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FILE NO.

SVM-05040

SERVICE MANUAL

AIR CONDITIONER
MULTI SPLIT WALL TYPE

RAS-M18UAX4
(Combination with RAS-M10UKPX4
Referring to Service Manual file No. SVM-05039)

July, 2005
FILE NO. SVM-05040

CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. INSTALLATION PROCEDURE
6-1 Safety Cautions
6-2 Installation Diagram of Indoor and Outdoor Units
6-3 Installation (Indoor Unit)
6-4 Installation (Outdoor Unit)
6-5 How to Set Remote Control Selector Switch
6-6 Others
7. PARTS REPLACEMENT
8. EXPLODED VIEWS AND PARTS LIST

−1−
FILE NO. SVM-05040
1. SPECIFICATIONS

Model
RAS-M18UAX4
Item
(Unit) 1 Indoor unit (A or B) 2 Indoor unit (A and B)
230V
Cooling capacity *1
kW 2.50 5.00
Phase Single
Power source V 220 - 240
Hz 50
CDU kW 0.85 1.70
Power consumption
Total system kW 0.88 1.76
Power factor % 97 97
CDU A 3.85 7.60
Running current
Total system A 4.00 7.90
Starting A 17 34
Moisture removal Liter/h 1.2 2.4
Operation noise Outdoor unit dB 52
Name of refrigerant R22
Refrigerant
Rate amount kg 1.28 (0.64 x 2)
Refrigerant control Capillary tube
Interconnecting pipe Gas side size mm (in.) 9.52 (3/8")
Connection type Flare connection
Liquid side size mm (in.) 6.35 (1/4")
Connection type Flare connection
Standard length m 5
Maximum length (one way) m 10
Minimum length m 2 (each unit)
Maximum height difference m 5 (each unit)
Height mm 538
Dimension Width mm 830
Depth mm 300
Net weight kg 54
Condenser type Finned tube
Outdoor fan type Popeller fan
Air flow volume m3/h 1920
Fan motor output W 42
Model RM5510GNE94 (x2)
Compressor
Output W 750 (x2)
Safety device Fuse, overload relay
Usable outdoor temperature range 21 ~ 43
Specifications are subject to change without notice.

−2−
FILE NO. SVM-05040
Note : 1
• Capacity is based on the following temperature conditions.

Condition JIS B 8615-1


Temperature Cooling
(DB) 27°C
Indoor unit inlet air temperature
(WB) 19°C
(DB) 35°C
Outdoor unit inlet air temperature
(WB) 24°C

–3–
FILE NO. SVM-05040
2. CONSTRUCTION VIEWS

9.52)

−4−
FILE NO. SVM-05040

3. WIRING DIAGRAM

−5−
FILE NO. SVM-05040
4. SPECIFICATION OF ELECTRICAL PARTS

No. Parts name Type Specifications


Output (Rated) 750W,2 poles, 1 phase, 220 − 240V
1 Compressor RM5510GNE94 Winding resistance (Ω) Red-Black White-black
(at 20°C) 3.710 4.099
Fan motor Output (Rated) 42W, 6 poles, 1 phase, 220-240V, 50/60Hz
2 (for outdoor) HF-240-42B Winding resistance (Ω) Red-Black White-black
(at 20°C) 176.2 290.5
Running capacitor
3 DS451205NPQB AC 450V, 2.0µF
(for fan motor)
Running capacitor
4 DS441256CPNL AC 440V, 25µF
(for compressor)
5 Overload relay LPAP960B U/T 6.1A (80°C), OPEN 135±5°C, CLOSE 78±11°C
6 Magnetic relay VC 20FA 220 − 240, 50Hz
7 Spark killer RFM505104KD2 AC 500V, 50/60Hz, 0.1µF, 120Ω

–6–
FILE NO. SVM-05040
5. REFRIGERATION CYCLE DIAGRAM

T1
INDOOR UNIT A
Heat exchanger

Cross flow fan

0.33m 0.43m
(Connecting pipe) T1 (Connecting pipe)
∅ 9.52 INDOOR UNIT B ∅6.35
Heat exchanger

0.33m 0.43m
(Connecting pipe) (Connecting pipe)
∅ 9.52 ∅6.35
Cross flow fan

O.D.:9.52mm O.D.:6.35mm O.D.:6.35mm


O.D.:9.52mm
P P
Packed valve Packed valve Packed valve Packed valve
(∅9.52) (∅9.52) (∅6.35) (∅6.35)

Capillary Capillary
tube tube
Compressor Compressor ∅ 1.5 x 1200l ∅ 1.5 x 1200l
A B

RM5510GNE94 RM5510GNE94
Heat exchanger

Refrigerant
R22 1.28kg.
Propeller fan (0.64kg.x2)
OUTDOOR UNIT Mark ( ) means check points of Gas Leak

Fig. 5-1

Table 5-1

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz. pressure P exchanger interchanging (°C)
(indoor)
(kg/cm2G) pipe T1 (°C)
Indoor Outdoor
Standard 5.5 11.0 High 27/19 35/24
Cooling High temperature 6.0 18.0 High 32/23 43/26
Low temperature 4.0 5.0 Low 21/15 21/15

Note :
• Measure the teat exchanger temperature at the center of U-bend. (By means of TC sensor.)

–7−
FILE NO. SVM-05040
6. INSTALLATION PROCEDURE
6-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC 66.

CAUTION To Disconnect the Appliance from the Main Power Supply


This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.

DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS BODY
INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.

WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.

CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.

– 8–
FILE NO. SVM-05040
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.

–9–
FILE NO. SVM-05040
6-2. Installation Diagram of Indoor and Outdoor Units

65 mm or more
Before installing the For the rear left and left
wireless remote control Hook piping
170
• With the remote control cover
open, load the batteries supplied
or m mm
ore 1 Installation
correctly, observing their plate Wall
polarity.
2 Wireless remote control
Hoo 170
k or m mm
Cover ore
Insert the cushion between
the indoor unit and wall,
Air and tilt the indoor unit for
3 Batteries filte
r better operation.
(At
tac
h to
the
fron Shield Do not allow the drain hose
t pan pipe
el) to get slack.
5
Bio-enzyme &
Gingko filter 6 Sasa-zeolite plus filter
Cut the piping hole
8 Pan head wood screw sloped slightly

2 Wireless remote Make sure to run the drain


control
hose sloped downward.
4 Remote control holder
The auxiliary piping can be
connected the left, rear left,
rear right, right, bottom right
or bottom left.

Right

Rear right
Rear left
Bottom right Left
Bottom left

Insulate the refrigerant


pipes separately with
insulation, not together.

6 mm thick heat resisting


polyethylene foam

− 10 −
FILE NO. SVM-05040
6-3. Installation
6-3-1. Optional installation parts
600 mm
Air inlet

Part Parts name Q'ty


Code

325 mm
Refrigerant piping
One
Liquid side : Æ 6.35 mm
A each
Gas side : Æ 9.52 mm Air outlet

Pipe insulating material


B 1
(polyethylene foam, 6 mm thick) Fig. 6-3-1 Anchor bolt arrangement of
outdoor unit
Putty, PVC tapes One
C
each · Secure the outdoor unit with the anchor bolts if
the unit is likely to be exposed to a strong wind.
· Use Æ8 mm or Æ10 mm anchor bolts and nuts.

6-3-2. Accessory and installation parts


Part Part Part
Part name (Q'ty) Part name (Q'ty) Part name (Q'ty)
No. No. No.

1 4 7

Installation plate x 1 Remote control holder x 1 Mounting screw ∅4 x 25 s x 6

2 5 8
Pan head wood screw
Wireless remote control x 1 Sasa-Zeolite plus filter x 1 ∅3.1 x 16 s x 2

3 6

Battery x 2 Bio-enzyme & Gingko filter x 1

Others Name
Owner’s manual
Installation manual

– 11 –
FILE NO. SVM-05040
6-3. Indoor Unit 6-3-2. Cutting a hole and mounting installation
plate
6-3-1. Installation place
<Cutting a hole>
• A place which provides the spaces around the
indoor unit as shown in the above diagram. When installing the refrigerant pipes from the rear.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.

Pipe
CAUTION hole
∅65 mm
• Direct sunlight to the indoor unit's wireless
receiver should be avoided. The center of the pipe
hole is above the arrow.
• The microprocessor in the indoor unit should not 100 mm
be too close to RF noise sources.
(For details, see the owner's manual.) Fig. 6-3-2

<Remote control> 1. After determining the pipe hole position on the


mounting plate (A), drill the pipe hole (∅65 mm) at
• A place where there are no obstacles such as a
a slight downward slant to the outdoor side.
curtain that may block the signal from the indoor
unit.
NOTE
• Do not install the remote control in a place exposed
• When drilling a wall that contains a metal lath, wire
to direct sunlight or close to a heating source, such
lath or metal plate, be sure to use a pipe hole brim
as a stove.
ring sold separately.
• Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
<Mounting the installation plate>
necessary to prevent image disturbances or noise
interference.) For installation of the indoor unit, use the paper pattern
• The location of the remote control should be on the back.
determined as shown below.
62 82.5
Hook
(Side view) (Top view)
Indoor unit

m
5

Indoor unit 5
m

7m
*7m

45° 45 ° 170

° 85
75

Remote Reception
Reception control
range
range Remote control 1
Hook Installation
Hook plate
* : Axial distance
Pipe hole Thread Pipe hole

Fig. 6-3-1 Indoor unit Weight 7 Mounting screw

Fig. 6-3-3

– 12 –
FILE NO. SVM-05040
<When the installation plate is directly mounted on 6-3-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
CAUTION
3. Install the installation plate horizontally in the wall. • This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
CAUTION A switch or circuit breaker which disconnects
When installing the installation plate with a all poles and has a contact separation of at
mounting screw, do not use the anchor bolt hole. least 3 mm must be incorporate in the fixed
Otherwise the unit may fall down and result in wiring. An approved circuit breaker or
personal injury and property damage. switches must used.
(2) Connection with power supply plug:
Installation plate Attach power supply plug with power cord
<Keep horizontal direction>
and plug it into wall outlet. An approved
power supply cord and plug must be used.
Anchor
bolt
NOTE
• Ensure all wiring is used within its electrical rating.
Projection
5 mm dia. hole 15 mm or less

Model RAS-M10UKPX4 x 2 / RAS-M18UAX4

7 Mounting
screw Power source 50 Hz, 220 – 240V Single phase
∅4 x 25s
s
Maximum
11A
Clip anchor running current
(local parts)
Plug socket &
15A
fuse rating
Fig. 6-3-4
Power cord 1.5 mm2 or more

CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.

• In case of block, brick, concrete or similar type


walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate 7 mounting
screws.

NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.

– 13 –
FILE NO. SVM-05040
<How to connect the connecting cable>
• When attaching the air inlet grille, the contrary of
without removing the front panel. the removed operation is performed.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
Fig. 6-3-7
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.

CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.

Fig. 6-3-5 Fig. 6-3-6

NOTE
• Use stranded wire only.
• Wire type : H07 RN-F or more

– 14 –
FILE NO. SVM-05040
6-3-4. Piping and drain hose installation How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
<Piping and drain hose forming>
head.
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
4 mm
Rear right

Piping preparation
Rear left

drain hose
Changing
Bottom left Fig. 6-3-10
Front panel slit

Left
Die-cutting

2) Firmly insert drains cap.


Bottom right
No gap
Right
Do not apply lubricating oil
(refrigerant machine oil) when
1. Die-cutting Front panel slit inserting the drain cap.
Application causes deterioration
For leftward connection, cut out slit on the left side of and drain leakage of the plug.
the front panel. (A knife will produce splinters, so use Insert a hexagon
wrench (4 mm)
nippers.)
Fig. 6-3-11
2. Changing drain hose
For leftward connection, bottom leftward connection
and rear leftward connection’s piping, it is necessary to
CAUTION
change the drain hose and drain cap. Firmly insert the drain hose and drain cap; otherwise,
water may leak.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out. <In case of right or left piping>
• After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.

Fig. 6-3-8

How to install the drain hose


Firmly insert drain hose connecting part until hitting on Slit
a heat insulator.
Fig. 6-3-12

<In case of bottom right or bottom left piping>


Heat insulator • After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.
Drain hose

Fig. 6-3-9

Slit

Fig. 6-3-13

– 15 –
FILE NO. SVM-05040
<Left-hand connection with piping> 6-3-5. Indoor unit fixing
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so it is firmly hooked up on the installation plate.
as not to crush the pipe. 3. While pressing the indoor unit onto the wall, hook it
Bend the connection pipe within a radius of 30 mm. at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure) hooked up on the installation plate.

(To the forefront of flare) Hook here


1
270 mm
Liquid side 1 Installation
170 mm
plate
Gas side

2
Hook
Outward form of indoor unit Press
(unhook)
43 mm

R 30 mm (Use polisin (polyethylene)


core or the like for bending pipe.) Fig. 6-3-15

• For detaching the indoor unit from the installation


80 Use the handle of screwdriver, etc. plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
Fig. 6-3-14

NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them. Push Push

Fig. 6-3-16
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.

Indoor unit

Auxiliary pipes
Connecting cable

Installation plate

• Carefully arrange pipes so that any pipe does not


stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.

– 16 –
FILE NO. SVM-05040
6-3-6. Drainage
1. Run the drain hose sloped downwards. CAUTION
NOTE Arrange the drain pipe for proper drainage from the
• Hole should be made at a slight downward slant on unit.
the outdoor side. Improper drainage can result in dew-dropping.

Do not form the


drain hose into
This air conditioner has the structure designed to drain
Do not rise the
drain hose. a wavy shape. water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
50 mm Therefore, do not store the power cord and other parts
or more at a height above the drain guide.

Wall

Do not put Do not put Drain guide


the drain the drain
hose end hose end in
into water. the drainage
ditch.

Space for pipes


Fig. 6-3-17

2. Put water in the drain pan and make sure that the Fig. 6-3-19
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe

Extension drain hose


Drain hose Inside the room

Fig. 6-3-18

– 17 –
FILE NO. SVM-05040

6-4. Outdoor Unit


6-4-1. Installation place
CAUTION
Installation in the following places may result in
• A place which provides the spaces around the
trouble. Do not install the unit in such places.
outdoor unit as shown in the left diagram.
• A place full of machine oil.
• A place which can bear the weight of the outdoor
• A saline place such as coast.
unit and does not allow an increase in noise level • A place full of uslfide gas.
and vibration. • A place where high-frequency waves are
• A place where the operation noise and discharged likely to be generated as from radio
air do not disturb your neighbors. equipment, weiders, and medical
• A place which is not exposed to a strong wind. equipment.
• A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
• An allowable length of the connecting pipe is up
15 m.
• An allowable height level is up to 5 m.
• A place where the drain water does not raise any
problem.

CAUTION
(1) Install the outdoor unit without anything
blodking the air discharging.
(2) When the outdoor unit is installed in a place
exposed always to a strong wind like a coast
or on a high story of a building, secure the
normal fan operation using a duct or a wind
shield.
(3) Specially in windy area, install the unit to pre-
vent the admission of wind.

Strong
wind

– 18 –
FILE NO. SVM-05040

6-4-2 Refrigerant Piping Connection 6-4-3 Vacuum Pumping


<Flaring>
(1) Cut the pipe with a pipe cutter. AIR PURGE
Evacuate the air in the connecting pipes and in
the indoor unit using vacuum pump.
Do not use the refrigerant in the outdoor unit.
For details, see the manual of vacuum pump.

Fig. 6-4-2
<Use of vacuum pump>
(2) Insert a flare nut into the pipe, and flare the pipe. (1) Connect the charge hose (A) from the manifold
valve to the charge inlet of the gas side packed
Outer A (mm) valve.
diam. Imperial Rigid (2) Connect the charge hose (B) to the port of vacuum
6.35 mm 1.3 mm 0.7 mm pump.
9.52 mm 1.6 mm 1.0 mm (3) Open fully the low pressure side handle of the
manifold valve.
Fig. 6-4-3 (4) Operate the vacuum pump.
(5) Close the low pressure side handle of manifold
<Tighteming connection> valve after vacuumizing and stop the vacuum
Align the centers of the connection pipes and tighten pump.
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure. Continue vacuumizing more than 15 minutes and
check the pressure gauge indicates −76 cmHg
(−1.013x105Pa).
CAUTION
• Do not apply excess torque. Otherwise, the (6) Open the stems of packed valves A and B all the
nut may crack depending on the installation way.
conditions. (7) Securely tighten the stem cap to each of the
packed valve stems.
(Unit : N·m)
Additional
Outer diam. Tightening torque
tightening torque
6.35 mm 15.7 (1.6 kgf·m) 19.6 (2.0 kgf·m)
9.52 mm 29.4 (3.0 kgf·m) 34.3 (3.5 kgf·m)

Fig. 6-4-4
Fig. 6-4-5

– 19 –
FILE NO. SVM-05040

• Connect the refrigerant piping to the outdoor unit <Packed Valve Handling Precautions>
as following figure. • Open the valve stem all the way out; so not try to
• 2 packed valves in the bottom side are for the indoor open it beyond the stopper.
unit A and 2 packed valves in the upper side are for • Securely tighten the valve stem cap with the wrench
the indoor unit B. or like.
• Valve stem cap tightening tightening torque is as
follows;
Gas pipes side (∅9.52) : 29.4 N•m (3.0 kgf•m)
Liquid pipe side (∅6.35) : 16.2 N•m (1.7 kgf•m)

<A5 mm hexagon wrench is required.>

Fig. 6-4-6

Fig. 6-4-7
CAUTION
6-4-3. Wiring Connection
• Never carry out an air purge which utilizes • Perform wiring work so as to allow a generous
the refrigerant of the unit. It will result in wiring capaciry.
damage. (1) The supply voltage must be the same as the rated
Always use a vacuum pump to evacuate voltage of the air conditioner.
air from connecting pipes. (2) Perpare the power source for each unit.
• KEEP IMPORTANT 4 POINTS FOR INSTAL-
Maximum
LATION (PIPING WORK) Fuse Starting
Power source running Wiring
(1) Take away dust and moisture (Inside of the rating current
current
connecting pipes.) Connect- 0.75mm2
− 1A − −
(2) Tight connection (between pipes and unit) ing cable or more

(3) Evacuate the air in the connecting pipes 50 Hz


Power cord 1.5mm2
(outdoor unit)
220/230/240V~ 11 A 15 A 18A+18A
using VACUUM PUMP. or more
Single-Phase
(4) Check gas leak (connected points)

Evacuate the air for each in door unit A and B. CAUTION


• Use power specified above table.
• Use with the power source connected to
each unit separately with a special circuit
set up for each.
• Do not get the wires and the pipes
connecting the indoor unit and outdoor
unit mixed up.

– 20 –
FILE NO. SVM-05040

<How to connect the power cord and the connect- <Stripping length of connecting cable>
ing cable>
60 mm
• Connect the power cord and the connecting cable 45 mm
as following figure. 10 mm 10 mm
Connecting cable
• Only outdoor unit need the power cord.

Indoor unit Indoor unit 3 The earth line


A B 2 is not needed.
1

Connecting cable
Fig. 6-4-10

Outdoor unit
fuse or <Stripping length of power cord>
Power cord breaker

* Always connect the power cord 60 mm


of the outdoor unit to a special
fuse or breaker. 10 mm

Fig. 6-4-8

N
(1) Remove the electric parts cover from the out-
L
door unit. (4 screw)
(2) Connect and the connection cable to the terminals
10 mm
as identified with their respective matched Power cord
45 mm
numbers on the terminal block of indoor and
outdoor units Fig. 6-4-11
(3) When connect the power cord the connecting
cable to the outdoor unit terminal, make a loop
as shown in the installation diagram of outdoor
CAUTION
unit (page 20), to prevent water coming in the
outdoor unit. • Wrong wiring connections may cause
(4) Insulate the unused cords (conductors) with some electrical parts to burn out.
water coming in the outdoor unit. Process • Be sure to comply with local code on
them so that they do not touch any electrical running the wire from the indoor unit to
or metal parts. outdoor unit.
(size of wire and wiring method etc.)
1 2 3 1 2 3 L N • Every wire must be connected firmly.
Terminal
block

Terminal screw
NOTE :
• Wipe type : More than H05RN-F
Cord clamp
Power cord
Connecting cable Connecting cable
of indoor unit A of indoor unit B

Fig. 6-4-9

– 21 –
FILE NO. SVM-05040
6-5. Others 6-5-2. Test operation
6-5.1 Gas leak test To switch the TEST RUN (COOL) mode, press
TEMPORARY button for 10 sec.
(The beeper will make a short beep.)

TEMPORARY button

Fig. 6-5-2

6-5-3. Auto restart setting


Fig. 6-5-1
This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
• Check the flare nut connections, valve stem as before the power failure.
cap connections and service port cap
connections for gas leak with a leak detector
or soap water. Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.

<How to set the auto restart>


• Press and hold the TEMPORARY button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
• To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owner’s Manual.

– 22 –
FILE NO. SVM-05040
7. PART REPLACEMENT

No. Part name Procedures Remarks


1 Common 1) After stopping the operation of the air conditioner, Electric parts cover
procedure be sure to turn off main power supply switch and
breader of outdoor unit and indoor unit.
2) Remove the electric parts cover. (4 screws)
3) Remove the cord clamps (6 screws).
4) Remove the connecting cables and the power
cord after loosening 11 screws of terminal block.
5) Remove the front cabinet. (8 screws)
Pull the front lower portion toward you, and
remove it pulling out upward.
Cord clamp

Front cabinet
2 Back cabinet 1) Remove the back cabinet and the side cabinet.
Back cabinet
Side cabinet (12 screws)

Side cabinet

3 Capacitor for 1) Remove the capacitor band. (each 1 screw) Electrical parts position
compressor 2) Disconnect the lead wire from the capacitor
terminal. Capacitor Spark killer
for fan motor
4 Capacitor for 1) Remove screw from capacitor. (1 screw)
fan motor 2) Disconnect the lead wire from the capacitor
terminal.

5 Magnetic relay 1) Remove the magnetic relay after removing the


hook of the magnetic relay fixing plate.
2) Disconnect the lead wire from the magnetic relay
terminal.
Capacitor Magnetic
6 Spark killer 1) Remove the spark killer. (each 1 screw) for compressor Relay
2) Disconnect the lead wire from the terminal block.
Parts position

– 23 –
FILE NO. SVM-05040

No. Part name Procedures Remarks


6 Spark killer 1) Remove the spark killer. (each 1 screw) Overload relay
2) Disconnect the lead wire from the terminal block.

Compressor
(for unit A)

7 Overload relay 1) Perform the process 2 above. Overload relay


2) Remove terminal cover of compressor.
3) Remove OL holder and pull over load relay up.
4) Disconnect the lead wire from the over load relay
terminal.

Compressor
(for unit B)

– 24 –
FILE NO. SVM-05040

8. EXPLODED VIEWS AND PARTS LIST

Location Part Location Part


Description Description
No. No. No. No.
1 43005144 CABINET; FRONT 17 43T46308 VALVE;PACKED 6.35 DIA
2 43T00005 CABINET;BACK 18 43T47331 BONNET, 6.35 DIA
3 43T00004 CABINET;SIDE 19 43T00347 VALVE;PACKED 9.52 DIA
4 43T42001 BASE 20 43T47332 BONNET, 9.52 DIA
5 43T00006 PLATE;PACKED;VALVE 21 43T47008 CAPILLARY TUBE; 1.5 DIA
6 43T19314 GUARD-FAN 22 43T41316 COMPRESSOR
7 43T19005 HANDLE 24 43T49001 CUSHION,RUBBER
9 43T62013 COVER; E-PARTS 25 43T54303 RELAY;OVERLOAD
10 43020302 FAN; PROPELLER; PP411 26 43T55330 CAPACITOR,PLASTIC FILM
11 43T21319 MOTOR;FAN;AC 220-240V 50Hz 27 43T55324 CAPACITOR; PLASTIC-FILM
12 43T47001 NUT FLANGE 28 43T60013 TERMINAL;BLOCK 4P
13 43T63004 LEAD-WIRE-CRAMP 29 43T60354 TERMINAL;BLOCK 3P
14 43T96001 BUSHING 30 43T60329 TERMINAL,4P
15 43T43006 CONDENSER 31 43T54005 RELAY; POWER; VC-20FA
16 43T43007 CONDENSER;SUB 32 43T33002 SPARK-KILLER

– 25 –
FILE NO. SVM-03003

TOSHIBA CARRIER (THAILAND) CO.,LTD.


144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

– 61 –

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