KENR1885

September 1993

C OMPON ENT LO CA T ION CH A R T

M ach in e S ch em ati c M ach i ne S ch em ati c
C om pon e nt Co m p on e nt
L oc ati o n L ocat io n L o catio n L o catio n

1 Alar m — Bac ku p E-8 11 S ens or — Dru m Speed Pick up B -5

2 Alte r nat or C- 8 12 S ol enoi d — B rak e B -5
Electrical Schematic Symbols And Definitions 3 Bat t er i es D7, D 8 13 S ol enoi d — E ng ine S hut down C-8
B Br ea ker — Alt er nat or F -4 14 S ol enoi d — E ther S tart Aid B -8
A F use Bl ock F -3 15 Solenoid — Transmission Speed Select B -5
A Ga uge — E ngine O il P r es sur e E-2 16 S ol enoi d — V ibration Con trol A -6
A Ga uge — E ngine W at er T em per atur e F -2 17 S ol enoi ds — P ropel Int erlock A -5

T A Ga uge — F uel Lev el E-2 18 S wi tch — Bac kup Al arm D-2

Pressure Temperature Level Flow A Ga uge — H y dr a uli c T em pe r atu re E-2 7 Switch — Coolant Temperature (Start Aid) B -8
Symbol Symbol Symbol Symbol A Ga uge — V ibr a ti on T achom eter E-2 8
S wi tch — Engine O il P re ssure
D-7
(S ervice M ete r)
4 H orn — Fo r war d D- 1 B S wi tch — Fl ood Lamp D-2
A M et er — Ser v ic e F -2 B S wi tch — F orward Horn D-1
5 M ot or — St ar te r D- 8 A S wi tch — Key S tart E -4
6 R ela y — M ain F -4 19 S wi tch — Neu tral S tart B -8
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). 6 R ela y — St ar t F -4 B S wi tch — Park B rak e D-3
7 Sender — Engine Coolant Temperature C- 7 B S wi tch — St art A id F -4
8 Sen de r — Fuel Lev el C- 7 B S wi tch — Tra nsm is sio n Spe ed Selec t D-3
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
9
10
Sen de r — Engi ne O il P r essur e
Sen de r — Hy dr aul ic Oil T em perat ur e
C- 7
C- 7
B
B
S wi tch — Vibration O n/Of f
S wi tch — Vi brat ion Sel ec t
D-2
D-3
CS-531, CP-533, CS-533, CS-573
Normally closed switch that will open with an increase of a specific condition.
M ac hin e lo cat i ons ar e r epe at ed f or com ponents loc ated cl ose together.
A = Loc at ed ins id e in t he das h. & CS-583 Vibratory Compactors
Electrical System
B = Loc ate d on th e r ight c ons ole.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
8YJ1-UP 3BL1-UP 4HL1-UP 3WM1-UP
The circle indicates that the component has screw terminals and a wire can be disconnected 8PK1-UP 3ZL1-UP 5AL1-UP 4KM1-UP
from it. 1EL1-UP

No circle indicates that the wire cannot be disconnected from the component. H A RN ESS C ON NEC T OR LOC A TIO N C HA R T
S chemati c M achi ne
Con tac ts Con nect or
Lo cat ion Lo cat ion
10 P 1 - R1 E -6 1
10 P 2 - R2 D-6 1
This indicates that the component has a wire connected to it that is connected to ground. 10 P 3 - R3 C-5 2
10 P 4 - R4 D-5 2
10 P 5 - R5 D-5 3
10 P 6 - R6 E -5 3
This indicates that the component does not have a wire connected to ground. It is grounded 4 P 7 - R7 A -6 *
by being fastened to the machine. M ach ine locations ar e r e peat ed for c onnecto rs loc ated c los e t oget her.
* = Connecto r is locat ed at t he com pon ent.

© 1993 Caterpillar Printed in U.S.A.

All Rights Reserved

Harness And Wire Electrical Schematic Symbols

A AA 1 1
1 2 2
11
Typical representation of a Typical representation of a
Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
and the receptacle contains both pins and sockets.
B 12
2 all pins. 18 2
15 16
1
8
Pin or Socket 13
Number 3 A 17 19 10
4 1
6 7
Wire, Cable, or Harness 3
Component 9 5
Assembly Identification Part Number 2
14
Single Wire
Connector

C A A AA 9X-1123
325-PK-14 1 325-PK-14

Pin Socket Wire

Color

2 200-BK-14

Circuit Number Wire

Identification Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

13 8
A 10
SENDER - A component that is used with a temperature or pressure gauge. The sender 3 B
measures the temperature or pressure. Its resistance changes to give an indication to the 14 7
1
T gauge of the temperature or pressure. 2
16
18 2
19 5
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. 4 15 17
It has a coil that makes an electromagnet when current flows through it. The electromagnet
12 6 9 1
can open or close the switch part of the relay.
11
3
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places Machine Harness Connector And Component Locations
the latch coil circuit open at the time the coil latches.
 8 7 6 5 4 3 2 1

TO
PLATFORM

OPERATOR'S STATION
NSR2

200-BK
F 3E6477 307-OR
F

87a
87 30
85 85 NSR1

C720-BU
3E6477 INSTRUMENT PANEL 1G-9046

REAR FLOOD 86 86
87 87a 101-RD-12

30
LAMP GP- P18 R18
9X1439 TO ALTERNATOR KEY START
101-RD 10 105-BR

143-BR

306-GN
330-YL
FRAME BREAKER
FPM 308-YL
9S0174 MAIN RELAY HORN
GENERATOR 200-BK 101-RD 10 128-PK
3T0376
853412 REAR FLOODS
200-BK 101-RD-12 109-OR-6 112-PU 10 116-BR
608-GN 200-BK 101-RD-6 109-OR-6 112-PU-10
60A P19 R19 L1 WATER TEMP.
109-OR-6 1 200-BK
449-BU GUAGE 7W0782 2 308-YL
BRAKE TERM. LAMP 5D0019 SERVICE METER
200-BK 112-PU 10 143-BR 123-WH 3 450-YL
START RELAY 306-GN 6T7337 4 105-BR
REAR FLOOD 9F3099 VIB. TERM. I
112-PU 10 103-YL 449-BU

200-BK
200-BK
LAMP GP- 441-OR S 607-PK 123-WH + - 400-GN
9X1439 FRONT FLOODS
304-WH-8 109-OR-6 112-PU 10 115-PK

148-WH
G

310-PU
SWITCH AS. BACKUP ALARM 449-BU 1
608-GN 112-PU 10 121-YL
TO STARTING AID 2
200-BK
FRAME 3T3453 GUAGES
200-BK 112-PU 10 123-WH

109-OR-6 112-PU 10 148-WH

P16 R16
304-WH-8 HYD. TEMP. FUEL LEVEL
R15 P15
101-RD-6 GUAGE 4W1129 GUAGE 4W2141
R8 P8 LAMP 5D0019 123-WH 123-WH LAMP 5D0019
310-PU 1 449-BU

INSTRUMENT PANEL
2 I I
R17 P17 308-YL 5 442-GY S 607-PK 607-PK S 447-PK
121-YL 6 121-YL
309-GY 10 309-GY G G
400-GN 3 400-GN
441-OR 2 441-OR 200-BK 200-BK
E 442-GY 1 442-GY E
307-OR 7
121-YL 3 326-PU 8 308-YL
BACKUP ALARM 309-GY 5 115-PK 4 115-PK 123-WH
3T1815 400-GN 4 607-PK 9 607-PK 607-PK
441-OR 1 308-YL 200-BK OIL PRESS.
P6 R6
121-YL 442-GY 8 ALT. IND. GUAGE 7W0780
321-BR 330-YL 7 KEY DIODE LAMP 123-WH 123-WH LAMP 5D0019
308-YL 308-YL R START SW 7X8631 LAMP 5D0019
2
450-YL 9 450-YL 1 308-YL 9G7641 BASE 9D3127 + I
607-PK 405-GY 4 326-PU C OFF LENS 9D2868 450-YL SIG 607-PK 607-PK S 405-GY
6
S ON

OPERATOR'S STATION
449-BU 10 447-PK 3 307-OR ST
5 105-BR B 308-YL 309-GY VIBRATION G
P1 R1 449-BU -
128-PK 7 TACH. 780594
2 105-BR LAMP 5D0019 200-BK 200-BK
L1 L1
116-BR 6 450-YL
608-GN 8 143-BR 8 105-BR
321-BR 7 103-YL 9
326-PU 6 200-BK 10 200-BK
405-GY 5 R5 P5 450-YL
447-PK 4 405-GY
B921-WH 1 447-PK
B920-GN 2
777-PU 9
751-GN 3 1G-9047 INSTRUMENT PANEL HARNESS
STARTER 10
8C4774 R2 P2
200-BK 200-BK
304-WH-8 322-GY
G S
LEVER PANEL
101-RD-6 FORWARD HORN

200-BK
MTR BAT RD-00 RD-00 BK-00 87a 7T0969
30 777-PU
B765-BR 87BR1
MOTOR R4 P4
POS NEG POS NEG 3E6477
103-YL 7 103-YL
TO 86 85 TO
D FRAME
143-BR
116-BR
3
2
B766-YL 200-BK PLATFORM D
PARK BRAKE 86 85
9 SWITCH BACKUP ALARM SW
BATTERY BATTERY 607-PK 1 87 30 PART OF 7R5703
B766-YL

322-GY
C720-BU

200-BK
3T5760 3T5760 608-GN 8
143-BR B765-BR BR2
BK-OO

321-BR 10 87a 321-BR 200-BK

870548
BK-6

TO B766-YL 3E6477
B920-GN 5 870541
ENGINE TO B766-YL
751-GN 4 871771
BLOCK FRAME 200-BK
C720-BU 6 868953
R4 P4
FORWARD HORN
103-YL
FLOOD LAMP SW
B919-GN R10
SW 3T2357

1
2
143-BR P14 R14
ENGINE SHUTDOWN 751-GN 7T3946
P10
SOL ENGINE OIL XMSN VIB. SELECT VIB. ON/OFF SW

321-BR
200-BK

200-BK
7T7743 PRESS. SW 128-PK 5 103-YL SPEED SW PART OF 7R3157
6T1546 1V6652

LEVER PANEL
607-PK 2 SELECT SW 115-PK
326-PU 115-PK 3 3T4405 607-PK
200-BK 400-GN B921-WH 10 751-GN B919-GN B920-GN 607-PK

322-GY
128-PK
777-PU 9 777-PU B921-WH 116-BR
TO 1 608-GN
200-BK-10 ENGINE BLOCK 322-GY 6 B921-WH
301-BU-10 200-BK 7 B920-GN
4 116-BR
8 115-PK
P3 R3 607-PK
ENGINE OIL 607-PK
PRESS. SENDER 608-GN
302010 321-BR
200-BK
405-GY

128-PK
322-GY
309-GY ALTERNATOR COOLANT SENDER
9W3043 8N3844
C 1G-7583 LEVER PANEL 1G-7585 CONTROL HARNESS C
D+ 441-OR
109-OR-6 B+ W T
ALT
B-
HYD. TEMP.
SENDER PLATFORM 1G-8604 HARNESS
8N3844
200-BK-6

442-GY
TO
ENGINE T FRONT FLOOD
BLOCK LAMP GP-
9X1439
FUEL LEVEL
SENDER R12 P12
6T3670 L2 L2
607-PK 1 607-PK
200-BK 2 200-BK
447-PK
NEUTRAL/START
SW NOTE A: RESISTORS
PART OF 1G-8279 PUMP
XMSN
TRANS. SPEED SPEED
308-YL 330-YL R1 FIXED RES. 20 OHM FRONT FLOOD
SELECT SOL. SELECT SW
RECORDER R2 ADJ. RES. 50 OHM LAMP GP-
PART OF 7X8164 3T4405
814433 R3 RHEOSTAT 50 OHM 9X1439
R4 FIXED RES. 180 OHM
751-GN 1 R5 ADJ. RES. 50 OHM
200-BK 143-BR
BK 2
D C B 751-GN
R13 P13 A 200-BK
SWITCH AS. RD YL
1 200-BK BK 607-PK
TEMP BK 103-YL COMPONENT ARE SHOWN INSTALLED ON A FULLY
2 311-WH 1 5 1 5 1 5 1 5
8C3569 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

105-BR
449-BU

200-BK
450-YL
308-YL
T R11 P11 TO ENGINE 2 6 2 6 2 6 2 6
BLOCK COMPACTOR DRUM UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
SPEED PICKUP 3 7 3 7 3 7 3 7
B 7R3145 4 8 4 8 4 8 4 8 B
VALVE AS. VIB LOCKOUT OPTION
ETHER START BK-18 2 311-WH 450-YL 1 NOTE B
9G4365 BK-18 1 310-PU 200-BK 2 CONNECTION MADE AT ASSEMBLY.
P18 R18 P20 R20

SYMBOL DESCRIPTION
BRAKE SOL. 200-BK
BLADE, SPADE, RING,
PART OF 7X8164 OR SCREW TERMINAL

450-YL CIRCUIT CONNECTED

777-PU 1
200-BK 2
CIRCUIT NOT CONNECTED

63
R9 P9 814135 ABBREV COLOR
777-PU

+
ALARM GP 4 5 1 2 3 ELECTRICAL CONNECTION
RD RED TO VEHICLE STRUCTURE
3E6329 200-BK WH WHITE
200-BK 200-BK OR ORANGE INTERNAL ELECTRICAL
1 VIB CONTROL 200-BK 200-BK-12 YL YELLOW CONNECTION TO SURFACE
2 SOLENOID 200-BK PK PINK OF COMPONENT
123-WH TO CONNECTOR
PLATFORM BK BLACK
3
GY GRAY
401-BU 2 B920-GN 1 ATCH WIRE, CABLE,
PU PURPLE
1 T 200-BK 4 COMPONENT
BR BROWN
200-BK 3 PROPEL INTERLOCK SOL. GN GREEN CIRCUIT GROUPING
TEMP 777-PU L#
RELAY B921-WH 2 DESIGNATION
SWITCH 200-BK PART OF 7X8050 BU BLUE
3E5239 86 85 R7 P7
98 C
200-BK 200-BK
87 30 9Y1208
200-BK
422-YL 87a TO 777-PU PROPEL INTERLOCK SOL. RECORDING MODULE
1 200-BK PART OF 7X8051
ENGINE ATTACHMENT
2
BLOCK

123-WH
TO
A 200-BK
PLATFORM
1G-8605 MAIN HARNESS
A

8 7 6 5 4 3 2 1