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OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:
Document Class: Z
Sections changed in last revision are identified by a vertical line in the right margin.
HOLD’s
Table of Contents
1. PURPOSE.......................................................................................................................... 4
2. SCOPE............................................................................................................................... 4
3. REFERENCES ................................................................................................................... 4
4. DEFINITION OF INSPECTION POINT .............................................................................. 5
5. INSPECTION FORMS ....................................................................................................... 6
1. PURPOSE
This Inspection and Test Plan has been prepared for controlling the Field Inspection and
Test for Above Ground Piping Work of the RAPID Package 6A EPCC of LLDPE
PROJECT.
2. SCOPE
This ITP shall apply to the above ground Metallic Piping Work of field inspection / test
activities which shall be executed by Contractor and Subcontractor for Piping Work.
3. REFERENCES
5. INSPECTION FORMS
5.1 P6A-PI-FORM-003 Piping Internal Cleanliness
5.2 P6A-PI-FORM-004 Flange Alignment Report
5.3 P6A-PI-FORM-006 Line Co-ordinate & Elevation Report
5.4 P6A-PI-FORM-007 Pre-Hydrotest Checklist
5.5 P6A-PI-FORM-008 Pressure Testing Report
5.6 P6A-PI-FORM-022 Release Note for Shop Out Piping
5.7 P6A-PI-FORM-024 Test Pack Isometric Index
5.8 P6A-PI-FORM-025 Test Package Check For Metallic Piping
5.9 P6A-PI-FORM-026 Bolt Tightening Report
5.10 P6A-PI-FORM-027 Piping Reinstatement Checklist
5.11 P6A-WD-FORM-001 Welding Procedure Specification
5.12 P6A-WD-FORM-002 Procedure Qualification Record
5.13 P6A-WD-FORM-003 Welder Qualification Test Record
5.14 P6A-WD-FORM-004 Welder Identification Card
5.15 P6A-WD-FORM-008 Welding Consumable Checklist
5.16 P6A-WD-FORM-009 Welding Consumable Request
5.17 P6A-WD-FORM-010 Welding Consumable Issuance And Return Record
5.18 P6A-WD-FORM-013 Daily Welding Inspection Report
5.19 P6A-WD-FORM-014 Daily Fit Up Inspection Report
5.20 P6A-WD-FORM-016 Welding Parameter Checklist
5.21 P6A-WD-FORM-017 Welding Electrodes/Flux Baking And Holding Record
5.22 P6A-MAT-FORM-003 Receiving Inspection Report
5.23 P6A-QAC-FORM-002 Punch List
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
4 Consumable Control
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
PTS 30.10.60.18
Shop, Field and PTS 31.38.01.11 - PTS 30.10.60.18, Clause 8.5.2
5.1 Repair Weld Fit-Up RAPID-FE1-TPX-PIP- - Fit-up as per WPS. Every Joint P6A-WD-FORM-014 I H W
Inspection DES-0001-9008 - Unequal thickness, 1:4 taper.
Approved WPS
ASME IX
5.2 Welding Parameter - Within WPS range During Activity P6A-WD-FORM-016 I W SW
Approved WPS
PTS 31.38.01.31
Radiographic Testing PTS 71.00.08.30 - PTS 31.38.01.31 Clause 4.3.3 rd
6.1 Every RT film NDT 3 Party’s Form I R/A R
(RT) RAPID-P006A-SCS-QAC- - ASME B31.3 Table 341.3.2
QCP-3200-0008
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
PTS 31.38.01.31
Magnetic Particle - PTS 31.38.01.31 Clause 4.3.5 rd
6.3 RAPID-P006A-SCS-QAC- During Activity NDT 3 Party’s Form I W W
Inspection (MT) - ASME B31.3, Clause 344.3.2
QCP-3200-0011
PTS 31.38.01.31
Dye Penetrant - PTS 31.38.01.31 Clause 4.3.5 rd
6.4 RAPID-P006A-SCS-QAC- During Activity NDT 3 Party’s Form I W W
Inspection (PT) - ASME B31.3, Clause 344.4.2
QCP-3200-0009
PTS 31.38.01.31
PTS 31.10.00.10 - Alloying elements are each as
Positive Material rd
6.5 ASME B31.3 per material reference During Activity NDT 3 Party’s Form I W SW
Identification (PMI)
RAPID-P006A-SCS-QAC- specification (ASME II).
QCP-3200-0007
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
7 Hydrostatic Test
PTS 31.38.01.31
Line Check (Pre- PTS 61.10.08.11 - All site NCR and NDE cleared. Every Test P6A-QAC-FORM-002
7.2 I H W
Hydrotest Check) RAPID-P006A-SCS-CON- - As per Pre-Hydrotest Checklist. Package P6A-PI-FORM-007
PRC-3200-0017
- RAPID-P006A-SCS-CON-PRC-
Hydrostatic Testing
3200-0017 Para 8 & 9
- Verify water quality PTS 31.38.01.11,
- PTS 31.38.01.11 Cl. 3.15, 9.0,
7.5 - Verify equipment RAPID-P006A-SCS-CON- During Activity P6A-PI-FORM-008 I H H
Appendix 16
- Verify the test PRC-3200-0017
- No Leakage
pressure
- Holding Time minimum 1 hour
P006A-SCS-CON-PRC-
7.6 Blowing / Drying - Inside piping dry and clean. During Activity P6A-PI-FORM-027 I W SW
3200-0017
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
PTS 31.38.01.11
RAPID-P006A-SCS-CON-
Check Initial - PTS 31.38.01.11 Clause Every Flange
8.5 PRC-3200-0009 P6A-PI-FORM-004 I W SW
Tightening Torque 3.10~3.25 & Appendix 12, Jointing
RAPID-FE1-TPX-PIP-
DES-0001-9008
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page
9 Reinstatement
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
PIPING INTERNAL CLEANLINESS
INFORMATION
AREA/LOCATION REPORT NO. P6A-IPC-
TEST PACK NO. INSPECTION DATE
RFI NO.
INSPECTION RECORD
LIGHTING TYPE TORCH HALOGEN LIGHTING NATURAL
VISUAL
SPOOL
ISOMETRIC DRAWING NO. REV INSPECTION REMARKS
NO.
ACC. REJ.
This certificate does not exempt the Subcontractor from the term of the Contract, Project Specifications, or
Quality Procedures, but confirms that all these Tests have been performed according to them.
REMARKS:
INFORMATION
ITEM REPORT NO. P6A-FA-
INSPECTION
AREA/LOCATION
DATE
DRAWING NO. RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
BOLT ARE IN
FLANGE GASKET WASHER TORQUE NO OF CORRECT
JOINT DIA PRESSURE FLANGE FACES GASKET CORRECT
FACESARE VISUAL ARE VALUE BOLT SEQUENCE
NO (mm) CLASS ARE CLEAN TYPE LENGTH &
PARALLEL INSP USED? (Nm) HOLE FOLLOWED
SIZE
REMARKS:
INFORMATION
ITEM REPORT NO. P6A-LCE-
AREA/LOCATION INSPECTION DATE
ISO DRAWING
RFI NO.
NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
ACTUAL COORDINATE REQUIRED COORDINATE
INTERVAL DEVIATION
NORTH EAST ELEVATION NORTH EAST ELEVATION
REMARKS:
A INFORMATION
Area / Location Report No. P6A-PHC-
Sub-System No. Date
System No. Item/Tag no.
Equipment Description
Sub-System
VERIFY
B DESCRIPTION
YES NO N/A
1. Owner Approval for Flushing and Hydrostatic testing ☐ ☐ ☐
2. Approve Hydro test Procedure ☐ ☐ ☐
Verify to ensure that all piping construction / installation activities as per approved test package limit
3. ☐ ☐ ☐
have been completed including all pipe supports.
4. Piping Dimension and Geometrical Checked ☐ ☐ ☐
All weld inspection and NDE are complete and traceability and history records complete and cleared by
5. ☐ ☐ ☐
QA/QC Dept.
6. Ensure that Conformity Line Check has been performed as per the test package. ☐ ☐ ☐
All high point vents and low point drains are installed (add temporary vents and drains for testing if any
7. ☐ ☐ ☐
is required).
8. All Check Valves to be removed or tied back. ☐ ☐ ☐
9. Ball valves are to be half-opened during test and fully opened for flushing. ☐ ☐ ☐
10. Globe, butterfly and gate valves are to be fully opened for testing and flushing. ☐ ☐ ☐
11. All temporary equipment stops, spades, bobbin pieces and supports for pressure test are installed. ☐ ☐ ☐
All instruments relief valves, bursting discs, orifice plates and specified control valves have been
12. ☐ ☐ ☐
removed for pressure test.
13. Preliminary Piping Punch List is raised and all categories "A" items cleared prior to Pressure Test. ☐ ☐ ☐
14. Flushing and Cleanliness Verified ☐ ☐ ☐
15. Pressure Gauge Calibrated With Correct Pressure Rating and Range used ☐ ☐ ☐
16. Correct Test Pump Rating ☐ ☐ ☐
17. Gasket Type & Rating Checked ☐ ☐ ☐
18. Test Medium Checked and Verified with Test Medium Certificate ☐ ☐ ☐
19. Flanges Bolts and Nuts Tightened as per PROCEDURE NO.:RAPID-P006A-SCS-CON-PRC-3200-0009 ☐ ☐ ☐
20. Working Area Barricaded & Adequate Signboard Displayed ☐ ☐ ☐
C REMARKS
SECTION A: GENERAL
1. TEST DESCRIPTION
2. TEST PACK LINE LIST NO.
3. DESIGN/OPERATING PRESSURE
4. TEST PRESSURE
5. TEST MEDIUM
6. TEST DURATION
SECTION B: TESTING
TEST PRESSURE AT START BARG
AMBIENT TEMPERATURE AT START DEGREE C
START DATE AND TIME DATE AND TIME
TEST PRESSURE AT END BARG
AMBIENT TEMPERATURE AT END DEGREE C
END DATE AND TIME DATE AND TIME
TEST DURATION HOURS
INFORMATION
AREA/LOCATION REPORT NO. P6A-RNAGP-
OPERATING SYSTEM NO. INSPECTION DATE
TEST PACK NO. RFI NO.
DRAWING NO ITP NO.
INSPECTION RECORD
ACTIVITY VERIFY
INFORMATION
Area / Location Report No.: P6A-TPI-
Sub-System No. Date:
System No. Item/Tag No.:
Equipment Description
Sub-System
Description
5.1.1.1 ACTIVITY DESCRIPTION
DESIGN PRESSURE: BAR.G TEST PACKAGE NO.:
TEST PRESSURE: BAR.G
TEST MEDIUM: TEST DURATION:
5.1.1.1.1.1 P
REV.
INFORMATION
ITEM REPORT NO. P6A-TPCMP-
AREA/LOCATION INSPECTION DATE
TEST PACKAGE NO. RFI NO.
SYSTEM SUB-SYSTEM
INSPECTION RECORD
CONFIRM / VERIFY VERIFY
1 Test pack isometric index ☐ Yes ☐ N/A
2 Mark up P&ID and isometric drawing ☐ Yes ☐ N/A
3 Blind flange list ☐ Yes ☐ N/A
4 Welding summary ☐ Yes ☐ N/A
5 Pipe support inspection report ☐ Yes ☐ N/A
6 Trench acceptance report ☐ Yes ☐ N/A
7 Line co-ordinate & elevation report ☐ Yes ☐ N/A
8 Punch list ☐ Yes ☐ N/A
9 Pressure gauge calibration certificate ☐ Yes ☐ N/A
10 Pre-Test checklist ☐ Yes ☐ N/A
11 Pressure test report ☐ Yes ☐ N/A
12 Test chart recorder ☐ Yes ☐ N/A
13 Flange alignment inspection report ☐ Yes ☐ N/A
14 Bolt tightening ☐ Yes ☐ N/A
15 Reinstatement checklist ☐ Yes ☐ N/A
16 Release note for backfilling ☐ Yes ☐ N/A
REMARKS:
REMARKS :
INFORMATION
AREA/LOCATION REPORT NO. P6A-RST-
ISO. DRAWING NO. INSPECTION DATE
P&ID DRAWING
RFI NO.
NO.
INSPECTION RECORD
Checked
No. Inspection / Test Item REMARKS
Yes N/A
1 Flushing have been satisfactory completed.
2 Pipe cleaning and pickling has been satisfactory completed.
3 Drying / drainage of lines completed.
4 Correct bolts and gaskets are installed at all mechanical joints.
5 Vents and drains comply with piping specification.
Process blinds and spades have been correctly installed as indicated on the
6
P&ID drawing.
7 Spectacle blinds are in the correct ‘flow’ position.
8 Control valves have been installed in the correct ‘flow’ position.
9 Specified block valves have been locking devices correctly installed.
10 Relief valves have been correctly installed.
11 Thermo wells have been correctly installed.
12 Restriction and orifice plates have been correctly installed.
13 Pump suction strainers have been correctly installed.
14 Filters, strainers, traps, and valves are in the correct ‘flow’ position.
15 All temporary supports have been removed.
16 Spring support/hanger lock devices have been removed.
17
REMARKS:
WELDING PARAMETERS
Weld Elect/Filler Current Voltage T.speed H.Input WFS
Process
Layers(s) AWS Class Dia (mm) Polarity A V mm/min kJ/mm (mm/min)
Revision Date
Welding Process(es)
TECHNIQUE (QW-410)
POSITION (QW-405) Process
Process String or Weave Bead
Position of Groove Orifice or Gas Cup Size
Weld Progression Interpass Cleaning
(Uphill. Downhill) (Brushing. Grinding. etc.)
Other Method of Back Gouging
Oscillation
Contact Tube
PREHEAT (QW-406) to Work Distance
Preheat Temperature Multiple or Single
Interpass Temperature Pass (per Side)
Method of Checking Multiple or Single
Other N/A Electrodes
WELDING PARAMETER
Deposited Width of
Interpass
Layer/ Elect/Filler Amperage Voltage T.Speed H.Input Thickness Weld Flow rate
No Process Tem'p
Pass No of Weld Bead
AWS Class Dia Polarity A V mm/min KJ/mm mm mm 0 (L./min.)
C
OTHER TESTS
Hardness Test:
Macro Test
Microstructure Test
Other Results
TYPE : MANUAL/AUTO
THICKNESS : PHOTO
WELDING PROCESS(ES) :
MANUAL OR SEMI-AUTOMATIC VARIABLES FOR EACH PROCESS TEST VALUES RANGE QUALIFIED
TRANSFER MODE :
CONSUMABLE INSERT :
BACKING MATERIAL :
WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED AND TESTED IN
ACCORDANCE WITH THE REQUIRMENTS OF ASME IX / AWS D1.1 / PTS (insert number ______________) CODE AND WPS ________________________
QUALIFICATION
RANGE OF
WELDING RANGE
WPS POSITION
PROCESS THK O.D QUALIFIED
(mm). (mm)
WELDER ID CARD
(WELDER, WELDING OPERATOR)
Attach
Photo
NAME :
IC / PASSPORT NO :
WELDER ID : P6A-WID-XXX NOTE: The welder & welding
operator shall only perform
This qualification certificate is to certify
that this welder & welding operator has passed the welding for the qualified
qualification test carried out by SECL. welding range.
75 mm (3 inch)
INFORMATION
ITEM REPORT NO. P6A-WCC-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
RESULT
ACTIVITIES REMARKS
S U N/A
WELDING CONSUMABLES AND FILLER MAINTENANCE
1. Is the welding consumable controller stay in store room?
2. Are welding consumable issue & return records controlledproperl
y?
3. Is the humidity and ventilation condition of store room function
properly?
4. Is there color code table according to welding consumable type?
5. Is welding consumables separately stored according to type and si
ze?
6. Is packing condition good?
7. Is there color marking on 1~2 cm from the end of each welding co
nsumable?
8. Is the unused welding consumables are properly return
after work?
INSPECTION OF DRY OVEN MAINTENANCE
1. Is the dry oven (Baking & Holding oven) operated properly?
2. Is temperature and time follow properly
3. Is it dried according to material and size?
4. Is backing/re-backing temperature controlled according to weldin
g consumables?
PORTABLE DRY OVEN (QUIVER) INSPECTION
1. Is it operated properly? (electric power)
2. Is there different welding consumable in it?
3. Is it the min temperature inside quiver 70°C?
LEGEND: S (satisfactory) U (unsatisfactory) N/A (not applicable)
REMARKS:
WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN
INFORMATION
ITEM REPORT NO. P6A-WCI-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
SIZE Ø
NO WELDER ID. AWS CLASS WPS NO. QTY / KG REMARK SIGNATURE
(mm)
REMARKS:
WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN
INFORMATION
ITEM REPORT NO. P6A-WCIR-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
ISSUE
ITEMS RETURN
NO. SIZE & LENGTH WELDER ID.
(AWS CLASS) TIME QTY/KG TIME
QTY/KG
REMARKS:
WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN
INFORMATION
ITEM REPORT NO. P6A-DWR-
INSPECTION
AREA/LOCATION
DATE
SPECIFICATION RFI NO.
DRAWING NO. SHT. NO.: REV.: ITP NO.
INSPECTION RECORD
Fit-Up Material Welder ID NDT Requirement
Joint WPS
No Isometric Line No. System Report Size Sch. Fill & Result MT/ Remarks
No. No. Root RT UT PWHT HRD.
No. (Inch) (thk) Cap. PT
REMARKS:
INFORMATION
ITEM REPORT NO. P6A-FIT-
INSPECTION
AREA/LOCATION
DATE
SPECIFICATION RFI NO.
DRAWING NO. SHT. NO.: REV.: ITP NO.
INSPECTION RECORD
Joint Size/ Sch./ Piece- Piece- Edge Root
No. Isometric Line No. Heat No-1 Heat No-2 Alignment Result Remarks
No. Length Thk. 1 2 Prep Gap
REMARKS:
INFORMATION
REPORT
DISCIPLINE P6A-WPC-
NO.
AREA/LOCATION DATE
INSPECTION RECORD
Material Heat Data
Joint
Weld layer
Position
Welder Welding Time WPS Weld Filler Heat
Polarity
Time Length Ampere
Flow
No Size Sch. Type Remarks
Gas
ID Foreman Taken No.
(Inch)
Process Size Volt Inpu
(T) (L) (A)
t
R/H/
F/C
R/H/
F/C
R/H/
F/C
R/H/
F/C
R/H/
F/C
REMARKS:
INFORMATION
ITEM REPORT NO. P6A-BHR-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
BAKING TIME HOLDING
QTY OVEN
NO. DATE BATCH NO. BRAND/TYPE SIZE REMARKS
(KG) IN OUT (TIME IN
ONLY)
REMARKS:
WELDING SUPERVISOR /
CONSUMABLE CONTROLLER WELDING INSPECTOR
FOREMAN
PROJECT INFORMATION
ITEM / MATERIAL
REPORT NO. P6A-RIR-
NAME
SPECIFICATION INSPECTION DATE
ITP NO. RFI NO.
INFORMATION
AREA/LOCATION REPORT NO. P6A-PL-
DISCIPLINE INSPECTION DATE
SYSTEM NO. RFI NO.
TEST PACKAGE
ITP NO.
NO.
INSPECTION RECORD
Item Tag No./Dwg A/B/ Raised
Description Date Subc. Cont. Owner
No. No/ C/D by
REMARKS: