Stein Guldbrandsøy/, ABB Chemical Oil, & Gas

Energy efficiency: Increasing competitiveness and

reducing environmental impact by utilizing all electrical
solution for FLNG

© ABB Group
November 19, 2013 | Slide 1
Agenda.

1. Introduction to ABB OGP

2. ABB in FPSO,LNG and Floating LNG
3. All electric solutions for LNG and FLNG

© ABB Group
November 19, 2013 | Slide 2
ABB in Oil, Gas & Petrochemicals

 Over 50 years of experience in the OGP Industry.

 ≈ 2,800 successfully completed projects worldwide.
≈ >70 active FPSOs, more than 100 LNG carriers
 Industrial solutions supplier of products, automation
systems, electrification, telecoms, specialized EPC
projects, and services.

 ABB 2012 Sales in the Oil, Gas and Petrochemical

Market, in excess of $4.5 billion (systems and
products).

 Over 25 000 Employees globally available for OGP

 Over 8,000 dedicated oil and gas engineers in 40

countries

 FPU Centre Of Excellence in Norway

© ABB
© ABB Group
Group
November 19,
November 19, 2013
2013 || Slide
Slide 33
ABB in Australia
Engineering and Service Centers

Darwin

Gladstone

Brisbane

Perth
Newcastle
Kwinana
3
Sydney
Adelaide Port Kembla
Sales / Engineering
Service Centres Latrobe Valley
Full Service
Melbourne
Turbocharging 3
© ABB Group
November 19, 2013 | Slide 4
ABB offering
What we offer today

 Electrical
 Complete single line
 Drives & motors
 Drilling solutions

 Field instrumentation,
 level, pressure, temperature, flow
 Third party incl valves

 Automation, ICSS & PMS

 PCS, ESD, PSD, F&G, PMS
 IMS and Condition Monitoring
 Lifecycle simulation
 Control room design

 Telecom system integrator

 Infrastructure
 20+ subsystems

 Integrated Opeations/Digital Oilfield

 Packaging – E-house, power skids
 Electrification – Pfs
 Subsea power

© ABB Group
November 19, 2013 | Slide 5
Subsea solutions
Today Ongoing Future

Topside/shore
Topside
drive
AC DC
transmission transmission

Step-Up
transformer

Long AC
cables
Step Step
down AC down DC

Subsea
Subsea
drive
High
speed M
Subsea
World longest cable connected to frequency converter output (47km) Step-down
transformer
drive
machine

Biggest power rating for step-out system (Rated 15MVA Transmission) High
High
speed
Highest supply frequency for long step-out system (up to 200Hz) M
speed
machine
machine M

Qualifying, building and testing

Converter (15MVA/200Hz, for Long Step-out Application) Topside AC
Step-up Transformer (15MVA/200Hz) + Subsea O&G processing
Subsea Transformer (15MVA/200Hz) – Platforms/floaters needed
Complete System testing – Many cables needed
– High OPEX, CAPEX
Detail simulation model of complete system
– People safety procedures
– Environmental impact
– Limited step-out distance
Subsea AC Subsea DC
+ Subsea O&G processing + Subsea O&G processing
+ No platforms/floaters + No platforms/floaters
+ One cable over many + One cable
+ Longer distance + Cheaper cable
– Limited distance + Longest distance
+ Common DC: no rectifiers
Selected references - ABB has delivered to more than 60 FPSO’s
 Aasta Hansteen, HHI MAC/MEC/MTC (ECT)
 Ichthys FPSO, DSME MEC
 Ichthys CPF, DSME MEC
 PFLNG NR 1 PMS
 Prelude FLNG LV SWG
 Apache Balnaves, Bumi Armada MAC
 D1, Bumi Armada MEC,MAC, E-House
 OSX 3, Modec MEC,MAC, E-House
 P58/62, Quip MEC, E-House
 Knarr/Jordbær, SamsungTeeky MAC
 Goliat, ENI /HHI- KR EICT
 P-63 Topside , Quip MEC,E-House
 Tupi NE, SBM MEC, E-House
 Baleia Azul, SBM MEC for MV,LV
 Pioneer, BWO Cascade Chinook MAC,MEC
 Peregrino - Maersk/Statoil MAC,MEC
 Vincent/Nganhurra MAC, MEC

© ABB Group
November 19, 2013 | Slide 7
 FPSO Goliat
Goliat FPSO – ENI
Goliat field is located in the Barents Sea north of Norway and consists of a FPSO
(Sevan concept) and sub sea installation with 32 wells. Startup of the production is
in 2013 and the production will be 5.4 million Sm³/year.
ABB Deliveries - FPSO
EICT Electrical, Instrumentation, Control & Telecom supply:
 Electrical system

 HV, MV and LV Switchgears

 Sea cable for electrification from onshore

 Drives

 UPS

 Instrumentation

 Field instruments for control & safety

 Valves

 Control

 Power Management System

 Process Control System

 Process Shutdown System

 Emergency Shutdown System

 Fire & Gas System

 Topside SCU Control System for sub sea (option)

 Life Cycle Simulator

•Remote collaboration facilities
•Facilities for condition based maintenance
•Industrial networks & Information security infrastructure
 Telecom Systems

© ABB Group
November
Month DD, 19,
YYYY2013
| Slide
| Slide
8 8
Ichthys CPF, SHI, Ichthys FPSO, DSME - Inpex

Project Background
The world’s biggest central processing facility (CPF) . The offshore facility,
which will produce and process gas off Australia’s northwestern coast, will
measure 110 meters (about 360 feet) in both height and width and weigh
100,000 tons.
The CPF form a core part of the Ichthys LNG project along with a floating
production, storage and offloading (FPSO) vessel. Gas produced in the
CPF will be sent to an onshore LNG plant via 885 kilometer-long underwater
pipeline.
ABB Deliveries:
 HV Switchgear - GIS ZX1
 HV Switchgear - AIS ZS1
 LV Switchboards - MNS iS
 Transformers - Liquid Filled IEC Ex
 Transformers - Resibloc,Vaccum Cast Coil
 Project Management
 Engineering
 QA / HSE
 Project Data Book
FPSO Armada Claire

Project Background

The Balnaves field is located in License WA-356-P offshore

Western Australia. Apache operates the license, holding a 65%
interest; KUFPEC Australia holds 35%.

Bumi Armada awarded ICSS contract in March 2012 Upon

completion, the FPSO Armada Claire will be deployed in the
Balnaves Field.
ABB Deliveries:
Responsible for Engineering, Supply and Installation of a new
800xA ICSS System including:
• PCS.
• SIL 3 shutdown system,
• F&G system, with new detectors
Maersk Woodside Vincent/Nganhurra

Woodside (Maersk) Vincent/Nganhurra

The 380,000 dwt tanker Ellen Maersk to be converted to a FPSO at Keppel
Shipyard in Singapore in 2007 and renamed Vincent.
When completed in 2008, the FPSO will have a production capacity of
120,000 barrels of oil and 100 million standard cubic feet of gas per day.
The storage facilities of the vessel will hold 1.9 million barrels of oil
equivalent.
ABB Deliveries:
 Topside Process Control
 Topside Process Shutdown
 Topside Local Equipment room
 Safety system
 F&G systems
 Ex Remote I/O cabinets for PCS, PSD, ESD and F&G
 Power Management
 Topside LV distribution boards and motor control centre
 HV Switchgear
 Generators Interface
 MV Soft starter.
 UPS
 Trafo
 Ex. Distribution Boards
Queensland Curtis LNG

Project Background
Queensland Curtis LNG (QCLNG) will be the world's first project to turn gas from
coal seams into liquefied natural gas, or LNG.
The project, which has been under construction since 2010, will provide cleaner
hydrocarbon energy for export markets from 2014.

ABB MAC Deliveries:

 FEED Engineering
 SPI Engineering
 Process Control System
 Process Shutdown Systems
 Fire & Gas System (SIL 2)
 Condition based maintenance systems
 Operator training system
 Telecoms

 85,000 I/O
 ABB in LNG – LNG liquefaction
LNG Hammerfest FIELD
145 km north-west of Hammerfest, Norway
First in Barents Sea.
Water depth 250-350 meters, subsea only,
Pipeline to processing plant and LNG plant
Onshore at Melkerøya, Hammerfest
Daily production from Oct 1, 2006
15 million (scm) of LNG
14.000 barrels of condensate
650 tonnes of LPG
ABB Contracts
Automation scope
Instrumentation
Analytical instruments
Electrical LV Motors
Photo: Eiliv Leren / Statoil LV, MV, HV switchgear
PMS
Services
ABB Scope
Controllers, Subsea Controllers, 33.600 Field I/O, Workstations, Supervisory
system, Low, Medium& High Voltage switchgear, LV Motors, Instrumentation,
Analytical, Load Calculations, Selectivity, Loop Design, Configuration, Installation,
Commissioning
ABB Highlights
Frame agreement model, collaborative integrated team, Use of large electrical
drives, Electrical distribution and power management, Control of subsea installation
from shore
ABB Analytical equipment for LNG, Control and optimization of LNG process
ABB in LNG -LNG liquefaction
LNG Hammerfest
 Main process facilities built on a floating barge
 Direct flow of unprocessed feed from subsea wells
 Full subsea development-remotely operated
 Compact layout of process plant
 Modularized and prefabricated facilities
 Snøhvit field development and Hammerfest plant- a full
LNG value chain
 Operation of compact processing facilities
 Use of LM 6000 and all Electric solution
 Reinjection of CO2 from feed gas
 Mixed refrigerant liquuefication process with sea water
cooling
 Operation in harch enviroment
 Minimized flaring

© ABB Group
November 19, 2013 | Slide 14
 Electrification and Energy Efficiency

© ABB Inc.
November 19, 2013 | Slide 15
Energy efficiency:
Good for your wallet, good for the environment

• Your energy efficiency is typically 30% less than optimum.

• Therefore you loose 4% of revenues that could contribute direct to
EBIT.

• It’s about
• Using less energy for the same tasks
• Reduced Product Losses
• Higher Stability resulting in better Safety and Availability
• Reduced Maintenance
• AND Lower emissions
Reducing losses along the energy chain
Losses
Industrial Industrial
Primary energy Transport Generation T&D processes production
Available energy

12% In the 80% of

industry energy
is lost

EROEI Facility power plant (100 kbbl/day)

1930 ≈ 100:1 <1 MW
1980 ≈ 20:1 10 MW
2010 ≈ 10:1 100 MW
Oilsand ≈ 5:1 200 MW
Reducing losses along the energy chain
Potential increases in efficiency
Industrial Industrial
Primary energy Transport Generation T&D processes production

technology can
Improved well
Higher pipeline reduce losses by 20-
Available energy

efficiency Lower line losses,

flows More efficient fuel
Power generation
Transport combustion
higher substation
efficiency
Improved
productivity
30%
All electric

More efficient motors &

drives

Process Marine & Power plant Grid Process Drives &

Automation pipelines automation operation automation motors
Why electrification?
Energy Efficiency !

Maintenance

Environment

Stability

Profitability
Health and safety
Why electrification?
Need to optimize for best performance
Gas turbines (typical aeroderivative)
• Heavy maintenance intensive, cost ~18%
of capex/yr.
• Shutdown ~ 6% of time
• Work with inherent equipment
characteristics power generation system
performance.
Electrification
 Reduced fuel gas consumption 30-70%
 Higher availability 3-10 on-stream days
 Tighter control - Lower recirculation 1-3%
losses
 Maintenance cost down 80% less heavy
maintenance
 Less ignition points, noise, vibration
Asset management and Energy efficiency

 Electrical: Drive power, speed, torque, stall

 Process: Flow, Temperature, Pressure, Vibration
 Diagnostics:
 Wheel wear, Scaling, Motor electrical faults, Efficiency

 Why ?
 Eliminate in operation failures (3-10 additional uptime days per year)
 Reduce periodic maintenance costs by 15-30%
 Extend equipment lifetime by 10-30%
Improved Control: Eliminate unstabilities
Reduced Fuel Gas Consumption by Controller Tuning
Compressor anti-surge control tuning - 20% reduced fuel gas consumption (North Sea Field)
– realized due to very tight client/supplier integration

Before After→
Electrification - The Value of Energy Efficiency

Typical 70 MW Facility:

Stability is deferred production and on-stream time

gained due to reduction in trips and scheduled
shutdowns and improved stability (~50%)

Fuel is saved cost of consumed energy (HC)

(~25%)

Maintenance is savings in turbomachinery

maintenance costs. (~15%)

Emissions is savings in emissions quota costs.

(~10%)
Power from (to) Shore solutions

HVDC

HVDC
AC
AC
HVDC

300
Statnett – Ormen Lange Utsira (Statoil, Lundin)
Nyhamna 420 kV 300MW, 220km, HVDC
AC power transmission
250 4 km > 300 MVA

200 AC power transmission at low frequency or with

reactive compensation along cable
150 Dagny
Mariner option
100 Halul Valhall HVDC Light HVDC power transmission
Goliat 78 MW 290 km
50 Troll A 45 kV
20 MVA 50 km Gjøa 90 kV Total Hild
45 MW 100 km 55MW, 170km
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Distance (km)
Cases

1. Large LNG facility with 5 trains each 5 MTPA, total of 25 MTPA

2. FLNG facility of 1,5 MTPA with direct drive or local power gen
3. An offshore platform with local power gen or power from shore

© ABB Group
November 19, 2013 | Slide 25
Agree on Base Parameters

Characteristic Aeroderivate Gas Turbines Electric Drive

Weight and space Light unit but space and Similar to that for gas turbines
weight consuming auxiliaries
Minor maintenance cycle 2,500 – 4,000 hours (flashing) 25,000 hours (cleaning)

Major maintenance cycle 20,000 hrs 100,000 hrs

Minor maintenance duration^) 6-10 days 1-2 days
In operation system MTBF ≈ 4,000 hours > 25,000 hours
Control Response Slow (10s) Medium to quick (<1s)
Efficiency Narrow peak range High over wide range
Logistics Delivery time 3 years typ. Delivery 1-2 years system
HV AC/DC sea cable 3 years
Average operational efficiency of 25-38% 96% Drive
system 93-95% DC or AC Transmission
60-80% generation
Case 1: Large LNG plant:
Case 2: FLNG typical model
Case 3: Power from Shore
 Slide 30
Why electrification?
Energy Efficiency !

Summary
• More on-stream time
• Less fuel consumption - more product
to sell
• Higher Stability - better Safety and
Availability
• Reduced Maintenance
• AND Lower emissions
ABB as a EICT Contractor for FPSO & FLNG

ABB as EICT Contractor

 EICT, Lower Project Costs (>15%-20%)
 ¨Increased safety, reduced spurious downtime (10
days/yr)
 Increased production (3-6%)
 Reduced maintenance costs
 Energy efficient production, reduced emissions

© ABB Group
November 19, 2013 | Slide 31
© ABB Group
November 19, 2013 | Slide 32