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Applied Catalysis A: General 417–418 (2012) 236–242

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Applied Catalysis A: General


journal homepage: www.elsevier.com/locate/apcata

Cu-doped zeolites for catalytic oxidative carbonylation: The role of Brønsted acids
Shouying Huang, Yue Wang, Zengzhu Wang, Bing Yan, Shengping Wang, Jinlong Gong, Xinbin Ma ∗
Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China

a r t i c l e i n f o a b s t r a c t

Article history: The aim of this work was to establish the role of Brønsted acidic sites in Cu-doped zeolites for the oxidative
Received 7 November 2011 carbonylation of ethanol to diethyl carbonate (DEC). In order to eliminate the influences of other factors
Received in revised form such as channel structure, faujasite (FAU) with different SiO2 /Al2 O3 ratios and Beta before and after passi-
20 December 2011
vation were investigated. Fourier Transform infrared spectroscopy (FTIR) of pyridine adsorption indicated
Accepted 28 December 2011
that all of Brønsted acidic sites were exchanged with CuCl to form effective active sites for oxidative car-
Available online 8 January 2012
bonylation. Characterization data showed that passivation on Beta zeolites has little effect on surface
area and pore volume distribution except Brønsted acidic sites. The relationship between Brønsted acidic
Keywords:
Oxidative carbonylation
sites and catalyst activity was built on different types of zeolite supports. Diffuse reflectance infrared
Cu-doped zeolite Fourier transform spectroscopy (DIRFTS) of CO adsorption revealed that the location of Cu active sites
Brønsted acids was related to the distribution of Brønsted acidic sites, which also influenced catalytic performance of
Dialkyl carbonate oxidative carbonylation.
© 2012 Elsevier B.V. All rights reserved.

1. Introduction an important role in catalysis, ion exchange, adsorption, and other


practical processes [12–14]. Recently, Cu-doped zeolites prepared
The rapid evolution of green chemistry has spurred tremendous by solid-state ion exchange (SSIE) with CuCl have received consid-
interests on clean and safe synthetic routes and thus development erable interests in catalysis, particularly for oxidative carbonylation
of new catalysts. Production and applications of organic carbon- [15]. Since Cu-doped zeolites via a conventional ion exchange with
ates (e.g., dialkyl carbonates) are directly concerned within the aqueous solutions of cupric ions usually contain coexistence of cop-
frame of this principle. They are environmentally benign com- per ions in different aggregation and oxidation states, it is difficult
pounds with versatile applications in chemical synthesis [1]. Due to elucidate the structural properties of Cu active sites. By con-
to their low toxicity and bio-accumulation, they have been widely trast, catalysts prepared via the SSIE have been considered as model
used as solvents [2] and oxygen-containing fuel additives. Oxida- solids, containing only isolated copper species in a single oxidation
tive carbonylation has been considered as one of most promising state [16]. Additionally, high exchange degree can be achieved in a
approaches to replace the conventional phosgene method to pro- single step via SSIE, and Cu ions can enter narrow pores and anchor
duce dialkyl carbonates (e.g., dimethyl carbonate (DMC) [3–7] at cavities more easily relative to exchange in aqueous solution.
and diethyl carbonate (DEC) [8–10]). Recently, DEC has been pro- It has been generally recognized that the Brønsted acidic sites on
posed as an attractive oxygen-containing fuel additive to replace zeolite can be exchanged by Cu+ ions during the SSIE process (Eqs.
methyl tert-butyl ether (MTBE) because of its high oxygen content (2) and (3)) [17–19]. The formed surface-bound Cu+ was proposed
(40.6 wt%) and favorable gasoline/water distribution coefficients, to be active species for the carbonylation reaction.
which are superior to alternatives such as DMC and ethanol. Thus,
H Cu
it has attracted increased attention to develop a gas-phase process O O
for producing DEC (Eq. (1)). Al Si + CuCl Al + HCl
Si
2CH3 CH2 OH + CO + 1/2O2 = (CH3 CH2 O)2 CO + H2 O (1) (2)

Zeolites have been extensively employed as catalytic materials OH OCu


for synthesis of a variety of chemicals due to their unique structural + CuCl Al + HCl
Al
properties and tunable acidity [11]. Bridging hydroxyl groups (e.g.,
(3)
Al OH Si) on zeolites that function as Brønsted acidic sites play
Therefore, the nature of Brønsted acidic sites in zeolites, which
depends on the bond angle of Si O Al [13], composition of the
∗ Corresponding author. framework (e.g., SiO2 /Al2 O3 ratio), and degree of dispersion of
E-mail addresses: xbma@tju.edu.cn, xbma@tju.edu.cn (X. Ma). the Al ions [20], could influence the exchange degree and local

0926-860X/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2011.12.043
S. Huang et al. / Applied Catalysis A: General 417–418 (2012) 236–242 237

environment of Cu species in the catalysts. We note that the local mixture of ethanol/CO/N2 /O2 with a molar ratio of 4.8/10/6.5/1
environment and concentration of Cu [21], residual Brønsted acid- and a total flow rate was 89.2 ml/min. The reaction products were
ity [22,23], and channel structure [24] of the zeolite supports are directly analyzed by an on-line coupled gas chromatography (Agi-
all crucial factors to determine catalytic performance. Therefore, lent 7890A GC), which was equipped with DB-624 capillary column
architecture of channel and acidity are always considered in par- connected to a FID and two Porapack Q and one Molecular sieve
allel. In order to solely determine the role of Brønsted acidity, it 13X columns connected to a TCD detectors at 30 min intervals. The
is necessary to design experiments for eliminating the influences byproducts observed including acetal and acetaldehyde (Eqs. (4)
of other factors such as channel structure. This paper, there- and (5), respectively), and the selectivity of DEC was determined
fore, describes an investigation exploring the relationship between by Eq. (6):
Brønsted acidity of zeolite supports and catalytic performance for
oxidative carbonylation. 3CH3 CH2 OH + 1/2O2 = (CH3 CH2 O)2 CH2 CH3 + 2H2 O (4)

CH3 CH2 OH + 1/2O2 = CH3 CHO + H2 O (5)


2. Experimental
2[CH3 CH2 OCOOCH2 CH3 ]
SDEC = (6)
[CH3 CHO] + 3[CH3 CH(OCH2 CH3 )2 ] + 2[CH3 CH2 OCOOCH2 CH3 ]
2.1. Chemical reagents
3.3. Catalytic characterization
Na-FAU zeolites with different SiO2 /Al2 O3 molar ratios were
purchased from XinNian Petrochemical Additives Company
FTIR spectra of H␤ and H␤-passivated using KBr dilution were
(Shanghai, China) and Na-␤ was provided by NanKai Catalyst
recorded on a Thermo Scientific Nicolet 6700 in the range of
(Tianjin, China). Reagents include cuprous chloride (AR, GuangFu
4000–450 cm−1 (32 scans, 4 cm−1 ). For acidity determination, sam-
Chemical Research Institute), NH4 NO3 (≥99%, Standard Technology
ples were pressed into 13 mm diameter self-supporting wafers and
Company, Tianjin, China), ethanol, tetraethyl orthosilicate, pyridine
placed into an in situ cell equipped with CaF2 windows. Before
and n-hexane (AR, Tianjin Kermel Chemical Co., Ltd.), potassium
absorbate exposure, all samples were evacuated at approximately
bromide (Spectrosol, VWR International, Inc.), and nitrogen, oxy-
10−4 Pa and heated at 623 K for 30 min. After saturated by pyri-
gen, carbon monoxide, helium (high purity, Tianjin Sixon Gas Co.,
dine at 423 K for 30 min, samples were outgassed to eliminate the
Ltd.).
physically adsorbed pyridine. All scans were acquired at 423 K and
concentration of Brønsted and Lewis acid were calculated from the
3. Catalyst preparation integrated area of the ∼1540 and ∼1450 cm−1 , respectively. The
molar absorption coefficients were used as reported earlier [25].
The ammonium form of zeolites were obtained via exchanging The in situ DIRFTS of CO adsorption was carried out on the
Na-zeolites (SiO2 /Al2 O3 = 2.5, 7.1, 10.1, 19) with a 0.5 M NH4 NO3 same spectrometer using a high temperature/vacuum chamber
solution twice at 333 K and dried at 393 K for 4 h under vacuum. with ZnSe windows connected to a gas-dosing and evacuation sys-
The obtained NH4 -zeolites were calcined at 773 K for 3 h in air at tem. Before adsorbed CO, all samples were placed in the holder
2 K/min. The mixture of protonated zeolites and fresh CuCl with a and pretreated at 723 K for 30 min under a helium gas stream, and
mass ratio of 2 was exposed to N2 (99.999%) flowing at 60 ml/min, then cooled down to 413 K (the optimized reaction condition). After
and the temperature was ramped at 2 K/min to 773 K and kept for obtained the background spectrum, CO was adsorbed until satura-
6 h. The sample was then cooled down to room temperature slowly. tion followed by purging He gas for 30 min at the same temperature.
All samples were stored in a dry-box and then pressed and sieved Four scans were averaged using a resolution of 4 cm−1 .
to 20–40 mesh before catalytic tests. For acidity evaluation, NH3 -TPD measurements were run on a
The Na␤ (protonated and passivated) samples were exchanged Micromeritics Autochem II 2910 instrument equipped with a TCD.
with CuCl under the same conditions mentioned above and then The sample (∼50 mg) was pretreated at 473 K for 1 h in a flow of Ar
used for catalytic measurement. followed by NH3 adsorption at room temperature. Desorbed NH3
was monitored at a heating rate of 10 K/min from room tempera-
3.1. Passivation with TEOS ture to 823 K.
Surface morphology and composition of catalysts was examined
Na␤ was fist protonated under the progress mentioned above. by a Philips XL-30 scanning electron microscopy (SEM) equipped
Subsequently, TEOS (0.2 g/g of H␤ zeolite) was added to the sus- with an energy dispersive X-ray spectrometer (EDX). The acceler-
pension of ␤ in n-hexane and the mixture was stirred vigorously ating voltage of the microscope was 20.0 kV.
for 1.5 h and washed by deionized water and filtered repeatedly. X-ray diffraction patterns were recorded using Cu K␣ radiation
The sample was dried at 373 K for 5 h, and then calcinated in air at ( = 1.54056 Å) on a Rigaku C/max-2500 diffractometer at 40 kV and
823 K, followed by exchange with CuCl at the same procedure as 200 mA in the 2 range from 3◦ to 50◦ with a scanning rate of 8◦ /min.
mentioned above. Pore distribution and specific surface areas of the samples were
determined by nitrogen adsorption at 77 K on a Micromeritics
3.2. Catalytic performance test ASAP-2020 analyzer. Prior to the measurement, the samples were
degassed at 573 K for 16 h.
Measurements of catalytic activity and selectivity were car-
ried out in a computer-controlled continuous microreactor system 4. Results and discussion
(WFS-3015) with a quartz tubular reactor of 4 mm inner diameter. A
back pressure regulator (26-1700 series, Tescom) was used to main- FAU zeolites offer good activity for oxidative carbonylation as
tain the reaction pressure at 0.7 MPa. In a typical run, 1 ml (∼0.6 g) supports among microporous materials, which possess character-
of catalyst was loaded into the reactor. Before being exposed to istics such as a wide range ratio of SiO2 /Al2 O3 , relative large pore
reactants, the catalyst was heated to 413 K at a ratio of 3 K/min in diameter, and unique 3-dimensional channel structure. Therefore,
a stream of N2 . Ethanol was fed into the main stream by a syringe to exclude the influence of crystal structure and geometry, we
pump (Elite, P230) via an evaporator and permanent gases were first prepared Cu-doped FAU zeolites with varied SiO2 /Al2 O3 molar
controlled using mass flow controllers. The feed was a gaseous ratios (i.e., tuning surface acidity) employed the SSIE method, on
238 S. Huang et al. / Applied Catalysis A: General 417–418 (2012) 236–242

0.1 a 0.5 b
SiO2/Al2O3=2.5 SiO2/Al2O3=2.5

SiO2/Al2O3=7.1 SiO2/Al2O3=7.1

Absorbance

SiO2/Al2O3=10.1 SiO2/Al2O3=10.1

SiO2/Al2O3=19 SiO2/Al2O3=19

1700 1600 1500 1400 1700 1600 1500 1400


-1
Wavenumber (cm )

Fig. 1. FTIR spectra of pyridine adsorbed on H-FAU (a) and Cu-FAU (b) with different SiO2 /Al2 O3 ratios.

which catalytic behaviors were examined for oxidative carbonyla- Lewis sites. The bands at ∼1450 cm−1 and ∼1540 cm−1 are often
tion of ethanol. Generally, zeolites with SiO2 /Al2 O3 ratios greater used to determine the number of acid sites quantitatively, which
than 20 possess the similar acidity [26], thus we chose SiO2 /Al2 O3 attributed to the C C stretching vibration of pyridine complex on
ratios of 2.5, 7.1, 10.1, and 19 for detailed examination. The effects Lewis sites and pyridinium ion on Brønsted sites. With increasing
of pore distribution and specific surface area have been taken into of SiO2 /Al2 O3 ratio, intensity of the band at 1540 cm−1 increased
account. The results of N2 adsorption at low temperature (not pre- first followed by a decrease. The NH3 -TPD profiles of protonated
sented) showed that pore width and pore volume calculated using FAU with different SiO2 /Al2 O3 ratios were shown in Fig. 2 and
the Horvath–Kawazoe method varied in a small range and the trend the total peak areas were listed in Table 2. In aluminosilicate-type
was not associated with the catalytic performance. zeolites, the substitution of Si atoms for Al atoms at tetrahedral
To investigate the nature of acid sites in zeolites, several basic positions creates excess negative charge and then performs the
probe molecules with different sizes were employed such as nature of acid sites, and hence the concentration of acid sites deter-
ammonia, d3 -acetonitrile, trimethylamine, and pyridine. Pyridine mined by NH3 -TCD signal varies linearly with the reduction of
was most used because of its sensitivity in IR spectrum. However, SiO2 /Al2 O3 ratio. The trend is somewhat different from the result
not all of acidic sites are accessible to absorb pyridine considering from FTIR spectroscopy of pyridine adsorption due to inaccessibil-
the steric hindrance. The framework structure of FAU zeolite con- ity of acidic sites in sodalite cages and hexagonal prism. Due to
sists of supercage with 12-ring window (7.4 Å), sodalite cage with the steric hindrance, the amounts of Brønsted acidic sites detected
6-ring (2.2–2.6 Å), and hexagonal prism, and the kinetics diame- by pyridine is less than the total quantity of Brønsted acidic sites
ter of pyridine is about 5 Å. It has been shown that pyridine can over HY. For synthesis of organic carbonates by oxidative car-
only probe the acidic sites in supercages of FAU zeolites, while the bonylation, the accessibility to active sites on various locations in
acid sites located in the sodalites and prisms units do not interact Cu-doped zeolite catalyst is also a crucial factor of consideration.
with this probe molecule. On the other hand, FAU has three gen- Upon proton exchange with Cu ions via the SSIE process, the band
eral cation-exchange sites which can be occupied by Cu. Among at 1540 cm−1 and 1630 cm−1 (Fig. 1b) characteristic of Brønsted
them, only those copper cations in supercages are accessible to sites disappeared completely. Bell and co-workers [17] reported
reactants, and hence contribute to the activity of catalyst in synthe- that complete exchange of Cu+ cations with Brønsted acid pro-
sis of DMC [21]. For oxidative carbonylation of ethanol, the reactant tons was achieved on ZSM-5 zeolite only when SSIE temperature
and product molecules are both relatively larger, so that geometric
constraints could be expected. Therefore, pyridine is an appropriate
probe molecule to detect the acidic properties of protonated FAU
in this work, although the number of Brønsted acidic sites deter-
mined in this manner is fewer than that expected from the Si/Al SiO2/Al2O3=2.5
TCD Signal (a.u.)

ratio. Considering inaccessibility of Cu located in sodalite cage and


hexagonal prism for reactant molecule, it is more reasonable to
SiO2/Al2O3=7.1
establish relationship between actual catalytic capability and the
concentration of Brønsted acidic sites rather than the Cu content
in Cu-doped zeolite. The similar phenomenon was also reported SiO2/Al2O3=10.1
on the relationship between zeolite acidity and activity in aro-
matic transformations [27]. The obtained spectra in the frequency SiO2/Al2O3=19
range of 1400–1700 cm−1 were shown in Fig. 1a. All the samples
revealed the bands due to pyridine adsorbed on strong Lewis acidic 100 200 300 400 500 600
sites (∼1450 and 1617 cm−1 ), Brønsted acidic sites (∼1540 and Temperature (ºC)
∼1630 cm−1 ) and a band at 1490 cm−1 which can be assigned to
the contribution of pyridine associated with both Brønsted and Fig. 2. NH3 -TPD profiles of protonated H-FAU with different SiO2 /Al2 O3 ratios.
S. Huang et al. / Applied Catalysis A: General 417–418 (2012) 236–242 239

Table 1
The chemical composition of Cu-FAU with different SiO2 /Al2 O3 ratios.

EDX results (% atomic)

SiO2 /Al2 O3 19 10.1 7.1 2.5

O 64.53 63.69 67.45 65.89 66.88 67.07 67.89 69.68


Al 1.75 1.74 1.84 1.99 5.60 5.36 6.54 6.50
Si 32.03 32.61 28.64 29.91 21.78 21.34 19.25 17.45
Cu 1.69 1.96 2.07 2.21 5.74 6.23 6.32 6.37
Cu/Al 0.97 1.13 1.13 1.11 1.03 1.16 0.97 0.98

Table 2
Amount of acid sites of FAU zeolites and apparent activation energies for oxidative carbonylation of ethanol over corresponding Cu-FAU.

Zeolite IR NH3 -TPD Peak area Apparent activation


energy (Ea ) (kJ/mol)

PyH+ (mmol/g)a PyL (mmol/g)b Total (mmol/g)

FAU(2.5) 4.37 4.34 8.71 423.5 51.6 ± 0.8


FAU(7.1) 5.26 5.16 10.42 359.0 47.6 ± 0.9
FAU(10.1) 6.75 4.28 11.03 336.9 42.3 ± 0.6
FAU(19) 3.36 5.33 8.69 130.4 61.4 ± 1.4
a
Pyridinium ion on Brønsted sites, calculated from the intensity of ∼1540 cm−1 band.
b
Pyridine complex on Lewis sites, calculated from the intensity of ∼1450 cm−1 band.

is over 1023 K and Cu/Al ratio reached approximately 1. Compara- has been shown that the deposition of thin silica layers by CVD/CLD
tively, Anderson et al. [23] considered that Cu-Y has a small amount from TEOS can neutralize external sites without modifying the
of residual acidity even when the Cu/Al ratio is 1. In our case, internal surface of zeolite [31]. For this reason, influence of Brønsted
the absence of 1540 cm−1 band indicated that complete exchange acidity can be investigated by reducing Brønsted acidic sites. Upon
between H proton in supercages of H-FAU and CuCl occurred at passivation, no obvious differences were observed in position and
823 K. EDX analysis was carried out to analyze the chemical com- intensity of the characteristic peaks in FTIR (Fig. 4) and XRD spectra
position of Cu-FAU catalyst. We put forward the results from two (Fig. 5), which reveals that zeolite framework keeps intact under the
different points on catalyst surface for reliability of data. As shown treatment. A slight increase in the intensity of the peak at 2 = 7.6◦
in Table 1, Cu/Al molar ratios are between 0.97 and 1.13, which indi-
cated that bridging hydroxyl groups functioning as Brønsted acid
Ethanol conversion,DEC yield (%)

was all occupied by Cu+ upon SSIE no matter where they located 2.5
(supercages, sodalite cage or hexagonal prism). It should be noted Ethanol conversion
that the content of Cu increased with the reduction of SiO2 /Al2 O3 , 2.0
which shows a good agreement with the acidity evaluation by NH3 -
TPD, but not FTIR spectroscopy of pyridine adsorption, since partial 1.5
Cu species enters into sodalite cage and hexagonal prism [21]. Con- DECyield
sidering accessibility and agglomeration of Cu species, it is not 1.0
reasonable to relate all exchanged-Cu sites to the formation of DEC.
Additionally, the band around 1440–1450 cm−1 became sharp and 0.5
a blue shift was observed upon the Cu exchange, indicating the
strong pyridine-Cu+ interaction, as also shown in previous inves-
0.0
tigations [28,29]. Thus, the intensities of 1450 cm−1 could reflect 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
the degree of proton exchange for Cu+ . Concentration of Brønsted Amount of B acid sites(mmol/g)
and Lewis acidic sites obtained from the intensity of corresponding
bands is summarized in Table 2. Fig. 3. The relationship between Brønsted acidic sites on H-FAU and catalytic activ-
Based on the mechanism of CuCl exchange with H-zeolite ity of Cu-FAU catalysts.
reported earlier and the results of characterization presented
above, we presumed that it is more appropriate to establish a cor-
relation between Brønsted acidic sites detected by pyridine and
activity rather than Cu content in catalyst. Catalytic activities were 0.2
tested using Cu-FAU with various SiO2 /Al2 O3 ratios in a continu-
Absorbance

ous fixed bed microreactor. Under the same reaction conditions,


both ethanol conversion and DEC yield improved with increase of
Brønsted acid sites on the surfaces of zeolites (Fig. 3).
To further verify the role of Brønsted acidic sites of zeolite
supports in this reaction, we selectively passivated the external Hβ-pass ivated
surface acidity of zeolite ␤ by deposition of tetraethylorthosiloxane
(TEOS). The zeolite contains a mutually perpendicular intersecting Hβ
three-dimensional 12-ring channel system with pore dimensions of
5.6 × 5.6 Å and 6.6 × 7.6 Å, and thus pyridine can diffuse though the 3500 3000 2500 2000 1500 1000 500
structure to react with acidic sites. Beta zeolite possesses Brønsted Wavenumber(cm-1)
acidic sites on both external and internal surfaces, while Lewis
acidic sites are predominantly present on internal surface [30]. It Fig. 4. Comparison of FTIR spectra of H␤ zeolite before and after passivation.
240 S. Huang et al. / Applied Catalysis A: General 417–418 (2012) 236–242

Table 3
Amount of acid sites of H␤ and TEOS-treated H␤ and catalytic activity of Cu-␤ on oxidative carbonylation of ethanol.

Zeolite IR Ethanol conversion (%) DEC yield (%)

PyH+ (mmol/g) PyL (mmol/g)

␤ 0.215 3.248 1.71 0.95


␤-Passivated 0.086 8.926 0.93 0.50

is due to the formation of Si O Si bonds by silanol groups react- compared to the sample without treatment. The variation was also
ing with adjacent ones. The similarity of N2 adsorption/desorption in line with the reduction of Brønsted acidic sites. It indicates that
curves of H␤ and H␤-passivated zeolites indicates that the passiva- Brønsted acidic sites on both internal and external surface of H␤
tion has little effect on surface area and pore volume distribution could form active sites for oxidative carbonylation.
(Fig. 6). These results suggest that TEOS was finely dispersed on From these results, it is apparent that Brønsted acidity of zeolite
zeolite surfaces and formed silica layer was thin and uniform. Thus, supports, which presents in large cavities and accessible to pyri-
inner pore system could be still accessible for diffusion of reactants dine molecule absorbed, dominates the catalytic performance of
and products after passivation [31]. Fig. 7 presents the pyridine Cu-exchanged zeolites on oxidative carbonylation quantitatively.
adsorbed IR spectra of untreated and passivated H␤ at 423 K. A dra- Therefore, it is rational to calculate turnover frequencies (TOFs)
matic decrease in band intensity at 1540 cm−1 and 1490 cm−1 was of DEC formation based on the amount of Brønsted acidic sites
observed, which correspond to Brønsted acidic sites and overlap of determined using pyridine adsorption infrared spectroscopy.
both Brønsted and Lewis acidic sites, respectively. Comparatively, The temperature dependence on reactivity in the form of the
the band at around 1450 cm−1 increased to a certain extent, which Arrhenius behavior is shown in Fig. 8, which is comparable to that
might be ascribed to the formation of tricoordinated framework of Cu-Y catalysts for the synthesis of DMC as reported previously
silicon [32]. According to a study by Kunkeler et al. [31], a rough [21]. The calculated apparent activation energies (Ea ) (Table 2) of
external surface makes microcrystalline ␤ less favorable for the the DEC formation were in a range of 30–60 kJ/mol, consistent with
formation of Si layer compared to macrocrystalline ␤. However, we those reported for relevant systems [6,33,34]. Under the same reac-
show here that the TEOS-treatment successfully reduced external tion conditions, Ea decreased in the order of Cu-FAU (10.1) < Cu-FAU
Brønsted surface acidity although the sample is microcrystalline (7.1) < Cu-FAU (2.5) < Cu-FAU (19), which follows the same trend as
particle. Therefore, the change of acidity is consistent with the dis- order of amounts of Brønsted acidic sites on the surface of zeolites.
tribution of Brønsted and Lewis acidic sites on the H␤ zeolite [30]. We should also mention that distribution and location of
The acid properties of H␤ before and after TEOS deposition and the Brønsted acidic sites have effects on the formation of metal active
results of catalytic performance tests are shown in Table 3. Passiva- sites and consequently the catalytic activity and stability in metal-
tion resulted in a loss of ∼50% of ethanol conversion and DEC yield exchanged zeolite catalyst. CO prefers to interact with Cu(I) cations
at ambient temperature, but not adsorb on Cu(II) sites and form sta-
ble Cu–CO species [35]. In our case, Cu+ cations have been proved
to exchange with Brønsted acidic sites, therefore we used DIRFTS of
CO adsorption to discriminate the location and state of active sites
in different positions inside metal-exchanged zeolites. The FTIR
spectra of CO adsorbed on FAU zeolites with varying SiO2 /Al2 O3
Intensity

were presented in Fig. 9. After purging with helium for 30 min, the
bands in the range of 2140 cm−1 to 2160 cm−1 did not vanish, which
demonstrated the presence of Cu(I)–CO species. CO adsorption
Hβ-passivated spectra of all samples lead to the appearance of two overlapping
band at ∼2162 cm−1 and 2148 cm−1 , which can be assigned to Cu+
Hβ cations positioned in sites II* and II of FAU, respectively [36]. The
relative intensity at the ∼2160 cm−1 band increased first and then
decreased with an increase of Si2 O3 /Al2 O3 ratio obviously. The
10 20 30 40 50
trend is in good agreement with the concentration of Brønsted
2θ (º)
acidic sites and catalytic activity. It is very likely that, upon CO
Fig. 5. XRD patterns of H␤ zeolite before and after passivation.

0.07
0.1
0.06
dv/dp(cm3/g·Å)

0.05
Absorbance


0.04
Hβ-passivated
0.03

0.02

0.01

0.00 Hβ-passivated

0 20 40 60 80 100 1750 1700 1650 1600 1550 1500 1450 1400 1350
-1
dp (Å) Wavenumber (cm )

Fig. 6. Effect of passivation on H␤ pore volume distribution. Fig. 7. FTIR spectra of pyridine adsorbed on H␤ before and after passivation.
S. Huang et al. / Applied Catalysis A: General 417–418 (2012) 236–242 241

1.2E-3
1E-3
8E-4 Cu-Y(SiO2/Al 2O3=2.5) Cu-Y(SiO2/ Al 2O 3=7.1)
6E-4

4E-4

TOF (s-1)
2E-4
1.2E-3
1E-3 Cu-Y(SiO2/Al 2O3=10.1) Cu-Y(SiO2/ Al 2O 3=1 9)
8E-4
6E-4

4E-4

2E-4
2.35 2.40 2.45 2.50 2.55(2.35) 2.40 2.45 2.50 2.55
-1
1000/T (K )

Fig. 8. Arrhenius plot of turnover frequencies of DEC formation obtained over Cu-FAU catalysts.

active sites for the reaction of oxidative carbonylation. In addition,


2148
the distribution of Brønsted acidic sites also has an influence on
0.1 2162
the coordination and localization of Cu, and thus on catalytic per-
formance. Clarification of the effect of Brønsted acidity on solid
Absorbance

SiO /Al O =2.5


acid supports for the synthesis of Cu-based catalysts could also
help to understand mechanism of other relevant reactions, and pro-
SiO /Al O =7.1
vide important information for the design of catalytic materials in
general.
SiO /Al O =10.1

SiO /Al O =19


Acknowledgments

2250 2200 2150 2100 2050 Financial support from the National Natural Science Founda-
wavenumber (cm-1) tion of China (20876112, 20936003), Specialized Research Fund
for the Doctoral Program of Higher Education (SRFDP) (grant no.
Fig. 9. FTIR spectra of CO adsorption on Cu-FAU with varying Si2 O3 /Al2 O3 ratios. 20090032110021), the Program for New Century Excellent Tal-
ents in University (NCET-04-0242), Seed Foundation of Tianjin
University (60303002), and the Program of Introducing Talents of
adsorption, Cu+ migrates from sites II to more-exposed positions Discipline to Universities (B06006) are gratefully acknowledged.
(site II*) near the supercage [37]. Therefore, it indicated that the
more intensive distribution of Brønsted acidic sites in supercage
made Cu migration more easily, which was also relative to activ- References
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