8 7 6 5 4 3 2 1

REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
(24-PIN) CONNECTOR - C1 00 RELEASE NL07-0193 10-30 FL RWD ML
CAN 0
H 01 DEL ITEM 44 (425-5427 DUPLICATE PART OF ITEM 36) H
MASTER CAN 1 (24-PIN) CONNECTOR - C2 01 ITEM 44 WAS 45, ITEM 45 WAS 46 & ITEM 46 WAS 47 NL07-0200 12-18 FL RWD ML
BATTERY BOX CAN 2
02 ADD KLENZ SYS AIR PRESS ON SHEETS 4 & 5 NL08-1122 7-15 FL RWD BS
(BOX ASSY 423-9824) (24-PIN) CONNECTOR - C3
CAN 3
(24-PIN) CONNECTOR - C4

CABLE

CAN 0

CAN 1

CAN 3

CAN 2
MALE IN OUT FEMALE
PLUG PWR PLUG
DATA (CAN)
(4-PIN) CONNECTOR
CAB POWER I/O 0
(9-PIN) CONNECTOR
G SERVICE TOOL G
(6-PIN) CONNECTOR
MASTER CTRL
MODULE
(MDL ASSY 422-6370)
TOP VIEW
TYPICAL CAB REMOTE MODULE
CONNECTOR DIAGRAM
0 1 2 3

CAN 0

CAN 1 CAB
F
CAN 2 NOTE: CAB-1 THRU CAB-3 / REMOTE MODULE-6 F
CAN 3 THRU REMOTE MODULE-8 ARE INSIDE THE CAB.
CAN 0

CAN 1

CAN 3

CAN 2

CAN 2 (IN CAB)

SPD CTRL(FOOT)

SPD CTRL(FOOT)
SPEEDOMETER

REAR WINDOW
DEFR RLY DRV
UPR CONSOLE
BKT AUTO LVL

BKT WHL CMD

BKT WHL CMD

TURN ARROW

TURN ARROW
DELAY DN SW
DELAY UP SW
ALT MACHINE

BKT JOY CMD

BKT JOY CMD

HOUR METER

TURN SIG SW
REVERSE SW
HI THROTTLE

POT SUPPLY

PARK BRAKE
HST DETENT
POT SUPPLY

POT SUPPLY

POT SUPPLY

POT SUPPLY
PNL DIMMER

PNL DIMMER
SHOP MODE

BEACON SW
BKT HEIGHT

LO RLY DRV

LO RLY DRV
DIR SELECT

DIR SELECT
STEER CMD

STEER CMD

BACK DRAG
SELECT SW

SELECT SW

SELECT SW

WIPER MTR

POT WIPER
POT WIPER

POT WIPER

POT WIPER

POT WIPER
GND FAULT
PNL LED LT

PNL LED LT

HOIST CMD

HOIST CMD
HI RLY DRV
FRT WIPER

FRT WIPER

31
FRT WIPER

FRT WIPER

FRT WIPER

FRT WIPER

CRANK SW

BOOST SW
ENG COOL
SPEED SW
DASH SWs

WIPER SW

PRESS GA

FLOAT SW
PRESS GA
DOWN SW

PARK BRK
GA PANEL
LEVEL GA

HORN SW
TURN SIG
REAR SW

LT RIGHT

TEMP GA
LUBE SW

TEST SW

WASHER

WASHER

SW LEFT

KEY PAD
FWD SW
MANUAL

BUTTON
SW CAB

KEY SW
LT LEFT
TRAVEL
SET SW

FRT SW
LTS SW

LTS SW
E-STOP

BRK LT
FLOOD

ON SW
LED LT

SPARE

SPARE

SPARE

BRAKE
UP SW

LO SW

RIGHT
HI SW

INTLK
REAR
PARK
REAR

FUEL

LEDs
AIR
OIL
E E

0811

0813
0711

0712

0713

0714

0715

0716
0611

0612

0613

0614

0615

0616

0721

0722

0723

0724

0725

0726
0731

0732

0733

0734

0735

0736
0641

0642

0643

0644

0645

0646

0631

0632

0633

0634

0635

0636

0621

0622

0623

0624

0625

0626

0831

0832

0833
0741

0742

0743

0744

0745

0746

0841

0842

0843

0844

0845

0846
5 6
3 4
CAN 2 (IN CAB)

CAN 0 (IN CAB)

CAN 1 (IN CAB)

CAN 3 (IN CAB)

CAN 2 (IN CAB)

1 2

26 TYP 8
10 PLCS
3 (2M)

CAN 2 (IN CAB) CAN 2 (IN CAB) CAN 2 (IN CAB)

D D
4 3 2 1 4 3 2 1 4 3 2 1

30 29 29 31
REMOTE REMOTE REMOTE
MODULE-6 MODULE-7 MODULE-8
(CAB-1) (CAB-2) (CAB-3)

CAN 0 CAN 1 REAR CAB

CONNECTORS
422-6495 422-6495 (MDL ASSY 424-5246) (MDL ASSY 424-5246) (MDL ASSY 424-5246)

INTFC-1 CAB I/O CAB PWR

424-0378 422-6349 424-0412

C 422-6495 422-6495 C
CAN 2 CAN 3

23 422-8889 REF CAN DATA CABLE ASSY PLG/PLG 20 IN

46 425-0955 REF ASSY HARNESS J1939 (T2 DETROIT) 22 422-6486 REF DATA CABLE TEE CA-BAYONET
45 424-0207 REF ASSY HARNESS J1939 (T1 & T2 CUMMINS) 21 424-3378 REF HARNESS ASSY MASTER SVC TOOL
44 426-2048 REF ASSY HARNESS ENG INTFC T2 CUMMINS 20 422-6416 REF POWER HARNESS REMOTE MODULE
CAN 1 43 424-0415 REF ASSY INTFC #2 HARNESS CUMMINS 19 422-6487 REF DATA CABLE TERMINATOR CA-BAYONET
TO SHEET-3 42 423-2098 REF ASSY VEHICLE INTFC HARNESS DDEC IV 18 425-8888 REF CAN DATA CABLE ASSY PLG/PLG 400 IN
(80")
41 425-5431 REF CABLE EXT 19-PIN CSSM CKM 5.0M 17 425-8886 REF CAN DATA CABLE ASSY PLG/PLG 200 IN
16 40 426-0477 REF ASSY ENGINE SPEED SNSR HARNESS 6.0M 16 425-8885 REF CAN DATA CABLE ASSY PLG/PLG 80 IN
39 426-0504 REF HARNESS BREAKOUT BOX (8P) 1.0M 15 425-8884 REF CAN DATA CABLE ASSY PLG/PLG 30 IN
SEE NOTE-1 38 425-5449 REF ASSY TURCK CABLE 4-P 250V 0.9M 14 425-3977 REF ACTR CABLE W/DIN CONN 0.9M(HI SIDE)
CAN 3
TO SHEET-6 37 426-0402 REF ASSY TURCK CABLE 5-PIN 250V 4.0M 13 425-1697 REF ASSY HARNESS MAG TRANSDUCER TURCK
(200")
B 36 425-5427 REF HARNESS BREAKOUT BOX (8P) 5.0M 12 425-1686 REF CONN FEMALE 5PIN FK4.5-2/14.5 B
17 35 425-5425 REF BREAKOUT BOX W/ M23 19-PIN CONN 11 425-1685 REF CONN MALE 5PIN FS4.5-0.5/14.5
34 425-8887 REF CAN DATA CABLE ASSY PLG/PLG 300 IN 10 425-1785 REF CONN TURCK MALE CMB814 (5) 1-0
CAN 2 33 425-3961 REF ASSY CABLE BLOWER SPD SNSR 10 FT 9 425-1784 REF CONN TURCK FEMALE CMB814 (5) 1-0
TO SHEET-2 32 417-4799 REF CONNECTOR - DIN 8 424-5973 REF SNSR ACTR CABLE/MALE CONN 6.0M
(200")
31 425-5786 REF ASSY CAN CABLE REMOTE/CAB CAN CON 7 425-1781 REF ASSY TURCK CABLE 5PIN 250V 2.0M
30 425-5784 REF ASSY CAN CABLE CAB REMOTE/BAT BOX 6 425-1687 REF ASSY TURCK CABLE 5PIN 250V 10.0M
17
29 425-5783 REF ASSY CAN CABLE CAB REMOTE 5 425-1682 REF ACTR CABLE W/DIN CONN 0.9M(LOW SIDE)
28 423-2432 REF PLUG CONN UN-1 MATE-N-LOC 4 424-5971 REF ACTR CABLE W/ DIN CONN 5.0M
27 423-2160 REF PLUG CONN 24PIN SHELL SIZE24 CANNON 3 425-1683 REF ASSY HARNESS BREAKOUT BOX 2.0M
26 423-2170 REF ASSY HARNESS REMOTE MODULE 2 424-5972 REF ASSY HARNESS BREAKOUT BOX 5.0M
NOTES:
25 424-5977 REF LED PLUG STOP/TURN/TAIL 1 425-1684 REF ASSY HARNESS BREAKOUT BOX 10.0M
24 425-3902 REF ASSY HARNESS BUCKET CYL POS TURCK ITEM PART NO. QTY DESCRIPTION
1) ITEM 38 IS PART OF TRANSMITTER KIT INSTALLATION. UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
50 SERIES LOADER LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
2) BREAKOUT BOX (TURCK) NO.__08-1 TECHNOLOGIES. IT IS
CONFIDENTIAL AND MUST FRACTIONS ±1/16
flovett 10-30-07
NOT BE COPIED. IT IS CHK
.XX DECIMAL ±.03 RWD 10-30-07
A LOANED SUBJECT TO .XXX DECIMAL ±.015
WIRING BRKOUT BOX/MDL L1850 #68 UP A
3)
* INDICATES OPTIONAL COMPONENTS. RETURN UPON DEMAND ENGR
AND IS NOT TO BE USED • MACHINED CORNERS 1/64 X 45°
IN ANY WAY DETRIMENTAL • WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. ML 10-30-07
SIZE DWG NO. REV

E
INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
PER LETOURNEAU
SPEC 1650.00. MATL
DO NOT SCALE 4260568 02
SCALE 1/4 EST WT SHEET 1 OF 6

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL07-0193 10-30 FL RWD ML
H C4-C6 01 ADD LOCATION TO TURCK BOX 10-2, 10-3 & 10-4 NL07-0200 12-18 FL RWD ML H
D5 02 AUTOLUBE 1031 CABLE WAS 5.0M ITEM-4
DATA (CAN)
(4-PIN) CONNECTOR D5 02 DEL CABLE 4M ITEM-37 FROM AUTOLUBE PRESS NL08-1122 7-15 FL RWD BS
CAB POWER I/O 0
(9-PIN) CONNECTOR
SERVICE TOOL
(6-PIN) CONNECTOR MALE
PLUG
PWR
FEMALE OUT IN
PLUG

CABLE

(24-PIN) CONNECTOR - C1

(24-PIN) CONNECTOR - C2
G G
(24-PIN) CONNECTOR - C3

(24-PIN) CONNECTOR - C4

BOTTOM VIEW
TYPICAL REMOTE MODULE
CONNECTOR DIAGRAM

F F
(LEFT WALL) (RIGHT WALL)

REMOTE GND
REMOTE GND
MODULE-10 MODULE-11
(FF-1) (FF-2)

(MDL ASSY 424-5246) (MDL ASSY 424-5246)

(RIGHT WALL)

17 17
19 TERMINATOR

E 1 2 3 4 1 2 3 4 E
CAN 2
TO SHEET-1 (200")
(200")

36 39 39 39 39

2 (5M) 3 (2M) 3 (2M)

8
5 14
8 8 38 5 8 8
D D
38 38

14 14 14
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3
6 5 6 5 37 6 5 37
38 6 5 14 6 5 6 5 6 5 6 5
8 7 38 38 8 7 8 7 8 7 8 7
1025

1021

1031

1042

1046
1022

1032
1024
1014

1013

1034

1044

1113

1123

1133

1142

1144

1143

1141
1023

1045

1041
PRESS XDCR

RF MTR TEMP 1
HST RAISE

FRT DRV LUBE

SNSR WIPER

BCKT ROLL FWD

HST LOWER
FRT SVC BRK

PRESS XDCR (LW)

SNSR WIPER
SOL

AUTOLUBE SOL
LIFT ARM POS

KLENZ SYS
PILOT

FRT PARK BRK

FRT PARK BRK

VALVE

PILOT PRESS SUPPLY

PRESS XDCR

LF MTR TEMP 1
AUTOLUBE

HST CYL BASE

BELLCRANK ROTARY

BELLCRANK ROTARY

PRESS

PRESS

BCKT ROLL BACK

PRESS XDCR
FLOW SWs
SNSR SUPPLY

SNSR SUPPLY

BCKT CYL
VALVE

REDUCING SOL
LIFT ARM POS

SOL

FLOAT SOL
VALVE
PWR SW

C C

10-1 10-2 10-3 10-4 11-1 11-2 11-3 11-4

LOCATED LOCATED LOCATED
FRONT FRAME FRONT FRAME FRONT FRAME
RIGHT WALL LEFT WALL LEFT WALL
HYDR PANEL HYDR PILOT CONTROL PANEL
(PILOT CONTROL) (LOCATED ON FRONT FRAME RIGHT WALL)
(426-1263) (426-1263)

B B

ROTARY LIMIT SPLICE BOX

FRONT FRAME: (2-CONNECTORS)
ASSY ROT LM
SPLICE BOX___426-0502

(10M) 6

(2M) 7
TO HOIST POS ROTARY POT
A A
TO BELLCRANK POS ROTARY POT
NOTE: BREAKOUT BOX (TURCK) No.__11-1 WIRING BRKOUT BOX/MDL L1850 #68 UP SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4260568 02

ISSUED 10-30-07 SCALE 1/4 EST WT SHEET 2 OF 6

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
00 RELEASE NL07-0193 10-30 FL RWD ML
H B2-B7 01 ADD LOCATION TO TURCK BOX 12-1 TO 12-4, 13-1 TO 13-4 H
C6 01 ADD KLENZ SOL HEATER - HTR8 (1323) NL07-0200 12-18 FL RWD ML
DATA (CAN)
(4-PIN) CONNECTOR 02 NO CHANGE THIS SHEET NL08-1122 7-15 FL RWD BS
CAB POWER I/O 0
(9-PIN) CONNECTOR
SERVICE TOOL
(6-PIN) CONNECTOR MALE
PLUG
PWR
FEMALE OUT IN
PLUG

CABLE

(24-PIN) CONNECTOR - C1

(24-PIN) CONNECTOR - C2
G G
(24-PIN) CONNECTOR - C3

(24-PIN) CONNECTOR - C4

BOTTOM VIEW
TYPICAL REMOTE MODULE
CONNECTOR DIAGRAM

F F
16 17

CAN 1
TO SHEET-1 (200")
TO SHEET-4 / SHEET-5
(80")
(REMOTE MODULE-15)

(80")

(LEFT WALL) 16 (RIGHT WALL)

E REMOTE GND REMOTE GND E

MODULE-13 MODULE-12
(RF-2) (RF-1)

16 (80") 16 (80")
(MDL ASSY 424-5246) (MDL ASSY 424-5246)

(80") 16 (200") 17

1 2 3 4 1 2 3 4

D D

2 (5M) 2 (5M) 3 (2M) 1 (10M) 3 (2M) 2 (5M) 2 (5M) 2 (5M)

8 8 7 8 38 38
8 8 38 8 8 8 8 8 8 8
38
33 4
38
2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
4 3 4 3 38 4 3 40 4 3 4 3 4 3 4 3 4 3
6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5
7

C 38 C
1312

1314

1316

1315

1313

1311

1322

1326

1323

1321

1332

1334

1336

1335

1333

1331

1342

1344

1346

1345

1343

1341

1212

1214

1215

1213

1211

1222

1224

1226

1225

1223

1232

1234

1236

1235

1233

1231

1242

1244

1245

1243

1241
*

PRESS
AIR CLEANER

AIR CLEANER

PRESS REAR

SAFETY ELEM
CIRCULATING PUMP

MTR CTRL VALVE

STEER LO SIDE

PRESS

PRESS
RESTRICTION

SPD SNSR

COOL BLOWER

RADIATOR FAN
KLENZ SYS

FAN PRESS

STEER PUMP
AIR CLEANER

AIR CLEANER

HYDR CLEANER

AIR CLEANER

STEER INTFC CD
GEN TEMP 1

MAIN PUMP 2

MAIN PUMP 3

MAIN PUMP 1
HYDR TANK

CMD (L)

PRESS

ACCESSORY
RADIATOR
SOL #1

GEN TEMP 2

GEN TEMP 3

SAFETY ELEM
PUMP PRESS

SNSR SUPPLY
BLOWER FAN
SOL #2

SOL #4

SOL #5

SOL #3

SOL #7

SOL #6

PRESS FRT
GEARBOX PRESS

STEER ROTARY

STEER ROTARY

CMD (R)

STEER PUMP

HYDR TEMP
AUX OIL COOL

MAIN PUMP 4
PUMP

BENDIX

STEER HI SIDE

PUMP PRESS
AIR CLEANER

FUEL LEVEL SNSR

AIR DRYER
KLENZ SOL

RESTRICTION LF
SYS AIR PRESS

GEARBOX TEMP

LADDER

SNSR WIPER

OUTPUT
PUMP
ENG RADIATOR
FAN SPD SNSR

RESTRICTION LR
HYDR TANK
LO LEVEL
REAR W/W

FRT W/W
LIMIT SW
HTR

AIR PRESS

FAN SOL OPT

13-1 13-2 13-3 13-4 12-1 12-2 12-3 12-4
LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED LOCATED
REAR FRAME REAR FRAME REAR FRAME REAR FRAME REAR FRAME REAR FRAME REAR FRAME REAR FRAME
RIGHT WALL RIGHT WALL LEFT WALL LEFT WALL RIGHT WALL RIGHT WALL RIGHT WALL RIGHT WALL
B B

ROTARY LIMIT SPLICE BOX

REAR FRAME: (1-CONNECTOR)
ASSY ROT LM
SPLICE BOX___425-3896

A NOTE: BREAKOUT BOX (TURCK) NO.__13-1 (2M) 7 TO STEERING ROTARY POT

A

WIRING BRKOUT BOX/MDL L1850 #68 UP SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4260568 02

ISSUED 10-30-07 SCALE 1/4 EST WT SHEET 3 OF 6

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
BUS-IN
CONNECTOR 00 RELEASE NL07-0193 10-30 FL RWD ML
H POWER 0 B7 01 ADD LOCATION TO TURCK BOX 15-2 & 15-3 H
CONNECTOR C3/D1 01 ITEM 36 WAS 44, ITEM 46 WAS 47 NL07-0200 12-18 FL RWD ML
DATA (CAN)
(4-PIN) CONNECTOR C6 02 ADD 1531 KLENZ SYS AIR PRESS TRANSDUCER NL08-1122 7-15 FL RWD BS
BUS-OUT
CAB POWER I/O 0 CONNECTOR
(9-PIN) CONNECTOR
SERVICE TOOL PWR
OUT IN
(6-PIN) CONNECTOR MALE
PLUG
PWR
FEMALE OUT IN
PLUG
CABLE

(24-PIN) CONNECTOR - C1
CABLE
(6-PIN) CONNECTOR - C2
(24-PIN) CONNECTOR - C1
(6-PIN) CONNECTOR - C3
(24-PIN) CONNECTOR - C2
G G
(6-PIN) CONNECTOR - C4
(24-PIN) CONNECTOR - C3
(24-PIN) CONNECTOR - C5
(24-PIN) CONNECTOR - C4

BOTTOM VIEW BOTTOM VIEW

TYPICAL REMOTE MODULE TRANSLATOR MODULE
CONNECTOR DIAGRAM CONNECTOR DIAGRAM

F 17 F

TO SHEET-3 (200")
15 15
(REMOTE MODULE-12)

(30") TO REMOTE (30")

MODULE-15
(RIGHT WALL) (RIGHT WALL) (RIGHT WALL)

REMOTE GND TRANSLATOR TRANSLATOR

MODULE-15 MODULE-14 GND MODULE-14 GND
(ENGINE) (ENG TRANSLATOR) (ENG TRANSLATOR)
(RF_RH) (RF_RH) (RF_RH)
E E
(30") 15 (MDL ASSY 424-5246) 17 (200")
(MDL ASSY 425-5725) (MDL ASSY 425-5725)

1 2 3 4 C2 C4

(TERMINATOR) 19 (TERMINATOR) 19
TO REMOTE
MODULE-15
CONN-4 46
D D
1 (10M) 3 (2M) 3 (2M)

8 8 8 8 8 8
HARNESS W001
SUPPLIED WITH
2 1 2 1 2 1 ENGINE

4 3 4 3 4 3 42
38 38 38
6 5 6 5 6 5
37 37 37
36
1512

1514

1513

1511

1522

1524

1526

1525

1523

1521

1534

1535

1533

1531

ENGINE ENGINE
& ALARM

SAFETY ELEM

SAFETY ELEM
TURN SIG

TURN SIG

REAR

REAR

REAR

MTR TEMP LR

RESTRICTION RR
STARTER
LED ASSY (x2)

AIR PRESS
SWs REAR
PARK BRK PRESS

RESTRICTION RF
BACKUP LTS

SVC BRK PRESS

KLENZ SYSTEM
MTR TEMP RR
STOP/TAIL

PARK BRK SOL

LED ASSY LEFT

LED ASSY RIGHT

PILOT SOLs
DRV LUBE FLOW

C C
T1 T2
DETROIT DETROIT

15-1 15-2 15-3

(IN REAR COWL) LOCATED LOCATED
REAR FRAME REAR FRAME
RIGHT WALL RIGHT WALL
1543

1541

1543
1545

1545
1542

1542

1544

1546
ENGINE

ENG
IGNITION
IGNITION

PRELUBE
ENG START
(AMBER)

ENG SPD CMD

RED

READY FOR
ENG

ENG LT

CRANK

ENG LT
YELLOW
STOP ENG LT

CHECK ENG LT
(EP) (RED)

INTFC
B B
BOX
(425-9988)

T1 ENGINE (DDEC IV) T2 ENGINE (DDC MTU)

A A
NOTE: BREAKOUT BOX (TURCK) NO.__15-1
WIRING BRKOUT BOX/MDL L1850 #68 UP SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4260568 02

ISSUED 10-30-07 SCALE 1/4 EST WT SHEET 4 OF 6

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
BUS-IN
CONNECTOR 00 RELEASE NL07-0193 10-30 FL RWD ML
H POWER 0 B7 01 ADD LOCATION TO TURCK BOX 15-2 & 15-3 H
CONNECTOR C3/C2 01 ITEM 36 WAS 44, ITEM 44 WAS 45
DATA (CAN)
(4-PIN) CONNECTOR D1/D4 01 ITEM 45 WAS 46 NL07-0200 12-18 FL RWD ML
BUS-OUT
0 CONNECTOR C6 02 ADD 1531 KLENZ SYS AIR PRESS TRANSDUCER NL08-1122 7-15 FL RWD BS
CAB POWER I/O
(9-PIN) CONNECTOR
SERVICE TOOL PWR
OUT IN
(6-PIN) CONNECTOR MALE
PLUG
PWR
FEMALE OUT IN
PLUG
CABLE

(24-PIN) CONNECTOR - C1
CABLE
(6-PIN) CONNECTOR - C2
(24-PIN) CONNECTOR - C1
(6-PIN) CONNECTOR - C3
(24-PIN) CONNECTOR - C2
G G
(6-PIN) CONNECTOR - C4
(24-PIN) CONNECTOR - C3
(24-PIN) CONNECTOR - C5
(24-PIN) CONNECTOR - C4

BOTTOM VIEW BOTTOM VIEW

TYPICAL REMOTE MODULE TRANSLATOR MODULE
CONNECTOR DIAGRAM CONNECTOR DIAGRAM

F 17 F

TO SHEET-3 15 15
(200")
(REMOTE MODULE-12)

TO REMOTE (30")
(30")
MODULE-15

(RIGHT WALL) (RIGHT WALL) (RIGHT WALL)

REMOTE GND TRANSLATOR TRANSLATOR

MODULE-15 MODULE-14 GND MODULE-14 GND
(ENGINE) (ENG TRANSLATOR) (ENG TRANSLATOR)
(RF_RH) (RF_RH) (RF_RH)
E E
(30") 15 (MDL ASSY 424-5246) 17 (200")
(MDL ASSY 425-5725) (MDL ASSY 425-5725)

C4 C4
1 2 3 4

(TERMINATOR) 19 (TERMINATOR) 19
TO REMOTE
MODULE-15
45
CONN-4 45 D
D
1 (10M) 3 (2M) 3 (2M)

8 8 8 8 8 8

2 1 2 1 2 1
4 3 4 3 4 3
38 38 38
6 5 6 5 6 5
37 37 37

43 36 44
1512

1514

1513

1511

1522

1524

1526

1525

1523

1521

1534

1535

1533

1531

ENGINE ENGINE
& ALARM

SAFETY ELEM

SAFETY ELEM
TURN SIG

TURN SIG

REAR

REAR

REAR

MTR TEMP LR

RESTRICTION RR
STARTER
LED ASSY (x2)

AIR PRESS
SWs REAR
PARK BRK PRESS

RESTRICTION RF
BACKUP LTS

SVC BRK PRESS

KLENZ SYSTEM
MTR TEMP RR
STOP/TAIL

PARK BRK SOL

LED ASSY LEFT

LED ASSY RIGHT

PILOT SOLs
DRV LUBE FLOW

C C
T1 T2
CUMMINS CUMMINS

15-1 15-2 15-3

(IN REAR COWL) LOCATED LOCATED
REAR FRAME REAR FRAME
RIGHT WALL RIGHT WALL
1543

1543
1545

1545
1542

1544

1542

1544
ENGINE
IGNITION
(BLUE)

(BLUE)
ENG
(AMBER)
(EP) (RED)

ENG LT MAINT

ENG LT MAINT
ENG LT STOP

ENG LT CHECK

ENG
IGNITION
RED
ENG LT

ENG LT
YELLOW
INTFC
B B
BOX
(426-2050)

T1 ENGINE (CUMMINS) T2 ENGINE (CUMMINS)

A A
NOTE: BREAKOUT BOX (TURCK) NO.__15-1
WIRING BRKOUT BOX/MDL L1850 #68 UP SIZE DWG NO. REV

DRAWN flovett E DO NOT SCALE 4260568 02

ISSUED 10-30-07 SCALE 1/4 EST WT SHEET 5 OF 6

8 7 6 5 4 3 2 1
 F

B
E

C
D
H

A
8

8
TO SHEET-1
PLUG
FEMALE
CAB POWER I/O

(24-PIN) CONNECTOR - C3

(24-PIN) CONNECTOR - C4
(24-PIN) CONNECTOR - C2
(6-PIN) CONNECTOR
SERVICE TOOL
(4-PIN) CONNECTOR

(9-PIN) CONNECTOR

(24-PIN) CONNECTOR - C1
DATA (CAN)

CABLE

17
0

OUT
PWR

(200")
CAN 3
IN
7

7
CONNECTOR DIAGRAM
TYPICAL REMOTE MODULE
BOTTOM VIEW

0511
E-STOP SW LLB
0512
MALE
PLUG

MAINT LCKT SW
LT INVERTER 0513
ON/OFF CTRL

DOOR INTLK SW 0514

LEFT
DOOR INTLK SW 0515
RIGHT

(TERMINATOR)
GROUND FAULT 0516
SIMULATION RLY

19

26
LUBRICATION 0521
CYL SW
0522

26
AEROFINER HTR
0523
SPARE

FIRE SYSTEM
6

0524

6
ENGAGED

1
E-STOP SW 0525
BATTERY BOX LH
0526

2
E-STOP SW
BATTERY BOX RH

3
(LLBX)
TURN SIG LT 0531 REMOTE
LEFT FRT
MODULE-5

4
TURN SIG LT 0532

(MDL ASSY 424-5246)

RIGHT FRT
TOP POLE LT 0533
RLY DRV

MIDDLE POLE LT 0534

RLY DRV
GND

CAB FLOOD LT 0535

26
RLY DRV
0536
REAR HOOD FLOOD LT
RLY DRV

26
0541
AIR HORN SOL
0542
ENGINE FAN CTRL
5

5
0543
BATTERY VOLT

HYDR TANK PRESS

(80")

0544
RELEASED SOL
E-STOP SW 0545
HYDR TANK
0546
BEACON LT
*
16
LEFT LADDER BOX
4

4
3

3
1
2
3

CONTROLLER-1
CONTROLLER-2
CONTROLLER-3

INTFC CARD ASSY 425-5812

INTFC CARD ASSY 425-5812
INTFC CARD ASSY 425-5812
CONTROLLER ASSY

REMOTE INTERFACE
REMOTE INTERFACE
REMOTE INTERFACE

2
3
4
2
3
4
2
3
4

1
1
1

FLD CURRENT 0111 0141 ARM CONV 2 MTR 2 0211 0241 MTR 4 0311 0341 ARM CONV 4
(IF) STATUS VOLT (VM2) RETARD LT VOLT (VM4) STATUS
0112 0142 FIELD CONV FLD CUR CMD 0212 0242 VOLT REG ARM CUR 3 0312 0342 GROUND FAULT
ARM CUR 1
STATUS (VIF) STATUS (IA3) STATUS
B7

(IA1)
ZONE

HIGH IDLE 0113 0143 MTR 2 TEMP 0213 0243 GEN TEMP PARK BRK 0313 0343 MTR 4 TEMP
OUT FB VOLTS FWD DIR CMD FEEDBACK VOLT OUT FB VOLTS
RELEASED CMD
REV

CMD
2

0114 0144 MTR 1 TEMP REQUESTED 0214 0244 SPD CMD VOLT 0314 0344 MTR 3 TEMP
GEN VOLT ELEC HP
(VGEN) OUT FB VOLTS ENG SPD(VHC) (VAW) OUT FB VOLTS
ISSUED
DRAWN

0115 0145 STEER ANGLE FLD CONV 0215 0245 VA ENABLE ARM CONV 3 0315 0345
ARM CONV 1 TEMP SPARE
FB VOLTS (PROPEL ENABLE) TEMP
00 RELEASE

TEMP
0116 0216 0316
flovett

ARM CONV 2 0146 VOLT REG 0246 ARM CONV 4 0346

MTR 1 SPD SPARE MTR 3 SPD
10-30-07

TEMP TEMP TEMP

ERROR VOLT 0121 0131 ARM CONV 1 TESTER SW 0221 0231 DIR OF 0321 0331 ARM CONV 3
POLARITY (VE POS) STATUS AUX VOLT MTR TOT (VN POL) ROTOR CUR STATUS
02 NO CHANGE THIS SHEET
01 NO CHANGE THIS SHEET

ARM CUR 2 0122 0132 MTR VOLT 0222 0232 ARM CUR 4 0322 0332
STANDBY MODE RETARD FAILURE LOAD BANK MODE
DESCRIPTION

(IA2) LIMIT (VML) (IA4)

WIRING BRKOUT BOX/MDL L1850 #68 UP

SLOW SPD 0123 0133 BRAKE BOOST REVERSE 0223 0233 FRT CUR 1100 RPM 0323 0333 REAR CUR
IDLE CMD REDUCTION CMD
SIZE

CMD REDUCTION CMD

SCALE

CMD DIR CMD

ARM CONV 1 0124 0134 MTR 1 ARM 0224 0234 ARM CONV 3 0324 0334 MTR 3 ARM
CUR CMD (VIA1) FLD CONV FUSE GEN FREQUENCY (VH) FUSE CUR CMD (VIA3)
1/4

FUSE
0125 0135 MTR 2 ARM VOLT REGULATOR 0225 0235 ENG DROOP CUR ARM CONV 4 0325 0335 MTR 4 ARM
ARM CONV 2
FUSE CUR CMD (VIA2) FUSE REDUCTION (VHL) FUSE CUR CMD (VIA4)
REVISIONS

EST WT

0126 0136 MTR 1 0226 0236 MTR 3 0326 0336

ERROR VOLT MTR 2 SPD SPARE MTR 4 SPD
E DO NOT SCALE

VOLT (VM1) VOLT (VM3)

(VE)
DWG NO.
ECN

NL08-1122
NL07-0200
NL07-0193
1

1
DATE

7-15
12-18
10-30

SHEET
4260568
CHG

FL
FL
FL
CHK

6 OF 6
REV

02
APP

RWD BS
RWD ML
RWD ML

A
F

B
C
D
H