Sei sulla pagina 1di 38

Document Number Rev.

Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 1 / 14
RAPID P006A SCS QAC ITP 3200 0007

PETRONAS RAPID PROJECT


RAPID PACKAGE 6A LLDPE PROJECT

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK

OWNER Approval:
Name:
Date (DD-MMM-YY):

Signature:

Document Class: Z

Pages modified under this revision:

0 2-FEB-17 Issued for Construction JK.KIM JR.LEE SJ.Hong


B 22-DEC-16 Issued for Review RK.LEE JR.LEE SJ.Hong
A 11-OCT-16 Issued for Review RK.LEE Y.KIM SJ.Hong
DATE WRITTEN BY CHECKED BY APPROVED BY
REV. STATUS – REVISION MEMO
DD-MMM-YY (name & signature) (name & signature) (name & signature)

Sections changed in last revision are identified by a vertical line in the right margin.

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 2 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

HOLD’s

HOLD No. REF. § DESCRIPTION ACTIONS

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 3 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Table of Contents
1. PURPOSE.......................................................................................................................... 4
2. SCOPE............................................................................................................................... 4
3. REFERENCES ................................................................................................................... 4
4. DEFINITION OF INSPECTION POINT .............................................................................. 5
5. INSPECTION FORMS ....................................................................................................... 6

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 4 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

1. PURPOSE

This Inspection and Test Plan has been prepared for controlling the Field Inspection and
Test for Above Ground Piping Work of the RAPID Package 6A EPCC of LLDPE
PROJECT.

2. SCOPE

This ITP shall apply to the above ground Metallic Piping Work of field inspection / test
activities which shall be executed by Contractor and Subcontractor for Piping Work.

3. REFERENCES

 ASME B31.3 Process Piping


 ASME Sec V Non Destructive Examination
 ASME Sec IX Welding, Brazing, and Fusing Qualifications
 API RP 582 Welding Guidelines for the Chemical, Oil, and Gas Industries
 ANSI/AWS A5.1 Specification for carbon steel electrodes for SMAW
 PTS 30.10.60.18 Welding of metals
 PTS 30.10.60.31 Oxidation Of Stainless Steel Weldments
 PTS 31.38.01.11 Piping - general requirements
 PTS 31.38.01.31 Shop and field fabrication of piping
 PTS 61.10.08.11 Field inspection prior to commissioning of mechanical equipment
 PTS 71.00.08.30 Radiographic Inspection
 PTS 71.00.08.31 Ultrasonic Examination
 RAPID-FE1-TPX-PIP-DES-0001-9008 Supplement to PTS 31.38.01.31
 RAPID-FE1-TPX-PIP-DES-0001-9014 Supplement to PTS 31.38.01.11
 RAPID-FE1-TPX-MCI-SPN-0001-0101 Supplement to PTS 30.10.60.18
 RAPID-P006A-SCS-QAC-QCP-3200-0001 Field Inspection And Test Plan Control
Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0003 Welder & Welding Operator Qualification
Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0004 Welding Consumable Control Procedure

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 5 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

 RAPID-P006A-SCS-QAC-QCP-3200-0005 Welding Visual Inspection Procedure


 RAPID-P006A-SCS-QAC-QCP-3200-0006 Pre-Heating & PWHT Control Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0007 Positive Material Identification Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0008 Radiographic Testing Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0009 Liquid Penetrate Testing Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0010 Ultrasonic Testing Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0011 Magnetic Particle Testing Procedure
 RAPID-P006A-SCS-QAC-QCP-3200-0012 Welding Control Procedure
 RAPID-P006A-SCS-CON-PRC-3200-0009 Procedure For Bolt Tightening Work
 RAPID-P006A-SCS-CON-PRC-3200-0017 Procedure For Field Hydrostatic &
Pneumatic Test
 RAPID-P006A-SCS-CON-PRC-3200-0018 Procedure For Piping Fabrication

4. DEFINITION OF INSPECTION POINT

4.1 Hold Point (H)


It is an inspection/test activity on the ITP that requires the presence of the inspecting
organization and/or representative. It cannot proceed beyond this point until it has
been cleared or waived in writing by CONTRACTOR or OWNER.

4.2 Witness Point (W) / Spot Witness Point (SW)


This indicates an inspection/test activity within the ITP that requires the presence of
OWNER or CONTRACTOR. It may proceed beyond this point if OWNER has not
attended, provided prior and ample notice of the activity has been given to the
OWNER. One (1) hour waiting from when the notice is given to Owner is deemed
approval to proceed next activities. Spot Witness indicates an inspection/test activity
for ongoing construction processes which will be witnessed on a spot check basis.

4.3 Approval Point (A)


This indicates a document approval. The CONTRACTOR is allowed to continue work
related to the document only after approval of the document by CONTRACTOR or
OWNER.

4.4 Review Point (R) / Spot Review Point (SR)

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 6 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

This indicates a document review by CONTRACTOR or OWNER. Spot Review


indicates a document review on a spot check basis.

4.5 Inspection Point (I)


This indicates inspection, testing and/or generation of certificate, test report as
applicable by Subcontractor, and inspection point for Subcontractor shall be 100%
inspected by Subcontractor.

5. INSPECTION FORMS
5.1 P6A-PI-FORM-003 Piping Internal Cleanliness
5.2 P6A-PI-FORM-004 Flange Alignment Report
5.3 P6A-PI-FORM-006 Line Co-ordinate & Elevation Report
5.4 P6A-PI-FORM-007 Pre-Hydrotest Checklist
5.5 P6A-PI-FORM-008 Pressure Testing Report
5.6 P6A-PI-FORM-022 Release Note for Shop Out Piping
5.7 P6A-PI-FORM-024 Test Pack Isometric Index
5.8 P6A-PI-FORM-025 Test Package Check For Metallic Piping
5.9 P6A-PI-FORM-026 Bolt Tightening Report
5.10 P6A-PI-FORM-027 Piping Reinstatement Checklist
5.11 P6A-WD-FORM-001 Welding Procedure Specification
5.12 P6A-WD-FORM-002 Procedure Qualification Record
5.13 P6A-WD-FORM-003 Welder Qualification Test Record
5.14 P6A-WD-FORM-004 Welder Identification Card
5.15 P6A-WD-FORM-008 Welding Consumable Checklist
5.16 P6A-WD-FORM-009 Welding Consumable Request
5.17 P6A-WD-FORM-010 Welding Consumable Issuance And Return Record
5.18 P6A-WD-FORM-013 Daily Welding Inspection Report
5.19 P6A-WD-FORM-014 Daily Fit Up Inspection Report
5.20 P6A-WD-FORM-016 Welding Parameter Checklist
5.21 P6A-WD-FORM-017 Welding Electrodes/Flux Baking And Holding Record
5.22 P6A-MAT-FORM-003 Receiving Inspection Report
5.23 P6A-QAC-FORM-002 Punch List

Electronic Filename: RAPID-P006A-SCS-QAC-ITP-3200-0007_0.docx


Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 7 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner
1 General
ITP Review and RAPID-P006A-SCS- - ITP Approval stage should be
1.1 Once Approval by Owner I R/A R/A
Approval QAC-QCP-3200-0001 “For Construction”
2 Material Control
RAPID-P006A-SCS-PUR- - Applicable Code and Standard
Material Receiving
2.1 PRC-3200-0007 - Purchase Order Every delivery P6A-MAT-FORM-003 I W W
Inspection
PTS 31.38.01.31 - Relevant IFC Drawing
- Separate storage based on
RAPID-P006A-SCS-PUR- material grade.
Material Storage &
2.2 PRC-3200-0007 - Colour coding (BS 381C) Every delivery P6A-QAC-FORM-001 I W SW
Preservation
PTS 31.38.01.31 - Adequtely protected.
- Elevated from ground.
3 Qualification
ASME IX
ASME B31.3
- ASME IX, Article II
PTS 31.38.01.31
- PTS 31.38.01.31, Clause 2.4 Every P6A-WD-FORM-001
3.1 WPS/PQR Approval RAPID-FE1-TPX-PIP- I H W
- RAPID-FE1-TPX-PIP-DES- Qualification P6A-WD-FORM-002
DES-0001-9008
0001-9008, Section 2.4.4
RAPID-P006A-SCS-
QAC-QCP-3200-0012
ASME IX
PTS 30.10.60.18 - ASME IX, Article II,
RAPID-FE1-TPX-PIP- - PTS 30.10.60.18, Clause 4.5 Every P6A-WD-FORM-003
3.2 Welder Qualification I H W
DES-0001-9008 - RAPID-FE1-TPX-PIP-DES- Qualification P6A-WD-FORM-004
RAPID-P006A-SCS- 0001-9008, Section 2.4.4
QAC-QCP-3200-0003

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 8 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner
PTS 71.00.08.30 - PTS 71.00.08.30 Section 5,
NDT Tech. Every Qualification
3.3 PTS 71.00.08.31 - PTS 71.00.08.31 Section 6, I R/A R
Qualification Technician Certificate
ASME V - ASNT level II for PT & MT

4 Consumable Control

PTS 30.10.60.18 - Approved WPS.


RAPID-FE1-TPX-PIP- - Identified on the WPS by their
Consumable Consumable
4.1 DES-0001-9008 AWS classification or EN/ISO Every Delivery I R R
Receiving Certificate
RAPID-P006A-SCS-QAC- designation based on design
QCP-3200-0004 code.
PTS 30.10.60.18 - Humidity controlled room, temp
RAPID-FE1-TPX-PIP- >20°C and RH <80%.
4.2 Consumable Storage DES-0001-9008 - No consumable shall left lying Every Delivery P6A-WD-FORM-008 I R R
RAPID-P006A-SCS-QAC- outside the storage room.
QCP-3200-0004 - PTS 30.10.60.18, Cl. 6.8

- ANSI/AWS A5.1 – Table A2, or


PTS 30.10.60.18
manufacturer recommendation.
RAPID-FE1-TPX-PIP-
Consumable Baking - Portable oven/quiver less than
4.3 DES-0001-9008 During Activity P6A-WD-FORM-017 I R R
And Holding 8 hours, min temp 75°C
RAPID-P006A-SCS-QAC-
- Electrode baking maximum
QCP-3200-0004
twice

RAPID-P006A-SCS-QAC- - Undamage welding


Consumable
4.4 QCP-3200-0004 consumable. During Activity P6A-WD-FORM-010 I R R
Issuance
PTS 30.10.60.18 - Identified on the approved WPS

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 9 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner

5 Fabrication And Installation

PTS 30.10.60.18
Shop, Field and PTS 31.38.01.11 - PTS 30.10.60.18, Clause 8.5.2
5.1 Repair Weld Fit-Up RAPID-FE1-TPX-PIP- - Fit-up as per WPS. Every Joint P6A-WD-FORM-014 I H W
Inspection DES-0001-9008 - Unequal thickness, 1:4 taper.
Approved WPS
ASME IX
5.2 Welding Parameter - Within WPS range During Activity P6A-WD-FORM-016 I W SW
Approved WPS

O2 gas check for


5.3 PTS 31.38.01.31 - Inert gas back purge, O2 ≤ 0.5% Every Joint P6A-WD-FORM-016 I SW SW
DSS/SS materials
RAPID-P006A-SCS-QAC-
Shop,Field and
3200-0005
5.4 Repair Weld Visual - ASME B31.3 Table 341.3.2 Every Joint P6A-WD-FORM-013 I W W
PTS 31.38.01.31
Inspection
ASME B31.3
Pickling and
PTS 31.38.01.31
5.5 Passivation for - PTS 30.10.60.31, Appendix 1 Every Joint P6A-WD-FORM-013 I SW SW
PTS 30.10.60.31
DSS/SS materials
- Completeness as per IFC P6A-WD-FORM-014
Pipe support Drawing
P6A-WD-FORM-013
5.6 fabrication and IFC Drawing - No outstanding NDE Every Support I W SW
P6A-PI-FORM-027
installation - Dimension / alignment as per
IFC drawing P6A-QAC-FORM-002
Piping Dimensional
PTS 31.38.01.31 - As per IFC Drawing and P&ID
5.7 Check and Every spool P6A-WD-FORM-006 I W SW
IFC Drawing and P&ID - PTS 31.38.01.31, Clause 2.5
Completeness
※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 10 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner

- Free from dust, sand, dirt and Every spool


5.8 Internal Cleaning PTS 31.38.01.31 P6A-PI-FORM-003 I W SW
any foreign material. completed
PTS 31.10.60.18 - PTS 31.10.60.18 Clause 9.1,
PTS 31.38.01.31 Welding-> PWHT-> NDE
Post Weld Heat ASME B31.3 sequence rd
5.9 Every Activity NDT 3 Party’s Form I H W
Treatment (PWHT) RAPID-P006A-SCS-QAC- - PTS 31.38.01.31 Clause 2.5,
QCP-3200-0006 - As per approved WPS
Approved WPS - ASME B31.3 Table 331.1.1
- Spool protected against
corrosion and damage.
PTS 31.38.01.31
- Flanges to be fitted with During
5.10 Preservation RAPID-P006A-SCS-PUR- - I SW SW
protector Surveillance
PRC-3200-0007
- Pipes and fittings ends;
provided with plastic covers
- Final Visual & Dimensional
Spool Final Inspection
5.11 Inspection and Shop PTS 31.38.01.11 - Verification of all inspection During Activity P6A-PI-FORM-022 I W W
Out documents.
- PTS 31.38.01.11, Clause 9
6 Non Destructive Examination (NDE)

PTS 31.38.01.31
Radiographic Testing PTS 71.00.08.30 - PTS 31.38.01.31 Clause 4.3.3 rd
6.1 Every RT film NDT 3 Party’s Form I R/A R
(RT) RAPID-P006A-SCS-QAC- - ASME B31.3 Table 341.3.2
QCP-3200-0008

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 11 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner
PTS 31.38.01.31
Ultrasonic Testing PTS 71.00.08.31 - PTS 31.38.01.31 Clause 4.3.4 rd
6.2 During Activity NDT 3 Party’s Form I W W
(UT) RAPID-P006A-SCS-QAC- - ASME B31.3, Clause 344.6.2
QCP-3200-0010

PTS 31.38.01.31
Magnetic Particle - PTS 31.38.01.31 Clause 4.3.5 rd
6.3 RAPID-P006A-SCS-QAC- During Activity NDT 3 Party’s Form I W W
Inspection (MT) - ASME B31.3, Clause 344.3.2
QCP-3200-0011

PTS 31.38.01.31
Dye Penetrant - PTS 31.38.01.31 Clause 4.3.5 rd
6.4 RAPID-P006A-SCS-QAC- During Activity NDT 3 Party’s Form I W W
Inspection (PT) - ASME B31.3, Clause 344.4.2
QCP-3200-0009

PTS 31.38.01.31
PTS 31.10.00.10 - Alloying elements are each as
Positive Material rd
6.5 ASME B31.3 per material reference During Activity NDT 3 Party’s Form I W SW
Identification (PMI)
RAPID-P006A-SCS-QAC- specification (ASME II).
QCP-3200-0007

PTS 31.38.01.31 Clause


4.4 & Appendix 4, rd
6.6 Hardness Testing - PTS 30.10.60.18 Cl. 12.6.1.3 During Activity NDT 3 Party’s Form I W SW
PTS 30.10.60.18 Clause
12.6.1.3

- austenitic stainless steel = 3 FN


PTS 31.38.01.31
Ferrite Number (FN) to 8 FN rd
6.7 RAPID-FE1-TPX-MCI- During Activity NDT 3 Party’s Form I W SW
measurement - duplex stainless steels = 35 FN
SPN-0001-0101
to 70 FN

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 12 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner

7 Hydrostatic Test

PTS 31.38.01.31 - Document Review as Per


Prepare and Review PTS 31.38.01.11 Specification. Every Test P6A-PI-FORM-024
7.1 I R/A R
of Test Package RAPID-P006A-SCS-CON- - All the required documents is Package P6A-PI-FORM-025
PRC-3200-0017 available.

PTS 31.38.01.31
Line Check (Pre- PTS 61.10.08.11 - All site NCR and NDE cleared. Every Test P6A-QAC-FORM-002
7.2 I H W
Hydrotest Check) RAPID-P006A-SCS-CON- - As per Pre-Hydrotest Checklist. Package P6A-PI-FORM-007
PRC-3200-0017

Red Line Mark-up PTS 32.30.10.11


7.3 - Same with the fabricated spool Every Drawing IFC Drawing I A R
Check IFC Drawing

PTS 31.38.01.11, - PTS 31.38.01.11 Appendix 16


7.4 Flushing RAPID-P006A-SCS-CON- - RAPID-P006A-SCS-CON-PRC- During Activity P6A-PI-FORM-027 I W SW
PRC-3200-0017 3200-0017, Para 8,9 & 13

- RAPID-P006A-SCS-CON-PRC-
Hydrostatic Testing
3200-0017 Para 8 & 9
- Verify water quality PTS 31.38.01.11,
- PTS 31.38.01.11 Cl. 3.15, 9.0,
7.5 - Verify equipment RAPID-P006A-SCS-CON- During Activity P6A-PI-FORM-008 I H H
Appendix 16
- Verify the test PRC-3200-0017
- No Leakage
pressure
- Holding Time minimum 1 hour

P006A-SCS-CON-PRC-
7.6 Blowing / Drying - Inside piping dry and clean. During Activity P6A-PI-FORM-027 I W SW
3200-0017

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 13 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner

8 Flange Connection Tightening


Verify Calibration PTS 31.38.01.11 - PTS 31.38.01.11 Clause
8.1 Valid Date of Torque RAPID-P006A-SCS-CON- 3.10~3.25 & Appendix 12 Every 6 Months P6A-PI-FORM-004 I R/A R
Wrench PRC-3200-0009 - Calibration within due date
PTS 31.38.01.11 - PTS 31.38.01.11 Clause
Verify Bolt & Nut Size Every Flange
8.2 RAPID-P006A-SCS-CON- 3.10~3.25 & Appendix 12, P6A-PI-FORM-004 I W SW
and Length Jointing
PRC-3200-0009 - As per approved drawing
Verify Flange & - PTS 31.38.01.11 Clause
Every Flange
8.3 Gasket Type and PTS 31.38.01.11 3.10~3.25 & Appendix 12, P6A-PI-FORM-004 I W SW
Jointing
Size/Rating - As per approved drawing

- PTS 31.38.01.11 Clause


Alignment Check for Every Flange
8.4 PTS 31.38.01.11 3.10~3.25 & Appendix 12, P6A-PI-FORM-004 I W SW
Flange and Gasket Jointing
- As per approved drawing

PTS 31.38.01.11
RAPID-P006A-SCS-CON-
Check Initial - PTS 31.38.01.11 Clause Every Flange
8.5 PRC-3200-0009 P6A-PI-FORM-004 I W SW
Tightening Torque 3.10~3.25 & Appendix 12, Jointing
RAPID-FE1-TPX-PIP-
DES-0001-9008

PTS 31.38.01.11 - PTS 31.38.01.11 Clause


RAPID-P006A-SCS-CON- 3.10~3.25 & Appendix 12,
Check Full Every Flange
8.6 PRC-3200-0009 - Torque Check with Calibrated P6A-PI-FORM-026 I H W
Tightening Torque Jointing
RAPID-FE1-TPX-PIP- Wrench (10%) 60% Rewound
DES-0001-9008 Torque Value

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
Document Number Rev. Page

Project Package Originator Discipline Doc. Type Unit n° Serial n°


0 14 / 14
RAPID P006A SCS QAC ITP 3200 0007

FIELD INSPECTION AND TEST PLAN


FOR ABOVE GROUND PIPING WORK
RAPID PACKAGE 6A LLDPE PROJECT

Test Record or Participation by


No. Activity Reference Acceptance Criteria Frequency Remark
Documentation
Subcon SC Owner

9 Reinstatement

- PTS 31.38.01.11 Appendix 16


- IFC Drawing and P&ID
Reinstatement Line PTS 31.38.01.11 P6A-PI-FORM-027
9.1 - Flange Alignment, Cleanliness, During Activity I H W
Check IFC Drawing and P&ID P6A-QAC-FORM-002
Tightness.
- All Punchlist Closed.
PTS 31.38.01.11 - PTS 61.10.08.11, Appendix 1
9.2 Leak Test During Activity P6A-PI-FORM-008 I H W
PTS 61.10.08.11 - 1.1 x design pressure
10 Painting / Coating Refer to RAPID-P006A-SCS-QAC-ITP-3200-0009 ITP for Blasting & Painting

※ LEGEND
I: To be Inspected, Tested and/or Generated by Subcontractor, R: Review Point as applicable, SR: Spot Review Point, W: Witness Point,
SW: Spot Witness Point, A: To be Approval Point, H: Hold Point
PIPING INTERNAL CLEANLINESS

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
AREA/LOCATION REPORT NO. P6A-IPC-
TEST PACK NO. INSPECTION DATE
RFI NO.
INSPECTION RECORD
LIGHTING TYPE  TORCH  HALOGEN LIGHTING  NATURAL

VISUAL
SPOOL
ISOMETRIC DRAWING NO. REV INSPECTION REMARKS
NO.
ACC. REJ.

 This certificate does not exempt the Subcontractor from the term of the Contract, Project Specifications, or
Quality Procedures, but confirms that all these Tests have been performed according to them.

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-003 Rev. 0 Page 1 of 1


FLANGE ALIGNMENT REPORT

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-FA-
INSPECTION
AREA/LOCATION
DATE
DRAWING NO. RFI NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
BOLT ARE IN
FLANGE GASKET WASHER TORQUE NO OF CORRECT
JOINT DIA PRESSURE FLANGE FACES GASKET CORRECT
FACESARE VISUAL ARE VALUE BOLT SEQUENCE
NO (mm) CLASS ARE CLEAN TYPE LENGTH &
PARALLEL INSP USED? (Nm) HOLE FOLLOWED
SIZE

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-004 Rev. 0 Page 1 of 1


LINE COORDINATE & ELEVATION REPORT

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-LCE-
AREA/LOCATION INSPECTION DATE
ISO DRAWING
RFI NO.
NO.
SPECIFICATION ITP NO.
INSPECTION RECORD
ACTUAL COORDINATE REQUIRED COORDINATE
INTERVAL DEVIATION
NORTH EAST ELEVATION NORTH EAST ELEVATION

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-006 Rev. 0 Page 1 of 1


PRE-HYDROTEST CHECKLIST

RAPID PACKAGE 6A LLDPE PROJECT

A INFORMATION
Area / Location Report No. P6A-PHC-
Sub-System No. Date
System No. Item/Tag no.
Equipment Description
Sub-System

VERIFY
B DESCRIPTION
YES NO N/A
1. Owner Approval for Flushing and Hydrostatic testing ☐ ☐ ☐
2. Approve Hydro test Procedure ☐ ☐ ☐
Verify to ensure that all piping construction / installation activities as per approved test package limit
3. ☐ ☐ ☐
have been completed including all pipe supports.
4. Piping Dimension and Geometrical Checked ☐ ☐ ☐
All weld inspection and NDE are complete and traceability and history records complete and cleared by
5. ☐ ☐ ☐
QA/QC Dept.
6. Ensure that Conformity Line Check has been performed as per the test package. ☐ ☐ ☐
All high point vents and low point drains are installed (add temporary vents and drains for testing if any
7. ☐ ☐ ☐
is required).
8. All Check Valves to be removed or tied back. ☐ ☐ ☐
9. Ball valves are to be half-opened during test and fully opened for flushing. ☐ ☐ ☐
10. Globe, butterfly and gate valves are to be fully opened for testing and flushing. ☐ ☐ ☐
11. All temporary equipment stops, spades, bobbin pieces and supports for pressure test are installed. ☐ ☐ ☐
All instruments relief valves, bursting discs, orifice plates and specified control valves have been
12. ☐ ☐ ☐
removed for pressure test.
13. Preliminary Piping Punch List is raised and all categories "A" items cleared prior to Pressure Test. ☐ ☐ ☐
14. Flushing and Cleanliness Verified ☐ ☐ ☐
15. Pressure Gauge Calibrated With Correct Pressure Rating and Range used ☐ ☐ ☐
16. Correct Test Pump Rating ☐ ☐ ☐
17. Gasket Type & Rating Checked ☐ ☐ ☐
18. Test Medium Checked and Verified with Test Medium Certificate ☐ ☐ ☐
19. Flanges Bolts and Nuts Tightened as per PROCEDURE NO.:RAPID-P006A-SCS-CON-PRC-3200-0009 ☐ ☐ ☐
20. Working Area Barricaded & Adequate Signboard Displayed ☐ ☐ ☐

C REMARKS

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-007 Rev. 0 Page 1 of 1 P


PRESSURE TESTING REPORT

AREA/LOCATION Report No. P6A-PTR-


SYSTEM Test Date
SUB-SYSTEM
TEST PACK NO.

SECTION A: GENERAL
1. TEST DESCRIPTION
2. TEST PACK LINE LIST NO.
3. DESIGN/OPERATING PRESSURE
4. TEST PRESSURE
5. TEST MEDIUM
6. TEST DURATION

SECTION B: TESTING
TEST PRESSURE AT START BARG
AMBIENT TEMPERATURE AT START DEGREE C
START DATE AND TIME DATE AND TIME
TEST PRESSURE AT END BARG
AMBIENT TEMPERATURE AT END DEGREE C
END DATE AND TIME DATE AND TIME
TEST DURATION HOURS

SECTION D: TEST INSTRUMENT USED (GAUGE, PRESSURE/TEMPERATURE RECORDER ETC.)


ITEM DESCRIPTION/SERIAL NO RANGE CALIBRATION DUE DATE

SECTION E: TEST RESULT SUCCESSFUL UNSUCCESSFUL


REMARKS:

PREPARED BY CHECKED BY ACKNOWLEGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-008 Rev. 0 Page 1 of 1 P


RELEASE NOTE FOR SHOP OUT
PIPING

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
AREA/LOCATION REPORT NO. P6A-RNAGP-
OPERATING SYSTEM NO. INSPECTION DATE
TEST PACK NO. RFI NO.
DRAWING NO ITP NO.
INSPECTION RECORD
ACTIVITY VERIFY

CHECK THAT PIPING IS CONSTRUCTED ACCORDING TO THE LATEST AFC


☐ ACCEPT ☐ N/A
REVISION OF P&ID AND ISOMETRIC DRAWING
TO ENSURE THAT ANY WELDED PIPE SUPPORT SHALL BE WELDED AND COMPLETED ☐ ACCEPT ☐ N/A
TO ENSURE THAT ALL RELATED INSPECTION REPORT ARE ACCEPTED (EX. WELDING,
☐ ACCEPT ☐ N/A
NDT & PICKLING)
TEST PACKAGE REVIEW AND ACCEPTED ☐ ACCEPT ☐ N/A
PICKLING & PASSIVATION ON STAINLESS STEEL WELDMENT COMPLETED AS PER PTS
☐ ACCEPT ☐ N/A
30.10.60.31
PUNCHLIST CATEGORY “A” CLEARED
☐ ACCEPT ☐ N/A
REMARKS:
PUNCHLIST CATEGORY “B” CLEARED OR TRANSFERRED TO CONTROL
SYSTEM REINSTATEMENT ☐ ACCEPT ☐ N/A
REMARKS:
PRESSURE TESTING COMPLETED AND ACCEPTED ☐ ACCEPT ☐ N/A
BLASTING & PAINTING UNTIL FINAL COAT IS COMPLETED AND ACCEPTED
ST ND RD ☐ ACCEPT ☐ N/A
1 COAT, 2 COAT, 3 COAT
TAGGING OR IDENTIFICATION MARKED ☐ ACCEPT ☐ N/A
PIPE ENDS CLOSED WITH PLASTIC COVER CAP ☐ ACCEPT ☐ N/A

STATUS OF RELEASE NOTE


REMARKS / COMMENTS:
☐ Accepted & Released for Delivery
☐ Accepted & Released for Delivery
with Condition as per Comments
PREPARED BY CHECKED BY ACKNOWLEDGED BY
(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-022 Rev. 0 Page 1 of 1


TEST PACK ISOMETRIC INDEX

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
Area / Location Report No.: P6A-TPI-
Sub-System No. Date:
System No. Item/Tag No.:
Equipment Description
Sub-System
Description
5.1.1.1 ACTIVITY DESCRIPTION
DESIGN PRESSURE: BAR.G TEST PACKAGE NO.:
TEST PRESSURE: BAR.G
TEST MEDIUM: TEST DURATION:

5.1.1.1.1.1 P
REV.

DRAWING NO. ISOMETRIC NO. / LINE NO. P & ID NO. UNCH


NO.

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(SUBCONTRACTOR QA/QC) (CONTRACTOR QA/QC) (OWNER)

P6A-PI-FORM-024 Rev. 0 Page 1 of 1


TEST PACKAGE CHECK FOR
METALLIC PIPING

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-TPCMP-
AREA/LOCATION INSPECTION DATE
TEST PACKAGE NO. RFI NO.
SYSTEM SUB-SYSTEM

INSPECTION RECORD
CONFIRM / VERIFY VERIFY
1 Test pack isometric index ☐ Yes ☐ N/A
2 Mark up P&ID and isometric drawing ☐ Yes ☐ N/A
3 Blind flange list ☐ Yes ☐ N/A
4 Welding summary ☐ Yes ☐ N/A
5 Pipe support inspection report ☐ Yes ☐ N/A
6 Trench acceptance report ☐ Yes ☐ N/A
7 Line co-ordinate & elevation report ☐ Yes ☐ N/A
8 Punch list ☐ Yes ☐ N/A
9 Pressure gauge calibration certificate ☐ Yes ☐ N/A
10 Pre-Test checklist ☐ Yes ☐ N/A
11 Pressure test report ☐ Yes ☐ N/A
12 Test chart recorder ☐ Yes ☐ N/A
13 Flange alignment inspection report ☐ Yes ☐ N/A
14 Bolt tightening ☐ Yes ☐ N/A
15 Reinstatement checklist ☐ Yes ☐ N/A
16 Release note for backfilling ☐ Yes ☐ N/A

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-025 Rev. 0 Page 1 of 1


BOLT TIGHTENING RECORD

RAPID PACKAGE 6A LLDPE PROJECT

DISCIPLINE REPORT NO. : P6A-BOLT-


AREA / LOCATION DATE :
EQUIPMENT NO. RFI NO. :
SYSTEM NO.
Hydraulic
Torque loads Air Supply Pressure
No. Isometric Drawing No. Joint No. Flange Size Bolt Size / Length Pressure Remarks
(Nm) (Psi / Bar)
(Psi / Bar)

REMARKS :

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QC) (Contractor QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-026 Rev.0 Page 1 of 1


PIPING REINSTATEMENT CHECKLIST

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
AREA/LOCATION REPORT NO. P6A-RST-
ISO. DRAWING NO. INSPECTION DATE
P&ID DRAWING
RFI NO.
NO.
INSPECTION RECORD
Checked
No. Inspection / Test Item REMARKS
Yes N/A
1 Flushing have been satisfactory completed.
2 Pipe cleaning and pickling has been satisfactory completed.
3 Drying / drainage of lines completed.
4 Correct bolts and gaskets are installed at all mechanical joints.
5 Vents and drains comply with piping specification.
Process blinds and spades have been correctly installed as indicated on the
6
P&ID drawing.
7 Spectacle blinds are in the correct ‘flow’ position.
8 Control valves have been installed in the correct ‘flow’ position.
9 Specified block valves have been locking devices correctly installed.
10 Relief valves have been correctly installed.
11 Thermo wells have been correctly installed.
12 Restriction and orifice plates have been correctly installed.
13 Pump suction strainers have been correctly installed.
14 Filters, strainers, traps, and valves are in the correct ‘flow’ position.
15 All temporary supports have been removed.
16 Spring support/hanger lock devices have been removed.
17

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-PI-FORM-027 Rev.0 Page 1 of 1


WELDING PROCEDURE SPECIFICATION

RAPID PACKAGE 6A LLDPE PROJECT


POST WELD HEAT TREATMENT (QW-407)
WPS No. Temperature
Revision Date Time Range
Other
Welding Process(es)
Type(s) GAS (QW-408)
Procedure Qualification Process
Record No.(s) Shielding Gas(es)
Percent Composition
JOINTS (QW-402) Flow Rate
Joint design Gas Backing
Backing: Yes No Percent Composition
Backing Material (Type) Flow Rate
Other Trailing Shielding
Percent Composition
BASE METALS (QW-403) Flow Rate
P/Gr-No. to P/Gr-No.
Material Spec. ELECTRICAL CHARACTERISTICS (QW-409)
Thickness Range With Impactest Without Impactest Process
Groove Current Polarity
Fillet Amperes (Range)
Pipe Diameter Range: Volts (Range)
Groove Non-Consumable Elect
Fillet Non-Consumable Elect Dia
Maximum Pass Thickness
FILLER METALS (QW-404) TECHNIQUE (QW-410)
Process Process
F No. String or Weave Bead
A No. Orifice or Gas Cup Size
SFA No. Interpass Cleaning
AWS Class (Brushing, Grinding, etc.)
Elect/Filler Dia Method of Back Gouging
Elect/ Filler Trade Name Oscillation
Filler Metal Product Form Contact Tube
Electrode-Flux (Class)
Flux Trade Name Multiple or Single
Weld metal Deposited Thickness Pass (per Side)
Groove Multiple or Single
Fillet Electrodes
POSITION (QW-405) Travel Speed (Range)
Process Other
Position of Groove
Position of Fillet
Welding Progression:
Other JOINT SKETCH
PREHEAT (QW-406)
Preheat Temperature
Interpass Temperature
Preheat Maintenance
Method of Checking

WELDING PARAMETERS
Weld Elect/Filler Current Voltage T.speed H.Input WFS
Process
Layers(s) AWS Class Dia (mm) Polarity A V mm/min kJ/mm (mm/min)

Prepared by: Witnessed/ Reviewed by: Contractor: Owner:

Name: Name: Name: Name:

Signature: Signature: Signature: Signature:

Date: Date: Date: Date:

P6A-WD-FORM-001 Rev.0 Page 1 of 1


PROCEDURE QUALIFICATION RECORD

RAPID PACKAGE 6A LLDPE PROJECT


JOINTS (QW-402)
PQR No. Joint Type : Backing:

Revision Date

Welding Process(es)

Types (Manual. Automatic. Semi-automatic)

Welding Procedure Specification No.

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)


Material Specification Temperature
Type/Grade. or UNS Number Time
P/Group-No. to P/Group-No. Other
Thickness of Test Coupon
Diameter of Test Coupon GAS (QW-408)
Other Process
Shielding Gas(es)
FILLER METALS (QW-404) Percent Composition
Process (Mixtures)
F No. Flow Rate
A No. Gas Backing
SFA No. Trailing Shielding
AWS Class Gas Composition
Elect/Filler Dia
Elect/Filler Trade Name ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Product Form Process
Flux Trade Name Current Polarity
Electrode-Flux (Class) Amperes (Range)
Flux Trade Name Volts (Range)
Weld Metal Thickness Non-Consumable Elect
Non-Consumable Elect Dia

TECHNIQUE (QW-410)
POSITION (QW-405) Process
Process String or Weave Bead
Position of Groove Orifice or Gas Cup Size
Weld Progression Interpass Cleaning
(Uphill. Downhill) (Brushing. Grinding. etc.)
Other Method of Back Gouging
Oscillation
Contact Tube
PREHEAT (QW-406) to Work Distance
Preheat Temperature Multiple or Single
Interpass Temperature Pass (per Side)
Method of Checking Multiple or Single
Other N/A Electrodes

WELDING PARAMETER
Deposited Width of
Interpass
Layer/ Elect/Filler Amperage Voltage T.Speed H.Input Thickness Weld Flow rate
No Process Tem'p
Pass No of Weld Bead
AWS Class Dia Polarity A V mm/min KJ/mm mm mm 0 (L./min.)
C

P6A-WD-FORM-002 Rev.0 Page 1 of 2


PROCEDURE QUALIFICATION RECORD

RAPID PACKAGE 6A LLDPE PROJECT

PQR No: Revision 1 TENSILE TESTS (QW-150)


Ref. Report No.:
Area Character of
Width Ultimate Ultimate
Specimen No. Thickness(mm) Failure and
(mm) (mm 2 ) Total Load (kN) Tensile strength (MPa)
Location

GUIDE BEND TESTS (QW-160)


Ref. Report No.:
Type and Figure No. Thickness x Width (mm) Result

TOUGHNESS TESTS (QW-170)


Ref. Report No.:
Test Impact Values(J)
Specimen
Notch Location Specimen Size Temperature
No. Spec.1 Spec.2 Spec.3 Average
(o C)

FILLET WELD TEST (QW-180)


Satisfactory Penetration into Parent Satisfactory
Judgment
Unsatisfactory Metal Unsatisfactory
Type and Character of Failure Macro-result

NON DESTRUCTIVE EXAMMINATION

Visual Examination(QW-194) Result


Radiographic Examination(QW-191) Result

OTHER TESTS
Hardness Test:

Macro Test
Microstructure Test
Other Results

Welder's Name ID No.


Test Conducted by: Laboratory Test No.
We certify that the statements made in this record are correct and that preparation. welding and testing of the test welds conform to the
requirements of ASME BPVC Sec. IX and the project specification.

Prepared by: Witnesses/ Review by: Contractor: Owner:

Name: Name: Name: Name:

Signature: Signature: Signature: Signature:

Date Date: Date: Date:

P6A-WD-FORM-002 Rev.0 Page 2 of 2


WELDER QUALIFICATION TEST RECORD

RAPID PACKAGE 6A LLDPE PROJECT

WELDER'S NAME : IC / PASSPORT NO. :

TEST DATE : WELDER ID NO. :

TYPE : MANUAL/AUTO

THICKNESS : PHOTO

WELDING PROCESS(ES) :

WPS NO. USED FOR TEST :

BASE MATERIAL SPECS. :

MANUAL OR SEMI-AUTOMATIC VARIABLES FOR EACH PROCESS TEST VALUES RANGE QUALIFIED

BACKING (METAL, WELD METAL, WELDED FROM BOTH SIDES, FLUX) :

MATERIAL GROUP (ASME P NO.) :

PLATE / PIPE DIMENSION (DIAMETER/THICKNESS) :

FILLER METAL SPECIFICATION (SFA) :

FILLER METAL F NO. :

FILLER METAL VARIETY FOR GTAW, :

CONSUMABLE INSERT FOR GTAW :

WELD DEPOSIT THICKNESS FOR EACH WELDING PROCESS :

WELDING POSITION (1G, 2G, 3G, ETC) :

VERTICAL PROGRESSION (UPHILL/DOWNHILL) :

TRANSFER MODE :

WELDING CURRENT TYPE/POLARITY :

MACHINE WELDING VARIABLES FOR THE PROCESS USED

DIRECT/REMOTE VISUAL CONTROL :

AUTOMATIC VOLTAGE CONTROL :

AUTOMATIC JOINT TRACKING :

WELDING POSITION (1G, 5G, etc) :

CONSUMABLE INSERT :

BACKING MATERIAL :

NON-DESTRUCTIVE / MECHANICAL TEST RESULT

VISUAL EXAMINATION RESULTS :

RADIOGRAPHIC TEST RESULTS :

FILLET WELD -FRACTURE TEST RESULTS :

MACRO EXAMINATION RESULTS :

NICK-BREAK TEST RESULT :

GUIDED BEND TEST RESULT :

GUIDED BEND TEST TYPE ( ) SIDE BEND ( ) TRANSVERSE ( ) LONGITUDAL

TYPE RESULT/REPORT NO. TYPE RESULT/REPORT NO.

WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS WERE PREPARED, WELDED AND TESTED IN
ACCORDANCE WITH THE REQUIRMENTS OF ASME IX / AWS D1.1 / PTS (insert number ______________) CODE AND WPS ________________________

PREPARED BY CHECKED BY ACKNOWLEDGED


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

P6A-WD-FORM-003 Rev.0 Page 1 of 1


WELDER IDENTIFICATION CARD

RAPID PACKAGE 6A LLDPE PROJECT

QUALIFICATION
RANGE OF
WELDING RANGE
WPS POSITION
PROCESS THK O.D QUALIFIED
(mm). (mm)
WELDER ID CARD
(WELDER, WELDING OPERATOR)

Attach
Photo

115 mm (4.5 inch)


Here

NAME :
IC / PASSPORT NO :
WELDER ID : P6A-WID-XXX NOTE: The welder & welding
operator shall only perform
This qualification certificate is to certify
that this welder & welding operator has passed the welding for the qualified
qualification test carried out by SECL. welding range.

ISSUED DATE: ______


ISSUED BY :________________
SECL Quality Manager
RAPID PACKAGE 6A LLDPE PROJECT

75 mm (3 inch)

P6A-WD-FORM-004 Rev.0 Page 1 of 1


WELDING CONSUMABLE CHECKLIST

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-WCC-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.

INSPECTION RECORD
RESULT
ACTIVITIES REMARKS
S U N/A
WELDING CONSUMABLES AND FILLER MAINTENANCE
1. Is the welding consumable controller stay in store room?
2. Are welding consumable issue & return records controlledproperl
y?
3. Is the humidity and ventilation condition of store room function
properly?
4. Is there color code table according to welding consumable type?
5. Is welding consumables separately stored according to type and si
ze?
6. Is packing condition good?
7. Is there color marking on 1~2 cm from the end of each welding co
nsumable?
8. Is the unused welding consumables are properly return
after work?
INSPECTION OF DRY OVEN MAINTENANCE
1. Is the dry oven (Baking & Holding oven) operated properly?
2. Is temperature and time follow properly
3. Is it dried according to material and size?
4. Is backing/re-backing temperature controlled according to weldin
g consumables?
PORTABLE DRY OVEN (QUIVER) INSPECTION
1. Is it operated properly? (electric power)
2. Is there different welding consumable in it?
3. Is it the min temperature inside quiver 70°C?
LEGEND: S (satisfactory) U (unsatisfactory) N/A (not applicable)

REMARKS:

WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-008 Rev. 0 Page 1 of 1


WELDING CONSUMABLE REQUEST FORM

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-WCI-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.

INSPECTION RECORD
SIZE Ø
NO WELDER ID. AWS CLASS WPS NO. QTY / KG REMARK SIGNATURE
(mm)

REMARKS:

WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-009 Rev. 0 Page 1 of 1


WELDING CONSUMABLE ISSUE AND RETURN
RECORD

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-WCIR-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.

INSPECTION RECORD
ISSUE
ITEMS RETURN
NO. SIZE & LENGTH WELDER ID.
(AWS CLASS) TIME QTY/KG TIME
QTY/KG

REMARKS:

WELDING SUPERVISOR /
MATERIAL CONTROLLER WELDING INSPECTOR
FOREMAN

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-010 Rev. 0 Page 1 of 1


DAILY WELDING INSPECTION REPORT

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-DWR-
INSPECTION
AREA/LOCATION
DATE
SPECIFICATION RFI NO.
DRAWING NO. SHT. NO.: REV.: ITP NO.
INSPECTION RECORD
Fit-Up Material Welder ID NDT Requirement
Joint WPS
No Isometric Line No. System Report Size Sch. Fill & Result MT/ Remarks
No. No. Root RT UT PWHT HRD.
No. (Inch) (thk) Cap. PT

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-013 Rev. 0 Page 1 of 1


DAILY FIT UP INSPECTION RECORD

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-FIT-
INSPECTION
AREA/LOCATION
DATE
SPECIFICATION RFI NO.
DRAWING NO. SHT. NO.: REV.: ITP NO.
INSPECTION RECORD
Joint Size/ Sch./ Piece- Piece- Edge Root
No. Isometric Line No. Heat No-1 Heat No-2 Alignment Result Remarks
No. Length Thk. 1 2 Prep Gap

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-014 Rev. 0 Page 1 of 1


WELDING PARAMETER CHECKLIST

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
REPORT
DISCIPLINE P6A-WPC-
NO.
AREA/LOCATION DATE
INSPECTION RECORD
Material Heat Data
Joint

Weld layer
Position
Welder Welding Time WPS Weld Filler Heat

Polarity
Time Length Ampere

Flow
No Size Sch. Type Remarks

Gas
ID Foreman Taken No.
(Inch)
Process Size Volt Inpu
(T) (L) (A)
t
R/H/
F/C
R/H/
F/C
R/H/
F/C
R/H/
F/C
R/H/
F/C

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-016 Rev. 0 Page 1 of 1


WELDING ELECTRODES / FLUX
BAKING AND HOLDING RECORD

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
ITEM REPORT NO. P6A-BHR-
AREA/LOCATION INSPECTION DATE
SUBCONTRACTOR RFI NO.
SPECIFICATION ITP NO.

INSPECTION RECORD
BAKING TIME HOLDING
QTY OVEN
NO. DATE BATCH NO. BRAND/TYPE SIZE REMARKS
(KG) IN OUT (TIME IN
ONLY)

REMARKS:

WELDING SUPERVISOR /
CONSUMABLE CONTROLLER WELDING INSPECTOR
FOREMAN

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-WD-FORM-017 Rev. 0 Page 1 of 1


RECEIVING INSPECTION REPORT
(RIR)
RAPID PACKAGE 6A LLDPE PROJECT

PROJECT INFORMATION
ITEM / MATERIAL
REPORT NO. P6A-RIR-
NAME
SPECIFICATION INSPECTION DATE
ITP NO. RFI NO.

SECTION A : MATERIAL RECEIVING


SUPPLIER D.O NO.
LOCATION P.O NO.
SHIPMENT
CODE
No. Description Of Items Serial No./ Tag No. Quantity/ Length

No. Attached Documents Remarks

MATERIAL CONTROLLER RECEIVED


ATTACHMENT
Drawing/Specs Manual / MDR
Test Certificate / Mill
Certificate / IRC Others
Sign/ Name/Date

SECTION B : MATERIAL INSPECTION & VERIFICATION


REMARKS: RESULTS:
Accepted
Rejected
Accept With Comments
PREPARED BY CHECKED BY ACKNOWLEGED BY
(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature /Date

P6A-MAT-FORM-003 Rev. 0 Page 1 of 1


PUNCH LIST

RAPID PACKAGE 6A LLDPE PROJECT

INFORMATION
AREA/LOCATION REPORT NO. P6A-PL-
DISCIPLINE INSPECTION DATE
SYSTEM NO. RFI NO.
TEST PACKAGE
ITP NO.
NO.
INSPECTION RECORD
Item Tag No./Dwg A/B/ Raised
Description Date Subc. Cont. Owner
No. No/ C/D by

Legend: A = To be done before HT B = To be done before re-instatement


C = To be done before mechanical completion D = To be done before start-up (RFSU)
X = Provisional acceptance

REMARKS:

PREPARED BY CHECKED BY ACKNOWLEDGED BY


(Subcontractor QA/QC) (Contractor QA/QC) (Owner)

Name / Signature / Date Name / Signature / Date Name / Signature / Date

P6A-QAC-FORM-002 Rev. 0 Page 1 of 1

Potrebbero piacerti anche