Switch - Carlo Gavazzi

RSHL MIDI SMART
Simple to Install and Set up

What can be simpler than connecting 3 supply cables
into the soft starter and 3 load cables out to the motor?
All the rest is packaged inside the RSHL!
• The RSHL Smart is a single component with a

45mm wide housing that can be DIN-rail mounted in
a relatively small enclosure space
• Since the overload protection is integrated, there is no
need to mount and wire an external motor overload
• A selection of Ramping Programs is already
prepared to facilitate typical setup
• An Automatic Current Limit program is available.
The user can adjust the desired limit level to match
the application demands.
• A comprehensive scheme of load monitoring, self
diagnostics and alarm outputs guarantees safe and
reliable operation
Compact Design
The RSHL Smart boasts of a space saving, IP20
housing that fits in a width of 45mm and can be
mounted on a standard DIN rail. While being very
compact the device also provides for a number of
Smart features.
The RSHL controls two of the phases and has

integrated bypassing relays that bypass the semi-
conductors between ramping operations. This
provides an added advantage that the semi-
conductors are relieved from duty during prolonged
running of the motor, thus reducing the heat inside
the panel, increasing the efficiency and the lifetime of
the system. It is not necessary to control all three
phases to ensure high switching performance.
A two-phase solution reduces cost and space.

For inside-delta connection, three-phase control
is needed.
RSHL SMART
It’s time to reward your motors.
Application
Upgrade from Wye-Delta starters.
Durability
Space
Optimization
Inventory
Reduction
Diagnostic
Warning
All in one, 3-Phase Motor Controller:

• Soft Starting and Stopping
• Electronic Overload Protection
• Current Limit Program
• Phase and Temperature Monitoring
A Sensible Optimising Motor Performance

Application Choice
The RSHL combines with 3-phase induction motors
The RSHL Smart is a compact, to provide a superior drive solution
electronic device that can replace the
traditional Wye-Delta (Star-Delta) motor • Smooth starting and stopping action
starter in one sweep. It prevents • Lower starting current peaks
undesired application conditions and • Controlled stopping profile
protects the driven load against • Minimum disturbances on the supply network
premature wear and tear. • Extended trouble-free operation
• Simpler and faster installation
• Space saving
• Integrated motor overload protection
• Current limiting program
• Advanced self-diagnostics
RSHL SMART ...
How does it function? Operating Range
On receiving the control signal, the RSHL performs a “ramp up” The RSHL Smart can be used with
operation during a user defined time duration. The voltage to the 3-phase AC motors covering 220, 400,
motor is increased from a user selected level up to the full line 480 and 600VAC in 50 and 60Hz
voltage. This gradual increase has both electrical and mechani- networks. The current range includes 2,
cal benefits. When control is removed, the RSHL ramps down 5, 12 and 18Arms at 60ºC.
the load voltage, preventing sudden vibrations in equipment.
What about Wye-Delta starters?

The classical Wye-Delta starter consists of a number of components that are interlinked together by a various
cable connections. Although extremely popular, it has some inherent limitations:
• Its switching system involves moving contacts that are prone to deterioration and have a limited lifespan
• The switch-over from wye to delta generates unwanted current spikes
• It is not always capable of providing smooth mechanical drive motion
• It offers no benefits during stopping
• It takes up precious space in the electrical panel
Peak Current Reduction
By limiting high currents caused during motor
starting, consumers reduce the load on supply
networks. Energy utility companies are encouraging
this practice with advantageous billing schemes.
RSHL can help consumers benefit from these lower
energy cost incentives. The RSHL Smart comes with
a number of preset programs, providing a selection of
different start/stop times, initial voltage, ramp profi-
les, which are conveniently selected to cover the
majority of load applications. In addition the RSHL
Smart can start motors using the Current Limit fun-
ction. In this mode, the user is able to choose from
four different current levels, depending on the type of
load.
Limit Level = I 52.5A (350%)
INominal = 15A
Integrated Overload Protection

One of the advantages of the
RSHL Smart is that it comes
equipped with Electronic Overload
Protection.
In the installation the user saves cost

when eliminating the external motor
overload protection. The user is able
to select between Class 10 and
Class 20 protection. The device also
includes an overload test button. In
this case the motor load is
disconnected and the device
simulates an overload function. This
function is very useful to verify
operation in an overload situation.
Monitoring Alarms and Indications
The RSHL Smart is not just a simple soft starter. This
versatile device is also capable of providing diagnostic
information that simplifies installation, use and fault
finding. On the facia the user finds eight LEDs which
indicate the status of respective alarms. The user is able
to select if alarms are to have manual or automatic reset.
3-Phase Supply Monitoring

RSHL monitors
• Phase sequence
• Phase loss
• Phase imbalance
These are three fundamental conditions to ensure that

the motor has the correct power supply. This also helps
avoid damage to the motor.
Over-temperature Monitoring
If the motor is equipped with a PTC sensor
(Thermistor), this can be connected directly into
the RSHL Smart, providing a motor
over-temperature alarm function. The 18A
models also provide for a device over-
temperature alarm.
Motor PTC
RSHL MIDI SMART
Auxiliary Relays Outputs

The RSHL Smart also provides two Auxiliary Relay
outputs. One of these outputs becomes active
between the ramping operations while the other
becomes active during any alarm condition.
Motor Reversing
The RSHL offers the possibility to enable and disable
phase sequence monitoring for motor reversing
applications. This allows for the connection of a
reversing solid state relay or contactor between the
mains supply and the softstarter. It also allows auto-
matic softstart with every phase reversal without the
need for extra control of the softstarter.
Applications
The RSHL Smart is a general purpose softstarter.
Typical applications include pumps, compressors,
fans, hydraulic systems, conveyors, grinders, mills,
mixers, lathes, circular saws, machine tools, aera-
tors, granulators, shredders, bucket elevators, pal-
letisers, centrifuges, presses, wire drawing machi-
nes, agitators, industrial dryers and washing
machines, carousels, bottling machines, blowers,
car wash and can making machines.
Delivering Performance
Soft start / Soft stop - the best pro-
tection against motor and equip-
ment wear. Direct start or star delta
start are today’s most common
motor starters. Despite technical
improvements on motors as well
as contactors, jerky starting and
stopping could not be eliminated.
Damage to motor bearings and
gearboxes, premature wear, fre-
quent faults on conveyor belts and
goods which fall over when starting
transport mechanisims are some of
the consequences.
Motor Controllers ... Protect Your

.... the Easy Way! Equipment with ...
- Lower inrush current
during starting
- Reduced vibration during
1Install ... starting and stopping
Snap on DIN Rail
and Connect
The range of motor controllers

from Carlo Gavazzi comprises
a large number of high perfor-
2 Adjust ... mance motor controllers which
enable the user to fulfill many
application requirements.
Our products have earned the

independent approval of all
relevant bodies which govern
3... and Start our own industry and the many
industries we serve.
Motor Controllers
Typical Market Applications
Conveyor Belts
Conveyors are an essential component for the han-
dling of materials in a typical production process. A
Carlo Gavazzi Soft Start Motor Controller applies a
gradually increasing voltage to the conveyor motor,
eliminating starting shock and guaranteeing that
the product moves without losing balance, getting
misaligned or even falling over.
HVAC
Ambient temperatures in different environments are
kept uniform and cool by means of centrifugal or
propeller ventilators.
The control is generally enclosed inside small cabi-
nets and exposed to hot ambient temperatures.
For office/household units safety is an issue and a
Motor Controller with thermal protection and high
operating ambient temperature is the solution.
Compressors
Reciprocating compressors are used for high pres-
sure cleaning of tanks, vessels, sewer lines, boilers
and tubes, steel mill de-scaling and also paint
removal. Motor Controllers will prevent pressure
surges and extend the lifetime of piping systems,
valves and couplings.
Pumps
Pumps are used in an extremely wide variety
of applications. Direct-on-line starting can cause
interference to equipment such as computers and
lighting, located in close proximity to the pumps.
A Carlo Gavazzi Soft Start Motor Controller can
increase pump speed more gently, hence reducing
inrush current. When a pump is stopped suddenly,
the pressure surges and results in fluid hammer.
The Soft Starter eliminates this vibration within
the hydraulic system and reduces down-time and
maintenance costs.
Application Simplified Space Diagnostic
Durability Set-up Optimization Warning
Motor Control ... Higher Number of

Soft starting and soft stopping Starts per Hour Status Monitoring
is achieved by controlling the The high number of starts per An LED array indicates the
motor voltage. During running hour will reach more applica- various conditions of opera-
operation the semiconductors tions where a lot is expected by tion. Status indication includes
are bypassed by internal elec- the soft starter, as in the case Power ON, Ramping, Bypass
tromechanical relays*. of wood cutting machines, high Activation, Device Over-temper-
speed doors and cranes. ature, Motor PTC Over-tempera-
Easy to Use ture, Phase Loss and Sequence
Easy to install, adjust and start Technological ... Alarms.
up. Simple mounting: snap on RSH MIDI in its basic format is
DIN-rail or attach direct to the designed using up-to-date tech- Going Global!
chassis. No complex program- nology. The same soft starter can be
ming or memorizing of param- used on most types of mains
eters. supply voltages around the world
making it a more global solution.
* except 3-phase controlled devices
RSHR MIDI Series
The RSHR MIDI is the only 45mm soft starter in
the market with a special combination of built-
in bypass contactor and external heatsink for
optimal performance. The RSHR MIDI meets
the needs of more demanding applications by
improving number of starts per hour through
higher thermal efficiency and a superior overload
current profile.
The RSHR MIDI provides improved starting

conditions over conventional star-delta starters.
This Soft Starter is ideal for standard applications

such as centrifugal pumps, fans, dryers, mixers,
conveyors, granulators etc.
RSHR 3-Phase Series

This 90mm wide format also houses devices
with switching of all three phases, also known as
“3-phase controlled”. These products are ideal for
heavy applications such as circular saws, band
saws, mills, grinding machines etc.
Three types of Soft Starters are available in this series:

1. In-line, 3 wire connection of the motor load
RSHR…..V32
RSHR…..V34*
2. Inside-delta, 6 wire connection of the motor load:

RSHR…..V33
RSHR…..V35*
3. In-line, 3 wire connection, special version for

compressors:
RSHR…..Sxx
(consult your Carlo Gavazzi sales office)
*needs external power supply

Application Simplified Space Diagnostic
Durability Set-up Optimization Warning
Features and Benefits

The RSHP Flexy is a microprocessor-based softstarter for 3-phase The RSHR is a compact easy-to-use AC
induction motors in a compact new format. While offering versatile semiconductor motor controller. With
ramping features, the RSHP Flexy is also very easy to configure. It is this controller 3-phase motors with
possible to match the start/stop ramping profiles with the functional nominal load currents up to 45 A can be
requirements of specific motor loads. A clever push-button and LED soft started and/or soft stopped. Starting
user interface eliminates the added cost of an alphanumeric display. and stopping time as well as initial torque
The RSHP Flexy uses an in-house designed system that ensures can be independently adjusted by built-
efficient power management. in potentiometers.
Typical Ramp Profiles
Motor Controllers
Optimized Performance
High number of starts per hour due to optimised
combination between thyristor technology and
external heatsink
The RSHR and RSHP Flexy have a wide operating

temperature range, which allows their use in more
extreme applications. Up to 45A AC53b current at
an ambient temperature of 40°C (104°F).
Monitoring of soft starting operation to eliminate

unwanted vibrations.
Indications and Alarms
The status indication for Power, Ramp, By-pass

operation and SoftStarter Overheating facilitates
observation and diagnosis of the current operation
of the softstarter.
Versatile self-diagnosis: Motor PTC protection

alarm, internal over-temperature protection, phase
loss and sequence alarms on power up. The RSHR
and RSHP switch off motor in the event of over-
heated motor windings.
Compact Design
SPACE SAVER! Compact starter solution for induc-
tion motors up to 22kW (400V)
No large heatsink is required and it is also possible

to mount the soft starters side by side, therefore
saving space in the panel.
User-friendly push-button interface that allows easy

customisation of ramping parameters to match
specific motor load
VariFlex2 - RVDF Series
The VariFlex2 is a simple, smart and compact AC variable speed drive for Space
use with 3-phase AC induction motors. The drives have small dimensions Optimization
and can be installed side by side for saving space. The range of product
can be supplied with all the voltage input from the single phase / 110VAC
up to the three phase / 480VAC. The VariFlex2 employs state of the art
microprocessor technology which controls all drive functions. All printed
Semplified
circuit boards are manufactured using surface mount technology ensuring Set-Up
high quality and reliability.
Cost
Saving
Market Applications
Conveyors
Ease of setting makes VariFlex2
versatile for a long list of conveyor
applications. Main Features
Locations: Transportation of bottles • AC variable speed drive for use
in bottling plants, Letter or package with AC induction motors
sorting in postal services, Cement • Input voltage range:
powder conveyors in construction. 1-ph 110VAC, 1-ph 230VAC, Conformity
Fans and HVAC 3-ph 230VAC and 3-ph 480VAC All VariFlex2 are approved
•Single fan and Multi fan for basic • Only 2 physical frame sizes according to the related European
duty assist. • Speed Setting by buttons and North American safety
•Heat ventilation • 2-step speeds setting standard. Conforms to EMI radio
•Air conditioning • Built-in 12VDC for external standard and EMS immunity
•Greenhouse/room application standard EN 61800-3 for industrial
•Compressor/Freezing. • Full motor terminals protection sites. Class A Built-in filter for
Packaging • DIN rail or panel mounting. models with “F” option.
Development of turnkey automation • Breaking transistor built-in
packaging and moulding machinery (only for RVDFB series)
systems. • IP20 and IP65 protection degree
VariFlex2
Market Application
Conveyors
Ease of setting makes VariFlex2 versatile for a long list
of conveyor applications.
Locations: Transportation of bottles in bottling plants
Letter or package sorting in postal services
Cement powder conveyors in construction
Fans and HVAC

• Single fan and Multi fan for basic duty assist
• Heat ventilation
• Air conditioning
• Greenhouse/room
• Compressor/Freezing
Packaging
Development of turnkey automation packaging and
moulding machinery systems.
General purpose
Provides a powerful solution for most
motor applications:
• Automated Bottling Plants
• Lab Coagulation Line
• Air Bag Sealer
• Gas-Fire Boiler
• Paint Mixer
• Tube Straightner
• Car Wash
• Plastic Film Winder
• Winding - Drawing
• Food Mixers
• Olive Pitting
• Milling machine
• String – Synthetic for Tennis Racquets
• Top Rollers for Glass Float Rollers
VariFlex2
RVDF IP65 models
RVDF IP20 models

General Characteristics
• Mounting type: Screw mounting and DIN rail
• Integrated cooling fan: Yes
• Control mode: V/F Control (6 patterns)
• Frequency range: 0~200Hz
• Carrier frequenecy: 4~16Hz (factory setting 10KHz, 10KHz or more Derating)
Environmental Data
• Operating temperature: -10°C to +40°C (+50°C without sticker) (+14°F to +104°F / +122°F)
• Storage temperature: -20°C to +50°C (-4°F to +122°F)

• Degree of Protection: IP20 / IP65
Protection and Other Functions

• Over current: Inverter rated current 150% for 1min
• Over voltage: 110-230V class: DC voltage > 410V
460V class: DC voltage > 800V
• Under voltage: 110-230V class: DC voltage < 200V
460V class: DC voltage < 400V
• Instantaneous power loss restart: Set to enable or disable
• Stall prevention: ACC/DEC/Operation stall prevention
• Output terminal short circuit: Electronic circuit protection
• Other function: Grounding error, fault reset limit, directly start at power-on, over current, over voltage
and low voltage control, momentary power loss and restart, short-circuit protection
for output/grounding fault, reverse restriction
IP20 Models
Front View Side View Bottom View Front View Side View Bottom View
132/5.12”
140/5.51”
72/2.83” 118/4.65” 118/4.65” 171/6.73”
Technical Specifications
Frame Size Nominal Motor Power Rated Output Output Max. momen-
Voltage AC Supply Rated Weight
Current Voltage and tary Power
Rating Phase Size 1 Size 2 HP kW Capacity kVA Kg/lb
A Frequency Loss Time
(+10% ÷ -15%)
100 - 120VAC
RVDFA110020 - 0.25 0.20 1.4 0.53 0.76/1.67
3-phase 0 ÷ 240V, 0 ÷ 200Hz

1-Phase RVDFA110040 - 0.50 0.40 2.3 0.88 0.77/1.70
RVDFA110075 - 1.00 0.75 4.2 1.60 0.84/1.85
RVDFA120020F - 0.25 0.20 1.4 0.53 0.86/1.90
2.00
(+10% ÷ -15%)
200 - 240VAC
RVDFA120040F - 0.50 0.40 2.3 0.88 0.87/1.92

1-Phase RVDFA120075F - 1.00 0.75 4.2 1.60 0.91/2.00
- RVDFB120150F(*) 2.00 1.50 7.5 2.90 2.1/4.63
- RVDFB120220F(*) 3.00 2.20 10.5 4.00 2.2/4.85
(+10% ÷ -15%)
380 - 480VAC
- RVDFB340075F 1.00 0.75 2.3 1.70 1.6/3.53
0 ÷ 200Hz
0 ÷ 480V,
3-Phase - RVDFB340150F 2.00 1.50 3.8 2.90 3-phase 2.00 1.62/3.55
- RVDFB340220F 3.00 2.20 5.2 4.00 1.68/3.70
IP65 Models with Power switch, Forward/Reverse switch and Potentiometer
Front View Side View Bottom View Front View Side View Bottom View
204.82/8.06”
295/11.61”
133.57/5.26” 133/5.24” 232/9.13” 232/9.13”
Frame Size Nominal Motor Power Rated Output Output Max. momen-
Voltage AC Supply Rated Weight
Current Voltage and tary Power
Rating Phase Size 1 Size 2 HP kW Capacity kVA Kg/lb
A Frequency Loss Time
RVDFA120020FES - 0.25 0.20 1.4 0.53 3.4/7.50
0 ÷ 240V, 0 ÷ 200Hz
(+10% ÷ -15%)
200 - 240VAC
RVDFA120040FES - 0.50 0.40 2.3 0.88 3.4/7.50

3-phase
1-Phase RVDFA120075FES - 1.00 0.75 4.2 1.60 2.00 3.4/7.50

- RVDFB120150FES(*) 2.00 1.50 7.5 2.90 6.1/13.45
- RVDFB120220FES(*) 3.00 2.20 10.5 4.00 6.2/13.67
(+10% ÷ -15%)
380 - 480VAC
- RVDFB340075FES 1.00 0.75 2.3 1.70 5.8/12.79

0 ÷ 200Hz
0 ÷ 480V,
3-phase
3-Phase - RVDFB340150FES 2.00 1.50 3.8 2.90 2.00 6.0/13.23

- RVDFB340220FES 3.00 2.20 5.2 4.00 6.1/13.45
(*) Works both with 3 and single phase

CARLO GAVAZZI
A u t o m a t i o n C o m p o n e n t s
Contactors, Overloads
and Manual Motor Starters
Mini-Contactors and Overloads
• Up to 20 Amps or 7.5HP
Midi-Contactors and Overloads
• Up to 160 Amps or 75HP
Power-Contactors and Overloads
• Up to 900 Amps or 600HP
Manual Motor Starters
• 32, 63 and 100 Amp Frame Sizes
Introduction
CARLO GAVAZZI is proud to present our expanded range of contactors and
overloads, as well as our comprehensive offering of manual motor starters.
The product offering starts with Mini-Contactors in a compact 12 amp frame User Diagnostic
Friendly Warning
size, followed by Midi-Contactors in up to 100 amp frame sizes, and topped off
with the Power-Contactors which offer up to 800 amp frame sizes.
To complement the contactors, Thermal Overloads are offered for each
frame size, available in several setting ranges. Additionally, the Manual Motor Long Term Cost
Reliability Saving
Starters are available in 32, 63 and 100 amp frame sizes.
Definite purpose contactors, electronic overloads, enclosed manual
motor starters and other contactor accessories are also available. For
these and more of our motor control products, such as push buttons, soft
starts, variable frequency drives, see the back cover. Please contact us or
visit our website for more details.
To specify our contactor products, we have also
set up an easy-to-use Product Selection Guide at:
www.GavazziOnline.com/Contactors
CGM Mini-Contactors for use with CC Midi-Contactors for use with CC Power-Contactors
Overloads or Manual Motor Starters Overloads or Manual Motor Starters for use with Overloads
(Up to 20 Amps or 7.5HP) (Up to 160 Amps 75HP) (Up to 900 Amps or 600HP)
2 To instantly view a data sheet and specify products, visit www.GavazziOnline.com

Compact in size,
yet powerful in
performance...
Specifications are subject to change without notice. 3

CGMS
Screw Clam

CGMC

Connectio
p Cage Clam CGMF
n p
Connectio
n
Fast-on CGMP
Connectio Solder Pin
n
Connectio
n
Solder pin
s
from the b extend
ack
mounting/ for PCB Reversing
electrical
Power Contactor Overload Starte
with Overl r
connectio Contactor
n
CC 150 S A 24 GT 150 oad Start er 50A
ConStactor
with Overl
Magnetic Amperage Size Type Terminal Type Coil Type Coil Voltage Bimetallic Frame Size Class Terminal Type oaRanges
Setting d
Midi -Contactor Midi-Overload (Must match (Use upper
contactor limit in part )
General Standards Accessories

number)
130 - 130A BLANK - S - Screw A - AC type 24 - 24V 150 - 130, 150A BLANK - 10 S - Screw 34 ~ 50A
150 - 150A 3-pole L - Lug (130A) D - DC type & 225 - 185, 225A L - 20 L - Lug (150A 45 ~ 65A
185 - 185A /4 - 4-pole and 150 only AD -AC/DC types 500 - 500V 400 - 265, 330, only) 54 ~ 75A
• Compact size with powerful
225 - 225A
265 - 265A
• cUL, CE and RoHS 400A • Bimetallic overloads
800 - 500, 630,
63 ~ 85A
65 ~ 100A
performance 330 - 330A 800A 80 ~ 105A
400 - 400A
• Approx. 2 ¼ cubic inches
500 - 500A
630 - 630A
Convenience • Manual motor starters
• Side or top mounted auxiliary
85 ~ 125A
95 ~ 130A
110 ~ 150A
(55 cubic mm) 800 - 800A
• Cost effective solution contact(s)
100 ~ 160A
120 ~ 185A
160 ~ 240A
• One frame size for three current • One NO or NC auxiliary contact • Reversing interlock kit (with wires) 200 ~ 330A
ratings (standard)
260 ~ 400A
400 ~ 600A
• Surge absorber unit 520 ~ 800A
• Up to 7.5HP motor rating • DIN rail, back panel or PCB • Separate mounting unitGT150
for
• Up to 20A resistive rating mounting overloads GT225
GT400
• AC or DC control voltage • Light in weight and requires • Direct adaptor bridge for manual
GT800
• Four connection types minimal panel space motor starter and mini-contactor
(shown in the picture above) • Captive screw clamp terminals • Mounting unit for manual motor
(on CGMS type) starter, direct adaptor bridge and
mini-contactor
Ordering Guide
Mini-Contactor Overload
CGM S – 9 A – 120 – 10 CGT – 12 M – 0.16A
Magnetic 3-Pole Application and Amperage Size Coil Type Coil Voltage Built-in Auxiliary Bimetallic Amperage Size Type Setting Ranges
Mini-Contactor Terminal Style Contact Mini-Overload (Use upper limit
Combination in part number)
Non-Reversing 6 - 6A A - AC Coil 24 - 24V 10 - 1 NO 12 - Up to 12A M - Mini 0.1 ~ 0.16A
S - Screw (std.) 9 - 9A D - DC Coil 120 - 120V 01 - 1 NC 0.16 ~ 0.25A
F - Fast On 12 - 12A 0.25 ~ 0.4A
C - Cage Clamp 0.4 ~ 0.63A
P - Solder Pin 480 - 480V 0.63 ~ 1A
Reversing Type 1 ~ 1.6A
U- Screw (standard) See data sheet 1.6 ~ 2.5A
CU - Cage Clamp for full offering 2.5 ~ 4A
FU - Fast On 4 ~ 6A
PU - Solder Pin 5 ~ 8A
6 ~ 9A
7 ~ 10A
9 ~ 13A

Fast-on Optional
CGMF Connection
Types
Cage Clamp
Standard CGMC
Version
with Screw
Clamp
Connection Solder Pin
CGMS CGMP
Frame Size Mini Contactors

Type CGMS-6 CGMS-9 CGMS-12
3-Pole
UL Ratings Continuous Current Ith 20A 20A 20A *
Motor AC Single Phase 115V 0.5HP 0.5HP 1HP *
230V 1HP 1.5HP 2HP *
Three Phase 230V 1.5HP 3HP 3HP
460V 3HP 5HP 7.5HP *
575V 3HP 5HP 7.5HP
NEMA Size 00 00 00
IEC Ratings AC1 20A 20A 20A
Motor AC AC3 200~240V 1.5 kW 7A 2.2 kW 9A 3 kW 12A
380~440V 2.5 kW 6A 4 kW 9A 5.5 kW 12A
690V 3 kW 4A 4 kW 5A 4 kW 5A
Coil Voltages AC Coil VAC 50/60Hz 24, 36, 42, 48, 110, 115, 120, 127, 200/208, 220, 220/230
230/240, 256, 277, 380/400, 400, 440, 480, 500, 550
DC Coil (std. consumption) VDC 12, 20, 24, 36, 42, 48, 60, 72, 110, 120, 125, 200, 240, 250
(low consumption) VDC 12, 20, 24, 48, 72, 100, 110
Basic Dimensions (W x H x D) mm AC coil version: 45 x 58 x 57, DC coil version: 45 x 58 x 69
Accessories Auxiliary Contacts Standard 1NO or 1NC
Optional Side Mount AX-1M (1NO or 1NC),
Top Mount AX-2M (2NO, 1NC/1NO or 2NC) or
Top Mount AX-4M (4NO, 3NO/1NC, 2NO/2NC, 1NO/3NC or 4NC)
Mechanical Interocks AR-12MW
Surge Units AS-12M
Thermal Overload Relays
Available Ranges Separate Mounting
0.1 – 0.16A for DIN Rail AZ-12H
9 – 13A
See page 4 for all ranges
Manual Motor Starters Type GMS-32S and GMS-32H

Rated Operational current, Ie 0.1 ~ 32A
Rated Breaking Capacity, Icu Max. 100kA
Connecting Module GMS-32H to CGMS w/ AC coil GDA16HA
GMS-32H to CGMS w/ DC coil GDA16HD
GMS-32S to CGMS w/ AC coil GDA16SA
GMS-32S to CGMS w/ DC coil GDA16SD
* Maximum Ratings for CGMC-12 Cage Clamp Type: 10A Continuous Ith, 0.5HP 1-Phase 115VAC, 1.5HP 1-Phase 230VAC,
and 5HP 3-Phase 460VAC

Accessories
! ! CGMS Mini-Contactor
@ AX-2MS 2-pole Front Mount Auxiliary Contact Unit
$ # AX-4MS 4-pole Front Mount Auxiliary Contact Unit
$ $ AX-1MS 1-pole Side Mount Auxiliary Contact Unit

%
% AS-12M Surge Absorber Unit
^ CGT-12M Overload Relay
# & AR-12MW Reversing Interlock Kit

@ (Contactors not included)
&

The Complete Solution

for Applications
up to 140 Amps...

General Standards Accessories

• Four frame sizes • cUL, CSA with special elevator • Bimetallic overloads
• Motor ratings of each frame size: ratings, CE and RoHS • Electronic overloads
Up to 20, 30, 60 or 75HP
• Resistive rating Convenience • Manual motor starters
• Side or top mounted auxiliary
Up to 40, 60, 100, 160A • Four terminals for coil connection contact(s)
• AC or DC coil voltage • Easily interchangeable coils (in • Auxiliary safety cover
• Two connection types: the event another coil voltage is
Screw terminal connections are required) • Interlock unit
available on all frame sizes • Each contactor comes standard • Reversing interlock kit
Lug terminals connections with a minimum of one auxiliary
are available on 63 and 100 • Surge absorber unit
contact. (See pages 10 and 11
amp sizes
for more details, as some of the • Separate mounting unit for
larger contactors come standard overloads
with more auxiliary • Remote reset unit for overloads
contacts)
• Direct adaptor bridge for manual
• DIN rail or back panel mounting motor starter and midi-contactor
• Mounting unit for manual motor
starter, direct adaptor bridge and
midi-contactor
• Capacitor unit

number)
225 - 225A 400A 63 ~ 85A
265 - 265A 800 - 500, 630, 65 ~ 100A
330 - 330A 800A 80 ~ 105A
400 - 400A 85 ~ 125A
500 - 500A 95 ~ 130A
630 - 630A 110 ~ 150A
800 - 800A 100 ~ 160A
120 ~ 185A
160 ~ 240A
200 ~ 330A
260 ~ 400A
400 ~ 600A
520 ~ 800A
GT150
GT225
GT400
GT800
CGM S – 9 A – 120 – 10 CGT – 12 M – 0.16A
F - Fast On 12 - 12A 0.25 ~ 0.4A
P - Solder Pin 480 - 480V 0.63 ~ 1A
FU - Fast On 4 ~ 6A
PU - Solder Pin 5 ~ 8A
6 ~ 9A
7 ~ 10A
9 ~ 13A
Ordering Guide
Midi-Contactor Overload
CC 9 S A 120 – GT 32 S 0.16A
Magnetic 3-pole Amperage Size Type Terminal Type Coil Type Coil Voltage AC Coil Auxiliary Bimetallic Frame Size Class Terminal Type Setting Ranges
Midi -Contactor Frequency Contact s Midi-Overload (Must match (Use upper
number)
9 - 9A BLANK - S - Screw A - AC type 24 - 24V BLANK BLANK 32 - 9, 12, 18A BLANK - 10 S - Screw 0.1 ~ 0.16A
12 - 12A 3-pole L - Lug (>50A) D - DC type 120 - 120V -50/60 Hz -Standard 22, 32, 40A L - 20 L - Lug (≥35A) 0.16 ~ 0.25A
18 - 18A /4 - 4-pole & 50Hz - 50Hz only arrangement 65 - 50, 65A 0.25 ~ 0.4A
22 - 22A 600 - 600V 60Hz - 60Hz only NOAUX 75 - 75, 85, 100A 0.4 ~ 0.63A
32 - 32A -No Aux. 0.63 ~ 1A
40 - 40A Contact (>=32A) 1 ~ 1.6A
50 - 50A Preliminary Data 1.6 ~ 2.5A
65 - 65A 2.5 ~ 4A
75 - 75A CGE 22 – 3P – 22AN 4 ~ 6A
85 - 85A 5 ~ 8A
100 - 100A Electronic Frame Size Protection Setting Range 6 ~ 9A
Midi Overload (Use upper 7 ~ 10A
limit in part ) 9 ~ 13A
22 - 9, 12, 18, 22A Direct Mount CGE22 12 ~ 18A
40 - 32, 40A 22 and 40AF 0.3 ~ 1.5AN 16 ~ 22A
80 - 50, 65, 75, 85A 2P - 2-Pole 1 ~ 5AN 18 ~ 25A
3P - 3-Pole 4.4 ~ 22AN 22 ~ 32A
3PR -3-pole 24 ~ 36A
CGE40 28 ~ 40A
Separate Mount 4 ~ 20AN 34 ~ 50A
All CGE sizes 8 ~ 40AN 45 ~ 65A
2S - 2-Pole 54 ~ 75A
3S - 3-Pole CGE80 63 ~ 85A
3SR - 3-Pole 16 ~ 80AN 70 ~ 95A
80 ~ 100A
Through-Hole (Setting Range Guide)
22 and 40AF GT32
2T - 2-Pole GT65
3T - 3-Pole GT95
3TR - 3-Pole
Manual Motor Starter

GMS – 32 S – 0.16A
Manual Motor Frame Size Breaking Type Setting Ranges
Starter (Use upper limit in
part number) Specifications are subject to change without notice. 9
32 - 32AF S - Standard Break 0.1 ~ 0.16A
H - High Break 0.16 ~ 0.25A
Frame Size 22AF

Type CC9 CC12 CC18 CC22
Available Output Terminal Screw Clamp Only
Continuous Current 25A 25A 40A 40A
UL Rating Motor AC Single Phase 110~120VAC 0.5HP 0.75HP 1HP 2HP
50/60Hz 220~240VAC 1.5HP 2HP 3HP 3HP
Motor AC Three Phase 220~240VAC 3HP 5HP 7.5HP 10HP
440~480VAC 5HP 7.5HP 10HP 15HP
550~600VAC 7.5HP 10HP 15HP 20HP
NEMA Size 00 00 0 1
CSA Elevator Rating Pending Pending Pending Pending
IEC Rating Resistive AC1 690VAC max 25A 25A 32A 40A
Motor AC3 200~240VAC 2.5 kW 11A 3.5 kW 13A 4.5kW 18A 5.5 kW 22A
380~440VAC 4kW 9A 5.5kW 12A 7.5kW 18A 11kW 22A
500~550VAC 4kW 7A 7.5kW 12A 7.5kW 12A 15kW 20A
690VAC max 4kW 6A 7.5kW 9A 7.5kW 9A 15kW 18A
Coil Voltages AC Coil VAC 50/60Hz 24, 48, 100, 110, 120, 200, 220, 230, 240, 380, 415, 440, 500, 550 VAC
VAC 60Hz 24, 48, 100, 110, 120, 200, 208, 220, 230, 240, 277, 380, 440, 480, 600 VAC
VAC 50Hz 24, 32, 36, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 415, 440, 500, 550 VAC
DC Coil VDC 12, 20, 24, 48, 60, 80, 100, 110, 125, 200, 220, 250 VDC
Basic Dimensions W x H x D mm AC Coil 45 x 73.5 x 86
(with standard set of aux. contacts) DC Coil 45 x 73.5 x 118
Accessories Auxiliary Contacts Standard 1NO1NC
Optional Side mount GUA1 or Top Mount
Mechanical Interlock GUR02
Power Connector for Reversing Contactors GUW22
Coil Surge Unit Varistor GUS11 (for 24~48 VAC or VD
RC+Varistor GUS1 (for 24~48VAC coils), GUS2 (for 100~1
RC

Thermal Overloads Bimetallic, 3-Pole Differential GT32

Range 0.1 ~ 0.16 to 28 ~ 40A
Electronic CGE22
Range 0.3 ~ 1.5A to 4.4 ~22A
Available Mounting Direct and Separate
Matching Manual Motor Starter Type GMS-32S or GMS-32H
Connecting Module AC Coil Contactor GDA22SA GDA22HA
DC Coil Contactor GDA22SD GDA22HD

32AF 65AF 100AF
CC32 CC40
CC50 CC65 CC75 CC85 CC100
Screw Clamp Only Screw Clamp or Lug Screw Clamp or Lug
50A 60A 70A 100A 110A 135A 160A
2HP 3HP 3HP 5HP 5HP 7.5HP 10HP
5HP 7.5HP 10HP 15HP 15HP 15HP 20HP
10HP 15HP 25HP 30HP 30HP 40HP 40HP
1 1 2 2 2 3 3
Pending Pending Pending Pending Pending Pending Pending
50A 60A 70A 100A 110A 135A 160A
7.5kW 32A 11 kW 40A 15 kW 55A 18.5 kW 65A 22 kW 75A 25 kW 75A 30kW 105A
15kW 32A 18.5kW 40A 22kW 50A 30kW 65A 37kW 75A 45kW 85A 55kW 105A
18.5kW 28A 22kW 32A 30kW 43A 33kW 60A 37kW 64A 45kW 75A 55kW 85A
18.5kW 20A 22kW 23A 30kW 28A 33kW 35A 37kW 42A 45kW 45A 45kW 65A
24, 48, 100, 110, 120, 200, 220, 230, 240, 380, 415, 440, 500, 550 VAC
24, 48, 100, 110, 120, 200, 208, 220, 230, 240, 277, 380, 440, 480, 600 VAC
24, 32, 36, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 415, 440, 500, 550 VAC
12, 20, 24, 48, 60, 80, 100, 110, 125, 200, 220, 250 VDC
69 x 83 x 90 79 x 106 x 119 94 x 140 x 136
69 x 83 x 118 79 x 106 x 147 94 x 140 x 173
2N02NC 2NO2NC 2NO2NC
Top Mount Top Mount Top Mount
GUR02 GUR02 GUR02
GUW32 GUW63 GUW95
DC), GUS12 (for 100~125VAC or VDC), GUS13 (for 200~240VAC or VDC coils), GUS14 (for 380~440VAC or VDC coils)
125VAC coils), GUS3 (for 200~240VAC coils), GUS4 (for 24~48VDC coils), GUS5 (for 100~125VDC coils), GUS6 (for 200~220VDC coils)
GUS22 (for 100~125VAC coils)

GT32 GT63 GT95

0.1 ~ 0.16A to 28 ~ 40A 4 ~ 6A to 45 ~ 65A 7 ~ 10A to 80 ~ 100A
CGE40 CGE80 CGE80
4 ~ 20A to 8 ~ 40A 16 ~ 80A 16 ~ 80A
Direct and Separate Separate Separate
GMS-32S or GMS-32H GMS63S or GMS63H GMS100S or GMS100H
GDA22SA GDA22HA GDA63A GDA95A
GDA22SD GDA22HD GDA63D GDA95D

Accessories
# ! CC Contactor
@ GUA1 1-pole Side Mount Auxiliary Contact Unit

11
(All types come standard with at least one auxiliary
contact, see pages 10 and 11 for more details)
# GUS Surge Unit

@
$ GT Overload Relay
% GUZ Separate Mounting Unit for Overload

@
!
^ GUA2 2-pole Top Mount Auxiliary Contact Unit
& GUA4 4-pole Top Mount Auxiliary Contact Unit
& * GUM Remote Reset Unit

^
( GUW Wire Kit for Reversing Contactor
10 GUR Interlock Unit

$ *
11 GAP9 Auxiliary Safety Cover
%
11

For Heavyweight
Applications
up to 900 Amps

Frame Size 150AF 225AF

Type CC130 CC150 CC185 CC225
Available Output Terminal Screw Clamp or Lug Screw Clamp Only
Continous Current 160A 210A 230A 275A
UL Rating Motor AC Single Phase 110~120VAC 10HP 15HP 15HP 15HP
50/60Hz 220~240VAC 20HP 25HP 30HP 40HP
Motor AC Three Phase 220~240VAC 40HP 50HP 60HP 75HP
440~480VAC 75HP 100HP 125HP 150HP
550~600VAC 75HP 75HP 125HP 150HP
NEMA Size 3 4 4 4
IEC Rating Resistive AC1 690VAC max 160A 210A 230A 275A
Motor AC3 200~240VAC 37kW 130A 45kW 150A 55kW 185A 75kW 225A
380~440VAC 60kW 130A 75kW 150A 90kW 185A 132kW 225A
500~550VAC 60kW 90A 70kW 100A 110kW 180A 132kW 200A
690VAC max 55kW 60A 55kW 60A 110kW 120A 140kW 150A
Coil Voltages AC Coil VAC 50/60Hz 24, 48, 110, 220, 300, 400, 500 VAC 300, 400, 500 VAC
DC Coil VDC 24, 48, 110, 220 VDC -
AC/DC Coil VAC 50/60Hz / VDC - 24, 48, 100/200 VAC/VDC
Basic Dimensions W x H x D mm 119 x 158 x 131 162 x 203 x 185
Accessories Auxiliery Contacts Standard 2N02NC 2NO2NC
Mechanical Interlock GUR02 AR-400

Thermal Overloads Bimetallic, 3-Pole Differential GT150 GT225
Range 34 ~ 50A 65 ~ 100A
to to
110 ~ 150A 160 ~ 240A

400AF 800AF
CC265 CC330 CC400 CC500 CC630 CC800
Screw Clamp Only Screw Clamp Only
300A 350A 450A 580A 660A 900A
- - - - - -
- - - - - -
100HP 125HP 150HP 200HP 250HP 300HP
200HP 250HP 300HP 400HP 500HP 600HP
200HP 250HP 300HP 400HP 500HP 600HP
5 5 5 6 6 7
300A 350A 450A 580A 660A 900A
80kW 265A 90kW 330A 125kW 400A 147kW 500A 190kW 630A 220kW 800A
300, 400, 500 VAC 300, 400, 500 VAC
- -
100/200 VAC/VDC 100, 200 VAC/VDC
187 x 243 x 205 285 x 312 x 246
2NO2NC 2NO2NC
AR-400 AR-800W
GT400 GT800
85 ~ 125A 200 ~ 300A
to to
85 ~ 400A 520 ~ 800A

@
Accessories
! AX-100 2-pole Side Mount
Auxiliary Contact Unit
(two are included)
& ! @ AD Delay Device
# AP Terminal Cover for Contactors
$ AI Insulation Barrier
% GT Thermal Overload
#
^ ^ AR Interlock
& GAP9 Auxiliary Safety Cover
$
%
Ordering Guide
Power Contactor Overload
CC 150 S A 24 GT 150 S 50A
Magnetic Amperage Size Type Terminal Type Coil Type Coil Voltage Bimetallic Frame Size Class Terminal Type Setting Ranges
Midi -Contactor Midi-Overload (Must match (Use upper
number)
225 - 225A 400A 63 ~ 85A
265 - 265A 800 - 500, 630, 65 ~ 100A
330 - 330A 800A 80 ~ 105A
400 - 400A 85 ~ 125A
500 - 500A 95 ~ 130A
630 - 630A 110 ~ 150A
800 - 800A 100 ~ 160A
120 ~ 185A
160 ~ 240A
200 ~ 330A
260 ~ 400A
400 ~ 600A
520 ~ 800A
GT150
GT225
GT400
GT800
CGM S – 9 A – 120 – 10 CGT – 12 M – 0.16A
F - Fast On 12 - 12A 0.25 ~ 0.4A
16 P - Solder Pin To instantly view a data480
sheet
- 480V and specify products, visit www.GavazziOnline.com 0.63 ~ 1A
The Ideal Complement

for the CGM Series
Mini- and CC Series
Midi-Contactors

Function Standards Features

• Protection of group installation • cULus listed, CE and RoHS • 45mm width up to 32 amps, 55mm
• Protection of circuits • Complies with the specifications width up to 63 amps and 70mm
in accordance with IEC 60947-2 width rated to 100 amps
• Motor protection
and IEC 60947-4-1, UL508 • 100A version features a three
• Starter protection (Manual motor controller), position operator: ON-OFF-TRIP
• Wide range of ambient UL508 (Combination motor • Handle lock in the OFF position
temperature compensation controller Type E starter),
CSA C22.2 NO.14, GB14048 • Class 10 overload trip
• Phase failure protection characteristics (Class 20 is optional)
• Trip test
• Finger safe terminals
• DIN rail or back panel mounting
• Complete range of common
accessories

Magnetic 3-Pole Application and Amperage Size Coil Type Coil Voltage
Mini-Contactor Terminal Style
Non-Reversing 6 - 6A A - AC Coil 24 - 24V

S - Screw (std.) 9 - 9A D - DC Coil 120 - 120V
F - Fast On 12 - 12A
C - Cage Clamp
P - Solder Pin 480 - 480V
Reversing Type
U- Screw (standard) See data sheet
CU - Cage Clamp for full offering
FU - Fast On
PU - Solder Pin
GMS 11 Models
High Performance
Manual motor starter includes
Midi-Contactor
short-circuit, overload, phase
Manual
CC
Motor
loss protection
Magnetic 3-pole
Midi -Contactor
9
functions with
Amperage Size Type
S
Terminal Type
A
Coil Type
Starters
high performance and reliability.
And also this manual motor starter,
9 - 9A
12 - 12A
BLANK -
3-pole
S - Screw
L - Lug (>50A)
A - AC type
D - DC type
This isUL508
a global product.
18 - 18A /4 - 4-pole
listed device features a
22 - 22A
32 - 32A
maximum short circuit current rating
40 - 40A
50 - 50A
65 - 65A
of up to 50kA for all frame sizes, at
75 - 75A
85 - 85A
3-phase 480VAC. 100 - 100A
“Type E Starters” (for group installa-

tions) offer short circuit current ratings
up to 65kA for all three ‘High Breaking’
type manual motor starters.
UL508 Short Circuit Ratings

0.1~0.16...22~32A (16 steps)
Ordering Guide
Manual Motor Starter
480Y/277V
32A
– –
UL508 Manual Motor Controller
7.5kA Max. Short Circuit Current [kA] GMS 32 S 0.16A
22A
GMS 32S • Standard
8A
10kA
Manual Motor Frame Size Breaking Type Setting Ranges
25kA Starter (Use upper limit in
2.5A
50kA part number)
0.1A
25 50kA 32 - 32AF S - Standard Break 0.1 ~ 0.16A
H - High Break 0.16 ~ 0.25A
• High Break 32A
GMS 32H 30kA HI - High Break, no TOR 0.25 ~ 0.4A
• Magnetic Release 13A
GMS 32HI 50kA HL - High Break, with 0.63 ~ 1A
0.1A
25 50kA Class 20 TOR 1 ~ 1.6A
2.5 ~ 4A
4 ~ 6A
6~10...45~63A (9 steps) 5 ~ 8A
480Y/277V 6 ~ 10A
Max. Short Circuit Current [kA] 63 - 63AF 9 ~ 13A
63A 11 ~ 17A
GMS 63S • Standard 25kA 100 - 100AF 14 ~ 22A
6A
25 50kA
18 ~ 26A
22 ~ 32A
28 ~ 40A
GMS 63H • High Break
63A 34 ~ 50A
GMS 63HI • Magnetic Release
6A
50kA 45 ~ 63A
GMS 63HL • Class 20 25 50kA
55 ~ 75A
70 ~ 90A
80 ~ 100A
11~17...80~100A (10 steps) (Setting Range Guide)

480Y/277V GMS-32
Max. Short Circuit Current [kA] GMS-63
100A GMS-100
GMS 100S • Standard 25kA
11A
25 50kA
GMS 100H • High Break

100A
GMS 100HI • Magnetic Release 50kA
11A
GMS 100HL • Class 20 25 50kA

Frame Size 32AF

Current Adjustable Type GMS-32S GMS-32H
Type
Instantaneous Type — GMS-32HI
Breaking Capacity Standard High Breaking
Handle Type Toggle Rotary
Number of Poles 3 3
Rated Operational Voltage [Ue] 600V 600V
Mechanical / Electrical Endurance [operations] 100,000 / 100,000 100,000 / 100,000
Max Operating Frequency Per Hour [operations] 25 25
Temperature Compensation -20~+60C * -20~+60C *
Instantaneous Short Circuit Release 13 X Ie max 13 X Ie max
Overload Protection** YES YES
Phase Failure Protection** YES YES
Main Functions
Short Circuit Protection YES YES
Dimensions (W x H x D) [mm] 45 x 94 x 75 45 x 94 x 99.6
UL Manual (UL508) M
anual Motor Manual (UL508) Manual Motor
Interrupting Motor Controller Motor Controller
Type of Installation
Rating Controller Group Controller Group
[kA] Installation Installation
Max Max
Max Max Fuse Max Max Fuse
Thermal Current Rated 240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or 240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or
Setting Range [A] Current [A] 277V 347V Size Size 277V 347V Breaker 277V 347V Size Size 277V 347V Breaker
[A] [A] Size [A] [A] Size
[A] [A]
0.1~0.16 0.16 100 50 10 1 15 — — — — 100 50 10 1 15 100 65 25 500
0.16~0.25 0.25 100 50 10 1 15 — — — — 100 50 10 1 15 100 65 25 500
0.25~0.4 0.4 100 50 10 1 15 — — — — 100 50 10 1 15 100 65 25 500
0.4~0.63 0.63 100 50 10 1 15 — — — — 100 50 10 1 15 100 65 25 500
0.63~1 1 100 50 10 3 15 — — — — 100 50 10 3 15 100 65 25 500
1~1.6 1.6 100 50 10 6 15 — — — — 100 50 10 6 15 100 65 25 500
1.6~2.5 2.5 100 50 10 10 15 — — — — 100 50 10 10 15 100 65 25 500
2.5~4 4 100 50 5 15 15 — — — — 100 50 10 15 15 100 65 25 500
4~6 6 100 25 5 20 20 — — — — 100 50 10 20 20 100 65 25 500
5~8 8 100 25 5 30 30 — — — — 100 50 10 30 30 100 65 25 500
6~10 10 50 10 5 40 40 — — — — 100 50 10 40 40 100 65 25 500
9~13 13 50 10 5 50 50 — — — — 100 50 10 50 50 100 65 25 500
11~17 17 40 10 5 60 60 — — — — 100 30 10 60 60 100 30 10 500
14~22 22 30 10 5 80 80 — — — — 100 30 10 80 80 100 30 10 500
18~26 26 30 7.5 5 100 100 — — — — 100 30 10 100 100 100 30 10 500
22~32 32 20 7.5 5 125 125 — — — — 100 30 10 125 125 100 30 10 500
28~40 40 — — — — — — — — — — — — — — — — — —
34~50 50 — — — — — — — — — — — — — — — — — —
45~63 63 — — — — — — — — — — — — — — — — — —
55~75 75 — — — — — — — — — — — — — — — — — —
70~90 90 — — — — — — — — — — — — — — — — — —
80~100 100 — — — — — — — — — — — — — — — — — —
*Contact Carlo Gavazzi for further details. **Except with instantaneous (HI) types.
63AF 100AF
GMS-63S GMS-63H GMS-100S GMS-100H
— GMS-63HI — GMS-100HI
Standard High Breaking Standard High Breaking
Rotary Rotary Rotary Rotary
3 3 3 3
600V 600V 600V 600V
50,000 / 25,000 50,000 / 25,000 50,000 / 25,000 50,000 / 25,000
25 25 25 25
-20~+60C * -20~+60C * -20~+60C * -20~+60C *
13 X Ie max 13 X Ie max 13 X Ie max 13 X Ie max
YES YES YES YES
YES YES YES YES
YES YES YES YES
45 x 94 x 75 45 x 94 x 99.6 45 x 94 x 75 45 x 94 x 99.6
Manual (UL508) Manual Motor Manual (UL508) M
anual Motor Manual (UL508) Manual Motor Manual (UL508) Manual Motor
Motor Controller Motor Controller Motor Controller Motor Controller
Controller Group Controller Group Controller Group Controller Group
Installation Installation Installation Installation
Max Max Max Max
Max Max Fuse Max Max Fuse Max Max Fuse Max Max Fuse
240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or 240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or 240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or 240V 480Y 600Y Fuse Breaker 240V 480Y 600Y or
277V 347V Size Size 277V 347V Breaker 277V 347V Size Size 277V 347V Breaker 277V 347V Size Size 277V 347V Breaker 277V 347V Size Size 277V 347V Breaker
[A] [A] Size [A] [A] Size [A] [A] Size [A] [A] Size
[A] [A] [A] [A]
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
100 25 10 40 40 100 50 10 600 100 50 10 40 40 100 65 25 600 — — — — — — — — — — — — — — — — — —
100 25 10 50 50 100 50 10 600 100 50 10 50 50 100 65 25 600 — — — — — — — — — — — — — — — — — —
100 25 10 60 60 100 40 10 600 100 50 10 60 60 100 50 10 600 100 25 10 60 60 100 50 10 1000 100 50 10 60 60 100 65 25 1000
100 25 10 80 80 100 40 10 600 100 50 10 80 80 100 50 10 600 100 25 10 80 80 100 50 10 1000 100 50 10 80 80 100 65 20 1000
100 25 10 100 100 100 40 10 600 100 50 10 100 100 100 50 10 600 100 25 10 100 100 100 50 10 1000 100 50 10 100 100 100 65 20 1000
100 25 10 125 125 100 40 10 600 100 50 10 125 125 100 50 10 600 100 25 10 125 125 100 50 10 1000 100 50 10 125 125 100 65 20 1000
100 25 10 150 150 100 40 10 600 100 50 10 150 150 100 50 10 600 100 25 10 150 150 100 50 10 1000 100 50 10 150 150 100 65 20 1000
100 25 10 200 200 100 40 10 600 100 50 10 200 200 100 50 10 600 100 25 10 200 200 100 50 10 1000 100 50 10 200 200 100 65 20 1000
100 25 10 250 250 100 40 10 600 100 50 10 250 250 100 50 10 600 100 25 10 250 250 100 40 10 1000 100 50 10 250 250 100 50 10 1000
— — — — — — — — — — — — — — — — — — 100 25 10 300 300 100 40 10 1000 100 50 10 300 300 100 50 10 1000
— — — — — — — — — — — — — — — — — — 100 25 10 350 350 100 40 10 1000 100 50 10 350 350 100 50 10 1000
— — — — — — — — — — — — — — — — — — 100 25 10 400 400 100 40 10 1000 100 50 10 400 400 100 50 10 1000

Accessories
$ % ! GMS-32S Manual Motor Starter
(GMS-32H with rotary handle is also available, but not
shown. It works with all the accessories shown on this page.)
@ GMS-63 Manual Motor Starter
! # GMS-100 Manual Motor Starter
$ GFX Front Mounting Auxliary Switch

^ *
% Dial Cover Included
^ GSX Side Mounting Switch
& GSA Side Mounting Alarm Switch
* GSR Side Mounting Shunt Release
( GUR Side Mounting Undervoltage Release

& @ (
10 GURX Side Mounting Undervoltage Release
with Switch
11 GDA Direct Adaptor
12 CGM (9~12A) Mini-Contactor
10 13 CC (9~100A) Midi-Contactor
14 GMU Mounting Unit
& 15 GEH Extended Handle (for rotary handle types only)

#
11 16 GEP32 Plastic Enclosure (for GMS-32H only)
11 16
on
e
releas
TRIP
off
12 13 15
14

Accessories - Busbars
45mm Spacing 54mm Spacing 63mm Spacing Jumper 54mm Spacing 63mm Spacing Terminal cover Supply connector
(rated 63A) (rated 63A) (rated 63A) (rated 120A) (rated 120A)
Type MSVGW45-14-2 MSVGW54-14-2 MSVGW63-14-2 MSVGW45-SH MSVCPM25412 MSVCP36312 MSVB54 MSVGWE1-14
Description For 2 GMS-32S/H For 2 GMS-32S/H For 2 GMS-32S/H For connecting For 2 GMS-63 For 2 GMS-63 3 Pole 3 Phase input
+ accessories + accessories GMS-32S + accessories protective cover terminal 63A
(side mnt aux sw) (side mnt W/ GMS-32H (side mnt aux sw) for MSVGW..
undervoltage
or shunt trip)
Type MSVGW45-14-3 MSVGW54-14-3 MSVGW63-14-3 MSVCPM35412 MSVCP36312 MSVTA120 MSVBTC50E
Description For 3 GMS-32S/H For 3 GMS-32S/H For 3 GMS-32S/H For 3 GMS-63 For 3 GMS-63 3 Pole 3 Phase Input
+ accessories + accessories + accessories protective cover terminal 120A
(side mnt aux. sw) (side mnt (side mnt aux. sw) for MSVCP..
undervoltage
or shunt trip)

Type MSVGW45-14-4 MSVGW54-14-4 MSVGW63-14-4 MSVCPM45412 MSVCP46312
Description For 4 GMS-32S/H For 4 GMS-32S/H For 4 GMS-32S/H For 4 GMS-63 For 4 GMS-63
+ accessories + accessories + accessories
(side mnt aux. sw) (side mnt (side mnt aux. sw)
undervoltage
or shunt trip)

Type MSVGW45-14-5 MSVGW54-14-5 MSVGW63-14-5
Description For 5 GMS-32S/H For 5 GMS-32S/H For 5 GMS-32S/H
+ accessories + accessories
(side mnt aux. sw) (side mnt
undervoltage
or shunt trip)
Handle Lock Dial Cover Terminals

GMS-32 GMS-63 GMS-100

DEFpurpCONT6pG.indd 3 3/2/07 10:39:26 AM
Definite Purpose Contactors
Carlo Gavazzi introduces its new Definite Purpose
Contactors designed to satisfy OEM’s and end user’s needs.
One-pole, one-pole+shunt, two-pole and three-pole
contactors provide various application solutions with
great reliability and a long life cycle.
Features:
• Universal mounting plates
• Straight through wiring
• Auxiliary contact block(s) available
• Optional DIN rail mounting
• Optional lug terminals
• Cost effective
• Low coil VA
• Quiet operation
Common Applications
Heating
Ventilation
Air Conditioning
Refrigeration
Lighting
Elevators
Pumps and Compressors
Food and Beverage Industry
Pools and Spas
Welding

1-Pole+Shunt and 2-Pole Definite Purpose Contactors
CGDP-1020 CGDP-1530 CGDP-2030L CGDP-2040
CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP-
Catalog Number
1020 1520 2020 1025 1525 2025 1030 1530 2030 1040 1540 2040
Number of Poles 1 1+ 2 1 1+ 2 1 1+ 2 1 1+ 2
shunt shunt shunt shunt
Terminal Type Screw Terminals (Standard) or Box Lug (Optional with L Suffix)
Top Cover With Top Cover (Standard) or Without Top Cover (Optional with S Suffix) With Top Cover (Standard)
Rated Insulation Voltage (Ui)UL/IFC 600/660
Rated Operating Voltage (Ue)UL/IFC 600/660
Rated Thermal Current (Ith)UL/IFC 30 35 40 50
Full load amps (FLA) 20 25 30 40
Locked
1 phase Max HP
rotor 240/277V 120 150 180 240

ARI 780 amps 480V 100 125 150 200
(LRA)
A 600V 80 100 120 160
Resistive load amps (RES)A 30 35 40 50
Full load 110/120V 1.5HP/20A 2HP/24A 2HP/24A 3HP/34A
1 phase
Max HP
amps
UL 508 (FLA) 240/277V 3HP/17A 3HP/17A 5HP/28A 7.5HP/40A
Rated 220V 20 25 30 40
1 phase
Max HP
IEC 60947-1 amps

IEC 60947-4-1 (A) 380V 20 25 30 40
AC 7A *
AC 8A * Resistive load amps (RES)A 32 35 40 50
Coil Selection 24 - 120 - 208/240 - 277 - 480
CSA • • • •
Approvals CE • • • •
cRUus • • • •
Approximate Weights (kg) 0.23 0.23 0.3 0.3
* AC 7a: For electrical home appliances or similar low voltage applications
AC 8a: For control of enclosed freezers or compressors with manual overload protection
Dimensions (mm) For Models: CGDP-1020(L)~1040(L) / CGDP-1520(L)~1540(L) / CGDP-2020(L)~2040(L)
Specifications are subject to change without notice.

3-Pole Definite Purpose Contactors
CGDP-3040 CGDP-3040 F5C CGDP-3040L
CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP- CGDP-

Catalog Number
3020 3020L 3025 3025L 3030 3030L 3040 3040L
Number of Poles 3
Terminal Type* Screw Terminals (Standard) or Box Lug (Optional with L Suffix)
Locked
1 phase Max HP
rotor
240/277V 120 150 180 240
ARI 780 amps 480V 100 125 150 200
(LRA)
A 600V 80 100 120 160
1 phase 3 phase Max HP 3 phase Max HP 1 phase Max HP
110/120V 1.5HP/20A 2HP/24A 2HP/24A 3HP/34A

Full
240/277V 3HP/17A 5HP/28A 5HP/28A 7.5HP/40A
load 440/480V 5HP/14A 5HP/14A 7.5HP/21A 15HP/34A
amps
(FLA) 220/240V 7.5HP/22A 10HP/28A 10HP/28A 10HP/28A
UL 508 440/480V 7.5HP/11A 15HP/21A 15HP/21A 20HP/27A
550/600V 7.5HP/9A 20HP/22A 20HP/22A 25HP/27A
Locked 220/240V 7.5HP/127A 10HP/162A 10HP/162A 10HP/162A
rotor
amps 440/480V 7.5HP/63.5A 15HP/116A 15HP/116A 20HP/145A
(LRA)
A 550/600V 7.5HP/50.8A 20HP/116A 20HP/116A 25HP/146A
IEC 60947-1 Rated 220V 20 25 30 40
Max HP
IEC 60947-4-1 amps

AC 7A ** (A) 380V 20 25 30 40
AC 8A ** Resistive load amps (RES)A 32 35 40 50
Coil Selection 24 - 120 - 208/240 - 277 - 480
CSA • • • •
cRUus • • • •
Approximate Weights (kg) 0.43
* Different options for terminal type of power side or load side are available
** AC 7a: For electrical home appliances or similar low voltage applications
Dimensions (mm) For Models: CGDP-3020(L)~3040(L) Auxiliary contacts for 3-pole version
Mtg.
Mtg.
ACP1: One 3A Auxiliary contact

ACP2: Two 3A Auxiliary contacts

3-Pole Reversing Definite Purpose Contactors
CGDPR-3040
CGDPR- CGDPR- CGDPR- CGDPR- CGDPR- CGDPR- CGDPR- CGDPR-

Catalog Number
3020 3020L 3025 3025L 3030 3030L 3040 3040L
Number of Poles 3
Terminal Type* Screw Terminals (Standard) or Box Lug (Optional with L Suffix)
Locked
1 phase Max HP
rotor
240/277V 120 150 180 240
ARI 780 amps 480V 100 125 150 200
(LRA)
A 600V 80 100 120 160
1 phase 3 phase Max HP 3 phase Max HP 1 phase Max HP
110/120V 1.5HP/20A 2HP/24A 2HP/24A 3HP/34A

Full
240/277V 3HP/17A 5HP/28A 5HP/28A 7.5HP/40A
load 440/480V 5HP/14A 5HP/14A 7.5HP/21A 15HP/34A
amps
(FLA) 220/240V 7.5HP/22A 10HP/28A 10HP/28A 10HP/28A
UL 508 440/480V 7.5HP/11A 15HP/21A 15HP/21A 20HP/27A
550/600V 7.5HP/9A 20HP/22A 20HP/22A 25HP/27A
Locked 220/240V 7.5HP/127A 10HP/162A 10HP/162A 10HP/162A
rotor
amps 440/480V 7.5HP/63.5A 15HP/116A 15HP/116A 20HP/145A
(LRA)
A 550/600V 7.5HP/50.8A 20HP/116A 20HP/116A 25HP/146A
IEC 60947-1 Rated 220V 20 25 30 40
Max HP
IEC 60947-4-1 amps

AC 7A ** (A) 380V 20 25 30 40
AC 8A ** Resistive load amps (RES)A 32 35 40 50
Coil Selection 24 - 120 - 208/240 - 277 - 480
CSA • • • •
cRUus • • • •
Approximate Weights (kg) 1.02
* Different options for terminal type of power side or load side are available
** AC 7a: For electrical home appliances or similar low voltage applications
Dimensions (mm) For Models: CGDP-3020(L)~3040(L) Mechanical interlock for 3-pole version
Mtg.
CI18: Mechanical Interlock
Mtg.

How To Order
CGDP ■ ■ ■ ■ ■ ■ ■ ■ 5 ■ ■
Series Accessories
CGDP : Non-Reversing Definite Purpose Blank : With Top Cover (Standard)
CGDPR : Reversing Definite Purpose (3 Pole Only) S : Without Top Cover
T : With Anti-dust Plate
Pole Configuration
10 : 1 Pole 15 : 1 Pole + Shunt Auxiliary Contacts
20 : 2 Pole 30 : 3 Pole Blank : Standard (No Aux. Prop)
A : One 3A Aux (Right side x 1)
Amperage Rating B : Two 3A Aux (Both sides x 1)
20: 20 Amps 30: 30 Amps C : Three 3A Aux (Right x 2, Left x 1)
25: 25 Amps 40: 40 Amps Only available on 3-pole models
Power Terminals Coil Frequency

■ ■ : Power and Load sides with Screw (for CGDP-1P, 1.5P, 2P, 3P) (Standard) 5 : 50/60Hz
■ N : Without fast-on terminal (for CGDP-1P, 1.5P, 2P)
L ■ : Power and Load sides with Lug (for CGDP-1P, 1.5P, 2P, 3P) Coil Voltage
L N : Power and Load sides with Lug without fast-on terminal (for CGDP-1P, 1.5P, 2P) B : 24VAC Y : 277VAC
M ■ : Power side with Screw+Load side with Lug (for CGDP-1P, 1.5P, 2P, 3P) F : 120VAC Q : 480VAC
K : 208-240VAC Z : 575VAC
Other Coil Voltages Available Upon Request
Example: CGDP3030LF5A is:
3Pole, 30A, Lug type, 120 VAC, 50/60Hz, One 3A Auxiliary on right side
No spaces or any punctuation between charactors
Installation of Accessories
Assembling a pair of
reversing contactors
with a mechanical Side-mounting auxiliary
interlock contact set available
for 3-poles versions
See front cover for a picture
Def. Purp. Contactor Brochure 2/07

of a reversing contactor To install, simply unscrew and
mounted on a back plate. remove top cover as shown above, place
auxiliary contact in position, push top cover
down and retighten top cover screws.
Your Authorized Distributor:
USA Phone: 847.465.6100 Fax: 800.222.2659

Canada Ontario: 905.542.0979 Quebec: 514.644.2544
Website www.GavazziOnline.com
Email Sales@CarloGavazzi.com
Visit our website for CAD drawings, data sheets,

brochures & pricing: www.GavazziOnline.com

CARLO GAVAZZI
Hybrid Relays
RMD1H Series:
Compact One Pole up to 20A
Up to 77oF (25oC)
Up to 6 cycles per minute
RMD2/3H Series:
Two and Three Pole up to 40A
For up to 140oF (60oC)
Up to 20 cycles per minute
Making both ends meet...
Using the RMD merges the benefits of the longevity of solid state technology with the
power of electro-mechanical technology and aims to:
• Replace mercury displacement relays Long Term

Reliability
• Be compliant with the mercury ban and to the RoHS directive,
thus using an environmental friendly switching solution
• Cut down on long term costs related to mechanical contactor replacements
• Switch up to 4 million electrical cycles at up to 20 cycles per minute Cost

Saving
• For demanding applications, up to 1400 F (600 C)
• Drastically reduce system downtimes
Space
Optimization
Diagnostic
Warning
The RMD Series

Three versions of hybrid relays are offered:
RMD1H RMD2H RMD3H

A one pole hybrid relay with one A three-phase hybrid relay with A three-phase hybrid relay with
switching pole, constructed in a two switched poles and one all three poles being switched.
17.5mm housing capable of live pole connecting the supply Three pole switching elimi-
switching up to 20 AAC heaters, directly to the load. This version nates any phase imbalance
at 6 cycles per minute, in a can switch loads up to 40 AAC and provides a safer switching
surrounding temperature of heaters, at 20 cycles per solution. This option can switch
770 F (250 C). minute, in a surrounding loads up to 40 AAC, at 20
temperature of 140° F (60° C). cycles per minute, in a
It is a more economical version surrounding temperature of
of the RMD3H. 140° F (60° C).
RMD Series of Hybrid Relays Benefit Scores
The combination of solid state and mechanical relay
for Different Technologies
technologies has long been used by Carlo Gavazzi in other 40
products.
35
30
The RMD Series takes the best from solid state and
electromechanical switching technologies to offer solutions 25
which can operate in excess of four million electrical cycles 20

in extreme conditions. From the chart, this can easily be 15
seen through the shortcomings as a result of: heat 10
emissions during operation, shorter operating lifetime, 5
compromised switching frequency and electromagnetic
0
noise emission. Mercury Mechanical Hybrid Solid State
Displacement Relay Relay Relay
Relay
The most evident difference between mercury displacement Environment Switching Frequency
and the other technologies is the absence of an Lifetime EMC Noise Emission
Heat Emission
environmental-friendly solution. This is attributed to the
presence of mercury in its construction, as well as the
often overlooked issues of handling and disposal of the Best of Both Worlds
mercury displacement relays. • Replacement for mercury displacement relays
• Environmental-friendly solution with no

The RMD Series is constructed without the use of mercury
mercury included in the construction
or any other hazardous substances, thus making the
product compliant to the directive outlining the Restriction • Decreases long term costs related to
of Hazardous Substances (RoHS). mechanical contactor replacements and
related maintenance
Selection Guide - RMD1: One Pole Hybrid Relays

Rated Operational Blocking Control Rated Operational Current at 25o C
Voltage Voltage Voltage 20 Arms
230 VAC 600 Vp 4-32 VDC RMD1H23D20

24-275 VAC RMD1H23A20
24-190 VDC
Selection Guide - RMD2 and RMD3: Two and Three Pole Hybrid Relays
Rated Blocking Number of Rated Rated Operational Current at 60o C
Operational Voltage Switched Control
Voltage Poles Voltage
30 Arms 40 Arms
240Vrms 600Vp 2 24 VAC/DC RMD2H24LA30 RMD2H24LA40
(1phase loads)
120 VAC RMD2H24MA30 RMD2H24MA40
(3phase delta)
240 VAC RMD2H24HA30 RMD2H24HA40
(3phase delta)
(3phase star
+ neutral)
System Durability
Upon application of the control voltage, the RMD Series

output semiconductors switch the output after the load
voltage's sinusoidal sine wave crosses the zero cross-
ing point. This ensures that the switching current is kept
at the lowest possible levels. Milliseconds later, the
bypass mechanical relays close across the power
semiconductors. The switching-off procedure is a mirror
image of this and occurs as soon as control voltage is
removed from the input terminals of the hybrid relay.
Since the mechanical relay is switching on/off with a low
voltage across the contacts, no electrical arcing occurs
and this prevents contact migration, degradation and a
longer operating lifetime.
Long Term Reliability
Unlike contactors, the bypass relays used in the

RMD2/3H Series are hermetically sealed. This
makes them capable of operating in humid
environments and in areas were oil vapors are
present around the product. There are no issues with
clogging or sticking of moving mechanisms and no
impurities can be deposited onto the switching
contacts. Apart from the ability of withstanding four
million electrical cycles, the RMD2H and RMD3H are
also tested by UL with the 150,000 cycle test
according to UL508 requirements.
Cost Effective
Further comparison between the starting and 45
running costs of the mercury relay, mechanical 40
relay and hybrid relay technologies, the latter 35

30
emerges as the ideal option for the best benefit-to-
25
cost ratio. Only solid state technology offers a
Cost Factor
20
better package and is suitable where high frequency 15
of switching is needed. 10
5
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Number of System Switching Cycles (106)
Linear (Mechanical Relay) Linear (Hybrid Relay)

Linear (Mercury Displacement Relay) Solid State Relay
RMD Series
Applications
HVAC
• Switching of Auxiliary Heaters in

Geothermal Heat Pumps
Low electromagnetic noise emission
• Electric Water Boiler

Increased electrical lifetime
• Baseboard Heaters
Minimal heat emission
• Duct Heaters
Galvanic isolation between input and output connections
Food & Beverage

• Electric Grills and Ovens
Free of hazardous substances
• Coffee Machines
Optimal duty cycle
• Pizza Ovens
RMD1H slimline solution
White Goods
• Heater Switching in Washing

Machines
Decreased audible clicking noise
Push Buttons, Selector Switches and Pilot Lights
CARLO GAVAZZI has developed a new range of push buttons, selector switches Space
and pilot lights which provide a vast array of solutions for your ever increasing Optimization
application demands. Push buttons are mechanical switches that have their operating
head pushed down to actuate an electrical contact to a closed or open position.
They are typically used to start and/or stop electric circuits/devices such as lamps,
motors, etc. User
The main function of a pilot light is to quickly provide a visual indication when an Friendly
event occurs or to indicate an on or off state. The source of the light is a highly
efficient LED. Due to its ideal color rendering, the LED provides optimum visibility.
Additionally, it is reliable and provides a cost-savings due to its long lifetime.
Long Term
Reliability
Time
Saving
The Terminal Block

The contact rating of 10A @ 250V
(AC1) provides the ability for a
high operating performance. The
terminals have a captive screw
Easy to Choose and Install Different Operator’s Design system, so it is impossible to
It is as easy as 1, 2, 3 - just Each operator is offered in three lose the screw while attempting
choose the operator, the holder different styles. Available in to wire.
and the contact block. The only plastic, with a metal bezel or for More Solutions
tool required is a screwdriver. flush mounting – to satisfy the Push buttons, selector switches,
The same screwdriver is then aesthetic tastes and needs. mushroom head emergency
used to wire the contact block, stop push buttons, key switches
and adjust the final position LED’s High Efficiency and and pilot lights are available in
of the push button. The pilot Reliability up to six different colors (red,
light is secured from behind the The illuminated function, for green, yellow, white, blue and
panel via hand tightening of its push buttons and pilot lights, black) and actions (maintained
plastic mounting nut. is made by a high-brightness or spring return).
pure color LED. It is a guarantee
Three Different Holders of improved efficiency and Approvals
The metal holder was designed reliability. In fact, the LED The push buttons, selector
to provide maximum durability; technology reaches over switches and pilot devices are
the plastic holder in order to 100,000 hours of service life and approved according to the
have all components in the the power consumption is lower related European and North
same material and the plastic than an incandescent bulb. American safety standards.
nut holder to find the quickest
installation solution.

Push Buttons and Selector Switches
Market Applications
Panel Builder
Available in a wide variety of colors, styles, Flush
and sizes, the push buttons and pilot lights
provide users with the flexibility to meet
Push Buttons
requirements of most applications. They are
designed to fit most space and application
requirements.
Industrial Manufacturing Equipment

Command devices are of great importance Extended
on the man-machine interface in the area of Push Buttons
industrial applications. They can be mounted
in switchboards, control panels, operator’s
consoles, on conveyors, elevators, etc.
Emergency Systems
Emergency stop devices are generally Short-Handle
connected in the safety circuit of a machine
or plant, and are of particular importance Selector
for their control system. In case of a fault Switches
or accident, the secure function and quick
accessibility of an emergency stop device
can be crucial for saving lives, limiting the
degree of injury to personnel or the extent
of damage to a machine. Long-Handle
Selector
Switches
Product Features
AC and DC Supply Voltage
All illuminated push buttons, short-handle
Mushroom
selector switches and pilot lights have a Push Buttons
wide range of supply voltages: 6, 12, 24, 48
or 110 VAC/DC; 220 VDC; 220 or 380 VAC.
Six Colors
They are available with a various selection
of colors: Red, Green, Yellow, White, Blue Red
and Black.
Emergency Stop
Actions Push Buttons
The switch function can be maintained or
spring return. In a maintained the actuator
stays in thrown position (on-off). In a spring
return the switch must be held in position
and it reverts to its normal position when the I/O Push Buttons
actuating force is removed.
and
Key Switches
Pilot Lights
*
Pilot Light with

Concentric Rings
*
*
High Lens
Pilot Light
*
Low Lens
Pilot Light
Teeth Lens
Pilot Light
Holders Flashing Buzzer Flashing

Pilot Light
Lamp Element Buzzer Two Color

and Contact Block Pilot Light
* = Compact size
Part Number Nomenclature
Actions Voltages
0 = Spring Return 32*= Three pos. L C R 06 = 6VAC/DC 110 = 110VAC/DC
1 = Maintained 33*= Three pos. L C R 12 = 12VAC/DC 220D = 220VDC
21 = Two pos. L R 34*= Three pos. L C R 24 = 24VAC/DC 220A = 220VAC
22*= Two pos. L C 48 = 48VAC/DC 380A = 380VAC
23*= Two pos. C R * : not for illuminated
31 = Three pos. L C R : spring return
Key Extraction Position Colors

KL = on the left position R = Red W = Clear/White
KC = on the center position G = Green B = Blue
KR = on the right position Y = Yellow K = Black
PB 22S F Standard Flush Push Buttons PB 30F KM4 1R Flush Key-reset Emergency Stop Ø40mm Push Buttons
1
PB 22S IF Standard Flush Illuminated Push Buttons PB 22S SRS Standard Short-handle Selector Switches
PB 22B F Bezel Flush Push Buttons PB 22S ISRS Standard Illuminated1 Short-handle Selector Switches
1
PB 22B IF Bezel Flush Illuminated Push Buttons PB 22B SRS Bezel Short-handle Selector Switches
PB 30F F Flush Push Buttons PB 22B ISRS Bezel Illuminated1 Short-handle Selector Switches
1
PB 30F IF Flush Illuminated Push Buttons PB 30F SRS Flush Short-handle Selector Switches
PB 22S E Standard Extended Push Buttons PB 22S LRS Standard Long-handle Selector Switches
1
PB 22S IE Standard Illuminated Extended Push Buttons PB 22B LRS Bezel Long-handle Selector Switches
PB 22B E Bezel Extended Push Buttons PB 30F LRS Flush Long-handle Selector Switches
1
PB 22B IE Bezel Illuminated Extended Push Buttons PB 22S KRS Standard Key Selector Switches
PB 30F E Flush Extended Push Buttons PB 30F KRS Flush Triangle-Key Selector Switches
1
PB 30F IE Flush Illuminated Extended Push Buttons PB 22S IO 0RG Standard I/O Rectangular Push Buttons
PB 22S M4 Standard Mushroom Ø40mm Push Buttons PB 22S IOL 0RG Standard Illuminated1 Rectangular I/O Push Buttons
1
PB 22S IM4 Standard Illuminated Mushroom Ø40mm Push Buttons PB MB M Metal Holder
PB 22B M4 Bezel Mushroom Ø40mm Push Buttons PB MB P Plastic Holder

1
PB 22B IM4 Bezel Illuminated Mushroom Ø40mm Push Buttons PB MB N Nut Holder
PB 30F M4 Flush Mushroom Ø40mm Push Buttons PA LAMP Lamp Element with LED
1 2
PB 30F IM4 Flush Illuminated Mushroom Ø40mm Push Buttons PA2 Contact Block Snap 010/1 100/1 020/1 200/1 110/1
PB 22S M6 Standard Mushroom Ø60mm Push Buttons PA2 Contact Block Slow 010/2 100/2 020/2 200/2 110/2
1
PB 22S IM6 Standard Illuminated Mushroom Ø60mm Push Buttons PL 22 SHL Pilot Light High Lens standard size
PB 22B M6 Bezel Mushroom Ø60mm Push Buttons PL 22 CHL Pilot Light High Lens compact size
1
PB 22B IM6 Bezel Illuminated Mushroom Ø60mm Push Buttons PL 22 SRL Pilot Light Concentric Lens standard size
PB 30F M6 Flush Mushroom Ø60mm Push Buttons PL 22 CRL Pilot Light Concentric Lens compact size
1
PB 30F IM6 Flush Illuminated Mushroom Ø60mm Push Buttons PL 22 SLL Pilot Light Low Lens standard size
PB 22S EM4 1R Standard Red Emergency Stop Ø40mm Push Buttons PL 22 CLL Pilot Light Low Lens compact size
PB 22B EM4 1R Bezel Red Emergency Stop Ø40mm Push Buttons PL 22 STL Pilot Light Teeth Lens standard size
PB 30F EM4 1R Flush Red Emergency Stop Ø40mm Push Buttons PL 22 CTL Pilot Light Teeth Lens compact size
PB 22S EM6 1R Standard Red Emergency Stop Ø60mm Push Buttons PL 22 SFL Flashing Pilot Light
PB 22B EM6 1R Bezel Red Emergency Stop Ø60mm Push Buttons PL 22 STC Pilot Light Two Colours
PB 30F EM6 1R Flush Red Emergency Stop Ø60mm Push Buttons PL 22 SFBZ R Pilot Light Flashing Buzzer
PB 22S KM4 1R Standard Key-reset Emergency Stop Ø40mm Push Buttons PL 22 SBZ K Pilot Light Buzzer
PB 22B KM4 1R Bezel Key-reset Emergency Stop Ø40mm Push Buttons
1
= To choose also the lamp element in order to get the lighting function 2
= for example: PA2 110/1 is a contact block with 1NO + 1NC snap action.
To instantly view a data sheet and specify products, visit www.GavazziOnline.com

REC.B & REC2R
The REC Series
Three versions of solid state contactors are offered in a compact and stylish 44.5mm wide housing.
Two Pole
Solid State Contactor
Reversing
Three Pole
REC2B
A three-phase contactor with REC2R
two switched poles, while the
other pole connects the mains A three-phase reversing
directly to the motor. This REC3B contactor in which two poles
version can switch motors up to interchange the mains
4kW (5Hp) and is the most A three-phase contactor, in
connection, while the other
compact solid state motor which all three poles are
pole is a direct connection
contactor on the market, which switched. Three pole switching
from the mains to the motor.
employs SCR technology. It is a eliminates any phase imbalance
Motors up to 3kW (3Hp) can
more economical version of the and provides a safer switching
be reversed.
REC3B Series. solution. This option can switch
motors up to 3kW (3Hp)
A Solid State Idea…
• To switch on and off (or reverse) three phase motors with short duty cycles, with the ability to do so more frequently
• To cut down on long term costs related to mechanical contactor replacements and maintenance
• To drastically reduce system downtime, thus maximizing operations efficiency and profitability
• To guarantee repeatable results with each and every switching operation
• To completely eliminate irritating clicking sounds
• To reverse the direction of three-phase motors with a compact solution
• A solid state switch based upon the latest technology and designed using decades of experience
Long Term
Reliability
Space
Optimization
Cost
Saving
User
Friendly
The REC Series of Solid State Contactors

The REC Series of three-phase solid state motor contactors and reversers are designed to cope with all
these requirements. The motor current is switched by a robust combination of back-to-back power thyristors
(SCRs).
The output semiconductors will switch on instantaneously upon the application of a control input signal. The
solid state switch has an integrated heatsink that is enclosed in the plastic housing of the REC Series. This
eliminates the need for a protective earth (ground) connection, thus making the switch from a mechanical
contactor easier.
Starting and Running Cost Comparison
REC Series vs Mechanical Contactor
Contactor Cost Factor

Costs factor
REC Cost Factor
Number of Switching Cycles (x 106)
Selection Guide – REC Switching Contactors

Rated Voltage No of Poles Control Voltage Power Rating @ 40C
2.2kW (3Hp) @ 480V 2.2kW (3Hp)* 3.0kW (5Hp) 4.0kW (5Hp)
48-530Vrms 2 24Vdc, -15%, +20%** REC2B48D20GKE - REC2B48D30GKE REC2B48D40GKE
90-253 VAC REC2B48A20GKE - REC2B48A30GKE REC2B48A40GKE
3 24Vdc, -15%, +20%** REC3B48D20GKE REC3B48D21GKE REC3B48D30GKE -
90-253 VAC REC3B48A20GKE - REC3B48A30GKE -
48-600Vrms 2 24Vdc, -15%, +20%** - - REC2B60D30GKE -
90-253 VAC - - REC2B60A30GKE -
3 24Vdc, -15%, +20%** REC3B60D20GKE - - -
90-253 VAC REC3B60A20GKE - - -
* higher ITSM rating
** according to EN61131-2
Selection Guide – REC Reversing Contactors

Rated Voltage No of Poles Control Voltage Power Rating @ 40C and 480V
2.2kW (3Hp) 3.0kW (5Hp)
48-530 VAC 2 15 - 32VDC* REC2R48D20GKEV REC2R48D30GKEV
90-253VAC REC2R48A20GKEV REC2R48A30GKEV
48-600 VAC 2 15 - 32VDC* - REC2R60D30GKEV
90-253VAC - REC2R60A30GKEV
* According to EN61131-2
High Frequency Switching
Productivity requirements are continuously on the
increase and so is the reliability of the process. Unlike
mechanical contactors, the REC Series does not
exhibit any contact de-bouncing or contact
degradation by arcing. This leads to an excellent
response time between application of the control
signal to the REC and the switching of the output
semiconductors.
Long-Term Reliability
This is always a priority and is mostly needed in
processes where a system failure is costly since the
raw material being worked upon would have to be
scrapped.
The REC Series of solid state contactors

contributes to a decrease in maintenance costs, an
increase in process efficiency, as well as a decrease
in long term costs related to repair and contactor
replacements.
Easy to Install
The REC can be mounted on DIN-rail and also
directly to the enclosure back panel though the
mounting bracket.
Control voltage is applied through a detachable

input connector located on the front of the
contactor. The screw terminals for motor and mains
connection are similar to conventional mechanical
contactors. The REC2R Series features an
electronic interlock as a standard feature to prevent
simultaneous switching of two phases.
Space Saver
Typically, an electromechanical reversing contactor
consists of two contactors occupying a minimum
width of 90mm of panel space, together with a
timing/control module. With the REC2R Series, only
45mm is required, thus saving at least 50% of panel
space compared to a conventional electromechani-
cal reversing contactor assembly.
Accessories
A selection of motor overload relays can also be mounted directly to the electrical connection. The
adaptor can be snapped to the base of the REC Series in order to also provide a reliable and sturdy
mechanical connection between of the REC Series and the motor overload relay.
Overload Relay Adaptor

• Easily connected to the base of the REC housing
• Provides mechanical compatibility
for other overload relays
(Please see the datasheet for more information)
Electrical Connection Mechanical Connection

Adaptor has three different
anchoring or clipping areas
REC.B & REC2R
Applications
The REC series may be used in, but definitely not limited to, the following applications
Electrical Hoists
Compact
Supermarket Checkouts
Economic
Valve Actuators
Reliability
Conveyor System
Durable
Wood Cutters
Palletizers Robust
Precision
High-speed Postal Sorting

Repeatability
5168 Relay.qk 12/28/03 12:52 Page 7
CARLO GAVAZZI
Relays
5168 Relay.qk 12/28/03 12:51 Page 2
Monostable or Bistable
Miniature Power Relays
M15
• Miniature size 15 mm high
• PCB mounting Type
• Monostable or bistable versions
• 4 kV / 8 mm insulation
• Switching capacity 8 A / 250 VAC
• DC coils:
2 to 147 VDC monostable version
2.4 to 84.7 VDC bistable version
• 1 normally open contact or
1 change over contact
• General purpose, industrial electronics
• Sealed according to IP 67 standard
• 4 different pin layout configuration
• Low coil power consumption
M25
• Miniature size 15.7 mm high
• PCB mounting Type
• Monostable version
• 5 kV / 10 mm insulation C
• Switching capacity:
12 or 16 A / 250 VAC 1 pole version
8 A / 250 VAC 2 pole version
• DC coils 5 to 110 VDC
• 1 or 2 change over contacts
• General purpose, industrial electronics
• Low coil power consumption

5168 Relay.qk 12/28/03 12:51 Page 3
Relay
TYPE M15 - M15 R1/R2 M25 RMI 2-10 /RMI 4-5 RCP
DIMENSIONS
Height - Length - Width 15 x 29 x 10 15.7 x 29 x 12.7 36 x 28 x 21.5 56 x 35.5 x 35.5
CONTACTS
Configuration 1 CO, 1 NA 1 CO, 2 CO 2 CO, 4 CO 2 CO, 3 CO
Material AgCdO AgCdO Silver alloy Silver alloy
Rated current 8A 8 A, 12 A, 16 A 5 A, 10 A 10 A
Max. switching power 2000 VA 2000VA-3000VA-4000VA 300 W-2500 VA (2 poles) 300 W- 2500 VA
- - 150 W-1250 VA (4 poles) -
Max. contact voltage 380 VAC 440 VAC 250 VAC / 30 VDC 380 VAC
Minimum permissible 100 mA at 24 VDC 100 mA at 24 VDC - 100 mA at 24 VDC
load (Typical value) 10 mA at 10 mVDC (Au) - - -
COIL
Rated voltage DC 3 to 110 VDC 5 to 110 VDC 5 to 110 VDC 6 to 110 VDC
3 to 48 VDC (M15 R1) - - -
3 to 24 VDC (M15 R2) - - -
AC - - 6 to 230 VAC 6 to 230 VDC
Consumption DC 100 mW Vmin 0.4 W 0.9 W 1.3 W
AC - - 1.9 VA 2.1 VA
Operating range 0.7 to 1.7 Vn See data sheet 0.7 to 1.7 Vn -
GENERAL DATA
Electrical life (at max.
switching power) 1 x 105 cycles 1 x 105 cycles 1 x 105 ops (1800 ops/h) 1 x 105
Mechanical life 30 x 106 cycles 1 x 107 cycles 1 x 107 ops (18000 ops/h) 1 x 107
Insulation test VAC (1min)
- Contact/coil 4000 VAC 5000 VAC 3750 VAC Vrms 3750 VAC Vrms
- Open contacts 1000 VAC 1000 VAC 750 VAC Vrms 750 VAC Vrms
- Contact different polarity - 2500 VAC (1 pole) 1250 VAC Vrms 1250 VAC Vrms
Protection category IP 67 IP 67 IP 40 IP 40
Operating temperature -40°C to +70°C -40°C to +85°C -55°C to +70°C -40°C to +55°C
Terminal shape PCB PCB Plug-in and PCB Plug-in
Approvals UL, CSA, VDE, IMQ VDE UL, CSA, VDE, IMQ UL, CSA, VDE, IMQ
S, N, D, F
OPTIONS
AgNi, AgSnO2 AgNi, AgSnO2 - -
Gold plated contacts Gold plated contacts
SOCKETS
CARLO GAVAZZI offers a wide range of printed circuit board and modular DIN rail mount sockets for our various
electromechanical relays. The following optional plug-in blocks are also offered for the DIN rail mount sockets:
LED Indication Diode Protection RC Network Protection MOV Protection

5168 Relay.qk 12/28/03 12:51 Page 4
Pin Layout Contact Contact Contact Coil Rated

Ordering Key Configuration Material
Version
Code Rated Current Voltage
M 15 M A H 001 8 12VDC
M= 3.5 mm
E = 3.2 mm A = AgCdO
B= 5 mm B = AgNi H = Sealed
F = 2.5 mm C = AgCdO, Au plated > 3.5 micron 001 = 1 Change-over
D = AgCdO, Au gilded > 0.5 micron 100 = 1 Make contact
E = AgNi, Au plated > 3.5 micron 8 = 8A
F = AgNi, Au gilded > 0.5 micron 3V - 5V - 6V - 8V - 12V - 24V -
S = AgSnO2 48V - 110V DC
Contact Rated Coil

Ordering Key Material Voltage
DC/AC Options
M 25 A 001 024 16
A = AgCdO (Standard)
S = AgSnO2
C = AgNi10, Au plated > 3.5 micron
G = AgNi10
001 = 1 Change-over contact

100 = 1 Make contact
002 = 2 Change-over contacts
200 = 2 Make contacts
5VDC=005 / 6VDC=006 / 12VDC=012

24VDC=024 / 48VDC=048 / 60VDC=060
110VDC=110 16 = 16A (001 - 100) Pin layout 5 mm
12 = 12A (001 - 100) Pin layout 3.5 mm
8 = 8A (002 - 200) Pin layout 5 mm
Terminal Contact Rated Coil

Ordering Key Version Code Voltage
DC/AC
RMI A 45 230 AC
A = Soldering Terminals
B = PCB Terminals
2 10 = 2 Change-Over contacts 10A

4 5 = 4 Change-Over contacts 5A 5V-6V-12V-24V-48V-60V-110V DC
6V-12V-24V-48V-115/120V-230V AC
DC = Direct Current Coils

AC = Alternate Current Coils
Number Contact Rated Coil

Ordering Key of Pins Code Voltage
DC/AC
RCP 11 003 230 AC
8 = Eight Pins
11 = Eleven Pins
002 = 2 Change-Over Contacts 10A

003 = 3 Change-Over Contacts 10A 6V-12V-24V-48V-60V-100V-110V DC
6V-12V-24V-48V-115/120V-230V AC
DC = Direct Current Coils

AC = Alternate Current Coils
5168 Relay.qk 12/28/03 12:51 Page 5
Monostable Midi Industrial

and Industrial Relays
• High switching power

• Small size Type RMI
• Switching capacity 2 poles version
10 A / 250 VAC - 12 A (5x104 cycles)
• Switching capacity 4 poles version
5 A / 250 VAC - 6 A (5x104 cycles)
• AC coils 6 to 230 VAC
• Standard with LED, locking push to test
button and mechanical flag indicator
• 3,750 VAC dielectric coil to contacts
• Conform to the CE low voltage directive
• 8 or 11 pin socket mounting

• Long life (minimum 100,000 electrical
Type RCP
operations at 10 A 250 VAC / 30 VDC)
• Switching capacity:
10 A / 250 VAC - 12 A (5x104 cycles)
• AC coils 6 to 230 VAC
• Matched sockets available
• Standard with LED, locking push to test
button and mechanical flag indicator
• 3,750 VAC dielectric coil to contacts
• Conform to the CE low voltage directive
CARLO GAVAZZI
Automation Components
RG Series
RG Series
Concentrated Power
Carlo Gavazzi introduces the first solid state relay and contactor
in the smallest DIN dimensions of 17.5mm. The RG series offers
solutions in very compact dimensions saving considerable panel
space. The design is in line with European CE marking
directives, the RoHS directive and is also certified by various
international agencies.
The power semiconductor design utilised in the RG series is a

technologiocal evolution with a combination of an innovative
thermal efficient design and state of the art automated assembly
process. Manufacturing of the RG series is in an ISO
9001:2008 facility which is also certified ISO 140001: 2004
The new generation of Solid State Switches
• A Benchmark in Mechanical Design • Conformance to Standards
The design of the RG series caters for vibrations up to 2g (5g for Apart from certifications in accordance to US and Canadian
some models) and impact resistance of 15/11 g/ms according requirements as per UL 508 and CSA C22.2 No. 14-10
to the Railway Standards IEC/50155 and EN/IEC standards respectively, the RG series conforms to the harmonised
61373:1999. This ensures that the products functionality is not EN standards EN/IEC 60947-4-2 and EN/IEC 60947-4-3
altered in applications where the solid state switch is used in covering resistive and slightly inductive load applications as well
harsh environments subjected to considerable vibrations. as motor switching. The design also conforms to the new solid
state relay standard EN/IEC 62314. Third party independent
The solid state relay series introduced hereafter, can be mounted certification is also attained through VDE Testing Laboratories.
on any heatsinking surface. Distance between SSR heatsink Additionally, some models are certified by Germanischer Lloyd
mounting holes respects same distance as for 'hockey puck' for use in the marine industry.
switches which allows for retrofitting.
2 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Solutions for your needs
SSRs & Contactor Solutions – RGS, RGC, RGH series

This series encompasses 1-phase solid The RGC & RGH series provide
state switching solutions for resistive, solutions with integrated heatsink
slightly inductive as well as motor eliminating the need of calculations to
loads. Solutions are available with or determine heatsink sizing. Minimum
without integrated heatsink. The RGS rating @ 40°C is 20AAC in 17.5mm
series presents the market with the going up to 85AAC in 70mm.
slimmest 1-phase solid state relay in a
DIN standard dimension of 17.5mm. The RGH series distinguishes itself with
Maximum ratings go up to 600VAC, solutions having a blocking voltage of
90AAC. 1600Vp and high I2t making the RGH
ideal for protection with MCBs.
DC Output Switching – RGS1D, RGC1D series

This series of 1-phase Solid State DC The RGS1D solid state relay is rated up
Switches is primarily intended for to 25ADC whilst the RGC1D, which is
switching of strings in photovoltaic an integrated heatsink solution in
panels. Output voltage ratings range 17.5mm, is rated maximum 15ADC at
from 24 to 1000VDC with a peak a surrounding ambient temperature of
o
blocking voltage of 1200Vp. 40 C.
Protection against excessive heating – RGC1..P series

Solid state switch Over-Temperature Alarm status is readily visible by a red
Protection is an optional feature LED on the front plate of the unit as
available with the RGC series. well as an alarm signal output. The
Thyristor operation is continuously alarm condition resets itself
monitored and the unit switches off in automatically when the overheating
case of overheating. condition is rectified.
Integrated Fuse Protection – RGC1F series

The RGC1F series is equipped with Apart from protection and switching,
integrated protection by means of an the RGC1FS is able to detect load,
onboard, easily accessible, fuse and solid state switch fault such as
semiconductor fuse. The RGC1FS is a shorted SSR, open circuit SSR, open
more elaborate version that provides fuse and heater loss. An alarm output
additional monitoring. is available for remote indication.
Load Current & Circuit Monitoring - RGS1S, RGC1S series

The RG Current Sensing series has This feature ensures consistent process
integrated current monitoring control since load condition is
permitting detection in load current continuously monitored. Apart from
variations. Partial load failure is partial load failure detection, the
detected when current flowing is RGC1S and RGS1S monitor for SSR
<16.67% from set point. In this failure over temperature, heater loss, mains
mode the unit remains operational but supply loss and shorted SSR. Alarm
alarm signalling is available. condition is visible through a red LED
and also an alarm output signal.
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 3
RG Series
Options
SSR or Contactor Configuration
The output power terminals can be either in a contactor
configuration, the ‘E’ types or in a solid state relay
configuration, the ‘U’ types.
This helps the installer to organise cabling in the desired

way and make retro-fitting more easy. The connection
configuration is designated by the letter ‘E’ or ‘U’ at the end
of the part number.
Spring-loaded Input Terminal
The spring-loaded terminal for the control connection

enables faster cable installation. The control terminal is also
pluggable and this also provides the possibility of
connecting printed circuit boards directly into the control
terminal of the product.
Accessories for RGS
Thermal Pad: RGHT Spring Plugs: RGM25 Heatsink: RHS37A

Thermal interface between SSR and The RG...M.E versions have the The RGC & RGH series come
heatsink is necessary for adequate possibility of pluggable spring equipped with integrated heatsink.
thermal dissipation. The thermal pad connections. A plug is provided with The RHS37A heatsink has very small
is an alternative to the thermal paste each SSR with model RG...M.E. The dimensions and allows for any RGS
process. The RGHT is a pack of 10 RGM25 is a bag consisting of 10 model to be mounted on this heatsink
thermal pads sized to fit the RGS such connectors. when space is an issue. For having
footprint having adhesive on one RGS pre-mounted from factory it is
side. This can be premounted from necessary to add suffix ‘H51’ to the
the factory when adding suffix ‘HT’ to RGS part number when ordering.
the RGS part number when ordering.
Applications
HVAC
The RG design does not include any moving parts or
contacts. The power semiconductors switch on and
off according to the logic signal received from the
temperature controller. In contrast with conventional
SSRs, RG can switch up to 20AAC continuously in a
width of only 17.5mm.
Benefits:
• Reduction of panel space makes it easier for
fitting and also retrofitting of SSR
• Silent operation
Food and Beverage

RG series is RoHS compliant and does not include
any mercury. It can operate in a relative non-
condensing humidity of 95%. There is no contacts
and no arcing involved as in the case of mechanical
contactors. The 17.5mm width makes it possible for
use in small coffee machines/ovens.
Benefits:
• Long operating lifetime
• Environmental friendly
• Promotes health safety in food & beverage
environments
Plastic and Rubber

The RG Series is completely solid state and if
operated within the limits, it will survive long
operating lifetime and includes integrated protection
against transients. The product is qualified and
tested above the EMC norms and is 100% tested at
production stage in automated equipment.
Benefits:
• High Process and machine reliability
• Reduced maintenance and downtime costs
Slimline RG
RGS, RGC, RGH Series
This new range of solid state switches is designed in a modular
fashion offering great flexibility in adapting solutions for the
various installation needs. Various configurations are available
within the three range of families; the RGS, RGC and RGH
series.
The RGS is a family of solid state switches intended for panel

mounting. In most cases an external heatsink is required and the
user has the flexibility to design own heatsink and adapt panel
design accordingly.
The RGC series offers solutions ready for use as the switch is
equipped with an integrated heatsink. Various ratings, specified
at 40°C, are available. The RGH series is based on the RGC
series but offers higher specifications of blocking voltage and I2t
values versus its RGC counterparts.
AC Output Solid State Switches

• RGS Series • RGC and RGH Series
• Ratings up to 600VAC, 90AAC in 17.5mm width • Ratings up to 600VAC, 20AAC in 17.5mm, 30AAC in 22.5mm,
• Zero Cross or Instant On (Random) Switching 40AAC in 35mm, 60AAC in 70mm up to 85AAC in 70mm
• DC & AC control ranges: 3-32VDC & • Zero Cross or Instant On (Random) Switching
20-275VAC (24-190VDC) • DC & AC control ranges: 3-32VDC & 20–275VAC (24-190VDC)
• Control green LED indication • Control green LED indication
• Integrated varistor • Integrated varistor
• Motor Ratings according to UL508 • Motor Ratings according to UL508
• 100kArms SCCR • 100kArms SCCR
• E type or U type configuration • E type or U type configuration
• Control spring loaded plug available • Control spring loaded plug available
• Optional Over Temperature Protection by adding suffix ‘P’
• 1600Vp blocking voltage and 6600A2s
as I2t for RGH series
GL approval is applicable to RGC models up to 30A
Slimline RG
RGC1D, RGS1D Series
A photovoltaic installation is a long-term investment with a
determined pay-back time. This can only be sustained if
downtimes are kept to a minimum through the use of reliable
equipment. For this reason, Carlo Gavazzi offers 1-phase Solid
State DC Switches which provide a longer operating lifetime
when compared to electromechanical solutions. This is in
addition to the monitoring and smart control systems as well as
surge protectors that Carlo Gavazzi offers.*
RGC1D and RGS1D can switch a string of photovoltaic panels.

This is done through an IGBT power semiconductor which is
protected by an integrated free-wheeling diode. Operational
temperature covers maximum 80˚C
* Ask for more information about EOS - Array Control Systems and L-
Guard Series of Surge protectors from a Carlo Gavazzi representative.
RGS1D – Solid State Relay

• Current ratings include 15ADC and 25ADC
• Output Voltage rating 24 -1000VDC (600VDC for UL),
1200V blocking voltage
• Control voltage: 4.5–32 VDC
RGC1D – Solid State Contactor

• Solid State assembly solution for DIN mounting
• Current rating is 15ADC @ 40˚C
• Output Voltage rating 24–1000VDC (600VDC for UL),
1200V blocking voltage
• Control voltage: 4.5–32 VDC
DC Output Solid State Switches
• Repeatable and Reliable • Fast Switching and Efficient Heat Dissipation

There are no mechanical contacts in the construction. Hence Due to the combination of IGBT technology, direct copper
no contact arching degradation and no voltage transients are bonding and the latest technology for power semiconductor
produced during switching. The products are completely solid assembly, this series of DC Solid State switches can boast of
state and this contributes to a better pay back by eliminating efficient heat dissipation as well as fast switching response
the need for frequent replacements. times.
• Space Saving Design • Remote Switching

All products have a width of only 17.5mm and this With a Solid State Relay or Contactor, strings of photo-
promotes compact control panel designs. RGC1D has this voltaic panels can be switched remotely in a flexible
dimension throughout its whole depth including the manner either for energy optimization purposes in smart
heatsink. Alternatively RGS1D units can be mounted close string control systems or for preventive maintenance
together onto one heatsink sized for the total current being purposes.
switched.
Note: cULus is available for RGC1D only. UR and CSA are available for RGS1D only.
RGC1F
Integrated Fuse Protection
The RGC1F is a series of solid state contactors with integrated
protection by means of an on-board semiconductor fuse. The
fuse is easily accessible through the front panel of the device and
fuse holders utilised accept a wide range of fuses from various
renowned manufacturers. The series consists of two versions, the
RGC1FA and the RGC1FS.
The RGC1FA is a version including just the solid state switch and
the fuse.
The RGC1FS is a more sophisticated version that apart from the

fuse and the solid state switch provides additional monitoring for
load presence, fuse failure and switch failure. Alarm status is
available through an alarm output.
Features
• 35mm product width
• Zero cross switching
• Maximum output voltage up to 600VAC
• Current ratings 20AAC, 30AAC, 40AAC @ 40°C
• DC control range: 4 – 32VDC
• Integrated varistor across output for overvoltage protection
• 100kArms short circuit current rating
• Load loss, open fuse, open SSR & shorted SSR detection
with RGC1FS
Fit and Forget

Four features provided in 1 Solid State Switch Added Benefits
• Switch • Higher Installation Efficiency

Solid state switch with integrated heatsink Integrated solutions like the RGC1F give rise to reduction in
installation times leading to potential cost savings. Related connection
• Protection procedures between protection circuit and solid state switch are
Integrated fuse holder and fast acting semiconductor fuse eliminated as the solution provided is ready for use with the only
for protection against short circuits up to 100kArms remaining power connections being the mains supply and the load.
• Monitoring • Less Panel Space

Monitoring and Detection of open fuse, load loss, All features associated with this series are fitted in a product with a
open solid state switch and shorted solid state switch width dimension of 35mm. This enables more economic utilisation of
panel space or alternatively a reduction in panel dimensions.
• Alarm
Visual indication through a red LED on the front plate and • Procuring & Stock Keeping
a normally closed, open collector, alarm output for Since all features are provided within one unit provided by one single
remote signalling supplier it is possible for purchasing departments to reduce the list of
the different components that need to be acquired and stocked.
RGC1S
Integrated Current Monitoring
The RG Current Sensing (CS) features integrated current
measurement allowing for monitoring of load current variations.
The solid state switch is TEACHed on the load current to be used
as a reference either remotely or locally through a TEACH button
on the front panel.
The RG CS compares the actual load versus the set point and in
case of deviation >16.67% raises an alarm. Apart from the partial
load failure detection, the RG CS monitors for other fault conditions;
switch over temperature, heater loss, switch short or open circuit.
An alarm output signal is present in any fault condition. A red LED
provides a visual indication. The description of the fault is readily
available through the flashing sequence of this LED.
Note: cULus is available for RGC1S series only. UR and CSA apply for the RGS1S series.
Features
• With or without integrated heatsink
(RGC1S, RGS1S respectively)
• 22.5mm width for max. 30AAC up to 85AAC in 70mm @ 40°C
• Up to 6,600A²s for protection by MCB
• Zero cross switching
• Maximum output voltage up to 600VAC
• DC control range of 4 – 32VDC
• Integrated varistor for overvoltage protection
• LEDs for Control, Load and Alarm status indication
• Alarm output signal for switch or load malfunction
Plug and Play
Added Benefits Partial Load Failure Detection for Optimal Process Control
• Easy setup 100% Current Set Point
The RG CS provides a simple, ready to use solution eliminating the

Partial Load
need of additional external components for current monitoring. 83.33% Failure Alarm
There is no need to pass power cables through holes. This eliminates Level
Alarm Output
potential difficulties in alignment and avoids any limitations in the
cross sectional area of cables that might be used.
• Self Taught The alarm output, which is normally closed, opens as soon as current
There is no need to calculate the current flowing through the RG CS and deviates from current set point by >16.67%. The RG CS does not
adjust settings accordingly to have a reference set point. This is simply switch off the output when this alarm is raised but operates in
done through a TEACH button or remote signal which when pressed or accordance to demand. The alarm output self recovers when
applied triggers the RG CS to self TEACH on the load current. monitored load current deviation versus set point is <16.67%. A
consistent temperature control process is thus guaranteed. This
• Connectivity alarm indication of a possibly faulty heater or heater malfunction
The RG CS in a 35mm footprint (rating >30AAC) has box clamp advises of needed intervention without affecting the ongoing
power terminals capable of handling 25mm² cables. Cables can be process.
fitted in the clamp and secured, thus reducing installation times. The
control terminals are double box clamps allowing for safe looping.
Slimline RG
RG Series
Selection Guide - RGS1..E
Rated Output Blocking Connection Control Rated Operational Current @ 40˚C
Voltage Voltage Control/ Power Voltage 25 AAC 50 AAC 75 AAC 90 AAC
230 VAC, ZC 800Vp x / Screw 3-32 VDC RGS1A23D25xKE RGS1A23D50xKE RGS1A23D75KKE -

x / Screw 20-275 VAC, RGS1A23A25xKE RGS1A23A50xKE RGS1A23A75KKE -
24-190 VDC
600 VAC, ZC 1200Vp x / Screw 4-32 VDC RGS1A60D25xKE RGS1A60D50xKE RGS1A60D75xKE RGS1A60D90xKE
x / Screw 20-275 VAC, RGS1A60A25xKE RGS1A60A50xKE RGS1A60A75xKE RGS1A60A90xKE
24-190 VDC
1600Vp Screw/Screw 4-32 VDC - RGS1A60D51KKE RGS1A60D71KKE RGS1A60D91KKE
Screw/Screw 20-275 VAC, - RGS1A60A51KKE RGS1A60A71KKE RGS1A60A91KKE
24-190 VDC
600 VAC, IO 1200Vp Screw/Screw 4-32 VDC RGS1B60D25KKE RGS1B60D50KKE RGS1B60D75KKE RGS1B60D90KKE
Selection Guide - RGS1..U

Rated Output Blocking Connection Control Rated Operational Current @ 40˚C
Voltage Voltage Control/ Power Voltage 20 AAC 30 AAC
230 VAC, ZC 800Vp Screw / Box Clamp 3-32 VDC RGS1A23D20KGU RGS1A23D30KGU
Screw / Box Clamp 20-275 VAC, RGS1A23A20KGU RGS1A23A30KGU
24-190 VDC
600 VAC, ZC 1200Vp Screw / Box Clamp 4-32 VDC RGS1A60D20KGU RGS1A60D30KGU
Screw / Box Clamp 20-275 VAC, RGS1A60A20KGU RGS1A60A30KGU
24-190 VDC
600 VAC, IO 1200Vp Screw / Box Clamp 4-32 VDC RGS1B60D20KGU RGS1B60D30KGU
Selection Guide - RGC1F

Voltage Range Options Control Voltage Rated operational current
20 AAC 30 AAC 40 AAC
230 VAC Fuse Only 3 -32VDC RGC1FA23D20GGE RGC1FA23D30GGE RGC1FA23D40GGE
600 VAC Fuse Only 4.5 -32VDC RGC1FA60D20GGE RGC1FA60D30GGE RGC1FA60D40GGE
24 to 240VAC Fuse +Sensing 3 - 32VDC RGC1FS23D20GGE RGC1FS23D30GGE RGC1FS23D40GGE
42 to 600VAC Fuse +Sensing 3 - 32VDC RGC1FS60D20GGE RGC1FS60D30GGE RGC1FS60D40GGE
Selection Guide - RGC1D, RGS1D

Mounting Type Output Voltage Control Current Rating @ 40˚C
Range Voltage 15 ADC 25 ADC
Panel mount (Solid State Relay) 24 - 1000 VDC 4.5 - 32 VDC RGS1D1000D15KKE RGS1D1000D25KKE
DIN-rail (Solid State Contactor) 24 - 1000 VDC 4.5 - 32 VDC RGC1D1000D15KKE -
Selection Guide - RGH1

Rated Output Blocking Connection Control Connection Rated Operational Current @ 40˚C (I t value in brackets)
Voltage Voltage Control/ Power Voltage Type 20 AAC (6600 A s) 23 AAC (1800 A s) 23 AAC (6600 A s) 30 AAC (6600 A s)
600VAC, ZC 1600Vp x/Screw 4-32 VDC E-type RGH1A60D15xKE RGH1A60D20xKE RGH1A60D21xKE RGH1A60D31xKE
20 - 275 VAC, E-type RGH1A60A15xKE RGH1A60A20xKE RGH1A60A21xKE RGH1A60A31xKE
24-190 VDC
Rated Output Blocking Connection Control Connection Rated Operational Current @ 40˚C (I t value in brackets)
Voltage Voltage Control/ Power Voltage Type 40 AAC (1800 A s) 40 AAC (6600 A s) 60 AAC (6600 A s)
600VAC, ZC 1600Vp x/Box clamp 4-32 VDC E-type RGH1A60D40KGE RGH1A60D41xGE RGH1A60D60KGE
20 - 275 VAC, E-type RGH1A60A40KGE RGH1A60A41xGE RGH1A60A60KGE
24-190 VDC
Screw/Box clamp 4-32 VDC U-type - RGH1A60D41KGU RGH1A60D60KGU

20 - 275 VAC, U-type - RGH1A60A41KGU RGH1A60A60KGU
24-190 VDC
x represents the control connection type, x = K for screw control terminals, x = M for spring pluggable control terminal
Note: ZC = Zero Cross Switching, IO = Instant ON Switching
Selection Guide - RGC1
Rated Output Blocking Rated Operational Control E-type E-type E-type E-type U-type
o
Voltage Voltage Current @ 40 C Voltage Control/ Power Control/ Power Control/ Power Control/ Power Control/ Power
Screw/ Screw Spring/ Screw Screw/ Box Clamp Spring/ Box Clamp Screw/ Box Clamp
230VAC, ZC 800Vp 20 AAC x RGC1A23x15KKE RGC1A23x15MKE - - RGC1A23x15KGU

23 AAC x RGC1A23x20KKE RGC1A23x20MKE - - RGC1A23x20KGU
40 AAC x - - RGC1A23x40KGE RGC1A23x40MGE RGC1A23x40KGU
60 AAC x - - RGC1A23x60KGE - RGC1A23x60KGU
600VAC, ZC 1200Vp 20 AAC x RGC1A60x15KKE RGC1A60x15MKE - - RGC1A60x15KGU
40 AAC x - - RGC1A60x40KGE RGC1A60x40MGE RGC1A60x40KGU
60 AAC x - - RGC1A60x60KGE RGC1A60x60KGU
600VAC, IO 1200Vp 20 AAC x RGC1B60x15KKE - - - RGC1B60x15KGU
23 AAC x RGC1B60x20KKE - - - RGC1B60x20KGU
30 AAC x RGC1B60x30KKE - - - RGC1B60x30KGU
40 AAC x - - RGC1B60x40KGE - RGC1B60x40KGU
60 AAC x - - RGC1B60x60KGE - RGC1B60x60KGU
x represents the control voltage type; x = D for 3-32VDC, 4-32VDC for 600V versions; x = A for 20-275VAC, 24-190VDC
Selection Guide - RGC1..P

Rated Output Blocking Rated Operational Control E-type E-type U-type
o
Voltage Voltage Current @ 40 C Voltage Control/ Power Control/ Power Control/ Power
Box Clamp/ Screw Box Clamp/ Box Clamp Box Clamp/ Box Clamp
230VAC, ZC 800Vp 23 AAC 5-32VDC RGC1A23D20GKEP - -

30 AAC 5-32VDC RGC1A23D30GKEP - -
85 AAC 5-32VDC - RGC1A23D90GGEP RGC1A23D90GGUP
600VAC, ZC 1200Vp 23 AAC y RGC1A60y20GKEP - -
30 AAC y RGC1A60y30GKEP - -
40 AAC y - RGC1A60y40GGEP RGC1A60y40GGUP
y represents the control voltage type; y = D for 5-32VDC; y = A for 20-275VAC, 24-190VDC
Selection Guide - RGC1S

o
600VAC, ZC 1200Vp 23 AAC 4 - 32VDC RGC1S60D20GKEP - -

30 AAC 4 - 32VDC RGC1S60D30GKEP - -
30 AAC, high I²t 4 - 32VDC RGC1S60D31GKEP - -
40 AAC, high I²t 4 - 32VDC - RGC1S60D41GGEP RGC1S60D41GGUP
60 AAC, high I²t 4 - 32VDC - RGC1S60D61GGEP RGC1S60D61GGUP
85 AAC 4 - 32VDC - RGC1S60D90GGEP -
Selection Guide - RGS1S

o
600VAC, ZC 1200Vp 23 AAC 4 - 32VDC RGS1S60D20GKEP - -

30 AAC 4 - 32VDC RGS1S60D30GKEP - -
30 AAC, high I²t 4 - 32VDC RGS1S60D31GKEP - -
60 AAC, high I²t 4 - 32VDC - RGS1S60D61GGEP RGS1S60D61GGUP
Note: ZC = Zero Cross switching, IO = Instant On switching
Market Applications
Lighting Control
Digital, high precision light dimming systems are
nowadays used in the entertainment industry.
Performances given in theatres, opera houses, TV
studios and concert halls are enhanced by a number
of special effects. RJ1P..MB can link up to a PC
based system to activate and control the intensity
of stage lights.
SWIR* Heaters
Using RJ1P..MB to control SWIR heaters in
thermoformers and drying applications in the printing
and spray painting industries
Engine compartment insulations, Passenger

compartment insulations, Roof liners, Floor carpets,
Seat back trims, Package trays, Complete luggage
compartment trims, Textile exterior wheel arc
liners….these are all car sections which can be done
by thermoforming process utilising SWIR heaters. By
means of an RJ1P..MB, data to and from these devi-
ces can be transmitted to other devices in the system.
Extended Production Line

RJ1P..MB is the ideal solution because it meets the
requirements at the factory floor for flexibility,
modularity and reliability and above all easy interfacing
to the IT-level. All values and alarms are transmitted
to a central monitoring PC with a SCADA system,
which transmits alarms and data to the maintenance
staff.
* SWIR stands for Short Wave Infrared

RJ Modbus
Functional Diagram and Modes of Operation
Mode 0 – ON/OFF control

In Mode 0 the relay operates as a stan-
dard ON/OFF relay with zero switch-
ing. In this mode the relay can deliver
either 0% or 100% power. This mode
is ideal for systems where the process
controller employs a digital process
variable, similar to that used in stan-
dard solid state relay applications.
Mode 1 – Phase angle control

In Mode 1 the load power is adjusted
by delaying the thyristor switching sig-
nal according to the required power.
The resulting output is a chopped
sine-wave. The relay switches itself off
every half cycle. Timings are calculat-
ed such that a linear power response
curve is obtained. This mode is suited
for loads where continuous control of
power is required.
Mode 2 – Distributed firing

In Mode 2 full cycles are switched
ON/OFF over a period of 256 mains
cycles. The number of cycles that are
switched ON corresponds to the value
specified in the load power register.
This mode uses an algorithm that dis-
tributes the ON cycles evenly over the
256 cycle period.
Mode 3 – Burst firing

ON/OFF over a period of mains cycles
as defined by the Time-Base Register.
Mode 3 uses an algorithm that will
switch ON a number of cycles in a
continuous burst for a time period cor-
responding to the required power.
Communication
Capabilities
Diagnostic
Warning
100 mm
Space
Optimization
Cost
m
Saving
0m
12
45 mm
RJ1P.. MB ModBus Evolution Versatile ...

The RJ1P..MB is a single package solution that combines the
The RJ1P..MB series is a single-pole solid functionality of several individual products. The innovative element of
state relay equipped with a Modbus RTU com- this design is that this relatively small solid state contactor is now
munication interface. The RJ1P..MB can be able to digitally communicate!
used for monitoring and proportional-switch-
ing of AC loads up to 50A, 230VAC. High level of Protection
RJ..MB has an extremely high surge current capacity (I2t=18,000A2s)
The unit operates under control of a micro- that allows the use of lower cost automatic circuit breakers.
controller that handles communication,
monitors operational parameters and con- Fine Control
trols the SSR thyristor firing. The output power can be adjusted with a high degree of resolution.
Comp act Design

Presenting a compact, fully integrated solution - no waste of time and
space to mount an external heat sink. It can be easily mounted on a
DIN-rail or on a panel.
RJ Modbus
Plastic and Rubber

When a heater fails in an application that needs
optimal temperature regulation, the system's tem-
perature profile is altered. In the RJ1P..MB a load
current setpoint can be stored and continuously
monitored to ensure a more consistent temperatu-
re control by guaranteeing that all switched heater
loads are functioning 100%.
Food and Beverage Processing

Improper heating processes can spoil food. The
setup and monitoring of the RJ1P..MB can be done
from a remote PLC. In a typical production
environment, this gives full flexibility to change
setup and perform on-line monitoring via a remote
HMI (Human Machine Interface).
HVAC
In special purpose buildings such as museums and
medical or scientific laboratories, it is fundamental
to maintain the environment under control by con-
tinuously monitoring the current and voltage of
electric heaters used for climate control. RJ1P..MB
can be integrated into the Building Management
System and allows remote communication with a
simple bus cable.
Indications ...
A green LED on the front panel indicates presence of input
power supply by lighting at half intensity and indicates
load activation by lighting to full intensity. A flashing yel-
low LED indicates DATA transmission/reception and a red
LED indicates an alarm condition.
Finds faults easily for:

• Over temperature • SSR fault
• Phase loss • Full load loss
Selectable Parity ...

None, Odd or Even and baud rate ranging from 9600 up
to 115200.
Connection Examples
Outp ut connection examp les
Control connection examp les

Networking and Communications
The RJ1P..MB supports the Modbus RTU communi-
cation protocol, operating over an EIA-485 interface.
Each device has two RJ45 sockets to facilitate daisy-
chaining of the Modbus network.
Through the bus interface, the user can remotely select

the Switching Mode that best suits the type of load,
from Burst Fire, Phase-Angle and Full Cycle. Duty
cycle can also be changed to favour load character-
istics.
The communication interface allows modification and

reading of several parameters very quickly through a
single connection. Diagnostic information is easily
accessible for trouble-shooting and repair.
Device addressing and communication parameters

can be modified by selecting DIP-switches, when the
facia panel is removed. Up to 247 devices can be
connected on the same bus with their addresses easily
configurable by means of a DIP-switch.
Self Diagnostic Features
RJ1P..MB has self-diagnostic features. It is able

to detect semiconductor over-temperature and
can be used to identify short circuit conditions.
There is no longer the need to preset alarm limits

during a “teach” operation, since current and vol-
tage measurements can now be transmitted back
to the controller and set-points can be entered
directly from an HMI. This closed-loop feedback
helps determine if the control system is functio-
ning to the required levels and enables a control-
ler to make the appropriate fine tuning.
Monitoring of true load current and voltage is

made possible through the use of integrated tran-
sducers.
Market Applications
Lighting Control
Digital, high precision light dimming systems are
nowadays used in the entertainment industry.
Performances given in theatres, opera houses, TV
studios and concert halls are enhanced by a number
of special effects. RJ1P..MB can link up to a PC
based system to activate and control the intensity
of stage lights.
SWIR* Heaters
Using RJ1P..MB to control SWIR heaters in
thermoformers and drying applications in the printing
and spray painting industries
Engine compartment insulations, Passenger

compartment insulations, Roof liners, Floor carpets,
Seat back trims, Package trays, Complete luggage
compartment trims, Textile exterior wheel arc
liners….these are all car sections which can be done
by thermoforming process utilising SWIR heaters. By
means of an RJ1P..MB, data to and from these devi-
ces can be transmitted to other devices in the system.
Extended Production Line

RJ1P..MB is the ideal solution because it meets the
requirements at the factory floor for flexibility,
modularity and reliability and above all easy interfacing
to the IT-level. All values and alarms are transmitted
to a central monitoring PC with a SCADA system,
which transmits alarms and data to the maintenance
staff.
* SWIR stands for Short Wave Infrared

RJ Modbus
Functional Diagram and Modes of Operation
Mode 0 – ON/OFF control

In Mode 0 the relay operates as a stan-
dard ON/OFF relay with zero switch-
ing. In this mode the relay can deliver
either 0% or 100% power. This mode
is ideal for systems where the process
controller employs a digital process
variable, similar to that used in stan-
dard solid state relay applications.
Mode 1 – Phase angle control

In Mode 1 the load power is adjusted
by delaying the thyristor switching sig-
nal according to the required power.
The resulting output is a chopped
sine-wave. The relay switches itself off
every half cycle. Timings are calculat-
ed such that a linear power response
curve is obtained. This mode is suited
for loads where continuous control of
power is required.
Mode 2 – Distributed firing

ON/OFF over a period of 256 mains
cycles. The number of cycles that are
switched ON corresponds to the value
specified in the load power register.
This mode uses an algorithm that dis-
tributes the ON cycles evenly over the
256 cycle period.
Mode 3 – Burst firing

ON/OFF over a period of mains cycles
as defined by the Time-Base Register.
Mode 3 uses an algorithm that will
switch ON a number of cycles in a
continuous burst for a time period cor-
responding to the required power.
Communication
Capabilities
Diagnostic
Warning
100 mm
Space
Optimization
Cost
m
Saving
0m
12
45 mm
RJ1P.. MB ModBus Evolution Versatile ...

The RJ1P..MB is a single package solution that combines the
The RJ1P..MB series is a single-pole solid functionality of several individual products. The innovative element of
state relay equipped with a Modbus RTU com- this design is that this relatively small solid state contactor is now
munication interface. The RJ1P..MB can be able to digitally communicate!
used for monitoring and proportional-switch-
ing of AC loads up to 50A, 230VAC. High level of Protection
RJ..MB has an extremely high surge current capacity (I2t=18,000A2s)
The unit operates under control of a micro- that allows the use of lower cost automatic circuit breakers.
controller that handles communication,
monitors operational parameters and con- Fine Control
trols the SSR thyristor firing. The output power can be adjusted with a high degree of resolution.
Comp act Design

Presenting a compact, fully integrated solution - no waste of time and
space to mount an external heat sink. It can be easily mounted on a
DIN-rail or on a panel.
RJ Modbus
Plastic and Rubber

When a heater fails in an application that needs
optimal temperature regulation, the system's tem-
perature profile is altered. In the RJ1P..MB a load
current setpoint can be stored and continuously
monitored to ensure a more consistent temperatu-
re control by guaranteeing that all switched heater

Improper heating processes can spoil food. The
setup and monitoring of the RJ1P..MB can be done
from a remote PLC. In a typical production
environment, this gives full flexibility to change
setup and perform on-line monitoring via a remote
HMI (Human Machine Interface).
HVAC
In special purpose buildings such as museums and
medical or scientific laboratories, it is fundamental
to maintain the environment under control by con-
tinuously monitoring the current and voltage of
electric heaters used for climate control. RJ1P..MB
can be integrated into the Building Management
System and allows remote communication with a
simple bus cable.
Indications ...
A green LED on the front panel indicates presence of input
power supply by lighting at half intensity and indicates
load activation by lighting to full intensity. A flashing yel-
low LED indicates DATA transmission/reception and a red
LED indicates an alarm condition.
Finds faults easily for:

• Over temperature • SSR fault
• Phase loss • Full load loss
Selectable Parity ...

None, Odd or Even and baud rate ranging from 9600 up
to 115200.
Connection Examples
Outp ut connection examp les
Control connection examp les

Networking and Communications
The RJ1P..MB supports the Modbus RTU communi-
cation protocol, operating over an EIA-485 interface.
Each device has two RJ45 sockets to facilitate daisy-
chaining of the Modbus network.
Through the bus interface, the user can remotely select

the Switching Mode that best suits the type of load,
from Burst Fire, Phase-Angle and Full Cycle. Duty
cycle can also be changed to favour load character-
istics.
The communication interface allows modification and

reading of several parameters very quickly through a
single connection. Diagnostic information is easily
accessible for trouble-shooting and repair.
Device addressing and communication parameters

can be modified by selecting DIP-switches, when the
facia panel is removed. Up to 247 devices can be
connected on the same bus with their addresses easily
configurable by means of a DIP-switch.
Self Diagnostic Features
RJ1P..MB has self-diagnostic features. It is able

to detect semiconductor over-temperature and
can be used to identify short circuit conditions.
There is no longer the need to preset alarm limits

during a “teach” operation, since current and vol-
tage measurements can now be transmitted back
to the controller and set-points can be entered
directly from an HMI. This closed-loop feedback
helps determine if the control system is functio-
ning to the required levels and enables a control-
ler to make the appropriate fine tuning.
Monitoring of true load current and voltage is

made possible through the use of integrated tran-
sducers.
RJ1Pbro.indd 1 4/21/06 11:00:36 AM
81.7 mm Single-Phase Time Proportioning Output
Control: Either 0-10V or 4-20mA DC

Load: Up to 50AAC
230, 480 and 600VAC
10
3
m
m
45 mm
Versatile
The RJ1P is a single package solution that combines the functionality
of several individual products. The innovative element of this design is
that this solid state contactor is based on microprocessor control.
Plug and Play

Presenting a compact, fully integrated, ready-to-use solution - no waste of time
and space to mount an external heat sink. It is also easily DIN rail mountable.
Fine Control Easy Setup

The output power can be adjusted with a high degree of resolution It is very easy to change from one output
and is linearly proportional with the control input signal. function to another with the help of an
8-position rotary selector knob on the
front of the device.
Multi-function Flexible
The user can select one of five The rotary knob has three unused positions.
pre-configured control types: This provides additional modes to be factory
1. Phase Angle Control customized according to specific application
2. Distributed Full Cycle Control requirements that may arise for large OEMs
3. Burst Control (1 second) and end users.
4. Burst Control (3 seconds)
High Level of Protection

The RJ1P has an extremely high surge current capacity
RJ1P Series Flyer 5/06

(I2t=18,000A2s) that allows for the use of lower cost
automatic circuit breakers.
C
Application Space Long Term Diagnostic
Durability Optimization Reliability Warning
USA Phone: 847.465.6100 Fax: 800.222.2659

Visit our website for downloadable data sheets,

RJ1Pbro.indd 2 4/21/06 11:01:24 AM

RJ1Pbro.indd 1 4/21/06 11:00:36 AM
81.7 mm Single-Phase Time Proportioning Output
Control: Either 0-10V or 4-20mA DC

Load: Up to 50AAC
230, 480 and 600VAC
10
3
m
m
45 mm
Versatile
The RJ1P is a single package solution that combines the functionality
of several individual products. The innovative element of this design is
that this solid state contactor is based on microprocessor control.
Plug and Play

Presenting a compact, fully integrated, ready-to-use solution - no waste of time
and space to mount an external heat sink. It is also easily DIN rail mountable.
Fine Control Easy Setup

The output power can be adjusted with a high degree of resolution It is very easy to change from one output
and is linearly proportional with the control input signal. function to another with the help of an
8-position rotary selector knob on the
front of the device.
Multi-function Flexible
The user can select one of five The rotary knob has three unused positions.
pre-configured control types: This provides additional modes to be factory
1. Phase Angle Control customized according to specific application
2. Distributed Full Cycle Control requirements that may arise for large OEMs
3. Burst Control (1 second) and end users.
High Level of Protection

The RJ1P has an extremely high surge current capacity
RJ1P Series Flyer 5/06

(I2t=18,000A2s) that allows for the use of lower cost
automatic circuit breakers.
C
Application Space Long Term Diagnostic
Durability Optimization Reliability Warning
USA Phone: 847.465.6100 Fax: 800.222.2659

Visit our website for downloadable data sheets,

RJ1Pbro.indd 2 4/21/06 11:01:24 AM

CARLO GAVAZZI
SOLITRONS
RJ2A
RJ3A
2- and 3-Poles
Switching types
TYPE SELECTION REPRESENTATIONS
Rated operational Control voltage 2-Pole switching / 1-Pole direct 3-Pole switching
Carlo Gavazzi GmbH
voltage 3x25A (MIDI) 3x32A (POWER) 3x20A (MIDI) 3x25A (POWER) 3x32A (MIDI)* Wien - AUSTRIA
220 VACrms 5 - 32 VDC RJ2A22D25 RJ2A22D32 RJ3A22D20 RJ3A22D25 RJ3A22D32EP Tel: +43 1 888 4112 Fax: +43 1 889 10 53
office@carlogavazzi.at
24 - 275 VAC/ RJ2A22A25E RJ2A22A32E RJ3A22A20E RJ3A22A25E RJ3A22A32EP
24 - 190 VDC Carlo Gavazzi NV/SA
600 VACrms 5 - 32 VDC RJ2A60D25 RJ2A60D32 RJ3A60D20 RJ3A60D25 RJ3A60D32EP Vilvoorde - BELGIUM
Tel: +32 2 257 4120 Fax: +32 2 257 41 25
24 - 275 VAC/ RJ2A60A25E RJ2A60A32E RJ3A60A20E RJ3A60A25E RJ3A60A32EP sales@carlogavazzi.be
24 - 190 VDC
Carlo Gavazzi Inc.
* With integrated fan and over-temperature protection
Mississauga, ON - CANADA
Tel: +1 905 542 0979 Fax: +1 905 542 22 48
GENERAL INFO CONNECTIONS Montreal, PQ - CANADA
Tel: +1 514 644 2544 Fax: +1 514 644 2808
gavazzi@carlogavazzi.com
RJ..22 RJ..60
Carlo Gavazzi Handel A/S
Hadsten - DENMARK
Operational voltage range 24 - 280 VAC 40 - 660 VAC Tel: +45 89 60 6100 Fax: +45 86 98 15 30
Blocking voltage 650 Vp 1200 Vp handel@gavazzi.dk
Rated insulation voltage ≥4000 VACrms ≥4000 VACrms
Carlo Gavazzi OY AB
Switching Zero-cross Zero-cross Helsinki - FINLAND
Frequency range 45 - 65 Hz 45 - 65 Hz Tel: +358 9 756 2000 Fax: +358 9 756 20010
myynti@carlogavazzi.fi
Power factor 0.5 @ 230 VACrms 0.5 @ 600 VACrms
Operating temperature -30˚to +70˚C -30˚to +70˚C Carlo Gavazzi Sarl
Roissy - FRANCE
I2t for fusing (t=10ms) 1800 A2s 1800 A2s Tel: +33 1 49 389860 Fax: +33 1 48 63 27 43
Critical dl/dt ≥50 A/µs ≥50 A/µs french.team@carlogavazzi.fr
Critical dV/dt ≥500 V/µs ≥500 V/µs
Carlo Gavazzi GmbH
Internal Varistor Yes Yes Weiterstadt - GERMANY
LED indication Yes Yes Tel: +49 6151 81000 Fax: +49 6151 81 00 40
kontakt@carlogavazzi.de
CE marking Yes Yes
Approvals UL, CSA UL, CSA Carlo Gavazzi UK Ltd
Aldershot - GREAT BRITAIN
Tel: +44 1 252 339600 Fax: +44 1 252 326 799
For further details please view relevant the datasheet on website sales@carlogavazzi.co.uk
www.carlogavazzi.com/ac
Carlo Gavazzi SpA
Lainate (MI) - ITALY
Tel: +39 02 931 761 Fax: +39 02 931 763 01
DERATING CURVE DISSIPATION CURVE info@gavazziacbu.it
Gavazzi Automation Sdn Bhd

36
20 Shah Alam, Selangor - MALAYSIA
34
Tel: +603 55 69 4212 Fax: +603 55 68 0004
32
00 RJ3..32 sales@gavazzi-asia.com
30
Load Current per phase (A)
Total Power Dissipation (W)
28 Carlo Gavazzi BV
26 80 RJ3..25 Beverwijk - NETHERLANDS
24 Tel: +31 251 22 9345 Fax: +31 251 22 60 55
22 RJ3..20 info@carlogavazzi.nl
20 60
18 RJ3..32 RJ2..32 Carlo Gavazzi AS
16 40 Porsgrunn - NORWAY
14 RJ2..32 RJ2..25 Tel: +47 35 93 0800 Fax: +47 35 93 08 01
12 gavazzi@carlogavazzi.no
RJn..25 20
10
8 RJ3..20 Carlo Gavazzi Lda
6 0 Lisboa - PORTUGAL
20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35 40 Tel: +351 21 361 7060 Fax: +351 21 362 13 73
Ambient temperature (ûC) Load Current per phase (A) carlogavazzi@carlogavazzi.pt
UL and CSA rating are limited to 30A, due to terminal size Carlo Gavazzi SA
Leioa (Bizkaia) - SPAIN
Tel: +34 94 480 4037 Fax: +34 94 480 10 61
APPLICATIONS DIMENSIONS gavazzi@carlogavazzi-sa.es
Carlo Gavazzi AB
Karlstad - SWEDEN
MIDI
Tel: +46 54 85 1125 Fax: +46 54 85 11 77
gavazzi@carlogavazzi.se
Carlo Gavazzi AG
Steinhausen - SWITZERLAND
Tel: +41 41 747 4535 Fax: +41 41 740 45 40
verkauf_vente@carlogavazzi.ch
Carlo Gavazzi Inc.

Buffalo Grove IL - USA
Tel: +1 847 465 6100 Fax: +1 847 465 7373
sales@carlogavazzi.com
LEAF RJ2/3A ENG 11 02/04
Switching of motors
POWER For more information about Carlo Gavazzi and its

range please consult:
Specifications are subject to change without notice
Control of heaters
All dimensions in mm
CARLO GAVAZZI
Distributed by:
CARLO GAVAZZI
SOLITRONS
RJ2A
RJ3A
2- and 3-Poles
Switching types
TYPE SELECTION REPRESENTATIONS
Rated operational Control voltage 2-Pole switching / 1-Pole direct 3-Pole switching
Carlo Gavazzi GmbH
voltage 3x25A (MIDI) 3x32A (POWER) 3x20A (MIDI) 3x25A (POWER) 3x32A (MIDI)* Wien - AUSTRIA
220 VACrms 5 - 32 VDC RJ2A22D25 RJ2A22D32 RJ3A22D20 RJ3A22D25 RJ3A22D32EP Tel: +43 1 888 4112 Fax: +43 1 889 10 53
office@carlogavazzi.at
24 - 275 VAC/ RJ2A22A25E RJ2A22A32E RJ3A22A20E RJ3A22A25E RJ3A22A32EP
24 - 190 VDC Carlo Gavazzi NV/SA
600 VACrms 5 - 32 VDC RJ2A60D25 RJ2A60D32 RJ3A60D20 RJ3A60D25 RJ3A60D32EP Vilvoorde - BELGIUM
Tel: +32 2 257 4120 Fax: +32 2 257 41 25
24 - 275 VAC/ RJ2A60A25E RJ2A60A32E RJ3A60A20E RJ3A60A25E RJ3A60A32EP sales@carlogavazzi.be
24 - 190 VDC
Carlo Gavazzi Inc.
* With integrated fan and over-temperature protection
Mississauga, ON - CANADA
Tel: +1 905 542 0979 Fax: +1 905 542 22 48
GENERAL INFO CONNECTIONS Montreal, PQ - CANADA
Tel: +1 514 644 2544 Fax: +1 514 644 2808
gavazzi@carlogavazzi.com
RJ..22 RJ..60
Carlo Gavazzi Handel A/S
Hadsten - DENMARK
Operational voltage range 24 - 280 VAC 40 - 660 VAC Tel: +45 89 60 6100 Fax: +45 86 98 15 30
Blocking voltage 650 Vp 1200 Vp handel@gavazzi.dk
Rated insulation voltage ≥4000 VACrms ≥4000 VACrms
Carlo Gavazzi OY AB
Switching Zero-cross Zero-cross Helsinki - FINLAND
Frequency range 45 - 65 Hz 45 - 65 Hz Tel: +358 9 756 2000 Fax: +358 9 756 20010
Power factor 0.5 @ 230 VACrms 0.5 @ 600 VACrms
Operating temperature -30˚to +70˚C -30˚to +70˚C Carlo Gavazzi Sarl
Roissy - FRANCE
I2t for fusing (t=10ms) 1800 A2s 1800 A2s Tel: +33 1 49 389860 Fax: +33 1 48 63 27 43
Critical dl/dt ≥50 A/µs ≥50 A/µs french.team@carlogavazzi.fr
Critical dV/dt ≥500 V/µs ≥500 V/µs
Carlo Gavazzi GmbH
Internal Varistor Yes Yes Weiterstadt - GERMANY
LED indication Yes Yes Tel: +49 6151 81000 Fax: +49 6151 81 00 40
kontakt@carlogavazzi.de
CE marking Yes Yes
Approvals UL, CSA UL, CSA Carlo Gavazzi UK Ltd
Tel: +44 1 252 339600 Fax: +44 1 252 326 799
For further details please view relevant the datasheet on website sales@carlogavazzi.co.uk
Carlo Gavazzi SpA
Lainate (MI) - ITALY
Tel: +39 02 931 761 Fax: +39 02 931 763 01
DERATING CURVE DISSIPATION CURVE info@gavazziacbu.it
Gavazzi Automation Sdn Bhd

36
20 Shah Alam, Selangor - MALAYSIA
34
Tel: +603 55 69 4212 Fax: +603 55 68 0004
32
00 RJ3..32 sales@gavazzi-asia.com
30
Load Current per phase (A)
Total Power Dissipation (W)
28 Carlo Gavazzi BV
26 80 RJ3..25 Beverwijk - NETHERLANDS
24 Tel: +31 251 22 9345 Fax: +31 251 22 60 55
22 RJ3..20 info@carlogavazzi.nl
20 60
18 RJ3..32 RJ2..32 Carlo Gavazzi AS
16 40 Porsgrunn - NORWAY
14 RJ2..32 RJ2..25 Tel: +47 35 93 0800 Fax: +47 35 93 08 01
12 gavazzi@carlogavazzi.no
RJn..25 20
10
8 RJ3..20 Carlo Gavazzi Lda
6 0 Lisboa - PORTUGAL
20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35 40 Tel: +351 21 361 7060 Fax: +351 21 362 13 73
Ambient temperature (ûC) Load Current per phase (A) carlogavazzi@carlogavazzi.pt
UL and CSA rating are limited to 30A, due to terminal size Carlo Gavazzi SA
Tel: +34 94 480 4037 Fax: +34 94 480 10 61
APPLICATIONS DIMENSIONS gavazzi@carlogavazzi-sa.es
Carlo Gavazzi AB
Karlstad - SWEDEN
MIDI
Tel: +46 54 85 1125 Fax: +46 54 85 11 77
Carlo Gavazzi AG
Tel: +41 41 747 4535 Fax: +41 41 740 45 40
Carlo Gavazzi Inc.

Buffalo Grove IL - USA
Tel: +1 847 465 6100 Fax: +1 847 465 7373
LEAF RJ2/3A ENG 11 02/04
Switching of motors
POWER For more information about Carlo Gavazzi and its

Control of heaters
All dimensions in mm
CARLO GAVAZZI
Distributed by:
RJCS
Switching Solutions for ...
Plastic and Rubber Machinery

Injection, extrusion, thermoforming
and blow moulding....
When a heater fails in an application that needs optimal
temperature regulation, the system's temperature profile is
altered. In the RJCS a load current setpoint can be stored
and continuously monitored to ensure a more consistent
temperature control by guaranteeing that all switched heater
Packaging Equipment
Baggers, shrink tunnels, glue sealers
and sanitation packaging....
In a continuous production line, a faulty heater can

quickly cause a high number of defective packages.
The RJCS gives an immediate alarm when the load
current drops by more than 15% of the current setpoint.

Food and beverage production lines,
large ovens…
Improper heating processes can spoil food. The setup
and monitoring of the RJCS can be done from a remote
PLC. In a typical production environment, this gives full
flexibility to change setup and perform on-line monitoring
via a remote HMI (Human Machine Interface).
Many Other Applications

Medical, lab equipment, testing, chemical
processing, textile…
The RJCS is an ideal choice in equipment where

precision is essential, as it provides an early warning
when partial load failure occurs
RJCS
Plastic and Rubber Machinery

and blow moulding....
When a heater fails in an application that needs optimal
temperature regulation, the system's temperature profile is
altered. In the RJCS a load current setpoint can be stored
and continuously monitored to ensure a more consistent
temperature control by guaranteeing that all switched heater
Packaging Equipment
and sanitation packaging....
In a continuous production line, a faulty heater can

quickly cause a high number of defective packages.
The RJCS gives an immediate alarm when the load
current drops by more than 15% of the current setpoint.

Food and beverage production lines,
large ovens…
Improper heating processes can spoil food. The setup
and monitoring of the RJCS can be done from a remote
PLC. In a typical production environment, this gives full
flexibility to change setup and perform on-line monitoring
via a remote HMI (Human Machine Interface).

Medical, lab equipment, testing, chemical
processing, textile…
The RJCS is an ideal choice in equipment where

precision is essential, as it provides an early warning
when partial load failure occurs
Bro_RSBS_RSBT_150611.qxp:PanelBuilderAutomation 6/22/11 9:01 AM Page 2
CARLO GAVAZZI
RSBS & RSBT Scroll Compressor Softstarters

RSBS & RSBT

Soft Starters
Where does the need for Scroll Compressor

Softstarters come from?
Scroll compressors have earned a strong reputation in HVAC

applications by proving to be a more reliable and efficient
solution than other categories of compressors. Scroll
compressors are generally 10 to 15% more efficient than piston
compressors. Worldwide initiatives promoting energy efficiency
in the building sector are generating a growing interest for
more cost saving and efficient HVAC solutions, making the use
of scroll compressors more and more a necessity.
The Problem Softstarter Solution...
Scroll compressors started via a direct on line (DOL) method Softstarters provide a means of reducing such high values of
normally require about 3 to 4 cycles to start. The starting inrush currents and the associated effects. Through the
current waveform is characterized by a high inrush peak application of a controlled voltage ramp or a current limiting
current, typically 6 to 8 times the rated compressor current, algorithm, a smoother, jerk-free start is achieved. Ramp-up
which gradually decays until the compressor reaches its time is slightly longer when compared to a DOL start, but still
nominal speed/current. Although this high peak only lasts maintained below 600ms so as to comply with
for about 60ms, such a rapid inrush of current may cause recommendations from scroll compressor manufacturers.
undesirable effects on the system and also neighboring Therefore, softstarters eliminate issues related to light
equipment. Such effects include: flickering, voltage disturbances whilst reducing mechanical
stresses on compressor.
• Voltage fluctuations creating disturbances on neighboring
equipment Additionally, softstarters can also provide further cost benefits
• Light flickering to both OEMs and end users. By Limiting starting current to
• Triggering of protection equipment due to high peaks more than 40% with respect to DOL start current (typical for
in starting current softstarters), lower-rating protection systems and cabling may
• Increased compressor noise and vibration during start be used which means less expensive panel designs. End-
• Excessive stresses on compressor hence reducing users, on the other hand, may apply for cheaper contracts
compressor lifetime with utility companies in view of the lower power
requirements.
RSBS and RSBT softstarters have been do not just start and stop the whilst achieving inrush current
specifically designed for soft starting of compressor…. RSBS and RSBT are reductions >50% when compared to
scroll compressors commonly used in equipped with a number of advanced DOL starting.
HVAC applications. These softstarters functions to protect the compressor
Innovative Inrush Current Reduction Feature Specific Approval for

Heat-Pumps
RSBT includes an innovative auto- even as the system ages thus reducing
adaptive (patent pending) algorithm service calls. RSBS & RSBT are both certified
which, based on parameters read from according to EN 60335-3-40 by third
the system, adjusts the soft-starting All this is achieved with a plug’n play party testing.
parameters in order to further reduce design avoiding the need of any user
the starting current of the compressor settings saving you time and money EN 60335-2-40 is a specific standard
and ensures that compressor is started during assembly and setup of the for electrical heat pumps and air-
systems. conditioning equipment.
Tighter Control with Internal Bypass Advanced Diagnostics
A balanced current is ensured thanks softstarter cool in every situation Without the need of any additional
to RSBT’s control over all the 3 phases without the need of any additional sensors, RSBS and RSBT offer a
which results in a better current heatsink. number of built-in diagnostic functions
reduction performance. Conscious of to protect your system against
the space issues in panels, RSBT is With regards to EMC, RSBS and RSBT potentially harmful conditions such as
housed in a slim 45mm housing. are both Class B (residential) wrong phase sequence (RSBT) and
Internal bypassing of semiconductors compliant for emissions. locked-rotor conditions.
on both RSBS and RSBT keeps the
Additionally, alarms may also be
interfaced to an external panel via an
Intelligent Control auxiliary relay. This feature is
particularly helpful when dealing with
RSBS HP is equipped with an scroll compressor is locked, and will service calls from end-users since it
intelligent algorithm designed for high dynamically adjust the current limit provides additional information on the
pressure starting. During every start, automatically during the ramp-up system fault which results in quicker
the RSBS HP will check whether the period. resolution of service calls.
RSBS Series
Soft Starters
RSBS
Housing (H x W x D) 60.4 x 76 x 137.2 mm
Number of Starts per hour @ 40ºC 12 (for RSBS23..A2V.2C24)
10 (for RSBS23..A2V.2C24HP)
Operational Voltage 230 VAC ± 15%
Operational Frequency 50/60Hz ± 5Hz
Rated Operational Current 25/32AAC
Internally bypassed YES
Integrated Starting Capacitor YES
Approvals CE, UL, cUL, EN 60335-2-40
Protection Degree IP20
Integrated protection
against short cycling Yes
RSBS is a single-phase soft starter that reduces

compressor starting currents and hence limits the
peak energy demand.
RSBS provides a solution in which the softstarting

of the compressor and starting capacitor control
come into one package.
RSBS... Compact Single Phase Compressor Softstarter
• Diagnostic Warning • Long Term Reliability
RSBS has a number of built-in diagnostic functions to highlight By limiting the starting current to specified limits, RSBS not only
abnormal conditions which could damage the compressor. eliminates the annoying issue of light flickering but most
RSBS alarms include: importantly it increases the compressor’s lifetime by reducing
the mechanical stresses resulting from high starting current.
• Under-voltage protection (in bypass mode)
• Locked rotor protection RSBS is capable of performing up to 12 starts per hour with an
• Ramp-up time > 1second operational temperature range between -20ºC to 65ºC hence
• Welded relay protection guaranteeing reliable operation even in demanding
• Over-current in bypass mode environments.
Alarms are displayed via an easy to interpret LED flashing RSBS also complies with Class B (residential) limits for
sequence for quicker diagnosis of problems by service conducted and radiated emissions which ensures that
personnel. neighbouring equipment is not negatively affected by any
interference generated by the softstarter switching.
Thanks to its compact dimensions RSBS is an easy fit for
panels with space restrictions. RSBS can be panel or DIN
mounted providing additional installation flexibility. Included
in the compact housing of RSBS, there is a starting capacitor
that provides the necessary starting torque for the compressor.
Optimised Performance
RSBS incorporates a firmware which is that starting current never exceeds
specifically designed for single-phase 40AACrms for compressors rated up
scroll compressors. RSBS is a plug’n to 25AAC and 45AACrms for
play softstarter that requires no compressors rated up to 32AAC thus
additional settings by the user, complying with regulatory limits
resulting in quicker installation and established by utility companies.
easier setup.
RSBS HP provides a dynamic current
RSBS works on a current limiting limit that ensures compressor starting
algorithm via an internal current even at higher starting pressures with a
feedback loop. This feature ensures maximum current limit of 80AACrms.
Size matters ...
Thanks to its compact dimensions RSBS Believe it or not, included in the

is an easy fit for panels with space compact housing of RSBS, there is a
restrictions. RSBS can be panel or DIN starting capacitor that provides the
mounted providing additional necessary starting torque for the
installation flexibility. compressor.
Flexibility
RSBS can be DIN-rail or panel relay output is available for interfacing
mounted for increased flexibility inside of the alarm output to an external
the panel. An optional auxiliary alarm panel.
RSBT Series
Soft Starters
The most compact 15kW softstarter
for scroll compressors and not only that !!!
• Space Conscious
Panel space saving is becoming more of a crucial factor in
HVAC applications specifically heat pumps. RSBT has been
designed in just a 45mm solution, IP20 housing that can
either be DIN or panel mounted. This means that in existing
panel designs, RSBT provides an easy replacement to
contactors.
• Compliant to Class B Limits (Residential Limits)

Conscious of EMC/RFI issues, RSBT complies with Class B limits
for conducted and radiated emissions hence respecting
residential requirements.
• Diagnostic Warning
RSBT provides several diagnostic warnings to protect the
system against abnormal conditions including:
• Wrong Phase Sequence

• Supply Over and Under Voltage
• Line Frequency Out of Range
• Locked Rotor Condition
• Ramp-up time > 1 second
• Internal Over-temperature Protection All these alarms are communicated via an LED user-friendly
• Over-current in bypass mode flashing sequence which results in a quicker diagnosis of the
• Phase unbalance problem.
RSBT
Housing (H x W x D) 125 x 45 x 81 mm
Number of Starts per hour @ 40ºC 12
Operational Voltage 220/400VAC +/- 15%
Operational Frequency 50/60 Hz +/- 10%
Rated Operational Current 16/25/32AAC
Control Voltage 100 – 400VAC +/-15%
50/60Hz +/-10%
Controlled Phases 3
Internally Bypassed YES
Ramp-up time < 600ms
Approvals CE, UL, cUL, EN 60335-2-40 (LVD)
Protection Degree IP20
Innovative Auto-adaptive Algorithm
The innovative auto-adaptive (patent pending) algorithm,

available as standard on all RSBT range, further enhances
RSBT’s capability of reducing starting current by up to 65%
when compared to DOL starting. Better still is the fact that
all of this is achieved without the need of any user settings.
The auto-adaptive feature is active all the time which

means that as the system ages or whenever the compressor
demands a higher current to start, RSBT will self-adjust its
parameters to ensure an optimum compressor start. All this
translates to fewer alarms, hence less service calls,
resulting in happier customers and a stronger reputation
for your business.
Modularity
Thanks to the modular design of the RSBT softstarter series, additional accessories are provided to
enhance the functional capabilites of the RSBT.
RFILT RFPM RSPM
Description Plug In EMC/RFI Description Auxiliary Relay Description Auxiliary Relay

filter Output Module Output Module
Housing Housing Housing
(H x W x D) 58.3 x 45 x 75 mm (H x W x D) 56 x 30 x 22.5 mm (H x W x D) 90 x 17.5 x 63 mm
Attenuation 5dB Number of Number of
outputs 1 - RSPMV110
Approvals CE, UL, cUL outputs 1
2 - RSPMV120
Protection Output type SPDT Output type - NPN / PNP open
Degree IP20 NO / NC configuration collector output
Mounting type Plug-in Relay rating 3A @ 250 VAC, - SPDT
3A @ 30 VDC NO / NC configuration*
Approvals CE, UL, cUL Relay rating*

UL 3A @ 240 VAC
Mounting type Plug-in
IEC 3A @ 250 VAC
3A @ 30 VDC
Approvals CE, UL, cUL
Mounting typeDIN rail
* applicable to RSPMV12. version
CARLO GAVAZZI
3-Phase
Contact-free Switching
•Fast electronic
switching of 3-phase
loads up to 75A,
600Vrms
•Millions of trouble-
free operations
•Zero-switching
and 4kV isolation
•Touch protection
cover
•Over-temperature
protection alarm
option
•Ideal replacement
of contactors making
frequent switching of
heaters and motors
•UL, CSA approvals and

CE marking
•Conformance to
IEC61000-4-2, IEC61000-4-3,
IEC61000-4-4, IEC61000-4-5,
IEC61000-4-6, EN55011
Power Thyristor
GENERAL INFO DIMENSIONS REPRESENTATIONS
Features 3-phase switching
73.5 4xM3 6xM5
Carlo Gavazzi GmbH
Load types AC resistive and inductive Wien - AUSTRIA
Control input range 4-32 VDC [RZ3A..D.] Tel: +43 1 888 4112 Fax: +43 1 889 10 53
cg_at@attglobal.net
5 VDC [RZ3A..LD.]
41
24-275 VAC/24-50 VDC [RZ3A..A.] Carlo Gavazzi NV/SA
Vilvoorde - BELGIUM
Input current ≤23 mA [RZ3A..D.] Tel: +32 2 257 4120 Fax: +32 2 257 41 25
≤15 mA [RZ3A..LD.] sales@carlogavazzi.be
≤15 mA [RZ3A..A.] 12 5.3 Carlo Gavazzi Inc.
Rated Operational current Mississauga, ON - CANADA
AC51 @ Ta = 25˚C 25A / 55A / 75A Tel: +1 905 542 0979 Fax: +1 905 542 22 48
A1 A2
Montreal, PQ - CANADA
AC53a @ Ta = 25ºC 5A / 15A / 20A Tel: +1 514 644 2544 Fax: +1 514 644 2808
Heatsink
Min. Operational Current 150, 250, 400 mArms gavazzi@carlogavazzi.com
Compound
L1 L2 L3
T1 T2 T3
Off-state leakage current < 3 mA Carlo Gavazzi Handel A/S
103
92
Operational voltage range 24-440 VAC [RZ3A40..] Hadsten - DENMARK
Tel: +45 89 60 6100 Fax: +45 86 98 15 30
42-660 VAC [RZ3A60..] handel@gavazzi.dk
Non. rep. peak voltage 850 Vp [RZ3A40..] B1 B2
Carlo Gavazzi OY AB
1200 Vp [RZ3A60..]
47.6
Helsinki - FINLAND
Operating temperature -30ºC to +80ºC Tel: +358 9 756 2000 Fax: +358 9 756 20010
Storage temperature -40ºC to +100ºC
Approvals UL, CSA* Relay On LED
Carlo Gavazzi Sarl
Roissy - FRANCE
CE Marking Yes Tel: +33 1 49 389860 Fax: +33 1 48 63 27 43
Over-temperature Alarm Trip LED (suffix “P” option)
Touch Protection IP10 (back-of-hand) french.team@carlogavazzi.fr
For further details please view relevant datasheet on website www.carlogavazzi.com/ac Carlo Gavazzi GmbH
Weiterstadt - GERMANY
Tel: +49 6151 81000 Fax: +49 6151 81 00 40
TYPE SELECTION kontakt@carlogavazzi.de
Line Control Operational Current Rating Carlo Gavazzi UK Ltd

Voltage Input Tel: +44 1 252 339600 Fax: +44 1 252 326 799
3 x 25 A 3 x 55 A 3 x 75A
sales@carlogavazzi.co.uk
400V 5 VDC RZ3A40LD25 RZ3A40LD55 RZ3A40LD75
4-32 VDC RZ3A40D25 RZ3A40D55 RZ3A40D75 Carlo Gavazzi SpA
24-275 VAC/24-50 VDC RZ3A40A25 RZ3A40A55 RZ3A40A75 Lainate (MI) - ITALY
Tel: +39 02 931 761 Fax: +39 02 931 763 01
600V 5 VDC RZ3A60LD25 RZ3A60LD55 RZ3A60LD75 info@gavazziacbu.it
4-32 VDC RZ3A60D25 RZ3A60D55 RZ3A60D75
24-275 VAC/24-50 VDC RZ3A60A25 RZ3A60A55 RZ3A60A75 Carlo Gavazzi Automation Sdn Bhd
Petaling Jaya, Selangor - MALAYSIA
Notes: Tel: +603 79 54 4005 Fax: +603 79 53 4224
Over-temperature protection and alarm output: add suffix “P” to include over-temperature protection and alarm output. sales@gavazzi-asia.com
Example: RZ3A60D75P. Not available with “LD” type control.
Carlo Gavazzi BV
Beverwijk - NETHERLANDS
Tel: +31 251 22 9345 Fax: +31 251 22 60 55
www.carlogavazzi.nl
Carlo Gavazzi AS
Porsgrunn - NORWAY
Tel: +47 35 93 0800 Fax: +47 35 93 08 01
gavazzi@carlogavazzi.no
Carlo Gavazzi Lda

Lisboa - PORTUGAL
Tel: +351 21 361 7060 Fax: +351 21 362 13 73
carlogavazzi@mail.telepac.pt
Carlo Gavazzi SA
Tel: +34 94 480 4037 Fax: +34 94 480 10 61
CONNECTION DIAGRAMS FAN ACCESSORY gavazzi@carlogavazzi-sa.es
Carlo Gavazzi AB
Karlstad - SWEDEN
Terminal Wiring Tel: +46 54 85 1125 Fax: +46 54 85 11 77
A1 (~) (+) Regulation T1 Carlo Gavazzi AG

ZC
Output A
Tel: +41 41 747 4535 Fax: +41 41 740 45 40
L1
T2 Carlo Gavazzi Inc.

Control ZC Buffalo Grove IL - USA
Input Output B
AC/DC
Tel: +1 847 465 6100 Fax: +1 847 465 7373
L2
T3
ZC
LEAF RZ3A ENG 11 06/08
Output C For more information about Carlo Gavazzi and its
A2 (~) (-) L3
B1 (+) www.carlogavazzi.com/ac
Alarm Over Temp

Output Circuit
B2 (-) *CSA approval pending
**Over-temperature alarm output B1/B2 only with suffix “P” types RZ3A.. on accessory RHS301F230C
For more information consult your local distributor
Distributed by:
Switching Principles Designed
for Your Application Requirements
Instant-on
Zero Switching Switching Peak Switching DC Switching
For resistive, inductive For heavy For resistive and

and capacitive loads For inductive loads
Line Line
inductive loads inductive loads
Line Line
Voltage Voltage Voltage Voltage
Control Control Control Control

Input Input Input Input
Load Load Load Load

Current Current Current Current
Upon application of the control volt- The SSR output is activated imme- The peak switching SSR is The power semiconductor in
age, the SSR’s output is activated at the diately after applying control voltage. designed in a way that the power the DC switching relay operates in
first zero crossing of the line voltage. Consequently, this relay can turn on output is activated at the first peak accordance with the control input.
The response time is less than a half The response time is less than 100
anywhere along the AC sinusoidal volt- of the line voltage upon application
period, i.e. typically less than 8.33 ms.
age curve. Response times can typically of the control voltage. After the ms. DC Switching SSRs are used with
Also offered with an optional system
monitoring function and current sensing be as low as 1 ms. first half period, the Peak Switching resistive and inductive loads for the
function, as shown in the lower right. The SSR is particularly suitable in SSR operates as an ordinary Zero control of DC motors and valves.
Due to the high surge current and applications where a fast response time Switching SSR. The peak of the When switching inductive loads it
blocking voltage capabilities, SSRs of is desired, such as solenoids or coils. inrush current could hereafter be will be necessary to interconnect a
this switching type will also perform reduced during the first half period free wheeling diode surplus voltage
successfully with most inductive and for inductive loads. Ideally suited for parallel to the load as protection.
capacitive loads. They are the most inductive loads with a remnant iron
commonly used SSRs in plastics mold-
core (i.e. transformers).
ing machinery, packaging machines,
soldering equipment and machinery for
the food processing industry.
Analog Full Cycle Zero Switching with Zero Switching with

Analog Switching
Switching System Monitoring Current Sensing
For resistive loads For resistive loads For resistive and For resistive and
Line Burst Full Cycle
inductive loads inductive loads
Voltage Normal Operation Line Line Load DC DC Relay Shorted Shorted
Relay Relay Voltage Voltage Open Supply Supply Remains Relay Relay
Line voltage loss or
OFF ON Loss Loss Circuit Loss Loss OFF thyristor open circuit
LED Visual Indication
Line Voltage
Analog Full Cycle Heater Break
Control Load Current
Input LED Visual indication
Control Over-temperature /
current over-range
Green LED
Load
LED Visual Indication
Period DC Supply
Current Thyristor short-circuit
Red LED LED Visual Indication
Alarm Ouput Alarm Output LED Indication
Since the 4-20mA or 0-10VDC control With this particular switching prin- = Half LED light intensity
input of the analog relay can be varied, ciple, the SSR provides a number of full The Solitron MIDI current sensing SSR is
cycles, evenly distributed over a fixed The system monitoring (sense) SSR
the output operates in accordance with provides an alarm output in the event a zero switching type which also provides
time period, depending on the control an alarm output when it senses variations
the phase control principle. The relay is input (either 4-20mA or 0-10VDC) of a circuit failure. Internal circuitry
equipped with a built-in synchronization monitors: in the load. Typical conditions that can
— with the low value of the input cor-
circuit in order to achieve phase angle be detected include: heater break, open
responding to zero and the high value of • Line Voltage
control. The output is proportional to circuit, partial heater short circuit, blown
the input to a full output with a period of
the input signal. The transfer function 1.28 seconds. • Load Current fuse, semiconductor short circuit and
faulty power connection. Integral current
is linearized and reproducible. Typical applications include: Analog • Correct Functioning of the SSR
sensing eliminates the need for additional
These SSRs are highly advantageous control of heating elements with manual • SSR Input Status external equipment. “TEACH-IN” set point
in closed loop applications or where soft or automatic controllers with 4-20mA is achieved by pushbutton or remotely
or 0-10VDC control signal. Control of The relay is designed for applica-
starting can limit high inrush currents. tions where immediate fault detection where an HMI is preferred.
heating zones, controlled individually
Ideal for use in switching quartz heaters by a number of temperature controllers is required. An alarm output signal is As shown above, the PNP alarm
or in applications which demand precise with analog output. Analog control of available to determine fault status. output provides a series of pulses which
temperature control. fragile heating elements which are used identify the specific type of fault detected.
for cutting, welding etc., which can Interfacing to a PLC can provide a clear
have their lifetime extended due to the indication of fault. An NPN alarm output
reduced thermal load stress. is also available.
The RJ1P Modbus combines the functionality of Zero Switching, Analog Switching, Analog Full Cycle Switching, System Monitoring
and Current Sensing, with the addition of voltage, current, power and frequency measurements.
Prolonged life expectancy –
Utilizing direct copper bonding
Cutting edge manufacturers of solid state devices have started to change
from their previous production technology - the soldering of power
semiconductors on copper conductors which, in turn, are soldered on
a metallized ceramic disc and finally, to a copper or aluminum base - to
state-of-the-art substrate technology. By looking at the comparison in
the lower corner of this page, you will see - previously, at least four solder
joints between the output chip and the heat sink were required, whereas
the new production means has cut the number of solder joints in half.
This technology makes use of what is called a DCB (direct copper bond-
ing) substrate which, in terms of load change strength, is superior to
all previous techniques. The reduction in the number of required
components with the DCB substrate simplifies the production process
and improves the quality of the product.
The DCB Substrate
Reliability determines the standard conducting paste will not increase the
of power semiconductors thermal resistance - optimum heat
With the DCB substrate, the copper
conductance is a guarantee!
is bonded directly to the ceramic The major benefits to the customer
substrate. In the production process, result from improved heat transfer from
copper conductors with a thickness the chip to the external heat sink and
from a reduction of the mechanical
of 0.3 to 0.5 mm are bonded to
stress in connection with major load
ceramic, at temperatures in excess changes. Due to the direct makeup of
of 1900°F. The temperature is cho- the DCB substrate, an optimum solder
sen such that a joint layer is generat- joint is accomplished. Materials such as
ed between the ceramic surface and beryllium oxide and molybdenum, that
have been used up until now, are no
the copper, the expansion coefficient
longer required. With the conventional Convex
of which is slightly higher than that soldering technique, they were used to Back Plate
of the ceramic substrate. This also compensate for negative thermal and
assures the material expansion electrical characteristics.
coefficient against silicon (the output
chip) is negligible. Hence, thermal Solid state relays make use of
stress or fatigue will not cause new technologies
premature failure of power output
Semiconductor relays combine the Carlo Gavazzi -
semiconductors. the supplier of choice!
advantages of power modules with the
function of separate control. Primarily,
they are used as interface modules With solid state relays for currents in
between controller (logic) and load. As excess of 100 amps and for voltages
a result of their outstanding advantages up to 690 VAC, Carlo Gavazzi offers a
over electromechanical components, variety of solid state switching controls.
they are gaining more and more market For the customer, it is of importance to
share. They take advantage of the fact have knowledge of the manufacturer’s
Chip that new applications demand faster production techniques and internal relay
Solder and more accurate processes, defined design. Only production at a high qual-
Molybdenum switching sequences and more reli- ity level and advanced market-oriented
Solder ability. It is therefore obvious that when product design guarantees successful
Copper
Chip
designing and producing solid state use in the field. This brochure will give
Solder
Solder
relays, no compromises can be made. you a glimpse of our solid state switch-
Double Sided
Carlo Gavazzi produces single and ing relays and contactors, for a more
Ceramics Direct Bonded
CU/Ceramics three phase solid state relays. Only in-depth look, please visit our website at
Solder Solder
DCB substrates with high quality thyris- www.GavazziOnline.com, where you can
SSR Bottom SSR Bottom tors and alternistors are used in their specify products, download data sheets
manufacture. The design of their casing and CAD drawings, and so much more.
and heat sink excels in functionality and Also, as you can see from the back cover
Heat-Sink Heat-Sink
Compound Compound efficiency. The casing carries a slightly of this brochure, in addition to our solid
protruding or convex back plate, assur- state switching controls, Carlo Gavazzi
Heat-Sink Heat-Sink
ing ideal thermal contact to the external offers you a multitude of automation con-
heat sink. Therefore, any excess heat trol components.
Ambient Ambient
PCB, Chassis and DIN Rail Mount SSRs
PCB SSRs
RD Series
RA.S Series
RSCAAM60 Series
RZ3A Series
RMD1 Series
RX1A Series RS1A and RA2A Series
RM1. Series
PCB Mount SSRs RM1E Series Analog Switching SSRs
RP1A Series: Zero switching, up to 10A @ 480VAC • Analog switching thyristor, up to 100A @ 660VAC
RP1B Series: Instant-on switching, up to 10A @ 480VAC • 4-20mA or 0-10VDC control signal
RP1D Series: DC switching, up to 8A @ 60VDC or 1A @ 350VDC • Up to 1400Vp non-repetitive peak voltage
• Green LED status indicator
RMD1 Series Hybrid Relays
• Thyristors initially switch the current, and then after a short • 58.2 x 44.8 x 28.8mm (H x W x D) chassis mount housing
delay, they transfer to an internal electromechanical relay
• Zero switching, up to 20A @ 253VAC RD Series DC Switching SSRs
• DC switching transistor, up to 5A @ 60VDC or 1A @ 350VDC
• Over 5 million operations
• 3-32VDC control voltage
• 4-32VDC or 24-275VAC control voltage
• 58.2 x 45.5 x 30mm (H x W x D) chassis mount housing
• Green LED status indicator
• 81 x 17.5 x 67.2mm (H x W x D) DIN rail mount housing RA2A Series Dual Output SSRs
RX1A Series Fast-Connect Thyrex SSRs • Dual output, zero switching alternistor, up to 40A @ 660VAC
• Quick efficient wiring via fast-connect terminals: • Dual input, 4.5-32VDC control voltage
» Screw terminals or • Up to 1200Vp non-repetitive peak voltage
» Spring terminals or • Fast-on spade terminals
» Fast-on (power) terminals • Two green LED status indicators
• Two 22.5mm wide Thyrex-specific heat sinks • 57.8 x 44.5 x 31.7mm (H x W x D) chassis mount housing
• M4 mounting holes are interchangeable with standard
‘hockey puck’ SSRs, but half the width RA...S Series System Monitoring (Sense) SSRs
• Provides a transistor alarm output upon failure of supply, function
• Zero switching thyristor, up to 50A @ 552VAC
or load
• 4-32VDC or 36-265VAC control voltage
• Zero switching alternistor, up to 110A @ 530VAC
• Up to 1200Vp non-repetitive peak voltage
• 20-32VDC supply voltage with a 4.5-32VDC control voltage
• Green LED status indicator and built-in snubber protection
• Up to 1200Vp non-repetitive peak voltage
• 76 x 22.5 x 56mm (H x W x D) chassis mount housing
• Diagnostic green and red LED status indicators
RS1A Series Zero Switching SSRs • 57.8 x 44.5 x 31.7mm (H x W x D) chassis mount housing
• Economically priced triac (10A) or alternistor (25 and 40A)
• Zero switching, up to 40A @ 530VAC RZ3A 3-Phase Zero Switching SSRs
• 3-32VDC, 18-35VAC/DC, 110, 230 or 400VAC control voltage • Three zero switching alternistors, up to 75A @ 660VAC
• Up to 1200Vp non-repetitive peak voltage • 5VDC, 4-32VDC or 24-50VDC / 24-275VAC control voltage
• Green LED status indicator • Up to 1200Vp non-repetitive peak voltage
• 58.2 x 44.8 x 28.8mm (H x W x D) chassis mount housing • Green LED status indicator, built-in snubber networks, IP20 pro-
tective cover, captive wire clamps and
RM1A Series Zero Switching SSRs • Optional over-temperature protection, transistor alarm output and
• Zero switching thyristor, up to 100A @ 660VAC red LED alarm status indicator
• 3-32VDC, 5-24VAC/DC or 22-48VDC / 20-280VAC control voltage • 73.5 x 103 x 41mm (H x W x D) chassis mount housing
• Instant on switching (RM1B), 3-32VDC control voltage only
• Up to 1400Vp non-repetitive peak voltage RSCAA 3-Phase Analog Switching SSR
• Green LED status indicator and built-in MOV protection
• Phase angle controller for inductive/resistive loads (pumps, fans,
heaters, lights, etc.)
• 58.2 x 44.8 x 28.8mm (H x W x D) chassis mount housing
• Three zero switching alternistors, up to 110A @ 625VAC
RM1C Series Peak Switching SSRs • 10-32VDC supply voltage with a 0 or 4 to 20mA control signal
• Peak switching thyristor, for inductive loads up to 30A @ • Up to 1600Vp non-repetitive peak voltage
660VAC • Red LED status indicators for line and load energization, built-in
• 4.25-32VDC control voltage MOV protection
• Up to 1400Vp non-repetitive peak voltage • Optional over-temperature protection
• Green LED status indicator • 66 x 103 x 73.5mm (H x W x D) chassis mount housing
• 58.2 x 44.8 x 28.8mm (H x W x D) chassis mount housing
Specifications subject to change. View complete datasheets at www.GavazziOnline.com

PCB & Chassis Mount Solid State Relays
Innovative Fast-Connect Series
Three Options in One Device Various Solutions to Fit All Your Needs
Screw Terminals
Fast-on (Power) Terminals
Spring Terminals
For Looping For Ring Terminals Quick Troubleshooting
Faster, More Efficient Panel Building: The revolutionary THYREX fast-connect system allows technical staffs to pre-wire the
cable harness outside of the panel. Base modules can be separately pre-mounted onto their heatsink – an operation requiring
much less expertise. Result: Leaner panel building. Fast assembly: Both power and control terminals plug-on.
RM1x Series Chassis Mount Solid State Relays
Clip-on protection cover is Terminals with support surface IP protected connection of Quick, safe installation which
removable with a screwdriver for connection of cables with wire clamps, cables with ring terminals can easily be tested through
cable shoes or ring terminals up to 5 AWG (16 mm2) the protective cover’s holes
A Wide Variety of Heat Sinks for Efficient Heat Dissipation
Carlo Gavazzi offers an extensive range of RHS Series heat sinks and other various accessories including:
fork terminals (lug connectors for larger size load wires), thermal paste, MOVs, protective covers, PCB SSR sockets, etc.
SOLITRON Solid State Relays and Contactors
Larger amperage SOLITRONS are

provided with an integral fan
CARLO GAVAZZI’s SOLITRON Series is the result of over two decades experience in designing, manufacturing and
marketing solid state relays. With the SOLITRON family, customers get a product with exceptional features, which
provide unparalleled benefits, resulting in a prolonged application life. It is offered in several switching types, including
dual input/output types, which is unmatched in the industry. They provide a fast switching, long lasting alternative to noisy
electromechanical contactors and environmentally hazardous mercury contactors.
Features
Surface mount technology Direct copper bonding DIN-rail or panel Mounting holes for
provides reliability technology used throughout mounting supports forced air cooling
(Midi & Power only)
Self-lifting Secure looping of cables up to Removeable Use of ring terminals for cables
terminal clamps 2.5mm2 — AWG 12 IP20 cover up to 4mm2 — AWG 10
(Mini only) (Mini only) (Mini only) (Mini only)
Cage-clamp terminals from 45 Choice of two terminal Identification window and LED Optional over-temperature
to 90A guaranteeing secure layouts making it easier to fit indication of input status and alarm signal output
connection of cables up to into existing panel designs optional over-temperature (Midi & Power only)
25mm2 — AWG 3 alarm status
(Midi & Power only)
DIN Rail Mount Solid State Relays/Contactors
RJ2A RJ1A SOLITRON POWER RJ1P
SOLITRON RJD2A Two Pole SOLITRON Analog Switching
MINI RJ2A/RJ3A Three Phase SOLITRON SOLITRON
RJ1A RJ1A SOLITRON MIDI RJCS RJ1P

SOLITRON RJD2A Two Pole SOLITRON Current Sensing Modbus
MINI RJ2A/RJ3A Three Phase SOLITRON SOLITRON SOLITRON
RJ1A Series SOLITRON MINI* RJ3A Series 3-Phase SOLITRON (3 Pole)*

• Zero switching thyristor, up to 30A @ 660VAC • Three phase, zero switching thyristors, up to 32A @ 660VAC
• 4-32VDC or 24-275VAC control voltage • Three pole switching provides switching of three phase resistive
• 80 x 22.5 x 103mm (H x W x D) DIN rail mount housing loads, i.e. heating elements, bands, etc.
• Over-temperature protection on 32A version (optional on 20 and
RJ2A Series SOLITRON MINI (2 Pole)* 25A) versions
• Two pole, zero switching thyristors, up to 18A @ 530VAC • 5-32VDC or 24-275VAC/24-190VDC control voltage
• Common control input for two single pole switching or 2-pole • 20A: 81.7 x 45 x 103mm (H x W x D) DIN rail mount housing
3-phase economy switching (leaving one pole live)
• 25A: 81.7 x 90 x 103mm (H x W x D) DIN rail mount housing
• 4-32VDC control voltage
• 32A: 122 x 45 x 103mm (H x W x D) DIN rail mount housing
• 103 x 22.5 x 125mm (H x W x D) DIN rail mount housing which features an integral fan and over-temperature protection
RJ1A Series SOLITRON MIDI* RJCS Series Current Sensing SOLITRON*
• Zero switching thyristor, up to 75A @ 660VAC • Provides a transistor alarm output upon detecting a voltage or
• 4-32VDC or 24-275VAC control voltage current load or line failure
• 45A/50A: 81.7 x 45 x 103mm (H x W x D) DIN rail mount housing • Relay ‘teaching’ can be done manually or remotely from PLC
• 75A: 122 x 45 x 103mm (H x W x D) DIN rail mount housing • Adjustable 2-40 second time delay for current sensing alarm output
RJ1A Series SOLITRON POWER* • Over-temperature protection
• Zero switching thyristor, up to 90A @ 660VAC • Zero switching thyristor, up to 50A @ 660VAC
• 4-32VDC or 24-275VAC control voltage • Diagnostic green and red LED status indicators
• 70A: 81.7 x 90 x 103mm (H x W x D) DIN rail mount housing • 81.7 x 45 x 103mm (H x W x D) DIN rail mount housing
• 90A: 122 x 90 x 103mm (H x W x D) DIN rail mount housing RJ1P Analog Switching SOLITRON*
RJD2A Series Two Pole SOLITRON* • Single pole analog switching of resistive loads up to 50A @
• Two pole, zero switching thyristors, up to 45A @ 660VAC 660VAC
• Individually controlled by two inputs, 4-32VDC control voltage • Five selectable mode of operation: Phase Angle, Distributed Full
Cycle, Burst Control (1, 3 or 10 seconds)
• 0-10VDC or 4-20mA control input
• Load and control status indication
RJ2A Series 3-Phase SOLITRON (2-Pole)* • 81.7 x 45 x 107mm(H x W x D) DIN rail mount housing
• Three phase, zero switching thyristors, up to 32A @ 660VAC
• Two pole switching (with one live pole) provides economical RJ1P Modbus SOLITRON*
switching of three phase resistive loads, i.e. heating elements • Four software selectable modes: On/Off, Phase Angle, Distributed
and Burst Firing
• Optional over-temperature protection
• Single phase switching of resistive loads up to 50A @ 265VAC
• 5-32VDC or 24-275VAC/24-190VDC control voltage
• SSR control is done in Modbus protocol over RS485 interface
• 81.7 x 45 x 122mm (H x W x D) DIN rail mount housing
• 32A: 122 x 90 x 103mm (H x W x D) DIN rail mount housing
• Monitoring of over-temperature, SSR fault and line and load loss
are standard features
• Measurement of voltage, current, power and frequency is an
optional feature
*All SOLITRONS feature one or more green LED status indicator(s), a built-in protective snubber network and
up to 1200Vp non-repetitive peak voltage ratings.
Specifications subject to change. View complete datasheets at www.GavazziOnline.com

RXssrBro.indd 1 5/12/08 8:45:29 AM
Plastics and Rubber Machinery

and blow moulding…
Thyrex helps reduce panel size, especially

where many heating zones are needed.

Food service equipment, vending
machines, ovens and broilers....
Thyrex can fit into the smallest of spaces.

Its quick-connect system prevents wiring
mistakes during maintenance.
Packaging Equipment
and various other types of packaging…
Thyrex brings simple plug-and-play modularity,

even to the most complex equipment.

Residential or industrial heating, printing,
chemical processing, automotive, textile
and electronics machinery…
Thyrex has a robust design that is

capable of performing in any application.

Technical Advantages
Resulting in Cost Benefits
Three Options in One Device ...

The choice is yours: FASTON, Screw or Spring terminals
Faston
Screw
Spring
Faster, More Efficient Panel Building
The revolutionary Thyrex fast-connect system
allows technical staffs to pre-wire the cable
harness outside of the panel. Base modules
can be separately pre-mounted onto their
heatsink - an operation requiring much less
expertise. Result: Leaner panel building.
Various Solutions to Fit All Your Needs

Fast assembly: Both power and control terminals plug-on
RM RX Thyrex
Mounting: NO Problem!
Compatible: Same mounting hole
spacing as standard hockey puck SSRs
Looping Ring Terminals Quick Troubleshooting
Economical:
Reduces the size and
cost of the enclosure
96mm
78mm
One Size Fits All ...

Robust:
Designed for industrial use
m
m
6m
m
22.5 80
12
mm 22.5m
m
Compact:
with RHS23A with RHS23B
Smallest footprint available
Heat Sink Heat Sink reaching up to 50 Amps
76mm x 22.5mm x 43mm (H x W x D)
Carlo Gavazzi also offers two DIN-rail
mountable heat sinks for use with the Flexible:
Thyrex, thus simplifying installation and Up to 480 VAC switching
saving panel space. Controlled by AC or DC voltage

VariFlex2 - RVEF Series
The VariFlex2 is a simple, smart and compact AC variable speed drive for use Space
with 3-phase AC induction motors. The drives have small dimensions and can Optimization
be installed side by side for saving space. The range of product can be sup-
plied with all the voltage input from the single phase / 110VAC up to the three
phase / 480VAC. The VariFlex2 employs state of the art microprocessor tech-
nology which controls all drive functions. All printed circuit boards are manu- Simplified
factured using surface mount technology ensuring high quality and reliability. Set-Up
Diagnostic
Warning
Communication
Capabilities
Main Features
• AC variable speed drive for use
with AC induction motors
• Sensorless vector control with
high starting torque or V/F control
• Input voltage range:
1-Phase up to 230VAC,
3-Phase up to 480VAC
• Only 2 physical frame sizes
• Speed setting by buttons and knob
• 8-step speeds setting Communication Conformity
• PID function • All parameters accessible both via All VariFlex2 are approved according to
• Built-in 24VDC (60mA) for Keypad and PC the related European and North
external application • RS232 or RS485 MODBus American safety standard. Conforms to
• Full motor terminals protection RTU/ASCII serial communications EMI radio standard and EMS immunity
• I/O expansion (2input / 1output available on all models through an standard EN 61800-3 for the second
insulated) option card environment (Industrial sites).
• DIN rail or panel mounting and • Copy card option for fast and easy
remote Keypad available setup of identical drives
2
VariFlex2
3 Digit Display Panel Mounting

and LED Clip
Keypad Input Terminals

(Main Supply)
Knob (VR)
Communication and
Configuration
Expansion Port Switches
Remote keypad
Multifunction I/O
Program copy unit
Output Terminals
(Motor)
I/O Expansion card
Terminals
for Braking Unit
RS485 Communication device 230VAC or 440VAC
RS232 Communication device

Every Detail is Aimed to Speed up Your Start
• Easy to set up – a simple and comprehensive basic menu allows quick commissioning
• Easy installation – choose between simple panel mounting and DIN- rail mounting (up to 1.5kW/2Hp)
• Simple connections – easy and safe terminals access with clear marking
• Simple start up – simple push button set up – no need for complex programming
• Gets your machine running quickly and reliably with minimum effort
Space Reduction
The RVEF models can be installed side by side
(if the temperature inside the cabinet is below than
50°C / 122°F)
Easy to Install
Easy installation on any kind of DIN rail
and panel mounting
RVEF Drivesoft
Software for your PC or Laptop which allows you
to commission and store parameter settings. Use
with RS232/RS485 communication devices.
VariFlex2
Conveyors
Ease of setting makes VariFlex2 versatile for a long list of
conveyor applications.
Locations: Luggage handling in airports,
Transportation of bottles in bottling plants
Letter or package sorting in postal services
Cement powder conveyors in construction
Booster Pumps
Residential and Commercial mains water pressure regulation
and boosting.
Single Pump and Dual Pump using VariFlex2 for basic duty
assist.
Packaging
Development of turnkey automation packaging and
moulding machinery systems.
General Purpose
Provides a powerful solution for most motor
applications:
• Automated Bottling Plants
• Lab Coagulation Line
• Air Bag Sealer
• Gas - Fire Boiler
• Paint Mixer
• Tube Straightner
• Car Wash
• Plastic Film Winder
• Winding - Drawing
• Food Mixers
• Olive Pitting
• Milling Machine
• Edge bending Woodworking Machine
• String – Synthetic for Tennis Racquets
• Top Rollers for Glass Float Rollers
• Mounting type: DIN rail and panel mounting clip
• Integrated cooling fan: Yes
• Display: 3 digit / 7 segment
• Keypad / LED: 5 function keys / 1 status LED
• Control mode: Sensorless vector control (starting torque: 100%/3Hz)
• Frequency range: 0~200Hz
• Frequency setting mode: Set directly with keys or the VR on the keypad or the up/down setter or AIN signal
• Output frequency limit function: Respectively setting upper/lower frequency limits and two-stage prohibited
frequencies
• Carrier frequenecy: 4~16Hz (factory setting 10KHz, 10KHz or more derating)
• Other protection function: Over current, over voltage, low voltage, overload, momentary power loss
and restart, stall prevention for acceleration/deceleration/operation, short-
circuit protection for output/grounding fault, reverse restriction, restriction
for direct start after power up and error recovery
Environmental Data
• Operating temperature: -10°C to +50°C (+14°F to +122°F)
• Storage temperature: -20°C to +60°C (-4°F to +140°F) for max. 12 months
• Max. Relative Humidity: 95% (non-condensing)
• Degree of Protection: IP20
Protection Functions
• Over current: Inverter rated current 150%/1min
• Over voltage: 230V class: DC voltage > 400V
460V class: DC voltage > 800V
• Under voltage: 230V class: DC voltage < 190V
460V class: DC voltage < 380V
• Instantaneous power loss restart: Set to enable or disable
• Stall prevention: ACC/DEC/Operation stall prevention and stall prevention level
• Output terminal short circuit: Electronic circuit protection
• Other function: Grounding error, Fault reset limit, directly start at power-on
• EMC: Built-in class B filter according to EN61800-3 first non/limit environment
RVFVF-2202 RVFFS21019-8.9-07 RVFFS21015-22-07 RVFFS21016-15-07 RVFFS20858-7-07
RVEFA110020 RVEFA320020 RVEFB120150 RVEFB320150 VEFB340075 Additional EMC Filters

RVEFA110040 RVEFA320040 RVEFB120220 RVEFB320220 RVEFB340150
RVEFA110075 RVEFA320075 RVEFB120150F* RVEFB340220
These additional external class A filters are
RVEFA120020 RVEFB120220F* RVEFB340075F* designed to operate together with the drive’s
RVEFA120040 RVEFB340150F* own integral EMC filter in areas of sensitive
RVEFA120075 RVEFB340220F* equipment.
RVEFA110020F*
RVEFA110040F*
*Drives with built-in filter
RVEFA110075F*
Max. momentary
Output
Power Loss Time

Frame Size Nominal Motor Power Rated Output
Voltage AC Supply Current Rated Capac- Voltage Input Current Weight
Rating Phase A ity kVA and A Kg/lb
Size 1 Size 2 HP kW Frequency
RVEFA110020 - 0.25 0.20 1.7 0.53 7.1 0.62/1.7

(-15% - +10%)
100 - 120VAC
1-Phase RVEFA110040 - 0.50 0.40 3.1 0.88 12.2 0.68/1.5

RVEFA110075 - 1.00 0.75 4.2 1.60 17.9 0.72/1.59
1.0s
RVEFA120020 - 0.25 0.20 1.7 0.53 4.3 0.65/1.43
RVEFA120040 - 0.50 0.40 3.1 0.88 5.4 0.67/1.48
3-phase 0 - 240V, 0 - 200Hz

200 - 240VAC
(-15% - +10%)
1-Phase RVEFA120075 - 1.00 0.75 4.2 1.60 10.4 0.67/1.48
- RVEFB120150 2.00 1.50 7.5 2.90 15.5 1.0/2.2
2.0s
- RVEFB120220 3.00 2.20 10.5 4.00 21.0 1.05/2.31
RVEFA320020 - 0.25 0.20 1.7 0.53 3.0 0.61/1.34
1.0s
RVEFA320040 - 0.50 0.40 3.1 0.88 4.0 0.61/1.34
200 - 240VAC
(-15% - +10%)
3-Phase RVEFA320075 - 1.00 0.75 4.2 1.60 6.4 0.66/1.46
- RVEFB320150 2.00 1.50 7.5 2.90 9.4 0.95/2.09
2.0s
- RVEFB320220 3.00 2.20 10.5 4.00 12.2 1.0/2.2
1.0s
- RVEFB340075 1.00 0.75 2.3 1.70 3.0 1.5/3.30
(-15% - +10%)
380 - 480VAC
0 - 200Hz
3 - phase
0 - 480V,
3-Phase - RVEFB340150 2.00 1.50 3.8 2.90 4.8 1.52/3.35
2.0s
- RVEFB340220 3.00 2.20 5.2 4.00 6.6 1.55/3.42
Front View Side View Bottom View

132/5.20”
131/5.16”
77/3.03”
Front View Side View Bottom View

132/5.20”
118/4.65” 148/5.83”
VariFlex2 - RVCF Series
The VariFlex2 RVCF series is a simple, compact and general purpose AC Semplified
variable speed drive for use with 3-phase AC induction motors. The drive's Set-Up
parameters are logically divided in fifteen different groups for a simple and
immediate setting of the devices according to the needs of the process. The
standard display of the drive can be remoted by the extension cable and put
outside the cabinet where the drive is installed. A full range of product
Communication
spreading from 0.4kW/0.5HP up to 55kW/75HP with single and triphase Capabilities
AC input 230VAC and triphase AC input 480VAC. The VariFlex2 employs
state of the art microprocessor technology which controls all drive functions.
All printed circuit boards are coated and manufactured using surface mount
technology ensuring high quality and reliability.
Main Features
• AC variable speed drive for use
with AC induction motors
• Sensorless vector control or V/F
mode, high starting torque
• Input voltage ranges: 1-ph 230VAC,
3-ph 230VAC, 3-ph 480VAC
• 150%/1Hz (Vector mode) starting
torque
• Simple Built-in PLC function
always available
• PID function available
• Conforms to EMI radio standard
and EMS immunity standard EN Communication
61800-3 for the first environment • All Parameters accessible both Conformity
(Restricted Distribution) via Keypad and PC All VariFlex2 are approved according to
• 6 different physical frame sizes • RS232 or RS485 MODBus the related European and North
• EMC filter internal built-in available RTU/ASCII serial communications American safety standard. Conforms
for same items available on all models through an to EMI radio standard and EMS
• NPN/PNP digital inputs option card immunity standard EN 61800-3 and
• DIN rail or panel mounting and • Memory stick (Copy card) option LVD EN50178.
keypad extension available on for fast and accurate drive to drive LISTED 16KJ
POWER CONV. EQ.
all models parameter transfer and storage E319186
VariFlex2
Market Application
Conveyors
Ease of setting makes VariFlex2 versatile for a long list
of conveyor applications.
Locations:
• Luggage handling in airports
• Transportation of bottles in bottling plants
• Letter or package sorting in postal services
• Cement powder conveyors in construction
Fans and HVAC

• Single fan and Multi fan for basic duty assist.
• Heat ventilation
• Air conditioning
• Greenhouse/room
• Compressor/Freezing.
Water Treatment
• Residential and Commercial mains water pressure
regulation and boosting
• Waste water management
• High efficiency regulation of water tanks level
• High efficiency pressure regulation of water/fluid pipes
General purpose
Provides a powerful solution for most
motor applications:
• Renewable Energy/Trackers
• Oil Pumps
• Lift, Crane and Elevator
• Wire Drawing machinery
• Metal Sheet machinery
• Textile Complex Machine
• Plastic Machine
• Plastic Secondary Equipments
• Pumping Station
Simple wiring system
It allows to separate power supply cable to the signal cables in the RVCF size “A”, “B” and “C”
Example of size “A”
Simple fans removal

For an easy maintainance and replacement
Example of size “B”
RVCF Drivesoft
Software for your PC or Laptop which allows you
to commission and store parameter settings.
Use with RS232/RS485 communication devices.
PLC
RVCF series has Built-in simple
PLC function, user can download
Ladder Diagram from
PC (Windows base software) very friendly.
VariFlex2
4 Digit Display Panel Mounting Clip
Hz/RPM Mode LED

Program Function Out Volt Mode LED
Mode LED
Motor Reverse LED
Out Current Mode LED
Motor Forward LED
Frequency Command
Source LED Knob (VR)
Run Command
Source LED
Keypad
Communication
Port
Multifunction I/O Configuration

Switches
Input Terminals Output Terminals

(Main Supply) (Motor)
DC Reactor Brake Resistor

Terminals Terminals
Optionals
Keypad RS232 RS485 Program copy unit

extension cable Communication device Communication device
• DIN Rail and Panel mounting: Size “A” and “B”
• Panel mounting: Size “C”, “D”, “E” and “F”
• Cooling: Forced Ventilation with fans
• Display: 4 Digit / 7 Segments
• Keypad / LED: 7 function keys / 8 status LED
• Control mode: Sensorless Vector Control (starting torque: 150%/1Hz in Vector mode)
• Frequency range: 0.1~650.0Hz
• Frequency setting mode: Up to six different modes, via keypad or remote
• Output frequency limit function: Respectively setting upper/lower frequency limits and two-stage prohibited frequencies
• Carrier frequency: 2~16kHz (factory setting 10KHz, >10KHz with derating)
• Protection function: Over current, Over voltage, Low voltage, Overload, Momentary power loss restart,
Speed search, Overload detection, Electronic circuit protection for grounding fault,
Protection for heat sink overheating, Over torque detection,
Error contact control, Reverse restriction, Restriction for direct start after
power up and error recovery, Parameter lock-up.
• Other function: 8 Preset speeds, Acc/Dec switch (2 stages), S curve, 3-wire control, PID control,
Torque boost, Slip compensation, Frequency Upper/Lower limit, Auto
energy saving, ModBus slave and PC Link, Auto restart, Built-in PLC function
Environmental Data
• Operating temperature: -10°C to +50°C (+14°F to +122°F)
• Storage temperature: -20°C to +60°C (-4°F to +140°F)
• Max. Relative Humidity: 95% (non-condensing)
• Degree of Protection: IP00 or IP20 (Nema 1 by external upper cover only for size “A” and “B”)
RVCF Size from “A” to “F”

For all differents type of 3-phase AC induction
motors
Size “A” Size “B” Size “C” Size “D” Size “E” Size “F”
mm/inches Size “A” Size “B” Size “C” Size “D” Size “E” Size “F”
H H 163/6.42 187.1/7.36 260/10.24 360/14.2 553/21.8 653/25.7
W D W 90/3.54 128/5.04 186/7.32 245/9.6 210/8.3 250/9.8
D 147/5.79 148/5.83 195/7.68 265/10.4 269/10.6 308/12.1
Single-Phase 230VAC Tri-Phase 480VAC

Drives with embedded filter RVCFA1200040F RVCFA3400075F
RVCFA1200075F RVCFA3400150F
RVCFB1200150F RVCFB3400220F
RVCFB1200220F RVCFB3400370F
RVCFC3400550F
RVCFC3400750F
RVCFC3401100F
Power Loss Time

Max. momentary
Rated Capacity
Input Current
Rated Output
Output Voltage and

AC Supply Phase
Nominal
Current
Weight
Frequency
Frame Size Motor
Voltage
Rating
Power
Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 HP kW A kVA A s Kg/lb
RVCFA1200040 - - - - - 0.5 0.40 3.1 1.2 8.5

1.0 1.2/2.65
200 - 240VAC
(+10% -15%)
RVCFA1200075 - - - - - 1.0 0.75 4.5 1.7 12.0

1-Phase
- RVCFB1200150 - - - - 2.0 1.5 7.5 2.9 16.0 1.5/3.31

2.0
- RVCFB1200220 - - - - 3.0 2.2 10.5 4.0 23.9 1.9/4.19
RVCFA3200040 - - - - - 0.5 0.40 3.1 1.2 4.5

1.0
3-phase; 200 ÷ 240V; 0.1 ÷ 650Hz

RVCFA3200075 - - - - - 1.0 0.75 4.5 1.7 6.5 1.2/2.65
RVCFA3200150 - - - - - 2.0 1.50 7.5 2.9 11.0
- RVCFB3200220 - - - - 3.0 2.20 10.5 4.0 20.5 1.75/3.86
- RVCFB3200370 - - - - 5.0 3.70 17.5 6.7 12.5 1.9/4.19

200 - 240VAC
(+10% -15%)
- - RVCFC3200550 - - - 7.5 5.50 26.0 9.9 33.0

3-Phase
5.6/12.35
- - RVCFC3200750 - - - 10 7.50 35.0 13.3 42.00
2.0s
- - - RVCFD3201100 - - 15 11.0 48.0 20.6 57.0
- - - RVCFD3201500 - - 20 15.0 64.0 27.4 70.0 15/33.07
- - - RVCFD3201850 - - 25 18.5 80.0 34.0 85.0
- - - - RVCFE3202200 - 30 22.0 96.0 41.0 108.0 33/72.75
- - - - RVCFE3203000 - 40 30.0 130.0 54.0 138.0 34/70.55
RVCFA3400075 - - - - - 1.0 0.75 2.3 1.7 4.2

1.0s 1.2/2.65
RVCFA3400150 - - - - - 2.0 1.50 3.8 2.9 5.6
- RVCFB3400220 - - - - 3.0 2.20 5.2 4.0 7.3

1.8/3.97
- RVCFB3400370 - - - - 5.0 3.70 8.8 6.7 11.6
3-phase; 380 ÷ 480V; 0.1 ÷ 650Hz
- - RVCFC3400550 - - - 7.5 5.50 13.0 9.9 17.0
- - RVCFC3400750 - - - 10 7.50 17.5 13.3 23.0 5.6/12.35

380 - 480VAC
(+10% -15%)
- - RVCFC3401100 - - - 15 11.0 25.0 19.1 31.0

3-Phase
- - - RVCFD3401500 - - 20 15.0 32.0 27.4 38.0

2.0
- - - RVCFD3401850 - - 25 18.5 40.0 34.0 48.0 15/33.07
- - - RVCFD3402200 - - 30 22.0 48.0 41.0 56.0
- - - - RVCFE3403000 - 40 30.0 64.0 54.0 75.0

33/72.75
- - - - RVCFE3403700 - 50 37.0 80.0 68.0 92.0
- - - - - RVCFF3404500 60 45.0 96.0 82.0 112.0

50/110.23
- - - - - RVCFF3405500 75 55.0 128.0 110.0 128.0

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RSHL MIDI SMART

Simple to Install and Set up

• The RSHL Smart is a single component with a

The RSHL controls two of the phases and has

A two-phase solution reduces cost and space.

All in one, 3-Phase Motor Controller:

A Sensible Optimising Motor Performance

What about Wye-Delta starters?

Integrated Overload Protection

In the installation the user saves cost

3-Phase Supply Monitoring

These are three fundamental conditions to ensure that

Auxiliary Relays Outputs

Motor Controllers ... Protect Your

The range of motor controllers

Our products have earned the

Motor Control ... Higher Number of

The RSHR MIDI provides improved starting

This Soft Starter is ideal for standard applications

RSHR 3-Phase Series

Three types of Soft Starters are available in this series:

2. Inside-delta, 6 wire connection of the motor load:

3. In-line, 3 wire connection, special version for

*needs external power supply

Features and Benefits

The RSHR and RSHP Flexy have a wide operating

Monitoring of soft starting operation to eliminate

Indications and Alarms

The status indication for Power, Ramp, By-pass

Versatile self-diagnosis: Motor PTC protection

No large heatsink is required and it is also possible

User-friendly push-button interface that allows easy

Fans and HVAC

RVDF IP65 models

RVDF IP20 models

• Storage temperature: -20°C to +50°C (-4°F to +122°F)

Protection and Other Functions

RVDFA110020 - 0.25 0.20 1.4 0.53 0.76/1.67

3-phase 0 ÷ 240V, 0 ÷ 200Hz

RVDFA120040F - 0.50 0.40 2.3 0.88 0.87/1.92

- RVDFB340075F 1.00 0.75 2.3 1.70 1.6/3.53

IP65 Models with Power switch, Forward/Reverse switch and Potentiometer

133.57/5.26” 133/5.24” 232/9.13” 232/9.13”

RVDFA120040FES - 0.50 0.40 2.3 0.88 3.4/7.50

1-Phase RVDFA120075FES - 1.00 0.75 4.2 1.60 2.00 3.4/7.50

- RVDFB340075FES 1.00 0.75 2.3 1.70 5.8/12.79

3-Phase - RVDFB340150FES 2.00 1.50 3.8 2.90 2.00 6.0/13.23

(*) Works both with 3 and single phase

2 To instantly view a data sheet and specify products, visit www.GavazziOnline.com

Specifications are subject to change without notice. 3

General Standards Accessories

4 To instantly view a data sheet and specify products, visit www.GavazziOnline.com

Frame Size Mini Contactors

Manual Motor Starters Type GMS-32S and GMS-32H

Specifications are subject to change without notice. 5

@ AX-2MS 2-pole Front Mount Auxiliary Contact Unit

$ # AX-4MS 4-pole Front Mount Auxiliary Contact Unit

$ $ AX-1MS 1-pole Side Mount Auxiliary Contact Unit

^ CGT-12M Overload Relay

# & AR-12MW Reversing Interlock Kit

6 To instantly view a data sheet and specify products, visit www.GavazziOnline.com

The Complete Solution

Specifications are subject to change without notice. 7