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Basic Information
This Manual is written by Adtech (Shenzhen) Technology Co., Ltd.
This Manual is mainly written by: Tang Xiaobing
This Manual was first released on August 27, 2013, with version No. A0101 and item number
BZ001B092A.
Copyright Notice
The property rights of all the parts of the manual belong to Adtech (Shenzhen) Technology Co., Ltd.
(Adtech for short), and any form of imitation, copying, transcription or translation by any company or
individual without the permission is prohibited. This manual does not include any form of assurance,
standpoint expression, or other intimations. Adtech and the stuffs have no responsibility for any direct or
indirect disclosure of the information, benefit loss or business termination of this manual of the quoted
product information. In addition, the product and the information mentioned in this manual are for
reference only, and the content is subject to change without notice.
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Install cooling fan if processing field is in high temperature, due to close relationship between
service life of the control and environmental temperature. Keep proper operative temperature
range for the control: 0℃ ~ 60℃.
Avoid using the product in the overheating, humid, dusty, or corrosive environments;
Add rubber rails as cushion on the place with strong vibration.
※Maintenance:
Please implement routine inspection and regular check upon the following items, under the general
usage conditions (i.e. environmental condition: daily average 30℃, load rate: 80%, and operating rate: 12
hours/ day)
Confirm environmental temperature, humidity, dust, or
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Contents
1. Foreword .......................................................................................................................... - 10 -
2.2.4. Full Chinese Menu Operation & Full Screen Edit ...................................................................................... - 13 -
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8.2.2. Reading Programs from USB Disk into Work Area .................................................................................... - 45 -
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Default input port configuration of 46M series XS7 (milling machine) .......................... - 159 -
Default input port configuration of 46L series XS5 (lathe) .............................................. - 160 -
Default input port configuration of 49M series XS7 (milling machine) .......................... - 161 -
12.2.3. Digital output interface ........................................................................................................................... - 165 -
Default output port configuration of M series milling machine CNC4960(XS15) ......... - 168 -
12.2.6. Spindle axis encoder interface (46 series XS12, 49 series XS10) ........................................................... - 175 -
12.2.7. RS232 transmission interface (46 series XS9, 49 series XS11) .............................................................. - 180 -
12.2.8. USB memory connection interface (46 series XS10) ............................................................................. - 180 -
12.2.9. PC USB communication interface (46 series XS11, 49 series X13) ....................................................... - 180 -
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1. Foreword
CNC4 series numerical control system is economic embedded system developed by Adtech (Shenzhen)
Technology Co., Ltd. for lathes, milling machines and machining centers, where CNC4640 and 4940 are four
axes motion controllers, CNC4960 is six axes motion controller and CNC4620 is two axes motion controller.
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series)
series)
revolution
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Testing function Test run, single program section, hand wheel Yes
Capacity: 60MB
Program storage Program storage capacity, storage quantity 100 work areas
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Measurement centering
Yes
Automatic tool setting gauge
Other functions
Specify arc radius R / center position Yes
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3. Operating Panel
Note:
Press the Menu buttons to operate corresponding sub-menus.
Manual axis movement buttons and edit and input buttons are reused, and have different definitions in
different modes.
Work mode switching area is used to switch working modes of the system, and the security and system
operating experience are enhanced through different modes. Hand wheel and single-step mode are switched
through the Repeat button.
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Note:
Screen information displays the information about the current window
Working mode information displays the currently selected working mode
Main screen information displays the current content of the main screen.
Sub-screen menu options are used to switch the corresponding sub-screens with the left arrow, F1 ~ F6 and
right arrow. The right cycle arrow is used to turn pages, the left cycle arrow is used to close the submenu and
return to previous menu.
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Press a key to show the corresponding content in the bottom of the LCD.
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[Relative]
[Comprehensive]
[Track] [Preview]
[Plane selection]
[MDI]
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[Program
[Edit]
edit]
[File]
[Parameters] [Comprehensive]
[Axis configuration]
[Management]
[Tool changer]
[Principal axis]
[Port]
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[Compensation]
[Coordinate parameters]
[Centering measurement]
[Measurement]
[Trial cutting]
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[Input diagnosis]
[Output diagnosis]
[DA diagnosis ]
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Cursor moving key Four keys are available: Up/Down: adjust ration, move
left/right
Spindle axis forward Press it and the spindle axis rotates forward, press it again
Spindle axis reverse Press it and the spindle axis rotates reversely, press it
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4. Manual Operation
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position of current axis, i.e. current point is used as machine tool origin. After this operation, the system
considers it as a home action. Therefore, when the program is running, the alarm of not home won’t
occur. If you press by mistake, it will switch the screen and cancel selection automatically.
(4) Reset relative position manually
Press the mode switch key [Manual] to select manual operation;
In [Relative Position] and [Coordinate System] screen, press [X], [Y], [Z], [A] key respectively to show
the value of corresponding axis, and then press the [Cancel] key to reset the relative position of current
axis.
Note
The tool also can return to reference point according to program instruction, i.e. returning to reference point
automatically.
Caution:
Generally, the system will perform home operation after connecting the power supply. If the power fails while
the machine tool is moving, the system also will return to reference point when the power supply is connected
again. First return the z-axis to avoid collision of the tool and workpiece, which will result in damage to the tool,
workpiece and fixture.
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In manual mode, 5# key can be used to switch the manual speed and rapid traverse speed. The rapid
traverse speed of every axis depends on comprehensive parameter 009-012 (rapid traverse speed setting). After
switching to rapid traverse speed, the manual speed of the position interface will be highlighted, while the actual
speed of the position interface is sampled from the moving speed of current axis. This value can truly reflect the
moving speed of current axis (unit: mm/min);
Note:
Only single axis motion is available in manual mode.
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(3) Rotate the increment dip switch on the hand wheel to select the moving amount (0.1, 0.01, 0.001);
(4) Rotate the hand wheel to move the machine tool. The tool moves certain distance every time you rotate
the hand wheel for a scale. (For example, if you select X axis in step ⑵ and select 0.01 in step ⑶, the tool
moves 0.01mm every scale). Rotate the handle continuously to move the machine tool on this axis continuously.
Note:
The hand wheel feeding mode controls only one coordinate axis every time; the faster the hand wheel rotates,
the faster the machine tool moves.
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Coolant on/off
In hand wheel/single step/manual mode, press this key to switch on/off the coolant.
Key indicator: No matter in what mode, the key indicator is on if only the coolant is on, or else the
indicator is off.
Lubricant on/off
In hand wheel/single step/manual mode, press this key to switch on/off the lubricant.
Key indicator: No matter in what mode, the key indicator is on if only the lubricant is on, or else the
indicator is off.
In hand wheel/single step/manual mode, press this key to rotate the spindle axis positively and
In hand wheel/single step/manual mode, press this key to rotate the spindle axis reversely and
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When auxiliary output is on, if the system is switched to another mode, the output remains unchanged;
press the 'Reset' button to turn it off, or execute the corresponding M code in automatic mode to turn off
corresponding output, or execute the corresponding M code in MDI interface to turn off corresponding output;
When the spindle axis is positive/reverse rotating and execute M04/M03 directly, the system first stops
positive/reverse rotating and then execute M04/M03 instruction;
Positive/reverse rotating of spindle is stopped while emergency stop, and other outputs can be set
according to system parameters.
Note
In the tool setting operation below, if the auxiliary parameters of the coordinate system doesn’t need setting, the
first three steps can be omitted. Please refer to chapter 9.5 for auxiliary parameters of the coordinate system.
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Circle centered has two modes, which are three points and two points with specified radius; If the user only
types two coordinates in the option of workpiece boundary point and specifies one value for R, the system will
determine the circle center with two points and radius automatically; if the user types coordinates of three points
in the option of workpiece boundary point, the system will determine the circle center with three points and
shield R.
The centered step of three points arc follows:
Select the edit mode;
Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the
coordinate system;
Move the cursor to desired position, enter new parameters and press [EOB];
Select hand wheel or manual mode;
Press [Coordinates] to enter coordinate system setting interface;
Press the left/right arrow to move the cursor to select coordinate system;
Press [Centered Measurement] to enter centered interface;
Move the tool to make its side blade touch the surface of round workpiece, and press [EOB] to record
boundary point 1;
Move the tool to make its side blade touch another point in the surface of the workpiece, and press
[EOB] to record boundary point 2;
Move the tool to make its side blade touch another point in the surface of the workpiece, and press
[EOB] to record boundary point 3;
Press [EOB] after recording all boundary points to calculate the coordinates of circle center and display
in the result section;
If there is no question, press [EOB] again to return the result to specified coordinate system.
Arc centered validation
In the main menu, press [Monitor], [MDI] to enter the MDI interface, select edit mode, enter program
block G55G0X0Y0 (if coordinate system G55 is selected while tool setting), press [Start], [EOB], and the tool
moves to workpiece center automatically, indicating that three points arc centered properly.
The validation steps for other tool setting methods are same.
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When measuring the diameter of workpiece, test cutting a layer of the workpiece surface. After cutting,
the axis can only retract in opposite direction. Do not move X axis, or else the measured diameter will be
invalid.
To measure the length of workpiece, contact tool surface with the tool, enter the length value 0, and the
current point will be used as the home of Z-axis.
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5. Automatic Operation
The machine tool moving according to prepared program is called as automatic operation. The automatic
operation modes of CNC46XX and 49XX system follows:
Memory operation, MDI operation, USB disk DNC operation
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Manual rate
In manual mode, press Up/Down key in [Position] interface to adjust the manual rate; Press the key to
increase or decrease by 10% (10%-150%). If you press the FF key and Up/Down key, you can adjust the fast
forward rate by 10% (10%-150%).
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Quick feeding
Cutting feeding
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Program ends
After executing the block with M30, the automatic operating stops, changes into reset state, and returns to
program start.
Feeding pause
During automatic operation, press the [Pause] key on the operation panel, the automatic operation pauses
and the indicator is on; press [Start] again to continue operating the machine tool and the pause indicator is on.
Reset
During automatic operation, press the [Reset] key on the operation panel and the system stops immediately.
Here, [Reset] has the same function as emergency stop button.
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6. Safe Operation
Caution:
1. During automatic operation, when the tool touches an axial travel switch, the tool decelerates and stops all
axial motions, and only displays one over travel alarm.
2. During manual operation, when the tool touches an axial travel switch, the tool only decelerates and stops
motion on current axis, and still moves along other axes.
3. When the tool is in safe position, press [Reset] to clear the alarm. Please refer to the manual of the machine
tool for details.
4. Both limit alarm and soft limit alarm have a deceleration stop, and therefore the sensing range of the limit
should have sufficient space, or else the limit protection will be disabled due to over travel.
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The system has corresponding limit alarm. Please check corresponding limit sensor point or
parameters.
If hard limit occurs, and the appearance of the sensor point doesn’t has any problem, enter the
diagnosis mode in manual mode and check the state of the input port in diagnosis mode. If the
state is valid, please eliminate in sequence. Pull out the input IO cable and check whether the sense
disappears. If yes, please check the circuit. If the problem still exists, the internal optocoupler is
External emergency stop 2 input is valid; check whether IO assignment has conflict or
interference.
Search for corresponding function ports in IO configuration, and then check in input diagnosis.
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Servo alarm; if the servo doesn’t alarm, parameter P2.001~004 setting and actual servo alarm level
The corresponding function ports are IN34~37, which can be checked in input diagnosis.
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7.4 Self-diagnosis
CNC system sometimes stops even there is no alarm. The reason may be that the system is running
processes, and the self-diagnostic function is available for checking.
The self-diagnostic steps of the system are as follows:
(1) In the main menu, press [Diagnosis] to enter the diagnosis interface;
(2) Select [Input] to enter the input diagnosis interface, or select [Output] to enter the output diagnosis
interface;
(3) Output diagnosis: Press the direction keys select the output port, and press [EOB] to switch the output
level corresponding to the output port;
(4) Input diagnosis: When certain input signal is valid, the corresponding screen flashes.
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Select desired program, which is in PROG directory in disk D by default, press [EOB] to enter subdirectory,
or press [Cancel] to exit;
Move cursor to select desired program, press [EOB] to confirm and load the program.
8.2.2. Reading Programs from USB Disk into Work Area
The step of loading files from USB disk into work area follows:
Insert the USB disk;
Press [File] to enter file operation interface;
Select USB disk, move cursor to select a file in the disk, and press [EOB] to load the file.
Caution
If the file has been loaded into work area, you need to restart the system to delete the program, or else the
system will report error.
The programs loaded into the work area can’t be deleted, or else the system will report error.
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[Relative]
[Comprehensive]
Absolute position
The position of current machine tool coordinates relative to the origin of workpiece coordinate system
The absolute position interface follows:
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Relative position
In manual mode, reset current coordinates to check the relative motion distance of any displacement, and
thus it is called as relative position.
This interface is usually used for early tool setting. Considering that some operators have been used to
manual calculation, this function is preserved. With the more and more powerful of automatic centered function,
it is used less.
The operation follows:
Enter [Position] interface;
Switch to [Relative] interface;
Then, enter manual mode;
Press a coordinate axis No., e.g., ‘X’, and the X coordinate flashes;
Press “Cancel” to reset X coordinate to 0;
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Comprehensive coordinates
The interface displayed by absolute coordinates and machine tool coordinates
Comprehensive position interface is shown below:
[File]
Program edit
The program edit interface shows the NC program currently processed; in edit mode, you can edit the NC
program (see 8.3 for details).
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[ Monitor ]
[ MDI ]
In MDI interface, enter complete NC code instruction in edit mode, press the [Start] key in the edit mode
and confirm to execute directly.
To restore the default settings quickly, press and hold the [Reset] key for three seconds and choose to reset
or not.
MDI interaction interface is shown below:
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[ Edit ]
[ File ]
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[ Monitor ]
[ Track ]
Enter track interface to enable real-time track display automatically. During automatic running of the
system, the motion track is displayed in real-time. In standby mode, you can also press Preview to pre-scan the
processing file.
The shortcuts of adjusting position is shown below:
PageUp : Zoom in
PageDown : Zoom out
→←↑↓: Shift position; the shift unit is the set pixel unit
Graphic simulation interface is shown below:
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[Parameters] [Comprehensive]
[Axis Configuration]
[Management]
[Tool Magazine]
[Principal Axis]
[Port]
Comprehensive parameters
Comprehensive parameters are a set of functions that aren’t classified in details, e.g. home mode, manual
speed, etc.
Comprehensive parameters interface is shown below:
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Axis parameters
Axis parameters are parameter set of interface characteristics of control position axis. Please refer to the
parameter description for details.
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Management parameters
This is a function set that confirms identity and initialize the system.
Management parameters interface is shown below:
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Tool magazine parameters collect the parameters that the tool magazine requires. The specific meaning of
the parameters should be determined by the tool magazine of the machine tool, and therefore should refer to the
instructions provided by the machine tool manufacturer.
Spindle axis parameters
Spindle axis parameters are the set of electrical characteristics of servo and common spindle axes. The
specific application also depends on the spindle axis selection of the machine tool manufacturer. The servo
parameters and axis parameters have the same meaning, and therefore please refer to the description of axis
parameters.
Spindle axis parameters interface is shown below:
IO configuration parameters
IO configuration parameters are the assignment of hardware interfaces. This parameters set is the IO pin
sequence specified by the system’s IO function numbers, which will improve the system flexibility. Please refer
to System Parameters for the specific meaning of the parameters.
IO configuration parameters interface is shown below:
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M series [coordinates]
[ Compensation ]
M series tool compensation interface has two compensation variables, i.e. tool length compensation and
tool radius compensation; corresponding to G43, G44 and G41, G42; enter compensation value to
corresponding compensation number, and transfer the compensation number in NC program to realize the
compensation. Tool compensation numbers have 36 variables.
Tool compensation interface is shown below:
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[ Input diagnosis ]
[ Output diagnosis ]
[ DA diagnosis ]
Alarm interface
Display the alarm of the system after power on, including 15 alarm records.
IO diagnosis interface
IO diagnosis allows entering at any moment. You can check current IO state of the system. In manual mode,
press the direction keys to select corresponding IO, and press EOB to control the output manually.
DA diagnosis interface
Correct the output voltage of two lines DA voltage module for testing; press the direction keys to output
corresponding voltage directly, input the actually measured voltage to corresponding gear position; when
transferring control instructions of spindle axis, the system will correct according to correction value.
System info
The system info shows basic information of current system, and is used to mark current software version,
hardware version, upgrade info, etc. In this interface, you can follow the prompt to perform operations.
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[Monitor]
[Micro Variable]
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10.1 Restart
(1) In the main menu, press [Edit] to enter the program interface;
(2) Press [File] to enter the file interface;
(3) Press [Reset] and the system asks whether restart or not;
(4) Press [OK] to restart the system.
10.3 Reset
(1) Select the edit mode;
(2) In the main menu, press [Parameters] to enter the parameters interface;
(3) Press [Management] key to enter management parameters interface;
(4) Move cursor to “006 Reset all parameters”;
(5) Press [EOB], the system confirms, restores the default parameters and restarts automatically.
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(2) In the main menu, press [Parameters] key to enter the parameters interface;
(3) Press the [Management] key to enter management parameters interface;
(4) Move the cursor to 007 or 008 and select appropriate menu;
(5) Press the [EOB] key, the system confirms and performs backup and restore operation;
(6) The backup operation will generate the SYSCONF.BAK file in the root directory of disk D. Please save
this file for backup in the future.
(7) For restore operation, also save the SYSCONF.BAK file in the root directory of disk D. The system will
recognize this file automatically in the process of restoring.
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General parameter
002 Initial feeding speed Instant
(P1.)
General parameter
003 Feeding acceleration Instant
(P1.)
General parameter
004 Home mode Instant
(P1.)
General parameter
005 IO filter level (1~8) Instant
(P1.)
General parameter
006 Select communication mode Restart
(P1.)
General parameter
007 Maximum feeding speed Instant
(P1.)
General parameter
008 Maximum hand wheel speed Instant
(P1.)
General parameter
009 Hand wheel response factor Instant
(P1.)
General parameter
010 M code waiting time (ms) Instant
(P1.)
General parameter
011 Line number increment Instant
(P1.)
General parameter
012 System baud rate Restart
(P1.)
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(P1.)
(P1.) features
(P1.)
(P1.)
General parameter 062 Hand wheel control mode (0- old) Instant
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(P1.)
(P1.)
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(P2.) (mm/min)
(P2.) (mm/min)
(P2.) (mm/min)
(P2.) (mm/min)
(P2.) (mm/min)
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(P2.) (mm/s^2)
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(P2.) (mm/s^2)
(P2.) (mm/s^2)
(P2.) (mm/s^2)
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axis Z phase
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axis Z phase
axis Z phase
(P2.) limit
(P2.) limit
(P2.) limit
(P2.) limit
(P2.) limit
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(P2.) linear: 1)
(P2.) linear: 1)
(P2.) linear: 1)
(P2.) linear: 1)
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(P2.) (Kpps)
(P2.) (Kpps)
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(P2.) (Kpps)
(P2.) (Kpps)
(P2.) (Kpps)
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(P2.) direction
(P2.) direction
(P2.) direction
(P2.) direction
(P2.) direction
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(P2.) (mm)
(P2.) (mm)
(P2.) (mm)
(P2.) (mm)
(P2.) (mm)
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Management Instant
002 Edit super user password
parameter (P3.)
Management Instant
003 Edit operation user password
parameter (P3.)
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Management Restart
006 Reset all parameters <●>
parameter (P3.)
Management Instant
007 Back up parameters
parameter (P3.)
Management Restart
008 Restore parameters
parameter (P3.)
Management Instant
009 Generate password file
parameter (P3.)
Management Instant
010 Menu clicking mode
parameter (P3.)
Management Instant
012 Clear current processing pieces
parameter (P3.)
Management Restart
015 Default boot screen <●>
parameter (P3.)
Management Restart
016 System language packs <●>
parameter (P3.)
Management Instant
017 Macro keyword effective enable
parameter (P3.)
Management Instant
018 Boot screen mode
parameter (P3.)
Management Instant
019 System display axis setting (bit)
parameter (P3.)
Management Instant
020 System debugging info enable
parameter (P3.)
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Management Instant
022 Additional panel enable
parameter (P3.)
Management Restart
025 PLC program selection <●>
parameter (P3.)
Management Instant
026 Screen saver ON
parameter (P3.)
Management Restart
027 Modbus master / slave setting <●>
parameter (P3.)
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Spindle axis
027 Servo spindle axis ready level
parameter (P5.)
Spindle axis
028 Servo spindle axis stop place level
parameter (P5.)
Spindle axis
031 System spindle axis speed
parameter (P5.)
Spindle axis
033 Spindle axis minimum speed (rpm)
parameter (P5.)
Spindle axis
035 Second channel spindle axis speed
parameter (P5.)
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(P6.) number
number
number
number
number
number
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Note : The feeding instructions G01, G02 and G03 move at the speed of F
processing, i.e. no matter what F is set to, the actual speed can’t exceed
this parameter value. Setting this parameter will prevent the damage
processing files.
Range : 0~1
Unit : None
1-mechanical home
home speed, and move back slowly after signal is detected. At this
moment, move forward slowly when the signal is disconnected, and the
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home operation completes when the signal is valid again. When the servo
Range : 0~8
Unit : None
Default : 0
If the environment has too much interference, e.g. rain and thunder,
please enter a filter value. Higher value indicates longer test time and
Unit : None
Default : Uart
Note :
Unit : None
Default : 5000
Note : Used to limit the maximum speed of moving the axis with hand wheel
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Unit : None
Default : 1000
Note : Used to limit the maximum speed of moving the axis with hand wheel
Range : 1~9999
Unit : ms
Default : 100
Note : Set the waiting time (unit: ms) after executing M code
Range : 0~64
Unit : None
Default : 0
Note : While editing G code manually, add a line number Nxxxxx automatically
in a new line;
Range : 9600~115200
Unit : None
Default : 115200
Note : The communication rate setting when DNC or other PC software and this
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Range : 1~255
Unit : None
Default : 1
Note : The ID number setting of the controller when DNC or other PC software
Range : 0~1
Unit : mm
Default : 0.2
If this value is too small, the arc has higher approximation accuracy, but
the computation will be too high, making the pause during processing
Range : 0.1~100
Unit : mm
Default : 2.000
Note : Set the tool retracting amount after Q is fed in G73 and G83 instructions;
effect.
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Unit : None
Note : Set the split mode of arc interpolation to position split or time split.
Unit : None
Default : Speed2
Range : 0~1
Unit : None
In pretreatment mode, the system enters processing state buffs for two
seconds and pre-reads. The pretreatment mode only can check the
Range : 0~1
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Unit : None
Default : 1
Note : File scanning symbol will quicken the file transfer speed when
every program block. In this way, if the file only has one block and the
file size is very big, it will cause unnecessary waiting time. If this option
is closed, the system will exit after scanning the address of first block.
Range : 0~1
Unit : None
Default : 0
conversion mode)
0 : Analog output
P6.014------S0
P4.015------S1
P4.016------S2
P4.017------S3
V=S/MaxRPM
S is the rotation set by the user, and MaxRPM is the maximum rotation
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Range :
Unit :
Default : 0
Note : Set the schedule start and holding time of the automatic oil pump of the
system
Schedule open setting is that the oil pump outputs (P4.056 Lubricant
output port No.) when the timing reaches specified value after the
Output signal stops keeping for the seconds specified by P1.053 (reverse
phase).
Output signal follows the hertz specified by P1.024 in working state, and
used for oil supply devices. If it is set to 0, the system will keep low
output level.
Range :
Unit :
Default : Z – XYABC
Note : Set the zero sequence of each axis; up to three sections can be set.
Range :
Unit : Coefficient
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Note : Used to restrict the arc processing speed automatically. This parameter is
The bigger the radius coefficient is, the lower the arc speed is.
The bigger the acceleration coefficient is, the higher the arc speed is.
Range : 100~5000
Default : 500
instructions.
029 Inp Acc Speed Mode (1: linear acceleration/deceleration 0:S curve acceleration/deceleration)
Range :
Unit :
Default :
Range : 0~1
Unit :
Default : 0, 1
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operation.
Range : 0~1
Unit :
Note : On lathe controller (L series), it is used to set whether the display and
Range : G17,18,19
Unit :
Note : Set the default processing plane to XY or XZ; modify the default plane,
so that it isn’t need to specify the modal plane value while programming,
Range : 0~2
Unit :
Default : 2 (L series)
Note : Used to set the T value in tool change instruction on lathe controller (L
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036 IP address
Range :
Unit :
Default : 192.168.0.123
255.255.255.0
192.168.0.1
network segment (same subnet mask) in the Intranet. If the return times
out, the connection has error; please check the physical connection.
Range : 10~200
Unit :
Default : 20
pretreatment preview.
pretreatment preview.
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pretreatment preview.
If this value is smaller, the balance value is set according to the actual
price effect because the forward data are insufficient and the speed can’t
Range : 0~1
Unit :
Default : 0
Used for the cases that processing codes requires ignoring F-value.
Range : 0~1
Unit :
Default : 0
Note : Used to set whether G00 instruction is moved with G01 mode
If G01 mode is used, the interpolation speed shall follow the setting of
minimum speed;
Range : 0~1
Unit :
Default : 0
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ON: turn on this function; when turned on, the processing ends because
Unit :
Default : 0
ON: turn on this function; when turned on, press the [Pause] key during
Range : 0~1
Unit :
Default : 0
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Unit : None
position and the red LED flashes, press the [Cancel] button to clear the
generally used for machine debugging. Do not use it if the machine has
been debugged.
Range : -9999.999~9999.999
Unit : mm
Default : 0
mode.
Range : 0~20000
Unit : mm/min
Default : 0
Note : When Z-axis or A-axis is used as the cutting feed axis, it sets the
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Range : 0~100
Unit : mm
Default : 0
Note : To set the pitch length of acceleration segment of lathe CNC4620 system
thread cutting command G32 & G92, pitch length of the deceleration
segment and run-out amount. For details of G32 G92 instruction, see
Range : OFF ON
Unit : None
Default : OFF
Note : Enable and set this parameter to ON to jump to line N of X cycle of M98
Unit : None
Default : No
Note : Ask: when the system is restarted, it asks whether to execute home
automatically.
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Range : 0 ~ 60000
Unit : sec
Default : 1000
Note : Used to set the delay between actions of the spindle axis brake switch
059 Rotation axis speed optimization feature (this parameter is invalid currently)
Range :
Unit :
Default :
Range : 1 ~ 500
Unit :
Default : 50
Note : When P1.018 is set to (Angle X Y Z space angle optimization), set the
maximum rotation speed when the fourth axis A is the rotation axis.
Range : 0~1
Unit : None
Default : 0
Note : When the logic direction obtained by handheld box encoder is reverse to
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the actual motion direction of the axis, set this parameter to perform
in-phase setting.
0: positive direction
1: negative direction
Range : 0~1
Unit :
Default : 0
Note : Used to set hand wheel to control the motion of each axis; 0: old, 1: new
Unit :
Default : 4000
Note : Used to set the maximum rate of hand wheel (valid when P1.062 is set to
1).
Range : 1 ~ 20
Unit :
Default : 10
Note : Used to set the maximum acceleration of hand wheel (valid when P1.062
is set to 1).
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Unit : None
Default : 1
Effective : Restart
time
Note : When screws of different pitches and motors of different step angles or
CMR/CMD =P/(L×1000)
(mm)
Ex 1: the motor rotates one cycle every 5000 pulses, and the machine
tool moves 5mm when the motor rotates one cycle, then
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CMR/CMD=5000/(5*1000)=1/1
Ex 2: the motor rotates one cycle every 5000 pulses, and the machine
tool moves 10mm when the motor rotates one cycle, then
CMR/CMD=5000/(10*1000)=1/2
GOO instruction
About start speed, 1-2 rotation motor speed is recommended for step
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motor; as above, the machine tool moves 5mm when the motor rotates
motor, the start and stop shouldn’t have vibration. If this speed is too
high, it will cause vibration during motion, and the step motor will be out
of step.
Unit : mm
Note : Generally, the machine tool has hard limit signal. In this case, software
limit isn’t required. Please set the positive limit to +9999.999, and
If hard limit switch isn’t installed, please use soft limit, which uses
machine tool coordinate system as the base point. Positive limit and
Since soft limit decelerates and stops at the limit point, it may exceed the
set distance, which depends on acceleration time and speed. Please keep
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Unit : Pulse
Default : 0
Compensate with the pulse in minimum unit. The specific number should
Range : -9999~9999
Default : 0
Note : Set the compensation home offset (unit: pulse) after axis home
operation.
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Range : 0~1
Unit : None
Default : 1,1,0,0
Positive direction
Negative direction
Range : 0~9999
Unit : mm/min
Default : 1000
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Range : 0~9999
Unit : mm/min
Default : 1000
The starting speed and acceleration are determined by parameters 003 &
004.
Range : 1~90000
Unit :
Default : 90000
pretreatment processing.
No matter which parameter, the lower the setting is, the slower the
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invalid.
Default : 0, 1
Note : Adapt to the interface parameters of selected servo drive; please refer to
settings.
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Default : 0
mode, i.e. the “servo home” positioning; in this mode, the accuracy of
motor doesn’t have encoder and can’t enable this option, or else the
move constantly.
Default : 0
Note : Adapt to the interface parameters of selected servo drive; please refer to
settings.
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Unit : None
Default : 0
check, and thus the real time isn’t as well as interrupted limit. However,
the response speed directly. It should be noted that the hardware response
function only can stop pulse in instant mode. Therefore, the instant stop
mode may cause mechanical vibration if the speed is too high. While
Range : 0~1
Unit : None
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Default : 1
Note : Pulse command format setting is to configure the mode of output pulse.
advance.
0 Pulse + pulse
1 Pulse + direction
Range : 0~1
Unit : None
Default : 1
Note : Set pulse direction; if the controller direction is reverse to actual drive
motor.
Range : 0~1
Default : 0
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Note : Set the effective voltage level of external home sensor switch during
home operation.
Low level
High level
Range : 0~9999999
Unit : Pulse
Default : 0
This function is used to prevent the logic counting of axis exceeding the
Generally, overflow occurs only when the axis is set to rotary. The
system will calculate the corresponding pulse limit according to the gear
mode after the system getting P2.062~P2.069 parameters. The user can
check the change of this parameter when the rotary axis display function
is enabled. The user can modify the changed parameters, and the finally
This parameter requires restart to take effect; the corresponding axis must
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Range : 0~4
Default :
Note : In default mode, the actual number of every axis corresponds to the silk
screen number on the shell. If certain function axis is abnormal, you can
replace the axis through this function. For example, set P2.045 to 4,
0: no such axis
Range : 0~9999
Default : 2500
Note : Set the encoder wires connected to every pulse port (AB phase pulse).
Since four times frequency division is performed for internal transfer, the
value of this parameter should be the pulses collected by the encoder for
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Range : 0~1
Default : 0
Note : Set the normal voltage level when the pulse is working. If the setting is
direction will have accumulative error during every positive and negative
parameter matches.
Range : 0~1
Unit : None
Default : 1
0: Rotary axis
1: Linear axis
The setting of this parameter and P2.027 axis will affect the setting of
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Range : 0~1
Unit : None
Default : 0
Note : Set the coordinate display mode of the axis. This parameter is valid when
P2.062~P2.065 is set to 0
0: 0~360°display
1: -9999.999~9999.999°display
The setting of this parameter and P2.026 axis will affect the setting of
Range : 0~1
Unit : None
Default : 1
Note : This parameter is valid when P2.026 and P2.027 are set to 0; set whether
motion time.
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Note: If processing is required during the motion, the shortest path may
Range : 100~8000
Default : 2000
Note : Set the maximum acceleration of every axis. This setting will affect the
set, the axis response time will be shortened and characteristics of the
This parameter also affects the home function and limit stop function.
Hard limit function: Use hard limit in software scanning mode, in which
acceleration of this axis. Therefore, if this value is too high, the machine
tool will stop in emergency, and if this value is too low, it will cause too
much overshoot.
Home function: the home acceleration of every axis uses this value.
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Range : 0~1
Unit : None
Default : 0
Note : This parameter determines the Z phase search direction when servo Z
0: Positive
1: Negative
Range : 0~1
Unit : None
Default : 1
is set to 0, and P2.015 (servo Z phase enable) is also set to 0, the home
0: No
1: Yes
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Range : 0~1
Unit : None
Default : 0
Note : If the logic direction obtained by the encoder is reverse to the actual
0: Positive
1: Negative
Range : 1~20000
Unit : mm/min
Default : 100, 60
Note : Used to set different speed parameters for mechanical home; the specific
effect is as follows:
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Range : OFF ON
Unit : None
Default : OFF
Range : 1 ~ 1000
Unit : mm
Default : 10
Note : Set the compensation spacing from point N to point N + 1 of each axis; if
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Unit : mm
Default : 0
that the parameter is set to the mechanical zero position. The parameter is
generally set to 0.
Unit : mm
Default : 0
Note : Set the compensation of the end position, corresponding to the machine
coordinate position. This value depends on the measured travel and has
the value is set to 110mm. After setting the starting position and end
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Range : None
Unit : None
Authority : None
Default : None
Note : In this menu, type the password and press ‘Insert’. If the password is
After entering, this menu will turn into “Exit XXX admin mode”,
In the new menu, press the Insert key to exit the admin mode. To modify
the parameter table at this moment, you need to enter the admin mode
again;
The super user can modify all passwords, while the operation user only
Password 0 indicates that the password isn’t checked in this mode; it isn’t
Range : None
Unit : None
Default : None
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Range : None
Unit : None
Default : None
Note : The parameters are backed up and restored only in super user mode.
The parameters are backed up to the sysconf.bak file in the root directory
of the controller. If this folder already has a file with same name, the latest
The sysconf.bak file in the root directory is also used for restoring. During
restoring, it will check whether the parameter versions are same according
to the backed up parameter version; if not, the system won’t restore the
parameter table.
Range : None
Unit : None
Authority : None
Default : None
Note : 1. If you have forgotten the password, you can generate a PassMeg.DAT
file with this function, provide this file to controller manufacturer and ask
Range : 0~1
Unit : None
Authority : None
Default : 0 (click)
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Range : None
Unit : None
Authority : None
Default : None
Range : 0 ~ 999999
Unit : None
Authority : None
Default : 0
Note : When this value is set, the system prompts alarm if the cumulative
cleared.
Range : None
Unit : None
Authority : None
Default : None
Note : Import the CSV system configuration of the manufacturer into the system
Range : Select
Unit : None
Default : ABS
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Note : Select default boot screen from absolute position, relative position and
comprehensive position.
Range : 0~1
Unit : None
Default : 0 (Chinese)
Chinese
English
Range : 0~1
Unit : None
Default : 0 (Chinese)
Note : Macro keyword effective parameter is used to set whether the macro
Range : 0~6
Unit : None
Default : 1S
Note : Used to configure logo display mode; if it is set to 0, press any key to enter
the system; for non-zero value, it enters into the system automatically after
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Range :
Unit : None
Default : XYZ
Note : Used to configure the display axis of current system, and different display
This configuration only determines the content of the interface. If the axis
function of the hardware exists, it still can output axis control during
programming, but the axis status won’t be displayed. The status such as
Range : 0~1
Unit : None
Default : OFF/0
Range : 0~1
Unit : None
Default : ON/1
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Note : Used to configure whether enable the key for axis motion on the controller
panel.
This parameter is used to shield the composite function of the axis motion
Unit : None
Default : OFF/0
Note : Used to configure whether NC uses additional panel, which must match
disabled (P3.20).
Unit : None
Default : MFUNC
Note : Used to configure M code macro program of the system, MFUNC uses the
M_FUNC.NC.
Unit : None
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Default : TFUNC
Note : Used to configure ATC function of the system, TFUNC uses the default M
Range :
Unit :
Authority :
Default :
Effective time :
Range : 0~1
Unit : None
Default : 0
Unit : None
Default : SLAVE
Note : Set the system as Modbus communication salve or host; SLAVE: as slave;
POLL: as host
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Range :
Unit :
Default :
tool manufacturer. Please refer to the machine too manuals for details.
015 Spi.ZeroOffset(p)
Range :
Unit :
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Default :
Effective time :
Note : Servo spindle axis parameters are same as common positioning axis
parameters. If only the spindle axis is controlled with servo port, you can
Range : 0~7
Default :
frequency control mode, i.e. analog or gear position control mode. To use
servo spindle axis, a coding port is required (servo spindle axis must be
in position control mode); you can modify this parameter to specify the
function.
Note: If a pulse port is specified as the function port of spindle axis, the
axis number, or else the system will assign to spindle axis after restarted
Range : 0~5000
Unit : None
Default : 2500
Note : The received wire number of the encoder when the spindle axis rotates
one circle;
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Same as common axis encoder, it can only receive AB phase pulse, and
thus the wire number of the encoder must be pulses of one circle divided
by 4.
This parameter will affect G74 and G84 tap instructions. Please set it
properly.
Range : 1~30000
Unit : None
Default : 24000
Note : This setting is used to calculate the analog output of the controller, and
mode;
Range : 1~65535
Unit : None
Default : 1
Note : If the spindle axis has gear position, please set the hardware gear ratio to
this parameter, which hasn’t been used in standard version, but may be
Range : 0~10000
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Unit : ms
Default : 0
Note : Set the delay before next action or operation after forward or reverse
Range : 0~1
Unit : None
Default : 0
Note : Set the effective voltage level of input signal of servo spindle axis. Refer
Range : 1~24000
Unit : rpm
Default : 6000
Range : 0~1
Unit :
Default : 0
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Note : Set to 0: execute M30 instruction and do not turn off spindle axis
running; set to 1: execute M30 instruction and turn off spindle axis
running.
Unit : rpm
Default : 100
Range : 1 ~ 100000
Unit : rpm
Default : 24000
Range : 1 ~ 24000
Unit : rpm
Default : 6000
Range : OFF ON
Unit :
Default : OFF
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invalid, and the spindle axis speed uses the value specified by P5.031.
Range : 1~1000000
Unit : rpm
Default : 24000
Note : This parameter is used for L version system of lathe, to the maximum
speed of the version, set the maximum speed of each mechanical position
… …
Range : 0~23
Note : Set the input or output port number assigned to configure system
functions;
To shield this function, you can type 8888 and press Insert. This
is successful.
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Range : 0x00000000~0xFFFFFFFF
Unit :
Default : 0
binary system;
which indicates that among input ports IN32 ~ IN63, IN33 IN35 IO
Range : 0x00000000~0xFFFFFFFF
Unit :
Default : 0
Note : Used to configure the IO that the system needs to reset when there is
Used to configure the IO signal that the system needs to reset when there
is alarm.
binary system;
which indicates that among OUT32 ~ OUT63, OUT33 is reset when the
system resets or alarms, OUT35 turns off, while other output ports are
not reset.
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Range : 0x00000000~0xFFFFFFFF
Unit :
Default : 0
Note : Used to configure the LED that the system needs to reset when there is
binary system;
which indicates that among LED32 ~ LED63, LED33 is reset when the
system resets or alarms, LED35 turns off, while other LEDs are not reset.
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XS1 (X axis), XS2 (Y axis), XS3 (Z axis), XS4 (A axis), XS5 (B axis), XS6(C axis):
15-core D-pin socket connects to step motor drive or digital AC servo drive
(2) XS7 machine tool input interface:
37-core D-pin socket inputs signals for every axis limit and other switching quantity
(3) XS8 machine tool output interface:
25-core D-pin socket outputs signals for switching quantity
(4) USB and serial port exchange files between PC and CNC49 controller and realize other functions.
(5) CNC49 controller uses 24V DC power supply, and the internal power consumption is about 5W.
(6) XS9 hand wheel interface:
15-core D-pin socket connects to hand wheel
(7) XS10 spindle axis:
26-core D-pin socket connects to spindle axis inverter
(8) XS14 machine tool extended input interface:
25-pin D-type socket is switching quantity extended input signal
(9) XS15 machine tool extended output interface:
25-pin D-type socket is switching quantity extended output signal
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To reduce the interference between CNC signal cables and strong current cables, the wiring shall follow
the principles below:
AC coil (24VDC)
Bundle the cables of group B separately
DC relay (24VDC)
B from group A or shield group B; group B
Cable between system and strong current cabinet
and group C should be as far as possible
Cable between system and machine tool
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Wire
Definition Function
No.
1 PU+ Pulse signal +
2 PU- Pulse signal -
3 DR+ Direction signal +
4 DR- Direction signal -
Servo alarm signal input
5 ALM
X axis: IN34, Y axis: IN35, Z axis: IN36, A axis: IN37
Axis alarm reset output signal
6 OUT X axis: OUT24, Y axis: OUT25, Z axis: OUT26 A, axis:
OUT27
7 ECZ+ Encoder phase Z input +
8 ECZ- Encoder phase Z input -
49 series reference ground, 46 series single-ended to
9 GND
common terminal
10 24V+ Internally provided 24V power supply, directly
11 24V- connected to 24V power supply of the controller
12 ECA+ Encoder phase A input +
13 ECA- Encoder phase A input -
14 ECB+ Encoder phase B input +
15 ECB- Encoder phase B input -
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Wiring Diagram for Step Motor Drive with Common Anode Input
Servo motor drive wiring diagram (note: only applicable for 46 series controller)
Since differential connection is used in most cases, please refer to differential mode for the pulse
connection. Most servo drives require 12-24V power supply, and the 24V power provided by pin 10, 11 is
available. The specific connection depends on servo drive. Please contact us if you have any question.
Caution
Either two of PU+, PU-, DR+ and DR- shouldn’t be connected, or else the pulse interface may be damaged.
Simple Internal Output Diagram for Digital Input Photoelectric Switch Wiring Diagram
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+ is the anode of approach switch, - is the earth wire, and OUT is output signal. For common approach switch,
please select 10-30V power supply and NPN output. Photoelectric switch is similar.
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WireNo Port
Function
. Definition
1 IN0 X axis zero point
2 IN1 Backup input
3 IN2 Z axis zero point
4 IN3 Backup input
5 IN4 Tool #1 in place test
6 IN5 Tool #2 in place test
7 IN6 Tool #3 in place test
8 IN7 Tool #4 in place test
9 IN8 Tool #5 in place test
10 IN9 Tool #6 in place test
11 IN10 Tool #7 in place test
12 IN11 Tool #8 in place test
13 IN12 Chuck pedal input
14 IN13 Backup input
15 IN14 Backup input
16 IN15 Backup input
IN16(XLMT
17 X axis negative limit (backup IN32)
-)
IN17(XLMT
18 X axis positive limit (backup IN33)
+)
19 IN18
20 IN19
IN20(ZLMT
21 Z axis negative limit (backup IN36)
-)
IN21(ZLMT
22 Z axis positive limit (backup IN37)
+)
23 IN22
24 IN23
Input common end INCOM (24V+, 12V+)
25 INCOM
connects to internal or external power
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supply
The digital input interface contains every home of XYZABC axis, and the hard
limit signal of XYZA axis, and the definition follows:
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37-pin
plug 4960(40) 9163
Function
wire definition definition
No.
X axis positive IN00
1 IN0 (X_LMT+)
limit
X axis negative IN01
2 IN1 (X_LMT-)
limit
Y axis positive IN02
3 IN2 (Y_LMT+)
limit
Y axis negative IN03
4 IN3(Y_LMT-)
limit
Z axis positive IN04
5 IN4(Z_LMT+)
limit
Z axis negative IN05
6 IN5(Z_LMT-)
limit
A axis positive IN06
7 IN6 (A_LMT+)
limit
A axis negative IN07
8 IN7 (A_LMT-)
limit
Input common +24V
9 INCOM1 terminal (24v+,
12v+)
10 IN8 (X_STOP0) X axis zero point IN08
11 IN9 (Y_STOP0) Y axis zero point IN09
IN10 IN10
12 Z axis zero point
(Z_STOP0)
IN11 IN11
13 A axis zero point
(A_STOP0)
IN12 IN12
14 B axis zero point
(B_STOP0)
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IN13 IN13
15 C axis zero point
(C_STOP0)
16 IN14 Backup input IN14
17 IN15 Backup input IN15
Input common +24V
18 INCOM2 terminal (24v+,
12v+)
B axis positive
19 IN16 IN16
limit
B axis negative
20 IN17 IN17
limit
C axis positive
21 IN18 IN18
limit
C axis negative
22 IN19 IN19
limit
23 IN20 Backup input IN20
24 IN21 Backup input IN21
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Wire
Definition Function
No.
1 IN32 Backup input
2 IN33 Backup input
3 IN34 Backup input
4 IN35 Backup input
5 IN36 Backup input
6 IN37 Backup input
7 IN38 Backup input
8 IN39 Backup input
9 IN40 Backup input
10 IN41 Backup input
11 IN42 Backup input
12 IN43 Backup input
13 IN44 Backup input
14 IN45 Backup input
15 IN46 Backup input
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Simple Internal Circuit of Digital Output (left) Wiring with Machine Tool (right) (spindle axis positive
rotation for example)
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1
9 IN24
2 IN25
10 IN26
3 IN27
11 IN28
4 IN29
12 IN30
5 IN31
13 IN32
6 IN33
14 HA
7 HB
24V-
15
8 5V-
5V+
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4 IN60 Start
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5 IN61 Stop
6 HA Hand encoder phase A input signal
Internally provided -24V power
7 24V-
supply
Internally provided +5V power
8 5V+
supply
9 IN56 Select X axis
10 IN57 Select Y axis
11 IN58 Select Z axis
12 IN59 Select A axis
13 IN62 Emergency stop
14 HB Hand encoder phase B input signal
Internally provided -5V power
15 5V-
supply
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12.2.6. Spindle axis encoder interface (46 series XS12, 49 series XS10)
Spindle axis encoder wiring diagram (46 series XS12):
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AB phase decoder input allows differential connection and common anode connection, which will be
determined by the encoder type.
Encoder output modes include open collector, complementary, voltage and long drive, among which
open collector, complementary and voltage output use common anode connection, and long drive
output uses differential connection.
As shown in the figure below, AB phase decoder input signal uses differential input connection; if
common anode connection is used, the positive ends of phase A and phase B must be connected; for
common cathode connection, the negative ends of phase A and phase B must be connected.
Differential connection follows:
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The power voltage is determined by encoder. If 5V power supply is used, resistor R will be unnecessary.
For 12V power supply, please use 1K-2K resistor, and for 24V power supply, please use 2K-5K resistor.
Suggestion:
Please use differential output encoder to ensure better anti-interference when the line is long.
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1
6 NC
2 NC
7 TXD
3 NC
8 RXD
4 NC
9 NC
5 NC
GND
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Note: The splitter terminal GND and +24V are used for power supply of external proximity sensor
switch. Every four input points share a group, and the maximum operating current of each group of power
supply terminals is 200MA. The common terminal of all input points is +24V, and the status of the input
point inverts when all input terminals are connected to GND.
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Note: The splitter terminal GND and +24V are used for power supply of external proximity sensor
switch. Every four input points share a group, and the maximum operating current of each group of power
supply terminals is 200MA. Except common terminal 24V or GND is selected for IN08-IN15 by J34, the
common terminal of all other input points is +24V, and the status of the input point inverts when all input
terminals are connected to GND.
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