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Vol. 4(4), pp.

134-141, April, 2013


Journal of Civil Engineering and Construction
DOI 10.5897/JCECT12.089
ISSN 1996-0816 ©2013 Academic Journals Technology
http://www.academicjournals.org/JCECT

Full Length Research Paper

Experimental study on axial compressive strength and


elastic modulus of the clay and fly ash brick masonry
Freeda Christy C*, Tensing D and Mercy Shanthi R
School of Civil Engineering, Karunya University, Coimbatore, TamilNadu, India, 641 114.
Accepted 19 March, 2013

Brickwork is a composite material with bricks as the building units and the mortar as the jointing
material. When this two element combined to form a brickwork unit, the properties of the materials
influences the strength of the brickwork. Short prisms have been tested under axial compressive load
using two types of masonry units: clay brick and flyash brick using flyash cement mortar. The brick
masonry is reinforced with woven wire mesh at the alternate bed joint and tested for its axial strength
and elastic modulus of the prisms specimens. They confirm that masonry prisms may be used for
determining the basic compressive strength. Areas needing further investigation include the effect of
moisture on the strength of brick masonry and the strength of eccentrically loaded brick work. In the
present research, design strength was determined.

Key words: Prism, flyash, mortar, brick masonry, elastic modulus.

INTRODUCTION

Buildings that are constructed by using bricks have high REVIEW OF THE LITERATURE
compressive strength and durability against foreign
disturbances. Structural components of the buildings that The present research included a study on compressive
are built out of bricks also have multiple resistances strength of brick masonry subjected to axial loading. The
against heat and sound. Due to the resistances, the study focuses on the effect of the masonry components
masonry components also act as insulator within certain with different types of bonding on compressive strength.
part of the building. Bricks also provide aesthetic Mohamad et al. (2005) carried out experimental tests on
surfacing to the brick work. In term of workability and masonry prisms subjected to compression. The failure
economy, the usage of brick masonry makes the whole mechanism of masonry depends on the difference of
building construction easier, faster and cheaper. Masonry elastic modulus between brick unit and mortar. The
is a non-homogeneous material with two constitutive mortar governed the non-linear behavior of masonry.
elements: bricks and mortar. The mortar has different Oliveira et al. (2000) carried out the tests on prisms under
functions inside the masonry, that is, it forms a layer to cyclic loading and the stress-strain behaviour of the brick
assemble the bricks and permits a uniform transmission prisms showed a bilinear pre-peak behaviour. Gumaste
of the internal forces. It is important that the mechanical et al. (2007) studied the properties of brick masonry using
properties of the masonry depend on the mechanical table moulded bricks and wire-cut bricks from India with
properties of the constitutive materials, as well as depend various types of mortars. The table moulded brick
on the arrangement of the bricks inside the masonry. masonry using lean mortar failed due to loss of bond

*Corresponding author. E-mail: freedachristy@gmail.com


Freeda et al. 135

between brick and mortar. The wire-cut brick masonry


exhibited a better correlation between mortar strength
and masonry strength. Mosalam et al. (2009) investigated
the mechanical properties of masonry which was a
heterogeneous composite in which brick units made from
clay, compressed earth, stone or concrete were held
together by mortar. Maurenbrecher (1980) described the
effects of various factors on prism strength. The
Canadian masonry design standard for buildings allow
two methods of determining compressive strength of
masonry, (i) tabular values based on unit strength and
mortar type, (ii) axially loaded prisms such as two-course
block-work stacks. Elizabeth and Eleni-Eva (2001)
investigated the effect of deep rejointing behaviour of
brick masonry subjected to axial compression. In all
specimens, typical vertical cracks due to compression
appeared both along the length and the width of prisms.
Figure 1. Axial load test setup with the data acquisition system.
In addition to those cracks, spalling of bricks was
observed in prisms to which deep rejointing was applied.
Hemant et al. (2007) developed a simple analytical on the quality of bricks. But, the mortar joint also
equation by regression analysis of the experimental data contribute great effect on the compressive strength and
to estimate the modulus of elasticity and to plot the durability of the entire structure.
stress–strain curves for masonry. A significant
improvement in ductility of masonry was observed
because of the presence of lime in the mortar without any EXPERIMENTAL INVESTIGATIONS
considerable reduction in its compressive strength. This
In engineered masonry, the compressive strength f pm and the
showed that lime in the mortar offered distinct structural modulus of elasticity Epm of the material are the two main
advantages. The compressive strength of masonry was components of the element. Compressive strength is important
found to increase with the compressive strength of bricks because it determines the bearing capacity of the element; the
and mortar. The trend was more prominent in case of modulus of elasticity is important because it provides the estimate
masonry constructed with weaker mortar. Mojsilović of deformation of the element under loading. The compressive
strengths of masonry unit and mortars are two of the most tested
(2005) derived masonry characteristics from compression properties for typical projects simply because the specimens are
tests. The masonry behaved more or less as linear- relatively easy and inexpensive to prepare when compared to
elastic material, in particular for working loads (loads up testing for other properties. Axial compression tests of brick
to 30% of the failure load); for higher loads, concrete and masonry prisms are used to determine the specified axial strength
calcium-silicate block masonry exhibited nonlinear of the brick masonry fa. The Bureau of Indian Standards IS: 1905
(1987) suggest to use brick masonry prisms having the dimensions
behaviour, while clay brick masonry remained linear-
of minimum 40 cm height with aspect ratios (h/t) between 2 to 5 in
elastic up-to failure. Bryan and Mervyn (2004) captured order to determine the axial strength of the brick masonry. Axial
the stress-strain characteristics of unconfined and compression test was conducted on the brick masonry prisms with
confined clay brick masonry. Confinement plates the aspect ratio (h/t) of 3.63 in 1:6 cement mortar with 0, 10 and
dramatically improved the compressive strength of clay 20% replacement of fine aggregate with fly ash. The plywood sheet
brick masonry. It was noted that confinement plates having the thickness of 3 mm was placed on the top and the bottom
of the masonry prism specimen which is loaded in-between the
placed within the mortar bed joints restricted the lateral
steel plate having the thickness of 25 mm. The above specimen
expansion of the joint and the differential expansion was placed on the computerized universal testing machine and the
between the clay brick unit and the joint. The plates axial compressive load was applied and the deformation was
increased the ultimate strength by 40%. Jagadish et al. recorded by a sensor available in the computer based data
(2002) examined an additional feature known as acquisition system as shown in Figure 1.
containment reinforcement which controlled the post- Codes of practice on masonry design give the guidelines to
assess the compressive strength of the brick masonry by
cracking deflections and impart flexural ductility of masonry
considering compressive strength of the masonry unit, height of the
walls. Masonry buildings in mud mortar or lime mortar are masonry unit and the type of the mortar (cement (C): fly ash(F): fine
prone to severe damage due to lack of bond strength. aggregate(FA)). Five brick stack bonded masonry prism tests were
Masonry with cement mortar (which has higher bond performed under axial compression tests to obtain the basic
strength) generally behaved better. Since the brittle compressive strength of the brick masonry. The brick masonry is
nature of masonry building is the major cause for also reinforced with the locally available galvanized hexagonal
woven wire mesh (chicken wire mesh) at the alternate bed joint as
collapse of buildings and loss of lives, there is a need to shown in Figure 2.
introduce remedial measures in the construction of such The prism tests were conducted with clay brick and fly ash brick
buildings. In the construction industry, it is believed that assemblages with different combinations of mortars (cement, flyash
the strength and durability of the structure mostly depend and fine aggregate) as indicated in Table 1.
136 J. Civ. Eng. Constr. Technol.

Table 1. Specimen details for axial compressive strength of the brick masonry.

Designation Types of Mortar Details of the reinforcement


S. No
of the prism brick C: F: FA in the specimen
1 CBP Clay brick 1: 0: 6 Unreinforced clay brick prism
2 CBP10 Clay brick 1: 0.6: 5.4 Unreinforced clay brick prism
3 CBP20 Clay brick 1: 1.2: 4.8 Unreinforced clay brick prism
4 CBPR Clay brick 1: 0: 6 Reinforced clay brick prism
5 CBP10R Clay brick 1: 0.6: 5.4 Reinforced clay brick prism
6 CBP20R Clay brick 1: 1.2: 4.8 Reinforced clay brick prism
7 FBP Fly ash brick 1: 0: 6 Unreinforced fly ash brick prism
8 FBP10 Fly ash brick 1: 0.6: 5.4 Unreinforced fly ash brick prism
9 FBP20 Fly ash brick 1: 1.2: 4.8 Unreinforced fly ash brick prism
10 FBPR Fly ash brick 1: 0: 6 Reinforced fly ash brick prism
11 FBP10R Fly ash brick 1: 0.6: 5.4 Reinforced fly ash brick prism
12 FBP20R Fly ash brick 1: 1.2: 4.8 Reinforced fly ash brick prism

The compressive strength of the brick masonry with clay brick


prism and fly ash brick prism in 1:6 cement mortar with 0, 10 and
20% replacement of fine aggregate with fly ash were shown in
Figure 5. It was found that, in clay brick masonry prism in 1:6
cement mortars with partial replacement of fine aggregate with the
fly ash resulted in increase in axial strength of the brick masonry.
From Figure 5, it was also found that the fly ash brick masonry in
1:6 cement mortar with 10% replacement of fine aggregate with fly
ash resulted in higher load carrying capacity. From this, it was
understood that the fly ash content in the mortar improves the
interfacial zone microstructure as reported by Rafat (2003) and
Chaid et al. (2004). Also the fly ash brick masonry has higher
compressive strength than clay brick masonry.
Figure 2. Mesh at alternate bed course.

RESULTS AND DISCUSSION

Stack bonded unreinforced clay brick prism (CBP) and fly ash brick Elastic properties of clay brick masonry and fly ash brick
prism (FBP) of size 230 × 110 × 420 mm were prepared using clay masonry for unreinforced (CBP, CBP10 and CBP20) and
brick and fly ash brick of size 230 × 110 × 70 mm in 1:6 cement
mortars with 0, 10 and 20% replacement of fine aggregate with fly
reinforced (with wire mesh) brick masonry (RCBP,
ash (CBP10, CBP20, FBP10 and FBP20). The clay brick prism RCBP10 and RCBP20) were studied. Stress-strain
(CBPR, CBP10R and CBP20R) and fly ash brick prism (FBPR, characteristics of brick masonry were examined through
FBP10R and FBP20R) were reinforced with hexagonal woven wire prism test as per IS 1905 (1987) and ASTM C 67 (2009).
mesh at the alternate bed course as shown in Figure 2 and tested The stress-strain behaviour of both unreinforced and
under compression. Mortar joint thickness of 10 to 12 mm was used reinforced clay brick masonry in 1:6 cement mortar with
for all the prism specimens. The specimens were subjected to an
axial load up to failure of the test specimen. partial replacement of fine aggregate with flyash is
The nature of the stresses developed in the masonry unit and the indicated in Figure 6. From the stress – strain behaviour,
mortar when the brick masonry is subjected to compression greatly the compressive strength of reinforced clay brick
depends upon its relative elastic modulus (E). During compression masonry in 1:6 cement mortar with 20% replacement of
of brick masonry prisms constructed with stiffer bricks, mortar of the fine aggregate with fly ash exhibited higher compressive
bed joint may have a tendency to expand laterally more than the
strength and the reinforced brick masonry yielded for
bricks because of lesser stiffness of mortar, Hemant (2007).
However, the mortar is confined laterally at the brick mortar more deformation.
interface by the bricks because of the bond between them; The stress-strain curve was found to be linear until 1/3rd
therefore, shear stresses at the brick mortar interface result in an of the ultimate stress (f a) after which cracks began to form
internal state of stress consisting of tri-axial compression in mortar in the mortar introducing the non-linearity as shown in
and bilateral tension coupled with axial compression in brick as Figure 6. The stress-strain curve of both unreinforced and
shown in Figure 3. Failure in brickwork occurs when the tensile
stress in the brick reaches its ultimate tensile strength, Lenczer
reinforced fly ash brick masonry with three types of
(1972). Under uni-axial compression, stack bonded brick masonry mortar is shown in Figure 7. Secant modulus of elasticity
prism expands laterally in the plane perpendicular to the direction of at 60% of the ultimate strength of the specimen is
loading causes vertical splitting as shown in Figure 4. calculated from stress-strain curves.
Freeda et al. 137

σy
y
x σy
σx
z

σz σz

σx

σy

tm
σy σx
tb
σz σz
σx σy

σy

Figure 3. Stress distributions in the composite masonry.

Figure 4. Failure of clay brick prism and fly ash brick prism.

Figure 5. Comparison of axial strength of brick masonry.


138 J. Civ. Eng. Constr. Technol.

Figure 6. Stress-strain curve of clay brick masonry.

Figure 7. Stress-strain curve of fly ash brick masonry.

From the stress - strain curve, it was found that the


compressive strength of reinforced fly ash brick masonry
in 1:6 cement mortar with 10% replacement of fine
aggregate with fly ash exhibited higher strength. Reda
Taha and Shrive (2002) reported that the effect of fly ash
on brick masonry attributed its pozzolanic activity, by
which the pozzolans chemically convert the weak CH
crystals to strong CSH fibrous gel. The pozzolanic activity
depends mainly on the chemical composition and the
fineness of the pozzolans. The pozzolanic reaction of fly
ash was reported to have a significant effect on long-term
strength development. The fly ash brick masonry prisms
were damaged with visible vertical cracks (macro
cracking) along the entire surface as shown in Figure 8.
Lenczer (1972) and Mosalam (2009) reported that the
mortar joints can develop lateral compression while brick
Figure 8. Splitting of brick masonry. develops lateral tension in brick masonry. However, the
Freeda et al. 139

stress-strain curve of fly ash brick masonry was found to In general, the brick strength is usually greater than the
be non-linear. mortar strength, hence ‘α’ must be greater than ‘β’ as
The compressive strength of the unreinforced clay brick reported as reported by Hemant et al. (2007). However,
prism varies in the range of 1.69 to 1.85 MPa whereas the axial strength of brick masonry is calculated based on
the unreinforced fly ash brick prism varies from 2.4 to the experimental results of the present study, the value of
2.68 MPa. With partial replacement of fine aggregate in ‘k’ is obtained by least square methods of regression
the mortar with the fly ash, the load carrying capacity was analysis as 0.35.
increased and the strain yielded much more indicating
ductility in the mortar. From the above results, it was Axial strength of the brick masonry,
found that the reinforced (with woven wire mesh) brick
masonry resulted in better performance than the f a = 0 . 35 × f b
0 . 65
× fm
0 . 25

unreinforced brick masonry. However, the replacement of (4)


fine aggregate with fly ash in the mortar of the brick
masonry reduces the cost of the construction in addition The average strength value of the mortar was much
to the enhancement of load carrying capacity of the brick higher when compared to the prism masonry specimens,
masonry. but near to the average strength of the bricks. Based on
Analysis and design of the masonry buildings with Eurocode 6, modulus of elasticity of masonry is derived
masonry require material properties like axial strength of as,
the brick masonry. It is not always feasible to conduct the
compression test on masonry prisms to get the actual Elastic modulus of brick prism, Epm = KEfbc (5)
prism strength, which is the basic structural property for
the designing of the brick masonry. On the other hand, At the macroscopic scale, the assumption is that the
the compressive strength of the brick (fb) and the mortar heterogeneous masonry material can be represented as
(fm) can easily be evaluated by standard tests. Hence in a homogeneous material. For the masonry under
this research work, the axial strength of the unreinforced compression, the nature of the stresses developed in the
brick masonry was predicted from the obtained results of brick unit and the mortar depend upon the relative
the brick strength and the mortar strength. The predicted modulus of the brick and the mortar. Thus, the elastic
values were compared with the data reported by Hemant modulus of the bricks (Eb) and the elastic modulus of the
et al. (2007) which included Bennet‘s equation and mortar (Em) can be determined by the standard tests.
Dayaratnam‘s equation. While the masonry prism (Epm) can be calculated using
Bennet has given a relationship between the strength the former moduli and considering that the total vertical
of the brick masonry with the strength of the brick and the displacement of the prism (δprism) with mesh is the sum of
mortar as, the displacements of the joints (δmortar) with mesh and of
the bricks (δbrick). Considering the same compressive
Masonry strength, fm’ = 0.63 f b0.49 f m 0.32 (1) stress in all the components of the brick masonry, the
elastic modulus of the brick masonry was derived. Hence,
Dayaratnam has given a relationship between the
strength of brick masonry with the strength of the brick Elastic modulus of brick masonry,
and the mortar as,

Masonry strength, fpm = 0.275 f b


0.5
fm
0.5
(2)  
 1+ γ 
The equation proposed by Bennet and Dayaratnam gives E pm = p  t
 Eb
almost equal weight age to the compressive strength of γ
1 + t 
the brick and the mortar. Hemant et al. (2007) reported
 γ mb 
that, in such cases, the errors in the estimation of
masonry compressive strength may be higher.
  (6)
The generalized equation is proposed for estimating
the axial strength of the brick masonry as, tm Em
γ t = γ m b =
Axial strength of the brick masonry, fa = k tb ;
Eb ;
f bαf mβ (3)
E b
Where, p =
k, α and β = Constants E mesh
f b = Strength of brick in MPa
f m = Strength of mortar in MPa γt – Thickness ratio between the mortar and the brick
140 J. Civ. Eng. Constr. Technol.

Figure 9. Equivalent homogenized elastic modulus of brick masonry.

γmb – Elastic modulus ratio between the mortar and the found to be with the average variation of 5.9% with the
brick theoretical elastic modulus of the brick masonry. Areas
p – Reinforcement constant as elastic modulus ratio needing further investigation include the effect of
between the brick and the mesh moisture on the strength of brick masonry and the
For, Unreinforced clay brick masonry, CBP, p = 1.0 strength of eccentrically loaded brick work.
Reinforced clay brick masonry, CBPR, p = 0.65
Unreinforced fly ash brick masonry, FBP, p = 1.0
Reinforced fly ash brick masonry, FBPR, p = 1.35 Conclusions
tm – Thickness of the mortar in mm
tb – Thickness of the brick in mm (i) The mortar with the ratio of 1:6 cement mortar with
Em – Elastic modulus of the mortar in MPa 20% replacement of fine aggregate with fly ash exhibited
Eb – Elastic modulus of the brick in MPa a higher compressive strength than the control mix after
Emesh – Elastic modulus of the woven wire mesh in MPa 28 days of curing.
(ii) The compressive strength of unreinforced fly ash brick
The comparison of the equivalent homogenized elastic masonry was 34% more than the unreinforced clay brick
modulus of brick masonry with the observed experimental masonry. The reinforced fly ash brick masonry was
elastic modulus of the brick masonry is shown in Figure 20.7% more than the reinforced clay brick masonry.
9. (iii) The introduction of wire mesh in the clay brick
From the Figure 9, it was understood that the existence masonry resulted in an increase of load carrying capacity
of horizontal mesh reinforcement distributed the strain at by 25%, while the introduction of mesh in fly ash brick
the region of reinforced clay brick masonry which resulted masonry resulted in an increase of load carrying capacity
in reduction of the elastic modulus of the reinforced clay by 10% as the strength of the fly ash brick contributed
brick masonry. Further, the mesh reinforcement more in the brick masonry strength.
effectively influenced the distribution of the total strain (iv) Incorporation of fly ash in the brick masonry results in
through the clay brick masonry. It was noted that the the reaction of pozzolanas with the calcium hydrate which
effect of mesh reinforcement on the strain distribution of forms produced strong calcium silicate hydrates, thus
the fly ash brick masonry was found to be less. After enhancing the bond strength of the brick masonry with
observing the failure of the prism in the case of clay brick the modification of the microstructure of the mortar-brick
masonry with mesh reinforcement, the composite action unit interface.
was found to be less effective whereas in the case of fly (v) The elastic modulus of the brick masonry (Epm) was
ash brick masonry with mesh reinforcement, the determined with the prism strength (fpm).
composite action was very effective. The observed (vi) The equivalent homogenized elastic property of the
experimental elastic modulus of the brick masonry was masonry was derived with the elastic properties of brick,
Freeda et al. 141

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Press, Oxford.
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Maurenbrecher AHP (1980). “Effect of test procedures on compressive
strength of masonry prisms.” Proceedings of the Second Canadian
Masonry Symposium, held in Ottawa 9 -11, p. 119.
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