Term
As
Item Content Yearly recommen
3 mth Every 6 mth Every
Daily Weekly Fortnightly Monthly Every ded by
1,500hrs 3,000hrs
6,000hrs manufactur
er
Bearing and Greasing
Electric motor
Pulley & bush

Bearing and Greasing

Bearing King Cracker Tapper lock Pulley & bush

V belt

Rotor harden rod

Rotor
Rotor tie rod

Stator harden rod

Stator
MODIPALM ENGINEERING SDN BHD Rev 02
PERIODIC CHECKS AND MAINTENANCE
Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: Centrifuge : Check Check and replace when necessary : Replace

Interval Term
As
Item Content Yearly recommen
3 mth Every 6 mth Every
Daily Weekly Fortnightly Monthly Every ded by
1,500hrs 3,000hrs
6,000hrs manufactur
er
Bearing and Greasing

Electric motor Pulley & bush

Fluid coupling oil

Bearing and Greasing

Tapper lock Pulley & bush

Bearing housing at drive
V belt
shaft
Oil seal

Bearing housing

Bearing and Greasing

Cooling water gland

Bearing housing at feed
Oil seal
inlet end
Splash guard (rubber shield)

Bearing housing

Nozzle c/w lead ring

Nozzle cap nut

Nozzle holder
Star bowl / Disc bowl
Nozzle holder nut
MODIPALM ENGINEERING SDN BHD Rev 02
PERIODIC CHECKS AND MAINTENANCE
Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: Screw Press : Check Check and replace when necessary : Replace
Interval Term
As
Item Content Yearly recommen
3 mth Every 6 mth Every
Daily Weekly Fortnightly Monthly Every ded by
1,500hrs 3,000hrs
6,000hrs manufactur
er
Geasing
Electric motor
Pulley and tapper lock bush

Lube oil

Pulley and tapper lock bush

Drive gearbox
V belt

Coupling chain

Lube oil

Oil seal

Spur gearbox Spur gear

Bearings

Shaft

Oil seal

Strainer

Intermidate body Worm screw

Press cage

Wear plate

Greasing

Cone guide packing

Cone

Cone guide
Cone section
Lengthening shaft

Lengthening shaft bush

Outlet piece

Cone guide holder

Hydraulic oil

Hydraulic Cylinder seal kit

Solenoid valve
MODIPALM ENGINEERING SDN BHD Rev 02
PERIODIC CHECKS AND MAINTENANCE
Periodic checks and maintenance are very important to keep the machine in good operating condition.
The chart below provide a guide for periodic inspection and maintenance.

Equipment: Continuous Steriliser : Check Check and replace when necessary : Replace
Interval Term
As
Item Content recommend
6 mth Every Yearly Every 3 year Every
Daily Weekly Fortnightly Monthly ed by
3,000hrs 6,000hrs 18,000hrs
manufactur
er
Link Chain
Link Chain guide rail
Link Chain Shackle and Bolt
Scraper Bar
Scraper Bar Bolt & Nut
Hydraiulic Oil
Power pack service
Hyd. Tensioner Cylinder
Limit Switch

Lube oil
Geared Motor Coupling rubber bush
Coupling bolt & nut
Lube oil
High torque Gear
Transmission Chain
Reducer
Jockey Sprocket
Shaft c/w sprocket hub
Sprocket
Hub Bolts
Drive Shaft
Plummer Block Bearing Geasing
Grand packing
Stuffing box grand packing
Shaft c/w wheel hub
Idler Wheel
Hub Bolts
Driven Shaft
Take Up Bearing Geasing
Grand packing
Stuffing box grand packing
Limit Switch
Disc
Level Switch
Shaft
Internal Plate
Middle deck plate
Body
Bottom plate
Door Rubber seal
Bearing / Bushing greasing
Swing flab door
Flab

Condensate drain Strainer perforated plate

strainer Condensate evacuation

New replaced link chain should be allowed to run-in for minimum 2 cycle-time before feeding FFB.
Lubricate the drive chain with a penetrating-type chain lubricant.